Anti-Seize Lubricants - Henkel Adhesive Malaysia

Transcription

Anti-Seize Lubricants - Henkel Adhesive Malaysia
Anti-Seize Lubricants
Protection in extreme environments
Cost Savings and
Reliability
Value-Added
Partnership
Loctite® solutions are more
cost effective compared to
Our large, experienced team of
engineers provide documented
conventional mechanical
methods.
Global Leadership
Loctite® is the global technology
leader with wide product range
sold through an extensive sales
and distributor network.
design and application support.
Superior Product
Performance
Loctite® adhesives and sealants
are recognized as the best
performing products
in the industry.
Loctite® is the world’s
#1 brand of engineering
adhesives & sealants
End-User Training
We provide professional training
programs to customers that help
them identify opportunities for
improving process efficiency,
quality and costs.
Sustainability
Achieving more with less
Our commitment to leadership in sustainability is deeply embedded in our
values. With our revised Sustainability Strategy for 2030, we are building
on our strong track record. At the same time, we are aiming to address
one of the central future challenges: to decouple growth from resource
consumption. At the heart of this strategy is therefore the simple, yet
challenging, ambition: to achieve more with less. It aims to create more
value for our customers, consumers, communities and the company alike,
while simultaneously reducing the environmental footprint.
Protection in Extreme
Environments
Loctite® provides on-site technical
support and premium quality of
Anti-Seize compounds designed to
protect metal parts from corrosion,
galling and seizing. We have
products widely available through
partnership with distributors.
4 | Anti-Seize Lubricants
Anti-Seize in Your Environment
Taking your daily maintenance and repair tasks as our challenge, we have developed
a portfolio to suit almost any application.
How does
Anti-Seize work
1
LOCTITE® PRODUCT
• Solid particles are
suspended in high
quality grease
• Grease dissipates at
higher temperatures
General Purpose
C5-A
• Copper, general purpose copper assembly
paste
• Allows cold weather application to parts
for year-round maintenance
Silver
Grade
• Aluminum, general purpose aluminum
assembly paste
• Equipment repair and general
maintenance for long-term assemblies
Nickel
• Multipurpose high temperature
anti-seize lubricant for use in extreme,
high temperature applications
• For severe environments, including direct
exposure to aggressive chemicals
Heavy
Duty
• For applications requiring a copper- and
nickel-free product
• Superior protection for stainless steel and
titanium
Solid particles remain
2
• Remaining particles
plate the surface
forming a protective
finish.
Preventing against:
• Cold welding
• Galling
• Metal seizure
PRODUCT HIGHLIGHTS
Typical Industries and Applications
Power Plants
Key challenges
• High
temperatures
• Steam
• Specific approvals
for nuclear plants
Application cases
• Gland studs
from reactor top
(Nuclear)
• Gasket protection
on steam pipes
• Heat recovery
boilers, steam
turbines
Fleet / Railway
Key challenges
• High
temperatures
• Outdoor
­environments
• Need of complete
overhaul of
trains and other
­industrial ­vehicles
Application cases
• Turbo assemblies
• Connecting bolt
between bogie
and rail car
• Exhaust pipes
Mining
Key challenges
• Wear
• High loads
• Outdoor and
tough environments
Application cases
• Ring and drum
connections
• Crusher wear
plates
• Drilling hammers
Anti-Seize Lubricants | 5
PRODUCT HIGHLIGHTS
LOCTITE® PRODUCT
HIGH PURITY
• Very high purity and excellent lubrication
• Especically developed for class 1, 2 and 3
power plant hardware
• Copper-based, high purity anti-seize
• Good for use on stainless steel and
high nickel alloy bolting assemblies:
temperature resistant to 1800°F (892°C)
N-1000
• Nickel-based lubricant that is suitable for
use in nuclear reactors and water/steam
systems (wetted class 1 systems)
• Copper-free formulation, below 50 ppm
N-5000
• Metal-free formula, very high purity and
excellent lubrication
• Specially developed for class 1, 2, and
3 power plant hardware; temperature
resistant to 2400°F (1315°C)
Steel
Key challenges
• Extremely high
temperature
• Heavy loads
• Seizure and
corrosion
High
Performance
N-5000 High
Purity
Key challenges
• Need of certified
product
• Outdoor
environment
Anti-Seize will be used for low /
no speed applications with
kg
High loads
High temperature
Harsh conditions (e.g. acid
or alkaline environments,
vibrations, humidity)
To prevent
• Cold welding
• Corrosion
• Metal seizure and galling
Benefits of Anti-Seize
N-7000
PETROChemical
Application cases
• Oven stands, and
ladles
• Metal blendings
• Mechanical
packings
When to use Anti-Seize
Application cases
• Gear boxes
• Heat exchanges
• Steam lines
• Dowel pins and
threads
• Alignmnet pins on
centrifuges
• Eases assembly and
disassembly of threaded joints,
slip / press fits
• Protects mated metal parts
against corrosion
• Extends life of expensive
fittings • Reduces downtime due to
galling and seizure • Reduces part breakage
• Resists high pressure
• Resists high temperature
• Is compatible with specific
metal
• Allows for more consistent
clamp load
6 | Anti-Seize Lubricants
Product Selector Chart
Properties
Product
Lubricating
Solids
Color
Temperature
Resistance
K-value
Allows cold weather
application to parts for
year-round maintenance
Copper, graphite
Copper
-30 to + 980°C
0.16
Aluminum, general purpose
aluminum assembly paste
Equipment repair and
general maintenance for
long-term assemblies
Aluminum,
graphite
Silver
-29 to + 870°C
0.18
1 lb brushtop can
Multipurpose high temperature
anti-seize lubricant for use in
extreme, high temperature
applications
For severe environments,
including direct exposure
to aggressive chemicals
NIckel, graphite
Silver
-29 to + 1315°C
0.13
20 g stick,
1.2 lb brushtop
For applications requiring
a copper- and nickel-free
product
NO
Superior protection for
stainless steel and ­titanium
Graphite,
­calcium ­fluoride
Black
-30 to + 1315°C
0.16
1 lb can
Highly electrically
conductive,
nonmetallic anti-seize
NO
Highly electrically
conductive in metal-tometal joints
Graphite
Black
-29 to + 482°C
0.13
Excellent lubricity, works
well in high-humidity
­conditions
Graphite,
calcium,
boron nitride,
rust inhibitors
Black
-30 to + 1315°C
0.18
Silver
-30 to + 1315°C
0.16
Package Size
General Characteristics
1 lb brushtop can,
20 g stick
Copper, general purpose copper
assembly paste
1 lb brushtop can,
20 g stick,
12 oz aerosol
Nickel
Heavy Duty
Special Features
General Purpose
C5-A
CFIA /
MIL-PR907
rev F
Silver Grade
CFIA /
MIL-PR907
rev F
METAL
Specialty
Graphite-50
Marine
Grade
ABS
8 oz brushtop,
16 oz brushtop
Approved
Protection against fresh
and salt water, ­
outstanding ­
water-washout ­resistance
METAL
NO
METAL
High Purity
High Performance
N-5000
PMUC
High Purity Approved
1 lb brushtop can
Very high purity and excellent
lubrication
Especially developed for
class 1, 2 and 3 power plant
hardware
Graphite, ­
calcium oxide
N-1000
8 oz brushtop can
Copper-based,
high purity anti-seize
Good for use on stainless
steel and high nickel
alloy bolting assemblies:
temperature resistant to
1800°F (892°C)
Copper, graphite
Copper
892°C
0.17
N-5000
1 lb brushtop can
Nickel-based lubricant that
is suitable for use in nuclear
reactors and water/steam
systems (wetted class 1 systems)
Copper-free formulation,
below 50 ppm
Nickel, graphite
Silver
-29 to + 1315°C
0.15
N-7000
1 lb brushtop can
Metal-free formula, very
high purity and excellent
lubrication
Specially developed for
class 1, 2, and 3 power plant
hardware; temperature
resistant to 2400°F (1315°C)
Calcium oxide,
graphite
Dark
grey
-29 to + 1315°C
0.16
NO
METAL
Anti-Seize Lubricants | 7
Application Details
Copper-Free
Formulation

Extreme High
Temperature
­Resistance
Extreme
Chemical
Resistance
Low Speeds,
High Loads

Electrically
Conductive
For
­Aluminium /
Soft ­Metals
For
Stainless
Steel



For industries such as transportation and power ­generation.
Including turbo assemblies, exhaust bolts, heat exchangers,
steam lines, brakes shoes and cams, tire bolts and nuts and
other standard assemblies.



For industries such as transportation and power ­generation,
petrochemicals and refineries. Including heat exchangers,
steam lines, fittings of oil & gas burners and all standard
assemblies.

For use for all applications listed above and also: fasteners in
continuous high heat areas, such as those found in steel mills,
including usage on oven stands and ladles; suitable for chemical
processing environments, including the pulp and paper industry
for chemical pumps and bleaching tank stands.

For industries such as petrochemicals and refineries, and for
water treatment plants. Including catalyst beds, gearboxes,
dowel pins and threads, alignment pins on centrifuges.










Typical Industries / Applications
Spark plug on engines.










For industries such as water treatment plants, ­quarries and
marine; for pump housings, turbine inlets, crushers, splines,
bushings, gears, chains, pins.
For nuclear and fossil fuel power plants with ­minimum
chlorides and sulfur needed. Including reactor vessels, steam
generators, turbines and ­boilers.
Good for use in class 2 and 3 nuclear facilities on a range of
power plant hardware.












Nuclear power plant hardware class 1, 2, 3 fittings in reactors,
steam generators, turbines; alloy bolting in fossil fuel power
plants where minimum chlorides and sulfur are desired.
Nuclear power plants, reactors, steam generators, turbines.
 Preferred choice
 Good choice
IDH XXXXXXXXX
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Because such standards change or may be modified, no warranty is given regarding such compliance.
The information provided may be used as a quick reference tool to aid in design or application. For
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please contact Henkel Product Management team or local Technical Support team.
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