Anti-Seize Lubricants - Henkel Adhesive Malaysia
Transcription
Anti-Seize Lubricants - Henkel Adhesive Malaysia
Anti-Seize Lubricants Protection in extreme environments Cost Savings and Reliability Value-Added Partnership Loctite® solutions are more cost effective compared to Our large, experienced team of engineers provide documented conventional mechanical methods. Global Leadership Loctite® is the global technology leader with wide product range sold through an extensive sales and distributor network. design and application support. Superior Product Performance Loctite® adhesives and sealants are recognized as the best performing products in the industry. Loctite® is the world’s #1 brand of engineering adhesives & sealants End-User Training We provide professional training programs to customers that help them identify opportunities for improving process efficiency, quality and costs. Sustainability Achieving more with less Our commitment to leadership in sustainability is deeply embedded in our values. With our revised Sustainability Strategy for 2030, we are building on our strong track record. At the same time, we are aiming to address one of the central future challenges: to decouple growth from resource consumption. At the heart of this strategy is therefore the simple, yet challenging, ambition: to achieve more with less. It aims to create more value for our customers, consumers, communities and the company alike, while simultaneously reducing the environmental footprint. Protection in Extreme Environments Loctite® provides on-site technical support and premium quality of Anti-Seize compounds designed to protect metal parts from corrosion, galling and seizing. We have products widely available through partnership with distributors. 4 | Anti-Seize Lubricants Anti-Seize in Your Environment Taking your daily maintenance and repair tasks as our challenge, we have developed a portfolio to suit almost any application. How does Anti-Seize work 1 LOCTITE® PRODUCT • Solid particles are suspended in high quality grease • Grease dissipates at higher temperatures General Purpose C5-A • Copper, general purpose copper assembly paste • Allows cold weather application to parts for year-round maintenance Silver Grade • Aluminum, general purpose aluminum assembly paste • Equipment repair and general maintenance for long-term assemblies Nickel • Multipurpose high temperature anti-seize lubricant for use in extreme, high temperature applications • For severe environments, including direct exposure to aggressive chemicals Heavy Duty • For applications requiring a copper- and nickel-free product • Superior protection for stainless steel and titanium Solid particles remain 2 • Remaining particles plate the surface forming a protective finish. Preventing against: • Cold welding • Galling • Metal seizure PRODUCT HIGHLIGHTS Typical Industries and Applications Power Plants Key challenges • High temperatures • Steam • Specific approvals for nuclear plants Application cases • Gland studs from reactor top (Nuclear) • Gasket protection on steam pipes • Heat recovery boilers, steam turbines Fleet / Railway Key challenges • High temperatures • Outdoor environments • Need of complete overhaul of trains and other industrial vehicles Application cases • Turbo assemblies • Connecting bolt between bogie and rail car • Exhaust pipes Mining Key challenges • Wear • High loads • Outdoor and tough environments Application cases • Ring and drum connections • Crusher wear plates • Drilling hammers Anti-Seize Lubricants | 5 PRODUCT HIGHLIGHTS LOCTITE® PRODUCT HIGH PURITY • Very high purity and excellent lubrication • Especically developed for class 1, 2 and 3 power plant hardware • Copper-based, high purity anti-seize • Good for use on stainless steel and high nickel alloy bolting assemblies: temperature resistant to 1800°F (892°C) N-1000 • Nickel-based lubricant that is suitable for use in nuclear reactors and water/steam systems (wetted class 1 systems) • Copper-free formulation, below 50 ppm N-5000 • Metal-free formula, very high purity and excellent lubrication • Specially developed for class 1, 2, and 3 power plant hardware; temperature resistant to 2400°F (1315°C) Steel Key challenges • Extremely high temperature • Heavy loads • Seizure and corrosion High Performance N-5000 High Purity Key challenges • Need of certified product • Outdoor environment Anti-Seize will be used for low / no speed applications with kg High loads High temperature Harsh conditions (e.g. acid or alkaline environments, vibrations, humidity) To prevent • Cold welding • Corrosion • Metal seizure and galling Benefits of Anti-Seize N-7000 PETROChemical Application cases • Oven stands, and ladles • Metal blendings • Mechanical packings When to use Anti-Seize Application cases • Gear boxes • Heat exchanges • Steam lines • Dowel pins and threads • Alignmnet pins on centrifuges • Eases assembly and disassembly of threaded joints, slip / press fits • Protects mated metal parts against corrosion • Extends life of expensive fittings • Reduces downtime due to galling and seizure • Reduces part breakage • Resists high pressure • Resists high temperature • Is compatible with specific metal • Allows for more consistent clamp load 6 | Anti-Seize Lubricants Product Selector Chart Properties Product Lubricating Solids Color Temperature Resistance K-value Allows cold weather application to parts for year-round maintenance Copper, graphite Copper -30 to + 980°C 0.16 Aluminum, general purpose aluminum assembly paste Equipment repair and general maintenance for long-term assemblies Aluminum, graphite Silver -29 to + 870°C 0.18 1 lb brushtop can Multipurpose high temperature anti-seize lubricant for use in extreme, high temperature applications For severe environments, including direct exposure to aggressive chemicals NIckel, graphite Silver -29 to + 1315°C 0.13 20 g stick, 1.2 lb brushtop For applications requiring a copper- and nickel-free product NO Superior protection for stainless steel and titanium Graphite, calcium fluoride Black -30 to + 1315°C 0.16 1 lb can Highly electrically conductive, nonmetallic anti-seize NO Highly electrically conductive in metal-tometal joints Graphite Black -29 to + 482°C 0.13 Excellent lubricity, works well in high-humidity conditions Graphite, calcium, boron nitride, rust inhibitors Black -30 to + 1315°C 0.18 Silver -30 to + 1315°C 0.16 Package Size General Characteristics 1 lb brushtop can, 20 g stick Copper, general purpose copper assembly paste 1 lb brushtop can, 20 g stick, 12 oz aerosol Nickel Heavy Duty Special Features General Purpose C5-A CFIA / MIL-PR907 rev F Silver Grade CFIA / MIL-PR907 rev F METAL Specialty Graphite-50 Marine Grade ABS 8 oz brushtop, 16 oz brushtop Approved Protection against fresh and salt water, outstanding water-washout resistance METAL NO METAL High Purity High Performance N-5000 PMUC High Purity Approved 1 lb brushtop can Very high purity and excellent lubrication Especially developed for class 1, 2 and 3 power plant hardware Graphite, calcium oxide N-1000 8 oz brushtop can Copper-based, high purity anti-seize Good for use on stainless steel and high nickel alloy bolting assemblies: temperature resistant to 1800°F (892°C) Copper, graphite Copper 892°C 0.17 N-5000 1 lb brushtop can Nickel-based lubricant that is suitable for use in nuclear reactors and water/steam systems (wetted class 1 systems) Copper-free formulation, below 50 ppm Nickel, graphite Silver -29 to + 1315°C 0.15 N-7000 1 lb brushtop can Metal-free formula, very high purity and excellent lubrication Specially developed for class 1, 2, and 3 power plant hardware; temperature resistant to 2400°F (1315°C) Calcium oxide, graphite Dark grey -29 to + 1315°C 0.16 NO METAL Anti-Seize Lubricants | 7 Application Details Copper-Free Formulation Extreme High Temperature Resistance Extreme Chemical Resistance Low Speeds, High Loads Electrically Conductive For Aluminium / Soft Metals For Stainless Steel For industries such as transportation and power generation. Including turbo assemblies, exhaust bolts, heat exchangers, steam lines, brakes shoes and cams, tire bolts and nuts and other standard assemblies. For industries such as transportation and power generation, petrochemicals and refineries. Including heat exchangers, steam lines, fittings of oil & gas burners and all standard assemblies. For use for all applications listed above and also: fasteners in continuous high heat areas, such as those found in steel mills, including usage on oven stands and ladles; suitable for chemical processing environments, including the pulp and paper industry for chemical pumps and bleaching tank stands. For industries such as petrochemicals and refineries, and for water treatment plants. Including catalyst beds, gearboxes, dowel pins and threads, alignment pins on centrifuges. Typical Industries / Applications Spark plug on engines. For industries such as water treatment plants, quarries and marine; for pump housings, turbine inlets, crushers, splines, bushings, gears, chains, pins. For nuclear and fossil fuel power plants with minimum chlorides and sulfur needed. Including reactor vessels, steam generators, turbines and boilers. Good for use in class 2 and 3 nuclear facilities on a range of power plant hardware. Nuclear power plant hardware class 1, 2, 3 fittings in reactors, steam generators, turbines; alloy bolting in fossil fuel power plants where minimum chlorides and sulfur are desired. Nuclear power plants, reactors, steam generators, turbines. Preferred choice Good choice IDH XXXXXXXXX Henkel products are designed to meet the specifications and testing standards of a variety of agencies. Because such standards change or may be modified, no warranty is given regarding such compliance. The information provided may be used as a quick reference tool to aid in design or application. For up-to-the-minute information on agency approvals, or to inquire about additional agency approvals, please contact Henkel Product Management team or local Technical Support team. Contact us at: www.henkel-ap.com/lubricants Henkel AG & Co., KGaA (Headquarters) Henkelstraße 67 40589 Düsseldorf Germany Tel: +49-211 7970 Fax: +49-211 798 4008 PT. Henkel Indonesien 21/F, Talavera Office Park Jl. Letjen TB. Simatupang Kav. 22–26 Jakarta 12430 Indonesia Tel: +62–21–2758 6900 Fax: +62–21–7592 4625 Henkel Philippines Inc. LSL Building 2, Diode St., LISPP Brgy. Diezmo, Cabuyao Laguna 4025 Philippines Tel: +63–49–543 1088 Fax: +63–2–325 0031 Henkel Corporation One Henkel Way Rocky Hill, CT 06067 United States Tel: +1-800-571 5100 Fax: +1-860-571 5465 Henkel Japan Ltd. 27–7 Shin Isogo–cho Isogo–ku, Yokohama–shi Kanagawa 235–0017 Japan Tel: +81–45–758 1800 Fax: +81–45–758 1851 Henkel Singapore Pte Ltd. #03–01/02 Haw Par Technocentre 401 Commonwealth Drive Singapore 149598 Tel: +65–6266 0100 Fax: +65–6266 1161 Henkel Asia–Pacific & China Headquarters No. 928 Zhangheng Road Zhangjiang High–Tech Park Pudong New District Shanghai 201203 P.R. China Tel: +86–21–2891 8000 Fax: +86–21–2891 8971 Henkel Korea Ltd. 8/F, Henkel Tower 418 Mapo–dong, Mapo–gu Seoul 121–734 South Korea Tel: +82–2–3279 1700 Fax: +82–2–3273 4663 Henkel Taiwan Ltd. 10/F, 866 Zhongzheng Road Zhonghe District New Taipei City 235 Taiwan Tel: +886–2–2227 1988 Fax: +886–2–2226 8699 Henkel Australia Pty Ltd. 135–141 Canterbury Road Kilsyth, Victoria 3137 Melbourne Australia Tel: +61–3–9724 6444 Fax: +61–3–8761 6988 Henkel (Malaysia) Sdn. Bhd. 46/F, Menara Telekom Jalan Pantai Bahru Kuala Lumpur 59200 Malaysia Tel: +60–3–2246 1000 Fax: +60–3–2246 1188 Henkel (Thailand) Ltd. 35/F, Centralworld Tower 999/9 Rama I Road Khwaeng Pathumwan Henkel Central Eastern Europe Khet Pathumwan GmbH Erdbergstraße Bangkok 10330 29 A-1030 Wien Thailand Tel: +66–2–209 8000 Tel.: (+43) 1 711 04 0 Fax: +66–2–209 8008 Henkel Hong Kong Ltd. Units 807–810 8/F Island Place Tower 510 King’s Road, North Point Hong Kong Tel: +852–2233 0000 Fax: +852–2802 9995 Henkel New Zealand Ltd. 2 Allens Road, East Tamaki PO Box 58 493 Greenmount 1730, Auckland New Zealand Tel: +64–9–272 6710 Fax: +64–9–272 6735 ® Except as otherwise noted, all marks used above in this brochure/leaflet, report/data sheet etc. are trademarks and/or registered trademarks of Henkel and/or its affiliates in the US and elsewhere. © Copyright 2014. Henkel AsiaPacific and China Headquarters. All rights reserved. APG-AG-161 (09/2014) Fax: (+43) 1 711 04 4194 www.loctite.at Henkelwww.henkel.at Adhesive Technologies Vietnam Co., Ltd. No. 7, Road 9A Bien Hoa II Industrial Park Bien Hoa, Dong Nai Province Vietnam Tel: +84–61–3835 461 Fax: +84–61–3835 463 The data contained herein are intended as reference only. Please contact Henkel Technical Support Group for assistance and recommendation on specifications for these products. Except as otherwise noted, all marks used above in this printed material are trademarks and/or registered trademarks of Henkel and/or its affiliates in the US, Germany, and elsewhere. © Henkel AG & Co. KGaA, 2014