SU700 english _from s_n 9714_

Operators manual
SUPER 700
(electric heavy-duty punching and perforating machine)
Firmensitz
Headquarter
Siège
Domicilio social
Renz International
Renz America Co. Inc.
Renz France SARL
92, Almgren Drive
Agawam MA 01001
59 CD 201
68390 Sausheim
U.S.A.
France
Phone: +1 (413) 789-7700
Fax: +1 (413) 789-7706
Phone: +33 (0) 3/89618324
Fax: +33 (0) 3/89617445
e- mail: [email protected]
e- Mail: [email protected]
Renz Canada Corp.
Manuf. Celuloide Podesta S.A.
Rechbergstr. 44
73540 Heubach
Queensway E, Unit 28
Mississauga Ont. L4Y 4C5
Germany
Canada
Melo 349
1752 Lomas del Mirador
Buenos Aires
Argentina
Phone: + 49 (0) 7173/186-0
Fax: + 49 (0) 7173/3720
Phone: +1 (905) 896-4040
Fax: +1 (905) 896-8508
Phone:+54 (0) 11 4699 0800
Fax: +54 (0) 11 46 99 06 80
e- mail: [email protected]
e-Mail: [email protected]
Chr. RENZ GmbH
e- Mail: [email protected]
Internet: www.renz.com
Renz U.K. Ltd.
Renz do Brasil
Hill End Farm
Hill End
Hatfield Herts AL 9 5PQ
Rua Treze de Maio; 474-Vila Tarumã
83323-160 Pinhais PR
Great Britain
Brasil
Phone: +44 (0) 1707 27 00 01
Fax: +44 (0) 1707 27 17 69
Phone: +55 41 3668-2392
Fax: +55 41 3668-1779
e- Mail: [email protected]
Internet: http://www.renz.co.uk
e- Mail: [email protected]
Renz Italia SRL
Renz Masterbind
Via Delle Noci, 18/D
Treviolo (Bergamo) 24048
St Leonards Corporate Centre
Unit 14, 39 Herbert Street
St Leonards NSW 2065
SAN.TIC.LTD.STI.
ALINTERI BULVARI NO:29/A3
TR-06370 OSTIM / ANKARA
Italy
Australia
Turkey
Phone: +39 (0)35 692086
Phone: +61 (0) 294939493
Fax: +61 (0) 294939444
E- mail: [email protected]
Internet: www.renz.com
Phone: +90 312 386 13 12
Fax: +90 312 386 13 11
e- mail: [email protected]
Internet: www.renz.com
RENZTURK KIRTASIYE IMALAT
e- Mail: [email protected]
Internet: www.renz.com.tr
copyright Chr. Renz GmbH
SU700
1
Table of contents
1
2
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
4
4.1
5
5.1
5.2
5.3
5.4
5.5
5.6
6
6.1
6.2
6.3
6.4
6.5
6.5.1
7
7.1
7.2
7.3
7.3.1
7.4
7.4.2
7.5
7.6
8
8.1
8.2
8.2.1
8.2.2
8.2.3
8.2.4
8.3
8.3.1
8.3.1.1
8.3.1.2
8.3.2
8.3.2.1
8.3.3
8.3.3.1
8.3.3.2
9
9.1
9.2
9.3
9.4
10
11
Table of contents
Table of contents.........................................................................................................................2
EG-conformity-declaration.........................................................................................................3
Technical data..............................................................................................................................4
Paper sizes:..................................................................................................................................... 4
Mechanical capacity: ........................................................................................................................ 4
Electrical information: ....................................................................................................................... 4
Space requirement (without operator only the SU700): ....................................................................... 4
Environmental conditions: ................................................................................................................. 4
Weight ............................................................................................................................................. 4
Accessories: .................................................................................................................................... 4
Special accessories(optional): ........................................................................................................... 4
Product Description....................................................................................................................5
Intended Use ................................................................................................................................... 5
General Safety Instructions .......................................................................................................5
Users Duty of Care ........................................................................................................................... 5
Safety Instructions ............................................................................................................................ 6
Safety Requirements for Normal Operation........................................................................................ 7
Safety Requirements for Maintenance and Servicing .......................................................................... 7
Repair work on Electrical Equipment ................................................................................................. 7
Environment Protection Regulations .................................................................................................. 8
Transport and Installation ..........................................................................................................8
Safety Instructions for Transport ........................................................................................................ 8
Support points for transportation ....................................................................................................... 8
Space Requirement and Setting Up................................................................................................... 9
Electrical Connection ........................................................................................................................ 9
Installation ....................................................................................................................................... 9
Initiation......................................................................................................................................... 10
Operation....................................................................................................................................10
Procedure...................................................................................................................................... 10
Machine elements .......................................................................................................................... 10
Preparations for punching............................................................................................................... 11
Preparation of the Punch Tool ......................................................................................................... 11
Installation of Punch Dies ............................................................................................................... 12
Eccentric Adjustment (for different punch pin length and punch tools)................................................ 13
Adjustment of the Paper Side Stops ................................................................................................ 14
Punching ....................................................................................................................................... 14
Punch Die Information ..............................................................................................................15
Two-and multi-part punch dies ........................................................................................................ 15
Groove Dies/Installation and Setup.................................................................................................. 15
Function and Structure of Groove Dies ............................................................................................ 15
Installation of the Groove Die .......................................................................................................... 15
Setup of the Groove Die ................................................................................................................. 16
Setup of the paper stops for groove dies .......................................................................................... 16
Installation and Set-up of Index Dies................................................................................................ 17
Function and Structure of Index Dies ............................................................................................... 17
Function ........................................................................................................................................ 17
Structure of Index Dies ................................................................................................................... 17
Installation of Index Dies ................................................................................................................. 18
Preparation for Assembling............................................................................................................. 18
Adjustment of the Index Dies .......................................................................................................... 20
Adjusting the Index Depth............................................................................................................... 20
Adjusting the Index Length.............................................................................................................. 21
Maintenance and servicing ......................................................................................................21
Cleaning Work ............................................................................................................................... 21
Maintenance .................................................................................................................................. 22
How to change the shear pin........................................................................................................... 23
Sensor for upper position of pressure bar. ........................................................................................ 23
Trouble shooting.......................................................................................................................24
scematic .....................................................................................................................................25
2
SU700
2
EG-conformity-declaration
EG-conformity-declaration
According to the EG guidelines
- EG guidelines for machines 98/37/EG
- electro magnetic compatibility (EMC) 89/336/EWG changed by 93/31/EWG
- low voltage 73/23/EWG
The construction of the machine
Modelt:
Type:
Valid for/up from s/n.:
Year of construction:
punch and perforating machine
SU700
9714
Aug. 2003
Was developed, constructed and produced in accordance with the EG guidelines 89/392/EWG and with
sole responsibility of
Company::
Chr. Renz GmbH, Rechbergstraße 44, D-73540 Heubach
The following harmonized specifications were applied:
EN ISO 12100-1 12100-2, security of machines, units and systems
DIN EN 60204.1, electrical equipment for industrial machines
........................................................................................................................................................................
........................................................................................................................................................................
........................................................................................................................................................................
........................................................................................................................................................................
....................................................................................................
the following national norms, guidelines and specifications were applied:
........................................................................................................................................................................
........................................................................................................................................................................
........................................................................................................................................................................
........................................................................................................................................................................
....................................................................................................
A complete technical documentation as well as the relevant manual are available.
þ
in original version
þ
in the following languages:
german, english, spanish
Heubach Aug. 2003
(Place, Date)
managing director
(signature)
(Title)
3
SU700
3
Technical data
Technical data
3.1
Paper sizes:
•
•
•
Punched length:
Unpunched length:
Paper specification:
min. 0 mm - max. 700 mm
min ~60mm - max. 1000• mm
min. 40 g/m² - max. 1000 g/m²
(•depends on the operator)
3.2
Mechanical capacity:
• Strokes per minute (theoretical):
• Punch thickness per punch stroke:
3.3
Electrical information:
•
•
•
•
3.4
approx. 30-40
max. 4,3 mm
Voltage:
Main fuse:
Average power requirement:
Max. power requirement:
230/400V 3-ph. 50Hz (115/200V 3ph. 60Hz on request)
16Amp. type C (time lag)
3 kW
3 kW
Space requirement (without operator only the SU700):
~86cm
• Length:
~87cm
• Width:
~110cm
• Height:
3.5
Environmental conditions:
•
•
•
3.6
Environmental temperature (operation):
Environmental temperature (storage):
Max. humidity:
min. 15°C - max. 40°C
min. 5°C - max. 50°C
max. 95% rel. humidity (not condensing)
Weight
•
•
•
SU700 (without punch tool):
Cplt. shipping crate (without punch tool):
Punch tool:
approx. 380 kg
approx. 490 kg
approx. 10 –25 kg •
(•depends on kind of punch tool)
3.7
Accessories:
Tool box • contains:
• Set of allen keys (2,5mm; 3mm; 4mm; 5mm; 6mm; 8mm;)
• 2 pcs. shear pins
• 1 pcs. spare fuse (ø5x20 200mA time lag)
• 1 pcs. extended allen key 6mm
• 1 pcs. spherical allen key 6mm
• 1 pcs. jaw wrench (24mm)
• 7 pcs. spare screws for punch tools DIN912 M8x40
• 7 pcs. spare screws for punch tools DIN912 M8x65
(•the above-mentioned tools are in the tool box (see chapter 7.2 page 10)
3.8
Special accessories(optional):
•
•
Paper support
Different punch tool adaptors for fixing competitors' punch tools in the SU700.
4
SU700
4
Product Description
Product Description
4.1 Intended Use
The RENZ® SU700 punching machine is intended exclusively for the punching of loose sheets of
paper, card or films.
The machine is not intended for types of use others as those listed here –
any infringement of this is considered improper use!
We would like to draw particular attention to the fact that it is forbidden:
• to punch other materials such as e.g. wood or metal
•
to use the machine as a press
If the SU700 is not used in accordance with this intended use, safe use of the
machine cannot be guaranteed.
The user, and not the manufacturer, of the machine is liable for all personal and
material damage arising from improper use.
5
5.1
General Safety Instructions
Users Duty of Care
• The RENZ® SU700 punching machine has been designed and built after
careful selection of the harmonised standards to be complied with and of
other technical specifications. It is state-of-the-art technology and enables a
very high degree of safety during operation.
• Machine safety can, however, only be converted into operational practice if
all the action required for this has been taken. The planning of this action
and the control of its implementation fall under the duty of care of the user
of the machine.
The user must especially ensure that
•
•
•
•
•
•
•
the machine is only used as intended.
the machine is only operated in perfect working order and the safety
equipment in particular is regularly inspected with regard to its fitness for
operation.
necessary protective equipment for operating, maintenance and repair
personnel is available and is worn.
the operating manual is always in a legible condition and is fully available at
the site where the machine is used.
only qualified and authorised personnel operate, maintain and repair the
machine.
this personnel is regularly trained in all relevant matters of Health and
Safety and Environmental Protection, as well as knowing the operating
manual and in particular the safety instructions contained in it.
all safety instructions and warnings applied to the machine itself are not
removed and are legible.
5
SU700
General Safety Instructions
5.2 Safety Instructions
In this operating manual concrete safety instructions are given to indicate the residual risks that cannot be
avoided when operating the machine.
These residual risks include risks to
• people, in particular the operating personnel
• product and machine
• environment
Symbols indicated below are used in the appropriate place in the operating manual to indicate notably the
named residual risks!
This symbol indicates that there are, above all, hazards to people!
(Danger to life, risk of injury)
Danger
This symbol indicates that there are, above all, hazards to machine,
material and environment! (Damage, collision, loss of data)
Caution
This symbol indicates that there are, above all, hazards to people by
electricity. (see also information chapter 5.5)
(Danger to life, risk of injury and risk of fire)
The most important objective of the safety instructions is to prevent people from being injured.
• If there is a warning triangle in front of a safety instruction with the caption “Danger”, hazards to
machinery, material and environment are not excluded.
• If there is a warning triangle in front of a safety instruction with the caption “Caution”, hazards to
people are however not anticipated.
The respective symbol used may not replace the text of the safety instruction. For this reason the text
must always be read in its entirety!
This symbol identifies points, which are of particular importance for the operator
and/or serves as information for a better understanding of the operating
sequences of the machine!
Information
6
SU700
5.3
General Safety Instructions
Safety Requirements for Normal Operation
The machine may only be operated by trained and authorised personnel who is
familiar with the operating manual and is capable of working in accordance with
the manual! Before turning the machine on, check and ensure that
- ONLY authorised personnel is in the working area of the machine!
- nobody may be injured when the machine starts!
Every time you start production, inspect the machine for visible damage and
ensure that it is operated only in perfect working order! The supervisor must be
informed of any faults that have been noticed! Every time you start production,
clear any material and objects that are not required for production from the
working area of the machine! Every time you start production, check and ensure
that all safety equipment is working perfectly!
5.4 Safety Requirements for Maintenance and Servicing
Adhere to the inspection and maintenance intervals specified in the operating manual!
Comply with the maintenance and repair instructions for the individual components in this operating
manual!
Before carrying out maintenance or repair work, block access to the working area of
the machine by unauthorised personnel! Attach or put up a sign that draws attention to
the maintenance or repair work!
Before carrying out maintenance and repair work turn off the main isolator switch for
the power supply and lock it with a padlock! The key to this lock must be in the hands
of the person carrying out the maintenance or repair work! Plug off the machine from
the network.
When replacing heavy machine components, use only appropriate and perfectly
operating lifting equipment and accessories! Before carrying out maintenance and
repair work ensure that all parts of the machine that may be touched have cooled down
to ambient temperature!
Properly dispose of lubricants, coolants or cleaning materials that may harm the
environment!
5.5
Repair work on Electrical Equipment
Repair work on electrical equipment of the machine may only be carried out by
trained and skilled electrical personnel!
• Regularly inspect electrical equipment!
• Retighten loose connections!
• Immediately replace damaged leads/cables!
• Always keep the electrical cabinet closed! Access is only permitted to
authorised personnel with key/tool!
• Never clean electrical cabinets and other electrical equipment casings by
spraying them down with a water hose!
7
SU700
5.6
Transport and Installation
Environment Protection Regulations
In the case of all work on and with the machine, statutory obligations for waste
avoidance and proper recycling/disposal are to be complied with! In particular in
installation, repair and maintenance work, substances hazardous to water such as
• Lubricant greases and oils
• Hydraulic oils
• Coolants
• Cleaning fluids containing solvent
may not pollute the ground or may not enter the sewerage system!
These substances must be stored, transported, collected and disposed of in suitable
containers!
6
Transport and Installation
6.1
Safety Instructions for Transport
In order to exclude damage to the machine and highly dangerous injuries during
transport the following has to be observed:
• Lifting equipment and accessories must meet the requirements of the
regulations for the prevention of accidents!
• The weight of the SU700 (about 380 kg without punch tool and crate) should be
taken into consideration when choosing the lifting equipment and accessories!
• Transport routes should be blocked off and marked so that no unauthorised
party may enter the danger area!
• Transport work may only be carried out by qualified and authorised personnel!
• Individual machine components may only be transported with a forklift or
Danger
pallet truck with an adequate load bearing capacity!
• Only use lifting equipment with forks long enough to extend through the whole
machine frame to ensure safe conditions during transport!
• Take note of the support points for lifting the machine shown in the sketch
below!
• Use only lifting apparatus to transport the machine over ramps!!
6.2
Support points for transportation
Set the forks of your fork lifter as wide as
possible. Lift the machine up as shown in the
sketch beside. Never use a fork lifter without
brakes if you move the machine over big
slopes.
8
SU700
6.3
Transport and Installation
Space Requirement and Setting Up
•
•
Caution
6.4
Please ensure that for the safe operation of the
machine the working area of the operating
personnel is of an adequate size. The sketch beside
only shows the measures of the SU700
Set the machine up on a level and stable surface.
• The whole weight of the SUPER 700 (approx. 380kg without punch tool) is put by
four small plates at the bottom of the frame. Please take care that your surface is
hard and stable enough.
Electrical Connection
•
•
•
The voltage is 230/400V (3ph.) 50Hz [115/200V (3ph.) 60Hz on request]
The power socket must have a protective earthing/grounding conductor.
The main fusing of the power socket must be 16 A.
If you are uncertain about the sizing of the electrical connection, please have this
inspected by a skilled electrician!
6.5
Installation
Danger
To avoid the risk of tripping up:
• Lay the connecting cable in such a way as to avoid creating any tripping points
(Use of cable conduits, bridges etc.)!
To ensure fault-free operation:
• Prepare the installation site so that the machine is level on an even floor!
• Lay the connecting cable so that that there is no tensile strain on the
connectors!
• Avoid chafing points on the connecting cable!
Before starting the SUPER 700 for the first time check:
• Have all transport securing devices and desiccant bags been removed?
• Is the electrical connection correct?
Information • Are all safety devices and covers fixed?
Before starting the Super 700 for the first time, without fail carry out the following
procedures:
• Clean the paper support tables and the metal parts with a mild cleaning agent to
remove residues of rust-proofing materials applied for transport!
•
First
run the machine with scrap to remove residues of rust-proofing materials in the
Information
area of the punch tool.
9
SU700
Operation
6.5.1 Initiation
Step 1
At the rear of the Super 700 is the switch box containing
the main switch(1) and the monitoring switch (2) The main
switch has to be in the position "0". When the die is
already installed, the monitoring switch can be in position
"AUTO“. Connect the electric switch to the plug (16 Amp.
CEE).
Step 2
Turn the main switch to position "1“
7
Operation
7.1 Procedure
After being set to the required format, the procedure is as follows:
• Push the product right into the die (when grooving push the product through the grooving die until the
limit stops behind).
• Push the product to the left or to the right to the side stops.
• Press the foot pedal and by this one punching stroke is released. The control for the correct holding
position at the end of the punching stroke is effected by a sensor at the punching shaft.
• When the product is punched (or grooved) it can be removed.
7.2 Machine elements
1 = food pedal
2 = waste tray
3 = main switch
4 = mode switch
5 = front table
6 = side stop
7 = rear table
8 = front protection cover
9 = eccentric flange
10= pressure bar
11= protection cover for shear pin
12 = tool box
10
SU700
7.3
Operation
Preparations for punching
7.3.1
Preparation of the Punch Tool
Punching dies are precision parts and therefore expensive. Please handle the dies and
the parts of them with care.
Information
•
•
•
•
Choose a die which corresponds to the product and the
manufacturing of it. We take as a basis for this example
a product„ which requires 14 punching holes.
As mostly the left and right edge of the product is bigger
than the distance of the pins various punching pins
have to be disengaged. Follow the below sequence:
Release all screws ‚ of the top plate• and remove the
top plate. Take off the two punch pinsƒ, so that 14
punch pins (for our example) stay between the two
taken-off ones.
Fix again the top plate•. At one side of the dies there
are numbers engraved. This number shows the correct
side of the top plate in comparison to the other parts of
the die (please follow this instruction when screwing
together).
• Fix the screws‚ carefully in the punch pin holding plate…. A damage of the
screw thread can result to an expensive repair.
Caution
Danger
•
•
• The weight of the punching die can be up to 25 kg. When handling the dies
ensure that the ground is supportive and save.
• The punch pins have sharp cutting edges. Therefore, please handle carefully.
(Risk of injury /cut).
If you have dies with thumb-cut and you want to disengage different punch pins, the screws of the top
plate have to be completely removed. The screw which holds the thumb-cut punch remains fixed and
is not opened. Turn the top plate away and remove the punch pins which shall be disengaged.
Turn the top plate back in the correct position and fix the plate with the screws.
• Never release or remove the thumb cut holding screw. If there is an important
reason for removing please first contact your RENZ technical service.
Caution
• If you engage the pins again be very careful. Any use of force during the lead in
of the punch pins inevitable will cause damage to the punch die. If there is any
resistance during the lead in procedure please check for the reason and remove.
Caution
Information
The above-mentioned information regarding disengaging and engaging of punch pins
are also valid for other punch dies with different punch patterns. Please proceed the
same way like above.
11
SU700
7.4
Operation
Installation of Punch Dies
• All service and installation work on the SUPER 700 may only be carried out by
trained and skilled technical personnel!. This personnel must be familiar with all
safety instructions.
Danger
For installation please proceed as follows:
• Switch the mode switch„ into pos. „MAN“.
• Switch the main switchƒ into pos. „1“.
• Turn the punch shaft• with the delivered jaw wrench‚ as
long as the pressure bar… reaches the upper dead centre
(always turn clockwise).
• Switch the main switchƒ into pos. „0“
• Plug off the network plug.
• Never leave the jaw wrench at the hexagon screw of the punch shaft. If you switch
on the machine it possibly moves to the upper dead center and the forgotten jaw
wrench will hurt you or some of your colleagues.
Danger
•
•
•
•
Remove the front protection cover• by unscrewing the
allen screwsƒ.
Remove the rear cover‚ by unscrewing the allen
screws„.
Check the adaptor† for dust and dirt and
remove it.
Slide the punch die‡ into the slot…. Pay
attention for the head rail‰ of the die. It
has to be slided into the T-shaped upper
adapter railˆ.
Danger
• The weight of the punching die can be up to 25 kg. When handling the dies ensure
that the ground is supportive and save.
• The punch pins have sharp cutting edges. Therefore, please handle carefully. (risk of
injury, cut).
12
SU700
•
•
•
•
•
•
•
•
Operation
Put the screws€ into the holes of the punch
die‡.
Plug in the machine. Set the mode switch into
pos. „MAN“.
Set the main switch into pos. „1“.
Turn the main shaft with the jaw wrench (see
Sketch 3) to the lower dead center.
Tighten all the screws. For the rear screws there is an extended allen key added to your tools
Now turn the punch shaft with the jaw wrench one full cycle. If there is no mechanical resistance
during the manual turning you can continue. If there is any problem please check and remove.
Install the front and the rear protection cover.
Set the mode switch into pos. „AUTO“. The SUPER 700 is now ready for operation.
Danger
Danger
7.4.2
• Never leave the jaw wrench at the hexagon screw of the punch shaft. If you set the
mode switch to “AUTO” the SUPER 700 possibly moves to the upper dead center
and the forgotten jaw wrench will hurt you or some of your colleagues.
• Before you plug in and switch on the machine (if you finished the punch die
installation) install the protection cover. It is not permitted to operate without the
protection cover.
Eccentric Adjustment (for different punch pin length and punch tools)
Before you start punching always check your eccentric adjustment. If you want to
install a re-sharpened die it is possibly necessary to readjust the eccentrics. The paper
must be punched through and after the machine stops in the upper dead center the
paper must be removable out of the punch slot without any resistance. To adjust the
Information
lower and the upper position the eccentrics are installed for.
• Set the mode switch into pos „AUTO“. In the upper dead center the shortest
punch pins should be about 1mm out of the punch slot.
• If the punch pins are still in the punch slot you must adjust the eccentric‚.
• Release the clamping screws• at both sides of the eccentric‚.
• Turn both eccentric as long as the shortest punch pins are totally back in
the guiding (but only if the pressure bar is in the upper dead center).Take
care that you have exactly the same value on both sides according to the
scaleƒ.
• Tighten the clamping screws•.
• After the adjustment please check either if the paper is punched through
and that you can remove it without resistance. If not please re-adjust.
•Adjust the eccentric flanges‚ to exact the same value at the left and the right. A
non-parallel adjustment will destroy your die and damage the SUPER 700.
Caution
For an easy turning of the eccentrics you can put the spherical allen key (delivered with
the tools) into one of the holes at the circumference of the eccentrics.
Information
13
SU700
7.5
Operation
Adjustment of the Paper Side Stops
The SUPER 700 is equipped with two paper side stops•.
Normally, there is only one side stop necessary (only with
grooving dies you need both). You can fix the second side
stop into the rear table guiding rail (as shown in sketch 7).
To adjust the side stop please proceed as follows:
• Release the two palm grips‚.
• Put a paper„ into the punch slot and move it to
centered punch position.
• Move the side stop• to the paper edge and tighten the
palm grips‚.
• Punch your paper and check the result. Re-adjust the
side stop as long as you have a centered punch result
(see sketch 8 below)
• The exacter you punch the easier to bind. Please take care for an exactly centered punch
result.
• You can use the paper side stop for both sides (it is usable for right-handed as well as for
Information
left-handed persons).
• Example • shows a correct punch result
• Example ‚ shows an incorrect punch result. The holes are
not centered to the paper edges. Please re-adjust your side
stop.
• Exampleƒ shows an incorrect punch result. No or wrong
punch pins are disengaged. Please disassemble the die and
proceed as described in chapter 7.3.1.
7.6 Punching
After you have done all the adjustments you start your punch production.
•Up to a punch thickness of about 2 mm you will have a good punch quality. The less you
punch the better is the quality.
•If you punch more than 2 mm thickness the quality will get worse. The more you punch
the worse is the quality. Please think about this if you plan your production and make a
few trials (to find out the punch quality according to your product).
Information
•The time for re-sharpening will be much shorter if you punch continuously more than 2
mm thickness.
• Put your product into the punch slot. Take care that the paper fits properly to the back stop rail in the
punch die.
• Move the product to the left (if the side stop is fixed at the right side) as long as it touches the side stop.
(make sure that it still fits to the back stop rail in the punch die).
• Now you can press the foot pedal. The SUPER 700 operates a punch stroke.
• After the pressure bar reaches his upper dead center you can remove your punched product.
•Never ever produce without protection covers or safety devices. It is not permitted to
operate without protection covers or safety devices.
Danger
14
SU700
8
Punch Die Information
Punch Die Information
Because of different executions of punch dies there are different kind of technical handling of the dies. As
for this the following chapter shows you how to handle the different punch dies.
8.1
Two-and multi-part punch dies
Information
Make sure that each part of the two- or multi-part punch dies touches each other after
assembling. Only if all the parts touch each other, the pitch will be correct for the whole
length of the punch die.
2-part punch dies have a high flexibility
• If you use the thumb cut• in the center (for calendar binding) you can
work up to the full length of about 700mm
• If you want to punch without the thumb cut (for books) you can punch up
to a length of about 660mm.
Please take note that not all types of perforation can be manufactured in two- or multi-part
execution.
Information
8.2
Groove Dies/Installation and Setup
8.2.1 Function and Structure of Groove Dies
Groove dies are very simple but the installation and setup should be
done very carefully. A standard groove die consists of the following
parts:
groove no.1• groove no.2‚ upper partƒ „ base plate
• The standard grooving die has two different usable grooves (for
example 1,0mm and 1,5mm).
• If you pull off the upper partƒ from the guiding shafts (you must
remove the die from the SUPER 700) you can turn the upper part by
180°. Now you can use the second groove.
8.2.2
Installation of the Groove Die
Caution
•
•
•
•
•
•
•The installation of the groove die is basically the same as standard punch dies. The
difference is that the groove die does not move through a female part. You must
carefully setup your SU700 according to your product to avoid a heavy crash or jam.
Switch the main switch into position „0“
Switch the mode switch into position „MAN“
Plug off the machine from the network.
Remove the front and the rear protection cover.
Install the groove die into the SUPER 700 (see chapter 7.4)
Install the front and rear protection cover.
15
SU700
8.2.3
Punch Die Information
Setup of the Groove Die
•When the installation has been finished install the protection covers. It is not
permitted to operate without protection covers.
Danger
•
•
•
•
Put your product into the groove die.
Make sure that the mode switch is set to „MAN“ position.
Switch the main switch to pos. „1“.
Turn the pressure bar with the jaw wrench(chapter7.4 sketch 3) downwards
as long as you reach the lower dead center.
• Release the clamping screws• of the eccentric flange‚ at the left and the
right side (3pcs. at each side).
• Now turn both eccentric flanges‚ downwards as long as the groove is in
the paper. Take care for an exact parallel depth of the groove (you must set
the eccentric flanges to same value at both sides according to the scaleƒ).
• Tighten the screws• and set the mode switch into pos. „AUTO“. The
pressure bar will move automatically to the upper dead center.
•Adjust the eccentric flanges‚ to exactly the same value at the left and the right. A
non-parallel adjustment will destroy your die and damage the SUPER 700.
Caution
Information
For an easier turning of the eccentric flanges you can use the supplied spherical allen
key. Put the key into one of the holes at the outside circumference of the eccentric
flange.
• Now put a paper into the die.
• Press the foot pedal. The SUPER 700 now grooves your paper. If the
groove depth is not OK please readjust as above.
Caution
•Always groove only the number of sheets that you made the setup for (normally one
sheet). If you groove more than the adjusted number of sheets there is a high danger
of damaging the die and the SUPER 700.
8.2.4 Setup of the paper stops for groove dies
• Normally the paper stops‚ are fixed in the guiding rails of
the front table. Remove them and put them into the guiding
rails of the rear table.
• Mark your product• at the left and the right edge where you
want to have your groove.
• Put the paper into the die and fix it exactly with the markings
above the grooving slot in the base plate.
• Move the rear stops‚ to the paper edge and tighten the
palm gripsƒ.
• Groove your product and correct the rear stops if necessary.
• Now the SUPER 700 is ready for your production.
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SU700
8.3
Punch Die Information
Installation and Set-up of Index Dies
Index dies are sensitive against hitting and unintended handling. Please be careful to
achieve a long life time of your index die.
Information
8.3.1
Function and Structure of Index Dies
Information
• The function and structure of index dies is quiet different to standard or grooving dies.
• To avoid damage the installation, maintenance and set-up of the index dies may
only be carried out by trained and skilled technical personnel!
8.3.1.1 Function
•
•
•
•
•
The paper is led in between the spring supported clamping rail and the base plate of the die. It is
pushed against the rear paper stop.
A very sharp knife is coming down and cuts the paper along the matrix (fixed in the base plate).
You can cut paper and cardboard (PP or PVC will decrease the re-sharpening cycles
dramatically).
The index depth is adjustable from 6mm up to 25mm (only with standard index dies)
The index length is adjustable from 0mm (theoretical) up to a max. of 325mm by using the
standard paper stops of the SUPER 700.
8.3.1.2 Structure of Index Dies
•
•
•
•
The index die consists of two parts. The fixed lower part and the moveable upper part.
The knife and the paper clamping rail is fixed at the moveable upper part.
The matrix, the rear paper stop (for the index depth) and the additional rear paper stop are fixed in
the lower part (base plate)
For transport and storage there are two additional colored angles at each side of the die.
Sketch 14 shows the index die in
transport conditions (front view)
• Fixing angles for transport and
storage
‚ Head plate with knife
ƒ Spring supported paper clamping rail
„ Knife
… Oil nipple for vertical die guiding
† Additional rear stop.
‡ Mounting screws for additional rear
stop.
Sketch 15 shows the index die in
transport conditions (rear view)
ˆ Rear stop for index depth.
‰ Clamping screws for rear stop.
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SU700
8.3.2
Punch Die Informatio n
Installation of Index Dies
Danger
• All service and installation work on the SUPER 700 may only be carried out by
trained and skilled technical personnel!. This personnel must be familiar with all
safety instructions.
8.3.2.1 Preparation for Assembling
For installation please proceed as follows:
• Switch the mode switch„ into position „MAN“.
• Switch the main switchƒ into position „1“.
• Turn the punch shaft• with the jaw wrench as long as the
punch… bar reaches its upper dead center. Always turn
clockwise.
• Switch the main switchƒ into position „0“
• Plug off the network plug.
Danger
• Never leave the jaw wrench at the hexagon screw of the punch shaft. If you switch
on the machine it possibly moves to the upper dead center and the forgotten jaw
wrench will hurt you or some of your colleagues.
• Remove the front protection cover• by unscrewing the two allen
screwsƒ.
• Remove the rear protection cover‚ by unscrewing the two allen
screws„.
• Clean the lower adaptor• area.
• Remove the upper
adaptor‚+ƒ. Therefore, you
must remove the 15 allen
screws„.
• During you remove the last fixing screw„ the upper adaptor‚+ƒ can fall down
and hurt you. Be careful or ask for support of one of your colleagues.
Danger
Basically, all index dies are screwed directly onto the pressure bar of the SUPER 700
without the upper adaptor parts.
Information
18
SU700
Punch Die Information
• Move the die into the slot• Check the
main switch. It must be set to „0“.
• Plug in the network plug and set the
mode switch to position „MAN“.
• Switch the main switch into position „1“
• Move the pressure bar with the jaw wrench downwards (see chapter 7.4) as long as you softly touch
the head plate‚ of the punch die.
• Move down the pressure bar very slowly. Do not try to turn further as the pressure
bar touches the head plate because this may cause possible damage.
Caution
Danger
• During the installation there are no protection covers installed. Make sure that
nobody has the possibility to put his hands into the “open” area. Make sure that the
mode switch is set to “MAN” position before you set the main switch to position “1”.
The installation and the adjustment of dies may only be carried out by trained and
skilled mechanical personnel!. This personnel must be familiar with all safety
instructions.
• Switch the main switch into position „0“ and plug off
the network plug.
• Remove the two fixing angles‚ at the index die by
unscrewing the 3 allen screws• at each side.
• Screw in the 8 allen screws • that fix the head plate to
the pressure bar. Tighten the screws.
• Check the main switch. It must be set to pos.„0“.
• Plug in the network plug and set the mode switch into
pos. „MAN“.
• Switch the main switch into pos. „1“.
• Move the pressure bar with the jaw wrench (see
chapter 7.4) to the upper dead center.
• Put the 6 allen screws‚ into the mounting holes and
tighten them.
• Never leave the jaw wrench at the hexagon screw of the punch shaft. If you switch
on the machine it possibly moves to the upper dead center and the forgotten jaw
wrench will hurt you or some of your colleagues.
Danger
• After the punch die is fixed proceed one cycle with the jaw wrench. If there is any
resistance at any point of the cycle please find out why and remove the reason. It is
possible that you will damage your punch die if you do not remove the reason for the
Caution resistance.
19
SU700
Punch Die Information
8.3.3 Adjustment of the Index Dies
If you have standard index die for SUPER 700 you are able to adjust the index depth as well as the index
length. The max. punch length for standard index died is 325mm. The index depth for standard index dies
is variable from 6mm up to 25mm.
8.3.3.1 Adjusting the Index Depth
• For a better understanding sketch 20 shows you the assembled index die without the moveable upper
die section and without the pressure bar of the SUPER 700.
• Assemble the additional stop• and move it into a rear position (operators view).
• Release the two screws„ for the stopƒ in the die. Move the stop as long as you reach the desired
depth of the index tab. Tighten the screws„
• Put one sheet of paper… into the slot of the die.
• Switch the mode switch to position „MAN“.
• Switch the main switch into position „1“.
• Now procedure one cycle with the jaw wrench (24mm see chapter 7.4). Check the result and correct
the stopƒ, if necessary.
• Now adjust the additional stop. The front surface of the additional stop• and the stopƒ in the die
should line up exactly. Tighten the screws‚ of the additional stop. The index depth is now adjusted.
• Never leave the jaw wrench at the hexagon screw of the punch shaft. If you switch
on the machine it possibly moves to the upper dead center and the forgotten jaw
wrench will hurt you or some of your colleagues.
Danger
Danger
• As long as the protection cover is removed for servicing or adjusting work you have
to take special care for your safety. There is a high danger of injury by moving parts.
The installation and the adjustment of dies may only be carried out by trained and
skilled mechanical personnel!. This personnel must be familiar with all safety
instructions.
20
SU700
Maintenance and servicing
8.3.3.2 Adjusting the Index Length
• Release the clamping palm grips• of
the paper side stops‚ for adjusting
the index length.
• The hatched areaƒ (sketch 21)
shows the part of the paper„ that will
be cut off.
• Move the side stop as long to the left
or to the right as you will reach your
required index length.
• Tighten the palm grips•.
• Assemble the protection covers.
• After the adjustment work is finished, install the protection covers. It is not permitted
to operate without protection covers.
Danger
9
Maintenance and servicing
Information
9.1
The SUPER 700 does need only small maintenance work. If you regular carry out the
following maintenance steps the machine will last for a very long time in good operating
conditions.
Cleaning Work
• Please empty the waste tray regularly.
• Remove the paper dust and dirt from the front and rear table regularly.
• Clean the threads in the lower adaptor whilst every change of the punch die. You can clean it either
with a vacuum cleaner or with compressed air
• Please wear protection glasses if you work with compressed air. The out-coming
dust and dirt can hurt your eyes.
Danger
• Clean the upper and the lower adapter whilst every change of the punch tool.
• Clean the two metal filters in the switching cabinet every ½ year. If you work with very dusty paper
please decrease the intervals.
• The filter cleaning may only be carried out by trained and skilled electrical
personnel! This personnel must be familiar with all safety instructions. The main
switch must be set to position „0“ and the machine must be plugged off.
Danger
21
SU700
•
•
•
•
•
Maintenance and servicing
Switch the main switch to position “0” and plug off the machine.
Remove the paper dust in the inside of the machine housing once a year.
Therefore, remove the front table (3. cross head screws in the guide rail for the paper side stops).
Remove the front cover (4 allen screws at the front).
Remove the paper dust and dirt with a vacuum cleaner.
Danger
• Before you remove covers and work inside the housing or in the area of the punch
die the main switch must be set to position „0“ and the machine must be plugged
off. This work may only be carried out by trained and skilled mechanical personnel!
This personnel must be familiar with all safety instructions.
•Do not clean the inside of the housing with compressed air. The dust will move into
the slide bearings and as for this the slide bearings will be destroyed.
Caution
9.2 Maintenance
Lubricate the gears monthly with gear grease. Please proceed as
follows:
• Remove the protection cover‚ by unscrewing the three allen
screws•.
• Lubricate the gears with standard gear grease. It is sufficient to
lubricate the hatched areaƒ (sketch 22) because the grease will
be spread out by operation.
• Assemble the protection cover‚ when you are ready.
Danger
• Before you remove covers and work inside the housing or in the area of the punch
die the main switch must be set to position „0“ and the machine must be plugged
off. This work may only be carried out by trained and skilled mechanical personnel!
This personnel must be familiar with all safety instructions.
• Before you plug in and switch on the machine install the protection cover. It is not
permitted to operate without protection cover.
Danger
• Please spray creep oil into the area of the slide bearings monthly. This will
increase the life time of the bearings considerably.
• The gear box of the main drive motor is filled up with gear box oil. This filling
will last for about 30000 –40000hours. Normally a refilling or a change of the
oil will not be necessary.
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SU700
9.3
Maintenance and servicing
How to change the shear pin
Information
Danger
Conditioned by a high mechanical load during a long-term operation there is a theoretical
possibility of damage of the main drive section. As for this the SUPER 700 is equipped
with a shear pin to avoid damage of the main drive section. If there is a mechanical
overload the shear pin will break. For example the following factors can cause a breaking
of the shear pin:
• Punch die is blunt.
• Using the maximum punch length in combination with a high punch thickness.
• Hard paper or card board in combination with a high punch thickness.
• Before you remove covers and work inside the housing or in the area of the punch
die the main switch must be set to position „0“ and the machine must be plugged
off. This work may only be carried out by trained and skilled mechanical personnel!
This personnel must be familiar with all safety instructions.
To change the shear pin proceed as follows:
• Switch the main switch to position „0“.
• Plug off the power plug.
• Remove the protection cover‚ by unscrewing the three allen
screws•
• If the shear pinƒ is broken you are able to turn the flange… and
main shaft. Turn the flange as long as you can see the shear
pinƒ
• Release the clamping screw for the shear pin (the screw is
located at the outer circumference in one line to the shear pin)
and pull out the rest of the broken pin.
• Put the new shear pinƒ into the hole of the flange and turn the
flange as long as the markings„ (at the flange… and the gear†)
lines up.
• Now push the shear pin completely in as far as the head of the
pin touches the surface of the flange. Save the shear pin by
tightening the clamping screw. Whilst you push the shear pin in
the rest of the old pin will fall out of the gear. Please remove this
part out of the machine.
• Assemble the protection cover‚ when you are ready.
• Before you plug in and switch on the machine install the protection cover. It is not
permitted to operate without protection cover.
Danger
9.4
Sensor for upper position of pressure bar.
Information
After a long period of operating the SUPER 700 there could be a small wear at the brake
of the drive motor. This could cause a time delay in breaking (pressure bar stops too late).
To compensate this time delay the sensor that controls the stopping position is adjustable.
• At the lower side of the SUPER 700 (between the housing and the frame) there are two allen screws
visible. These screws are keeping the sensor in its position.
• Release these two screws and move the sensor step by step forward or backwards (move it by pushing
or pulling the head of one screw). Proceed a punch cycle after each adjustment step to find out if the
pressure bar stops either in the upper dead center or not. Repeat this procedure as long as the
pressure bar stops at the upper dead point.
• After you finished the adjustment tighten the two allen screws.
23
SU700
Trouble shooting
10 Trouble shooting
fault:
No reaction on pressing
the foot pedal.
Motor turns but the
pressure bar does not
move.
cause
• Machine is unplugged.
• Main switch is in position “0“.
• Mode switch is in position
„MAN“.
remedy:
• Plug in the SU700.
• Switch the main switch into position „1“.
•
• Switch the mode switch into position
„AUTO“.
• Fuse of PCB in the switching
cabinet has blown.
• Change the fuse by a trained and
skilled electrical person
• Foot switch is defect.
• Check and change the switch by a
trained and skilled electrical person..
• Change the shear pin (see chapter 9.3 at
page 23)
• Mechanical overloading, shear
pin is broken.
Machine does not react
• Motor protection switch has
on pressing the foot
switched off.
switch (during operation). • Thermostat of the motor has
reacted.
Punch shaft is not
turnable in mode „MAN“.
(with the jaw wrench)
After punching the paper
will not come out of the
punch slot.
Paper is not punched
through
Punching result is rather
bad and the paper glues
together.
• Reactivate the motor protection switch
by a trained and skilled electrical person.
• Wait for about 10-15 min. to cool down the
machine.
• Fuse of PCB in the switching
cabinet has blown.
• Change the fuse by a trained and
skilled electrical person,.
• Foot switch is defect.
• Main switch is in position “0“
• Check and change the switch by a
trained and skilled electrical person.
• Switch the main switch into position „1“.
• Fuse of PCB in the switching
cabinet has blown.
• Change the fuse by a trained and
skilled electrical person.
• Mode switch for MAN/AUTO is
defect.
• Eccentric tappets are not
adjusted correct.
• Sensor that controls the upper
position of the pressure bar is
out of adjustment.
• Eccentric tappets are not
adjusted correctly.
• Punch thickness too big for the
used kind of paper.
• Punch tool is blunt.
• Check and change the mode switch
by a trained and skilled electrical person.
• Correct the eccentric tappets (see chapter
7.4.2 at page 13).
• Correct the sensor that controls the upper
position (see chapter 9.4 at page 23)
All remedies that are marked with this
electrical personnel.
• Correct the eccentric tappets (see chapter
7.4.2 at page 13).
• Reduce your punch thickness as long as
the result is ok.
• Send the die to your local RENZ Service
for re-sharpening.
If such failures or problems occur that are
not described above please contact your
local RENZ Service department.
symbol may only be carried out by trained and skilled
24
SU700
scematic
11 scematic
25