Offroad Trailers Part 1
Transcription
Offroad Trailers Part 1
TOWING Towing Off-Road Tough Towing: Part One Off-road towing is a whole new dimension of driving difficulty, but in your low-range Landie you have one of the best tools for the job. Words & photographs: Robert Pepper B y ‘off-road’ what we mean here is anywhere you’d need low range – much tougher terrain than a dirt road. Off-road trailer techniques are basically the same as without a trailer, and like any form of driving the key to success is preparation. That starts with understanding the forces involved in a vehicle/trailer (rig), which translates into driving techniques. Trailer Dynamics Diagram 1 (not to scale) shows the centre of gravity of the trailer, which is ahead of the axle. This means the trailer exerts a downward force on the tow hitch, known as the TBM or Tow Ball Mass. Balancing that is a smaller, but corresponding upwards force on the front axle. A typical off-road camper trailer weighs between 700 and 1,300kg when loaded, and has a TBM of around 80-150kg. As an example, an OH (overhang) of 1,200mm, 130kg tow ball weight measured on the scales, and wheelbase of 2,750mm gives us an actual weight increase of 187kg on the rear axle and a reduction in front axle weight of 57kg. Another important force is inertia. The trailer will resist any turning force, wanting to go straight on. In diagram 2 the tow car turns left, producing a force at A. Because the centre of gravity is ahead of the axle the force is resisted by the moment (rotational force) between C and B. The greater the distance between B and C, the bigger the moment and the more stable the trailer is in a straight line, which is why moving 38 LRW September 2011 Diagram 1 the load forwards stabilises a trailer at speed, albeit at the cost of manoeuvrability. As the distance between A and B is much greater than between B and C, less force is needed at A to overcome the moment of C and B, which is why a longer drawbar also means improved stability, but again at the cost of manoeuvrability. Diagram 2 Side slopes are difficult with trailers. Diagrams 3a and b shows the rig on a side slope. Here the trailer is exerting a force trying to move the back wheels of the tow car down the slope even when the rig isn’t turning. This is again because the centre of gravity is ahead of the axle. Diagram 3a Diagram 3b Trailer tyres need to be just as tough and grippy as that of the tow car. When you tackle a hill more directly, trailers both help and hinder with ascents and descents. On a descent, the trailer pushes the tow car forwards, unless the trailer is braked. In either case the tow ball mass is increased, which is a good thing as a tow car’s weight naturally shifts weight to the front, so some weight is restored to the rear axle. When completing the descent (diagram 4) the descending trailer can help push the tow car along the ground or up the next hill. Conversely, when ascending a hill the tow ball mass is reduced, but still adds to the natural increase of weight over the rear axle caused by the gradient, so expect to be lifting front wheels much more often on ascents with trailers, and to have reduced steering control. Keeping going, as the hill ascent doesn’t end until the trailer, not just the tow car, is on the flat (diagram 5). At just about any point off-road the vehicle will need to do a lot more work with a trailer. The force required to move a 2,500kg 4x4 on flat bitumen is around three per cent of its mass, so only 75kg. A 1,000kg trailer adds only 35kg or 40 per cent more effort. However, that force rises dramatically with gradients, and thus whenever the trailer needs to be dragged over rocks, logs or anything other than the flat. For example, on a 15-degree slope a 2,500kg 4x4 needs around 700kg of force to move off, but with the trailer that rises 40 per cent to 980kg, the same sort of force needed for the tow car alone to overcome gravity on a 22-degree hill. In short, the trailer may be easy to tow on a hard, relatively level, high-traction bitumen surface, but once you move away from the easy terrain these forces start to make themselves felt. Make sure all your chains and leads are well out of the way. Cross over chains, and you often don’t need to use the full length. A good trick is to pull the chain tight to the vehicle, back off one link, then put the shackle through that link. That should be tight enough without extra drag. Tidy the other links out of the way. Selecting a Trailer Because driving a trailer exerts all sorts of mostly unwanted extra forces on the tow car, the setup and choice of both tow car and trailer is critical. First, the trailer must be strong enough for the job, which means it must be specifically designed for off-roading. Standard trailers do not last long in lowrange territory, and a good way to check the manufacturer’s faith in their product is to ask if there are any warranty restrictions based on where the trailer can be towed. It is important that the trailer follows exactly in the tow car’s wheel marks in a straight line so that rolling resistance is minimised in soft ground, and it stays in the same ruts as the tow car, which contributes to stability. This means the trailer’s track (distance between the centres of the tyres on an axle) must be very close to that of the tow car – within half a tyre width is a reasonable rule, as it is not always possible to match tracks exactly. Good off-road trailers permit you to change parameters such as the track, wheel offset or stub axle length to line the trailer wheels up exactly with the tow car. It is also a sound practice to use exactly the same tyre and wheels on tow car and trailer so you have more spare tyre options. The hitch must be an off-road coupling not a standard ball hitch, so the trailer can be at any angle relative to the tow car, and if the trailer or tow car rolls it won’t necessarily take the other part of the rig with it. ➤ September 2011 LRW 39 TOWING Towing Off-Road Suspension is much overlooked on trailers, but makes a big difference to ease of towing. The more the trailer bounces around the greater the energy and traction required to tow it, and the more it destabilises the tow car, which again has an effect on traction. The tougher the terrain, the more noticeable the effect. The trailer should also follow the tow car exactly to minimise the corrective force the tow car needs to exert on the trailer. The best solution is a properly set up independent coil suspension with shock absorbers. The advantages of coils for trailers are exactly the same as for vehicles; the coils compress and extend with virtually no built-in damping, so all the damping can be precisely controlled by the finely tuned shock absorbers, which offer much finer control of suspension movement than crude leaf springs. Independent suspension obviously permits one wheel to move independently of the other. This is a bonus even with a trailer that is a tripod and so nominally has both wheels on the ground at the same time, in the same way a road car nominally has all wheels on the ground all the time but benefits from independent suspension. Another obvious advantage of independent suspension is the large ground clearance, and for trailers this is important as the tow car may choose the best line for itself and sacrifice the trailer’s clearance. The ‘properly set up’ part needs explanation, as not all independent systems are designed equally well. One not so apparent advantage of independent trailer suspension is the ability to set the wheels up with camber, caster and toe. These are wheel alignment settings that help keep the trailer tracking behind the tow car, and the principle is the same as the wheel alignment on cars. Live-axled (non-independent) trailers do not have this flexibility. In the case of some trailers, such as the Tvan we used for testing, the wheel alignment principle has been developed further. When the trailer hits a bump on one wheel, say the left, that wheel will drag and cause the trailer towbar to move to the left, exerting an unwanted force on the tow car. The suspension also compresses on the left, and as it does so it ‘toes in’ which means the wheel turns slightly inwards. If the wheel on the right is in extension it toes out. This has the combined effect of the trailer self-steering back into line, and is a further improvement on fixed wheel alignment settings. The concept is known as passive wheel steering and has been around for many years, but is not often used on trailers. This is a pity, because if more trailers had it there would be less need for sticking-plaster Here is robustly built independent suspension with excellent ground clearance, particularly in the centre. The shocks are behind the trailing arms for protection, and each wheel has camber, caster and toe settings to improve stability Two recovery points are important so the trailer can be pulled backwards, or sideways solutions such as trailer sway control systems. The design is also beneficial when cornering. The off-road trailer must also have recovery points. Sooner or later you’ll need to pull it backwards, perhaps even with the tow car attached, so there must be at least one point to do that. Two are preferred so one can be used to impart a rotating effect to the trailer, or both used with a bridle for a straight-back pull. Trailer Setup Any trailer used off-road must be braked, regardless of whether brakes are legally required on-road. You may be legally allowed to tow 750kg without brakes, but reconsider that decision when you’re sliding down a hill. And they have to be electric brakes, not overruns. Electric brakes allow you to vary when the brake force comes in, by how much relative to the tow car brakes, and to apply the trailer brakes independently of the tow car – all useful features in the rough. Overrun trailer brakes have none of that flexibility; even worse, as soon as you reverse with any significant resistance, for example over mud, sand, or a rock, the overrun triggers and the brake activates. The trailer tyres are also very important. While they may not be driven, they will need to grip laterally and provide braking traction. They must also be tough enough to air down and withstand the usual off-road abuse. For on-road use you’d typically set the trailer’s centre of gravity forwards to promote stability and reduce the chance of trailer sway. Diagram 4 40 LRW September 2011 The trailer tyres are also very important. While they may not be driven, they will need to grip laterally and provide braking traction A blind-spot mirror proving its worth – the driver can see the trailer is going to miss the cut log, and the main mirror shows the van will just clear the tree A good off-road hitch permits 360-degrees of lateral rotation, and 90 up and down. It is also important that it is very easy to hook up, as when off-road lining things up is difficult Diagram 5 spade/axe carrier. That is because it would get in the way at extreme angles; in fact the spare wheel itself came quite close to hitting at some points. Therefore, take care to remove any such accessories from the rear of the vehicle, or even from the front of the trailer. The tow car should be rated to tow considerably more than the trailer weight as the towing ratings are for on-road use, not off-road. For the off-road rating, dividing by about three is a good rule: for example, low-range Land Rovers can usually tow 3,500kg on-road but are recommended for 1,000kg off-road. A vehicle with a short wheelbase is in general better for towing off-road than a long wheelbase. The shortie will have a tighter turning circle, and is of course physically shorter, and the overhang (distance between the rear axle and tow hitch) is also typically shorter, which is important for minimising the forces described earlier. Shorties are more prone to trailer sway, but sway isn’t a problem at very low speeds. Fuel consumption will be dramatically increased in rough terrain. Drivers may be used to small increases when towing below motorway speeds on flattish dirt roads, but off-road it is all hills, stopping and starting, and that means energy required to move several hundred kilos of trailer up, down and around, whereas on the flat often all you need is enough energy to maintain speed. We found our fuel consumption increased by between 50 and 70 per cent for a diesel compared to without a tow car, far more than the on-road increase of 10-30 per cent. What to Take That comes with the disadvantage of reducing manoeuvrability as the trailer is more reluctant to change direction, and increasing tow ball mass, which means more forces for the tow car to stabilise. Therefore, for low-speed offroad work a centre of gravity further back is preferable, as speeds are such that trailer sway will not be an issue. Changing the centre of gravity isn’t easy or in some cases possible, but relocating jerrycans is one way to shift quite a bit of weight around. As ever with trailers, try to locate the weight as centrally as possible. Achieving a low tow ball mass by balancing a heavy weight at one extremity of the trailer with a weight at the other end simply makes the trailer balanced but unwieldy. Tyre pressures are, as ever, critical. Trailer pressures can go a long way below that of the tow car, assuming identical tyres. For example, if we have a tow car weighing 3,000kg we might assume for the sake of argument that the weight is split equally over each axle, 1,500kg apiece, or 750kg per tyre. We then add a trailer of 1,000kg. Each of the tyres on the trailer would appear to support 500kg, but it’s actually less because the tow ball mass is say 100kg, so it’s more like 450kg a tyre, and the rear tyres are now up beyond 800kg. The pressure a tyre requires is proportional to the weight borne, so less pressure in the trailer tyres. The way to set pressures is simply to keep lowering the trailer tyres until they reach the same contact patch length as the tow car. For example, during the state forest run with my Defender (2,700kg) and the semi-loaded Tvan (1,000kg) we ran 16, 18 and 12psi across the three axles, which used Cooper light-truck construction tyres on 16-inch rims, and that worked fine. Tow Car Setup The car itself needs some setup work, and anything that improves its off-road capability is to be welcomed. Low range is a must, given the slow-speed work and extra torque required. Mud tyres and locking differentials are two easy improvements, and even stock Land Rover suspension could do with an upgrade unless it is self-levelling air suspension. A small but valuable addition is clean mirrors with blind-spot sub-mirrors on each so you can see what the trailer’s wheels are doing. The ideal tow car will be torquey with a tight turning circle, although the Defender TD5’s 90kw engine never ran out of puff. Regular readers may note that in most of the photos my car is not fitted with its usual All your recovery gear is a starting point as trailer recoveries are invariably more complex than single vehicles, so you need the options a wide range of kit provides. In particular, take something on which to rest the jockey wheel of the trailer should you need to unhook and manoeuvre the trailer independently of the tow car. That may involve some terrain remodelling, for which you need a spade. Moving the trailer on uneven ground may be difficult, so you’ll need a winch, even just a small Tirfor-style hand winch. A power winch on the tow car is no bad idea, but it may not be pointing in the right direction. Traction ramps such as Maxtrax never go amiss and are easily carried on most trailers. A good spotter is essential as it is not possible to see exactly what the back-end of the trailer is doing when backing up, or the offside when turning, and no camera system can yet replace a vigilant human. Handheld radios work better than shouting. Other vehicles are invaluable for trailer recoveries, whether they are towing a trailer or not. If there are non-trailer vehicles, put one ahead of and one behind the towing vehicle. Basically, go prepared with the gear, people and knowledge. Next month we’ll add driving techniques to that list. LRW Part two of this feature continues in the next issue of LRW and looks at off-road driving techniques while towing September 2011 LRW 41