4G /MN4G Series
Transcription
4G /MN4G Series
A A 4G B/MN4G B Series Technical data 1) Pneumatics system selection guide (1) Average speed of cylinder is found according to combination of 4G series and piping system. Vertically installing a cylinder with rod top, the piston speed is found with dividing stroke length by time from beginning to end of piston rod movement. When load factor 50%, piston speed of cylinder should be half. (2) Average speed of cylinder mentioned on pneumatic components selection guide is the value when operating a cylinder solo. (3) Effective sectional area of solenoid valve, used for calculation according to the following table, is the value of 2-position. (4) This selection guide is just reference. Please check actual working conditions with our sizing program. Standard system table 4G (metal base) * Please refer to Page 330 about MN4G (block manifold). (metal base) Body porting type Series System No. Model No. 4G1 A1 B1 B2 B3 C1 C2 C3 4GA110-C4 4GA110-C6 4GA210-C6 4GA210-C8 4GA310-C8 4GA310-C10 4GA310-C10 Body porting type 4G2 4G3 Series 4G3 Silencer SC3W-6-4 SC1-6 SC1-8 SC1-10 SC1-10 SC1-15 Composite effective sectional area (mm2) pipe length 1m Pipe 4 dia. X 2.5 dia. 6 dia. X 4 dia. 6 dia. X 4 dia. 8 dia. X 5.7 dia. 8 dia. X 5.7 dia. 10 dia. X 7.2 dia. 10 dia. X 7.2 dia. SLM-M5 SLM-M5 SLW-6S SLW-6S SLW-8S SLW-8S SLW-8S Speed controller A2 B4 B5 C4 C5 C6 4GB110-06 4GB110-06 4GB210-08 4GB210-08 4GB310-10 4GB310-10 4G2 SC3W-M5-4 SC1-6 SC1-6 SC1-8 SC1-8 SC1-10 SC1-15 System No. Model No. 4G1 Speed controller Silencer 0.6 2.8 3.9 6.5 7.9 11.6 12.7 Composite effective sectional area (mm2) pipe length 1m Pipe 4 dia. X 2.5 dia. 6 dia. X 4 dia. 6 dia. X 4 dia. 8 dia. X 5.7 dia. 10 dia. X 7.2 dia. 12 dia. X 8.9 dia. SLW-6S SLW-6S SLW-8S SLW-8S SLW-10L SLW-10L 1.5 3.7 5.1 8.5 13.0 16.4 * System No. is indicated in the following graph. 1000 1000 C4 B3 C1 C2 C3 B2 500 250 100 Applicable cylinder bore size SCPD2 328 C6 A2 B4 500 250 (mm/s) (mm/s) 6 dia. 750 Piston speed of cylinder Piston speed of cylinder B1 A1 C5 B5 750 100 20 dia. 40 dia. 63 dia. SCM SSD CMK2 SCA2 80 dia. 100 dia. 6 dia. Applicable cylinder bore size SCPD2 20 dia. CMK2 40 dia. SCM SSD 63 dia. SCA2 80 dia. 100 dia. A A 4GB /MN4G B Series Technical data 1) Pneumatics system selection guide <Manifold> (When check valve incorporated) Body porting type Series System No. Model No. 4G1 M4GA110-C4 M4GA110-C6 M4GA210-C6 M4GA210-C8 M4GA310-C8 M4GA310-C10 M4GA310-C10 Sub base porting type 4G2 4G3 Series M4GB110-C4 M4GB110-C6 M4GB210-C6 M4GB210-C8 M4GB310-C10 M4GB310-C10 4G2 4G3 SC3W-M5-4 SC1-6 SC1-6 SC1-8 SC1-8 SC1-10 SC1-15 A3 B6 B7 B8 C7 C8 C9 Silencer SLW-6S SLW-6S SLW-8S SLW-8S SLW-10L SLW-10L SLW-10L Pipe Composite effective sectional area (mm2) pipe length 1m 4 dia. X 2.5 dia. 6 dia. X 4 dia. 6 dia. X 4 dia. 8 dia. X 5.7 dia. 8 dia. X 5.7 dia. 10 dia. X 7.2 dia. 10 dia. X 7.2 dia. 0.6 3.0 4.0 6.5 7.5 11.3 12.4 4SA/B0 4SA/B1 4GA/B MN4GA/B System No. Model No. 4G1 Speed controller Speed controller SC3W-6-4 SC1-6 SC1-8 SC1-10 SC1-10 SC1-15 A4 B9 B10 C10 C11 C12 Silencer SLW-6S SLW-6S SLW-8S SLW-8S SLW-10L SLW-10L Pipe Composite effective sectional area (mm2) pipe length 1m 4 dia. X 2.5 dia. 6 dia. X 4 dia. 6 dia. X 4 dia. 8 dia. X 5.7 dia. 10 dia. X 7.2 dia. 12 dia. X 8.9 dia. 1.4 3.0 4.3 7.0 11.3 13.4 4GA/B (master) MN3S0/ MN4S0 4TB 4L2-4/ LMF0 * System No. is indicated in the following graph. 4KA/B 1000 1000 B8 4F C7 C10 B7 A3 C8 B6 500 C9 Piston speed of cylinder Piston speed of cylinder PV5/ CMF 750 750 A4 100 100 Applicable cylinder bore size SCPD2 40 dia. 63 dia. SCM SSD CMK2 SCA2 80 dia. 100 dia. 3MA/B0 3PA/B P/M/B 250 (mm/s) 20 dia. C12 B9 500 250 (mm/s) 6 dia. C11 B10 NP/NAP/ NVP 4F**0E 6 dia. Applicable cylinder bore size SCPD2 20 dia. CMK2 40 dia. SCM SSD 63 dia. 80 dia. 100 dia. HMV/ HSV SCA2 Uniwire system SKH PCD/ FS/FD 3, 5 port pilot operated valve 329 A A 4G B/MN4G B Series Technical data 1) Pneumatics system selection guide Standard system table MN4G (block manifold) (When check valve incorporated) 1. Common exhaust System No. Solenoid valve Port size Series MN4G1 C4 C4 C6 C6 C8 MN4G2 Speed controller A1 A2 B1 B2 B3 SC3W-M5-4 SC3W-6-4 SC1-6 SC1-6 SC1-8 Silencer pipe pipe length 1m Common exhaust pipe Composite effective sectional area (mm2) 4 dia. X 2.5 dia. 4 dia. X 2.5 dia. 6 dia. X 4 dia. 6 dia. X 4 dia. 8 dia. X 5.7 dia. 6 dia. X 4 dia. X 3m 6 dia. X 4 dia. X 3m 8 dia. X 5.7 dia. X 3m 8 dia. X 5.7 dia. X 3m 10 dia. X 7.2 dia. X 3m 0.6 1.4 3.0 4.0 6.2 Silencer pipe pipe length 1m End block Composite effective sectional area (mm2) 2. Atmospheric release exhaust (muffler incorporated) System No. Solenoid valve Port size Series MN4G1 A3 A4 B4 B5 B6 C4 C4 C6 C6 C8 MN4G2 Speed controller SC3W-M5-4 SC3W-6-4 SC1-6 SC1-6 SC1-8 4 dia. X 2.5 dia. 4 dia. X 2.5 dia. 6 dia. X 4 dia. 6 dia. X 4 dia. 8 dia. X 5.7 dia. 0.6 1.6 3.1 4.4 6.5 N4G1-EX N4G2-EX 3. Silencer assembled exhaust port Series System No. Model No. MN4G1 C4 C4 C6 C6 C8 MN4G2 Speed controller SC3W-M5-4 SC3W-6-4 SC1-6 SC1-6 SC1-8 A5 A6 B7 B8 B9 Silencer pipe pipe length 1m 4 dia. X 2.5 dia. 4 dia. X 2.5 dia. 6 dia. X 4 dia. 6 dia. X 4 dia. 8 dia. X 5.7 dia. Average speed of cylinder Average speed of cylinder B3 500 B1 A2 A1 0 20 dia. 40 dia. 63 dia. Applicable cylinder bore size 3. Silencer assembly exhaust B6 750 B5 500 B4 A4 250 (mm/s) (mm/s) 0.6 1.5 2.9 4.3 6.3 1000 B2 250 SLW-H6 SLW-H6 SLW-H8 SLW-H8 SLW-H10 2. Atmospheric release exhaust (muffler incorporated) 1. Common exhaust 1000 750 Composite effective sectional area (mm2) Silencer 0 A3 20 dia. 40 dia. 63 dia. Applicable cylinder bore size • Silencer 23 B9 750 B8 B7 500 20 L A6 250 (mm/s) 0 A5 20 dia. 40 dia. 63 dia. Applicable cylinder bore size 330 A dia. D dia. Average speed of cylinder 1000 Model No. SLW-H6 SLW-H8 SLW-H10 D 5 dia. 8 dia. 10 dia. L 41 42 53 A 16 16 20 A A 4GB /MN4G B Series Technical data 1) Pneumatics system selection guide How How to usetoguide use guide Please use this guide to select the proper model according to your requirements. • Selection of fluid control components As conditions, the cylinder speed, either high or low, is already decided. Find theoretical reference speed of cylinder according to the following table. Theoretical reference speed (mm/s) 250 500 750 1,000 Cylinder speed Low speed Medium speed High speed Ultra high speed Refer to table of Component selection guide-1 (Page 332, 333) to select proper standard system No. according to cylinder bore and theoretical reference speed. 4SA/B0 4SA/B1 4GA/B MN4GA/B 4GA/B Explanation of technicalterms terms Explanation of technical • Theoretical reference speed: Indicating degree of cylinder speed. Refer to the following table. (This value almost coincides (master) MN3S0/ MN4S0 with speed when loadless. Applied load decreases the speed considerably). νο = 1920 x 4TB S S = 2445 x 2 D A (1) 4L2-4/ LMF0 νο : Theoretical reference speed (mm/s) A : Cylinder cross-section areas (cm2) S : Composite effective sectional area of circuit (exhaust air side) (mm2) D : Cylinder bore size (cm) Graph shows theoretical reference speed within the rage of constant velocity, Stroke length νο = (mm/s) t3 t1 : Time until beginning of movement. t2 : Primary delay time t3 : Operation time at constant velocity 4F PV5/ CMF 3MA/B0 : Stroke length t1 t2 • Note: t1 and t2 vary according to load. When no load, neglect the value. t3 • Required flow: Instantaneous flow rate when operating cylinder with Velocity νο. Refer to the following table. Table shows the value when of P=0.5MPa. Required flow rate is the necessary value to select clean air system components. Aνο (P+0.101) x 60 = 0.101 x 104 [ Aνο (P+1.03) x 60 1.03 x 104 Q : Required flow ( 3PA/B P/M/B Time Q= 4KA/B ] (2) /min) (ANR) NP/NAP/ NVP 4F**0E HMV/ HSV P : Supply pressure (MPa) • Required effective sectional area: Composite effective sectional area of required exhaust air side circuit to drive cylinder with Velocity νο. (Composite effective sectional area of solenoid valve, flow control valve, silencer and pipe) • Proper standard system means: The best combination of solenoid valve, flow control valve, silencer and pipe diameter to drive cylinder with Velocity νο. Table shows the value when pipe length is 1m. How to How find flow raterate to find Uniwire system SKH PCD/ FS/FD 3, 5 port pilot operated valve Find flow rate according to the following formula.ing formula. Refer to the table on the following page about acoustic velocity zone. (1) PH 1.89PL (subsonic zone) Q = 227 x S x [Q = 22.2 x S x 1 PH PL x (PH - PL) x PL x (PH - PL) x 273 TH 273 TH ] 1.89PL (acoustic velocity zone) Q = 113 x S x PH x [Q = 11.1 x S x PH x 273 TH 273 TH ] Q : Flow rate / min(ANR) S : Effective sectional area of aperture mm2 PH : Primary pressure MPa abs PL : Secondary pressure MPa abs TH : Primary side absolute temperature K Note) Absolute pressure (MPa) = Working pressure + 0.101 (MPa) 331 A A 4G B/MN4G B Series Technical data 1) Pneumatics system selection guide 4G series <Components selection guide 1> Theoretical reference speed (mm/S) Cylinder bore size (mm) 6 10 16 dia. dia. dia. 20 dia. 25 dia. 30 dia. 32 dia. 40 dia. 40 dia. 50 dia. 63 dia. 75 dia. 80 dia. (500) (500) (500) 250 400 250 400 250 400 250 400 250 400 250 500 750 1000 250 500 750 1000 250 500 750 1000 250 500 750 1000 250 500 750 1000 250 500 750 1,000 100 dia. Required flow ( min) (ANR) Required effective sectional area (mm2) - Proper standard system NO. Discrete Body porting Sub base A A A A B B B B B B B B B B B B C B B C C B C C (0.1) (0.2) (0.5) 0.5 1.6 0.8 1.9 1.1 2.8 1.3 3.1 2.0 4.9 1.7 3.3 5.0 6.6 2.6 5.2 7.7 10.4 4.1 8.2 12.3 16.4 5.8 11.6 17.4 23.2 6.6 13.2 19.8 25.4 10.3 20.6 30.9 41.2 29 46 44 70 64 100 73 120 110 180 110 230 340 450 180 350 530 710 280 560 840 1,100 400 800 1,200 1,600 450 910 1,400 1,800 710 1,400 2,100 2,800 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 3 1 2 3 1 2 3 2 3 A A A A A A B A B A B B B B B B C B C C C B C C C C C C C 1 3 1 3 C C A A A A B A B B B B B B B B B B C B B C C B C C 2 C - * Please refer to Page 328, 329 about system No. 7 9 - 4 6 C 5 C 7 - - - 3 3 3 3 6 3 6 6 6 6 6 6 7 6 7 8 7 7 8 7 8 8 8 9 C C - C 2 2 2 2 2 2 4 2 4 2 4 4 4 4 4 5 4 4 4 5 5 5 4 5 6 4 5 - C C Manifold Body porting Sub base 8 - A A A A A A B A B A B B B B B1 C1 C1 B1 C1 C1 C1 B1 C1 C1 C1 C1 C1 C1 C1 - 4 4 4 4 4 4 9 4 9 4 9 9 9 9 0 0 0 0 0 1 2 0 1 2 0 1 0 2 1 <Clean air system components> Clean air system components <Effective sectional area> 0.7 0.6 0.5 0.4 0.3 F/R Unit 4000 0.2 3000 0.1 /min (ANR) Pressure Flow rate 2000 1000 900 800 700 600 MPa 500 400 300 200 100 10 20 30 40 50 60 70 Effective sectional area mm2 ( 332 When the value of effective sectional area is X 10-1 or X 10n, multiply the flow rate by the same multiplier. ) 80 90 100 Air filter (F) 5000 Regulator (R) 6000 Lubricator (L) 10000 9000 8000 7000 F/R/L. kit Acoustic velocity zone (at 20°C) Part Model No. name C1000-6 C1000-8 C3000-8 C3000-10 C4000-8 C4000-10 C4000-15 W1000-6 W1000-8 W3000-8 W3000-10 W4000-8 W4000-10 W4000-15 F1000-6 F1000-8 F3000-8 F3000-10 F4000-8 F4000-10 F4000-15 R1000-6 R1000-8 R3000-8 R3000-10 R4000-8 R4000-10 R4000-15 L1000-6 L1000-8 L3000-8 L3000-10 L4000-8 L4000-10 L4000-15 Max. flow rate Port size ( /min atmospheric pressure conversion) Rc1/8 Rc1/4 Rc1/4 Rc3/8 Rc1/4 Rc3/8 Rc1/2 Rc1/8 Rc1/4 Rc1/4 Rc3/8 Rc1/4 Rc3/8 Rc1/2 Rc1/8 Rc1/4 Rc1/4 Rc3/8 Rc1/4 Rc3/8 Rc1/2 Rc1/8 Rc1/4 Rc1/4 Rc3/8 Rc1/4 Rc3/8 Rc1/2 Rc1/8 Rc1/4 Rc1/4 Rc3/8 Rc1/4 Rc3/8 Rc1/2 450 630 1280 1750 1430 2400 3000 830 1150 2150 2430 2500 4350 4750 460 610 1230 1500 1320 2140 3000 770 1350 2000 2600 2500 4400 5000 550 700 1100 2250 1000 1700 2700 Note) Maximum flow rate: FRL, FR, R primary pressure 0.7MPa, set pressure 0.5MPa, pressure drop 0.1MPa. For air filer, the flow rate is estimated when primary pressure of air filter 0.7MPa, pressure drop 0.02MPa, while for lubricator, primary pressure of lubricator 0.5MPa and pressure drop 0.03MPa. A A 4GB /MN4G B Series Technical data 1) Pneumatics system selection guide MN4G series <Components selection guide 1> Cylinder bore size (mm) 6 dia. 10 dia. 16 dia. Theoretical reference speed (mm/S) ( (500) (500) (500) 250 400 250 400 250 400 250 400 250 400 250 500 750 1000 250 500 750 1000 250 500 750 1000 250 500 750 1000 20 dia. 25 dia. 30 dia. 32 dia. 40 dia. 40 dia. 50 dia. 63 dia. 80 dia. Required effective sectional area (mm2) Required flow min) (ANR) Proper standard system NO. 1. Common exhaust A A A A B A B A B A B B B B B B (0.1) (0.2) (0.5) 0.5 1.6 0.8 1.9 1.1 2.8 1.3 3.1 2.0 4.9 1.7 3.3 5.0 6.6 2.6 5.2 7.7 10.4 4.1 8.2 12.3 16.4 6.6 13.2 19.8 25.4 29 46 44 70 64 100 73 120 110 180 110 230 340 450 180 350 530 710 280 560 840 1,100 450 910 1,400 1,800 2. Atmospheric 1 1 1 1 1 2 1 2 1 2 2 1 3 1 2 3 A A A A B A B A B A B B B B B B B B 1 3 B B B 3 3 3 3 4 4 4 4 4 4 4 4 6 4 5 6 1 6 - 2 B - 5 - B 6 - 3. Silencer assembled exhaust port air A 5 A 5 A 5 A 5 B 7 A 6 B 7 A 6 B 7 A 6 B 8 B 7 B 9 B 7 B 8 B 9 B 7 B 9 B 8 - <Clean air system components> <Effective sectional area> Clean air system components 0.7 0.6 0.5 0.4 500 0.3 F/R/L. kit 400 0.2 300 0.1 MPa 30 20 10 2 3 4 5 6 7 2 Effective sectional area mm ( When the value of effective sectional area is X 10-1 or X 10n, multiply theflow rate by the same multiplier. ) 8 9 10 Regulator (R) 40 1 MN4GA/B 4GA/B (master) MN3S0/ MN4S0 4TB 4L2-4/ LMF0 4KA/B 4F 3MA/B0 Max. flow rate Port size ( /min atmospheric pressure conversion) Rc1/8 Rc1/4 Rc1/4 Rc3/8 Rc1/4 Rc3/8 Rc1/2 Rc1/8 Rc1/4 Rc1/4 Rc3/8 Rc1/4 Rc3/8 Rc1/2 Rc1/8 Rc1/4 Rc1/4 Rc3/8 Rc1/4 Rc3/8 Rc1/2 Rc1/8 Rc1/4 Rc1/4 Rc3/8 Rc1/4 Rc3/8 Rc1/2 Rc1/8 Rc1/4 Rc1/4 Rc3/8 Rc1/4 Rc3/8 Rc1/2 450 630 1280 1750 1430 2400 3000 830 1150 2150 2430 2500 4350 4750 460 610 1230 1500 1320 2140 3000 770 1350 2000 2600 2500 4400 5000 550 700 1100 2250 1000 1700 2700 P/M/B NP/NAP/ NVP 4F**0E HMV/ HSV Uniwire system SKH PCD/ FS/FD 3, 5 port pilot operated valve Air filter (F) 50 Lubricator (L) 60 Pressure Flow rate 200 Part Model No. name C1000-6 C1000-8 C3000-8 C3000-10 C4000-8 C4000-10 C4000-15 W1000-6 W1000-8 W3000-8 W3000-10 W4000-8 W4000-10 W4000-15 F1000-6 F1000-8 F3000-8 F3000-10 F4000-8 F4000-10 F4000-15 R1000-6 R1000-8 R3000-8 R3000-10 R4000-8 R4000-10 R4000-15 L1000-6 L1000-8 L3000-8 L3000-10 L4000-8 L4000-10 L4000-15 F/R Unit 600 /min 4GA/B 3PA/B Acoustic velocity zone (at 20°C) 1000 900 800 700 (ANR) 4SA/B1 PV5/ CMF * Please refer to Page 330 about system No. 100 90 80 70 4SA/B0 Note) Maximum flow rate: FRL, FR, R primary pressure 0.7MPa, set pressure 0.5MPa, pressure drop 0.1MPa. For air filer, the flow rate is estimated when primary pressure of air filter 0.7MPa, pressure drop 0.02MPa, while for lubricator, primary pressure of lubricator 0.5MPa and pressure drop 0.03MPa. 333 A A 4G B/MN4G B Series Technical data 2) Notes of wiring How to order cable with D sub connector N4T CABLE D0 0 1 Model Symbol A User interface B Cable length A 0 1 B 1 3 5 N4T Cut only Round terminal for M3.5 screws 1m 3m 5m D-sub connector No. and conductor • N4T-CABLE-D00-B D-sub connector HDBB-25S HIROSE Plug case HDB-CTF HIROSE D-sub connector terminal No. 2 3 4 5 6 7 8 9 10 11 12 13 1 Color of isolator Orange Orange Yellow Yellow Green Green Gray Gray White White Orange Orange Yellow Conductor I.D. Mark type 1 point 1 point 1 point 1 point 1 point 1 point 1 point 1 point 1 point 1 point 2 points 2 points 2 points Color of mark Black Red Black Red Black Red Black Red Black Red Black Red Black D-sub connector terminal No. 14 15 16 17 18 19 20 21 22 23 24 25 Color of isolator Yellow Green Green Gray Gray White White Orange Orange Yellow Yellow Green Conductor I.D. Mark type 2 points 2 points 2 points 2 points 2 points 2 points 2 points 3 points 3 points 3 points 3 points 3 points Color of mark Red Black Red Black Red Black Red Black Red Black Red Black • N4T-CABLE-D01-B D-sub connector HDBB-25S HIROSE Plug case HDB-CTF HIROSE D-sub connector terminal No. 3 2 4 5 6 7 8 9 10 11 12 13 1 Color of isolator Orange Orange Yellow Yellow Green Green Gray Gray White White Orange Orange Yellow Conductor I.D. Mark type 1 point 1 point 1 point 1 point 1 point 1 point 1 point 1 point 1 point 1 point 2 points 2 points 2 points Color of mark Black Red Black Red Black Red Black Red Black Red Black Red Black Mark tube No. 1 2 3 4 5 6 7 8 9 10 Cut Cut 13 D-sub connector terminal No. 14 15 16 17 18 19 20 21 22 23 24 25 Color of isolator Yellow Green Green Gray Gray White White Orange Orange Yellow Yellow Green Conductor I.D. Mark type 2 points 2 points 2 points 2 points 2 points 2 points 2 points 3 points 3 points 3 points 3 points 3 points Color of mark Red Black Red Black Red Black Red Black Red Black Red Black Mark tube No. 14 15 16 17 18 19 20 21 22 23 Cut Cut • This cable is compatible with 20 points. When requiring 21 points over, please use D00- L type mentioned above. 334 A A 4GB /MN4G B Series Technical data 2) Notes of wiring Examples of wiring (recommended combinations) • Following combinations are available. PC and PC related products Wiring method Examples of connecting cable Maker Flat cable connector (T50/T50R) (T51/T51R) PC Type C200H-OD215 Type C500-OD415CN Cable 4SA/B0 Type G79- * C 4SA/B1 OMRON 4GA/B Type C500-OD213 Type 79- 0 * DC- * MN4GA/B Wh Tig en fixi hte ng n set , ga scr ther ew ret s wit ain er h 1.4 to N? MITSUBISHI dir ect m ion tor qu _, e aftfit the er jaw con to firm rai atio l. n. AY42 Voltage of power supply should be within 0 to +10% of rated voltage. 40P flat cable connector, 4GA/B interface OPC-31 (CKD) (master) and 20P flat cable connector MN3S0/ AFP33484 AY15133 to 7 MN4S0 4TB 4L2-4/ LMF0 MATSUSHITA ELECTRIC WORKS LTD. 4KA/B AFP53487 AY15223 to 7 4F D-sub connector (T30/T30R) PV5/ CMF Cable with D-sub connector 3MA/B0 Wh Tig en fixi hte ng n set , ga scr ther ew ret s wit ain er h 1.4 to N? dir ect m ion tor qu _, e aftfit the er jaw con to firm rai atio l. n. ( Please refer to Page 334 about cable model No. and details. ) 3PA/B P/M/B • For power voltage to drive valves, when setting, voltage drop of PLC and flat cable should be considered. NP/NAP/ NVP 4F**0E HMV/ HSV Uniwire system SKH PCD/ FS/FD 3, 5 port pilot operated valve 335 A A 4G B/MN4G B Series Technical data 2) Notes of wiring Common gland type (wiring method T10) Notes of wiring Wiring method T10 internal wiring (up to 14 solenoids) [Cautions for common gland type (T10)] (1) For common gland type, initially, common wire is internally wired. When individual contact point type PLC output unit, the contact should be wired to common. (2) Confirm if station No. matches to solenoid position to avoid wrong wiring. (Refer to below table,) (3) More than 14 solenoids are not available. (4) Viewed from piping port, station No. is allocated from left. (5) Voltage drop may occur depending on simultaneous energizing or cable length.Voltage drop of solenoid should be within 10% of rated voltage. Terminal allocation Gland No. Relay connector No. Polarity (+) (-) COM 7 COM 6 5 4 3 2 14 13 12 11 10 1 9 COM 8 14 13 12 11 10 9 8 7 6 5 4 3 2 1 (-) (+) 14 13 12 11 10 9 8 7 6 5 4 3 2 1 (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (+) (-) COM T10 (left specifications) Station # Station1 Station2 Station3 T10R (right specifications) Station n Station # Station1 Station2 Station3 Station n Terminal array of wiring method T10 (e.g.) * : Valve No. 1a, 1b, 2a, 2b...numbers show Station 1, 2...while alphabet a and b show Solenoid a and b. Max. station number differs depending on model. Confirm individual specifications. Terminal No. COM 14 13 12 11 10 7 <Standard wiring> • When single solenoid valve • When double solenoid valve • When mix (single/double mixture) 336 6 5 4 3 9 2 8 1 COM <Double wiring> 8 14 13 12 11 10 9 (Void) 7a (Void) 6a (Void) 5a (Void) 7 6 5 4 3 2 1 4a (Void) 3a (Void) 2a (Void) 1a Gland No. Valve No. Gland No. Valve No. 14 13 12 11 10 9 14a 13a 12a 11a 10a 9a 7 6 5 4 3 2 7a 6a 5a 4a 3a 2a 8 8a 1 1a Gland No. Valve No. Gland No. Valve No. Gland No. Valve No. Gland No. Valve No. 14 7b 7 4a 12 6b 5 3a 11 6a 4 2b 10 9 5b 5a 3 2 2a 1b 8 4b 1 1a Gland No. Valve No. Gland No. Valve No. 14 7b 7 4a 13 7a 6 3b Gland No. Valve No. Gland No. Valve No. 14 13 12 11a 10a 9a 7 6 5 5a 4b 4a 11 8a 4 3b 10 9 7b 7a 3 2 3a 2a 8 6a 1 1a Gland No. Valve No. Gland No. Valve No. 14 7b 7 4a 13 12 11 10 9 7a (Void) 6a (Void) 5a 6 5 4 3 2 3b 3a (Void) 2a (Void) 13 7a 6 3b 12 6b 5 3a 11 6a 4 2b 10 9 5b 5a 3 2 2a 1b 8 4b 1 1a 8 4b 1 1a A A 4GB /MN4G B Series Technical data 2) Notes of wiring Common gland type (wiring method T11) Notes of wiring 4SA/B0 Wiring method T11 internal wiring (up to 24 solenoids) [Cautions for common gland type (T11)] (1) For common gland type, initially, common wire is internally wired. When individual contact point type PLC output unit, the contact should be wired to common. (2) Confirm if station No. matches to solenoid position to avoid wrong wiring. (Refer to below table,) (3) More than 24 solenoids are not available. (4) Viewed from piping port, station No. is allocated from left. (5) Voltage drop may occur depending on simultaneous energizing or cable length.Voltage drop of solenoid should be within 10% of rated voltage. Terminal allocation Gland No. Relay connector No. (+) (-) 24 23 22 21 20 19 18 17 16 15 14 13 1 2 1 1 10 9 8 7 6 5 4 3 2 1 24 23 • • • • • • • • 4 3 2 1 COM T11 (left specifications) 4SA/B1 Polarity COM COM (-) (+) 24 23 4GA/B (-) (+) • • • • • • • • MN4GA/B 4GA/B (master) (-) (+) 4 3 2 1 MN3S0/ MN4S0 (-) (+) (-) (+) (-) (+) 4TB (+) (-) COM 4L2-4/ LMF0 T11R (right specifications) 4KA/B 4F PV5/ CMF 3MA/B0 3PA/B P/M/B Station # Station1 Station2 Station3 Station n Station # Station1 Station2 Station3 Station n NP/NAP/ NVP Terminal array of wiring method T11 (e.g.) * : Valve No. 1a, 1b, 2a, 2b...numbers show Station 1, 2...while alphabet a and b show Solenoid a and b. Max. station number differs depending on model. Confirm individual specifications. 4F**0E Terminal No. HMV/ HSV COM 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 COM Uniwire system <Standard wiring> • When single solenoid valve • When mix (single/double mixture) SKH Gland No. Valve No. Gland No. Valve No. 24 23 22 21 20 19 18 17 16 15 14 13 24a 23a 22a 21a 20a 19a 18a 17a 16a 15a 14a 13a 12 11 10 9 8 7 6 5 4 3 2 1 12a 11a 10a 9a 8a 7a 6a 5a 4a 3a 2a 1a Gland No. Valve No. Gland No. Valve No. 24 23 22 21 20 19 18 (Void) 12a (Void) 11a (Void) 10a (Void) 12 11 10 9 8 7 6 (Void) 6a (Void) 5a (Void) 4a (Void) 17 9a 5 3a 16 (Void) 4 (Void) 15 8a 3 2a 14 (Void) 2 (Void) 13 7a 1 1a Gland No. Valve No. Gland No. Valve No. 24 23 22 21 20 19 12b 12a 11b 11a 10b 10a 12 11 10 9 8 7 6b 6a 5b 5a 4b 4a 13 7a 1 1a Gland No. Valve No. Gland No. Valve No. 24 23 22 21 20 19 12b 12a 11b 11a 10b 10a 12 11 10 9 8 7 6b 6a 5b 5a 4b 4a 17 9a 5 3a 16 8b 4 2b 15 8a 3 2a 14 7b 2 1b 13 7a 1 1a Gland No. Valve No. Gland No. Valve No. 24 23 22 21 20 19 18 17 16 15 14 13 18b 18a 17a 16a 15a 14a 13a 12b 12a 11b 11a 10a 12 11 10 9 8 7 6 5 4 3 2 1 9a 8a 7b 7a 6a 5a 4b 4a 3b 3a 2a 1a Gland No. Valve No. Gland No. Valve No. 24 23 22 21 20 19 18 12b 12a 11b 11a (Void) 10a (Void) 12 11 10 9 8 7 6 (Void) 6a (Void) 5a 4b 4a 3b 17 9a 5 3a 16 (Void) 4 (Void) 15 8a 3 2a 14 7b 2 (Void) 13 7a 1 1a 18 9b 6 3b 17 9a 5 3a 16 8b 4 2b 15 8a 3 2a 14 7b 2 1b 18 9b 6 3b PCD/ FS/FD 337 3, 5 port pilot operated valve • When double solenoid valve <Double wiring> A A 4G B/MN4G B Series Technical data 2) Notes of wiring D-sub connector: Wiring method T30 About T30 connector T30 (left specifications) T30R (right specifications) Wiring method T30 connector is generally called as D-sub connector, widely used in FA and OA components. Especially, 25P type is conformable with RS232C standards and used for PC communication. Viewed from piping port, station No. is allocated from left. Station # Station1 Station2 Station3 Station # Station n Station1 Station2 Station3 Station n Cautions for connector type T30 (1) Signal arrays of PLC output unit and valve side should be matched. (2) Power source is DC24V or DC12V. (3) Voltage drop may occur depending on simultaneous energizing or cable length.Voltage drop of solenoid should be within 10% of rated voltage. Connector pin array of wiring method T30 (e.g.) * 1: Valve No. 1a, 1b, 2a, 2b...numbers show Station 1, 2... while alphabet a and b show Solenoid a and b. Max. station number differs depending on model. Confirm individual specifications. Connector pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 <Standard wire> 1 2 3 4 5 6 7 8 9 10 11 Pin No. 3a 5a 7a 9a 11a 13a 15a 17a 19a 21a 1a Valve No. • When single Pin No. 15 16 17 18 19 20 21 22 23 24 14 solenoid valve Valve No. 2a 4a 6a 8a 10a 12a 14a 16a 18a 20a 22a only 1 2 3 4 5 6 7 8 9 Pin No. 2a 3a 4a 5a 6a 7a 8a 9a 1a Valve No. • When double Pin No. 15 16 17 18 19 20 21 22 14 solenoid valve Valve No. 1b 2b 3b 4b 5b 6b 7b 8b 9b only 10 11 <Double wiring> 12 13 23a COM 25 24a 12 13 10a 11a 12a COM 23 24 25 10b 11b 12b 1 2 3 4 5 6 7 8 9 10 11 12 13 Pin No. • When mix 1a 3a 4a 5a 7a 8a 10a 11b 12b 14a 15b 17a COM Valve No. (single/double Pin No. 14 15 16 17 18 19 20 21 22 23 24 25 mixture) Valve No. 2a 3b 4b 6a 7b 9a 11a 12a 13a 15a 16a 17b 338 1 2 3 4 5 6 7 8 9 10 11 12 13 Pin No. Valve No. 1a 2a 3a 4a 5a 6a 7a 8a 9a 10a 11a 12a COM Pin No. 14 15 16 17 18 19 20 21 22 23 24 25 Valve No. (Void) (Void) (Void) (Void) (Void) (Void) (Void) (Void) (Void) (Void) (Void) (Void) 1 2 3 4 5 6 7 8 9 Pin No. Valve No. 1a 2a 3a 4a 5a 6a 7a 8a 9a Pin No. 14 15 16 17 18 19 20 21 22 Valve No. 1b 2b 3b 4b 5b 6b 7b 8b 9b 1 2 3 4 5 6 Pin No. Valve No. 1a 2a 3a 4a 5a 6a Pin No. 14 15 16 17 18 19 Valve No. (Void) (Void) 3b 4b (Void) (Void) 7 8 9 10 11 12 13 10a 11a 12a COM 23 24 25 10b 11b 12b 10 11 12 13 7a 8a 9a 10a 11a 12a COM 20 21 22 23 24 25 7b (Void) (Void) (Void) 11b 12b A A 4GB /MN4G B Series Technical data 2) Notes of wiring Flat cable connector type : Wiring method T50 About T50 connector T50 (left specifications) Wiring method T50 connector is conformable with MIL standards (MILC-83503). Easy wiring is realized with flat cable pressure welding. Pin No. index may differ depending on PLC maker but allocation of function is same. When connecting the cable, match the set mark ( ). For either plug or socket, match the set mark ( ). Viewed from Solenoid b side (when single, cap side), station No. is allocated from left. T50R (right specifications) 4SA/B0 4SA/B1 4GA/B MN4GA/B 4GA/B Station # Station1 Station2 Station3 Station # Station n Station1 Station2 Station3 (master) Station n MN3S0/ MN4S0 Cautions for connector type T50 4TB (1) Signal arrays of PLC output unit and valve side should be matched. Use a compatible cable with PLC maker, because direct connection to PLC is limited. (2) Power source is DC24V or DC12V. (3) When connecting T50 type to a common output unit, use + terminal (20, 10) of 20P connector as + side common, while use NPN transistor output open collector type for the drive circuit. (4) Don't connect this manifold to the input unit. If connected, serious failure may be caused not only to these components but also peripheral components. Connect this manifold to output unit. (5) Voltage drop may occur depending on simultaneous energizing or cable length.Voltage drop of solenoid should be within 10% of rated voltage. 4L2-4/ LMF0 (Triangle) + 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 4KA/B - x x TB 4F PV5/ CMF 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 3MA/B0 8 3PA/B +COM P/M/B NP/NAP/ NVP Connector pin array of wiring method T50 (e.g.) 4F**0E * 1: Valve No. 1a, 1b, 2a, 2b...numbers show Station 1, 2... while alphabet a and b show Solenoid a and Solenoid b. Max. station number differs depending on model. Confirm individual specifications. Connector pin No. HMV/ HSV 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 Uniwire system 9 10 SKH <Standard wire> • When double solenoid valve only • When mix (single/double mixture) Pin No. Valve No. Pin No. Valve No. 11 12 13 14 15 16 17 18 19 20 Pin No. Valve No. Pin No. Valve No. 11 12 13 14 15 16 17 18 19 20 Pin No. Valve No. Pin No. Valve No. 11 12 13 14 15 16 17 18 19 20 9a 10a 11a 12a 13a 14a 15a 16a 1 2 3 4 5 6 7 8 1a 2a 3a 4a 5a 6a 7a 8a 5a 5b 6a 6b 7a 7b 8a 8b 1 2 3 4 5 6 7 8 1a 1b 2a 2b 3a 3b 4a 4b 7a 7b 8a 9a 10a 10b 11a 11b 1 2 3 4 5 6 7 8 1a 2a 3a 3b 4a 4b 5a 6a - Power + Power supply supply 9 10 - Power + Power supply supply - Power + Power supply supply 9 10 - Power + Power supply supply - Power + Power supply supply 9 10 - Power + Power supply supply Pin No. Valve No. Pin No. Valve No. 11 12 13 14 15 16 17 18 19 20 Pin No. Valve No. Pin No. Valve No. 11 12 13 14 15 16 17 18 19 20 Pin No. Valve No. Pin No. Valve No. 11 12 13 14 15 16 17 18 19 20 5a (Void) 6a (Void) 7a (Void) 8a (Void) 1 2 3 4 5 6 7 8 1a (Void) 2a (Void) 3a (Void) 4a (Void) 5a 5b 6a 6b 7a 7b 8a 8b 1 2 3 4 5 6 7 8 1a 1b 2a 2b 3a 3b 4a 4b 5a (Void) 6a (Void) 7a 7b 8a (Void) 1 2 3 4 5 6 7 8 1a (Void) 2a (Void) 3a 3b 4a 4b PCD/ FS/FD - Power + Power supply supply 9 10 - Power + Power supply supply - Power + Power supply supply 9 10 - Power + Power supply supply - Power + Power supply supply 9 10 - Power + Power supply supply 339 3, 5 port pilot operated valve • When single solenoid valve only <Double wiring> A A 4G B/MN4G B Series Technical data 2) Notes of wiring Flat cable connector type : Wiring method T51 T51 (left specifications) About T51 connector Wiring method T51 connector is con formable with MIL standards (MIL-C83503). Easy wiring is realized with flat cable pressure welding. Pin No. index may differ depending on PLC maker but allocation of function is same.When connecting the cable, match the set mark ( ). For either plug or socket, match the set mark ( ). Viewed from Solenoid b (when single, cap side), station No. is allocated from left. Station # Station1 Station2 Station3 T51R (right specifications) Station # Station n Station1 Station2 Station3 Station n Cautions for connector type (T51) (1) Signal arrays of PLC output unit and valve side should be matched. (2) Power source is DC24V or DC12V. (3) T51 type is driven by common output unit. (4) Don't connect this manifold to the input unit. If connected, serious failure may be caused not only to these components but also peripheral components.Connect this manifold to output unit. (5) Voltage drop may occur depending on simultaneous energizing or cable length. Voltage drop of solenoid should be within 10% of rated voltage. (Triangle) 19 17 15 13 11 9 7 5 3 1 20 18 16 14 12 10 8 6 4 2 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 COM Connector pin array of wiring method T51 (e.g.) * : Valve No. 1a, 1b, 2a, 2b...numbers show Station 1, 2... while alphabet a and b show Solenoid a and b. Max. station number differs depending on model. Confirm individual specifications. Connector pin No. 19 17 15 13 11 9 7 5 3 1 20 18 16 14 12 10 8 6 4 2 <Standard wire> Pin No. 19 17 15 13 11 9 <Double wiring> 7 5 3 1 • When single solenoid Valve No. Pin No. valve only COM 17a 15a 13a 11a 9a 7a 5a 3a 1a Valve No. COM 18a 16a 14a 12a 10a 8a 6a 4a 2a • When double solenoid valve only • When mix (single/double mixture) 340 Pin No. Valve No. Pin No. Valve No. Pin No. Valve No. Pin No. Valve No. 20 18 16 14 12 10 19 17 15 13 11 9 8 7 6 5 4 3 2 1 COM 9a 8a 7a 6a 5a 4a 3a 2a 1a 20 18 16 14 12 10 8 6 4 2 COM 9b 8b 7b 6b 5b 4b 3b 2b 1b 19 17 15 13 11 9 7 5 3 1 COM 12a 11a 10a 8a 7a 5a 4a 3a 1a 20 18 16 14 12 10 8 6 4 2 COM 13a 11b 10b 9a 7b 6a 4b 3b 2a Pin No. Valve No. Pin No. Valve No. Pin No. Valve No. Pin No. Valve No. Pin No. Valve No. Pin No. Valve No. 19 17 15 13 11 9 7 5 3 1 COM 9a 8a 7a 6a 5a 4a 3a 2a 1a 20 18 16 14 12 10 8 6 4 2 COM (Void) (Void) (Void) (Void) (Void) (Void) (Void) (Void) (Void) 19 17 15 13 11 9 7 5 3 1 COM 9a 8a 7a 6a 5a 4a 3a 2a 1a 20 18 16 14 12 10 8 6 4 2 COM 9b 8b 7b 6b 5b 4b 3b 2b 1b 19 17 15 13 11 9 7 5 3 1 COM 9a 8a 7a 6a 5a 4a 3a 2a 1a 20 18 16 14 12 10 8 6 4 2 COM (Void) (Void) 7b (Void) (Void) 4b 3b (Void) (Void) (Empty) A A 4GB /MN4G B Series Technical data 2) Notes of wiring Flat cable connector type : Wiring method T52 About T52 connector Cautions for connector type (T52) (1) Signal arrays of PLC output unit and valve side should be matched. (2) Power source is DC24V or DC12V. (3) T52 type is driven by common output unit. (4) Don't connect this manifold to the input unit. If connected, serious failure may be caused not only to these components but also peripheral components. Connect this manifold to output unit. (5) Voltage drop may occur depending on simultaneous energizing or cable length. Voltage drop of solenoid should be within 10% of rated volt age. Wiring method T52 connector is conformable with MIL standards (MIL-C-83503). Easy wiring is realized with flat cable pressure welding. Pin No. index may differ depending on PLC maker but allocation of function is same.When connecting the cable, match the set mark ( ). For either plug or socket, match the set mark ( ). Viewed from Solenoid b (when single, cap side), station NO. is allocated from left. 4SA/B0 4SA/B1 4GA/B MN4GA/B 4GA/B (master) MN3S0/ MN4S0 T52R (right specifications) T52 (left specifications) 4TB Connector pin array diagram (TOP VIEW) and internal circuit diagram 4L2-4/ LMF0 Mark 9 7 5 3 1 10 8 6 4 2 4KA/B 4F 10 9 8 7 6 5 4 3 2 1 PV5/ CMF COM 3MA/B0 Station # Station1 Station2 Station3 Station # Station n Station1 Station2 Station3 Station n 3PA/B P/M/B Connector pin array of wiring method T52 (e.g.) NP/NAP/ NVP * : Valve No. 1a, 1b, 2a, 2b...numbers show Station 1, 2... while alphabet a and b show Solenoid a and Solenoid b. Max. station number differs depending on model. Confirm individual specifications. Connector pin No. 4F**0E 9 7 5 3 1 10 8 6 4 2 HMV/ HSV Uniwire system <Double wiring> <Standard wire> • When single solenoid valve only • When mix (single/double mixture) Pin No. Valve No. Pin No. Valve No. Pin No. Valve No. Pin No. Valve No. 9 7 5 3 1 COM 7a 5a 3a 1a 10 8 6 4 2 COM 8a 6a 4a 2a 9 7 5 3 1 COM 4a 3a 2a 1a 10 8 6 4 2 COM 4b 3b 2b 1b 9 7 5 3 1 COM 5b 4b 3a 1a 10 8 6 4 2 COM 6a 5a 4a 2a Pin No. Valve No. Pin No. Valve No. Pin No. Valve No. Pin No. Valve No. Pin No. Valve No. Pin No. Valve No. 9 7 5 3 PCD/ FS/FD 1 COM 4a 3a 2a 1a 10 8 6 4 2 COM (Void) (Void) (Void) (Void) 9 7 5 3 1 COM 4a 3a 2a 1a 10 8 6 4 2 COM 4b 3b 2b 1b 9 7 5 3 1 COM 4a 3a 2a 1a 10 8 6 4 2 COM 4b (Void) (Void) (Void) 341 3, 5 port pilot operated valve • When double solenoid valve only Pin No. Valve No. Pin No. Valve No. SKH A A 4G B/MN4G B Series Technical data 2) Notes of wiring Flat cable connector type : Wiring method T53 About T53 connector Cautions for connector type (T53) (1) Signal arrays of PLC output unit and valve side should be matched. (2) Power source is DC24V or DC12V. (3) T53 type is driven by common output unit. (4) Don't connect this manifold to the input unit. If connected, serious failure may be caused not only to these components but also peripheral components. Connect this manifold to output unit. (5) Voltage drop may occur depending on simultaneous energizing or cable length. Voltage drop of solenoid should be within 10% of rated voltage. Wiring method T53 connector is conformable with MIL standards (MIL-C-83503). Easy wiring is realized with flat cable pressure welding. Pin No. index may differ depending on PLC maker but allocation of function is same. When connecting the cable, match the set mark ( ). For either plug or socket, match the set mark ( ). Viewed from Solenoid b (when single, cap side), station No. is allocated from left. Connector pin array diagram (TOP VIEW) and internal circuit diagram Mark 25 23 21 19 17 15 13 11 9 7 5 3 1 26 24 22 20 18 16 14 12 10 8 6 4 2 T53 (left specifications) 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 T53R (right specifications) COM * * * * * * * * * * * * * * * * * * * * * * * * * * Station # Station1 Station2 Station3 Station n Station # Station1 Station2 Station3 Station n Connector pin array of wiring method T53 (e.g.) * 1: Valve No. 1a, 1b, 2a, 2b...numbers show Station 1, 2... while alphabet a and b show Solenoid a and Solenoid b. Max. station number differs depending on model. Confirm individual specifications. Connector pin No. 25 23 21 19 17 15 13 11 9 7 5 3 1 26 24 22 20 18 16 14 12 10 8 6 4 2 25 23 21 19 17 15 13 11 9 7 <Standard wire> <Double wiring> • When single solenoid valve Pin No. Valve No. Pin No. Valve No. 25 23 21 19 17 15 13 11 9 7 5 3 1 COM 23a 21a 19a 17a 15a 13a 11a 9a 7a 5a 3a 1a 26 24 22 20 18 16 14 12 10 8 6 4 2 COM 24a 22a 20a 18a 16a 14a 12a 10a 8a 6a 4a 2a Pin No. Valve No. Pin No. Valve No. 5 3 1 COM 12a 11a 10a 9a 8a 7a 6a 5a 4a 3a 2a 1a 26 24 22 20 18 16 14 12 10 8 6 4 2 COM (Void) (Void) (Void) (Void) (Void) (Void) (Void) (Void) (Void)(Void)(Void)(Void) • When double solenoid valve only Pin No. Valve No. Pin No. Valve No. 25 23 21 19 17 15 13 11 9 7 5 3 1 COM 12a 11a 10a 9a 8a 7a 6a 5a 4a 3a 2a 1a 26 24 22 20 18 16 14 12 10 8 6 4 2 COM 12b 11b 10b 9b 8b 7b 6b 5b 4b 3b 2b 1b Pin No. Valve No. Pin No. Valve No. 25 23 21 19 17 15 13 11 9 7 5 3 1 COM 12a 11a 10a 9a 8a 7a 6a 5a 4a 3a 2a 1a 26 24 22 20 18 16 14 12 10 8 6 4 2 COM 12b 11b 10b 9b 8b 7b 6b 5b 4b 3b 2b 1b • When mix (single/double mixture) Pin No. Valve No. Pin No. Valve No. 342 25 23 21 19 17 15 13 11 9 7 5 3 1 COM 16a 15a 14a 12a 10a 9a 8a 7a 5b 4b 3a 1a 26 24 22 20 18 16 14 12 10 8 6 4 2 COM 16b 15b 14b 13a 11a 9b 8b 7b 6a 5a 4a 2a Pin No. Valve No. Pin No. Valve No. 25 23 21 19 17 15 13 11 9 7 5 3 1 COM 12a 11a 10a 9a 8a 7a 6a 5a 4a 3a 2a 1a 26 24 22 20 18 16 14 12 10 8 6 4 2 COM (Void) (Void) (Void) 9b 8b 7b (Void) 5b 4b (Void)(Void)(Void) A A 4GB /MN4G B Series Technical data 2) Notes of wiring Serial transmission: Wiring method About T6 * serial transmission • Slave unit output number differs depending on maker but compatibility between connector pin No. and manifold solenoid is as following table. • Not depending on position of wiring block, viewed from piping port, station No. is allocated from left. • Sequential wiring of internal connector may leave void output numbers depending on station number. These void numbers cannot be used except this manifold. • Power source is DC24V. • Slave unit compatible with each communication system is used. Consult with CKD about available PLC model, model No. communication system specifications of host station. (Refer to page 350) • Output number may differ depending on PLC maker but allocation of function is same. When connecting the cable, match the set mark ( ). For either plug or socket, match the set mark ( ). 4SA/B0 4SA/B1 4GA/B MN4GA/B 4GA/B (master) Station n Station # Station1 Station2 Station3 MN3S0/ MN4S0 Output No. and connector pin No. • T6A0 T6C0 T6E0 T6J0 0 1 Output No Connector pin No 1 2 4TB 2 3 3 4 • T621 T6A1 T6C1 T6E1 T6J1 T6K1 0 1 2 3 Output No Connector pin No 1 2 3 4 4 5 5 6 6 7 7 8 4 5 5 6 6 7 7 8 8 9 10 11 12 13 14 15 11 12 13 14 15 16 17 18 4 5 5 6 6 7 7 8 8 9 A B C D E F 11 12 13 14 15 16 17 18 4L2-4/ LMF0 4KA/B • T631 T6G1 0 Output No Connector pin No 1 1 2 2 3 3 4 4F PV5/ CMF 3MA/B0 Connector pin array of wiring method T6 * (e.g.) 3PA/B * 1: Valve No. 1a, 1b, 2a, 2b...numbers show Station 1, 2... while alphabet a and b show Solenoid a and Solenoid b. Max. station number differs depending on model. Confirm individual specifications. P/M/B Connector pin No. NP/NAP/ NVP 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 4F**0E 9 10 HMV/ HSV <Standard wire> Uniwire system <Double wiring> SKH Pin No. Valve No. Pin No. Valve No. 11 12 13 14 15 16 17 18 9a 10a 11a 12a 13a 14a 15a 16a 1 3 4 5 6 7 8 2 1a 2a 3a 4a 5a 6a 7a 8a • When double solenoid valve only Pin No. Valve No. Pin No. Valve No. 11 12 13 14 5a 5b 6a 6b 1 3 4 2 1a 1b 2a 2b Pin No. Valve No. Pin No. Valve No. 11 12 13 14 15 16 17 18 7a 7b 8a 9a 10a 10b 11a 11b 1 3 4 5 6 7 8 2 1a 2a 3a 3b 4a 4b 5a 6a • When mix (single/double mixture) 15 16 7a 7b 5 6 3a 3b 17 8a 7 4a 18 8b 8 4b 19 20 - Power + Power supply supply 9 10 - Power + Power supply supply 19 20 - Power + Power supply supply 9 10 - Power + Power supply supply 19 20 - Power + Power supply supply 9 10 - Power + Power supply supply 13 14 15 16 17 18 19 Power 6a (Void) 7a (Void) 8a (Void) - supply 3 5 7 9 4 6 8 - Power 2a (Void) 3a (Void) 4a (Void) supply Pin No. Valve No. Pin No. Valve No. 11 12 5a (Void) 1 2 1a (Void) Pin No. Valve No. Pin No. Valve No. 11 12 13 14 5a 5b 6a 6b 1 3 4 2 1a 1b 2a 2b Pin No. Valve No. Pin No. Valve No. 11 12 13 14 15 16 5a (Void) 6a (Void) 7a 7b 4 3 5 6 1 2 1a (Void) 2a (Void) 3a 3b 15 16 7a 7b 5 6 3a 3b 17 8a 7 4a 18 8b 8 4b 19 20 + Power supply PCD/ FS/FD 10 + Power supply 20 - Power + Power supply supply 9 10 - Power + Power supply supply 17 18 19 Power 8a (Void) - supply 8 9 7 - Power 4a 4b supply 20 + Power supply 10 + Power supply 343 3, 5 port pilot operated valve • When single solenoid valve only A A 4G B/MN4G B Series Slave unit Technical data 2) Notes of wiring LED display LED display Wiring methods + + + + Line Stop END station setting Holding + + + + + + Valve Terminal type name Line Previous station T621 RUN Following station - - + + Display description Display description When unit power supply turns on, light turns ON. When valve power ON, light turns ON. When normal transmission, blinking. When transmission error, light turns ON. + When normal transmission mode, light turns ON. (Note 1) - Line Note 1. When using G730 interface unit (type CQM1-G7M) for CQM1 at host station with multi link, light doesn't turn ON. Slave unit + + + + + + + SDA SDB FG Valve Unit T631 Previous station + + (Upper) 0V 24V Valve RDA RDB SG + (Lower) 0V 24V Unit More than two More than two couples of twist couples of twist Following station pare wire with shield pare wire with shield FG SG SG SDB RDA RDB SDA LED name PW1 PUN RD ERR PW2 Line Unit LED name LED name PW1 PW2 T/R ERR (Lower) 0V 24V Unit N/C N/C N/C Line (Upper) + 0V 24V Valve N/C Display description When unit power supply turns on, light turns ON. When normally data communication to master station, light turns ON. During receiving data, blinking (dark<lighting) When receiving data failures, light turns ON, while normal communication, light turns OFF. When valve power ON, light turns ON. For shield wire, either one is connected to FG terminal. For shield wire, either one is connected to FG terminal. R S S F R D D S D D G A B G A B Connecting RDA and SDA, RDB and SDB. Slave unit + + + D G NC + (Upper) + 0V 24V + + + D G NC + + (Lower) 0V 24V Terminal wire type name 4 or 2 conductor cabtire cable X 2 Previous station T6A0 DC power supply Following station D 24V T6A1 • Power supply for unit and valve is common terminal. 0V G G 0V D 24V • T Branch wire is not available. LED name Display description POWER When power ON, light turns ON. When normal transmission, blinking. SEND When transmission error, light turns ON or OFF. 344 Note 1. Previous or following station can be wired to either upper or lower gland. 0V 24V Power (Upper) D G Note 2. Maximum current of this wire via slave unit between 0V and 24V is 7A. 0V 24V Power (Lower) D G Slave unit A A 4GB /MN4G B Series Technical data 2) Notes of wiring LED display Wiring methods 4SA/B0 4SA/B1 + Valve + + BDH NC Holding Clear BS+ + + BDL BS- + 24V (Upper) 24V 4GA/B + + + 0V 0V NC (Lower) MN4GA/B Gland Master T6C0 + 4GA/B (master) Signal wire (VCTF cable) T6C1 Master unit BS- BS- 0V 24V LED name Display description Valve (green) When valve power ON, light turns ON. PWR (green) When unit power ON, light turns ON. When normal communication, light turns ON. COMM (orange) When communication error or stand by, light turns OFF. ERR (red) When communication error, light turns ON. When normal communication or stand by, light turns OFF. Unit power supply Valve power supply BDH Terminating resistance BDL Slave unit + + + DA DG N/C + HLD X 1 VRATE CLR END X10 BDH BDL Slave unit 4TB 4L2-4/ LMF0 PW1 PW2 SD RD LRUN LERR STATION NO. BDH BDL Slave unit MN3S0/ MN4S0 + DB + + 0V 24V (Upper) 4KA/B Valve + + SLD (FG) + 0V (Lower) 4F 24V Unit Terminal type name Valve DA DG N-C OV 24V Unit DB SLD (FG) OV 24V T6G1 LED name PW1 PW2 SD RD L RUN CC-Link cable Following station DA DG DB DB DG DA SLD (FG) (FG) 3MA/B0 3PA/B ) NP/NAP/ NVP Slave unit 4F**0E (Upper) D 0V N/C G 24V (Lower) D G 0V N/C • Power supply for unit and valve is common terminal. 24V Previous station T6E0 DC power supply S-LINK cable or 4 conductor cabtire cable Following station 24V D 0V G G 0V D 24V SKH PCD/ FS/FD 3, 5 port pilot operated valve LED name Display description POWER When power ON, light turns ON. When normal transmission, blinking. SEND When transmission error, light turns ON or OFF. HMV/ HSV Uniwire system Terminal type name T6E1 PV5/ CMF P/M/B D D D S F L A B G D G ( L ERR Display description When unit power ON, light turns ON. When valve power ON, light turns ON. When data transmission, light turns ON. When receiving data, light turns ON. When receiving normal data, light turns ON, while time over, light turns OFF. When transmission error, light turns ON. When time over, light turns OFF. When setting error of station No. or transmission speed, light turns ON. When setting of station No. or transmission speed changes on the way, blinking. Previous station SLD • T Branch wire is available. Note 1. Previous or following station can be wired to either upper or lower gland. D G 0V 24V Power (Upper) D G 0V 24V Power (Lower) Slave unit This method supplies power form DC power source connected to S-Link controller to all S-Link components and I/O devices at the same time. 345 A A 4G B/MN4G B Series Technical data 2) Notes of wiring LED display Wiring methods (Upper) D 0V N/C G 24V (Lower) D 0V N/C G • Power supply for unit and valve is common terminal. 24V Terminal type name 4 or 2 conductor cabtire cable X 2 Previous station T6J0 Following station D 24V T6J1 0V G G 0V D 24V DC power supply • T Branch wire is available. LED name Display description POWER When power ON, light turns ON. When normal transmission, blinking. SEND When transmission error, light turns ON or OFF. 0V 24V D G Power supply Note 1. Previous or following station can be wired to either upper or lower gland. 0V 24V D G Power supply (Upper) (Lower) Slave unit (Upper) S- S+ NC Line 0V 24V Valve (Lower) Valve NC NC FG 0V 24V Unit Gland Valve T6K1 Remote I/O adaptor (host station) S+ S- Signal wire (VCTF cable) } to following station Unit S+ SSlave unit LED name Display description Valve (green) When valve power ON, light turns ON. POW/ERR (irregular) When unit power ON, light turns ON. POW/ERR (green) Normal communication. Line disconnected or failures in remote POW/ERR (red) I/O adaptor unit. POW/ERR (orange) Incorrect address setting or poor communication. 346 S+ S- Slave unit From following station { S+ S- Slave unit (Terminating resistance not required) A A 4GB /MN4G B Series Technical data 2) Notes of wiring Serial transmission: Wiring method About T7 * serial transmission 4SA/B0 • Slave unit output number differs depending on maker. Compatibility between inside connector pin No. and 4SA/B1 manifold solenoid is as following table. • Not depending on position of wiring block, viewed from piping port, station No. is allocated from left. 4GA/B • Sequential wiring of internal connector may leave void MN4GA/B output numbers depending on station number. These void numbers cannot be used except this manifold. 4GA/B (master) • Power source is DC24V. • Slave unit compatible with each communication system is used. Consult with CKD about available PLC model, MN3S0/ MN4S0 Station n Station # Station1 Station2 Station3 model No. communication system specifications of host 4TB station. (Refer to page 350) • Fix the connector attached with set screws. 4L2-4/ LMF0 (Recommended tightening torque 0.3N·m) 4KA/B Internal circuit board connector pin No. 4F Output No. and connector pin No. • T7C0, T7E0 Output No 0 1 2 3 4 5 6 7 Connector pin No 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 8 7 6 5 • T7C1, T7D1, T7E1, T7L1 Output No 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Connector pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 • T7G1 Output No 0 1 2 3 4 5 6 7 8 9 A B C D E F Connector pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 4 2 1 3 4 2 1 3 PV5/ CMF 3MA/B0 3PA/B P/M/B NP/NAP/ NVP 4F**0E HMV/ HSV Uniwire system Connector pin array of wiring method T7 * (e.g.) *: Valve No.1a, 1b, 2a, 2b···numbers show Station 1, 2··· while alphabet a and b show a or b side solenoid. Maximum station number differs depending on model. Confirm individual specifications. SKH PCD/ FS/FD <Double wiring> • When single solenoid valve Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Valve No 1a 2a 3a 4a 5a 6a 7a 8a 9a 10a 11a 12a 13a 14a 15a 16a Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Valve No 1a (Void) 2a (Void) 3a (Void) 4a (Void) 5a (Void) 6a (Void) 7a (Void) 8a (Void) • When double solenoid valve Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Valve No 1a 1b 2a 2b 3a 3b 4a 4b 5a 5b 6a 6b 7a 7b 8a 8b Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Valve No 1a 1b 2a 2b 3a 3b 4a 4b 5a 5b 6a 6b 7a 7b 8a 8b • When mix (single/double mixture) Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Valve No 1a 2a 3a 3b 4a 4b 5a 6a 7a 7b 8a 9a 10a 10b 11a 11b Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Valve No 1a (Void) 2a (Void) 3a 3b 4a 4b 5a (Void) 6a (Void) 7a 7b 8a (Void) 347 3, 5 port pilot operated valve <Standard wire> A A 4G B/MN4G B Series Slave unit LED display Technical data 2) Notes of wiring Model No. LED display Wiring method Previous station PWR BS+ BS+ COMM (Black) BDH BDH (White) BDL BDL (Blue) BS- BS- BS+ BDH BDL BSV G HOLD DR 8 4 2 1 V V G G (BS+) (BDH) (BDL) (BS-) (V) (G) Multi drop method LED name Display description Valve (green) When valve power ON, light turns ON. PWR (green) When unit power ON, light turns ON. When normal communication, light turns ON. COMM (orange) When communication error or stand by, light turns OFF. ERR (red) Previous station (Tea) ERR T7C0 T7C1 T branch tap Valve When communication error, light turns ON. When normal communication or stand by, light turns OFF. (BS+) (BDH) (BDL) (BS-) (V) (G) DC24V T branch method External power • Connect power supply and communication wires to connector. • Power supply terminals for unit and valve are separated. • Connector is attached. Previous station T branch tap DeviceNet cable Following station (Black) V- V- (Blue) CAN_L CAN_L MS (No) Drain Drain NS T7D1 NA (Red) CAN_H V+ V+ (Black) (Blue) (No) (White) (Red) DR 1 2 4 8 16 32 0 1 Black Blue Case color White Red (White) CAN_H (Black) (Blue) (No) (White) (Red) CH Multi drop method LED name LED name MS NS Display description Display description Displaying status of slaves with green and red LED. Combination of "NS LED" shows failures. Displaying network status with green and red LED. Combination of "MS LED" shows failures. T branch method • Power supply wire is connected to gland. • DeviceNet cable is connected to connector. • Power supply gland (24V, 0V) and communication power supply terminal (V+, V-) is insulated. • Power supply terminals for unit and valve are common. • Connector is attached. Previous station T branch connector Station after (Tea) 24V 24V (Tea) PWR (Blue) 0V 0V (Blue) Valve (White) D D (White) (Black) G G (Black) COMM 24V ERR 0V D T7E0 T7E1 HOLD DR 8 4 2 1 G NC (24V) (24V) (0V) (0V) (D) (D) (G) (G) Multi drop method LED name Display description POWER When power ON, light turns ON. When normal transmission, blinking. SEND When transmission error, light turns ON or OFF. 348 • Connect power supply and communication wires to connector. • Power supply terminals for unit and valve are common. • Connector is attached. T branch method A A 4GB /MN4G B Series Technical data 2) Notes of wiring Model No. LED display Wiring method 4SA/B0 PW 4SA/B1 SD Following station Previous station RD (Blue) DA (White) DB CC-Link the dedicating cable DA L RUN L ERR ST NO. X 10 (Yellow) DG (Bare) X 1 SLD FG SLD B RATE FG CH END SLD LED name PW SD RD L RUN L ERR MN4GA/B FG DA (Blue) DB (White) DG (Yellow) 4GA/B (master) SLD (Bare) MN3S0/ MN4S0 FG LED name 4GA/B DG DB DG T7G1 DB DA Display description Display description When power ON, light turns ON. When data transmission, light turns ON. When receiving data, light turns ON. When receiving normal data, light turns ON. When time over, light turns ON. When transmission error, light turns ON. When time over, light turns OFF. When setting error of station No. or transmission speed, light turns ON. When setting of station No. or transmission speed changes on the way, blinking. 4TB 4L2-4/ LMF0 • Power supply wire is connected to gland. • CC- Link cable is connected to connector. • Power supply terminals for unit and valve are common. • Connector is attached. 4KA/B 4F Previous station Following station L1 L1 POW L2 L2 COM FG FG L1 PV5/ CMF 3MA/B0 3PA/B L2 T7L1 ADD 1 2 4 8 16 32 FG L1 L2 L1 L2 FG HN TE L1 Terminals whose names are same are connected in the slave unit. Either one can be used. P/M/B NP/NAP/ NVP L2 4F**0E LED name LED name Display description Display description POW When power of this slave unit ON, light turns ON. COM When normally communication to master, light turns ON. When communication error continued, light turns OFF. • Power supply wire is connected to gland. • Connect communication wires to connector. • Power supply terminals for unit and valve are common. • Connector is attached. HMV/ HSV Uniwire system SKH PCD/ FS/FD 3, 5 port pilot operated valve 349 A A 4G B/MN4G B Series Technical data 2) Notes of wiring Compatible PLC table Model No. T621 T631 OMRON MITSUBISHI Series Communication system name Host station model No. SYSMACα/CS1/C/CV series C200H/C200HS series SYSBUS wire system Type C500-RM201 Type C200H-RM201 CQM1 (H) series or controller interface Multi link Type CQM1-G7M21 Type G730-MOD32-B MELSEC A series MELSEC NET/MINI-S3 Data rink system AJ71PT32-S3 AJ71T32-S3 A1SJ71PT32-S3 A1SJ71T32-S3 A2C CPU (master incorporated PLC) A2CJ CPU (master incorporated PLC) T6A0 T6A1 CKD KURODA NKE PLC, PC, SBC Consult with CKD about details. UNIWIRE SYSTEM Send unit (UW-SD-120) or each UNIWIRE interfaces T6C0 T6C1 T7C0 T7C1 OMRON SYSMACα/CS1 series C200HS, CQM1 (H) series CompoBus/S T6C0/1 not compatible with long distance mode Type C200HW-SRM21-V1 Type CQM1-SRM21-V1 Type SRM1-C01/C02-V2 ODVA DeviceNet compatible PLC, PC, SBC DeviceNet Connecting to DeviceNet compatible master OMRON SYSMACα/CS1/C/CV series C200HS series CompoBus/D Type C200HW-DRM21-V1 Type CVM1-DRM21-V1 Type ITNC- EI * 01-DRM (master incorporated type) PLC, PC, SBC S-Link S-Link controller or other S-Link control boards MELSEC A series MELSEC QnA series CC-Link AJ61BT11 AJ61QBT11 A1SJ61BT11 A1SJ61QBT11 QJ61BT11 CC- Link master PLC, PC, SBC Consult with CKD about details. UNIWIRE H SYSTEM Send unit (UW-SD-H2 (A)) or other UNIWIRE interfaces KZ series KZ-R KZ-R1A PC, SBC, PLC Consult with CKD about details. SAVE NET SAVE NET interface or master unit (CSN-1001-MA2) T7D1 T6E0 T6E1 T7E0 T7E1 T6G1 T7G1 SUNX MITSUBISHI T6J0 T6J1 CKD KURODA NKE T6K1 KEYENCE T7L1 350 Maker name (recommended bodies) CKD ONE ( ) A A 4GB /MN4G B Series Technical data 3) About check valve About check valve Generally, manifold connected to double acting cylinder, single acting cylinder or ABR connection valve may cause malfunctions because of back pressure from other cylinders etc. For this 4G series manifold, ""check valve"" to prevent malfunctions is provided as standard, except all ports closed valve without back pressure and PAB connection valve. 4SA/B0 4SA/B1 Example of pneumatics system leading to malfunction. 4G series pneumatics system 4GA/B Miss-operation prevention of single acting cylinder Miss-operation occurrence of single acting cylinder MN4GA/B 4GA/B (master) MN3S0/ MN4S0 4TB Exhaust air pressure Exhaust air pressure Check valve Exhaust air pressure Exhaust air pressure 4L2-4/ LMF0 Exhaust air pressure 4KA/B 4F PV5/ CMF Internal structure drawing 3MA/B0 3PA/B Check valve specifications provided as standard Model No. Flow path switchover 5(R1) 4G MN4G Check valve assembly P/M/B 3(R2) 3GA * 19 3GA *10 NC 3GA *119 3GA *110 NO 4G A B *19 4G A B *10 2-position single 4G A B *29 4G A B *20 2-position double Selected Selected 4G A B *39 4G A B *30 All ports closed Blank Blank A B *49 A B *59 4G A B *40 ABR connection Selected Selected 4G A B *50 PAB connection Blank Blank 4G 4G Selected - - Selected Selected Selected NP/NAP/ NVP 4F**0E HMV/ HSV Uniwire system Whe Tigh n fixing, ten ga set ther scre reta ws w iner ith 1. to di 4N? rectio m to n rque fit afte the r co jaw nfirm to ra atio il. n. SKH PCD/ FS/FD 3, 5 port pilot operated valve 5(R1) 3(R2) Check valve assembly This figure for 4G210 351 A A 4G B/MN4G B Series Technical data 4) How to expand reduced wiring manifold M4G (Metal base manifold) * Please refer to Page 354 about MN4G (block manifold). Pattern 1. Expansion at reserved wire equipped position For masking plate placed on expansion position, reserved wire is already provided.When reserved wire, for valve expansion, follow the following procedures. (1) Remove the reserved socket from the masking plate. (2) Remove the masking plate from the base. Pattern 2. Expansion at no reserved wire equipped position When changing single solenoid without reserved wire to double solenoid, additional internal wiring to Solenoid b for expansion is required. When reserved wire is not provided, follow the following procedures to expand valves. (1) Remove the electric cover, and open the reduced wiring cover. (3) Install valve for expansion on the base, and assemble socket. (2) Replace the valve to be changed. Replace the socket for Solenoid a. (3) Install socket (optional) for Solenoid b. Put wire through valves, and pull out the wire at Side a. (4) Put wire inside of wiring block, and insert connector to electric circuit board. (5) Put wire inside of wiring block, and insert connector to electric circuit board. Reduced wiring socket assembly A (Solenoid b) Masking plate Electric cover Reduced wiring socket assembly A (Solenoid a) Wiring block Reduced wiring cover (n station #) Electric circuit board How to open/close reduced wiring cover How to close reduced wiring cover How to open reduced wiring cover Insert a precise screw driver etc. into cable hole of reduced wiring cover to open the cover. Don't use the tool with sharp edge to avoid cable damage when hooking. 352 (Snap fitting) Put cable through cable hole of reduced wiring cover, and close the cover. Not biting the cable, close the cover surely with a snap. A A 4GB /MN4G B Series Technical data 4) How to expand reduced wiring manifold How to order socket assembly for expansion Connection specifications When selecting socket assembly <Left specifications> model No., for socket assembly for expansion, proper cable length <Right specifications> • Caution: Different from station number. Array 1 Array 2 Array3 Array N according to expansion position should be indicated.Improper selection may cause disconnection Socket array number Array N 4SA/B0 Array3 Array 2 Array 1 • Count number from wiring block installation side. Wiring block Wiring block and biting cable. Solenoid a 4GA/B 5R 5R 5R 5R For A type socket assembly model No., expansion position is counted 1P 1P 1P 1P 3R 3R The way is different from counting manifold valve station No. from left MN4GA/B 3R 3R from wiring block installation side. 4SA/B1 4GA/B (master) Solenoid b (cap) MN3S0/ MN4S0 viewed from Solenoid b. 4TB Station 1 Station 2 Station3 Station n Manifold station number Station 1 Station 2 Station3 • Viewed from Solenoid b (cap), the number is allocated from left. Note 1. Same as T50/T51. Model No. of socket assembly for expansion Station n 4L2-4/ LMF0 4KA/B A-connector socket assembly 4G * 1 -SOCKET ASSY-A * 2 * 3 - * 4 4F * 1: Series * 2: Connection * 3: Solenoid * 4: Socket specifications position manifold No. 1 4G1 Blank Left a a side 1 Array 1 2 4G2 R Right b b side to to 3 4G3 24 24 PV5/ CMF 3MA/B0 3PA/B P/M/B NP/NAP/ NVP 4F**0E HMV/ HSV Uniwire system SKH PCD/ FS/FD 3, 5 port pilot operated valve 353 A A 4G B/MN4G B Series Technical data 4) How to expand reduced wiring manifold MN4G (deal drawing of block manifold) Valve set screw Gasket End block Connection key Supply and exhaust block DIN rail set screw Retainer DIN rail Valve block Wire cover Wiring block Example: When MN4GB1 D-sub connector right wiring specifications Dismounting 電装カバーの取外し of electric cover T10R/T11R T30R/T5*R/T6*R T7* Set screw Set screw Electric cover Electric cover Set screw Electric cover Set screw Electric circuit board Electric circuit board Valve replacement Circuit board is removed to arrow direction. Electric circuit board Recommended tightening torque of valve set screw Dismounting method (1) Remove the socket (signal wire). (2) Loosen set screws (two). (3) Remove valve from valve block. Installation method Perform the reverse way of dismounting. Refer to right descriptions about recommended tightening torque of set screw. Note) Valve blocks of (V1) for single and (V2) for double are different specifications. Therefore when changing single → double or change double → single, replace whole discrete valve block with solenoid. 354 Size Recommended tightening torque (N·m) 4G1 M1.7 0.18 to 0.22 4G2 M2.5 0.35 to 0.40 A A 4GB /MN4G B Series Technical data 4) How to expand reduced wiring manifold Valve block expansion Fig. 1 1) Loosen DIN rail set screws of retainer. (Refer to deal drawing) 2) Open the wire cover. 3) Pull the connection key of station to be expanded with a snap to remove the connection between blocks. 4) Remove the cover of wiring block to bare electric circuit board. [Electric cover dismounting] 5) Connect signal wire (socket assembly) [• 1] to electric circuit board [• 2], and assemble signal wire to valve block. (Fig. 1) • 1 [Refer to how to select socket assembly model No. for ex pansion]. • 2 [Refer to instruction manual of electric circuit board con nection]. 6) Install an additional valve block on DIN rail. 7) Put blocks not to make gaps, and push keys to connect them. 8) Close the wire cover, and fix the cover of wiring block not to bite signal wires. (Tightening torque: 0.35 to 0.50N·m) 9) A) Fit the jaw of retainer to DIN rail, B) Put blocks not to make gaps between blocks, C) Push retainer to the arrow direction. D) Tighten DIN rail set screw. (Fig. 2) (Tightening torque: 1.2 to 1.6N·m) * If the block position is closer than the most farther location from wiring block, expansion is possible up to 2 station. Solenoid a 4SA/B0 4SA/B1 4GA/B Solenoid b MN4GA/B Fig. 2 4GA/B (master) 6) Fit the jaw of valve block to DIN rail. 4TB Retainer D A Fit jaw of retainer to DIN rail. B 4L2-4/ LMF0 4KA/B C 4F PV5/ CMF How to select socket assembly model No. for expansion Find Distance W between expansion position and wiring block (Fig. 3), 3MA/B0 Fig. 3 and refer to <<Table 1>> to select adequate cable length. Wiring block Socket assemblies of Solenoid a and b are different. Fig.3 shows left specifications wiring block. In the case of right specifi- Valve block to be wired. a-SOL side (wire cover side) NP/NAP/ NVP block as well as left specifications. 4F**0E Calculation of W • When MN4G1 HMV/ HSV W = (10.5xn) +(16xm) +(10.5xl) • When MN4G2 W=(16xn)+(18xm)+(10.5xl) Uniwire system b-SOL side (joint side) n: Valve block quantity, I: Partition block quantity, SKH m: Supply/exhaust block quantity • When MN4GX W PCD/ FS/FD When calculation, width of mix block should be 16. Solenoid b N4G- RELAY SOCKET - [Selection No.] 3, 5 port pilot operated valve N4G- SOCKET ASSY A - [Selection No.] 3PA/B P/M/B cations, calculate Distance W between expansion position and wiring <<Socket assembly model No. for expansion >> Solenoid a MN3S0/ MN4S0 <<Table 1>> W length - selection No. table Wire type Selection No. T10/11(R) 2 T30/5*/6*(R) T7* 0 25 or less 3 20 or less 0 to 30 25 to 55 4 20 to 70 30 to 80 55 to 105 5 70 to 120 80 to 130 105 to 155 6 120 to 170 130 to 180 155 to 205 7 170 to 260 180 to 270 205 to 295 8 260 to 350 270 to 360 295 to 385 9 350 to 450 360 to 460 385 to 485 10 450 to 570 460 to 580 485 to 605 355 A A 4G B/MN4G B Series Technical data 4) How to expand reduced wiring manifold 7 Electric circuit board connection instruction (standard wire) COM 6 14 5 13 4 12 3 11 2 Connector and valve's compatibility on electric circuit board may differ depending on reduced wiring 10 1 9 COM Single Single Single Double Double Single Double 8 specifications (T10, T11, T30, T50, T51, T52, T53, T6*, T7*). When wiring connector, confirm connector No. printed on circuit board. Wiring of mix manifold is shown according to example of manifold structure as right diagram. T10 14 13 12 11 10 9 8 7 6 5 4 3 2 1 T11 Electric circuit F3-321063 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 F3-321064 T10 T11 board assembly Wire in turn of arrow sequence. Compatibility with valves 14 13 12 11 10 9 7 6 5 4 3 2 8 1 12 11 14 13 2 1 8 Connector No. 24 23 22 21 20 19 18 17 16 15 14 13 Valve No. 14a 13a 12a 11a 10a 9a 8a Valve No. 24a 23a 22a 21a 20a 19a 18a 17a 16a 15a 14a 13a Connector No. 7 6 5 4 3 2 1 Connector No. 12 11 10 Valve No. 7a 6a 5a 4a 3a 2a 1a Valve No. 12a 11a 10a 9a 8a 7a 6a 5a 4a 3a 2a 1a Connector No. 14 13 12 11 10 9 9 8 7 6 5 4 3 2 2) When double SOL only (Max.12 station) 13 12 11 10 9 8 Connector No. 24 23 22 21 20 19 18 17 16 15 14 13 Valve No. 7b 7a 6b 6a 5b 5a 4b Valve No. 12b 12a 11b 11a 10b 10a 9b 9a 8b 8a 7b 7a Connector No. 7 6 5 4 3 2 1 Connector No. 12 11 10 Valve No. 4a 3b 3a 2b 2a 1b 1a Valve No. 6b 6a 5b 5a 4b 4a 3b 3a 2b 2a 1b 1a 9 8 7 6 5 4 3 2 3) When mix manifold (Max. 24 solenoids) 10 9 8 Connector No. 24 23 22 21 20 19 18 17 16 15 14 13 7a 6a Valve No. (Void) (Void) (Void) (Void) (Void) (Void) (Void) (Void)(Void) (Void) (Void) (Void) 13 12 11 Connector No. 7 6 5 4 3 2 1 Connector No. 12 11 10 9 8 Valve No. 5b 5a 4b 4a 3a 2a 1a Valve No. (Void) (Void) 7b 7a 6a 12 11 10 9 5 4 3 2 7 6 8 Wire in turn of arrows. 12 1 7 6 5 4 3 2 14 13 11 2 Wire in turn of arrows. 1 T50·T6* 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 COM 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 Electric circuit board assembly T30 1 (- ) T50 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 1) When single SOL (Max. 24 station) Connector No. 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 1) When single SOL (Max. 16 station) 8 9 10 11 12 Connector No. 1 2 3 4 5 6 7 8 Valve No. 1a 3a 5a 7a 9a 11a 13a 15a 17a 19a 21a 23a Valve No. 1a 2a 3a 4a 5a 6a 7a 8a Connector No. 14 15 16 17 18 19 20 21 22 23 24 25 Connector No. 11 12 13 14 15 16 17 18 Valve No. 2a 4a 6a 8a 10a 12a 14a 16a 18a 20a 22a 24a Valve No. 9a 10a 11a 12a 13a 14a 15a 16a with valves 2) When double SOL (Max. 8 station) 2) When double SOL (Max.12 station) Connector No. 1 Wire in turn of arrow sequence. 2 3 4 5 6 7 8 9 10 11 12 Connector No. 1 2 3 4 5 6 7 8 Valve No. 1a 2a 3a 4a 5a 6a 7a 8a 9a 10a 11a 12a Valve No. 1a 1b 2a 2b 3a 3b 4a 4b Connector No. 14 15 16 17 18 19 20 21 22 23 24 25 Connector No. 11 12 13 14 15 16 17 18 Valve No. 1b 2b 3b 4b 5b 6b 7b 8b 9b 10b 11b 12b Valve No. 5a 5b 6a 6b 7a 7b 8a 8b 3) When mix manifold (Max. 24 solenoids) Connector No. 1 2 3 4 5 6 7 8 3) When mix manifold (Max. 16 solenoids) 9 10 11 12 Connector No. 1 2 3 4 5 6 7 8 Valve No. 1a 3a 4b 5b 7a (Void) (Void) (Void) (Void) (Void) (Void) (Void) Valve No. 1a 2a 3a 4a 4b 5a 5b 6a Connector No. 14 15 16 17 18 19 20 21 22 23 24 25 Connector No. 11 12 13 14 15 16 17 18 Valve No. 7a 7b (Void) (Void) (Void) (Void) (Void) (Void) Valve No. 2a 4a 5a 6a 7b (Void) (Void) (Void) (Void) (Void) (Void) (Void) • Wiring rule 1 2 3 4 5 Wire in turn of arrows. • Wiring rule: Wire in turn of connector No. 1 2 3 4 5 6 7 8 11 18 14 15 16 17 18 356 12 13 1 5b 5a 4b 4a 3a 2a 1a • Wiring rule 24 23 T30 Compatibility 1 Valve No. (Void) (Void) (Void) (Void) 7b Connector No. 14 • Wiring rule 14 13 Wire in turn of arrow sequence. 1 Connector No. 14 3) When mix manifold (Max. 14 solenoids) arrow sequence. 23 1) When single SOL only (Max. 24 station) 1) When single SOL only (Max. 14 station) 2) When double SOL only (Max.7station) Wire in turn of 24 14 15 16 17 A A 4GB /MN4G B Series Technical data 4) How to expand reduced wiring manifold 4SA/B0 T51 7 Electric circuit board assembly 17 15 13 11 9 7 5 3 1 18 16 14 12 10 8 6 4 2 5 3 1 4GA/B 8 COM T51 6 4 2 T52 COM 7 Wire in turn of 17 15 13 11 9 arrow sequence. 7 5 3 1 18 16 14 12 10 8 6 4 2 5 1) When single SOL, (Max. 18 station) Connector No. 17 15 13 11 9 7 5 3 8 6 Pin No. 4 2 Valve No. 18a 16a 14a 12a 10a 8a 6a 4a 2a 9 1 Valve No. COM 7a 5a 3a 1a Pin No. 6 4 2 6a 4a 2a 10 4 5 3 7 Valve No. COM 4a 2 8 Valve No. COM 4b Connector No. 9 1 7 Valve No. (Void) (Void) (Void) (Void) 7a 5b 4b 3a 1a Valve No. COM 5b Connector No. 18 16 14 12 10 Connector No. 10 8 6 4 5 3 1 3a 2a 1a 6 4 2 3b 2b 1b 2 8 5 3 1 4b 3a 1a 6 4 2 5a 4a 2a Valve No. (Void) (Void) (Void) (Void) 7b 6a 5a 4a 2a Valve No. COM 6a • Wiring rule • Wiring rule Wire in turn of arrows. (in turn of connector No.) 9 7 5 3 1 Wire in turn of arrows. (in turn of connector No.) 10 8 6 4 2 4TB 4L2-4/ LMF0 4KA/B 4F • When mix manifold (Max. 8 solenoids) 3) When mix manifold (Max. 18 solenoids) 7 8 • When double SOL, (Max.4 station) Connector No. 10 9 MN3S0/ MN4S0 2 3 Connector No. 18 16 14 12 10 Connector No. 17 15 13 11 4GA/B 5 Connector No. 9 6 4 7 Connector No. 17 15 13 11 9 7 5 3 1 Valve No. 9a 8a 7a 6a 5a 4a 3a 2a 1a Valve No. 9b 8b 7b 6b 5b 4b 3b 2b 1b Wire in turn of arrow sequence. 6 Valve No. COM 8a 2) When double SOL (Max. 9 station) 8 1 • When single SOL, (Max. 8 station) 1 Valve No. 17a 15a 13a 11a 9a 7a 5a 3a 1a Connector No. 18 16 14 12 10 3 MN4GA/B (master) 8 Compatibility with valves 4SA/B1 T52 PV5/ CMF 3MA/B0 7 5 3 1 8 6 4 2 3PA/B P/M/B T53 23 21 19 17 15 13 11 9 T7* 5 3 1 24 22 20 18 16 14 12 10 8 6 4 2 4F**0E 4 7 16 13 15 7 5 5 3 6 4 9 7 5 6 8 10 12 14 16 3 5 7 3 1 1) When single SOL only (Max. 16 station) Connector No. 2 4 6 8 Valve No. 2a 4a 6a 8a 10a 12a 14a 16a Pin No. Connector No. 1 8 6 4 2 Valve No. COM 24a 22a 20a 18a 16a 14a 12a 10a 8a 6a 4a 2a • When double SOL, (Max.12 station) Pin No. 25 23 21 19 17 15 13 11 Valve No. COM 12a 11a 10a 9a Pin No. 7 5 3 1 8 6 4 2 8b 7b 6b 5b 4b 3b 2b 1b • When mix, (Max. 24 station) Pin No. 25 23 21 19 17 15 13 11 5 7 9 11 13 15 Valve No. 1a 3a 5a 7a 9a 11a 13a 15a 2) When double SOL only (Max. 8 station) 9 8a 7a 6a 5a 4a 3a 2a 1a 26 24 22 20 18 16 14 12 10 Valve No. COM 12b 11b 10b 9b 3 PCD/ FS/FD 10 12 14 16 Valve No. COM 23a 21a 19a 17a 15a 13a 11a 9a 7a 5a 3a 1a 26 24 22 20 18 16 14 12 10 SKH 9 11 13 15 2 3, 5 port pilot operated valve 25 23 21 19 17 15 13 11 4 HMV/ HSV Uniwire system 1 • When single SOL, (Max. station number of MN4G: 24 station, MN4G2: 20 station) Connector No. 2 4 6 8 10 12 14 16 Valve No. 1b 2b 3b 4b 5b 6b 7b 8b Connector No. 1 3 5 7 9 11 13 15 Valve No. 1a 2a 3a 4a 5a 6a 7a 8a 3) When mix manifold (Max. 16 solenoids) 9 7 5 3 1 Connector No. 2 4 6 8 10 12 14 16 Valve No. COM (Void) (Void) (Void) (Void) (Void) (Void) (Void) 7a 5b 4b 3a 1a Valve No. 2a 4a 5a 6a 7b (Void) (Void) (Void) Pin No. Connector No. 1 26 24 22 20 18 16 14 12 10 8 6 4 2 Valve No. COM (Void) (Void) (Void) (Void) (Void) (Void) (Void) 7b 6a 5a 4a 2a arrow sequence. 6 7 2 1 Pin No. Wire in turn of 8 3 23 21 19 17 15 13 11 9 24 22 20 18 16 14 12 10 8 with valves 1 T53 COM Compatibility 2 board assembly 14 Electric circuit Wire in turn of arrow sequence. NP/NAP/ NVP • Wiring rule 23 21 19 17 15 13 11 9 7 5 3 1 Wire in turn of arrows. (in turn of connector No.) 24 22 20 18 16 14 12 10 8 6 4 2 3 5 7 9 11 13 15 Valve No. 1a 3a 4b 5b 7a (Void) (Void) (Void) • Wiring rule 2 4 6 8 10 Wire in turn of arrows. (in turn of connector No.) 1 3 5 7 9 357 A A 4G B/MN4G B Series Technical data 4) How to expand reduced wiring manifold How to connect electric circuit board (double wiring) Not depending on solenoid valve position, double wiring specifications is compatible with double solenoid wire. Therefore, when standard wiring and double wiring double SOL only, wiring should be same. Refer to the following example of T53. T53 (e.g.) 23 21 19 17 15 13 11 9 7 5 3 1 24 22 20 18 16 14 12 10 8 6 4 2 Electric circuit board assembly T53 COM Wire in turn of arrow sequence. Compatibility with valves 23 21 19 17 15 13 11 9 7 5 3 1 24 22 20 18 16 14 12 10 8 6 4 2 • When single SOL, (Max.12 station) Pin No. 25 23 21 19 17 15 13 11 9 7 5 3 1 Valve No. COM 12a 11a 10a 9a 8a 7a 6a 5a 4a 3a 2a 1a Pin No. 26 24 22 20 18 16 14 12 10 8 6 4 2 Valve No. COM (Void) (Void) (Void) (Void) (Void) (Void) (Void)(Void) (Void) (Void) (Void) (Void) • When double SOL, (Max.13 station) Pin No. 25 23 21 19 17 15 13 11 Valve No. COM 12a 11a 10a 9a Pin No. 9 26 24 22 20 18 16 14 12 10 Valve No. COM 12b 11b 10b 9b 7 5 3 1 8a 7a 6a 5a 4a 3a 2a 1a 8 6 4 2 8b 7b 6b 5b 4b 3b 2b 1b • When mix, (Max.24 solenoid) Wire in turn of arrow sequence. Pin No. 25 23 21 19 17 15 13 11 9 7 5 3 1 Valve No. COM (Void) (Void) (Void) (Void) (Void) 7a 6a 5a 4a 3a 2a 1a Pin No. 26 24 22 20 18 16 14 12 10 8 6 4 2 Valve No. COM (Void) (Void) (Void) (Void) (Void) 7b (Void) 5b 4b (Void) (Void) (Void) • Wiring rule 23 21 19 17 15 13 11 9 7 5 3 1 Wire in turn of arrows. (in turn of connector No.) 24 22 20 18 16 14 12 10 8 6 4 2 358
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