MP-RTN-01 parts manual

Transcription

MP-RTN-01 parts manual
MP-RTN-01
Serial Number Q27423 thru Q28319
RTN SERIES TRAILER
PARTS MANUAL
HOW TO ORDER PARTS
To assure prompt delivery when ordering parts, please furnish the following information:
1) Complete name and address of consignee. 2) Method of shipment preferred. 3) Is shipment
to be prepaid or collect? 4) Serial numbers of units to which parts apply. 5) Complete part
numbers and descriptions. 6) Any special instructions.
Specify unit serial number when ordering parts!
WARRANTY
Etnyre Trailer Co. warrants to the original Purchaser, it’s new product to be free from defects in
material and workmanship for a period of one (1) year after date of delivery to original Purchaser. The obligation of the Company is limited to repairing or replacing any defective part
returned to the Company and will not be responsible for consequential damages or any further
loss by reason of such defect.
The company excludes all implied warranties of merchantability and fitness for a particular purpose. There are no warranties, express or implied, which extend beyond the
description of the goods contained in this contract.
This warranty does not obligate the Company to bear the cost of machine transportation in
connection with the replacement or repair of defective parts, nor does it guarantee repair or
replacement of any parts on which unauthorized repairs or alterations have been made or for
components not manufactured by the Company except to the extent of the warranty given by
the original Manufacturer.
This warranty does not apply to:
(1) Normal start-up services, normal maintenance services or adjustments usu
ally performed by the selling dealer, factory service representative or cus
tomer personnel.
(2) Any product manufactured by Etnyre Trailer Co. purchased or subjected to
rental use.
(3) Any product or part thereof which shows improper operation, improper
maintenance, abuse, neglect, damage or modification after shipment from
factory.
(4) Any product or part thereof damaged or lost in shipment. Inspection for
damage should be made before acceptance or signing any delivery docu
ments releasing responsibility of the delivering carrier.
This warranty and foregoing obligations are in lieu of all other obligations and liabilities including negligence and all warranties of merchantability or otherwise, express or implied in
fact or by law.
R
ETNYRE TRAILER CO., Oregon, Illinois 61061-9778
1333 South Daysville Road Phone: 800-995-2116 Fax: 800-521-1107 www.etnyre.com
1
You will find safety information boxes throughout
this manual. These boxes contain information alerting
you to situations or actions to avoid.
Signal words (DANGER, WARNING and CAUTION) are used to identify levels of hazard seriousness. Their selection is based on the likely consequence
of human interaction with a hazard. Definitions of hazard levels are as follows.
WARNING
GENERAL
Safety Precautions,
Hazard Seriousness Level
Do not use this machine for any operation
which is not described in this manual.
If you have any questions about operation of
this machine, contact the Etnyre Service
Department at
1-800-995-2116 or 1-815-732-2116.
Operations that are not approved could cause
serious injury or death.
DANGER - Immediate hazards which will
result in severe personal injury or death.
WARNING - Hazards or unsafe practices
which could result in severe personal injury
or death.
CAUTION - Hazards or unsafe practices
which could result in minor personal injury or
product or property damage.
CALIFORNIA
WARNING
FLUOROELASTOMER HANDLING
Some O-rings and seals used in this vehicle
are made from fluoroelastomers, When used
under design conditions, fluoroelastomers do
not require special handling. However, when
fluoroelastomers are heated to temperatures
beyond their design temperature (around 600º
Fahrenheit), decomposition may occur with the
formation of hydrofluoric acid. Hydrofluoric acid
can be extremely corrosive to human tissue if
not handled properly.
Proposition 65 WARNING
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects, and
other reproductive harm.
Please note this warning and remember Always start and operate the engine in a
well ventilated area;
If in an enclosed area, vent the exhaust to
the outside;
Do not modify or tamper with the exhaust
system.
A degraded seal may appear as a charred or
black sticky mass, Do not touch either the seal
or the surrounding equipment without wearing
neoprene or PVC gloves if degradation is
suspected. Wash parts and equipment with
10% lime water (calcium hydroxide solution) to
neutralize any hydrofluoric acid.
If contact with the skin occurs, wash the
affected areas immediately with water. Then
rub a 2.5 calcium gluconate gel into the skin
until there is no further irritation, while seeking
prompt medical attention.
Note to Physicians: For advice or treatment of
HF burns, call the DuPont Medical Emergency
number, 1-800-441-3637
2
How To Order Parts ........................................................... 1
Safety Precautions, ........................................................... 2
Hazard Seriousness Level ................................................ 2
General Identification ........................................................ 4
Decal Location .................................................................. 5
Gooseneck Assemblies ..................................................... 6
Gooseneck Cover - 35t and 55T ....................................... 8
Chain & Binder Mtg-installation ......................................... 9
Fender Installation .......................................................... 10
Spare Tire Carrier ........................................................... 11
Power Pack Installation ................................................... 12
Hydraulic Installation ....................................................... 14
Hydraulic Wet Lines ........................................................ 15
Air Schematic For Gooseneck Connection ..................... 16
Air Schematic 2 Axle w/2S2M ABS ................................. 17
Air Schematic 3 Axle w/2S2M ABS ................................. 18
Air Schematic 3 Axle w/o ABS ........................................ 19
Auxiliary Air Group .......................................................... 20
Manual Lowering (Tandem) ............................................ 20
Auxiliary Air Group .......................................................... 21
Air Group, Air Ride- Tandem ........................................... 22
Air Group, Air Ride- Tridem ............................................. 23
Air Group- Rear Connection- Suspension ...................... 24
Air Group- Rear Connection- Brakes (Tridem) ................ 25
Gooseneck Air Lock Installation ...................................... 26
GENERAL
Table Of Contents
Auto Ride Height - Plus 3- Minus 3 ................................. 27
Ramp Assemblies ........................................................... 28
Ramp Assembly .............................................................. 29
Extension Bracket Installation - Q493544 ....................... 30
Extension Bracket Installation - Q491551 & Lash Ring .. 31
Electrical System - Lights ................................................ 32
Electrical Group-ard Attachment ..................................... 33
Flasher Kit - Turn Signals Standard Or LED ................... 34
Flasher Kit- Rear Amber Lights Only Standard Or LED .. 35
Electrical Schematic-ABS 2S/2M .................................... 36
Axle ................................................................................. 37
Air Chamber - Slack Adjuster .......................................... 38
Brake Assembly- 16-1/2 X 7 ........................................... 39
Hub & Drum Assembly .................................................... 40
Tire & Wheel Assembies ................................................. 41
Wheelwell Covers ........................................................... 42
3rd Axle Arm Lift Assembly ............................................. 43
Ridewell- Air Suspension 25,000 Lb.- 6451166 .............. 44
Ridewell- Air Suspension 25,000 Lb.- 6451167 .............. 45
Limit Chain Installation .................................................... 46
Hendrickson- Air Suspension 25,000 Lb.- 6450710 ........ 47
Hendrickson- Air Suspension 25,000 Lb.- 6450711 ........ 48
35t Hutchinson 9700 Spring Suspension ........................ 49
Stinger Assembly ............................................................ 51
3
GENERAL IDENTIFICATION
DECALS & ID
Gooseneck Fender
(Optional)
Gooseneck Fender (Optional)
Cover
(Optional)
Hydraulic for Lift Arm
Power Pack Asm
(Optional)
R
OPERA
TING
INSTRU
CTIONS
Power Pack Cover
(Optional)
Storage
Cam Asm
Board - Apitong
6321035
Bucket Trough
Floor Plate
Ramp
Air Lock
Rear Wheel Covers
(Optional)
Boomwell
Extension Bracket
Lash Ring
R
Hubometer
(Optional)
Wheel and
Tire Asm
R
Splash Guard
Stinger (Optional)
Shown In Suspension Section
R
R
Optional Flip Axle
See Parts Book No. ARD 10S-01
Specify Unit Serial No., Part No., & Part Description
4
DECAL LOCATION
6
4
DECALS & ID
2
18
5
3
1
8
R
7
11
11
9
19
LEFT SIDE
10
11
11
16
12
14
13
15
11
11
R
R
FRONT
17
REAR
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
Q506064
Q514337
Q512850
Q513124
Q513123
Q512962
Q513296
Q512963
Q509853
Q513970
1
1
1
1
1
1
1
2
1
1
DESCRIPTION
Plate: Serial No. Plate, Trailer
Decal: Operating Instruct., RTN
Decal: Gneck Supt, Pltf, Ht
Decal: Lift Arm Release Pos.
Decal: Lift Arm Storage Pos.
Decal: Bird, RH
Decal: Bird, LH
Decal: Word (Blackhawk)
Decal: Deck Height, 3 Pos
Decal: Gneck Air Lock Control
REF PART NO. QTY
10
11
12
13
14
15
16
17
18
19
Q471243
2790527
Q451436
Q451435
Q401734
Q452390
Q452415
Q419538
Q513361
Q513963
2
60
1
1
1
1
1
1
2
1
DESCRIPTION
Decal: Warning, Sideload
Tape-Conspicuity, 2 In., Red/White
Decal: Return
Decal: Pressure
Decal: Attention T1 Steel
Decal: Trademark, Patents
Decal: Warning Proper Trl Oper
Splash Guard Group
Decal: Etnyre Oval, Trailer
Decal-Caution,Gooseneck Deck Lock
Specify Unit Serial No., Part No., & Part Description
5
GOOSENECK
GOOSENECK ASSEMBLIES
21
22
1
25
23
2
24
28
27
14
13
20
25
11
24
12
10
14
28
23
13
17*
16*
3
15*
27
18*
NOTE: Ref.# 15 includes
Ref.#s 16, 17 and 18.
20
9
19
8
24
9
7
6
5
4
10
26
Specify Unit Serial No., Part No., & Part Description
6
GOOSENECK
GOOSENECK ASSEMBLIES
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Q509564
Q512562
Q512872
Q512011
Q513086
Q512683
Q511236
Q512969
Q509561
Q512563
Q512873
Q512012
Q513088
Q512684
Q511237
Q512968
Q509563
Q509996
Q502885
Q509268
Q509350
0120390
0120384
0180175
Q509305
Q512890
Q497240
Q497235
Q509315
Q509320
0103347
0103411
Q509322
Q512891
0124829
0106851
Q511289
4420933
Q509306
6602875
6602490
LD16000
Q509761
6100469
0179097
9411010
6603009
6603010
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
2
1
4
8
8
2
2
4
DESCRIPTION
REF PART NO. QTY
DESCRIPTION
Gooseneck Asm-35 Ton, 84 Swing
Gooseneck Asm-55 Ton, 84 Swing
Gooseneck Asm-55 Ton, 84 Swing
Gooseneck Asm-55 Ton, 84 & 108 Swing
Gooseneck Asm-35 Ton, 96 Swing
Gooseneck Asm-55 Ton, 96 Swing
Gooseneck Asm-55 Ton, 108 Swing
Gooseneck Asm-55 Ton, 114 Swing
Gooseneck Weldment-84 Swing, 35 Ton
Gooseneck Weldment-84 Swing, 55 Ton
Gooseneck Weldment-84 Swing, 55 Ton
Gooseneck Weldment-84 & 108 Swing, 55T
Gooseneck Weldment-96 Swing, 35 Ton
Gooseneck Weldment-96 Swing, 55 Ton
Gooseneck Weldment-108 Swing, 55 Ton
Gooseneck Weldment-114 Swing, 55 Ton
Link Asm-35 Ton, Blkhwk 2000
Link Asm-55 Ton, Blkhwk 2000
Link Asm-55 Ton, Blkhwk 2000
Link Asm-55 Ton, Blkhwk 2000
Rock Guard-Link Asm, 55 Ton
Washer-Flat, 0.50A, W, PD
Washer-Lock, 0.50, Spring, PD
Screw-Hex, 0.50NC x 1.25, GR5, PD
Shaft-Gn, Main, 55 Ton, 108 Swing
Shaft-Gn, Main, 55 Ton
Washer-Main Shaft, Gooseneck
End Cap, Main Shaft, Gooseneck
Lift Arm Asm-55 Ton Gn
Pin-Hinge, Lift Arm, 55 Ton Gn
Washer-Flat, 0.88A(.938 x 1.75), PN
Pin-Cotter, 0.19 x 2.00, PD
Shaft Asm-Comp Cam, 55 Ton
Shaft Asm-Comp Cam, 55 Ton
Nut-Hex, Jam, 0.38NC, PD
Screw-SqHd, 0.38NC x 1.25, Dog, PN
Handle-Compression Cam
Handgrip-Gear Shift Lever
Compression Cam-55 Ton
Cylinder-Hyd, 6”B x 20” Stk, 35 Ton
Cylinder-Hyd, 8 x 20, Clevis Ends, 55 Ton
Cylinder-Hyd, 4 x 10, 3000 PSI
Pin
Washer-Flat, 2.25B(2.38 x 4.00), PD
Pin-Cotter, 0.38 x 4.00, PN
Fitting-Lub, Stght, 1/8 x 11/16
Pin- Lift Arm Cylinder
Clip- Lift Arm Cylinder Pin
Specify Unit Serial No., Part No., & Part Description
7
AXLE
GOOSENECK COVER - 35T AND 55T
1
2
3
4
R
OP
ER
AT
ING
INS
TR
REF PART NO. QTY
1
2
3
4
Q512941
Q511845
0180124
0120388
0120377
1
1
4
4
4
UC
DESCRIPTION
TIO
NS
REF PART NO. QTY
DESCRIPTION
Cover Plt Asm-Alum Gn, 35T
Cover Plt Asm-Alum Gn, 55T
Screw-Hex, 0.38NC x 1.25, GR5, PD
Washer-Flat, 0.375 Wide
Nut-Hex, 0.38NC, PD
Specify Unit Serial No., Part No., & Part Description
8
AXLE
CHAIN & BINDER MTG-INSTALLATION
Q513175
(Optional)
2
9
8 7
34
5
1
6
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
Q513264
0180177
0120378
0120384
0120390
0426370
0120388
0120382
0120377
1
2
2
2
2
5
5
5
5
DESCRIPTION
REF PART NO. QTY
DESCRIPTION
Chain & Binder Mtg. Assm
Screw-Hex, 0.50NC x 1.50, GR5, PD
Nut-Hex, 0.50NC, PD
Washer-Lock, 0.50, Spring, PD
Washer-Flat, 0.50A, W, PD
Screw-Sock, 0.38NC x 1.00, PD
Washer-Flat, 0.375, Wide
Washer-Lock, 0.38, Spring, PD
Nut-Hex, 0.38NC, PD
Specify Unit Serial No., Part No., & Part Description
9
GOOSENECK
FENDER INSTALLATION
Q509648 - 108” Gooseneck
Q513116 - 96” Gooseneck
Q509684 - 84” Gooseneck
9
4
8
2
4
3
10
3
1
3
7
4
6
5
7
6
REF PART NO. QTY
1
2
3
Q509650
Q513112
Q509682
Q509643
Q509641
4
Q509642
5
6
Q509645
Q509647
1
1
1
1
3
2
3
2
1
2
DESCRIPTION
Fender Asm, LH, 108”
Fender Asm, LH, 96”
Fender Asm, LH, 84”
Angle-Formed, Front, LH
Angle-Formed, LH for 96” & 108”
Angle-Formed, LH for 84”
Angle-Formed, RH for 96” & 108”
Angle-Formed, RH for 84”
Fender-Rear, LH
Mudflap
REF PART NO. QTY
7
8
9
10
11
Q509679
Q509651
Q513114
Q509681
Q509644
Q509646
Q509955
2
1
1
1
1
1
1
DESCRIPTION
Plate
Fender Asm, RH, 108”
Fender Asm. RH, 96”
Fender Asm, RH, 84”
Angle-Formed, Front, RH
Fender-Rear, RH
Hardware Kit-Fender Install
Specify Unit Serial No., Part No., & Part Description
10
GOOSENECK
SPARE TIRE CARRIER
Q507032
4
5
2
3
1
R
OP
REF PART NO. QTY
1
2
3
4
5
Q507027
Q507026
Q507031
Q507030
1
1
1
1
1
DESCRIPTION
ER
AT
ING
INST
RU
CT
IONS
REF PART NO. QTY
DESCRIPTION
Base - Spare Tire Carrier
Plate - Retainer
Plate -1/4 x 3 x 11
Bolt Asm
Lug - Retainer Plate
Specify Unit Serial No., Part No., & Part Description
11
POWERPACK
POWER PACK INSTALLATION
Q509814 - 9HP
Q512726 - 13HP
(Optional)
2
3
1
28
ure
Re
45
tur
Pre
ss
Pre
n
ssu
48
re
51
30
29
3
4
14*
13*
7*
12*
11*
46
47
49
18
50
20
32 34
39
38
31
14*
52
8*
9
10
9
42,43,44
41
21*
19*
42
35
36
37
40
52
urn
17*
18*
39
23
Ret
33
ure
ss
Pre
22
27
6*
15*
16*
19*
24
25
26
20*
5*
NOTE: Ref.#s 22 thru 26 are not
included in Ref.#5.
Specify Unit Serial No., Part No., & Part Description
12
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Q512795
Q512846
Q513746
0120233
0274517
0274993
Q509807
Q512725
Q509785
6602437
Q480566
Q480474
Q475555
Q179007
Q489812
Q475554
Q401868
Q475553
6603014
9410977
Q456568
Q465277
0120918
Q015176
0120382
0120377
0122145
Q221573
Q465989
Q284373
Q015178
Q221354
Q488989
Q495587
9410281
9403255
Q509789
Q436379
0219199
Q469793
6600958
0119098
9402709
Q513041
Q6602248
Q180441
Q180595
Q220548
0120386
0120380
0120375
Q513040
1
1
1
5
10
5
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
4
6
8
6
4
4
4
4
4
4
2
1
2
2
1
1
1
1
1
1
1
1
2
1
1
4
4
2
2
1
DESCRIPTION
Cover-Power Pack Asm, Short, Non Lock
Cover-Power Pack Asm, Short, Locking
Cover-Power Pack Asm, Long, 15” Vert
Screw-Hex, 0.38NC, x 1.00, GR2, PD
Washer-Flat, 0.375, B, PD
Nut-Hex, Lock ,0.38NC, EA, PD
Power Pack Assembly, 9HP
Power Pack Assembly, 13HP
Plate-Motor Mount, Power Pack
Engine-9HP Honda
13HP Honda Engine, Elec Start
Honda Remote Choke Kit
Coupling-Flex
Set Screw
Insert, Flex Coupling
Adapter-Hyd Pump Mount 8HP
Bar
Pump-Hyd
Seal Kit
Elbow-Hyd, 90, 08MB-08MJ
Cable Ctrl (Twist/Lock)
Push-Pull Cable
Screw-Hex, 0.38NC, x 1.50, GR2, PD
Washer-Flat, 3/8 Pkg 5
Washer-Lock, 0.38 Spring, PD
Nut-Hex, 0.38NC, PD
Screw-Hex, 0.38NC x 1.25, GR2, PD
1/2-13 x 2 Cpscr, GR8
Snubbing Washer, Lord
Engine Mount-Ref. Q164279
1/2 Flat Washer
Locknut 1/2-13UNC
Hose Asm-Pressure
Hose Asm-PRTN
Elbow-Hyd, 90, 08FJX-08MJ
Adapter-Hyd, BHD, ST, 08MJ-08MJ
Tank Assembly
Breather Cartridge
Plug-Pipe, SqHd, 0.50NPT, PN
Hyd, Dip Stick
Elbow-Hyd, 90, 08MJ-08MP
Elbow-Pipe, 90, 0.50NPT, PN
Adapter-Hyd, ST, 08MJ-08MP
Hose Asm-Inside, PP, Return
Elbow-Hyd, 90, 12MP-08MJ
Filter-Hyd
Filter Element Replacement Kit
Screw-Hex, 0.25 x 0.75, GR2, PD
Washer-Flat, 0.25A(0.31 x 0.73), PD
Washer-Lock, 0.25, Spring, PD
Nut-Hex, 0.25NC, PD
Hose Asm-Power Pack, Return
REF PART NO. QTY
46
47
48
49
50
51
52
Q446975
Q488973
Q488974
0122194
6001242
Q513039
6001161
1
1
1
1
1
1
2
POWERPACK
POWER PACK INSTALLATION
Q509814 - 9HP
Q512726 - 13HP
(Optional)
DESCRIPTION
Battery, 12 Volt-22NF Wet
Battery Cable Asm
Battery Cable Asm
Screw-Hex, 0.38NC x 2.50, GR2, PD
Washer-Lock, 0.38, Spring, GR8, PD
Hose Asm-Power Pack, Pressure
Latch- Tee Handle, Rubber
Specify Unit Serial No., Part No., & Part Description
13
HYDRAULIC INSTALLATION
Q509342
NOTE: Ref.# 19 includes Ref.#s 34, 35, 36 and 37.
Ref.# 13 includes Ref.#s 38, 39, and 40.
Ref.# 14 includes Ref.#s 41, 42, and 43.
Ref.#s 35, 36 and 37 are in Kit # 6603012
3
38*,39*,40*
7
13
5
3
7
23
tur
n
5
13
16
38*,39*,40*
32
15
4
17
30
1
21
2
41*,42*,43*
22
17
18
8
6
25
Pre
ssu
re
14
20
42*,43*
17
37*
36*
24
HYDRAULIC
Re
4
9
35*
34*
36*
26
Inle
t
12
18
t
tle
29
Ou
6
2
11
1
28
10
19*
31
27
8
33
32
6
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
0120375
0120380
6602165
6600921
6602090
6602228
Q512727
0121966
Q512739
6602459
Q513070
Q513071
6602490
PD10619
14 LD16000
PD10620
15 Q458735
16 6602739
17 6600958
18 9402709
19* Q506006
PD10621
20 Q512732
2
2
2
2
2
4
2
4
1
1
1
1
2
1
1
1
1
1
5
2
1
1
1
DESCRIPTION
Nut-Hex, 0.25NC, PD
Washer-Lock, 0.25, Spring, PD
Elbow-Hyd, 90, 12MB-08MJ
Adapter-Hyd, ST, 08MJ-12MB
Tee-Hyd, 08MJ-08MJ-08FJX
Elbow-Hyd, 90, 06MJ-08MP
Hose Asm-Cyl to Cyl
Screw-Hex, 0.25NC x 2,50, GR2, PD
Hose Asm-Arm Cyl/Control Valve
Valve-Ball Med. Press 1/2”NPT
Hose Asm-Vlv to Ball Vlv
Hose Asm-Vlv to Cyl Rod End
Cylinder-Hyd, 8 x 20, Clevis Ends
Seal Kit
Cylinder-Hyd, 4 x 10, 3000 PSI
Seal Kit
Valve-Hyd, Relief RD1850H
Tee-Hyd, 12MJ-08MP-12MJ
Elbow-Hyd, 90, 08MJ-08MP
Adapter-Hyd, ST, 08MJ-08MP
Valve-Hyd, .2 Spool SP-4-4-HP
Kit
Hose Asm-Control Vlv/Relief Vlv
REF PART NO. QTY
21
22
23
24
25
26
27
28
29
30
31
32
33
34*
35*
36*
37*
38*
39*
40*
41*
42*
43*
Q512728
Q512724
Q512729
0144033
6602759
6602760
0122194
Q015156
0120377
0120386
9402711
LD14061
0120388
6603011
Q509761
6100469
0179097
6603013
6303009
6303010
1
1
1
1
1
1
3
2
2
2
1
2
3
1
1
3
1
4
8
8
1
2
4
DESCRIPTION
Hose Asm-Relief Vl/Control Vlv
Hose Asm-Cyl to Relief Valve
Hose Asm-Cyl to Valve
Bushing-Pipe, 0.75 x 0.25NPT, PN
Gauge-Press, 2.5 In., 0-3000 PSIG
Tee-Hyd, 12MP-12FP-12MJ
Screw-Hex, 0.38NC x 2.50, GR2, PD
Lockwasher 3/8
Nut-Hex, 0.38NC, PD
Washer-Flat, 0.25A(0.31 x 0.73)PD
Adapter-Hyd, 12MJ-12MP
Strap-Relief Valve
Washer-Flat, 0.38A(0.44 x 1.00)PD
Handle
Pin
Cotter Pin
Plate
Pin- Main Cylinder
Washer- Cylinder Pin
Cotter Pin
Clevis- Lift Arm Cylinder
Pin- Lift Arm Cylinder
Clip- Lift Arm Cylinder Pin
Specify Unit Serial No., Part No., & Part Description
14
HYDRAULIC WET LINES
Q513053 - 84”
Q513056 - 96”
Q513060 - 108”
Q513059 - 114”
6
Pre
HYDRAULIC
ssu
re
4
Re
tur
n
3
N
TUR
E
UR
SS
E
PR
2
5
8
RE
3
7
2
1
Front of Unit
REF PART NO. QTY
1
2
3
4
5
6
6602313
6602314
6100447
Q513051
Q513054
Q512730
Q513057
6602313
Q513052
Q513055
Q512731
Q513058
1
2
2
1
1
1
1
1
1
1
1
1
DESCRIPTION
Coupling-Hyd, Half-12 Female
Adapter-Hyd, Blkhd, 12MP-12MJ
Washer-Lock, 1-1/8” Tooth, Intrnl
Hose Asm-Relief Valve/Return-84” Gn
Hose Asm-Relief Valve/Return-96” Gn
Hose Asm-Relief Valve/Return-108” Gn
Hose Asm-Relief Valve/Return-114” Gn
Coupling-Hyd, Half-12 Female
Hose Asm-Blkhead/Control Vlv-84” Gn
Hose Asm-Blkhead/Control Vlv-96” Gn
Hose Asm-Blkhead/Control Vlv-108” Gn
Hose Asm-Blkhead/Control Vlv-114” Gn
REF PART NO. QTY
7
8
Q451436
Q451435
1
1
DESCRIPTION
Decal-Return
Decal-Pressure
Specify Unit Serial No., Part No., & Part Description
15
AIR SCHEMATIC FOR GOOSENECK CONNECTION
Q486330
5
1
3
SERVICE
6
4
8,9
AIR SYSTEM
7
3
2
EMERGENCY
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
6601254
6601253
Q400278
6600832
6309162
Q402813
Q402978
0105405
Q449698
1
1
2
4
20
1
1
2
2
DESCRIPTION
REF PART NO. QTY
DESCRIPTION
Coupling-Hose, Service, W/Filter
Coupling-Hose, Emer, W/Filter
Clamping Stud
Elbow, Arbk, 90, 04MP-06MT
Tube-Nylon, Air, 0.38, Generic
Body Asm-Female Quick Coupler
Nose Asm-Male Quick Coupler
Nipple-Sch 40, 0.25 x 0.87 CL, PN
Coupling Tube
Specify Unit Serial No., Part No., & Part Description
16
AIR SCHEMATIC FRM & RR SECT 2 AXLE
WITH 2S/2M ABS
Q513728
2
6
4 12
20
SERVICE
13
19
14
13
3
25
33
5
18
15
17
31
8
10
10
28
24
9
8
11
11
7
30
26
EMERGENCY
21,22,23
27
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Q403150
Q402978
1
1
6602380-13 1
Q449698
1
6601164
1
6309162 40
6451270
1
6450357
2
Q012833
1
Q400053
2
Q444867
5
6600832
2
Q444344
2
Q431000 25
0273469
2
6450962
1
4470271
1
6450963
1
6602380-10 1
Q486016
1
30,16,17
30
29
33
AIR SYSTEM
1
32
14
BRAKE CHAMBER Ref. Typ
DESCRIPTION
Pioneer #4650-4 Body
Nose Asm-Male Quick Coupler
Hose Asm-Air Brake, 0.38 ID x 16”
Coupling Tube
Adapter-Arbk, ST, 06MP-06MT
Tube-Nylon, Air, 0.38, Generic
ECU/Valve Asm
Reservoir-Air, 9.69 x 22.5
Hex Nipple Ftg 12 x 12
Drain Cock
Plug-Auto, Hex Sock, 0.38NPTF, PD
Elbow-Arbk, 90, 04MP-06MT
Elbow-Male, 90 Deg. #1469 x 10 x 6
Tube-Nylon, Air, Blk, 0.63, Gen
Plug-Auto, Sq Sock, 0.75NPTF, PD
Valve-Pressure Protection
Adapter-Hyd, ST, 06MP-06MP
Valve-Emergency Release
Hose Asm-Air Brake, 0.38 ID x 64”
Jumper Hose, Air Ref. Dwg Q450999
REF PART NO. QTY
21
22
23
24
25
26
27
28
29
30
31
32
33
34
0122145
0274993
Q446363
6602445
6602465
Q501926
6602466
6600938
6309169
6600942
6450961
8
8
8
2
2
1
1
1
30
3
1
6602380-03 2
6600945
1
6602142
1
DESCRIPTION
Screw-Hex, 0.38NC x 1.25, GR2, PD
Nut-Hex, Lock, 0.38NC, EA, PD
Washer-Flat, 0.31A(0.38 x 0.88), PD
Elbow-Arbk, 90,10MT-12MP
Elbow-90, ST, 06MP-06FP
Jumper Hose, Air Ref. Dwg Q450999
Fitting-Anchor
Adapter-Arbk, ST, 06MP-08MT
Tube-Nylon, Air, 0.50, Generic
Elbow-Arbk, 90, 06MP-08MT
Filter-Air Line
Hose Asm-Air Brake, 0.38 ID x 32”
Elbow-Arbk, 90, 06MP-06MT
Tee-Arbk, 06MT-06MP-06MT
Specify Unit Serial No., Part No., & Part Description
17
AIR SCHEMATIC FRM & RR SECT 3 AXLE
WITH 2S/2M ABS
Q502467
2
6
4 12
17
SERVICE
13
14
19
13
14
37
3
37
5
32
15
8
31
36
8
15
10
10
28
19
35
9
16 11 24
33
11
7
30
16
18
35
34
16 11
6
26
21,22,23
AIR SYSTEM
30,31,25
1
20
BRAKE CHAMBER Ref. Typ
EMERGENCY
27
30
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Q403150
Q402978
1
1
6602380-13
1
Q449698
1
6601164
1
6309162 40
6450954
1
6450357
2
Q012833
1
Q400053
2
Q444867
2
6600832
1
Q444344
2
Q431000 25
0273469
2
6602465
3
Q486016
1
Q444309
1
6602380-10
2
6602380-15
1
29
DESCRIPTION
Pioneer #4650-4 Body
#S252 Airline Coupler
Hose Asm-16”
Coupling Tube
Adapter-Arbk, ST, 06MP-06MT
Tube-Nylon, Air, 0.38, Generic
ECU/Valve Asm
Reservoir-Air, 9.69 x 22.5
Hex Nipple Ftg 12 x 12
Drain Cock
Plug-Auto, Hex Sock, 0.38NPTF, PD
Elbow-Arbk, 90, 04MP-06MT
Elbow-Male, 90 Deg. #1469 x 10 x 6
Tube-Nylon, Air, Blk, 0.63, Gen
Plug-Auto, Sq Sock, 0.75NPTF, PD
Elbow-90 Deg Street
Jumper Hose, Air Ref. Dwg Q450999
Parker #272NTA-6-4 Ftg
Hose Asm-64”
Hose Asm-90”
REF PART NO. QTY
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
0122145
0274993
Q446363
6451193
6450962
Q501926
6602466
6600938
6309169
6600942
Q012831
6450963
8
8
8
1
1
1
1
1
30
3
2
1
6602380-05
1
6602380-03
1
6602445
2
6450961
1
6600945
2
DESCRIPTION
Screw-Hex, 0.38NC x 1.25, GR2, PD
Nut-Hex, Lock, 0.38NC, EA, PD
Washer-Flat, 0.31A(0.38 x 0.88), PD
Valve-Relay ABS #472 195 033 0
Valve-Pressure Protection
Jumper Hose, Air Ref. Dwg Q450999
Fitting-Anchor
Adapter-Arbk, ST, 06MP-08MT
Tube-Nylon, Air, 0.50, Generic
Elbow-Arbk, 90, 06MP-08MT
Nipple Hex 6 x 6
Valve-Emergency Release
Hose Asm-40”
Hose Asm-32”
Elbow-Arbk, 90, 10MT-12MP
Filter-Air Line
Elbow-Arbk, 90, 06MP-06MT
Specify Unit Serial No., Part No., & Part Description
18
AIR SCHEMATIC 3 AXLE
WITHOUT ABS
Q512960
13
19 20
SERVICE
2
14, 10, 15
8
9
8
3
10
17
16
2
1
6
6
6
FIRST AXLE
28
11
10
4
16
THIRD AXLE
11
SECOND AXLE
18 20 13
10
22, 23, 24
25
10, 14, 15
BRAKE CHAMBER Ref. Typ
2
3
AIR SYSTEM
EMERGENCY
FROM EMERGENCY GLADHAND
TO SECOND AXLE
6
7
10
10
TO THIRD AXLE
TO FIRST AXLE
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Q012833
1
6600832
3
Q427723 80
Q479478
1
Q402483
2
Q6450357 2
0444687
2
Q444344
2
Q431000
6
Q063108 10
Q400053
2
Q400241
5
Q449698
2
Q451762
2
Q402138
2
6602380-13 2
Q444341
1
Q402813
1
Q402978
1
Q486016
2
DESCRIPTION
Nipple - Hex, 3/4 - 3/4
Elbow - Arbk, 90, 04MP-06MT
Tubing - 3/8”
Relay Emergency Valve
Tee - Ftg, Assy - Brass
Air Reservoir
Plug- Auto, Hex Sock Hd, 3/8
Elbow - Male, 90º, 5/8 x 3/8
Tubing- Black, 0.625 O.D.
Bushing - Pipe, 3/8 x 1/4
Drain Cock
Hose Separator M-473
FTG #W05465
Hose Assembly
Elbow - Brass, Street,, 1/4 NPT
Hose Assembly- Air Brake, 0.38 x 16
W.H. #1468 x 6 Male Connector
#SM251 Coupler 1/4” NPSF
#S252 Airline Coupler
Jumper Hose Ref B450999
REF PART NO. QTY
21
22
23
24
25
26
27
28
Q400153 11
0122145
8
0274993
8
0446363
8
6602380-09 1
Q096730 24
0143968
1
6602380-08 1
DESCRIPTION
Grommet - Std, Blk Rubber #2572
Screw - Hex, .38NC x 1.25, Gr 2, PD
Nut - Hex, Lock, 0.38NC, Ea, PD
Washer - Flat, 0.31A (0.38 x 0.88) PD
Hose Assembly - Air Brake, 0.38 x 60
#2575 Std Black Rubber
Plug - Pipe, Sock Head, .75 NPT, PD
Hose Assembly - Air Brake, 0.38 x 54
Specify Unit Serial No., Part No., & Part Description
19
AUXILIARY AIR GROUP
MANUAL LOWERING (TANDEM)
Q502754
6
7
Height Control Valve (Ridewell)
7 Delivery Port
Supply Port 8
7 "N.O." Port
4
4 Pilot Port
6
3 6" Long, To
Atmosphere
9
3
AIR SYSTEM
2 "N.C." Port
12
11 Pilot Valve
Switch
10
1
2
7 "Cyl." Port
3
6
1,7
Pressure Protection Valve (Ref)
Note: Switch must be "OFF"
for automatic operation.
NOTE: Ref. # 5 includes Ref. #'s 11 and 12
REF PART NO.
1
2
3
4
5
6
7
8
9
10
QTY
DESCRIPTION
Q461540
2 1/4 NPTF Tee-Street
Q444889
2 Adapter-Arbk, ST, 04MT-04MP
Q444884 15 Tube-Nylon, Air, 0.25, Generic
6602139
3 Elbow-Arbk, 90, 02MP-04MT
Q478066* 1 Air Control AC-78-M-1
6309162
8 Tube-Nylon, Air, Generic
6600832
2 Elbow-Arbk, 90, 04MP-06MT
6200157
1 Plug-Pipe, Hex Sock, 0.25NPT, PD
Q402138
1 Elbow-Street, 1/4 NPT
Q012836
1 Adapter-Auto, ST, 06MP-04MP
REF PART NO.
11
12
Q483139*
6450540*
QTY
DESCRIPTION
1 Pilot Valve
1 Manual Operated Air Switch
Specify Unit Serial No., Part No., & Part Description
20
AUXILIARY AIR GROUP
MANUAL LOWERING (TRIDEM)
Q499713
1,7,10
6
7 (Supply Port)
Height Control Valve (Ridewell)
Delivery Port 9
7 ("Delivery Port)
6
6
7 ("N.O. Port)
3
8
4 Pilot Port
11 "N.C." Port
6 - 6" Long, to Atmosphere
3
AIR SYSTEM
Switch
4 14 4
13
10 "CYL" Port
12
1
2
6
Pressure Protection
Valve (Ref.)
1,7,10
NOTE: Ref. # 5 includes Ref. #’s 13 and 14
NOTE: Switch must be "OFF" for
Automatic Operation.
REF PART NO. QTY
1
2
3
4
5
6
7
Q461540
3
Q444889
1
Q444884 14.5
6602139
3
Q478066
1
6309162 8.5
6600832
3
DESCRIPTION
1/4 NPT Street Tee
Adapter-Arbk, ST, 04MT-04MP
1/4 O.D. Tube Plastic
Elbow-Arbk, 90, 02MP-04MT
Air Control AC-78-M-1
Tubing-Nylon, Air Brk, .38 OD/FT
Elbow-Arbk, 90, 04MP-06MT
REF PART NO. QTY
8
9
10
11
12
11
12
Q012836
6200157
Q444309
6600831
Q402138
Q483139*
6450540*
1
1
3
1
1
1
1
DESCRIPTION
Adapter-Auto, ST, 06MP-04MP
Plug-Pipe, Hex Sock, 0.25NPT, PD
Parker #272NTA-6-4 Ftg
Adapter-Arbk, ST, 04MP-06MT
Elbow, Street, 1/4 NPT
Pilot Valve
Manual Operated Air Switch
Specify Unit Serial No., Part No., & Part Description
21
AIR GROUP, AIR RIDE TANDEM, RTN
Q495361
1
2
1
HEIGHT CONTROL VALVE
5
AIR SYSTEM
1
3
2
1
1
6
4
REF PART NO. QTY
1
2
3
4
5
6
6600832
6600829
6309162
Q486195
Q012836
Q402138
6
2
20
1
1
1
DESCRIPTION
REF PART NO. QTY
DESCRIPTION
Elbow, Arbk, 90, 04MP-06MT
Tee-Arbk, 06MT-04MP-06MT
Tubing, Nylon, Air, 0.38, Generic
Valve-Pressure Protection
Adapter-Auto, ST, 06MP-04MP
Elbow, Street, 1/4 NPT
Specify Unit Serial No., Part No., & Part Description
22
AIR RIDE - TRIDEM
Q495381
1
1
1,2,7
1
HEIGHT CONTROL VALVE
3
5
AIR SYSTEM
1
1,2,7
1
1
1
6
4
REF PART NO.
1
2
3
4
5
6
7
QTY
DESCRIPTION
6600832 10 Elbow-Arbk, 90, 04MP-06MT
Q444309
2 Parker 272NTA-6-4 Ftg
6309162 AR Tube-Nylon, Air, 0.38. Generic
Q486195
1 Valve-Pressure Protection
Q012836
1 Adapter-Auto, ST, 06MP-04MP
Q402138
1 Elbow, Street, 1/4 NPT
Q461540
2 Tee-Street, 1/4 NPT
REF PART NO.
QTY
DESCRIPTION
AR - AS REQUIRED
Specify Unit Serial No., Part No., & Part Description
23
AIR GROUP-REAR CONNECTION, SUSPENSION
Q499732
(Optional)
Rear Air Springs
1
7
5
3
2
1
4
FRONT
2
1
AIR SYSTEM
6
3
4
7
REF PART NO.
1
2
3
4
5
6
7
6309162
6600829
Q449698
0105405
Q402978
Q402813
6600832
QTY
12
2
2
2
1
1
2
DESCRIPTION
REF PART NO.
1
QTY
DESCRIPTION
Tube-Nylon, Air, 0.38, Generic
Tee-Arbk, 06MT-04MP-06MT
Coupling Tube
Nipple-Sch 40, 0.25 x 0.87, CL, PN
Nose Asm-Male Quick Coupler
Body Asm-Female Quick Coupler
Elbow-Arbk, 90, 04MP-06MT
Specify Unit Serial No., Part No., & Part Description
24
AIR GROUP-REAR CONNECTION, BRAKES (TRIDEM)
Q499731
(Optional)
7
3
1
4
5
1
2
AIR SYSTEM
8
1
1
3
6
1
4
5
SERVICE
EMERGENCY
REF PART NO. QTY
1
2
3
4
5
6
7
8
6600831
Q461540
6309162
Q449698
0105405
Q402978
Q402813
6600832
5
1
15
2
2
1
1
1
DESCRIPTION
REF PART NO. QTY
DESCRIPTION
Adapter-Arbk, ST, 04MP-06MT
Tee-Street, 1/4 NPTF
Tube-Nylon, Air, 0.38, Generic
Coupling Tube
Nipple-Sch 40, 0.25 x 0.87, CL, PN
Nose Asm-Male Quick Coupler
Body Asm-Female Quick Coupler
Elbow-Arbk, 90, 04MP-06MT
Specify Unit Serial No., Part No., & Part Description
25
GOOSENECK AIR LOCK INSTALLATION
VERTICAL LOCK
Q512742
Service Line
16
13
14
15
6
7
13
1
9
8
12
8
4
5
11
GO
AIR OS
LO ENEC
CK
CO K
LO
NT
CK
RO
ED
L
UN
17
AIR SYSTEM
8
LO
CK
9
10
ED
8
3
20
18
21
20
2
19
22
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
6602491
Q509361
0271506
6001331
0274993
0105404
0105408
Q446478
Q444884
6602139
Q486629
6600833
1
1
1
1
1
2
2
5
14
1
1
1
DESCRIPTION
Cylinder-Air, 1.5 x 2.00, Pivot
Pin-Locking Mechanism 55 Ton
Nut-Hex, 0.44NF, PF
Bolt-Shoulder, ScktHd, 3/8 x 3.00
Nut-Hex, Lock, 0.38NC, EA, PD
Nipple-PP, Sch 40, 0.12 x 0.75, PN
Coupling-Pipe, 0.12NPT, PD
Adapter-Arbk, ST, 02MP-04MT
Tube-Nylon, Air, 0.25, Generic
Elbow-Arbk, 90, 02MP-04MT
Valve, Lock Down
Elbow-Arbk, 90, 02MP-06MT
23
REF PART NO. QTY
13
14
15
16
17
18
19
20
21
22
23
6309162
6600832
Q449698
6600830
Q513355
Q513692
0102592
0120388
6100499
Q513984
01033884
8
2
1
1
1
1
1
2
1
1
1
DESCRIPTION
Tube-Nylon, Air, 0.38, Generic
Elbow-Arbk, 90, 04MP-06MT
Coupling-Tube
Tee-Arbk, 06MT-06MT
Decal: Gneck Air Lock Control
Tube-Spacer,GN,Air Lock
Screw-Sock Hd,3/8 x 3/8,Dog Pt
Washer-Flat,3/8
Spring-Compression,31/32OD x 4
Rod-Indicator, Safety Pin
Cotter Pin-3/16 x 2
Specify Unit Serial No., Part No., & Part Description
26
AUTO - PLUS 3-MINUS 3 ASM
Q487101
6
12
8
5
Intake Port
7
2
Air Spring
Port
9
10
3
Exhaust Port
AIR SYSTEM
Air Spring
Port
4
1
11
REF PART NO.
1
2
3
4
5
6
7
8
Q487077
Q487000
Q499691
Q499690
0120380
9413946
Q487006
Q487079
6001177
0180177
QTY
1
1
1
1
2
2
1
1
1
1
DESCRIPTION
Plate
Valve, Height Control
Valve Only
Linkage Kit
Washer-Lock, 0.25, Spring, PD
Nut-Hex, Lock, 0.25NC, EA, PD
Outer Plate Asm
Plate
Lock Pin
Screw-Hex, 0.50NC x 1.50, GR5, PD
REF PART NO.
9
10
11
12
0120238
0221354
Q499693
PD10283
QTY
DESCRIPTION
1
1
1
1
Nut-Hex, Jam, 0.50NC, PD
Locknut-1/2 x 13 UNC
Grommet
Rubber Elbow
Specify Unit Serial No., Part No., & Part Description
27
RAMP ASSEMBLIES
RAMP
7
8
4
3
6
4
5
2
1
Q507829 Steel Ramp
8
7
4
3
6
4
5
2
1
Q509349 Wood Ramp
REF PART NO. QTY
1
2
3
4
5
6
7
8
Q507825
Q509348
Q507792
Q509347
Q507824
Q507793
Q500032
Q503490
Q015274
Q447049
2
2
1
1
1
2
1
1
2
2
DESCRIPTION
REF PART NO. QTY
DESCRIPTION
Ramp Asm-Steel
Ramp Asm, Wood
Ramp Weldment, Steel
Ramp Weldment, Wood
Link Assembly
Lug-Front Ramp
Tube-Cap Asm, Pivot, Ramp
Tube-Cap Asm, Pivot, Platform
3/8 x 3-1/2 Cotter Pin
Chain, 3/8 x 15-3/4 Lg.
Specify Unit Serial No., Part No., & Part Description
28
RAMP
RAMP ASSEMBLY
7
8
4
3
6
4
5
2
1
Q500675 Wood Paver Special Ramp
REF PART NO. QTY
1
2
3
4
5
6
7
8
Q500674
Q500668
Q504080
Q500669
Q500032
Q500031
Q015274
Q511623
2
1
1
2
1
1
2
2
DESCRIPTION
REF PART NO. QTY
DESCRIPTION
Ramp Asm, Wood
Ramp Weldment, Wood
Link Assembly
Lug-Front Ramp
Tube-Cap Asm, Pivot, Ramp
Tube-Cap Asm, Pivot, Platform
3/8 x 3-1/2 Cotter Pin
Pull Pin-Bent,, 1/2” Dia x 4”
Specify Unit Serial No., Part No., & Part Description
29
EXTENSION BRACKET INSTALLATION - Q493544
2
1
6
5
3
DECK
4
REF PART NO. QTY
1
2
3
4
5
6
6300319
Q492927
Q492926
6100328
9411638
Q411632
1
1
1
1
1
1
DESCRIPTION
REF PART NO. QTY
DESCRIPTION
Ext. Bracket
Lug, Top, Ext. Bracket
Lug, Bottom, Ext. Bracket
Screw-Hex, 0.31NC x 2.75, GR5, PD
Nut-Hex, Lock, 0.31NC, EA, PD
Lock Asm, Extension Brkt, Group
Specify Unit Serial No., Part No., & Part Description
30
EXTENSION BRACKET INSTALLATION - Q491551
AND LASH RING
3
2
REF PART NO. QTY
1
2
3
Q491551
Q489652
Q400200
Q508507
2
2
24
24
DESCRIPTION
REF PART NO. QTY
DECK
1
DESCRIPTION
Extension Bracket Asm
Safety Snap Ring (Style A)
Lash Ring & Clip
Bent Lash Ring Asm
Specify Unit Serial No., Part No., & Part Description
31
ELECTRICAL SYSTEM - LIGHTS
Q502977 - Q503004
MAIN CABLE STRIPPING DETAIL
1-12/32"
BLUE WIRE
GREEN WIRE
BLACK WIRE
BROWN WIRE
1-6/32"
YELLOW WIRE
RED WIRE
22
8/32" STRIP
(7 PLACES)
7,8
24
22,23
25
1-4/32"
WHITE WIRE
1,2
3
4,5
SEE STRIPPING DETAIL FOR
7 CONDUCTOR MAIN CABLE
25
6
25
24
1,2
10
6,11,12
3
9
4,5
24
25
13,2
21
14
15
17
13,2
18,19
21
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
10205Y
10700
77304-156
60215Y
60700
77808
77804
Q497455
2
7
2
2
2
2
1
2
77342-0168 1
77343-0168 1
77852
1
77853
4
10205R
5
77209-60 1
13,2
21
DESCRIPTION
Amber Lamp
Grommet
Front M/C Harness
Amber Mid Turn Lamp
Grommet
8 Outlet Distribution Module
Distribution Module, (4) Outlet
Dummy Plug, 77 Series
RH Mid Turn Harness
LH Mid Turn Harness
7 Connector Asm-Boot Kit
Filler Plug
Red Lamp
LH-Stop, Turn & M/C Harness
REF PART NO. QTY
15
16
17
18
19
20
21
22
23
24
25
77208-60 1
77308
1
50307
1
15011
1
40242R
4
40700
4
97944
1
Q400217
4
Q402185
1
Q400280
1
6702504 AR
Q400216
4
ELECTRICAL
21
ATTENTION!
Truck Lite parts listed are NOT AVAILABLE
through the E.D. Etnyre Co. Therefore any
Replacement parts will need to be obtained
through your nearest Truck-Lite Dealer or
Midwest Truck Parts Ph: 1-800-934-2727
16
18,19
DESCRIPTION
RH-STOP, TURN & M/C Harness
Lower ID & License Harness
License Plate Harness
License Lamp Asm
Red-STOP, TURN Lamp
Grommet
NYK-77 Compound, 2oz Tube
Reflector Red B460R
Socket Asm, 7-Pole W/Boot
Plug, 7-Pole
Cable-7 Way, Berkshire 81012
Amber Reflector
Specify Unit Serial No., Part No., & Part Description
32
ELECTRICAL GROUP-ARD ATTACHMENT
Q500023
(Optional)
1,2,3,4
A
5
6*
A
Auxiliary
Not Used
Blue or White
(if used)
Black
Brown
Yellow
Green
Red
NOTE: Truck Lite Part is Ref.# 6.
REF PART NO.
1
2
3
4
5
6
Q402185
Q018465
Q015054
Q018425
6702132
77852
QTY
1
2
2
2
3
1
DESCRIPTION
REF PART NO.
QTY
ELECTRICAL
ATTENTION!
Truck Lite parts listed are NOT AVAILABLE
through the E.D. Etnyre Co. Therefore any
Replacement parts will need to be obtained
through your nearest Truck-Lite Dealer or
Midwest Truck Parts Ph: 1-800-934-2727
DESCRIPTION
Socket Asm, 7-Pole W/Boot
Cpscr-1/4 UNC x 1, GR5
Nut-Hex Full 1/4 UNC
Lockwasher-High Collar 1/4
Cable-Trailer 7 Con 6-14 & 1-10 Ga
Connector Asm, 3/4” I.D.
Specify Unit Serial No., Part No., & Part Description
33
FLASHER KIT - TURN SIGNALS
Q500283 STANDARD
Q508167 LED
TOP
8
7
Black
Red
White
Flasher
Red
To Battery
Box
12
13
On
4,6,11
Red
Item #6 mounted
on cover.
14
14
Switch
9,10
8
Brown (Hot)
White
Green
Black
Y
5
To Eight Outlet
Junction Box
15,16
14
Red
Off
CIRCUIT
BREAKER
13
Green
Black
Yellow
Battery Box
Trickle
Charger
3
White Black Red
1
Primary Battery
+12 Volt (Tow Vehicle)
2,18
14
14
Red
12
Red
Black
White
Battery
REF PART NO.
1
2
3
4
5
6
7
8
9
Q509538
Q446975
Q500255
6700156
Q494919
6701976
Q494485
6702399
6000016
Q502925
QTY
1
1
1
2
1
1
1
1
2
1
DESCRIPTION
Box Asm, Battery, 12V, SS24
Battery, 12 Volt, 22NF
Tow Charger, Tekonsha #2024
Connector, Battery WR#29253
Circuit Breaker - 20 Amp
Switch - Toggle, 3PDT, 2Pos, Maintain
Flasher, 8 Bulb, 12V, Std Bulbs
Flasher, 8 Bulb, 12V, LED Lights
Nut - Conduit, 1/2 inch
Connection Box
REF PART NO.
10
11
12
13
14
15
16
17
18
6700834
Q493584
6700607
6700224
6700110
Q492774
6702355
6700164
3320461
To Connection Box
QTY
1
1
2
5
20
1
20
1
1
ELECTRICAL
White
DESCRIPTION
Cover - Connection Box
Decal - Light Switch
Cord Grip
Wire, 10 Ga Stranded, Red
Cable - 6 Way
Connector Asm - 3/4” I.D.
Cable - 4 Way
Seal - Toggle Switch
Lid - 12 Volt Battery Box
Specify Unit Serial No., Part No., & Part Description
34
FLASHER KIT - REAR AMBER LIGHTS ONLY
Q508081 STANDARD
Q508166 LED
Top
8
7
Black
Red
White
Flasher
Red
To Battery
Box
12
13
14
8
Brown (Hot)
White
White
4,6,11
Red
Item #6 mounted
on cover.
9,10
14
To Eight Outlet
Junction Box
To Amber Lights
5
13
Switch
Red
Brown
15,16
CIRCUIT
BREAKER
14
Battery Box
Trickle
Charger
3
White Black Red
1
Primary Battery
+12 Volt (Tow Vehicle)
2,18
14
14
Red
12
Red
Black
White
Battery
REF PART NO.
1
2
3
4
5
6
7
8
9
Q509538
Q446975
Q500255
6700164
Q494919
6700255
Q494485
6702399
6000016
Q502925
QTY
1
1
1
1
1
1
1
1
2
1
DESCRIPTION
Box Asm, Battery, 12V, SS24
Battery, 12 Volt, 22NF
Tow Charger, Tekonsha #2024
Seal - Toggle Switch
Circuit Breaker - 20 Amp
Switch - Toggle, SPDT, 2Pos, Maintain
Flasher, 8 Bulb, 12V, Std Bulbs
Flasher, 8 Bulb, 12V, LED Lights
Nut - Conduit, 1/2 inch
Connection Box
REF PART NO.
10
11
12
13
14
15
16
17
18
6700834
Q493584
6702355
6700607
6700224
Q478476
Q495726
Q492774
3320461
6700156
To Connection Box
QTY
1
1
20
2
5
1
1
1
1
2
ELECTRICAL
White
DESCRIPTION
Cover - Connection Box
Decal - Light Switch
Cable - 4 Way
Cord Grip
Wire, 10 Ga Stranded, Red
Harness
Connector Asm - 3/8 I.D. Std Bulbs
Connector Asm - 3/4 I.D. LED Bulbs
Lid - 12 Volt Battery Box
Connector, Battery WR#29253
Specify Unit Serial No., Part No., & Part Description
35
ELECTRICAL SCHEMATIC-ABS 2S/2M
Q513582
7,8,10
9,10
6
White
2
1
E
C
U
Red
G
re
en
/W
hi
te
DISTRIBUTION
MODULE
Blue
9,10
7,8,10
ELECTRICAL
3
4,5
REF PART NO. QTY
1
2
3
4
5
6
7
6702506
6703016
6702507
6702505
6702151
Q495727
6450956
1
1
1
1
1
1
2
DESCRIPTION
Harness-ABS Power TL52100 x 120”
Harness-1.0 Meter Power Cable
Harness-ABS Lamp Jumper
Light-Marker, 2” ABS, TL 30257Y
Grommet-Mounting
Connector, 1/2” ID (5 Cond, Cable)
Sensor Spring Clip
REF PART NO. QTY
8
9
10
6451097
6451076
6700169
2
2
16
DESCRIPTION
Sensor Asm-441 032 808 0
Cable-Sensor, 1.8M Long
Tie-Plt-4SCP-0, Black, Extra Lg.
Specify Unit Serial No., Part No., & Part Description
36
AXLE
AXLE
Q486569-11 & Q486569-16
7
6
5
4
3
2
1
REF PART NO. QTY
1
2
3
4
5
6
Q400676
Q400677
Q400678
Q401262
Q435613
Q476230
2
2
2
2
2
2
DESCRIPTION
Nut
Nut-Lock
Nut
Cone-Brg Outer
Cone-Brg Inner
Oil Seal (Guardian)
REF PART NO. QTY
7
*******
1
DESCRIPTION
Axle Asm Specify Serial Number of Trailer
Specify Unit Serial No., Part No., & Part Description
37
AIR CHAMBER - SLACK ADJUSTER
6
1
2
3
4
BRAKES
5
REF PART NO. QTY
1
2
3
4
5
6
Q499301
Q492170
Q015160
Q015030
Q486620
6451060
Q492511
1
1
2
2
1
1
1
DESCRIPTION
REF PART NO. QTY
DESCRIPTION
Air Chamber Asm
Bracket, Air Chamber
5/8” Lockwasher Pkg
Nut
Slack Adjuster-Auto, Gunite
Slack Adjuster-Auto, Crewson Brunner
Spring Brake Chamber
Specify Unit Serial No., Part No., & Part Description
38
BRAKE ASSEMBLY - 16-1/2 X 7
20,000 LB BRAKE & 23,000 LB BRAKE
Includes Ref.#s
(2-11)
17
1
NOTE: Ref.# 2
includes (3-4).
11
4
3
24 25
2
5
9
21
18 19
16
26
10
15
22
6
26
13
23
14
20
2
7
26
Includes Ref.#s
(21-23)
12
Includes Ref.#s
(13-17)
8
26
1-5/8 O
LEFT HAND
RIGHT HAND
17.875
20.250
21.375
22.875
23.375
23.750
25.000
26.500
29.000
30.500
Q499268-01
Q499268-03
Q499268-05
Q499268-07
Q499268-09
Q499268-11
Q499268-03
Q499268-15
Q499268-17
Q499268-19
Q499268-02
Q499268-04
Q499268-06
Q499268-08
Q499268-10
Q499268-12
Q499268-14
Q499268-16
Q499268-18
Q499268-20
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Q462945
Q513934
Q465914
Q513944
----------Q445646
Q513945
Q422798
Q465917
Q444453
Q444452
Q507399
Q444458
Q465919
Q495033
----------Q507039
1
1
2
2
*
*
*
48
2
2
2
2
1
2
1
1
2
28 Tooth
Spline
26.50
STD AXLE
DESCRIPTION
Brake 16-1/2 x 7, 20,000 lb. Brake
Brake 16-1/2 x 7, 23,000 lb. Brake
Shoe & Lining, 20,000 lb. Brake
Shoe & Lining, 23,000 lb. Brake
Brake Shoe, Included in Ref. #2
Set-Lining, 20,000 lb. Brake
Set-Lining, 23,000 lb. Brake
Rivet
Pin-Return Spring
Retainer-Roller
Roller-Cam
Spring-Retention
Spring-Retract
Pin-Anchor
Spider Asm, 5” Dia. 16-1/2” Brakes
Spider
Seal
REF PART NO. QTY
15
16
17
18
19
20
21
22
23
24
25
26
DESCRIPTION
Q495034
1 Bushing Spider, 1-5/8 ID
Q016009
1 Fitting-Grease
Q465878
2 Bushing
Q495037
1 Washer-Cam Head, .120 Thick
Q495036
1 Ring-Snap
Q492168
1 Bracket Cam Shaft (RH)
Q492169
1 Bracket Cam Shaft (LH)
Q506969
1 Cam Bracket Sub Asm RH
Q506970
1 Cam Bracket Sub Asm LH
----------1 Bracket-Mounting
Q495040
4 Screw
Q506972 AR Washer-.0897 Thk
Q444456
1 Ring-Snap
Q499268-15 1 Brake Cam, 16-1/2 Brakes, LH
Q499268-16 1 Brake Cam, 16-1/2 Brakes, RH
For Non-Standard Axle Lengths See Table Above
Specify Unit Serial No., Part No., & Part Description
BRAKES
LENGTH
39
HUB & DRUM ASSEMBLY
6450946
10
9
7
8
11
1
2
3
6
5
REF PART NO. QTY
1
2
3
4
5
6
Q413457
Q413458
Q400485
Q016836
Q015155
6450758
1
1
1
6
6
10
DESCRIPTION
Hub Cap and Gasket
Gasket-330-3009, Stenco
Cap-Hub
Capscrew-5/16 UNC x 3/4
Lockwasher-5/16
Nut-Flange, 2 Piece, 33MM Hex
REF PART NO. QTY
7
8
9
10
11
6450983
Q401263
*******
Q435614
Q492965
1
1
1
1
10
WHEELS & TIRES
4
DESCRIPTION
Drum, 16-1/2 x 7 Brake
Cup-Bearing
Hub
Cup-Bearing
Wheel Stud, EMI5322
Specify Unit Serial No., Part No., & Part Description
40
TIRE & WHEEL ASSEMBIES
Q496939-02
3
1
REF PART NO. QTY
1
2
6450792
6450788
6450665
6450266
12
12
12
12
DESCRIPTION
REF PART NO. QTY
Wheel-Disc, Steel, 22.5 x 8.25
3
Wheel-Disc, Polished Alum, 22.5 x 8.25
Wheel-Disc, Machined Alum, 22.5 x 8.25
Valve-Tire, Tubeless
Q461432-02 12
Q491650-02 12
WHEELS & TIRES
2
DESCRIPTION
Tire, .225/70R22.5 (Yokohama)
Tire, .275/70R22.5 (Yokohama)
Specify Unit Serial No., Part No., & Part Description
41
WHEEL COVERS
WHEELWELL COVERS
(Optional)
3,4,5
3,4,5
2
1
R
R
If your trailer has individual covers over each set of wheels,
please call the factory with your serial number
REF PART NO. QTY
DESCRIPTION
1
Q512205
1
Wheel Cover Asm-LH (3 Axle)
2
Q512206
1
Wheel Cover Asm-RH (3 Axle)
3
4
5
6
0180179
0120390
0120384
0120378
16
32
16
16
REF PART NO. QTY
DESCRIPTION
Screw-Hex, 0.50NC x 1.75, GR5, PD
Washer-Flat, 0.50A, W, PD
Washer-Lock, 0.50, Spring, PD
Nut-Hex, 0.50NC, PD
Specify Unit Serial No., Part No., & Part Description
42
3RD AXLE ARM LIFT ASSEMBLY
Q501861- 39” Beam Centers
Q509924 - 45” Beam Centers
(Optional)
6
SUSPENSION
7,8,9,10
5
3,4
1
3,4
2
TOP VIEW
13
11
12
SIDE VIEW - OPERATING POSITION
REF PART NO. QTY
1
2
3
4
5
6
Q513977
8240002
1140674B105
1160675B100
5970064
5970068
7004500
1
1
4
4
1
1
4
DESCRIPTION
Air Bag (Goodyear 2B14-365)
Mounting Plate
HHCS 3/8-16NC x 1 Lg.
Washer Lock 3/8 Size
Arm Asm (39” Beam Centers)
Arm Asm (45” Beam Centers)
Lift Anchor Plate
REF PART NO. QTY
7
8
9
10
11
12
13
1140604B105
1150709B105
1162030B100
9004501
5044501
5500003
6000047
2
2
4
2
2
2
2
DESCRIPTION
HHCS 3/4-10NC x 2-1/2 Lg.
Nut Hex Lock 3/4-10NC Oval
Washer Flat 3/4 Size
Bushing 3/4 ID x 1 Lg.
Link Chain 3/8 (2650# Load Limit)
Beam Bracket Asm
Link Kit (Fabricated)
Specify Unit Serial No., Part No., & Part Description
43
SUSPENSION
RIDEWELL - 25,000 LB.
SUSPENSION ASSEMBLY
6451166
11
12
7,8
9
10
9.00 Ride
Height
13,14
6
1,2,3,4,5
7,8
NOTE: Ref #15 contains all necessary parts to rebush one complete axle
REF PART NO. QTY
1*
2*
3*
4*
5*
6
1160001
7620353
Q513946
Q513947
Q513948
7
8
9
10
Q513952
Q513954
Q499116
Q492949
4287716D101
4287716D201
2
2
2
2
2
1
1
4
4
2
2
DESCRIPTION
“DTI” Washer for 1-1/4
Eccentric Bolt-(Forged)
Lock Nut 1 1/4-7NC GR8
Washer-UHMW 6 1/4 OD
Washer, Anti-Turn
LBA LH Yoke Mount
LBA RH Yoke Mount
HHCS 3/4-10NC 3 1/2 Lg
Lock Nut 3/4-10NC Oval
Shock-Monroe 6 Stroke
Air Spring Goodyear 1R12-467
REF PART NO. QTY
11 Q513950
12 7007716B000
13 1145383B105
14 Q513953
15* Q513957
2
2
6
6
1
DESCRIPTION
Lock Nut- 3/4-16NF Jam-Thin
Air Spring Mounting Plate
HHCS 1/2-13NC 1 1/4 Lg
Lock Washer 1/2 S/T Med
Bushing Kit
Specify Unit Serial No., Part No., & Part Description
44
SUSPENSION
RIDEWELL - 25,000 LB.
SUSPENSION ASSEMBLY
6451167
11
12
7,8
1
9
10
2,3,4,5
6
9.00 Ride
Height
13,14
7,8
NOTE: Ref #15 contains all necessary parts to rebush one complete axle
REF PART NO. QTY
1
3267744C108
3267744C208
2*
3*
4*
5*
6
7
8
9
Q513951
Q501928
Q513947
Q513948
5970027
5790028
Q513952
Q513954
Q499116
1
1
2
2
2
2
1
1
4
4
2
DESCRIPTION
LH Hanger Assembly
RH Hanger Assembly
Eccentric Bolt-9 1/2 Lg.
Lock Nut 1 1/4-7NC Sps Flex Lock
Washer-UHMW 6 1/4 OD
Washer, Anti-Turn
LH Beam Assembly
RH Beam Assembly
HHCS 3/4-10NC 3 1/2 Lg
Lock Nut 3/4-10NC Oval
Shock-Monroe 6 Stroke
REF PART NO. QTY
10
11
12
13
14
15
Q492949
Q513950
7007716B000
1145383B105
Q513953
Q513956
2
2
2
6
6
1
DESCRIPTION
Air Spring Goodyear 1R12-467
Lock Nut- 3/4-16NF Jam-Thin
Air Spring Mounting Plate
HHCS 1/2-13NC 1 1/4 Lg
Lock Washer 1/2 S/T Med
Bushing Kit- Complete kit for one axle
Specify Unit Serial No., Part No., & Part Description
45
SUSPENSION
LIMIT CHAIN INSTALLATION
Q487053
1. Extend axle to lowest position. Then raise 1/2"
INSIDE OF BEAM
1
2
19 Links
REF PART NO. QTY
1
2
LD12027
Q509496
2
2
DESCRIPTION
REF PART NO. QTY
DESCRIPTION
Bracket-Chain Lift
Chain Assembly
Specify Unit Serial No., Part No., & Part Description
46
SUSPENSION
HENDRICKSON
SUSPENSION ASSEMBLY
6450710
ATTENTION:
All numbers given are Hendrickson Suspension
Parts. For replacement, please contact your
nearest Hendrickson Dealer.
13
14
9,10
3
8
11
12
9.00 Ride
Height
4,5,6,7
1,2
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
C-20131-1
C-20131-2
B-7349
A-7345
B-7343
B-11613
A-7342
A-20002
C-2592
A-2157
A-3650
1
1
4
2
2
4
2
2
2
1
1
DESCRIPTION
Beam & Axle Seat Asm
Beam & Axle Seat Asm
Alignment Collar
Pivot Bolt Kit
Bushing Asm
Wear Pad Bushing
Tube Sleeve
Shock Absorber
Shock Clevis
Shock Bolt Kit
U-Bolt Kit
REF PART NO. QTY
12
13
14
C-20127
A-20033
B-21209
2
1
2
DESCRIPTION
Air Spring
Air Spring Bolt Kit
Air Spring Plate
Specify Unit Serial No., Part No., & Part Description
47
SUSPENSION
HENDRICKSON
SUSPENSION ASSEMBLY
6450711
ATTENTION:
All numbers given are Hendrickson Suspension
Parts. For replacement, please contact your
nearest Hendrickson Turner Dealer.
11
12
8
3,4
9
7
10
9
9.00 Ride
Height
5
6
13
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
C-20335-1
C-20335-2
D-20322-1
D-20322-2
A-8670
B-2770
A-20002
A-2157
A-3650
A-1631-19
C-20127
1
1
1
1
2
4
2
1
1
1
2
1,2
DESCRIPTION
Beam & Axle Seat Asm
Beam & Axle Seat Asm
Frame Bracket Asm
Frame Bracket Asm
Pivot Bolt Kit, Huck
Alignment Collar
Shock Absorber
Shock Bolt Kit
U-Bolt Kit
Channel
Air Spring
REF PART NO. QTY
12
13
A-20033
B-11613
1
2
DESCRIPTION
Air Spring Bolt Kit
Air Spring Plate
Specify Unit Serial No., Part No., & Part Description
48
SUSPENSION
35T HUTCH 9700 SPRING
SUSPENSION ASSEMBLY
Q489303
H= 6 1/2" (165mm)
CH= 6 1/8" (156mm)
43 1/2" (1105mm)
H=*
CH= 2" (51mm)
43 1/2" (1105mm)
49" (1245mm)
19" (483mm) Ref.**
* Str/mt = 3 1/2" (89mm), Un/mt & Si/mt = 3 7/8" (99mm), Fl/mt = 5 1/2" (140mm)
** Ref.:This dimension may vary with changes in springs, spring seat heights, etc.
*** Recommended spring clearance
REF PART NO. QTY
1
PD10382
4
DESCRIPTION
REF PART NO. QTY
6 1/2" ***
(165mm)
DESCRIPTION
Spring Assembly
Specify Unit Serial No., Part No., & Part Description
49
AIR OPERATED LOCK PIN
ASSEMBLY
Q507150
6
Suspension Air Supply Line
1
4
SUSPENSION
5
7
8
10
9
2
11
15
16
3
12
13
13
14
14
1
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
Q490417
Q447390
Q507149
6600832
6600831
6600830
6600963
6600946
Q014349
6309162
1
1
1
1
2
1
1
2
1
15
DESCRIPTION
Air Chamber-Type 9, 4.75 Lg Pushrod
Valve-Air Supply
Lock Pin
Elbow-Arbk, 90, 04MP-06MT
Adapter-Arbk, St, 04MP-06MT
Tee-Arbk, 06MT-06MT-06MT
Valve-Check, Single, .25 NPT
Adapter-Arbk, St, 02MP-06MT
Pipe Plug-Hex Head, 1/8 NPT
Tube-Nylon, Air, 0.38, Generic
REF PART NO. QTY
11
12
13
14
15
16
Q400003
0124934
0271501
0120383
0500998
Q507148
2
1
2
2
1
1
DESCRIPTION
Screw-10-24 x 1 1/4 Slotted Rd Head
Nut-Hex, Jam, 0.50NF, Pd
Nut-Hex, 0.44NC, Pn
Washer, Lock, 0.44 Spring, Pd
Mtg Pl-Air Valve, Stinger
Bushing- Backing Pin (Welded into
Stinger)
Specify Unit Serial No., Part No., & Part Description
50
7,8
3
STINGER ASSEMBLY
COMMON PARTS
15
16
5
2
9
9
11
11
SUSPENSION
4
6
6
Upper Pin
25
21
1
26
25
6
22,23
24
Lower Pin
20
10,12
14
17,18
21
Supplied With Flip Axle
13
20
26 25
10,12
24
19
Supplied With Flip Axle
REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Q507141
Q507144
Q507145
Q507146
Q507028
9411010
0186679
0120382
6001424
Q496593
Q507029
6001007
Q400297
1
1
1
1
1
3
3
3
2
2
2
2
1
1
1
DESCRIPTION
Pin- Lower
Pin- Upper
Lock- Pin
Spacer
Superbolt- 2 3/4 x 6 TPI
Fitting- Lube, St, 1/8
Screw- Hex, 0.38NC x 1.25, Gr 8, Pd
Washer- Lock,, 0.38, Spring, Pd
Snap Ring- Internal, 4.75 Dia
Shaft- Shim Mounting
Bearing, Sperical, Plain, 3” ID
Pin- Hair, Cotter, For 0.75” Shaft
Stinger Asm- Rear, Call with S/N
Stinger Asm- Front, Call with S/N
Fitting- Lube, 65 Deg, 1/8
REF PART NO. QTY
16
17
Q507147
Q507148
18
Q507150
19
20
21
22
23
24
25
26
27
Q496615
Q496622
Q511800
Q511798
Q400200
Q505976
Q221720
0131048
1
1
Q741110088 2
2
4
4
24
2
2
2
2
DESCRIPTION
Handle- Pin, Upper
Bushing- Backing Pin (Welded into
Stinger)
Air Operated Lock Pin (Shown On
Previous Page)
Stop Plate- 3 x 1/2 x 4 1/16
Pin- Lower Lug, Flip
Pin- Snap, 5/16 x 2 1/2 Useable
Shim- Flip Axle
Shim- Flip Axle
Lash Ring And Clip
Capscrew- 1-8UNC x 10, Gr 8, Pd
Nut- 1-8UNC, Gr 8
Washer- Lock, 1.00, Spring, Pd
Specify Unit Serial No., Part No., & Part Description
51
Part No.
0010700
0015011
0040700
0060700
0077308
0077804
0077808
0077852
0077852
0077853
0097944
0103411
0105404
0105405
0105405
0105405
0105408
0106851
0114951
0119098
0120233
0120238
0120375
0120375
0120377
0120377
0120377
0120377
0120378
0120378
0120378
0120380
0120380
0120380
0120382
0120382
0120382
0120383
0120384
0120384
0120386
0120386
0120388
0120388
0120388
0120390
0120390
0120918
0121966
0122145
0122145
0122145
0122145
0122194
0122194
0124829
0124934
0131048
0143968
0144033
0179097
0179097
0180124
0180177
0180177
0180179
Page No.
32
32
32
32
32
32
32
32
33
32
32
7
26
16
24
25
26
7
31
13
13
27
13
14
8
9
13
14
9
31
43
13
14
27
9
13
52
51
9
43
13
14
8
9
14
9
43
13
14
13
17
18
19
13
14
7
51
52
19
14
7
14
8
9
27
43
Part No.
0186679
0219199
0221354
0271501
0271506
0273469
0273469
0274517
0274993
0274993
0274993
0274993
0274993
0426370
0444687
0446363
0500998
1160001
2790527
3320461
3320461
4420933
4470271
5044501
5500003
5790028
5970027
5970068
6000016
6000016
6000047
6001007
6001161
6001177
6001242
6001331
6001424
6100328
6100447
6100469
6100469
6200157
6200157
6300319
6300319
6303009
6303010
6303355
6303355
6309162
6309162
6309162
6309162
6309162
6309162
6309162
6309162
6309162
6309162
6309162
6309169
6309169
6450266
6450357
6450357
6450357
Page No.
52
13
27
51
26
17
18
13
13
17
18
19
26
9
19
19
51
45
5
34
35
7
17
44
44
46
46
44
34
35
44
52
13
27
13
26
52
30
15
7
14
20
21
30
31
14
14
31
31
16
17
18
20
21
22
23
24
25
26
51
17
18
41
17
18
19
Part No.
6450540
6450540
6450665
6450758
6450788
6450792
6450954
6450956
6450961
6450961
6450962
6450962
6450963
6450963
6450983
6451076
6451097
6451193
6451270
6600829
6600829
6600830
6600830
6600831
6600831
6600831
6600832
6600832
6600832
6600832
6600832
6600832
6600832
6600832
6600832
6600832
6600832
6600832
6600833
6600921
6600938
6600938
6600942
6600942
6600945
6600945
6600946
6600958
6600958
6600963
6601164
6601164
6601253
6601254
6602090
6602139
6602139
6602139
6602142
6602165
6602228
6602248
6602313
6602313
6602314
6602437
Page No.
20
21
41
40
41
41
18
36
17
18
17
18
17
18
40
36
36
18
17
22
24
26
51
21
25
51
16
17
18
19
20
21
22
23
24
25
26
51
26
14
17
18
17
18
17
18
51
13
14
51
17
18
16
16
14
20
21
26
17
14
14
13
15
15
15
13
Part No.
6602445
6602445
6602459
6602465
6602465
6602466
6602466
6602490
6602490
6602491
6602739
6602759
6602760
6602875
6603009
6603010
6603011
6603013
6603014
6700110
6700156
6700156
6700164
6700164
6700169
6700224
6700224
6700255
6700607
6700607
6700834
6700834
6701976
6702132
6702151
6702355
6702355
6702399
6702399
6702504
6702505
6702506
6702507
6703016
7004500
7620353
7620354
8240002
9004501
9402709
9402709
9402711
9403255
9410281
9410977
9411010
9411010
9411638
9413946
9430248
77343-0168
10205R
10205Y
60215Y
1140604B105
1140674B105
Page No.
17
18
14
17
18
17
18
7
14
26
14
14
14
7
7
7
14
14
13
34
34
35
34
35
36
34
35
35
34
35
34
35
34
33
36
34
35
34
35
32
36
36
36
36
44
45
45
44
44
13
14
14
13
13
13
7
52
30
27
31
32
32
32
32
44
44
Part No.
1145383B105
1145383B105
1150709B105
1160675B100
1162030B100
3267744C108
3267744C208
40242R
4287716D101
4287716D201
6602380-03
6602380-03
6602380-05
6602380-08
6602380-09
6602380-10
6602380-10
6602380-13
6602380-13
6602380-13
6602380-15
7007716B000
7007716B000
77208-60
77209-60
77304-156
77342-0168
A-1631-19
A-20002
A-20002
A-20033
A-20033
A-2157
A-2157
A-3650
A-3650
A-7342
A-7345
A-8670
B-11613
B-11613
B-21209
B-2770
B-7343
B-7349
C-20127
C-20127
C-20131-1
C-20131-2
C-20335-1
C-20335-2
C-2592
D-20322-1
D-20322-2
LD12027
LD14061
LD16000
LD16000
PD10283
PD10382
PD10619
PD10620
PD10621
Q012831
Q012833
Q012833
Page No.
45
46
44
44
44
46
46
32
45
45
17
18
18
19
19
17
18
17
18
19
18
45
46
32
32
32
32
49
48
49
48
49
48
49
48
49
48
48
49
48
49
48
49
48
48
48
49
48
48
49
49
48
49
49
47
14
7
14
27
50
14
14
14
18
17
18
52
INDEX
INDEX
Part No.
Q012833
Q012836
Q012836
Q012836
Q012836
Q014349
Q015030
Q015054
Q015155
Q015156
Q015160
Q015176
Q015178
Q015274
Q015274
Q016009
Q016836
Q018425
Q018465
Q063108
Q096730
Q179007
Q180441
Q180595
Q220548
Q221354
Q221573
Q221720
Q284373
Q400003
Q400053
Q400053
Q400053
Q400153
Q400200
Q400200
Q400216
Q400217
Q400241
Q400278
Q400280
Q400297
Q400485
Q400676
Q400677
Q400678
Q401262
Q401263
Q401734
Q401868
Q402138
Q402138
Q402138
Q402138
Q402138
Q402185
Q402185
Q402483
Q402813
Q402813
Q402813
Q402813
Q402978
Q402978
Q402978
Q402978
Page No.
19
20
21
22
23
51
38
33
40
14
38
13
13
28
29
39
40
33
33
19
19
13
13
13
13
13
13
52
13
51
17
18
19
19
31
52
32
32
19
16
32
52
40
37
37
37
37
40
5
13
19
20
21
22
23
32
33
19
16
19
24
25
16
17
18
19
Part No.
Q402978
Q402978
Q403150
Q403150
Q411632
Q413457
Q413458
Q419538
Q422798
Q427723
Q431000
Q431000
Q431000
Q435613
Q435614
Q436379
Q444309
Q444309
Q444309
Q444341
Q444344
Q444344
Q444344
Q444452
Q444453
Q444456
Q444458
Q444867
Q444867
Q444884
Q444884
Q444884
Q444889
Q444889
Q445646
Q446363
Q446363
Q446478
Q446975
Q446975
Q446975
Q447049
Q447390
Q449698
Q449698
Q449698
Q449698
Q449698
Q449698
Q449698
Q451435
Q451435
Q451436
Q451436
Q451762
Q452390
Q452415
Q456568
Q458735
Q461432-02
Q461540
Q461540
Q461540
Q461540
Q462945
Q465277
Page No.
24
25
17
18
30
40
40
5
39
19
17
18
19
37
40
13
18
21
23
19
17
18
19
39
39
39
39
17
18
20
21
26
20
21
39
17
18
26
13
34
35
28
51
16
17
18
19
24
25
26
5
15
5
15
19
5
5
13
14
41
20
21
23
25
39
13
Part No.
Q465878
Q465914
Q465917
Q465919
Q465989
Q469793
Q471243
Q475553
Q475554
Q475555
Q476230
Q478066
Q478066
Q478476
Q479478
Q480474
Q480566
Q483139
Q483139
Q486016
Q486016
Q486016
Q486195
Q486195
Q486620
Q486629
Q487000
Q487006
Q487077
Q487079
Q488973
Q488974
Q488989
Q489652
Q489812
Q490417
Q491550
Q491551
Q491650-02
Q492168
Q492169
Q492170
Q492511
Q492774
Q492774
Q492926
Q492927
Q492949
Q492949
Q492965
Q493584
Q493584
Q494485
Q494485
Q494919
Q494919
Q495033
Q495034
Q495036
Q495037
Q495040
Q495587
Q495726
Q495727
Q496593
Q496615
Page No.
39
39
39
39
13
13
5
13
13
13
37
20
21
35
19
13
13
20
21
17
18
19
22
23
38
26
27
27
27
27
13
13
13
31
13
51
31
31
41
39
39
38
38
34
35
30
30
45
46
40
34
35
34
35
34
35
39
39
39
39
39
13
35
36
52
52
Part No.
Q496622
Q497455
Q499116
Q499116
Q499268-15
Q499268-16
Q499301
Q499690
Q499691
Q499693
Q500031
Q500032
Q500032
Q500255
Q500255
Q500668
Q500669
Q500674
Q501926
Q501926
Q501928
Q502925
Q502925
Q503490
Q504080
Q505976
Q506006
Q506064
Q506969
Q506970
Q506972
Q507026
Q507027
Q507028
Q507029
Q507030
Q507031
Q507039
Q507141
Q507144
Q507145
Q507146
Q507147
Q507148
Q507148
Q507149
Q507150
Q507399
Q507792
Q507793
Q507824
Q507825
Q508507
Q509306
Q509322
Q509347
Q509348
Q509361
Q509496
Q509538
Q509538
Q509641
Q509642
Q509643
Q509644
Q509645
Page No.
52
32
45
46
39
39
38
27
27
27
29
28
29
34
35
29
29
29
17
18
46
34
35
28
29
52
14
5
39
39
39
11
11
52
52
11
11
39
52
52
52
52
52
51
52
51
52
39
28
28
28
28
31
7
7
28
28
26
47
34
35
10
10
10
10
10
Part No.
Q509646
Q509647
Q509650
Q509651
Q509679
Q509681
Q509682
Q509761
Q509761
Q509785
Q509789
Q509807
Q509853
Q509955
Q511289
Q511623
Q511798
Q511800
Q511845
Q512205
Q512206
Q512724
Q512725
Q512727
Q512728
Q512729
Q512730
Q512731
Q512732
Q512739
Q512795
Q512846
Q512849
Q512850
Q512891
Q512941
Q512962
Q512963
Q513039
Q513040
Q513041
Q513051
Q513052
Q513054
Q513055
Q513057
Q513058
Q513070
Q513071
Q513112
Q513114
Q513123
Q513124
Q513264
Q513296
Q513355
Q513355
Q513361
Q513746
Q513934
Q513944
Q513945
Q513946
Q513947
Q513947
Q513948
Page No.
10
10
10
10
10
10
10
7
14
13
13
13
5
10
7
29
52
52
8
43
43
14
13
14
14
14
15
15
14
14
13
13
5
5
7
8
5
5
13
13
13
15
15
15
15
15
15
14
14
10
10
5
5
9
5
5
26
5
13
39
39
39
45
45
46
45
53
INDEX
INDEX
Part No.
Q513948
Q513950
Q513950
Q513951
Q513952
Q513952
Q513953
Q513953
Q513954
Q513954
Q513955
Q513956
Q513957
Q513977
Q741110
Page No.
Part No.
Page No.
Part No.
Page No.
Part No.
Page No.
Part No.
Page No.
46
45
46
46
45
46
45
46
45
46
45
46
45
44
52
54
INDEX
INDEX
If you find inaccurate or confusing information in this manual, or just
have a suggestion for improvement, please let us know.
Mail or FAX this form to us at: E. D. ETNYRE & CO. 1333 S. Daysville Rd.
Oregon, Illinois 61061 • Fax: 800-521-1107 • www.etnyre.com
Attn: Service Manager
Recommended changes from:
______________________________________
Address
____________________________________________
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____________________________________________
Phone
____________________________________________
Date Sent
____________________________________________
Manual Number (upper right corner of front cover) __________________________________________________________
Manual Title _____________________________________________________________________
Explain the problem in the space below.
Page
Number
Reference
Number
Paragraph
Number
Figure
Number
Problem (please be specific)
K-525-01
55
GENERAL
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R
WEBB Torque Specifications
HUBS
(for Pilot Mounted Disc-Wheels)
8 - 10 Stud Hubs
Applies to M22 X 1.5 studs/two piece flange nut.
1
10
5
3
1
8
2
7
5
6
6
3
7
NOTE: All threads are right hand metric.
8
2
4
4
9
8 Stud Hubs
10 Stud Hubs
1. Tighten Flange Nuts to 50 ft. lb. using sequence
shown.
2. Check Disc-Wheel for proper positioning on pads
and proper seating against flange.
3. Tighten Flange Nuts to recommended torque of
450-500 ft-lbs using sequence shown.
Recommended Torque Dry: 450 - 500 ft. lbs.
DANGER
Read and Understand the installation, service and safety instructions manual
before installing or servicing the hub. Failure to do so may result in personal
injury or death, and may result in a compromise of your vehicle’s safety
through loss or failure of a wheel or compromise the braking system.
Use a torque wrench to assure proper torque, failure to do so will compromise
your products service, life and safety. Under torque and over torque can cause
thread and/or nut damage, and may result in the loss of a wheel.
Recheck torque after the first 50 to 100 miles of service. Parts may seat naturally, causing the torque to drop. Proper torque is essential for the service, life
and safety of this product.

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