MP-RTN-01 parts manual
Transcription
MP-RTN-01 parts manual
MP-RTN-01 Serial Number Q27423 thru Q28319 RTN SERIES TRAILER PARTS MANUAL HOW TO ORDER PARTS To assure prompt delivery when ordering parts, please furnish the following information: 1) Complete name and address of consignee. 2) Method of shipment preferred. 3) Is shipment to be prepaid or collect? 4) Serial numbers of units to which parts apply. 5) Complete part numbers and descriptions. 6) Any special instructions. Specify unit serial number when ordering parts! WARRANTY Etnyre Trailer Co. warrants to the original Purchaser, it’s new product to be free from defects in material and workmanship for a period of one (1) year after date of delivery to original Purchaser. The obligation of the Company is limited to repairing or replacing any defective part returned to the Company and will not be responsible for consequential damages or any further loss by reason of such defect. The company excludes all implied warranties of merchantability and fitness for a particular purpose. There are no warranties, express or implied, which extend beyond the description of the goods contained in this contract. This warranty does not obligate the Company to bear the cost of machine transportation in connection with the replacement or repair of defective parts, nor does it guarantee repair or replacement of any parts on which unauthorized repairs or alterations have been made or for components not manufactured by the Company except to the extent of the warranty given by the original Manufacturer. This warranty does not apply to: (1) Normal start-up services, normal maintenance services or adjustments usu ally performed by the selling dealer, factory service representative or cus tomer personnel. (2) Any product manufactured by Etnyre Trailer Co. purchased or subjected to rental use. (3) Any product or part thereof which shows improper operation, improper maintenance, abuse, neglect, damage or modification after shipment from factory. (4) Any product or part thereof damaged or lost in shipment. Inspection for damage should be made before acceptance or signing any delivery docu ments releasing responsibility of the delivering carrier. This warranty and foregoing obligations are in lieu of all other obligations and liabilities including negligence and all warranties of merchantability or otherwise, express or implied in fact or by law. R ETNYRE TRAILER CO., Oregon, Illinois 61061-9778 1333 South Daysville Road Phone: 800-995-2116 Fax: 800-521-1107 www.etnyre.com 1 You will find safety information boxes throughout this manual. These boxes contain information alerting you to situations or actions to avoid. Signal words (DANGER, WARNING and CAUTION) are used to identify levels of hazard seriousness. Their selection is based on the likely consequence of human interaction with a hazard. Definitions of hazard levels are as follows. WARNING GENERAL Safety Precautions, Hazard Seriousness Level Do not use this machine for any operation which is not described in this manual. If you have any questions about operation of this machine, contact the Etnyre Service Department at 1-800-995-2116 or 1-815-732-2116. Operations that are not approved could cause serious injury or death. DANGER - Immediate hazards which will result in severe personal injury or death. WARNING - Hazards or unsafe practices which could result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage. CALIFORNIA WARNING FLUOROELASTOMER HANDLING Some O-rings and seals used in this vehicle are made from fluoroelastomers, When used under design conditions, fluoroelastomers do not require special handling. However, when fluoroelastomers are heated to temperatures beyond their design temperature (around 600º Fahrenheit), decomposition may occur with the formation of hydrofluoric acid. Hydrofluoric acid can be extremely corrosive to human tissue if not handled properly. Proposition 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Please note this warning and remember Always start and operate the engine in a well ventilated area; If in an enclosed area, vent the exhaust to the outside; Do not modify or tamper with the exhaust system. A degraded seal may appear as a charred or black sticky mass, Do not touch either the seal or the surrounding equipment without wearing neoprene or PVC gloves if degradation is suspected. Wash parts and equipment with 10% lime water (calcium hydroxide solution) to neutralize any hydrofluoric acid. If contact with the skin occurs, wash the affected areas immediately with water. Then rub a 2.5 calcium gluconate gel into the skin until there is no further irritation, while seeking prompt medical attention. Note to Physicians: For advice or treatment of HF burns, call the DuPont Medical Emergency number, 1-800-441-3637 2 How To Order Parts ........................................................... 1 Safety Precautions, ........................................................... 2 Hazard Seriousness Level ................................................ 2 General Identification ........................................................ 4 Decal Location .................................................................. 5 Gooseneck Assemblies ..................................................... 6 Gooseneck Cover - 35t and 55T ....................................... 8 Chain & Binder Mtg-installation ......................................... 9 Fender Installation .......................................................... 10 Spare Tire Carrier ........................................................... 11 Power Pack Installation ................................................... 12 Hydraulic Installation ....................................................... 14 Hydraulic Wet Lines ........................................................ 15 Air Schematic For Gooseneck Connection ..................... 16 Air Schematic 2 Axle w/2S2M ABS ................................. 17 Air Schematic 3 Axle w/2S2M ABS ................................. 18 Air Schematic 3 Axle w/o ABS ........................................ 19 Auxiliary Air Group .......................................................... 20 Manual Lowering (Tandem) ............................................ 20 Auxiliary Air Group .......................................................... 21 Air Group, Air Ride- Tandem ........................................... 22 Air Group, Air Ride- Tridem ............................................. 23 Air Group- Rear Connection- Suspension ...................... 24 Air Group- Rear Connection- Brakes (Tridem) ................ 25 Gooseneck Air Lock Installation ...................................... 26 GENERAL Table Of Contents Auto Ride Height - Plus 3- Minus 3 ................................. 27 Ramp Assemblies ........................................................... 28 Ramp Assembly .............................................................. 29 Extension Bracket Installation - Q493544 ....................... 30 Extension Bracket Installation - Q491551 & Lash Ring .. 31 Electrical System - Lights ................................................ 32 Electrical Group-ard Attachment ..................................... 33 Flasher Kit - Turn Signals Standard Or LED ................... 34 Flasher Kit- Rear Amber Lights Only Standard Or LED .. 35 Electrical Schematic-ABS 2S/2M .................................... 36 Axle ................................................................................. 37 Air Chamber - Slack Adjuster .......................................... 38 Brake Assembly- 16-1/2 X 7 ........................................... 39 Hub & Drum Assembly .................................................... 40 Tire & Wheel Assembies ................................................. 41 Wheelwell Covers ........................................................... 42 3rd Axle Arm Lift Assembly ............................................. 43 Ridewell- Air Suspension 25,000 Lb.- 6451166 .............. 44 Ridewell- Air Suspension 25,000 Lb.- 6451167 .............. 45 Limit Chain Installation .................................................... 46 Hendrickson- Air Suspension 25,000 Lb.- 6450710 ........ 47 Hendrickson- Air Suspension 25,000 Lb.- 6450711 ........ 48 35t Hutchinson 9700 Spring Suspension ........................ 49 Stinger Assembly ............................................................ 51 3 GENERAL IDENTIFICATION DECALS & ID Gooseneck Fender (Optional) Gooseneck Fender (Optional) Cover (Optional) Hydraulic for Lift Arm Power Pack Asm (Optional) R OPERA TING INSTRU CTIONS Power Pack Cover (Optional) Storage Cam Asm Board - Apitong 6321035 Bucket Trough Floor Plate Ramp Air Lock Rear Wheel Covers (Optional) Boomwell Extension Bracket Lash Ring R Hubometer (Optional) Wheel and Tire Asm R Splash Guard Stinger (Optional) Shown In Suspension Section R R Optional Flip Axle See Parts Book No. ARD 10S-01 Specify Unit Serial No., Part No., & Part Description 4 DECAL LOCATION 6 4 DECALS & ID 2 18 5 3 1 8 R 7 11 11 9 19 LEFT SIDE 10 11 11 16 12 14 13 15 11 11 R R FRONT 17 REAR REF PART NO. QTY 1 2 3 4 5 6 7 8 9 Q506064 Q514337 Q512850 Q513124 Q513123 Q512962 Q513296 Q512963 Q509853 Q513970 1 1 1 1 1 1 1 2 1 1 DESCRIPTION Plate: Serial No. Plate, Trailer Decal: Operating Instruct., RTN Decal: Gneck Supt, Pltf, Ht Decal: Lift Arm Release Pos. Decal: Lift Arm Storage Pos. Decal: Bird, RH Decal: Bird, LH Decal: Word (Blackhawk) Decal: Deck Height, 3 Pos Decal: Gneck Air Lock Control REF PART NO. QTY 10 11 12 13 14 15 16 17 18 19 Q471243 2790527 Q451436 Q451435 Q401734 Q452390 Q452415 Q419538 Q513361 Q513963 2 60 1 1 1 1 1 1 2 1 DESCRIPTION Decal: Warning, Sideload Tape-Conspicuity, 2 In., Red/White Decal: Return Decal: Pressure Decal: Attention T1 Steel Decal: Trademark, Patents Decal: Warning Proper Trl Oper Splash Guard Group Decal: Etnyre Oval, Trailer Decal-Caution,Gooseneck Deck Lock Specify Unit Serial No., Part No., & Part Description 5 GOOSENECK GOOSENECK ASSEMBLIES 21 22 1 25 23 2 24 28 27 14 13 20 25 11 24 12 10 14 28 23 13 17* 16* 3 15* 27 18* NOTE: Ref.# 15 includes Ref.#s 16, 17 and 18. 20 9 19 8 24 9 7 6 5 4 10 26 Specify Unit Serial No., Part No., & Part Description 6 GOOSENECK GOOSENECK ASSEMBLIES REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Q509564 Q512562 Q512872 Q512011 Q513086 Q512683 Q511236 Q512969 Q509561 Q512563 Q512873 Q512012 Q513088 Q512684 Q511237 Q512968 Q509563 Q509996 Q502885 Q509268 Q509350 0120390 0120384 0180175 Q509305 Q512890 Q497240 Q497235 Q509315 Q509320 0103347 0103411 Q509322 Q512891 0124829 0106851 Q511289 4420933 Q509306 6602875 6602490 LD16000 Q509761 6100469 0179097 9411010 6603009 6603010 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 2 1 4 8 8 2 2 4 DESCRIPTION REF PART NO. QTY DESCRIPTION Gooseneck Asm-35 Ton, 84 Swing Gooseneck Asm-55 Ton, 84 Swing Gooseneck Asm-55 Ton, 84 Swing Gooseneck Asm-55 Ton, 84 & 108 Swing Gooseneck Asm-35 Ton, 96 Swing Gooseneck Asm-55 Ton, 96 Swing Gooseneck Asm-55 Ton, 108 Swing Gooseneck Asm-55 Ton, 114 Swing Gooseneck Weldment-84 Swing, 35 Ton Gooseneck Weldment-84 Swing, 55 Ton Gooseneck Weldment-84 Swing, 55 Ton Gooseneck Weldment-84 & 108 Swing, 55T Gooseneck Weldment-96 Swing, 35 Ton Gooseneck Weldment-96 Swing, 55 Ton Gooseneck Weldment-108 Swing, 55 Ton Gooseneck Weldment-114 Swing, 55 Ton Link Asm-35 Ton, Blkhwk 2000 Link Asm-55 Ton, Blkhwk 2000 Link Asm-55 Ton, Blkhwk 2000 Link Asm-55 Ton, Blkhwk 2000 Rock Guard-Link Asm, 55 Ton Washer-Flat, 0.50A, W, PD Washer-Lock, 0.50, Spring, PD Screw-Hex, 0.50NC x 1.25, GR5, PD Shaft-Gn, Main, 55 Ton, 108 Swing Shaft-Gn, Main, 55 Ton Washer-Main Shaft, Gooseneck End Cap, Main Shaft, Gooseneck Lift Arm Asm-55 Ton Gn Pin-Hinge, Lift Arm, 55 Ton Gn Washer-Flat, 0.88A(.938 x 1.75), PN Pin-Cotter, 0.19 x 2.00, PD Shaft Asm-Comp Cam, 55 Ton Shaft Asm-Comp Cam, 55 Ton Nut-Hex, Jam, 0.38NC, PD Screw-SqHd, 0.38NC x 1.25, Dog, PN Handle-Compression Cam Handgrip-Gear Shift Lever Compression Cam-55 Ton Cylinder-Hyd, 6”B x 20” Stk, 35 Ton Cylinder-Hyd, 8 x 20, Clevis Ends, 55 Ton Cylinder-Hyd, 4 x 10, 3000 PSI Pin Washer-Flat, 2.25B(2.38 x 4.00), PD Pin-Cotter, 0.38 x 4.00, PN Fitting-Lub, Stght, 1/8 x 11/16 Pin- Lift Arm Cylinder Clip- Lift Arm Cylinder Pin Specify Unit Serial No., Part No., & Part Description 7 AXLE GOOSENECK COVER - 35T AND 55T 1 2 3 4 R OP ER AT ING INS TR REF PART NO. QTY 1 2 3 4 Q512941 Q511845 0180124 0120388 0120377 1 1 4 4 4 UC DESCRIPTION TIO NS REF PART NO. QTY DESCRIPTION Cover Plt Asm-Alum Gn, 35T Cover Plt Asm-Alum Gn, 55T Screw-Hex, 0.38NC x 1.25, GR5, PD Washer-Flat, 0.375 Wide Nut-Hex, 0.38NC, PD Specify Unit Serial No., Part No., & Part Description 8 AXLE CHAIN & BINDER MTG-INSTALLATION Q513175 (Optional) 2 9 8 7 34 5 1 6 REF PART NO. QTY 1 2 3 4 5 6 7 8 9 Q513264 0180177 0120378 0120384 0120390 0426370 0120388 0120382 0120377 1 2 2 2 2 5 5 5 5 DESCRIPTION REF PART NO. QTY DESCRIPTION Chain & Binder Mtg. Assm Screw-Hex, 0.50NC x 1.50, GR5, PD Nut-Hex, 0.50NC, PD Washer-Lock, 0.50, Spring, PD Washer-Flat, 0.50A, W, PD Screw-Sock, 0.38NC x 1.00, PD Washer-Flat, 0.375, Wide Washer-Lock, 0.38, Spring, PD Nut-Hex, 0.38NC, PD Specify Unit Serial No., Part No., & Part Description 9 GOOSENECK FENDER INSTALLATION Q509648 - 108” Gooseneck Q513116 - 96” Gooseneck Q509684 - 84” Gooseneck 9 4 8 2 4 3 10 3 1 3 7 4 6 5 7 6 REF PART NO. QTY 1 2 3 Q509650 Q513112 Q509682 Q509643 Q509641 4 Q509642 5 6 Q509645 Q509647 1 1 1 1 3 2 3 2 1 2 DESCRIPTION Fender Asm, LH, 108” Fender Asm, LH, 96” Fender Asm, LH, 84” Angle-Formed, Front, LH Angle-Formed, LH for 96” & 108” Angle-Formed, LH for 84” Angle-Formed, RH for 96” & 108” Angle-Formed, RH for 84” Fender-Rear, LH Mudflap REF PART NO. QTY 7 8 9 10 11 Q509679 Q509651 Q513114 Q509681 Q509644 Q509646 Q509955 2 1 1 1 1 1 1 DESCRIPTION Plate Fender Asm, RH, 108” Fender Asm. RH, 96” Fender Asm, RH, 84” Angle-Formed, Front, RH Fender-Rear, RH Hardware Kit-Fender Install Specify Unit Serial No., Part No., & Part Description 10 GOOSENECK SPARE TIRE CARRIER Q507032 4 5 2 3 1 R OP REF PART NO. QTY 1 2 3 4 5 Q507027 Q507026 Q507031 Q507030 1 1 1 1 1 DESCRIPTION ER AT ING INST RU CT IONS REF PART NO. QTY DESCRIPTION Base - Spare Tire Carrier Plate - Retainer Plate -1/4 x 3 x 11 Bolt Asm Lug - Retainer Plate Specify Unit Serial No., Part No., & Part Description 11 POWERPACK POWER PACK INSTALLATION Q509814 - 9HP Q512726 - 13HP (Optional) 2 3 1 28 ure Re 45 tur Pre ss Pre n ssu 48 re 51 30 29 3 4 14* 13* 7* 12* 11* 46 47 49 18 50 20 32 34 39 38 31 14* 52 8* 9 10 9 42,43,44 41 21* 19* 42 35 36 37 40 52 urn 17* 18* 39 23 Ret 33 ure ss Pre 22 27 6* 15* 16* 19* 24 25 26 20* 5* NOTE: Ref.#s 22 thru 26 are not included in Ref.#5. Specify Unit Serial No., Part No., & Part Description 12 REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Q512795 Q512846 Q513746 0120233 0274517 0274993 Q509807 Q512725 Q509785 6602437 Q480566 Q480474 Q475555 Q179007 Q489812 Q475554 Q401868 Q475553 6603014 9410977 Q456568 Q465277 0120918 Q015176 0120382 0120377 0122145 Q221573 Q465989 Q284373 Q015178 Q221354 Q488989 Q495587 9410281 9403255 Q509789 Q436379 0219199 Q469793 6600958 0119098 9402709 Q513041 Q6602248 Q180441 Q180595 Q220548 0120386 0120380 0120375 Q513040 1 1 1 5 10 5 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 4 6 8 6 4 4 4 4 4 4 2 1 2 2 1 1 1 1 1 1 1 1 2 1 1 4 4 2 2 1 DESCRIPTION Cover-Power Pack Asm, Short, Non Lock Cover-Power Pack Asm, Short, Locking Cover-Power Pack Asm, Long, 15” Vert Screw-Hex, 0.38NC, x 1.00, GR2, PD Washer-Flat, 0.375, B, PD Nut-Hex, Lock ,0.38NC, EA, PD Power Pack Assembly, 9HP Power Pack Assembly, 13HP Plate-Motor Mount, Power Pack Engine-9HP Honda 13HP Honda Engine, Elec Start Honda Remote Choke Kit Coupling-Flex Set Screw Insert, Flex Coupling Adapter-Hyd Pump Mount 8HP Bar Pump-Hyd Seal Kit Elbow-Hyd, 90, 08MB-08MJ Cable Ctrl (Twist/Lock) Push-Pull Cable Screw-Hex, 0.38NC, x 1.50, GR2, PD Washer-Flat, 3/8 Pkg 5 Washer-Lock, 0.38 Spring, PD Nut-Hex, 0.38NC, PD Screw-Hex, 0.38NC x 1.25, GR2, PD 1/2-13 x 2 Cpscr, GR8 Snubbing Washer, Lord Engine Mount-Ref. Q164279 1/2 Flat Washer Locknut 1/2-13UNC Hose Asm-Pressure Hose Asm-PRTN Elbow-Hyd, 90, 08FJX-08MJ Adapter-Hyd, BHD, ST, 08MJ-08MJ Tank Assembly Breather Cartridge Plug-Pipe, SqHd, 0.50NPT, PN Hyd, Dip Stick Elbow-Hyd, 90, 08MJ-08MP Elbow-Pipe, 90, 0.50NPT, PN Adapter-Hyd, ST, 08MJ-08MP Hose Asm-Inside, PP, Return Elbow-Hyd, 90, 12MP-08MJ Filter-Hyd Filter Element Replacement Kit Screw-Hex, 0.25 x 0.75, GR2, PD Washer-Flat, 0.25A(0.31 x 0.73), PD Washer-Lock, 0.25, Spring, PD Nut-Hex, 0.25NC, PD Hose Asm-Power Pack, Return REF PART NO. QTY 46 47 48 49 50 51 52 Q446975 Q488973 Q488974 0122194 6001242 Q513039 6001161 1 1 1 1 1 1 2 POWERPACK POWER PACK INSTALLATION Q509814 - 9HP Q512726 - 13HP (Optional) DESCRIPTION Battery, 12 Volt-22NF Wet Battery Cable Asm Battery Cable Asm Screw-Hex, 0.38NC x 2.50, GR2, PD Washer-Lock, 0.38, Spring, GR8, PD Hose Asm-Power Pack, Pressure Latch- Tee Handle, Rubber Specify Unit Serial No., Part No., & Part Description 13 HYDRAULIC INSTALLATION Q509342 NOTE: Ref.# 19 includes Ref.#s 34, 35, 36 and 37. Ref.# 13 includes Ref.#s 38, 39, and 40. Ref.# 14 includes Ref.#s 41, 42, and 43. Ref.#s 35, 36 and 37 are in Kit # 6603012 3 38*,39*,40* 7 13 5 3 7 23 tur n 5 13 16 38*,39*,40* 32 15 4 17 30 1 21 2 41*,42*,43* 22 17 18 8 6 25 Pre ssu re 14 20 42*,43* 17 37* 36* 24 HYDRAULIC Re 4 9 35* 34* 36* 26 Inle t 12 18 t tle 29 Ou 6 2 11 1 28 10 19* 31 27 8 33 32 6 REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 0120375 0120380 6602165 6600921 6602090 6602228 Q512727 0121966 Q512739 6602459 Q513070 Q513071 6602490 PD10619 14 LD16000 PD10620 15 Q458735 16 6602739 17 6600958 18 9402709 19* Q506006 PD10621 20 Q512732 2 2 2 2 2 4 2 4 1 1 1 1 2 1 1 1 1 1 5 2 1 1 1 DESCRIPTION Nut-Hex, 0.25NC, PD Washer-Lock, 0.25, Spring, PD Elbow-Hyd, 90, 12MB-08MJ Adapter-Hyd, ST, 08MJ-12MB Tee-Hyd, 08MJ-08MJ-08FJX Elbow-Hyd, 90, 06MJ-08MP Hose Asm-Cyl to Cyl Screw-Hex, 0.25NC x 2,50, GR2, PD Hose Asm-Arm Cyl/Control Valve Valve-Ball Med. Press 1/2”NPT Hose Asm-Vlv to Ball Vlv Hose Asm-Vlv to Cyl Rod End Cylinder-Hyd, 8 x 20, Clevis Ends Seal Kit Cylinder-Hyd, 4 x 10, 3000 PSI Seal Kit Valve-Hyd, Relief RD1850H Tee-Hyd, 12MJ-08MP-12MJ Elbow-Hyd, 90, 08MJ-08MP Adapter-Hyd, ST, 08MJ-08MP Valve-Hyd, .2 Spool SP-4-4-HP Kit Hose Asm-Control Vlv/Relief Vlv REF PART NO. QTY 21 22 23 24 25 26 27 28 29 30 31 32 33 34* 35* 36* 37* 38* 39* 40* 41* 42* 43* Q512728 Q512724 Q512729 0144033 6602759 6602760 0122194 Q015156 0120377 0120386 9402711 LD14061 0120388 6603011 Q509761 6100469 0179097 6603013 6303009 6303010 1 1 1 1 1 1 3 2 2 2 1 2 3 1 1 3 1 4 8 8 1 2 4 DESCRIPTION Hose Asm-Relief Vl/Control Vlv Hose Asm-Cyl to Relief Valve Hose Asm-Cyl to Valve Bushing-Pipe, 0.75 x 0.25NPT, PN Gauge-Press, 2.5 In., 0-3000 PSIG Tee-Hyd, 12MP-12FP-12MJ Screw-Hex, 0.38NC x 2.50, GR2, PD Lockwasher 3/8 Nut-Hex, 0.38NC, PD Washer-Flat, 0.25A(0.31 x 0.73)PD Adapter-Hyd, 12MJ-12MP Strap-Relief Valve Washer-Flat, 0.38A(0.44 x 1.00)PD Handle Pin Cotter Pin Plate Pin- Main Cylinder Washer- Cylinder Pin Cotter Pin Clevis- Lift Arm Cylinder Pin- Lift Arm Cylinder Clip- Lift Arm Cylinder Pin Specify Unit Serial No., Part No., & Part Description 14 HYDRAULIC WET LINES Q513053 - 84” Q513056 - 96” Q513060 - 108” Q513059 - 114” 6 Pre HYDRAULIC ssu re 4 Re tur n 3 N TUR E UR SS E PR 2 5 8 RE 3 7 2 1 Front of Unit REF PART NO. QTY 1 2 3 4 5 6 6602313 6602314 6100447 Q513051 Q513054 Q512730 Q513057 6602313 Q513052 Q513055 Q512731 Q513058 1 2 2 1 1 1 1 1 1 1 1 1 DESCRIPTION Coupling-Hyd, Half-12 Female Adapter-Hyd, Blkhd, 12MP-12MJ Washer-Lock, 1-1/8” Tooth, Intrnl Hose Asm-Relief Valve/Return-84” Gn Hose Asm-Relief Valve/Return-96” Gn Hose Asm-Relief Valve/Return-108” Gn Hose Asm-Relief Valve/Return-114” Gn Coupling-Hyd, Half-12 Female Hose Asm-Blkhead/Control Vlv-84” Gn Hose Asm-Blkhead/Control Vlv-96” Gn Hose Asm-Blkhead/Control Vlv-108” Gn Hose Asm-Blkhead/Control Vlv-114” Gn REF PART NO. QTY 7 8 Q451436 Q451435 1 1 DESCRIPTION Decal-Return Decal-Pressure Specify Unit Serial No., Part No., & Part Description 15 AIR SCHEMATIC FOR GOOSENECK CONNECTION Q486330 5 1 3 SERVICE 6 4 8,9 AIR SYSTEM 7 3 2 EMERGENCY REF PART NO. QTY 1 2 3 4 5 6 7 8 9 6601254 6601253 Q400278 6600832 6309162 Q402813 Q402978 0105405 Q449698 1 1 2 4 20 1 1 2 2 DESCRIPTION REF PART NO. QTY DESCRIPTION Coupling-Hose, Service, W/Filter Coupling-Hose, Emer, W/Filter Clamping Stud Elbow, Arbk, 90, 04MP-06MT Tube-Nylon, Air, 0.38, Generic Body Asm-Female Quick Coupler Nose Asm-Male Quick Coupler Nipple-Sch 40, 0.25 x 0.87 CL, PN Coupling Tube Specify Unit Serial No., Part No., & Part Description 16 AIR SCHEMATIC FRM & RR SECT 2 AXLE WITH 2S/2M ABS Q513728 2 6 4 12 20 SERVICE 13 19 14 13 3 25 33 5 18 15 17 31 8 10 10 28 24 9 8 11 11 7 30 26 EMERGENCY 21,22,23 27 REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Q403150 Q402978 1 1 6602380-13 1 Q449698 1 6601164 1 6309162 40 6451270 1 6450357 2 Q012833 1 Q400053 2 Q444867 5 6600832 2 Q444344 2 Q431000 25 0273469 2 6450962 1 4470271 1 6450963 1 6602380-10 1 Q486016 1 30,16,17 30 29 33 AIR SYSTEM 1 32 14 BRAKE CHAMBER Ref. Typ DESCRIPTION Pioneer #4650-4 Body Nose Asm-Male Quick Coupler Hose Asm-Air Brake, 0.38 ID x 16” Coupling Tube Adapter-Arbk, ST, 06MP-06MT Tube-Nylon, Air, 0.38, Generic ECU/Valve Asm Reservoir-Air, 9.69 x 22.5 Hex Nipple Ftg 12 x 12 Drain Cock Plug-Auto, Hex Sock, 0.38NPTF, PD Elbow-Arbk, 90, 04MP-06MT Elbow-Male, 90 Deg. #1469 x 10 x 6 Tube-Nylon, Air, Blk, 0.63, Gen Plug-Auto, Sq Sock, 0.75NPTF, PD Valve-Pressure Protection Adapter-Hyd, ST, 06MP-06MP Valve-Emergency Release Hose Asm-Air Brake, 0.38 ID x 64” Jumper Hose, Air Ref. Dwg Q450999 REF PART NO. QTY 21 22 23 24 25 26 27 28 29 30 31 32 33 34 0122145 0274993 Q446363 6602445 6602465 Q501926 6602466 6600938 6309169 6600942 6450961 8 8 8 2 2 1 1 1 30 3 1 6602380-03 2 6600945 1 6602142 1 DESCRIPTION Screw-Hex, 0.38NC x 1.25, GR2, PD Nut-Hex, Lock, 0.38NC, EA, PD Washer-Flat, 0.31A(0.38 x 0.88), PD Elbow-Arbk, 90,10MT-12MP Elbow-90, ST, 06MP-06FP Jumper Hose, Air Ref. Dwg Q450999 Fitting-Anchor Adapter-Arbk, ST, 06MP-08MT Tube-Nylon, Air, 0.50, Generic Elbow-Arbk, 90, 06MP-08MT Filter-Air Line Hose Asm-Air Brake, 0.38 ID x 32” Elbow-Arbk, 90, 06MP-06MT Tee-Arbk, 06MT-06MP-06MT Specify Unit Serial No., Part No., & Part Description 17 AIR SCHEMATIC FRM & RR SECT 3 AXLE WITH 2S/2M ABS Q502467 2 6 4 12 17 SERVICE 13 14 19 13 14 37 3 37 5 32 15 8 31 36 8 15 10 10 28 19 35 9 16 11 24 33 11 7 30 16 18 35 34 16 11 6 26 21,22,23 AIR SYSTEM 30,31,25 1 20 BRAKE CHAMBER Ref. Typ EMERGENCY 27 30 REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Q403150 Q402978 1 1 6602380-13 1 Q449698 1 6601164 1 6309162 40 6450954 1 6450357 2 Q012833 1 Q400053 2 Q444867 2 6600832 1 Q444344 2 Q431000 25 0273469 2 6602465 3 Q486016 1 Q444309 1 6602380-10 2 6602380-15 1 29 DESCRIPTION Pioneer #4650-4 Body #S252 Airline Coupler Hose Asm-16” Coupling Tube Adapter-Arbk, ST, 06MP-06MT Tube-Nylon, Air, 0.38, Generic ECU/Valve Asm Reservoir-Air, 9.69 x 22.5 Hex Nipple Ftg 12 x 12 Drain Cock Plug-Auto, Hex Sock, 0.38NPTF, PD Elbow-Arbk, 90, 04MP-06MT Elbow-Male, 90 Deg. #1469 x 10 x 6 Tube-Nylon, Air, Blk, 0.63, Gen Plug-Auto, Sq Sock, 0.75NPTF, PD Elbow-90 Deg Street Jumper Hose, Air Ref. Dwg Q450999 Parker #272NTA-6-4 Ftg Hose Asm-64” Hose Asm-90” REF PART NO. QTY 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 0122145 0274993 Q446363 6451193 6450962 Q501926 6602466 6600938 6309169 6600942 Q012831 6450963 8 8 8 1 1 1 1 1 30 3 2 1 6602380-05 1 6602380-03 1 6602445 2 6450961 1 6600945 2 DESCRIPTION Screw-Hex, 0.38NC x 1.25, GR2, PD Nut-Hex, Lock, 0.38NC, EA, PD Washer-Flat, 0.31A(0.38 x 0.88), PD Valve-Relay ABS #472 195 033 0 Valve-Pressure Protection Jumper Hose, Air Ref. Dwg Q450999 Fitting-Anchor Adapter-Arbk, ST, 06MP-08MT Tube-Nylon, Air, 0.50, Generic Elbow-Arbk, 90, 06MP-08MT Nipple Hex 6 x 6 Valve-Emergency Release Hose Asm-40” Hose Asm-32” Elbow-Arbk, 90, 10MT-12MP Filter-Air Line Elbow-Arbk, 90, 06MP-06MT Specify Unit Serial No., Part No., & Part Description 18 AIR SCHEMATIC 3 AXLE WITHOUT ABS Q512960 13 19 20 SERVICE 2 14, 10, 15 8 9 8 3 10 17 16 2 1 6 6 6 FIRST AXLE 28 11 10 4 16 THIRD AXLE 11 SECOND AXLE 18 20 13 10 22, 23, 24 25 10, 14, 15 BRAKE CHAMBER Ref. Typ 2 3 AIR SYSTEM EMERGENCY FROM EMERGENCY GLADHAND TO SECOND AXLE 6 7 10 10 TO THIRD AXLE TO FIRST AXLE REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Q012833 1 6600832 3 Q427723 80 Q479478 1 Q402483 2 Q6450357 2 0444687 2 Q444344 2 Q431000 6 Q063108 10 Q400053 2 Q400241 5 Q449698 2 Q451762 2 Q402138 2 6602380-13 2 Q444341 1 Q402813 1 Q402978 1 Q486016 2 DESCRIPTION Nipple - Hex, 3/4 - 3/4 Elbow - Arbk, 90, 04MP-06MT Tubing - 3/8” Relay Emergency Valve Tee - Ftg, Assy - Brass Air Reservoir Plug- Auto, Hex Sock Hd, 3/8 Elbow - Male, 90º, 5/8 x 3/8 Tubing- Black, 0.625 O.D. Bushing - Pipe, 3/8 x 1/4 Drain Cock Hose Separator M-473 FTG #W05465 Hose Assembly Elbow - Brass, Street,, 1/4 NPT Hose Assembly- Air Brake, 0.38 x 16 W.H. #1468 x 6 Male Connector #SM251 Coupler 1/4” NPSF #S252 Airline Coupler Jumper Hose Ref B450999 REF PART NO. QTY 21 22 23 24 25 26 27 28 Q400153 11 0122145 8 0274993 8 0446363 8 6602380-09 1 Q096730 24 0143968 1 6602380-08 1 DESCRIPTION Grommet - Std, Blk Rubber #2572 Screw - Hex, .38NC x 1.25, Gr 2, PD Nut - Hex, Lock, 0.38NC, Ea, PD Washer - Flat, 0.31A (0.38 x 0.88) PD Hose Assembly - Air Brake, 0.38 x 60 #2575 Std Black Rubber Plug - Pipe, Sock Head, .75 NPT, PD Hose Assembly - Air Brake, 0.38 x 54 Specify Unit Serial No., Part No., & Part Description 19 AUXILIARY AIR GROUP MANUAL LOWERING (TANDEM) Q502754 6 7 Height Control Valve (Ridewell) 7 Delivery Port Supply Port 8 7 "N.O." Port 4 4 Pilot Port 6 3 6" Long, To Atmosphere 9 3 AIR SYSTEM 2 "N.C." Port 12 11 Pilot Valve Switch 10 1 2 7 "Cyl." Port 3 6 1,7 Pressure Protection Valve (Ref) Note: Switch must be "OFF" for automatic operation. NOTE: Ref. # 5 includes Ref. #'s 11 and 12 REF PART NO. 1 2 3 4 5 6 7 8 9 10 QTY DESCRIPTION Q461540 2 1/4 NPTF Tee-Street Q444889 2 Adapter-Arbk, ST, 04MT-04MP Q444884 15 Tube-Nylon, Air, 0.25, Generic 6602139 3 Elbow-Arbk, 90, 02MP-04MT Q478066* 1 Air Control AC-78-M-1 6309162 8 Tube-Nylon, Air, Generic 6600832 2 Elbow-Arbk, 90, 04MP-06MT 6200157 1 Plug-Pipe, Hex Sock, 0.25NPT, PD Q402138 1 Elbow-Street, 1/4 NPT Q012836 1 Adapter-Auto, ST, 06MP-04MP REF PART NO. 11 12 Q483139* 6450540* QTY DESCRIPTION 1 Pilot Valve 1 Manual Operated Air Switch Specify Unit Serial No., Part No., & Part Description 20 AUXILIARY AIR GROUP MANUAL LOWERING (TRIDEM) Q499713 1,7,10 6 7 (Supply Port) Height Control Valve (Ridewell) Delivery Port 9 7 ("Delivery Port) 6 6 7 ("N.O. Port) 3 8 4 Pilot Port 11 "N.C." Port 6 - 6" Long, to Atmosphere 3 AIR SYSTEM Switch 4 14 4 13 10 "CYL" Port 12 1 2 6 Pressure Protection Valve (Ref.) 1,7,10 NOTE: Ref. # 5 includes Ref. #’s 13 and 14 NOTE: Switch must be "OFF" for Automatic Operation. REF PART NO. QTY 1 2 3 4 5 6 7 Q461540 3 Q444889 1 Q444884 14.5 6602139 3 Q478066 1 6309162 8.5 6600832 3 DESCRIPTION 1/4 NPT Street Tee Adapter-Arbk, ST, 04MT-04MP 1/4 O.D. Tube Plastic Elbow-Arbk, 90, 02MP-04MT Air Control AC-78-M-1 Tubing-Nylon, Air Brk, .38 OD/FT Elbow-Arbk, 90, 04MP-06MT REF PART NO. QTY 8 9 10 11 12 11 12 Q012836 6200157 Q444309 6600831 Q402138 Q483139* 6450540* 1 1 3 1 1 1 1 DESCRIPTION Adapter-Auto, ST, 06MP-04MP Plug-Pipe, Hex Sock, 0.25NPT, PD Parker #272NTA-6-4 Ftg Adapter-Arbk, ST, 04MP-06MT Elbow, Street, 1/4 NPT Pilot Valve Manual Operated Air Switch Specify Unit Serial No., Part No., & Part Description 21 AIR GROUP, AIR RIDE TANDEM, RTN Q495361 1 2 1 HEIGHT CONTROL VALVE 5 AIR SYSTEM 1 3 2 1 1 6 4 REF PART NO. QTY 1 2 3 4 5 6 6600832 6600829 6309162 Q486195 Q012836 Q402138 6 2 20 1 1 1 DESCRIPTION REF PART NO. QTY DESCRIPTION Elbow, Arbk, 90, 04MP-06MT Tee-Arbk, 06MT-04MP-06MT Tubing, Nylon, Air, 0.38, Generic Valve-Pressure Protection Adapter-Auto, ST, 06MP-04MP Elbow, Street, 1/4 NPT Specify Unit Serial No., Part No., & Part Description 22 AIR RIDE - TRIDEM Q495381 1 1 1,2,7 1 HEIGHT CONTROL VALVE 3 5 AIR SYSTEM 1 1,2,7 1 1 1 6 4 REF PART NO. 1 2 3 4 5 6 7 QTY DESCRIPTION 6600832 10 Elbow-Arbk, 90, 04MP-06MT Q444309 2 Parker 272NTA-6-4 Ftg 6309162 AR Tube-Nylon, Air, 0.38. Generic Q486195 1 Valve-Pressure Protection Q012836 1 Adapter-Auto, ST, 06MP-04MP Q402138 1 Elbow, Street, 1/4 NPT Q461540 2 Tee-Street, 1/4 NPT REF PART NO. QTY DESCRIPTION AR - AS REQUIRED Specify Unit Serial No., Part No., & Part Description 23 AIR GROUP-REAR CONNECTION, SUSPENSION Q499732 (Optional) Rear Air Springs 1 7 5 3 2 1 4 FRONT 2 1 AIR SYSTEM 6 3 4 7 REF PART NO. 1 2 3 4 5 6 7 6309162 6600829 Q449698 0105405 Q402978 Q402813 6600832 QTY 12 2 2 2 1 1 2 DESCRIPTION REF PART NO. 1 QTY DESCRIPTION Tube-Nylon, Air, 0.38, Generic Tee-Arbk, 06MT-04MP-06MT Coupling Tube Nipple-Sch 40, 0.25 x 0.87, CL, PN Nose Asm-Male Quick Coupler Body Asm-Female Quick Coupler Elbow-Arbk, 90, 04MP-06MT Specify Unit Serial No., Part No., & Part Description 24 AIR GROUP-REAR CONNECTION, BRAKES (TRIDEM) Q499731 (Optional) 7 3 1 4 5 1 2 AIR SYSTEM 8 1 1 3 6 1 4 5 SERVICE EMERGENCY REF PART NO. QTY 1 2 3 4 5 6 7 8 6600831 Q461540 6309162 Q449698 0105405 Q402978 Q402813 6600832 5 1 15 2 2 1 1 1 DESCRIPTION REF PART NO. QTY DESCRIPTION Adapter-Arbk, ST, 04MP-06MT Tee-Street, 1/4 NPTF Tube-Nylon, Air, 0.38, Generic Coupling Tube Nipple-Sch 40, 0.25 x 0.87, CL, PN Nose Asm-Male Quick Coupler Body Asm-Female Quick Coupler Elbow-Arbk, 90, 04MP-06MT Specify Unit Serial No., Part No., & Part Description 25 GOOSENECK AIR LOCK INSTALLATION VERTICAL LOCK Q512742 Service Line 16 13 14 15 6 7 13 1 9 8 12 8 4 5 11 GO AIR OS LO ENEC CK CO K LO NT CK RO ED L UN 17 AIR SYSTEM 8 LO CK 9 10 ED 8 3 20 18 21 20 2 19 22 REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 6602491 Q509361 0271506 6001331 0274993 0105404 0105408 Q446478 Q444884 6602139 Q486629 6600833 1 1 1 1 1 2 2 5 14 1 1 1 DESCRIPTION Cylinder-Air, 1.5 x 2.00, Pivot Pin-Locking Mechanism 55 Ton Nut-Hex, 0.44NF, PF Bolt-Shoulder, ScktHd, 3/8 x 3.00 Nut-Hex, Lock, 0.38NC, EA, PD Nipple-PP, Sch 40, 0.12 x 0.75, PN Coupling-Pipe, 0.12NPT, PD Adapter-Arbk, ST, 02MP-04MT Tube-Nylon, Air, 0.25, Generic Elbow-Arbk, 90, 02MP-04MT Valve, Lock Down Elbow-Arbk, 90, 02MP-06MT 23 REF PART NO. QTY 13 14 15 16 17 18 19 20 21 22 23 6309162 6600832 Q449698 6600830 Q513355 Q513692 0102592 0120388 6100499 Q513984 01033884 8 2 1 1 1 1 1 2 1 1 1 DESCRIPTION Tube-Nylon, Air, 0.38, Generic Elbow-Arbk, 90, 04MP-06MT Coupling-Tube Tee-Arbk, 06MT-06MT Decal: Gneck Air Lock Control Tube-Spacer,GN,Air Lock Screw-Sock Hd,3/8 x 3/8,Dog Pt Washer-Flat,3/8 Spring-Compression,31/32OD x 4 Rod-Indicator, Safety Pin Cotter Pin-3/16 x 2 Specify Unit Serial No., Part No., & Part Description 26 AUTO - PLUS 3-MINUS 3 ASM Q487101 6 12 8 5 Intake Port 7 2 Air Spring Port 9 10 3 Exhaust Port AIR SYSTEM Air Spring Port 4 1 11 REF PART NO. 1 2 3 4 5 6 7 8 Q487077 Q487000 Q499691 Q499690 0120380 9413946 Q487006 Q487079 6001177 0180177 QTY 1 1 1 1 2 2 1 1 1 1 DESCRIPTION Plate Valve, Height Control Valve Only Linkage Kit Washer-Lock, 0.25, Spring, PD Nut-Hex, Lock, 0.25NC, EA, PD Outer Plate Asm Plate Lock Pin Screw-Hex, 0.50NC x 1.50, GR5, PD REF PART NO. 9 10 11 12 0120238 0221354 Q499693 PD10283 QTY DESCRIPTION 1 1 1 1 Nut-Hex, Jam, 0.50NC, PD Locknut-1/2 x 13 UNC Grommet Rubber Elbow Specify Unit Serial No., Part No., & Part Description 27 RAMP ASSEMBLIES RAMP 7 8 4 3 6 4 5 2 1 Q507829 Steel Ramp 8 7 4 3 6 4 5 2 1 Q509349 Wood Ramp REF PART NO. QTY 1 2 3 4 5 6 7 8 Q507825 Q509348 Q507792 Q509347 Q507824 Q507793 Q500032 Q503490 Q015274 Q447049 2 2 1 1 1 2 1 1 2 2 DESCRIPTION REF PART NO. QTY DESCRIPTION Ramp Asm-Steel Ramp Asm, Wood Ramp Weldment, Steel Ramp Weldment, Wood Link Assembly Lug-Front Ramp Tube-Cap Asm, Pivot, Ramp Tube-Cap Asm, Pivot, Platform 3/8 x 3-1/2 Cotter Pin Chain, 3/8 x 15-3/4 Lg. Specify Unit Serial No., Part No., & Part Description 28 RAMP RAMP ASSEMBLY 7 8 4 3 6 4 5 2 1 Q500675 Wood Paver Special Ramp REF PART NO. QTY 1 2 3 4 5 6 7 8 Q500674 Q500668 Q504080 Q500669 Q500032 Q500031 Q015274 Q511623 2 1 1 2 1 1 2 2 DESCRIPTION REF PART NO. QTY DESCRIPTION Ramp Asm, Wood Ramp Weldment, Wood Link Assembly Lug-Front Ramp Tube-Cap Asm, Pivot, Ramp Tube-Cap Asm, Pivot, Platform 3/8 x 3-1/2 Cotter Pin Pull Pin-Bent,, 1/2” Dia x 4” Specify Unit Serial No., Part No., & Part Description 29 EXTENSION BRACKET INSTALLATION - Q493544 2 1 6 5 3 DECK 4 REF PART NO. QTY 1 2 3 4 5 6 6300319 Q492927 Q492926 6100328 9411638 Q411632 1 1 1 1 1 1 DESCRIPTION REF PART NO. QTY DESCRIPTION Ext. Bracket Lug, Top, Ext. Bracket Lug, Bottom, Ext. Bracket Screw-Hex, 0.31NC x 2.75, GR5, PD Nut-Hex, Lock, 0.31NC, EA, PD Lock Asm, Extension Brkt, Group Specify Unit Serial No., Part No., & Part Description 30 EXTENSION BRACKET INSTALLATION - Q491551 AND LASH RING 3 2 REF PART NO. QTY 1 2 3 Q491551 Q489652 Q400200 Q508507 2 2 24 24 DESCRIPTION REF PART NO. QTY DECK 1 DESCRIPTION Extension Bracket Asm Safety Snap Ring (Style A) Lash Ring & Clip Bent Lash Ring Asm Specify Unit Serial No., Part No., & Part Description 31 ELECTRICAL SYSTEM - LIGHTS Q502977 - Q503004 MAIN CABLE STRIPPING DETAIL 1-12/32" BLUE WIRE GREEN WIRE BLACK WIRE BROWN WIRE 1-6/32" YELLOW WIRE RED WIRE 22 8/32" STRIP (7 PLACES) 7,8 24 22,23 25 1-4/32" WHITE WIRE 1,2 3 4,5 SEE STRIPPING DETAIL FOR 7 CONDUCTOR MAIN CABLE 25 6 25 24 1,2 10 6,11,12 3 9 4,5 24 25 13,2 21 14 15 17 13,2 18,19 21 REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 10205Y 10700 77304-156 60215Y 60700 77808 77804 Q497455 2 7 2 2 2 2 1 2 77342-0168 1 77343-0168 1 77852 1 77853 4 10205R 5 77209-60 1 13,2 21 DESCRIPTION Amber Lamp Grommet Front M/C Harness Amber Mid Turn Lamp Grommet 8 Outlet Distribution Module Distribution Module, (4) Outlet Dummy Plug, 77 Series RH Mid Turn Harness LH Mid Turn Harness 7 Connector Asm-Boot Kit Filler Plug Red Lamp LH-Stop, Turn & M/C Harness REF PART NO. QTY 15 16 17 18 19 20 21 22 23 24 25 77208-60 1 77308 1 50307 1 15011 1 40242R 4 40700 4 97944 1 Q400217 4 Q402185 1 Q400280 1 6702504 AR Q400216 4 ELECTRICAL 21 ATTENTION! Truck Lite parts listed are NOT AVAILABLE through the E.D. Etnyre Co. Therefore any Replacement parts will need to be obtained through your nearest Truck-Lite Dealer or Midwest Truck Parts Ph: 1-800-934-2727 16 18,19 DESCRIPTION RH-STOP, TURN & M/C Harness Lower ID & License Harness License Plate Harness License Lamp Asm Red-STOP, TURN Lamp Grommet NYK-77 Compound, 2oz Tube Reflector Red B460R Socket Asm, 7-Pole W/Boot Plug, 7-Pole Cable-7 Way, Berkshire 81012 Amber Reflector Specify Unit Serial No., Part No., & Part Description 32 ELECTRICAL GROUP-ARD ATTACHMENT Q500023 (Optional) 1,2,3,4 A 5 6* A Auxiliary Not Used Blue or White (if used) Black Brown Yellow Green Red NOTE: Truck Lite Part is Ref.# 6. REF PART NO. 1 2 3 4 5 6 Q402185 Q018465 Q015054 Q018425 6702132 77852 QTY 1 2 2 2 3 1 DESCRIPTION REF PART NO. QTY ELECTRICAL ATTENTION! Truck Lite parts listed are NOT AVAILABLE through the E.D. Etnyre Co. Therefore any Replacement parts will need to be obtained through your nearest Truck-Lite Dealer or Midwest Truck Parts Ph: 1-800-934-2727 DESCRIPTION Socket Asm, 7-Pole W/Boot Cpscr-1/4 UNC x 1, GR5 Nut-Hex Full 1/4 UNC Lockwasher-High Collar 1/4 Cable-Trailer 7 Con 6-14 & 1-10 Ga Connector Asm, 3/4” I.D. Specify Unit Serial No., Part No., & Part Description 33 FLASHER KIT - TURN SIGNALS Q500283 STANDARD Q508167 LED TOP 8 7 Black Red White Flasher Red To Battery Box 12 13 On 4,6,11 Red Item #6 mounted on cover. 14 14 Switch 9,10 8 Brown (Hot) White Green Black Y 5 To Eight Outlet Junction Box 15,16 14 Red Off CIRCUIT BREAKER 13 Green Black Yellow Battery Box Trickle Charger 3 White Black Red 1 Primary Battery +12 Volt (Tow Vehicle) 2,18 14 14 Red 12 Red Black White Battery REF PART NO. 1 2 3 4 5 6 7 8 9 Q509538 Q446975 Q500255 6700156 Q494919 6701976 Q494485 6702399 6000016 Q502925 QTY 1 1 1 2 1 1 1 1 2 1 DESCRIPTION Box Asm, Battery, 12V, SS24 Battery, 12 Volt, 22NF Tow Charger, Tekonsha #2024 Connector, Battery WR#29253 Circuit Breaker - 20 Amp Switch - Toggle, 3PDT, 2Pos, Maintain Flasher, 8 Bulb, 12V, Std Bulbs Flasher, 8 Bulb, 12V, LED Lights Nut - Conduit, 1/2 inch Connection Box REF PART NO. 10 11 12 13 14 15 16 17 18 6700834 Q493584 6700607 6700224 6700110 Q492774 6702355 6700164 3320461 To Connection Box QTY 1 1 2 5 20 1 20 1 1 ELECTRICAL White DESCRIPTION Cover - Connection Box Decal - Light Switch Cord Grip Wire, 10 Ga Stranded, Red Cable - 6 Way Connector Asm - 3/4” I.D. Cable - 4 Way Seal - Toggle Switch Lid - 12 Volt Battery Box Specify Unit Serial No., Part No., & Part Description 34 FLASHER KIT - REAR AMBER LIGHTS ONLY Q508081 STANDARD Q508166 LED Top 8 7 Black Red White Flasher Red To Battery Box 12 13 14 8 Brown (Hot) White White 4,6,11 Red Item #6 mounted on cover. 9,10 14 To Eight Outlet Junction Box To Amber Lights 5 13 Switch Red Brown 15,16 CIRCUIT BREAKER 14 Battery Box Trickle Charger 3 White Black Red 1 Primary Battery +12 Volt (Tow Vehicle) 2,18 14 14 Red 12 Red Black White Battery REF PART NO. 1 2 3 4 5 6 7 8 9 Q509538 Q446975 Q500255 6700164 Q494919 6700255 Q494485 6702399 6000016 Q502925 QTY 1 1 1 1 1 1 1 1 2 1 DESCRIPTION Box Asm, Battery, 12V, SS24 Battery, 12 Volt, 22NF Tow Charger, Tekonsha #2024 Seal - Toggle Switch Circuit Breaker - 20 Amp Switch - Toggle, SPDT, 2Pos, Maintain Flasher, 8 Bulb, 12V, Std Bulbs Flasher, 8 Bulb, 12V, LED Lights Nut - Conduit, 1/2 inch Connection Box REF PART NO. 10 11 12 13 14 15 16 17 18 6700834 Q493584 6702355 6700607 6700224 Q478476 Q495726 Q492774 3320461 6700156 To Connection Box QTY 1 1 20 2 5 1 1 1 1 2 ELECTRICAL White DESCRIPTION Cover - Connection Box Decal - Light Switch Cable - 4 Way Cord Grip Wire, 10 Ga Stranded, Red Harness Connector Asm - 3/8 I.D. Std Bulbs Connector Asm - 3/4 I.D. LED Bulbs Lid - 12 Volt Battery Box Connector, Battery WR#29253 Specify Unit Serial No., Part No., & Part Description 35 ELECTRICAL SCHEMATIC-ABS 2S/2M Q513582 7,8,10 9,10 6 White 2 1 E C U Red G re en /W hi te DISTRIBUTION MODULE Blue 9,10 7,8,10 ELECTRICAL 3 4,5 REF PART NO. QTY 1 2 3 4 5 6 7 6702506 6703016 6702507 6702505 6702151 Q495727 6450956 1 1 1 1 1 1 2 DESCRIPTION Harness-ABS Power TL52100 x 120” Harness-1.0 Meter Power Cable Harness-ABS Lamp Jumper Light-Marker, 2” ABS, TL 30257Y Grommet-Mounting Connector, 1/2” ID (5 Cond, Cable) Sensor Spring Clip REF PART NO. QTY 8 9 10 6451097 6451076 6700169 2 2 16 DESCRIPTION Sensor Asm-441 032 808 0 Cable-Sensor, 1.8M Long Tie-Plt-4SCP-0, Black, Extra Lg. Specify Unit Serial No., Part No., & Part Description 36 AXLE AXLE Q486569-11 & Q486569-16 7 6 5 4 3 2 1 REF PART NO. QTY 1 2 3 4 5 6 Q400676 Q400677 Q400678 Q401262 Q435613 Q476230 2 2 2 2 2 2 DESCRIPTION Nut Nut-Lock Nut Cone-Brg Outer Cone-Brg Inner Oil Seal (Guardian) REF PART NO. QTY 7 ******* 1 DESCRIPTION Axle Asm Specify Serial Number of Trailer Specify Unit Serial No., Part No., & Part Description 37 AIR CHAMBER - SLACK ADJUSTER 6 1 2 3 4 BRAKES 5 REF PART NO. QTY 1 2 3 4 5 6 Q499301 Q492170 Q015160 Q015030 Q486620 6451060 Q492511 1 1 2 2 1 1 1 DESCRIPTION REF PART NO. QTY DESCRIPTION Air Chamber Asm Bracket, Air Chamber 5/8” Lockwasher Pkg Nut Slack Adjuster-Auto, Gunite Slack Adjuster-Auto, Crewson Brunner Spring Brake Chamber Specify Unit Serial No., Part No., & Part Description 38 BRAKE ASSEMBLY - 16-1/2 X 7 20,000 LB BRAKE & 23,000 LB BRAKE Includes Ref.#s (2-11) 17 1 NOTE: Ref.# 2 includes (3-4). 11 4 3 24 25 2 5 9 21 18 19 16 26 10 15 22 6 26 13 23 14 20 2 7 26 Includes Ref.#s (21-23) 12 Includes Ref.#s (13-17) 8 26 1-5/8 O LEFT HAND RIGHT HAND 17.875 20.250 21.375 22.875 23.375 23.750 25.000 26.500 29.000 30.500 Q499268-01 Q499268-03 Q499268-05 Q499268-07 Q499268-09 Q499268-11 Q499268-03 Q499268-15 Q499268-17 Q499268-19 Q499268-02 Q499268-04 Q499268-06 Q499268-08 Q499268-10 Q499268-12 Q499268-14 Q499268-16 Q499268-18 Q499268-20 REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Q462945 Q513934 Q465914 Q513944 ----------Q445646 Q513945 Q422798 Q465917 Q444453 Q444452 Q507399 Q444458 Q465919 Q495033 ----------Q507039 1 1 2 2 * * * 48 2 2 2 2 1 2 1 1 2 28 Tooth Spline 26.50 STD AXLE DESCRIPTION Brake 16-1/2 x 7, 20,000 lb. Brake Brake 16-1/2 x 7, 23,000 lb. Brake Shoe & Lining, 20,000 lb. Brake Shoe & Lining, 23,000 lb. Brake Brake Shoe, Included in Ref. #2 Set-Lining, 20,000 lb. Brake Set-Lining, 23,000 lb. Brake Rivet Pin-Return Spring Retainer-Roller Roller-Cam Spring-Retention Spring-Retract Pin-Anchor Spider Asm, 5” Dia. 16-1/2” Brakes Spider Seal REF PART NO. QTY 15 16 17 18 19 20 21 22 23 24 25 26 DESCRIPTION Q495034 1 Bushing Spider, 1-5/8 ID Q016009 1 Fitting-Grease Q465878 2 Bushing Q495037 1 Washer-Cam Head, .120 Thick Q495036 1 Ring-Snap Q492168 1 Bracket Cam Shaft (RH) Q492169 1 Bracket Cam Shaft (LH) Q506969 1 Cam Bracket Sub Asm RH Q506970 1 Cam Bracket Sub Asm LH ----------1 Bracket-Mounting Q495040 4 Screw Q506972 AR Washer-.0897 Thk Q444456 1 Ring-Snap Q499268-15 1 Brake Cam, 16-1/2 Brakes, LH Q499268-16 1 Brake Cam, 16-1/2 Brakes, RH For Non-Standard Axle Lengths See Table Above Specify Unit Serial No., Part No., & Part Description BRAKES LENGTH 39 HUB & DRUM ASSEMBLY 6450946 10 9 7 8 11 1 2 3 6 5 REF PART NO. QTY 1 2 3 4 5 6 Q413457 Q413458 Q400485 Q016836 Q015155 6450758 1 1 1 6 6 10 DESCRIPTION Hub Cap and Gasket Gasket-330-3009, Stenco Cap-Hub Capscrew-5/16 UNC x 3/4 Lockwasher-5/16 Nut-Flange, 2 Piece, 33MM Hex REF PART NO. QTY 7 8 9 10 11 6450983 Q401263 ******* Q435614 Q492965 1 1 1 1 10 WHEELS & TIRES 4 DESCRIPTION Drum, 16-1/2 x 7 Brake Cup-Bearing Hub Cup-Bearing Wheel Stud, EMI5322 Specify Unit Serial No., Part No., & Part Description 40 TIRE & WHEEL ASSEMBIES Q496939-02 3 1 REF PART NO. QTY 1 2 6450792 6450788 6450665 6450266 12 12 12 12 DESCRIPTION REF PART NO. QTY Wheel-Disc, Steel, 22.5 x 8.25 3 Wheel-Disc, Polished Alum, 22.5 x 8.25 Wheel-Disc, Machined Alum, 22.5 x 8.25 Valve-Tire, Tubeless Q461432-02 12 Q491650-02 12 WHEELS & TIRES 2 DESCRIPTION Tire, .225/70R22.5 (Yokohama) Tire, .275/70R22.5 (Yokohama) Specify Unit Serial No., Part No., & Part Description 41 WHEEL COVERS WHEELWELL COVERS (Optional) 3,4,5 3,4,5 2 1 R R If your trailer has individual covers over each set of wheels, please call the factory with your serial number REF PART NO. QTY DESCRIPTION 1 Q512205 1 Wheel Cover Asm-LH (3 Axle) 2 Q512206 1 Wheel Cover Asm-RH (3 Axle) 3 4 5 6 0180179 0120390 0120384 0120378 16 32 16 16 REF PART NO. QTY DESCRIPTION Screw-Hex, 0.50NC x 1.75, GR5, PD Washer-Flat, 0.50A, W, PD Washer-Lock, 0.50, Spring, PD Nut-Hex, 0.50NC, PD Specify Unit Serial No., Part No., & Part Description 42 3RD AXLE ARM LIFT ASSEMBLY Q501861- 39” Beam Centers Q509924 - 45” Beam Centers (Optional) 6 SUSPENSION 7,8,9,10 5 3,4 1 3,4 2 TOP VIEW 13 11 12 SIDE VIEW - OPERATING POSITION REF PART NO. QTY 1 2 3 4 5 6 Q513977 8240002 1140674B105 1160675B100 5970064 5970068 7004500 1 1 4 4 1 1 4 DESCRIPTION Air Bag (Goodyear 2B14-365) Mounting Plate HHCS 3/8-16NC x 1 Lg. Washer Lock 3/8 Size Arm Asm (39” Beam Centers) Arm Asm (45” Beam Centers) Lift Anchor Plate REF PART NO. QTY 7 8 9 10 11 12 13 1140604B105 1150709B105 1162030B100 9004501 5044501 5500003 6000047 2 2 4 2 2 2 2 DESCRIPTION HHCS 3/4-10NC x 2-1/2 Lg. Nut Hex Lock 3/4-10NC Oval Washer Flat 3/4 Size Bushing 3/4 ID x 1 Lg. Link Chain 3/8 (2650# Load Limit) Beam Bracket Asm Link Kit (Fabricated) Specify Unit Serial No., Part No., & Part Description 43 SUSPENSION RIDEWELL - 25,000 LB. SUSPENSION ASSEMBLY 6451166 11 12 7,8 9 10 9.00 Ride Height 13,14 6 1,2,3,4,5 7,8 NOTE: Ref #15 contains all necessary parts to rebush one complete axle REF PART NO. QTY 1* 2* 3* 4* 5* 6 1160001 7620353 Q513946 Q513947 Q513948 7 8 9 10 Q513952 Q513954 Q499116 Q492949 4287716D101 4287716D201 2 2 2 2 2 1 1 4 4 2 2 DESCRIPTION “DTI” Washer for 1-1/4 Eccentric Bolt-(Forged) Lock Nut 1 1/4-7NC GR8 Washer-UHMW 6 1/4 OD Washer, Anti-Turn LBA LH Yoke Mount LBA RH Yoke Mount HHCS 3/4-10NC 3 1/2 Lg Lock Nut 3/4-10NC Oval Shock-Monroe 6 Stroke Air Spring Goodyear 1R12-467 REF PART NO. QTY 11 Q513950 12 7007716B000 13 1145383B105 14 Q513953 15* Q513957 2 2 6 6 1 DESCRIPTION Lock Nut- 3/4-16NF Jam-Thin Air Spring Mounting Plate HHCS 1/2-13NC 1 1/4 Lg Lock Washer 1/2 S/T Med Bushing Kit Specify Unit Serial No., Part No., & Part Description 44 SUSPENSION RIDEWELL - 25,000 LB. SUSPENSION ASSEMBLY 6451167 11 12 7,8 1 9 10 2,3,4,5 6 9.00 Ride Height 13,14 7,8 NOTE: Ref #15 contains all necessary parts to rebush one complete axle REF PART NO. QTY 1 3267744C108 3267744C208 2* 3* 4* 5* 6 7 8 9 Q513951 Q501928 Q513947 Q513948 5970027 5790028 Q513952 Q513954 Q499116 1 1 2 2 2 2 1 1 4 4 2 DESCRIPTION LH Hanger Assembly RH Hanger Assembly Eccentric Bolt-9 1/2 Lg. Lock Nut 1 1/4-7NC Sps Flex Lock Washer-UHMW 6 1/4 OD Washer, Anti-Turn LH Beam Assembly RH Beam Assembly HHCS 3/4-10NC 3 1/2 Lg Lock Nut 3/4-10NC Oval Shock-Monroe 6 Stroke REF PART NO. QTY 10 11 12 13 14 15 Q492949 Q513950 7007716B000 1145383B105 Q513953 Q513956 2 2 2 6 6 1 DESCRIPTION Air Spring Goodyear 1R12-467 Lock Nut- 3/4-16NF Jam-Thin Air Spring Mounting Plate HHCS 1/2-13NC 1 1/4 Lg Lock Washer 1/2 S/T Med Bushing Kit- Complete kit for one axle Specify Unit Serial No., Part No., & Part Description 45 SUSPENSION LIMIT CHAIN INSTALLATION Q487053 1. Extend axle to lowest position. Then raise 1/2" INSIDE OF BEAM 1 2 19 Links REF PART NO. QTY 1 2 LD12027 Q509496 2 2 DESCRIPTION REF PART NO. QTY DESCRIPTION Bracket-Chain Lift Chain Assembly Specify Unit Serial No., Part No., & Part Description 46 SUSPENSION HENDRICKSON SUSPENSION ASSEMBLY 6450710 ATTENTION: All numbers given are Hendrickson Suspension Parts. For replacement, please contact your nearest Hendrickson Dealer. 13 14 9,10 3 8 11 12 9.00 Ride Height 4,5,6,7 1,2 REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 C-20131-1 C-20131-2 B-7349 A-7345 B-7343 B-11613 A-7342 A-20002 C-2592 A-2157 A-3650 1 1 4 2 2 4 2 2 2 1 1 DESCRIPTION Beam & Axle Seat Asm Beam & Axle Seat Asm Alignment Collar Pivot Bolt Kit Bushing Asm Wear Pad Bushing Tube Sleeve Shock Absorber Shock Clevis Shock Bolt Kit U-Bolt Kit REF PART NO. QTY 12 13 14 C-20127 A-20033 B-21209 2 1 2 DESCRIPTION Air Spring Air Spring Bolt Kit Air Spring Plate Specify Unit Serial No., Part No., & Part Description 47 SUSPENSION HENDRICKSON SUSPENSION ASSEMBLY 6450711 ATTENTION: All numbers given are Hendrickson Suspension Parts. For replacement, please contact your nearest Hendrickson Turner Dealer. 11 12 8 3,4 9 7 10 9 9.00 Ride Height 5 6 13 REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 C-20335-1 C-20335-2 D-20322-1 D-20322-2 A-8670 B-2770 A-20002 A-2157 A-3650 A-1631-19 C-20127 1 1 1 1 2 4 2 1 1 1 2 1,2 DESCRIPTION Beam & Axle Seat Asm Beam & Axle Seat Asm Frame Bracket Asm Frame Bracket Asm Pivot Bolt Kit, Huck Alignment Collar Shock Absorber Shock Bolt Kit U-Bolt Kit Channel Air Spring REF PART NO. QTY 12 13 A-20033 B-11613 1 2 DESCRIPTION Air Spring Bolt Kit Air Spring Plate Specify Unit Serial No., Part No., & Part Description 48 SUSPENSION 35T HUTCH 9700 SPRING SUSPENSION ASSEMBLY Q489303 H= 6 1/2" (165mm) CH= 6 1/8" (156mm) 43 1/2" (1105mm) H=* CH= 2" (51mm) 43 1/2" (1105mm) 49" (1245mm) 19" (483mm) Ref.** * Str/mt = 3 1/2" (89mm), Un/mt & Si/mt = 3 7/8" (99mm), Fl/mt = 5 1/2" (140mm) ** Ref.:This dimension may vary with changes in springs, spring seat heights, etc. *** Recommended spring clearance REF PART NO. QTY 1 PD10382 4 DESCRIPTION REF PART NO. QTY 6 1/2" *** (165mm) DESCRIPTION Spring Assembly Specify Unit Serial No., Part No., & Part Description 49 AIR OPERATED LOCK PIN ASSEMBLY Q507150 6 Suspension Air Supply Line 1 4 SUSPENSION 5 7 8 10 9 2 11 15 16 3 12 13 13 14 14 1 REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 Q490417 Q447390 Q507149 6600832 6600831 6600830 6600963 6600946 Q014349 6309162 1 1 1 1 2 1 1 2 1 15 DESCRIPTION Air Chamber-Type 9, 4.75 Lg Pushrod Valve-Air Supply Lock Pin Elbow-Arbk, 90, 04MP-06MT Adapter-Arbk, St, 04MP-06MT Tee-Arbk, 06MT-06MT-06MT Valve-Check, Single, .25 NPT Adapter-Arbk, St, 02MP-06MT Pipe Plug-Hex Head, 1/8 NPT Tube-Nylon, Air, 0.38, Generic REF PART NO. QTY 11 12 13 14 15 16 Q400003 0124934 0271501 0120383 0500998 Q507148 2 1 2 2 1 1 DESCRIPTION Screw-10-24 x 1 1/4 Slotted Rd Head Nut-Hex, Jam, 0.50NF, Pd Nut-Hex, 0.44NC, Pn Washer, Lock, 0.44 Spring, Pd Mtg Pl-Air Valve, Stinger Bushing- Backing Pin (Welded into Stinger) Specify Unit Serial No., Part No., & Part Description 50 7,8 3 STINGER ASSEMBLY COMMON PARTS 15 16 5 2 9 9 11 11 SUSPENSION 4 6 6 Upper Pin 25 21 1 26 25 6 22,23 24 Lower Pin 20 10,12 14 17,18 21 Supplied With Flip Axle 13 20 26 25 10,12 24 19 Supplied With Flip Axle REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Q507141 Q507144 Q507145 Q507146 Q507028 9411010 0186679 0120382 6001424 Q496593 Q507029 6001007 Q400297 1 1 1 1 1 3 3 3 2 2 2 2 1 1 1 DESCRIPTION Pin- Lower Pin- Upper Lock- Pin Spacer Superbolt- 2 3/4 x 6 TPI Fitting- Lube, St, 1/8 Screw- Hex, 0.38NC x 1.25, Gr 8, Pd Washer- Lock,, 0.38, Spring, Pd Snap Ring- Internal, 4.75 Dia Shaft- Shim Mounting Bearing, Sperical, Plain, 3” ID Pin- Hair, Cotter, For 0.75” Shaft Stinger Asm- Rear, Call with S/N Stinger Asm- Front, Call with S/N Fitting- Lube, 65 Deg, 1/8 REF PART NO. QTY 16 17 Q507147 Q507148 18 Q507150 19 20 21 22 23 24 25 26 27 Q496615 Q496622 Q511800 Q511798 Q400200 Q505976 Q221720 0131048 1 1 Q741110088 2 2 4 4 24 2 2 2 2 DESCRIPTION Handle- Pin, Upper Bushing- Backing Pin (Welded into Stinger) Air Operated Lock Pin (Shown On Previous Page) Stop Plate- 3 x 1/2 x 4 1/16 Pin- Lower Lug, Flip Pin- Snap, 5/16 x 2 1/2 Useable Shim- Flip Axle Shim- Flip Axle Lash Ring And Clip Capscrew- 1-8UNC x 10, Gr 8, Pd Nut- 1-8UNC, Gr 8 Washer- Lock, 1.00, Spring, Pd Specify Unit Serial No., Part No., & Part Description 51 Part No. 0010700 0015011 0040700 0060700 0077308 0077804 0077808 0077852 0077852 0077853 0097944 0103411 0105404 0105405 0105405 0105405 0105408 0106851 0114951 0119098 0120233 0120238 0120375 0120375 0120377 0120377 0120377 0120377 0120378 0120378 0120378 0120380 0120380 0120380 0120382 0120382 0120382 0120383 0120384 0120384 0120386 0120386 0120388 0120388 0120388 0120390 0120390 0120918 0121966 0122145 0122145 0122145 0122145 0122194 0122194 0124829 0124934 0131048 0143968 0144033 0179097 0179097 0180124 0180177 0180177 0180179 Page No. 32 32 32 32 32 32 32 32 33 32 32 7 26 16 24 25 26 7 31 13 13 27 13 14 8 9 13 14 9 31 43 13 14 27 9 13 52 51 9 43 13 14 8 9 14 9 43 13 14 13 17 18 19 13 14 7 51 52 19 14 7 14 8 9 27 43 Part No. 0186679 0219199 0221354 0271501 0271506 0273469 0273469 0274517 0274993 0274993 0274993 0274993 0274993 0426370 0444687 0446363 0500998 1160001 2790527 3320461 3320461 4420933 4470271 5044501 5500003 5790028 5970027 5970068 6000016 6000016 6000047 6001007 6001161 6001177 6001242 6001331 6001424 6100328 6100447 6100469 6100469 6200157 6200157 6300319 6300319 6303009 6303010 6303355 6303355 6309162 6309162 6309162 6309162 6309162 6309162 6309162 6309162 6309162 6309162 6309162 6309169 6309169 6450266 6450357 6450357 6450357 Page No. 52 13 27 51 26 17 18 13 13 17 18 19 26 9 19 19 51 45 5 34 35 7 17 44 44 46 46 44 34 35 44 52 13 27 13 26 52 30 15 7 14 20 21 30 31 14 14 31 31 16 17 18 20 21 22 23 24 25 26 51 17 18 41 17 18 19 Part No. 6450540 6450540 6450665 6450758 6450788 6450792 6450954 6450956 6450961 6450961 6450962 6450962 6450963 6450963 6450983 6451076 6451097 6451193 6451270 6600829 6600829 6600830 6600830 6600831 6600831 6600831 6600832 6600832 6600832 6600832 6600832 6600832 6600832 6600832 6600832 6600832 6600832 6600832 6600833 6600921 6600938 6600938 6600942 6600942 6600945 6600945 6600946 6600958 6600958 6600963 6601164 6601164 6601253 6601254 6602090 6602139 6602139 6602139 6602142 6602165 6602228 6602248 6602313 6602313 6602314 6602437 Page No. 20 21 41 40 41 41 18 36 17 18 17 18 17 18 40 36 36 18 17 22 24 26 51 21 25 51 16 17 18 19 20 21 22 23 24 25 26 51 26 14 17 18 17 18 17 18 51 13 14 51 17 18 16 16 14 20 21 26 17 14 14 13 15 15 15 13 Part No. 6602445 6602445 6602459 6602465 6602465 6602466 6602466 6602490 6602490 6602491 6602739 6602759 6602760 6602875 6603009 6603010 6603011 6603013 6603014 6700110 6700156 6700156 6700164 6700164 6700169 6700224 6700224 6700255 6700607 6700607 6700834 6700834 6701976 6702132 6702151 6702355 6702355 6702399 6702399 6702504 6702505 6702506 6702507 6703016 7004500 7620353 7620354 8240002 9004501 9402709 9402709 9402711 9403255 9410281 9410977 9411010 9411010 9411638 9413946 9430248 77343-0168 10205R 10205Y 60215Y 1140604B105 1140674B105 Page No. 17 18 14 17 18 17 18 7 14 26 14 14 14 7 7 7 14 14 13 34 34 35 34 35 36 34 35 35 34 35 34 35 34 33 36 34 35 34 35 32 36 36 36 36 44 45 45 44 44 13 14 14 13 13 13 7 52 30 27 31 32 32 32 32 44 44 Part No. 1145383B105 1145383B105 1150709B105 1160675B100 1162030B100 3267744C108 3267744C208 40242R 4287716D101 4287716D201 6602380-03 6602380-03 6602380-05 6602380-08 6602380-09 6602380-10 6602380-10 6602380-13 6602380-13 6602380-13 6602380-15 7007716B000 7007716B000 77208-60 77209-60 77304-156 77342-0168 A-1631-19 A-20002 A-20002 A-20033 A-20033 A-2157 A-2157 A-3650 A-3650 A-7342 A-7345 A-8670 B-11613 B-11613 B-21209 B-2770 B-7343 B-7349 C-20127 C-20127 C-20131-1 C-20131-2 C-20335-1 C-20335-2 C-2592 D-20322-1 D-20322-2 LD12027 LD14061 LD16000 LD16000 PD10283 PD10382 PD10619 PD10620 PD10621 Q012831 Q012833 Q012833 Page No. 45 46 44 44 44 46 46 32 45 45 17 18 18 19 19 17 18 17 18 19 18 45 46 32 32 32 32 49 48 49 48 49 48 49 48 49 48 48 49 48 49 48 49 48 48 48 49 48 48 49 49 48 49 49 47 14 7 14 27 50 14 14 14 18 17 18 52 INDEX INDEX Part No. Q012833 Q012836 Q012836 Q012836 Q012836 Q014349 Q015030 Q015054 Q015155 Q015156 Q015160 Q015176 Q015178 Q015274 Q015274 Q016009 Q016836 Q018425 Q018465 Q063108 Q096730 Q179007 Q180441 Q180595 Q220548 Q221354 Q221573 Q221720 Q284373 Q400003 Q400053 Q400053 Q400053 Q400153 Q400200 Q400200 Q400216 Q400217 Q400241 Q400278 Q400280 Q400297 Q400485 Q400676 Q400677 Q400678 Q401262 Q401263 Q401734 Q401868 Q402138 Q402138 Q402138 Q402138 Q402138 Q402185 Q402185 Q402483 Q402813 Q402813 Q402813 Q402813 Q402978 Q402978 Q402978 Q402978 Page No. 19 20 21 22 23 51 38 33 40 14 38 13 13 28 29 39 40 33 33 19 19 13 13 13 13 13 13 52 13 51 17 18 19 19 31 52 32 32 19 16 32 52 40 37 37 37 37 40 5 13 19 20 21 22 23 32 33 19 16 19 24 25 16 17 18 19 Part No. Q402978 Q402978 Q403150 Q403150 Q411632 Q413457 Q413458 Q419538 Q422798 Q427723 Q431000 Q431000 Q431000 Q435613 Q435614 Q436379 Q444309 Q444309 Q444309 Q444341 Q444344 Q444344 Q444344 Q444452 Q444453 Q444456 Q444458 Q444867 Q444867 Q444884 Q444884 Q444884 Q444889 Q444889 Q445646 Q446363 Q446363 Q446478 Q446975 Q446975 Q446975 Q447049 Q447390 Q449698 Q449698 Q449698 Q449698 Q449698 Q449698 Q449698 Q451435 Q451435 Q451436 Q451436 Q451762 Q452390 Q452415 Q456568 Q458735 Q461432-02 Q461540 Q461540 Q461540 Q461540 Q462945 Q465277 Page No. 24 25 17 18 30 40 40 5 39 19 17 18 19 37 40 13 18 21 23 19 17 18 19 39 39 39 39 17 18 20 21 26 20 21 39 17 18 26 13 34 35 28 51 16 17 18 19 24 25 26 5 15 5 15 19 5 5 13 14 41 20 21 23 25 39 13 Part No. Q465878 Q465914 Q465917 Q465919 Q465989 Q469793 Q471243 Q475553 Q475554 Q475555 Q476230 Q478066 Q478066 Q478476 Q479478 Q480474 Q480566 Q483139 Q483139 Q486016 Q486016 Q486016 Q486195 Q486195 Q486620 Q486629 Q487000 Q487006 Q487077 Q487079 Q488973 Q488974 Q488989 Q489652 Q489812 Q490417 Q491550 Q491551 Q491650-02 Q492168 Q492169 Q492170 Q492511 Q492774 Q492774 Q492926 Q492927 Q492949 Q492949 Q492965 Q493584 Q493584 Q494485 Q494485 Q494919 Q494919 Q495033 Q495034 Q495036 Q495037 Q495040 Q495587 Q495726 Q495727 Q496593 Q496615 Page No. 39 39 39 39 13 13 5 13 13 13 37 20 21 35 19 13 13 20 21 17 18 19 22 23 38 26 27 27 27 27 13 13 13 31 13 51 31 31 41 39 39 38 38 34 35 30 30 45 46 40 34 35 34 35 34 35 39 39 39 39 39 13 35 36 52 52 Part No. Q496622 Q497455 Q499116 Q499116 Q499268-15 Q499268-16 Q499301 Q499690 Q499691 Q499693 Q500031 Q500032 Q500032 Q500255 Q500255 Q500668 Q500669 Q500674 Q501926 Q501926 Q501928 Q502925 Q502925 Q503490 Q504080 Q505976 Q506006 Q506064 Q506969 Q506970 Q506972 Q507026 Q507027 Q507028 Q507029 Q507030 Q507031 Q507039 Q507141 Q507144 Q507145 Q507146 Q507147 Q507148 Q507148 Q507149 Q507150 Q507399 Q507792 Q507793 Q507824 Q507825 Q508507 Q509306 Q509322 Q509347 Q509348 Q509361 Q509496 Q509538 Q509538 Q509641 Q509642 Q509643 Q509644 Q509645 Page No. 52 32 45 46 39 39 38 27 27 27 29 28 29 34 35 29 29 29 17 18 46 34 35 28 29 52 14 5 39 39 39 11 11 52 52 11 11 39 52 52 52 52 52 51 52 51 52 39 28 28 28 28 31 7 7 28 28 26 47 34 35 10 10 10 10 10 Part No. Q509646 Q509647 Q509650 Q509651 Q509679 Q509681 Q509682 Q509761 Q509761 Q509785 Q509789 Q509807 Q509853 Q509955 Q511289 Q511623 Q511798 Q511800 Q511845 Q512205 Q512206 Q512724 Q512725 Q512727 Q512728 Q512729 Q512730 Q512731 Q512732 Q512739 Q512795 Q512846 Q512849 Q512850 Q512891 Q512941 Q512962 Q512963 Q513039 Q513040 Q513041 Q513051 Q513052 Q513054 Q513055 Q513057 Q513058 Q513070 Q513071 Q513112 Q513114 Q513123 Q513124 Q513264 Q513296 Q513355 Q513355 Q513361 Q513746 Q513934 Q513944 Q513945 Q513946 Q513947 Q513947 Q513948 Page No. 10 10 10 10 10 10 10 7 14 13 13 13 5 10 7 29 52 52 8 43 43 14 13 14 14 14 15 15 14 14 13 13 5 5 7 8 5 5 13 13 13 15 15 15 15 15 15 14 14 10 10 5 5 9 5 5 26 5 13 39 39 39 45 45 46 45 53 INDEX INDEX Part No. Q513948 Q513950 Q513950 Q513951 Q513952 Q513952 Q513953 Q513953 Q513954 Q513954 Q513955 Q513956 Q513957 Q513977 Q741110 Page No. Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. 46 45 46 46 45 46 45 46 45 46 45 46 45 44 52 54 INDEX INDEX If you find inaccurate or confusing information in this manual, or just have a suggestion for improvement, please let us know. Mail or FAX this form to us at: E. D. ETNYRE & CO. 1333 S. Daysville Rd. Oregon, Illinois 61061 • Fax: 800-521-1107 • www.etnyre.com Attn: Service Manager Recommended changes from: ______________________________________ Address ____________________________________________ City, State, Zip ____________________________________________ Phone ____________________________________________ Date Sent ____________________________________________ Manual Number (upper right corner of front cover) __________________________________________________________ Manual Title _____________________________________________________________________ Explain the problem in the space below. Page Number Reference Number Paragraph Number Figure Number Problem (please be specific) K-525-01 55 GENERAL Something Wrong with this manual? Return to Trailer Index R WEBB Torque Specifications HUBS (for Pilot Mounted Disc-Wheels) 8 - 10 Stud Hubs Applies to M22 X 1.5 studs/two piece flange nut. 1 10 5 3 1 8 2 7 5 6 6 3 7 NOTE: All threads are right hand metric. 8 2 4 4 9 8 Stud Hubs 10 Stud Hubs 1. Tighten Flange Nuts to 50 ft. lb. using sequence shown. 2. Check Disc-Wheel for proper positioning on pads and proper seating against flange. 3. Tighten Flange Nuts to recommended torque of 450-500 ft-lbs using sequence shown. Recommended Torque Dry: 450 - 500 ft. lbs. DANGER Read and Understand the installation, service and safety instructions manual before installing or servicing the hub. Failure to do so may result in personal injury or death, and may result in a compromise of your vehicle’s safety through loss or failure of a wheel or compromise the braking system. Use a torque wrench to assure proper torque, failure to do so will compromise your products service, life and safety. Under torque and over torque can cause thread and/or nut damage, and may result in the loss of a wheel. Recheck torque after the first 50 to 100 miles of service. Parts may seat naturally, causing the torque to drop. Proper torque is essential for the service, life and safety of this product.
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