Welcome to Tepso Plàstics Mex
Transcription
Welcome to Tepso Plàstics Mex
Welcome to Tepso Plàstics Mex SUPPLIER OF SOLUTIONS IN PLASTIC INJECTION MOLDING Tepso Plàstics USA Detroit MI (Commercial Sales) Tepso Plàstics USA Houston Tx (Commercial Sales) Tepso Plàstics Mex Apodaca N.L (Manufacturing Plant and Engineering Center) Tepso Plàstics Mex Guanajuato first quarter 2014 (Manufacturing) Tepso Plàstics Spain (Engineering Center) EXECUTIVE SUMMARY Tepso Plástics Mex, S.A. de C.V. Offers plastics injection solutions and assembly components to the automotive and appliance segments giving them comprehensive services adapted to theirs needs. Nowadays Tepso Plástics Mex, S.A. de C.V. keeps the national automotive segment domain as a “Tear Two” on the national supply chain. Tepso Plastics Mex, S.A. de C.V. holds a large competitive advantage due to following factors between others: • Higher orientation of manufacturing processes and their efficiency effectiveness. • Better repeatability technologies of injection machinery. • Higher approach to maintenance and care respect injection machinery and tooling. • Bigger Working Culture focused DOL philosophy (Discipline, Order and Cleanliness). • Bigger Culture focused to clients support and service. Background 1) 1993 Barcelona, Spain Automotive and appliance production plastic parts 2) 2005 Tepso Plàstics Méx, Apodaca N.L. Production automotive plastic parts and assemblies 3) 2009 Tepso Plàstics LLC, sales Detroit office 4) 2013 Tepso Plàstics LLC, sales Houston office 5) 2014 Tepso Plàstics Méx, Romita, Gto. (Fase I) Production automotive plastic parts and assemblies 6) 2015 Tepso Plàstics Méx, Romita, Gto. (Fase II) Production automotive plastic parts and assemblies 7) 2018 Tepso Plàstics Méx, Romita, Gto. (Fase III) Production automotive plastic parts and assemblies Background Tepso Plástics Mex S.A. de C.V. produces plastic parts by injection molding and Heat Stake Process Due to the high growth rate the quantity of injection machines has been increasing year by year. Projected to 2015 Tepso Values Flexibility, Productivity. Construction of the Future Leadership. Innovation and Creativity Commitment with People. Team Work Service. Customer Orientation Tepso Vision & Mission Vision: To offer to the best attitude on watch to our clients according to its requirements in each project, destining our products to companies leaders in the automotive, home electrical and electronic market. Mission: To exceed the expectations of our clients. Based on the honesty and integrity of each one of the Team members (internal and external), thus on the respect and dedication offered to each one of the projects to achieve the success of our clients and therefore ours. Tepso Facilities Carretera a Huinalá Km 1.5 Col El Milagro Apodaca N.L México Carretera a Tejamanil km 2 CP 36213 Romita, Gto., México Romita Facility León Gto. Romita Autopista 45 Highway 45 Cities CIUDADES Kilometers KILOMETROS LEON - QUERETARO 1 70 To Queretaro andy Para Querétaro Mexico City Cd de México Main Tepso Customers Apodaca NL Romita Gto Customers Projects Tepso Apodaca GM • GMT-001 • GMT-166 • GMT-166 MCE • GMT-168 • GMT-172 • GMT-177 • GMT-257 • GMT-300 • GMT-311 • GMT-355 • GMT-805 • GMT-900 • GMX-355 • GMX-511 • GMX-521 • K2XX • G1SC • D2LC • D2JC • GMX351 Chrysler • Eagle. • Raptor • JC-49 • JSC-27 • JSC-41 • JSD-41 • DM • Fiat 500-BEV • Fiat 500-Eco Air • MP VW • VW-324 • VW-361 • R-Line Honda • Civic 2012 • 2XP 2014 • TG7A 1015 • 2XP BRKTS 2015 Ford • P-415 • P-473 • CD4 MKZ • C1 • CD4 • CD-334 • CD-37 • B299 • P552 • CD4.1 • CD4.2 Mercedes Benz • W-134 Nissan • X11C • X11M • L32H • TR2K2 • P42 Murano • P42J infinity • 61JP Toyota • 051-A • 440A • 580L • 642L • 394W • T2A • 480A Tundra • 881 A Camry • 989A Tacoma • 760A Lexus BMW • BMW- E70 POLARIS • Polaris Customers Projects Tepso Romita Mazda Honda J36W Mazda 3 J03W Mazda 2 J03G Toyota Honda Fit Honda S-CUV CVR 2012 RDX 2WF 2XP Civic DAR GM GMT255 GMT300 Gama SUV K2XX C1UL E2SC D2LC - IP AUDI Audi Q5 POLARIS VW Polaris VW Golf A7 2014 VW411 Passat JETTA A6 NISSAN L42N X12F CHRYSLER 2015 MP FORD MKS D544 B299 Potential Customers Tepso Supplier Base Componets Layout - Tepso Plàstics Mèx Apodaca Total area: 41,993 sqf Manufacturing area: 22,500 sqf Available area: 11,200 sqf Raw Material Warehousing area: 7, 470 sqf tttttt Tools Second line Main Entrance First line Tool Shop tttttt Layout - Tepso Plàstics Méx Layout - Tepso Plàstics Méx Assembly and GP-12 area: 2,700 sqf Layout - Tepso Plàstics Méx Available area: 12,600 sqf Injection Machines Tepso Apodaca We currently have 30 injection machines with tonnages from 50 to 1000 with two 10 ton capacity traveler crane All machines include robot operation Presione para ver video Machines Specifications Tepso Apodaca PRESS No. PRESS TYPE TYPE YEAR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 24 25 28 29 30 31 33 34 35 ARBURG 630S 2500/1300 ARBURG 570C 2200/800 ARBURG 570C 2200/800 ARBURG 470C 1600/800 ARBURG 320C 500/250 FISER VBDRH 170/280 VERT FISER VMB 185/300 VERT FISER VCCR 50/70 ARBURG 720S 3200/2100 BATTENFELD-TM 4500/2800 BATTENFELD-TM 4500/2800 FISER SF3 2500/1000 BATTENFELD-TM 6500/4500 BATTENFELD-TM 6500/4500 BATTENFELD-TM 6500/4500 KRAUSS MAFFEI KM-1000/8100 MX KRAUSS MAFFEI KM-1000/8100 MX KRAUSS MAFFEI KM-250/1400 CX KRAUSS MAFFEI KM-160/750 CX ARBURG 920S 5000/3200 ARBURG 920S 5000/3200 BATTENFELD-TM 1000/350 KRAUSS MAFFEI KM-160/750 CX KRAUSS MAFFEI KM-350/2000 CX BATTENFELD-HM 5500/4500 ARBURG 570GE 2000/800 ARBURG 470S 1100/400 ARBURG 470S 1100/400 BATTENFELD-HM 1100/350 KRAUSS MAFFEI KM-650/4300GX HORIZ HORIZ HORIZ HORIZ HORIZ VERT VERT VERT HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ HORIZ 2005 2005 2005 2005 2003 2003 2003 2005 2003 2006 2006 2005 2006 2006 2006 2007 2010 2010 2010 2011 2011 2003 2010 2011 2000 2011 2012 2014 2015 2015 MOULD MOULD METRIC HEIGHT MIN HEIGHT MAX. Tons. inches inches 250 15,75 27,56 220 11,81 19,69 220 11,81 19,69 160 9,84 17,72 50 7,87 13,78 170 7,87 21,65 185 11,81 23,62 50 2,76 11,02 320 11,81 31,50 450 11,81 30,31 450 11,81 30,31 250 11,81 27,56 650 17,72 38,39 650 17,72 38,39 650 17,72 40,51 1000 19,69 47,24 1000 19,69 47,24 250 12,97 25,55 160 11,79 19,65 550 15,75 41,34 550 15,75 41,34 100 7,87 17,72 160 11,79 19,65 350 14,96 27,56 550 17,72 31,50 200 11,81 19,69 110 9,84 17,72 110 9,84 17,72 110 10,83 18,70 650 17,72 39,37 OPENING STROKE MAX. MOULD WEIGHT inches 23,62 25,59 25,59 25,59 7,87 17,72 11,02 7,87 27,56 29,92 29,92 20,47 39,76 39,76 39,76 74,80 74,80 32,23 25,55 35,37 35,37 14,96 25,55 36,22 49,21 25,59 19,69 19,69 19,69 57,09 lb 7700 5500 5500 4400 1100 1760 1760 275 11220 8800 8800 6600 19800 19800 19800 44660 44660 7546 4180 25300 25300 1540 4180 10516 17600 5500 2640 2640 2200 30800 MAX. CLEARENCE BETWEEN TIE DAYLIGHT BARS (HxV) inches 51,18 37,40 37,40 35,43 21,65 39,37 34,65 18,90 55,12 60,24 60,24 48,03 78,15 78,15 79,13 94,49 94,49 45,28 37,40 76,77 76,77 32,68 37,40 51,18 66,93 37,40 29,53 29,53 30,51 74,80 inches 24,80 22,44 22,44 18,50 12,60 20,47 19,69 inches 24,80 22,44 22,44 18,50 12,60 17,72 19,69 28,35 31,50 31,50 20,47 39,37 39,37 39,37 55,12 55,12 24,76 20,44 36,16 36,16 16,54 22,40 31,50 35,43 22,44 18,50 18,50 18,50 47,24 28,35 31,50 31,50 20,47 39,37 39,37 39,37 45,28 45,28 24,76 20,44 36,16 36,16 16,54 20,44 27,95 35,43 22,44 18,50 18,50 16,54 40,16 PLATTEN DIMS. (HxV) inches 35,43 31,30 31,30 28,66 17,56 28,74 28,35 14,17 40,94 44,09 44,09 30,71 55,12 55,12 55,12 77,17 77,17 39,10 32,23 50,30 50,30 25,20 34,19 45,28 50,39 31,30 25,08 25,08 26,77 65,35 inches 35,43 31,30 31,30 28,66 17,56 26,38 28,35 8,66 40,94 44,09 44,09 30,71 55,12 55,12 55,12 67,32 67,32 41,27 33,21 50,30 50,30 25,20 33,21 43,11 50,39 31,30 25,08 25,08 26,10 60,24 SHOT SIZE LOC RING SIZE Thread Size oz 21,4117 17,9901 17,9901 15,3092 4,65625 9,87689 9,1714 2,46922 45,3632 53,1941 53,1941 21,1648 77,4278 77,4278 77,4278 175,033 145,931 21,7644 10,1944 51,8184 51,8184 5,39702 12,593 34,5691 77,4278 12,6636 6,49053 6,49053 5,39702 108,081 inches 6,30 4,92 4,92 4,92 4,92 4,92 3,94 3,94 6,30 7,87 7,87 6,30 9,84 9,84 9,84 9,84 9,84 6,30 6,29 7,86 7,86 4,92 6,29 6,30 7,87 4,92 4,92 4,92 4,92 9,84 incehes 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.79 0.79 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 Layout - Tepso Plàstics Mèx Romita Total area: 236, 278 sqf Phase I: 58,863 sqf (5,450 m2) Phase II: 119, 479 sqf (11,100 m2) Phase III : 209,986 sqf (19,500 mt2) Phase III Phase II Phase II Phase I Main Entrance Tepso Romita Injection area. Tepso Romita GP-12 & Assembly Area 1 Area 2 Tepso Romita Available area. Injection Machines Tepso Romita We currently have 23 injection machines with tonnages from 80 to 1300 with two 10 ton capacity traveler crane. All machines include robot operation. Machines Specifications Tepso Romita Projected to 2015 Human Factor Because at Tepso care People, several strategies have been developed to empower our operators in looking for excelence: • Productivity Bonus • Employee of the Month • Operator Certifications • Skill Matrix • ILUO System I = Standard working method L = Ensures Quality U = Ensures Quantity O = May teach Internal Tool Shop Horizontal Lathes Turret milling machine Welder WeldPro ultraprecision TIG Welders Surface grinder Ulltrasonic cleaner molds Metal cutting band saw Lathes Traveler crane exclusive for the tool shop Work Philosophy DOL is a fundamental key of our manufacturing system and it is reflected in our culture of working (Disciplina, Orden, Limpieza) Quality is the essential Key for success, so we know that by using the continuous flow of finished goods, we ensure the standards and specs from the main source to ours Customers. Assemblies At Tepso we have assembly of components by Heat Stake and experience in Hot Stamp, Heat Transfer, Pad Print and Ultrasonic Back Panel Assy GMT-166 / 168 Assemblies At Tepso we have assembly of components by Ultrasonic welding and Pad Print. PLATE ASSY-PLG HOLE J36W EUROPA Assemblies At Tepso we have assembly of components by Ultrasonic welding LID ASSY GLOVE (J03W) Assemblies At Tepso we have assembly of components by Ultrasonic welding DUST COVER LHD Assemblies At Tepso we have assembly of components by Ultrasonic welding Shifters Internal parts “Core”. Tepso Injected in vertical machine Over molding Tepso GMT-311 Finished Goods Tepso components Interior Trims GMT-166/168 Interior Trims Interior Trims Program: B299 Ford Fiesta 2012 Interior Trims Program: Honda Fit 2014 Interior Tirms Program: CD4 Ford Fussion 2012 Interior Trims Program: Honda S-CUV 2014 Interior Trims Program: POLARIS Interior Safety Parts VW324. New Beetle 2012 Interior Substrates Others: J-300 • Honda Civic Chevrolet Cruze • Honda Pilot • Toyota 051ª Camry • Murano P42M DAR • JCS-41 /JSD-41 • Chrysler Sebring, Dodge Avenger Dashboard Component Control GMT-172 / 177 Others: • VW361 Jetta EQUINOX GMC Terrain • K2XX • E-70 BMW • P-473 Ford F-250/350 Powertrain Components Chysler Eagle: Ram 1500-2500 V8 HEMI Tepso Parts Powertrain Components L-32H P-415 P-415 Chrysler Raptor Powertrain Components Program: CD4 Ford Fussion 2012 Powertrain Components Program: C1 Ford Focus 2012 Powertrain Components Program: TR2K2 Nissan Altima & Teana 2012 Powertrain Componets Program: K2XX. Silverado, Sierra, Tahoe, Yukón, Suburban, Escalade 2014 Exterior Trims Proven experience in molded parts for painting. Inspection booth GMT-311 Exterior Trims AVEO GMT-255 Captiva Sports GMT-311 Exterior Trims Program: GMT-300 Sonic 2013 Exterior Trims Program: Gama Suv Cover Trax 2013 Exterior Trims Program: J36W Mazda 3, 2014 Exterior Trims Program: J03W Mazda 2, 2014 Sustrates Program: P42 Murano 2014 Metrology Tepso Apodaca CMM Machine Brown & Sharpe Capacity X 27.559055”, Y 27.559055” , Z 25.590551”. Software PC DMIS 3.7 Metrology Tepso Romita CMM Global performance Silver Edition Capacity: X 47.244”, Y 51.18”x 39.3” Lab Equipment Tepso owns reliable and modern equipment to perform the best measurements in quality control and traceability. Flammability test -Ash Test Impact test Universal (Gardner) machine Gloss meter Spectrophotometer Melt Flow Index Moistening Analyzer Light Chamber Hue Test Metrology Special Checking Fixture Area Quality Certifications Tepso Apodaca is a company certified: ISO/TS 16949:2009 Tepso is a company certified: - Clean Industry Tepso Romita has a: -ISO/TS 16494:2009 – Letter of Conformance. Tepso Plastics Mex is in the process of Environmental Management System ISO 14001 certification. Engineering supplier supporting plastics injection molding We focus on good business decisions & proactive customer service. • • • • • • • Manage Cost Estimating and Customer RFQ’s Support Tooling Development: • Pre-grain, Grain, Appearance Approvals • PPAP Warrants • NAFTA Paperwork and Tool Shipments Manage APQP Activities Manage Engineering Changes – Quoting, Timing, Implementation, and Approval Support Launch Activities Management tool build support • Tool shop: Spain China Portugal Canada USA Contact Information Tepso Mex Tepso Plastics Mex. S.A. de C.V. Carretera a Huinalá Km 1.5 Col. El Milagro, Apodaca N.L. México, C.P. 66634 www.tepsoplastics.com.mx Commercial Contacts Tepso Méx: Engineering Manager: Pablo Castillo Phone Of: 52-81-1351-7500 ext 115, Cel +52-1-811-990-65-07 [email protected] Commercial Contacts Tepso USA: Commercial Engineering Business Rep USA : Antonio García Of. 832-631-6219, Fax 832-631-6001 Cel 248 880 4110, [email protected] Commercial Contacts Tepso Spain: Commercial Engineering: Pere Brustenga Cel. 0034609 360702 [email protected]
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