FTR1000-IS FOLDING TONNEAU RACK WITH

FOLDING
TONNEAU RACK
Package Contents
(2) Load Bars
(4) Load Bar End Caps
(4) ¼-20 x 9/16” Narrow Shoulder Hex Head Screw
(28) ¼ Flat Washers
(24) ¼ Split Lock Washers
(20) ¼-20 x ¾” long Button Head Screws
(4) ¼-20 x 1” long Button Head Screws
(10) ¼-20 Nylon Insert Lock Nuts
(4) Backing Plates
(4) Uprights
(4) Gussets
(4) Gusset Backing Plates
(1) Hex Key Wrench
1. Rack Rail Assembly
Orientate the ¼-20 nylon insert lock nut so the nylon end faces into the nut channel of the rack rail.
Slide all four nuts into the nut channel using this orientation.
Repeat for other rack rail.
ProRac Systems Inc.
1800 Freeway Blvd
Minneapolis, MN 55430-1708
Page 1 of 5
Toll Free: 1-800-217-7133
Phone: 763-546-5620
Fax: 763-546-0933
WWW.PRORAC.COM
2. Upright Installation
Position the nylon insert lock nuts inserted the step above so that they are placed 2.5” apart. Make sure that the nylon portion of nut is facing
inward toward the truck bed.
Orientate the uprights so that the top surfaces face into the truck bed and slide the uprights into the channel and position so that the lower holes
line up with the nylon insert lock nuts.
Assemble the upright to the channel with the ¼-20 x ¾” button head screw, lock washer and flat washer. Repeat for three remaining uprights.
3. Upright assembly
Assemble the upright as shown below by threading the ¼-20 x ¾” button head screws so the backing plates are held in place, allowing a gap
between the uprights and backing plates.
Repeat for gussets and gusset backing plates.
ProRac Systems Inc.
1800 Freeway Blvd
Minneapolis, MN 55430-1708
Page 2 of 5
Toll Free: 1-800-217-7133
Phone: 763-546-5620
Fax: 763-546-0933
WWW.PRORAC.COM
4. Upright Positioning
Position the upright so that one pair is lined up in the forward part of the truck bed and one pair is lined up in the rear portion of the truck bed.
For best results, use a tape measure for accurate alignment.
5. Rack assembly 1
6. Rack Assembly 2
Continue to slide the load bar through the upright assembly until the
load bar is at the opposite upright assembly.
Orientate the crossbar so the flat side is facing down.
Start with the crossbar closest to the cab. Lift the backing plates up
by pressing upwards on the ¾” button head screws.
Slide the crossbar so the backing plates slide into the lower channel
of the crossbar.
ProRac Systems Inc.
1800 Freeway Blvd
Minneapolis, MN 55430-1708
Page 3 of 5
Toll Free: 1-800-217-7133
Phone: 763-546-5620
Fax: 763-546-0933
WWW.PRORAC.COM
7.Rack assembly 3
8. Rack assembly 4
Move the crossbars and uprights to the desired position on the truck
bed.
Using the hex key wrench, tighten the lower ¾” button head screws on
the upright.
Center the crossbar between the uprights as needed.
Unbolt the lower gusset mounting hardware and move the gusset
aside.
Lift the backing plates up by pressing upwards on the ¾” button head
screws.
Slide the crossbar so the backing plates slide into the lower channel
of the crossbar.
Using the hex key wrench, tighten the upper ¾” button head screws of
the upright to secure the crossbar.
Using the hex key wrench and 7/16” wrench and tighten lower gusset
1” button bolt head screw and nut.
9. Crossbar End cap assembly
10. Installing End Caps
Screw the ¼-20 x 9/16” narrow shoulder screw partially into the end
cap as shown.
Slide the end cap into the end of the crossbar.
Repeat for remaining end caps.
Tighten the ¼-20 x 9/16” narrow shoulder screw so that it goes through
hole located on the end of the crossbar.
DO NOT OVER TIGHTEN SCREW.
Repeat for other end of crossbar.
ProRac Systems Inc.
1800 Freeway Blvd
Minneapolis, MN 55430-1708
Page 4 of 5
Toll Free: 1-800-217-7133
Phone: 763-546-5620
Fax: 763-546-0933
WWW.PRORAC.COM
PRO RAC GUIDELINES
Please review the instructions and warranty carefully. Assembly and installation are the purchaser’s responsibility and beyond ProRac’s control.
Therefore, ProRac exclusively limits its warranty to the repair or replacement of a defective ProRac product for up to three years from retail
purchase. Warranty excludes damage to your vehicle, cargo, or any person or property during assembly, installation, and use.
♦
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♦
♦
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Do not carry more than 500 pounds of combined cargo and accessories on ProRac load bars. ProRac load bars and rails do not increase
the bed rail strength. ProRac cannot warranty loads that exceed this limit.
Do not use ProRac load bars and accessories for purposes other than those for which they were designed. Do not exceed their carrying
capacity. Failure to follow these guidelines or the product instructions will void the warranty.
Make sure all knobs, bolts, screws, straps, and locks are firmly attached, tightened, and locked before every trip. All fasteners must be
periodically inspected for signs of wear, corrosion, and fatigue. Check your load at stops during long trips to ensure continued fastening
security.
Check all local and state laws governing projection of objects beyond the width and length of vehicle. Be aware of the width and height of your
cargo since low-clearance branches, bridges, and parking garages can affect the load. Never drive with any lock, knob, or rack in an open or
unlocked position. All long loads such as, but not limited to, sailboards, surfboards, kayaks, canoes, and lumber must be tied down front and
rear to the bumpers or tow hooks of the vehicle.
Remove your rack and accessories when they are not in use and before entering automatic car washes.
All locks must be turned and moved periodically to ensure smooth operation. Use graphite or similar dry lubricant. Locks are designed to deter
vandalism and theft. Remove valuable gear if your vehicle is unattended. Replacement keys are available only through your ProRac dealer.
All cargo will affect the vehicle’s driving behavior. For your safety, adapt your speed to the conditions of the road and load being carried. Obey
all posted speed limits and traffic cautions.
Due to their wind resistance, do not carry disks or wheels with covers on the ProRac bike carrier.
Consult your ProRac dealer if you have questions regarding the operation and limits of ProRac products. Review all instructions and warranty
information carefully.
FTR1000- IS
Revised 6-17-13
© 2013 ProRac Systems, Inc.
ProRac Systems Inc.
1800 Freeway Blvd
Minneapolis, MN 55430-1708
Page 5 of 5
Toll Free: 1-800-217-7133
Phone: 763-546-5620
Fax: 763-546-0933
WWW.PRORAC.COM
FOLDING TONNEAU RACK
STABILIZER KIT
Package Contents
(4) Stabilizer Brackets
(4) Stake Pocket Plates
(4) Threaded Clips
(4) 5/16-18 X 2 1/4 Button Head Screws
(4) 1/4 Split Lock Washers
(4 1/4-20 x 3/4” long Button Head Screws
(4) 1/4-20 X 1” long Button Head Screws
(4 1/4 Nylon Insert Lock Nuts
(4) 1/4 Flat Washer
1. Threaded Clip Assembly
ProRac Systems Inc.
1800 Freeway Blvd
Minneapolis, MN 55430-1708
Page 1 of 3
Toll Free: 1-800-217-7133
Phone: 763-546-5620
Fax: 763-546-0933
WWW.PRORAC.COM
2. Bracket, Bolt, and Plate Assembly
Assemble as shown below using the 5/16 Button Head Screw. Make certain the threaded barrel on clip is
facing downward.
3. Insert Assembly into Stake Pocket Hole
Insert the assembly in to the stake pocket hole by positioning the plate with threaded clip into the stake pocket hole.
ProRac Systems Inc.
1800 Freeway Blvd
Minneapolis, MN 55430-1708
Page 2 of 3
Toll Free: 1-800-217-7133
Phone: 763-546-5620
Fax: 763-546-0933
WWW.PRORAC.COM
4. Bracket Positioning
Position the Stabilizer Bracket as shown below. Utilizing the 1/4-20 X3/4” button head screw as the horizontal
fastener. 1/4-20 X 1” button head screws are supplied as well if you choose to mount on the upright itself.
5. Tighten all Hardware
Tighten all hardware.
PRO RAC GUIDELINES
Please review the instructions and warranty carefully. Assembly and installation are the purchaser’s responsibility and beyond ProRac’s control.
Therefore, ProRac exclusively limits its warranty to the repair or replacement of a defective ProRac product for up to three years from retail
purchase. Warranty excludes damage to your vehicle, cargo, or any person or property during assembly, installation, and use.
♦
♦
♦
♦
♦
♦
♦
♦
♦
Do not carry more than 500 pounds of combined cargo and accessories on ProRac load bars. ProRac load bars and rails do not increase
the bed rail strength. ProRac cannot warranty loads that exceed this limit.
Do not use ProRac load bars and accessories for purposes other than those for which they were designed. Do not exceed their carrying
capacity. Failure to follow these guidelines or the product instructions will void the warranty.
Make sure all knobs, bolts, screws, straps, and locks are firmly attached, tightened, and locked before every trip. All fasteners must be
periodically inspected for signs of wear, corrosion, and fatigue. Check your load at stops during long trips to ensure continued fastening
security.
Check all local and state laws governing projection of objects beyond the width and length of vehicle. Be aware of the width and height of your
cargo since low-clearance branches, bridges, and parking garages can affect the load. Never drive with any lock, knob, or rack in an open or
unlocked position. All long loads such as, but not limited to, sailboards, surfboards, kayaks, canoes, and lumber must be tied down front and
rear to the bumpers or tow hooks of the vehicle.
Remove your rack and accessories when they are not in use and before entering automatic car washes.
All locks must be turned and moved periodically to ensure smooth operation. Use graphite or similar dry lubricant. Locks are designed to deter
vandalism and theft. Remove valuable gear if your vehicle is unattended. Replacement keys are available only through your ProRac dealer.
All cargo will affect the vehicle’s driving behavior. For your safety, adapt your speed to the conditions of the road and load being carried. Obey
all posted speed limits and traffic cautions.
Due to their wind resistance, do not carry disks or wheels with covers on the ProRac bike carrier.
Consult your ProRac dealer if you have questions regarding the operation and limits of ProRac products. Review all instructions and warranty
information carefully.
FTR040- IS
Revised 7-1-15
© 2015 ProRac Systems, Inc.
ProRac Systems Inc.
1800 Freeway Blvd
Minneapolis, MN 55430-1708
Page 3 of 3
Toll Free: 1-800-217-7133
Phone: 763-546-5620
Fax: 763-546-0933
WWW.PRORAC.COM