kargo

KARGO
CYLINDRICAL GRINDING
HEAVY SHAFTS
EASILY GROUND
Up to six tons and several yards long – grinding shafts of this size is
a challenge that is tirelessly mastered by the grinding machines of
the Kargo series. A powerful clamping fixture, hydrostatic guides and
hydrostatically mounted grinding spindles guarantee the greatest
possible precision.
2
ZEMA • KARGO
USE
ADVANTAGES
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Designed for heavy and long workpieces
Rugged machine bed with full-protection hood
CNC control system with user-friendly interface
In-process and/or post-process measurement
Recording of error messages
Display of the maintenance intervals
Compliance with all safety regulations
APPLICATION EXAMPLES
Motor shaft
550 mm dia. x 2,000 mm – 3,000 kg
Motor shaft
250 mm dia. x 2,400 mm – 900 kg
KARGO • ZEMA
3
EQUIPMENT
MACHINE BED
• Gray cast iron design
• High torsion rigidity and excellent damping behavior
• Proven quality
F
F
A
HYDROSTATIC GUIDE
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Used in the X and Z-axis, designed as compound slide support
Uniform, jolt-free movement (no stick-slip effect)
Drive via servomotors with absolute encoders
High-precision positioning for precise grinding results
B
F
A - Moving slide
B - Fixed guide
F - Pressure applied
DRESSING UNIT
• Single-grain diamond or dressing fleece (standard)
• Rotating dressing spindles
- Diamond profile grinding wheel or
- Diamond shape roller
CONTROL SYSTEM: SIEMENS OR FANUC
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4
Siemens (standard) or Fanuc (option)
NUMERIKA software developed especially for the requirements of external cylindrical grinding
Simple programming, setup and operation of the machine
ISO programming
Swiveling control panel for easier, more comfortable working conditions
ZEMA • KARGO
F
F
HYDROSTATIC BEARINGS
• Used in radial and axial bearings of wheelheads and workheads
• Perfect rotational movement and constant centering of shaft
• Vibration-damping
F
F
A
F
B
F
A - Housing
B - Shaft
F - Pressure applied
F
COMPONENTS
WHEELHEAD
WORKHEAD
TAILSTOCK
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• Fixed tip
• Following tip (optional)
• Speed programmable in a range up to
150 rpm
• Offset protection through additional
locking of workhead
• Fixed tip
• Following tip (optional)
• Automatic monitoring of tailstock
pressure
• Electromechanical actuation
• Manual taper adjustment
• Offset protection through additional
locking of tailstock
Hydrostatically mounted spindle
Peripheral speed 45 m/s
Wheelhead versions: 0 / 20 / 30
Automatic dressing compensation
Automatic balancing device
(optional)
OPTIONS
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Electronic longitudinal positioning
Steadies
Structure-borne sound sensor
Grinding spindle with dynamic balancing system
In-process or post-process measurement system
Dressing unit with diamond profile rollers or diamond shape rollers
Swiveling control panel
Exhaust-air purification systems from LTA
Coolant systems
KARGO • ZEMA
5
TECHNICAL DATA
PLATFORM
KARGO 10
KARGO 30
KARGO 60
OD1 F/G/H
AVAILABLE WHEELHEAD VERSIONS
GRINDING LENGTH
2.000/ 2.500/ 3.000/ 3.500/ (4.000) mm
CLAMPING LENGTH
2.100/ 2.600/ 3.100/ 3.600/ (4.100) mm
CENTER HEIGHT
360 mm
360 (430) mm
430 (510) mm
WORKPIECE WEIGHT
1.000 kg
3.000 kg
6.000 kg
MAXIMUM CLAMPING WEIGHT
STEADY SUPPORTED
1.500 kg
4.000 kg
8.000 kg
PERIPHERAL DIAMETER
700 mm
700 (850) mm
850 (1.000) mm
760 (915) (1067) x 304,8 mm
GRINDING WHEEL DIAMETER
18 (22) kW
22 (30) kW
30 kW
GRINDING WHEEL WIDTH
100 (150) mm
100 (150) mm
100 (150) mm
WORKPIECE SPINDLE:
PROGRAMMABLE SPEED
150 U/min
110 U/min
90 U/min
WORKPIECE SPINDLE:
INTERNAL MORSE TAPER
ASA 1:4
ASA 1:4
ASA 1:4
TAILSTOCK SLEEVE:
INTERNAL MORSE TAPER
Morse6/ ASA 1:4
ASA 1:4
ASA 1:4
TAILSTOCK SLEEVE: STROKE LENGTH
60 mm
150 mm
150 mm
TAILSTOCK SLEEVE:
CORRECTION OF TAPER
± 2 mm
± 2 mm
± 2 mm
57 (61) kW
70 (85) kW
85 (95) kW
Siemens 840D-sl
Siemens 840D-sl
Siemens 840D-sl
OUTPUT OF GRINDING WHEEL MOTOR
INSTALLED TOTAL OUTPUT
CNC CONTROL SYSTEM
W X D X H (WITHOUT PERIPHERALS)
TOTAL WEIGHT OF MACHINE
WHEELHEAD VERSIONS
W = 5.150/ 5.650/ 6.150/ 6.650/ (7.150) mm D = 4.038 H = 2.357 mm
15.000/ 17.000/ 19.000/ 21.000/ (23.000) kg
17.000/ 20.000/ 23.000/ 26.000/ (29.000) kg
25.000/ 28.000/ 30.000/ 33.000/ (36.000) kg
AXIS ARRANGEMENT
OD1
F
G
H
F/G/H
0°
20°
30°
Grinding spindle hydrostatically mounted
6
ZEMA • KARGO
z
z
z
x
x
x
EUROPE
Erwin Junker
Maschinenfabrik GmbH
Junkerstraße 2
77787 Nordrach
Germany
Erwin Junker
Grinding Technology a.s.
Plant Holice
Pardubická 332
534 13 Holice
Czech Republic
Erwin Junker
Grinding Technology a.s.
Russia Branch Office
Prospekt Tolbukhina 17/65
150000 Yaroslavl
Russian Federation
[email protected]
+49 (0)7838 84-0
www.junker.de
[email protected]
+420 466 003-111
www.junker.cz
[email protected]
+7 (4852) 20 61 21
www.junker-russia.ru
[email protected]
+49 (0)7838 84-245
www.lta.de
Erwin Junker
Máquinas Ltda.
Centro Administrativo Rio Negro
Edifício Jaçari - Bloco A
13° andar cj. 132/133
Alameda Rio Negro 585
CEP 06454-000
Alphaville – Barueri, São Paulo
Brazil
Erwin Junker
Machinery, Inc.
2541 Technology Drive, #410
Elgin, IL 60124
USA
Erwin Junker
de Mexico, S. de R.L. de C.V.
Blvd. Bernardo Quintana #7001
Torre 2, #1203
Centro Sur Querétaro
Qro., C.P. 76079
Mexico
LTA Lufttechnik GmbH
Junkerstraße 2
77787 Nordrach
Germany
AMERICA
ZEMA Zselics Ltda.
Estrada do Capivari 741
Cep 09835-450
S.B. do Campo, São Paulo
Brazil
[email protected]
+55 11 4397 6000
www.zema.com.br
[email protected]
+1 847 488 0406
www.junker-usa.com
[email protected]
+55 11 4153 9645
www.junker-group.com.br
ASIA
Erwin Junker
Maschinenfabrik GmbH
Shanghai Representative Office
Unit 1003, Floor 10
Tower II Kerry Ever Bright City
Enterprise Center
No. 209 Gonghe Road
Shanghai 200070
P.R. China
[email protected]
+86 (0)21 6143 8528
www.junker.com.cn
Erwin Junker
Maschinenfabrik GmbH
India Branch Office
Office No. 104, City Square
29-2, K.M. Gandhi Path
Bhamburda, Shivaji Nagar
Pune 411 005
India
Erwin Junker
Makina Sanayi Ticaret LTD. ŞTİ.
Esentepe Mah.
Milangaz Cad. No:75
Monumento
Kartal/Istanbul
Turkey
[email protected]
+91 20 255 33 896
www.junker.in
[email protected]
+90 216 504 28 11
www.junker-turkey.com.tr
www.zema.com.br
EN 10/2015 - We reserve the right to make modifications in the interest of technological progress.
[email protected]
+52 442 199 5111
www.junker.com.mx