Newsletter 2013 Winter
Transcription
Newsletter 2013 Winter
A Quarterly Publication of the Perlite Institute IN THIS ISSUE Perlite and Repkin Biosystem, Inc., combine forces to transform the lives of high school students in Chicago. For more on this story, go to page 5. 2 3 3 4 5 ...... Board of Directors ...... Message from the President ...... Meet Perlite Institute’s New Treasurer ...... Message from the Executive Director ...... Perlite Helps to Transform the Lives of High School Students 6 ...... Nordisk Perlite Hoping to Heat Local Homes in Denmark 7 ...... Why Perlite Rocks 11 ...... The Perlite Papers 12 ...... Patents: Two Thumbs Up for Perlite 13 13 14 15 ...... Technical Q&As ...... In the News: Mergers and Acquisitions ...... Perlite Patents ...... News from the Perlite Institute – Redesigned Website Launched – Perlite Institute’s New Newsletter Editor – New Perlite Institute Member – Product Photos Needed 16 ...... Selected Upcoming Trade Shows and Meetings 17 ...... New Perlite Institute Brochures J A N UA RY 2013 DISTRIBUTED IN WINTER 2013 PERLITE INSTITUTE, INC. Perlite Today— WINTER 2013 PERLITE INSTITUTE, INC. PAGE 2 2013 Board of Directors for the Perlite Institute OFFICERS PRESIDENT TREASURER Linda Chirico Carolina Perlite Company, Inc. Keith Hoople Midwest Perlite, Inc. P.O. Box 158 Gold Hill, NC 28071 Phone: (704) 279-2325 Fax: (704) 279-8818 [email protected] 4280 West Parkway Blvd. Appleton, WI 54913 Phone: (920) 731-2671 Fax: (920) 731-2600 [email protected] VICE PRESIDENT PAST PRESIDENT / ADVISOR Matt Goecker EP Minerals LLC Kathryn Louis Sun Gro Horticulture Canada, Ltd. 9785 Gateway Drive Suite 1000 Reno, NV 89509 Phone: (775) 824-7658 [email protected] 15831 NE Eighth St., #100 Bellevue WA 98008 Phone: (425) 433-0170 Fax: (253) 484-2715 [email protected] DIRECTORS Sebastien Caspard Imerys Performance & Filtration Minerals 154 Rue de l'Universite Paris 75007 France Phone: (33) 633 50 82 17 [email protected] Mike Hess Idaho Minerals LLC P.O. Box 162 Malad City ID 83252 Phone: (208) 766-4777 or (800) 767- 4701 Fax: (208) 766-4776 [email protected] René van der Mark Pull Rhenen b.v. Postbus 15 Utrechtsestraatweg 222 Rhenen 3911 TX, Netherlands Phone: (31) 318-471001 Fax: (31) 318-472088 [email protected] Matthew Malaghan Australian Perlite Pty Limited 18-22 McPherson St. Banksmeadow Sydney NSW 2019 Australia Phone: 61 2 9316 0054 Fax: 61 2 9316 0050 [email protected] Jerry Mishler Supreme Perlite 4600 N. Suttle Road Portland, OR 97217 Phone: (503) 286-4333 Fax: (503) 286-1068 [email protected] Rick Willis Silbrico Corporation 6300 River Road Hodgkins IL 60525-4257 Phone: (708) 354-3350 Fax: (708) 354-6698 [email protected] Perlite Today— WINTER 2013 PERLITE INSTITUTE, INC. PAGE 3 Message from the President by Linda Chirico Thanks Go to Past President and Hardworking Board and Committee Members Greetings, fellow Perlite Institute members! I would like to wish everyone a happy and prosperous 2013. Many thanks go to Kathryn Louis, our past president, for her outstanding leadership during the past two years. Our hardworking Board of Directors and committee members have done a great job in strategic planning, meeting planning, revitalizing our brochures and moving the new Perlite Institute website to live status, and my thanks go out to them as well. Moving forward, there is work to be done, and I extend an invitation to all members to get involved in committee work according to your interests. Committee meetings are easy to participate in with conference calls and the worldwide web! Your Board of Directors will be meeting April 9 in Reno, Nev., home base of our Vice President Matt Goecker of EP Minerals. Perlite Institute members wishing to attend are always welcomed. already been hard at work planning our upcoming Annual Meeting scheduled for Sept. 29 through Oct. 2 in Sydney, Australia. Matthew Malaghan and Andrew Anderson of Australian Perlite have been leading this effort from Down Under, so please mark your calendars now and plan to attend. My thanks go to Keith Hoople of Mid-West Perlite for agreeing to serve as our treasurer for the next two years. Last but not least, we must focus our efforts on increasing Perlite Institute membership if the Perlite Institute is to remain a vital organization able to pursue its mission to promote perlite in its current and potential markets. This will be a challenge given the prevailing economic circumstances worldwide, but I believe that the Perlite Institute has a lot to offer and we are up to the task. Linda Chirico, Perlite Institute President Your Meetings and Membership Committee has Meet Perlite Institute’s New Treasurer Keith Hoople of Midwest Perlite Inc. was recently appointed treasurer of the Perlite Institute, a position he will hold for the next two years. Midwest Perlite has been a member of the Perlite Institute since the early 1980s, and Keith will be following in the footsteps of his father, Gene, who served as the institute’s treasurer in the past. being a part of the Institute.” As he steps into his role as treasurer, Keith is looking forward to establishing additional, closer relationships with other Perlite Institute members while he also continues to gain more knowledge of perlite and its many benefits. Keith, who is also a commercial-rated pilot, has been president and sole owner of Midwest Perlite, which is located near Appleton, Wis., since 2005. A family-owned business since 1970, Midwest Perlite is a general expander and miller of perlite products for use in horticulture, construction and industry. It distributes a variety of perlite grades to customers throughout the midwestern United States and central Canada. Keith Hoople Keith, who started working for his father at Midwest in 1981 while still in high school, has attended meetings of the Perlite Institute since the late 1980s. “As a member who attends meetings, I have enjoyed meeting others in the industry and learned so much about our industry,” Keith says, “and this has only increased my excitement of Perlite Today— WINTER 2013 PERLITE INSTITUTE, INC. PAGE 4 Message from the Executive Director by Denise R. Calabrese Take Advantage of all the Perlite Institute Has to Offer You The Perlite Institute is working diligently to bring you news, information, materials and promotional tools you can use in your business. Are you taking full advantage of the many opportunities being provided to you? Let’s review just a few of those items. News Are you reading the Perlite Today cover to cover? Ken Wiener provides spectacular information that will help your business comply with regulations and be properly informed. His insights are always interesting, and you should be able to pull a minimum of one important piece of information from his articles. We are working to bring new and exciting information to you from various sources. An article in this particular issue about what Nordisk Perlite We are working to bring is doing with its surplus new and exciting heat is very interesting information to you and might be an idea for from various sources. you to explore in your community. Sharing information like this helps your fellow members, too, so send us information when you have something exciting going on at your business or in your community. Updates on happenings at Perlite Institute events are also shared in the newsletter, and you can read about all you missed if you were unable to attend the meeting. from the homepage of the website at www.perlite.org.) This information can be quite valuable to you if you are receiving questions from customers and are unsure how to answer them. You could also direct your customers to these pages so they can constantly be reminded of the many versatile uses of perlite! Finally, if you visit these pages, you can comment on any of the inquiries received if you have knowledge of a specific use of perlite and want to share more information with the person making the inquiry. There are so many uses of social media, and it helps to get the word out about perlite. I strongly encourage you to get involved with social media … that is how the next generation is communicating, and you don’t want to be left behind! Materials We have a phenomenal Communications Committee within the Perlite Institute. This committee spends hours discussing the product and plant guides (available on the website) and updating the information being provided. You can either direct your customers to that page of the website, or you can print the guides and distribute them to your customers as a promotional tool. The new guides are well-designed, informational and up-to-date. I strongly encourage you to take a look at this information that is available to you as a member of the Perlite Institute. Information The Perlite Institute has contracted with Chuck Vogelsang to provide technical advice to those who make inquiries to the Perlite Institute. Chuck does a fabulous job of answering those questions. Where can you find them? Just go to Facebook at www.facebook.com and “like” the Perlite Institute, or go to LinkedIn at www.linkedin.com and search for the Perlite Institute group. (You can also access the Perlite Institute’s social media pages directly Promotional Tools Every single member has Have you worked on your the opportunity to promote webpage for the Perlite your business directly to Institute website? The new visitors to our website at website provides every www.perlite.org. single member the opportunity to promote your business directly to visitors to our website at www.perlite.org. It is like having another website Continued on page 12 Perlite Today— WINTER 2013 PAGE 5 PERLITE INSTITUTE, INC. Perlite Helps to Transform the Lives of Chicago Students by Amy Bobb When Michael Repkin wants the best method for growing produce, he looks up. To the rooftops of Chicago, that is. As president of Repkin Biosystems, Inc., he has made a career out of installing gardens on rooftops and on walls. School, a magnet school on the north side of the city) is generally safe and clean, Repkin says, but structurally it created a challenge for the student gardeners. “A lot of the soil in Chicago is clay, and we literally broke pick axes trying to turn up the ground,” he explains. “By adding perlite, we could instantly see the impact it had. Students can now dig the soil with their hands, and they love to scoop up a potato or pull out a foot-long carrot using just their bare hands.” “The open space available in urban areas is on roofs,” Repkin says. “Think about Students at Northside Prep High School in it. City buildings have little Chicago learn firsthand how perlite improves the space out front or in the productivity in the soil to increase the bounty of alleyways, but where there their garden. Food grown at their school garden is space is where no one is used to feed their families and the community. While perlite is put to use thinks to go — on the transforming the gardens at rooftops. There are these inner-city schools, the work the students thousands and thousands of acres of space in our perform at the gardens is helping to transform their cities, and it is right over our heads.” lives. Not only are the teenagers growing potatoes, Since starting his company, Repkin has created 10 peas, collard greens and bok choy for feeding their to 15 gardens on rooftops that have met the families and the community itself (excess harvest structural and architectural requirements to is donated to a food pantry and soup kitchen), but support growing media, plants and gardeners. And, Continued on page 6 to what does he owe the success of his rooftop gardens (or any garden, for that matter) for growing good, healthy produce? Perlite, of course. “Perlite is a game-changer in urban agriculture,” Repkin explains. “Many people insist on buying organics for their soil, and this does provide improvement, but even organic soil still loses volume in about three years. Perlite, on the other hand, transforms the soil in an entirely different way. It breaks up the soil and gets air and water into it so that you can grow anything you want, and perlite will remain in the soil working for 100 to 200 years.” Improving Soil One of the ways that perlite has proven to be particularly beneficial is in the gardens created by Repkin and student volunteers at two high schools in Chicago. The soil where the gardens have been built (one on a donated quarter-acre lot near Marshall High School on the west side of Chicago and the other on two acres at Northside Prep High Repkin Biosystems, Inc., uses perlite supplied by Silbrico Corporation of Hodgkins, Ill. “I believe it’s important to have students experience perlite,” says Michael Repkin whose personal campaign is “to know perlite is to love perlite.” Perlite Today— WINTER 2013 PAGE 6 Perlite Helps to Transform Continued the students also learn to appreciate the value of hard work while gaining hands-on knowledge about science. “Most students tell me they’re bored with the subjects of chemistry, biology or physics in school,” Repkin says. “I tell them then they’ve never really done science. Once they come out and work in the gardens and see what they have created, they actually love gardening and the science behind it.” Many of his students have gone on to college — some to focus on science or environmental studies —with several coming back on breaks to help with the gardens and work alongside the next group of students. Transforming Lives The thrill and pride these students feel in being able to take home produce and feed their families cannot be underestimated, Repkin says, PERLITE INSTITUTE, INC. particularly for students who have spent their lives in some of Chicago’s poorest and most violent neighborhoods. “This food provides important sustenance to many families, and it’s important to the students to be able to provide for their families,” he says. “Once they see that they can take virtually nothing and develop it into something great, they are like, ‘Let’s go to Africa and feed the people there.’” At the same time the students are digging in the garden, they are learning the science behind why perlite works. “They know they need to improve the productivity in the soil if they want to increase their bounty,” Repkin says. “One of the things they come up with on their own is that perlite works and it lasts a long time. Once they do the math themselves, they come to the realization that the best choice for their garden is enhancing the soil with perlite.” Repkin and perlite have united to change the lives of high school students. In return, Repkin says, “Perlite has become an important part of these teenagers’ toolkit for changing the world.” Nordisk Perlite Hoping to Heat Local Homes in Denmark This article appeared in a local newspaper about Perlite Institute member Nordisk Perlite. Translation was provided by Nordisk Perlite. Today, Nordisk Perlite of Hillerød, Denmark, is sending the surplus heat from its perlite production process directly in the air, but if it goes well this surplus will be used for heating ordinary houses instead. A pipeline of about 2 km must be installed between the factory and the local heating central system for this to occur. Nordisk Perlite produces expanded perlite, and today the company is sending the surplus heat from the production directly up into the atmosphere. But the pipeline in question can be used to send the heat to the Central Hillerød Forsyning, which covers a huge area of users with hot air for central district heating. Niels Knudsen, the managing director of Nordisk Perlite, says that the surplus heat can warm between 300 to 400 houses per year. The council of technical department of the Hillerød Kommune is now in the final approval process, but as it is a project with a very positive economy for the society, it is only a formality, especially since the Kommune “must” say yes to such positive investments in a society as stated by the Danish government. The project is expected to be capitalized in 15 to 20 years based on present prices. Apart from this, the environmental savings should result in around Niels Knudsen says that 1,796 tons of CO2 per year, the surplus heat from the which is also an important company’s perlite factor in this decision. It is production process can thought that perhaps the warm between 300 to pipeline could be used to 400 houses per year. heat up local houses generally, but at this stage this is not a part of the project. Niels Knudsen furthermore says that Nordisk Perlite must invest quite a sum for necessary rebuilding of the factory, heat recovery systems, etc., so Hillerød Kommune must pay for the surplus heat. Nordisk Perlite is a manufacturer of expanded perlite, which is used in such areas as peat, insulation, building products and filtration of all kinds of liquids. Perlite Today— WINTER 2013 Why Perlite Rocks PERLITE INSTITUTE, INC. PAGE 7 A look at news around the globe affecting Perlite manufacturers by Kenneth Wiener Updates on Global Markets, Industrial Standards, Global Warning, Green Construction & the Economy CRYSTALLINE SILICA and DUST The 2012 presidential election marathon in the United States is finally over. Might the proposal to decrease allowable levels of respirable crystalline silica in the workplace be acted upon by the Office of Management and Budget? Stay tuned for the answer, as still nothing has happened, and no one has taken responsibility for the delay so far. More finger-pointing can be seen in the coal mining industry. Regulations to decrease worker exposure to coal dust have also been delayed. Mine Safety and Health Administration (MSHA) Under proposed federal has proposed rules that rules to decrease worker both labor unions and exposure to coal dust, companies object to, but respirators are not part of nothing has been the solution. finalized. The interesting part of these proposed rules is that respirators are not part of the solution. Mining companies would have to improve ventilation or reduce ambient coal dust in some other manner, rather than increase the efficiency of personal protection devices. One such dustsuppression technique reported at engineerlive.com involves high-pressure spraying to control visible dust. That may work well above ground, but without adequate ventilation underground, in an already damp environment heated by the act of cutting rock, sauna conditions may result, further degrading work conditions. Silicosis claims by South African gold miners are proceeding in both Johannesburg, South Africa, and in the United Kingdom. Ten cases are set to be heard by a three-judge South African arbitration panel starting in September 2013. The cases are scheduled to last four months with judgment expected in early 2014. Meanwhile, thousands of cases are proceeding in British courts. The British court system was determined to be better able to handle such a large number of plaintiffs, and since the defendant, Anglo American, the parent company of Anglo American South Africa, is based in London, the cases could be brought there. Potential settlements are expected to set a framework for the entire industry in South Africa. Denim production techniques are due for some changes. In addition to the problems reported here about silicosis and tuberculosis from the dry sandblasting of jeans around the world, discharges of raw toxic waste from factories in Asia and Africa have affected local communities. Pressure on clothing manufacturers, designers and retailers also comes from fluctuations in the cost of the raw material: cotton. When supply dips due to weather or other reasons, prices go up, giving researchers and manufacturers incentives to look for a synthetic fiber to supplement cotton for this application. The Industrial Minerals Association (Europe) is advocating that EU regulations involving limiting crystalline silica exposure be accomplished via Directive 98/24/EC, risks related to chemical agents at work, instead of Directive 2004/37/EC involving carcinogens and mutagens in the workplace. Crystalline silica is not explicitly mentioned in the 2004/37/EC document, but the EC is currently taking another look at that directive and proposing that more substances be placed on the list. It is easy to see why the earlier directive would be the preferred legislation. A little research into dust regulation around the world shows that different regions have different concerns. In China, industrial pollution is not the only source in some areas. Cities such as Beijing and Shanghai are affected by dust from sandstorms, generally producing PM-10 pollution. Data from Malaysia, in a wetter part of Asia, show lower levels of PM-10, but a significant amount of PM-2.5. Malaysia does not adhere to low-sulfur diesel fuel standards observed elsewhere in the Continued on page 8 Perlite Today— WINTER 2013 Why Perlite Rocks PAGE 8 continued from page 7 region and the world. In fact, Malaysia exports lowsulfur oil to take advantage of higher pricing but domestically allows the use of the higher sulfur fuel. For more information on clean air activities in Asia, visit http://cleanairinitiative.org/portal/ index.php. GLOBAL WARMING & POLITICS Climate change talks are going on in Qatar as I write this column. No one is expecting any big breakthroughs, as The U.S. message on countries such as China climate change is that are insisting that we’re all in this together environmental standards and that emissions don’t for developing countries care where they are from. be weaker than standards for developed countries. The United States’ message is that we are all in this together and that emissions don’t care where they are from. As I have written before, potential solutions may involve money. Developed countries claim to have provided $30 billion of “fast start” money between 2009 and 2012 to help less developed countries control emissions. China expects developed countries to provide $60 billion in climate financing funds by 2015. However, money may also be the problem. U.S. subsidies and tax breaks to the fossil fuel industry reached $13 billion in 2011, according to the International Energy Agency. That same report tells of worldwide subsidies to the industry of $523 billion during 2011. Additionally, there is no hard information regarding how much fast start funding was actually provided, where it went, or how it was used. Politics in the United States remain contentious, and Congress is unlikely to pass any serious legislation regarding this issue. On the other hand, a cap-and-trade program has been started in California to comply with that state’s AB32 legislation. The bottom line is that allowances for 2013 were put up for auction and sold. The floor price was $10 per ton of CO2 emissions, and the average price from the auction was $10.09 per ton. This California auction mainly affected utilities and industries such as cement producers. In 2015, fuel distributors will also have to pay for allowances. In addition to those types of companies, however, California diatomaceous earth producers also had PERLITE INSTITUTE, INC. to pay for a certain amount of allowances. Perlite opportunities may appear if producers pass on too much of a surcharge. In Europe, opposition from China, India and now the United States has caused a “temporary” (oneyear) abandonment of the idea of charging airlines a carbon tax based on the entire flight of the airplane, rather than just the portion of each flight over the EU Zone. European airlines will still be subject to the tax. EU LAWS: REACh, CLP REACh legislation was intended to provide safe products to the EU community. Another intent was to provide environmentally friendly products to the market. One aspect of REACh that is being reviewed now for improvement is the treatment of recycled materials, such as metals and plastics. Regulations currently make it difficult if not impossible to reuse or recycle materials that might contain now-banned substances that were perfectly legal to use originally. Hence, economically, companies could be better off by doing the wrong thing: putting materials in landfills, instead of putting them to a better use. For a waste and recycling company, complying with REACH may simply prove too expensive to be worthwhile. Meanwhile, a REACh environmental committee has placed 15 chemicals on its priority risk list of those to be monitored This marks the first time and controlled in EU that pharmaceuticals surface waters, including were placed on an EU three pharmaceutical surface water risk list. compounds. This marks the first time that pharmaceuticals were placed on an EU surface water risk list. MINE SAFETY In addition to fines and citations, federal prosecutors are bringing criminal charges against Massey Energy executives. The criminal charges are based on MSHA’s investigation of the 2010 Upper Big Branch Mine disaster that killed 29 workers. David C. Hughart, former president of Massey’s Green Valley Resource Group, has agreed to plead guilty to the charges and is cooperating with the investigation. Continued on page 9 Perlite Today— WINTER 2013 Why Perlite Rocks PAGE 9 continued from page 8 Prosecutors say Hughart conspired with other unnamed Massey officials to thwart surprise inspections by the MSHA. Hughart is accused of authorizing and facilitating advance warnings to miners underground when MSHA inspectors arrived unannounced at several Massey mines. Such advance warnings caused “the concealing and covering up of violations of mine safety and health laws that otherwise would result in citations and orders” that could have slowed or halted coal production and kept inspectors from discovering inadequate use of ventilation-control devices and failure to control explosive methane gas and coal dust. COMPETITION As an update on the regulatory state of fly ash residues from coal combustion, some companies have found ways to use the material beyond the addition to cement kilns. One particular company, CalStar, has designed and begun to market bricks made with fly ash. However, complaints against fly ash include the fact that it contains measurable heavy metals. In kilns, elements such as mercury are vaporized and potentially emitted to the environment. Putting the ash in containment ponds or landfills, however, means that those heavy metals are stored all together and can be leached out over time. And, although there could be some benefit to putting fly ash in certain acidic soils, the effects of the heavy metal content would likely mean that allowable dosage levels would be quite small. For vermiculite, the news is that the ore supplier in Uganda has had to shut down as a result of unfavorable economic conditions in Europe. Another casualty of the Eurozone mess. Regarding another African vermiculite ore supplier, the word is that Rio Tinto may be interested in divesting its ownership of Palabora Mining Co., Ltd. One source indicates that diatomite production levels remain high, despite closure of at least one calcining unit at one facility in California. THE ECONOMY This brings us to the state of the global economy and its parts. Forecasters predict all types of futures, from renewed recession to modest growth PERLITE INSTITUTE, INC. to outright recovery sometime down the road. Parts of the California economy, such as real estate, are recovering somewhat, but as we’ve seen from the effects of unpredictable weather on the U.S. East Coast and other such disasters, recoveries can be fragile. What is important to a business is continued supply of raw materials and consistent customer demand. For the perlite industry, the two major inputs are energy and ore. It looks like natural gas Furnace infrastructure supplies are going to be (based on steel) can abundant for the sometimes be put off a foreseeable future. while if supplies are too tight. It looks like natural gas supplies are going to be abundant for the foreseeable future until someone figures out ways of exporting significant amounts of domestically produced material. Ore imports coming through ports may see some disruptions, perhaps as early as 2014 when a new longshoremen’s union contract will be coming up for renewal. Customer demand for perlite continues. Demand reached a minimum in 2009 but has reached prerecession levels since, according to data from the U.S. Geological Service. Economies of developing countries often suffer from a lack of domestic energy sources, overpopulation, limited land and water resources, and a wide gap between the educated, affluent few and a much larger percentage of poorly educated, low-income people. If only perlite could change those situations. However, conservation of water in soils and, in some cases, conservation of soil itself is achievable with the power of expanded perlite. It’s a start. GREEN BUILDINGS LEED is undergoing a periodic revision of its standards. More detail will be reported when the revisions are complete. As of now, there appears to be a list of optional items that can earn credits, including publishing information on what materials were used to build the structure and avoiding the use of “materials of concern,” i.e. chemicals that might be dangerous. The new version, LEED v4, originally scheduled to be called LEED 2012, will be finalized in 2013. As I write this, it is in the fifth round of public comments. Continued on page 10 Perlite Today— WINTER 2013 Why Perlite Rocks PAGE 10 continued from page 9 The Materials & Resources section of LEED v4 is different from LEED 2009 in that it applies lifecycle thinking at the whole-building and product level. Proposed credits reward projects for reusing as much material as possible and optimizing design to use less material overall. LEED 2009 credits were based on single attributes of materials, such as recycled content. This approach only tells part of the story; a product could have higher than average performance on that one attribute but far lower than average performance on others. The LEED v4 approach tries to paint a more complete picture of materials and products. It will be interesting to evaluate perlite products once the guidelines are established. Another issue that’s been around a while but had not hit my radar is “Green Cleaning.” This also gets LEED points, but that’s not the primary focus. For example, green cleaning costs at the University of Georgia dropped due to its sustainable purchasing policy of reducing cleaning product costs from $1.5 million per year to $110,000. Estimates also project savings with greener cleaning products from reduced risk of handling such products (pertaining primarily to custodians) and higher worker productivity (from workers working in greener environments). Overall, LEED has been good for the industry, however. Over half of construction companies surveyed in one study are planning to build most of their new construction in compliance with LEED guidelines; however, the percentage actually being certified by the U.S. Green Building Council under LEED guidelines is declining. People are losing commitment to a process that is expensive and requires inspections and extensive documentation. LEED v4 seems like an extension of this. BIOFUELS & OTHER SUSTAINABILITY ISSUES East London has been chosen as an area to build a waste-to-fuel plant to A waste-to-fuel plant will supply British Airways supply British Airways with with about 2 percent of jet fuel used at all London about 2 percent of jet fuel used at all London airports. airports. This will be the first facility to be built expressly for such purpose, at a competitive price, and is scheduled for completion in 2015. For PERLITE INSTITUTE, INC. British Airways, this facility represents a way to hedge against future fuel price spikes, create corporate goodwill in environmental circles and make good on past research efforts. Hidden in a report by the U.S. Energy Information Administration on energy supplies, uses and prices (available for download at www.eia.gov/ forecasts/aeo/er/index.cfm) are a multitude of graphs and other information about projections through the year 2040, including renewable sources such as biofuel. If you go to that website and download the pdf file, look at Figures 4, 5, 7 and 8 before trying to read the rest. As with any other forecast, keep in mind that the projections are based on observed trends and not future breakthroughs in research. Right now, there are many research projects out there in academia, the industrial environment, and government (including military) that hold the potential to drastically revise our energy future. OTHER REGULATORY ISSUES The 1987 revision of the U.S. Clean Water Act included stormwater runoff for the first time. Since then, the Los Angeles County Flood Control District has operated under a permit. However, two environmental groups sued the district in 2008, claiming it was violating its permit and allowing unacceptable levels of aluminum, copper, cyanide, fecal coliform bacteria and zinc to reach rivers and ultimately the ocean. Once again, we see the effects of unintended consequences. The original law was intended to control point sources of pollution such as industrial plants or sewage treatment facilities. Heavy rainfalls throughout the region pick up these pollutants across a vast area and may or may not flow through treatment facilities. By the time this newsletter comes out, the U.S. Supreme Court will have heard arguments in at least three cases such as this; in addition to this case involving municipal runoff, two involve runoff from logging roads in the Pacific Northwest. As many members understand, stormwater treatment with perlite is a significant market. Consequences from these cases may be beneficial to our industry. Until next time, happy expanding! Contact me at [email protected] if you have any questions. Perlite Today— WINTER 2013 PERLITE INSTITUTE, INC. PAGE 11 The Perlite Papers Innovative Uses of Perlite Explored by Kenneth Wiener As is almost always the case, people doing research on perlite did not ask us what we needed or wanted. A paper in Cement and Concrete Composites by Derek Kramar and Vivek Bindiganavile of the Department of Civil and Environmental Engineering, University of Alberta, Edmonton, Canada, on the use of perlite and fiber in cement reported on samples made with no perlite (cement and water only), 0.8 parts of perlite to 1 part of cement, 4 parts of perlite to 1 part of cement, and 8 parts of perlite to 1 part cement. A significant amount of physical testing was performed on the samples, and mathematical relationships were inferred. The range from 4 to 8 parts perlite to 1 part cement is used frequently in our industry. Lower amounts of perlite, without additional aggregate of some kind, would result in economically undesirable castings. Based on work started about five years ago by one of our members, it would have been interesting for the researchers to try ratios such as 12:1, 16:1, and SAVE THE DATE! Perlite Institute 2013 Annual Meeting Sept. 29 – Oct. 2, 2013 even as high as 20:1 to see what kind of properties would result. They even could have compared concretes made at those high ratios with heavier concrete at those ratios. An article in Desalination by Recep Akkaya of Cumhuriyet University, Vocational School of Health Services, Sivas, Turkey, concentrates on removing uranium and thorium ions from water, rather than determining whether some polyacrylamide/perlite combination can act as something more useful in a desalination process. And, also on the absorption concept, researchers at Purdue University have two papers being published with the finding that perlite is pretty good at being a substrate for a biofilter aimed at reducing volatile organic compounds from a wastewater stream. On the other hand, sometimes information falls into your lap. Another paper on perlite in chicken feed and chicken litter has One day, there will be been published by A. enough information Tatar, F. Boldaji, B. Dastar, available to present to S. Hassani and S. Yalçin in animal feed formulators the International Research and regulators to begin Journal of Applied and selling some perlite to Basic Sciences, Vol., 3 (6), this market. 1148-1154, 2012, and is available online at www.victorquestpub.com. I continue to look forward to reading about and reporting on innovative thinking out there in both the literature and the real world. Sydney, Australia More details to follow! is a quarterly publication of the Winter issue is distributed in January Spring issue is distributed in April Summer issue is distributed in July Fall issue is distributed in October Perlite Institute, Inc. 4305 N. 6th St., Suite A Harrisburg, PA 17110 USA Phone: 717.238.9723 Fax: 717.238.9985 www.perlite.org Perlite Today— WINTER 2013 PERLITE INSTITUTE, INC. PAGE 12 Patents: Two Thumbs Up for Perlite by Kenneth Wiener Perlite and Bubble Wrap, Metal-Coated Perlite Blastgard Technologies — By far, to me, the most amazing patent this quarter is the ’752 patent granted to Waddell, et al. This is not necessarily due to the subject matter, which is extremely innovative, but to the fact that the patent was originally filed in 2003. To have a patent in the application phase for that length of time is extraordinary. (Of course, we don’t know who was responsible for that nine-year span: the Patent Office, the applicants or both.) This patent is assigned to Blastgard Technologies, which essentially came up with the concept of bubble wrap filled with perlite to absorb shockwaves from an explosive. One could wrap this material around a trash can, for example, detonate a bomb in the can, and have the wrapping material absorb the explosion. From what I understand, the U.S. military became a significant customer of Blastgard. Laird Technologies — I also like the ’159 Chandrasekhar, et al. patent. In it, expanded perlite can be coated with actual metal. Metal salts are introduced with the perlite and an organic diol such as ethylene glycol. The mix is heated for up to several hours, reducing the metal ions to metal atoms and depositing that metal on the perlite. The coated perlite is then washed and filtered. The testing in that patent was accomplished with material from one of our California members. Then, as if that wasn’t tricky enough, the coated perlite is incorporated into a thermoplastic via an extruder. At the end, perlite will be present in the plastic material, but any cellular structure will have likely have been smashed, thereby increasing thermal conductivity as well as electrical conductivity. The assignee, Laird Technologies, specializes in EMI shielding, thermal management products, specialty metal products, signal integrity components and antenna solutions, as well as radio frequency (RF) modules and wireless remote controls and systems. It may be interesting to put such metal-coated cellular perlite into a thermoset material and investigate electromagnetic shielding and thermal insulation properties. Even if none of the listed patents generate any sales for Perlite Institute members, they keep pushing the boundaries of perlite thinking, production and applications. Thanks for continuing this journey with me. Message from the Executive Director Continued from page 4 for your business (if you already have one), or use it as your company’s main website. You have complete control over what you put on your webpage and should be using this opportunity as a promotional tool for your business. There are so many more benefits of being a member of the Perlite Institute. The networking available through committee involvement, the education provided at the annual meeting, and the connections you can make with other professionals in your industry are all available just by your participation. I hope you will consider getting involved and not just paying your dues and forgetting about all the benefits those dues provide you as a member of this wonderful organization. Let’s make this another fabulous year for the Perlite Institute and all perlite manufacturers! Sincerely, Denise R. Calabrese Executive Director Perlite Today— WINTER 2013 PAGE 13 PERLITE INSTITUTE, INC. Technical Q&As Q: We own a guest house that is heated by a small woodstove. The chimney liner at one level does not line up with the one beneath, and we would like to pour perlite or perlite concrete down the space between the chimney and the liners. Is this an appropriate use of perlite? LNG tanks that had small leaks and the perlite in the annulus absorbed the gas, which therefore was not sufficiently purged. When going into such vessels, always wear protection and take measuring devices to monitor any residual gases. A: Expanded perlite alone is not recommended for this application as it does not have the ability to seal an opening. However, a perlite concrete could possibly be used for this purpose. Read more here. In addition, click here to read more about perlite chimney lining systems. Q: Would perlite be a good alternative to Styrofoam beads as filler for a Wonder Box, which is a heat-retention cooker in which essentially two “beanbags” accept a hot cooking pot and serve as insulation to continue cooking the food for hours without additional external heat? Q: May perlite be used in cryogenic cold box absorb hydrocarbons if there is a leak in one of the exchanges? If so, will the hydrocarbon be released slowly from perlite with N2 purging of the cold box? Is there any way to speed up the release from perlite in case of hydrocarbon absorption? A: Perlite is an excellent insulator; however, I would not recommend using it for this specific application. Expanded perlite is basically glass, which means it is a fragile material and will break with repeated handling. Consequently, the bag would continue to become smaller and less effective with use. A: Expanded perlite with a very low density that has been pneumatically conveyed into anything, including cold boxes, will have many broken particles (particles with broken windows, so to speak). The dust or minus-100 mesh screen is made up in part of that “broken glass from the windows.” As such, the particles will pick up or absorb whatever is available, and this is always a problem when purging. The only answer that I know of is to purge until the absorbed material dissipates to a satisfactory level. People have been killed by out-gassing pockets of gas, for example, in Want to see more? Have your own question? For all of the 40+ questions (35 percent related to construction, 35 percent to insulation, 20 percent to horticulture and 10 percent to filter aid) that Chuck Vogelsang, the Perlite Institute’s technical spokesperson, has received and answered, please visit the Perlite Institute Facebook page at http://tinyurl.com/Perlite-Institute-Facebook or the LinkedIn Group at http://tinyurl.com/PerliteInstitute-LinkedIn. To submit any questions you may have, use Facebook or LinkedIn or email [email protected]. In the News: Mergers & Acquisitions Mohawk Bids on Italian Ceramic Tile-Maker In December, Mohawk Industries Inc., the world’s largest maker of flooring products, made a $1.5 billion bid for ceramic tile-maker Marazzi Group SpA, based in Modena, Italy, a move that could extend the company’s market share in the United States to 23 percent, compared to 21 percent held by Berkshire Hathaway Inc.’s Shaw Industries Group. The Marazzi purchase would also mark the third billion-dollar acquisition Mohawk CEO Jeffrey Lorberbaum has orchestrated. Such deals have helped transform what was Lorberbaum’s parents’ bathmat operation into a $5.7 billion housing products empire that includes wood, carpet and tile flooring operations, roofing and insulation businesses and a do-it-yourself furniture line. Click here to read the article from Bloomberg.com. First Quantum’s Hostile Bid to Inmet Expires Feb. 14 First Quantum Minerals Ltd., a producer of copper in Africa, took its hostile C$5.1 billion ($5.17 billion) bid for Inmet Mining Corp. straight to Continued on page 14 18-Sep-12 25-Sep-12 2-Oct-12 2-Oct-12 9-Oct-12 9-Oct-12 23-Oct-12 30-Oct-12 30-Oct-12 6-Nov-12 13-Nov-12 27-Nov-12 4-Dec-12 4-Dec-12 11-Dec-12 8,268,745 8,273,172 8,276,469 8,277,556 8,281,558 8,281,859 8,293,939 8,298,332 8,299,159 8,303,816 8,308,851 8,316,752 8,322,096 8,323,429 8,329,785 Langford Immordino, et al. Visser Waddell Jr., et al. 3M Innovative Properties U.S. Gypsum –– Blastgard Technologies –– Modular Wetland Systems, Inc. Laird Technologies US Gypsum Dow Corning Halliburton Energy Systems Va-Q-Tec AG W.R Grace & Co. Horiba, Ltd. Grancrete, Inc. China Petroleum & Chemical Corp. ASSIGNEE Low-dust joint compound Plaster technique with thin layers built up Fire-resistant wall Attenuation of shock waves Removal of contaminants Wetlands biofilter Thermally conductive thermoplastics Lightweight cementitious compositions Treated filter aid to remove vicinal diols Modified cement kiln dust Vacuum insulation element Lightweight cement foamed products Stack gas measurement Heat-resistant cement Desulfurization catalyst TOPIC Filler Weight reduction Lightweight filler Energy attenuation Substrate & filter medium Filtration Substrate for metal coatings Filler Filter aid, substrate for surface modification Chemistry and particle size modifier Insulation, filler Lightweight aggregate Absorbent in tubes Insulator Silica source ROLE OF PERLITE Preferred filler Fine perlite preferred Expanded: low weight Ore: fire retardance Preferred material Preferred medium Multi-chamber filtration Porous filler with metal coatings Coated perlite preferred Rice hull ash preferred Two of several acceptable products: expanded & ore Performance improves by adding microporous silica Conventional technology but still useful Good overall choice Vermiculite and perlite OK Preferred ingredient OLD TECHNOLOGY PAGE 14 Roberts Kent, et al. Chandrasekhar, et al. Dubey Evans, et al. Roddy, et al. Hiemeyer, et al. Berke, et al. Akiyama, et al. Selph, et al. Dodwell, et al. PERLITE: INNOVATIVE/ INVENTOR Shares in SmartHeat Inc. dropped 12 percent in midNovember, the most since March 31. The Chinese provider of clean technology products and services said it’s offering 5 million shares to raise money for potential acquisitions. Source: Bloomberg.com DATE ISSUED Other Merger & Acquisition News PATENT NUMBER(S) The deal, the biggest hostile bid by a mining company since BHP Billiton Ltd. withdrew a $40 billion offer for Potash Corp. of Saskatchewan Inc. in 2010, would help First Quantum diversify geographically and increase its output, according to First Quantum President Clive Newall. The Vancouver-based company can develop projects more cheaply than its peers and would use its expertise to cut the cost of building Inmet’s Cobre Panama project, he said. Click here to read the article from Bloomberg.com P A T E N T S Inmet shareholders as it seeks control of a project in Panama. First Quantum’s C$72-a-share offer in cash and stock is 36 percent more than Inmet’s closing price on Nov. 27, the day before Toronto-based Inmet said it had rejected two unsolicited proposals. The bid will expire Feb. 14 and requires acceptance by holders of 66 percent of Inmet shares. P E R L I T E Perlite Today— WINTER 2013 PERLITE INSTITUTE, INC. Mergers & Acquisitions Continued from page 13 Perlite Today— WINTER 2013 PERLITE INSTITUTE, INC. PAGE 15 News from the Perlite Institute The New Perlite Institute Website is Now Live The Perlite Institute Communications Committee and staff worked diligently during the past two years to redesign the website’s overall look and function. The new website is professional, current and easy to use. It contains new tools specifically geared toward consumers that will help them find you and your company profile page. Click here to see the new website. If you have not submitted materials for your company profile page, it’s not too late. Please click here to fill out a form with your company’s information and to review details about submitting your logo and photos. Click here to see a sample of a completed member company page. If you have any questions, please email [email protected]. During the month of December, the Perlite Institute website had 643 visits and 1,780 page views. Of the visits, 78.85 percent were new. Perlite Newsletter Editor Named The Perlite Institute, Inc., welcomes Amy Bobb as its newsletter editor. Responsible for producing the Perlite Institute’s quarterly newsletters, Amy works with contributors and staff to create content, edits submitted articles and provides direction on publication production. She has been involved in producing a variety of publications for more than 25 Amy Bobb years. For nearly a decade, Amy was the managing editor of a magazine at a nonprofit association, where she wrote articles and laid out the monthly issues as well as edited a variety of newsletters. Since 2001, she has served as the copy editor of Pennsylvania Magazine, a bimonthly publication focusing on people, places and things to see and do in the Keystone State. Amy holds a bachelor’s degree in journalism from Shippensburg University and a master’s degree in public administration from the Pennsylvania State University. Welcome, New Perlite Institute Member The following new member recently joined the Perlite Institute. Let’s help welcome them to our membership! Perlitsan Industrial Raw Materials, Inc. Yeşilköy – İstanbul, Turkey Good Product Photos Needed The Communications Committee is seeking photos for brochures to be updated or revised. Photos related to the following topics are needed: • • • • Horticultural — numerous Masonry Fill Texture Adsorption Send your photos to [email protected]. Contact the Editor Do you have information to share with the members of the Perlite Institute? Do you want to write an article for the newsletter? Submissions should be sent to the editor at [email protected]. Perlite Today— WINTER 2013 PERLITE INSTITUTE, INC. PAGE 16 Selected Upcoming Trade Shows and Meetings Opening Date Closing Date Name of Show Location Website 2/4/13 2/7/13 Mid-America Horticultural Trade Show Newport News, VA Newport News Marriott at City Center http://www.mahsc.org/ 2/5/13 2/8/13 World of Concrete Las Vegas, NV Las Vegas Convention Center http://www.worldofconcrete.com/ attendee/show-information.aspx 2/13/13 2/14/13 Landscape Industry Show Los Angeles, CA Los Angeles Convention Center http://www.clca.us/lis/ 3/5/13 3/7/13 NESEA Building Energy Conference Boston, MA Seaport World Trade Center http://www.nesea.org/buildingenergy/ about/ 3/6/13 3/8/13 Green Cities - Australia Sydney, AU Sydney Convention and Exhibition Centre http://www.greencities.org.au/ 3/19/13 3/21/13 World of Asphalt/Aggregates Forum San Antonio, TX Henry B. Gonzalez Convention Center http://www.worldofasphalt.com/about/ 3/20/13 3/24/13 San Francisco Flower & Garden Show San Mateo, CA San Mateo Event Center http://www.sfgardenshow.com/the-show 5/24/13 5/26/13 Roof India Mumbai, India http://roofindia.com/ Bombay Exhibition Centre - NSE Exhibition Complex 6/9/13 6/12/13 Western Roofing Expo - 2013 Reno, NV Peppermill Hotel & Casino http://www.wsrca.com/ 7/31/13 8/1/13 Penn Atlantic Nursery Trade Show Philadelphia, PA Pennsylvania Convention Center http://www.pantshow.com/ 8/15/13 8/18/13 Nursery & Landscape Expo Dallas, TX Dallas Convention Center http://www.nurserylandscapeexpo.org 8/21/13 8/24/13 Plantarium Boskoop, NL International Trade Centre http://www.plantarium.nl/Page/nctrue/ ml2/index.html 8/20/13 8/22/13 Independent Garden Center Show Chicago, IL Navy Pier http://igcshow.com/igc2013/public/ enter.aspx 9/19/13 9/20/13 Rock'n Grow Shawnee, OK The Heart of Oklahoma Expo Center http://www.oknla.org/custom/ showpage.php?id=101&toplevel=62 9/19/13 9/21/13 Landscape Show Orlando, FL Orange County Convention Center http://www.fngla.org/ thelandscapeshow/ 9/22/13 9/24/13 Farwest Show Portland, OR Oregon Convention Center http://www.farwestshow.com/ Wiesbaden, Germany Rhein-Main-Hallen http://www.filtech.de/ 10/22/13 10/24/13 Filtech Perlite Today— WINTER 2013 PERLITE INSTITUTE, INC. PAGE 17 Two Revised Product Guides To view these product guides and many more, go to the Perlite Information Library.