second stages (b1, b2, st1)

Transcription

AFC COMPONENTS
SECOND STAGES (B1, B2, ST1)
DESCRIPTION
P/N Brass
P/N Titanium★
•Torque•
LEGEND:
Sealed air space
pressure sensing
side of diaphragm
RECOMMENDED TOOLS:
trim barb after
installation of new
diaphragm
B2 FRONT COVER
02-0311-00 GRAY
02-0312-00 BLUE
02-0313-00 YELLOW
ST1 FRONT COVER
02-0222-00 GRAY
(NOT SHOWN)
PARTS NOT SHOWN:
LP HOSE ASSY, 32”
LP HOSE ASSY, 36”
STRAIN RELIEF, 1ST STAGE
STRAIN RELIEF, 2ND STAGE
O-RING, HOSE, MALE
O-RING, HOSE, SWIVEL
COMFORT SWIVEL HOSE,
STAINLESS
FC
A
02-0038-20
02-0066-20
02-0042-00
02-0027-00
20-2011-00
20-2010-00
FC
B1 FRONT COVER
02-0058-B1 BRIGHT BLUE, B1
02-0081-B1 GRAY, B1
02-0081-T1 GRAY, Ti2
A
11/16" socket ................ jam nut,
9/16" & 11/16"wrench... hose fittings
flat blade screwdriver.........orifice, exhaust cover
1/8" hex wrench.............. spring adjustment
pneumatic adjusting tool... lever adjustment
2nd stage T-handle .......... AFC cover
poppet installation
orifice installation
2nd stage rim clamp .........front cover disassembly
AFC COVER
02-0020-00
(ST1) 02-0428-00
AFC DIAPHRAGM
02-0028-00
02-0095-3P
MOUTHPIECE CLAMP
02-0039-00
PRY SLOTS
GROOVE SIDE
COVER RING
(B1) 02-0014-00
(ST1, B2) 02-0314-00
© ATOMIC AQUATICS, INC. 7/2007
RETAINING
RING
02-0089-00
3/17
3/17
THRUST
WASHER
02-0030-00
DIAPHRAGM
02-0002-20
AFC PLUNGER
(B1) 02-0029-00, BLACK (PRE-2005)
(ST1, B2) 02-0129-00 GRAY
(FITS 2005 HI-FLOW CASE ONLY)
EXHAUST VALVE
02-0093-00
CASE, BLACK
(B1, B2) 02-0001-00 (PRE-2005)
(ST1, B2) 02-0101-00 (2005 HI-FLOW CASE)
MOUTHPIECE
(B1) 02-0025-00
(B2) 02-0094-00
EXHAUST COVER, BLACK
(B1) 02-0016-00
(ST1, B2) 02-0321-00 GRAY
(B2) 02-0322-00 BLUE
(B2) 02-0323-00 YELLOW
CONTACT PETER BUILT AT (419) 468-2212 FOR A FULL SELECTION OF REGULATOR TOOLS
4/17
AFC COMPONENTS
SECOND STAGES (Z1, Z2)
DESCRIPTION
P/N Brass
P/N Titanium
•Torque•
LEGEND:
Sealed air space
pressure sensing
side of diaphragm
RECOMMENDED TOOLS:
FC
Z2 FRONT COVER
02-0401-00 GRAY
02-0402-00 BLUE
02-0405-00 YELLOW
PARTS NOT SHOWN:
LP HOSE ASSY, 32” 02-0038-20
LP HOSE ASSY, 36”
02-0066-20
STRAIN RELIEF, 1ST STAGE 02-0042-00
STRAIN RELIEF, 2ND STAGE 02-0027-00
O-RING, HOSE, MALE
20-2011-00
20-2010-00
A
Z1 FRONT COVER
02-0231-Z1 BRIGHT BLUE
02-0232-Z1 GRAY
02-0233-00 RED
02-0203-00 NEON YELLOW
FC
ZIRCONIUM
A
ZIRCONIUM
trim barb after
installation of new
diaphragm
11/16" socket ................ jam nut,
flat blade screwdriver......... orifice, exhaust cover
poppet installation
2nd stage rim clamp .........front cover disassembly
AFC COVER
02-0020-00
AFC DIAPHRAGM
02-0028-00
MOUTHPIECE CLAMP
02-0039-00
AFC PLUNGER
(Z1) 02-0029-00, BLACK (PRE-2005)
(Z2) 02-0129-00, GRAY
MOUTHPIECE
(Z1) 02-0025-00
(Z2) 02-0094-00
KNOB
02-0230-00
PRY SLOTS
GROOVE SIDE
COVER RING (1)
(Z1) 02-0014-00
(Z2) 02-0427-00
RETAINING
RING
02-0089-00
5/17
5/17
THRUST
WASHER
02-0030-00
DIAPHRAGM
02-0002-20
EXHAUST VALVE
CASE, BLACK
02-0093-00
(Z1) 02-0001-00 (PRE-2005)
(Z2) 02-0101-00 (2005 HI-FLOW CASE)
EXHAUST COVER
(Z1) 02-0016-00 BLACK
(Z2) 02-0416-00 GRAY
(Z2) 02-0415-00 BLUE
(Z2) 02-0417-00 YELLOW
6/17
AFC COMPONENTS
RECOMMENDED TOOLS:
SECOND STAGES (M1)
Sealed air space
13/16" socket ................ heat sink
flat blade screwdriver......... orifice, exhaust cover
poppet installation
2nd stage rim clamp ......... front cover disassembly
diaphragm retaining
ring disassembly
trim barb after
installation of new
diaphragm
A
02-0038-20
02-0066-20
02-0042-00
02-0027-00
20-2011-00
20-2010-00
FC
FC
A
M1
PARTS NOT SHOWN:
LP HOSE ASSY, 32”
LP HOSE ASSY, 36”
STRAIN RELIEF, 1ST STAGE
STRAIN RELIEF, 2ND STAGE
O-RING, HOSE, MALE
A Q U AT I C S
pressure sensing
side of diaphragm
AFC COVER
02-0020-00
AFC DIAPHRAGM
02-0028-00
AFC PLUNGER
02-0029-00, BLACK (PRE-2005)
02-0129-00, GRAY
FRONT COVER-M1
02-0079-00 BLACK / GRAY
02-0073-00 BLACK / YELLOW
MOUTHPIECE CLAMP
02-0039-00
MOUTHPIECE
02-0094-00
PRY SLOTS
M1 FRONT
COVER
02-0079-00
COVER RING
02-0088-00
7/16
7/17
RETAINING
RING
02-0089-00
THRUST
WASHER
02-0030-00
DIAPHRAGM
02-0002-20
CASE, BLACK
02-0001-00 (PRE-2005)
02-001-00 (2005 HI-FLOW CASE)
EXHAUST VALVE
02-0093-00
EXHAUST DEFLECTOR
02-0087-00 BLACK / GRAY
02-0085-00 BLACK / YELLOW
8/17
9/17
(S/S Denotes Stainless Steel)
10/17
DECAL
01-0027-00
1ST STAGE SET UP:
Initially, use 2 shims, one on each side of spring.
Pressure should be 125 to 145 psi at 500 and
3000 psi. Add or delete shims as needed.
Each additional shim will increase pressure
about 3-4 psi.
SWIVEL 5 PORT FIRST STAGES–T2, T1, T1X, B2, Z2
EXPLODED VIEW
LEGEND:
RECOMMENDED TOOLS:
DESCRIPTION
P/N Brass
P/N Titanium
•Torque•
∆ ATTENTION:
When servicing, the new components must not
be interchanged with the old style. Do not mix
up old style pistons with new style seats or vice
versa. Doing so may cause difficulty in setting
up correct intermediate pressures.
LP PLUG
01-0015-00
01-0115-00
•30 IN-LBS•
5/32" hex wrench................. HP & LP plugs
1" yoke socket....................... yoke retainer
7/32" hex wrench................. swivel retainer
pin lock tool ...........................swivel cap 1st stage
piston bullet .......................... piston
1st stage handle ................... swivel
1st stage T-handle ................. HP seat retainer
HP piston o-ring
piston
Environmental packing tool .... environmental protection
SWIVEL
01-0011-00
01-0111-00
O-RING
20-2010-00
O-RING
20-2021-00
SWIVEL CAP
01-0010-00
01-0110-00
O-RING
20-2016-00
WASHER
01-0024-00
YOKE KNOB
01-0006-00
01-0106-00
FILTER RETAINER
01-0019-00
YOKE (3500 PSI)
01-0005-00
01-0105-00
FILTER
01-0032-00
YOKE RETAINER
01-0008-00
01-0108-00
•21 FT-LBS•
SWIVEL RETAINER
01-0012-00 (B1, B2)
01-0012-MO
(T1x, T1, M1)
•130 IN-LBS•
O-RING
20-2010-01
DUST CAP
01-0001-00
HP JET SEAT (AFTER 1/2002)
(USE WITH JET PISTON ONLY)
SADDLE
01-0002-00
WASHER, TEFLON
01-0026-00
PISTON, BLUNT, JET (AFTER 1/2002)
01-0022-00 (B1, B2) ∆
01-0022-MO
(T2, T1X, T1, M1) ∆
O-RING
20-2019-05
SHIM WASHER
01-0025-00
SPRING
21-0574-00
PISTON, SHARP (PRE-2002)
01-0020-5P
USE BULLET TO INSTALL
©
© ATOMIC
ATOMIC AQUATICS,
AQUATICS,INC.
INC. 7/2007
7/2007 11/17
11/17
O-RING
BODY
TRIM RING
20-2024-00 01-0009-00
01-0023-00
01-0109-00
ENVIRONMENTAL
SEAL *OPTIONAL
01-0004-00
01-0018-00 ∆
O-RING (WHITE DOT)
20-2013-02
WASHER, SEAL
RETAINING
01-0028-MO
O-RING
20-2011-01
HP PLUG
01-0016-00
01-0116-00
•30 IN-LBS•
SEAT RETAINER
01-0014-00
01-0114-00
•60 IN-LBS•
SPRING
21-0379-OM
HP PISTON O-RING
20-2010-21(GREEN)
O-RING
20-2015-01
END CAP
(NEW END CAP TO STANDARD HP SEAT (PRE-2002)
BE USED WITH JET
(USE WITH SHARP PISTON ONLY)
SEAT SYSTEM)
01-0039-00
01-0021-00 ∆
DECAL
01-0027-00
1ST STAGE SET UP:
about 3-4 psi.
FIXED PORT (NON-SWIVEL) FIRST STAGES – Z1, Z2
LEGEND:
RECOMMENDED TOOLS:
DESCRIPTION
P/N Brass
•Torque•
∆ ATTENTION:
When servicing, the new components must not
be interchanged with the old style. Do not mix
up old style pistons with new style seats or vice
versa. Doing so may cause difficulty in setting
up correct intermediate pressures.
5/32" hex wrench.................
1" yoke socket.......................
7/32" hex wrench.................
pin lock tool .........................
piston bullet ..........................
1st stage handle ...................
1st stage T-handle .................
HP & LP plugs
yoke retainer
swivel retainer
swivel cap 1st stage
piston
swivel
HP seat retainer
HP piston o-ring
piston
LP PLUG
01-0015-00
•30 IN-LBS•
YOKE KNOB
01-0006-20
FILTER RETAINER
01-0019-00
YOKE (3500 PSI)
01-0005-00
FILTER
01-0032-00
7 PORT CAP (START 2002)
01-0060-00
6 PORT CAP (SUPERCEDED)
01-0055-00
YOKE RETAINER
01-0008-00
•21 FT-LBS•
O-RING
20-2010-00
O-RING
20-2010-01
DUST CAP
01-0001-00 (YOKE)
01-0101-00 (DIN)
HP JET SEAT (AFTER 1/2002)
SADDLE
01-0002-00
PISTON, BLUNT, JET (AFTER 1/2002)
01-0022-00 (Z1) ∆
SHIM WASHER
01-0025-00
(USE WITH JET PISTON ONLY)
01-0018-00 ∆
O-RING (WHITE DOT)
WASHER, TEFLON
20-2013-02
01-0026-00
WASHER, SEAL
RETAINING
01-0028-MO
SEAT RETAINER
01-0014-00
•60 IN-LBS•
SPRING
21-0379-OM
O-RING
20-2019-05
SPRING
21-0574-00
PISTON, SHARP (PRE-2002)
01-0020-00
©
© ATOMIC
ATOMIC AQUATICS,
AQUATICS,INC.
INC. 10/2006
7/2007 12/16
12/17
TRIM RING
O-RING
BODY
01-0023-00
20-2024-00 01-0009-00
ENVIRONMENTAL
SEAL *OPTIONAL
01-0004-00
O-RING
20-2011-01
HP PLUG
01-0016-00
•30 IN-LBS•
HP PISTON O-RING
20-2010-21 (GREEN)
O-RING
20-2015-01
END CAP
(JET SEAT SHOWN)
01-0039-00
STANDARD HP SEAT (PRE-2002)
(USE WITH SHARP PISTON ONLY)
01-0021-00 ∆
M1 FIRST STAGE • EXPLODED VIEW
LEGEND:
∆ ATTENTION:
Stainless steel orifice and zirconium
inlet tube must be used to maintain
M1 regulator oxygen rating. Do
not substitute any other parts from
other models.
LP PLUG
01-0015-00
•30 IN-LBS•
YOKE KNOB
01-0007-00
RECOMMENDED TOOLS:
DESCRIPTION
P/N Brass
•Torque•
5/32" hex wrench.................
1" yoke socket.......................
7/32" hex wrench.................
pin lock tool ..........................
piston bullet ..........................
1st stage handle ...................
1st stage T-handle .................
HP & LP plugs
yoke retainer
swivel retainer
piston
swivel
HP seat retainer
HP piston o-ring
piston
SWIVEL
01-0011-00
O-RING
20-2010-00
O-RING
20-2021-00
SWIVEL CAP
01-0010-00
O-RING
20-2016-00
1ST STAGE SET UP:
about 3-4 psi.
WASHER
01-0024-00
FILTER RETAINER
01-0019-00
YOKE (3500 PSI)
01-0005-00
FILTER
01-0032-00
YOKE RETAINER
01-0008-00
•21 FT-LBS•
MONEL SWIVEL
RETAINER
01-0012-MO ∆
•130 IN-LBS•
O-RING
20-2010-01
DUST CAP
01-0001-00 YOKE
01-0101-00 DIN
SADDLE
01-0002-00
WASHER, TEFLON
01-0026-00
SHIM WASHER
01-0025-00
WASHER, SEAL
RETAINING
01-0028-MO
RETAINER
O-RING (W/WHITE DOT) SEAT
01-0014-00
20-2013-02
•60 IN-LBS•
MONEL
O-RING
20-2019-05
PISTON, BLUNT, JET, MONEL
01-0022-MO ∆
© ATOMIC
ATOMIC AQUATICS,
©
AQUATICS, INC.
INC. 10/2006
7/2007
13/16
13/17
SPRING
21-0574-00
BODY
ENVIRONMENTAL O-RING
20-2024-00 01-0009-00
SEAL
01-0004-00
O-RING
20-2011-01
HP PLUG
01-0016-00
•30 IN-LBS•
SPRING
21-0379-OM
HP PISTON O-RING END CAP
20-2010-21(GREEN) 01-0039-00
O-RING
20-2015-01
HP JET SEAT
01-0018-00 (JET) ∆
ST1 FIRST STAGE • EXPLODED VIEW
LEGEND:
LP PLUG
01-0215-00
•30 IN-LBS•
YOKE KNOB
01-0206-00
RECOMMENDED TOOLS:
5/32" hex wrench.................
1" yoke socket.......................
7/32" hex wrench.................
pin lock tool ..........................
piston bullet ..........................
1st stage handle ...................
1st stage T-handle .................
HP & LP plugs
yoke retainer
swivel retainer
piston
swivel
HP seat retainer
HP piston o-ring
piston
DESCRIPTION
P/N Brass
•Torque•
O-RING
20-2021-00
SWIVEL
01-0211-00
O-RING
20-2010-00
SWIVEL CAP
01-0210-00
O-RING
20-2016-00
1ST STAGE SET UP:
about 3-4 psi.
FILTER RETAINER
01-0019-00
YOKE (3500 PSI)
01-0205-00
FILTER CONICAL, YOKE
01-0037-00
YOKE RETAINER
01-0208-00
•21 FT-LBS•
SWIVEL RETAINER
01-0012-00
•130 IN-LBS•
WASHER
01-0024-00
O-RING
20-2010-01
DUST CAP
01-0001-00 YOKE
01-0101-00 DIN
SADDLE
01-0002-00
WASHER, TEFLON
01-0026-00
SHIM WASHER
01-0025-00
O-RING
20-2019-05
PISTON, BLUNT, JET
STAINLESS
01-0022-00
© ATOMIC
ATOMIC AQUATICS,
©
AQUATICS, INC.
INC. 7/2007
7/2007
14/17
14/17
SPRING
21-0570-00
BODY
ENVIRONMENTAL O-RING
20-2024-00 01-0209-00
SEAL* OPTION
01-0004-00
TRIM RING
01-0023-00
WASHER, SEAL
RETAINING
01-0028-MO
O-RING
20-2011-01
HP PLUG
01-0216-00
•30 IN-LBS•
RETAINER
O-RING (W/WHITE DOT) SEAT
01-0214-00
20-2013-02
•60 IN-LBS•
SPRING
21-0379-OM
HP PISTON O-RING END CAP
20-2010-21(GREEN) 01-0039-00
O-RING
20-2015-01
HP JET SEAT
01-0018-00 (JET)
SS1 REPAIR TOOLS:
SS1 SAFE SECOND INFLATOR
EXPLODED VIEW
DEFLATION BUTTON
14-0002-00 RED
14-0060-00 YELLOW
14-0063-00 BLACK (SS1 TITANIUM)
#6-32 THREAD
INFLATION BUTTON
14-0003-00 RED
14-0061-00 YELLOW
14-0664-00 BLACK
SPRING INFLATION
21-0470-00
NIPPLE RETAINER
14-0018-00
O-Ring Pick
Hexwrench - 3/16”
Open End Wrenches - 1/2”, 5/8”, 11/16”
Adjustable Wrench
Nut Drivers - 1/4”, 7/16”
Long Nosed Pliers
Atomic 2nd Stage T-Handle Tool
Dual Drive Adjusting Tool (Peter Built)
#5-40 THREAD
EXHAUST STEM
14-0004-00
14-0104-00★
(NOTE LARGER THREAD GOES TOWARD BUTTON)
SPRING, EXHAUST
21-0630-00
WASHER, EXHAUST STEM
14-0008-00
O-RING
20-2008-00
VALVE ASSY
(SEE SEPARATE PAGE)
MOUTHPIECE (NOT SHOWN)
14-0026-00
CASE
14-0001-00
INLET CAP
14-0034-00
DIAPHRAGM
14-0030-2P
O-RING
20-4520-00
INFLATION SPOOL
14-0009-00
LEVER
14-0025-00
DIAPHRAGM RETAINER
14-0028-00 Black
14-0066-00 Gray
EXHAUST SEAL
14-0007-00
LOCK NUT #5-40
22-0026-00
• 3 - 5 IN-LBS •
SEAL, INFLATION
14-0010-00
(DO NOT LUBRICATE)
INFLATION STEM
14-0005-00
14-0105-00★
• 3 - 5 IN-LBS •
SPIDER SEAL
14-0016-00
EXHAUST SPIDER
14-0013-00
CUT TIP ABOVE BARB AFTER ASSEMBLY
O-RING
20-2018-00
©
© ATOMIC
ATOMICAQUATICS,
AQUATICS,INC.
INC.2/2007
7/2007 15/17
15/17
SEAL RETAINER
14-0011-00
• 3 - 5 IN-LBS •
CAP, INFLATION
14-0012-00
EXHAUST VALVE
14-0014-00
EXHAUST COVER
14-0015-00
INNER RING
14-0029-00
FRONT COVER
14-0032-00 RED
14-0062-00 YELLOW
14-0065-00 BLACK (SS1 TITANIUM)
QUICK DISCONNECT ASSEMBLY EXPLODED VIEW
4-HOLE BODY, QD
14-0040-00
SPRING, POPPET QD
21-0373-00
O-RING
20-2010-00
O-RING
20-2011-00
POPPET, QD
14-0042-00
HOSE BODY, QD
14-0043-00
O-RING
20-2009-00
HOSE COVER, SS1
14-0044-00
VALVE ASSEMBLY, SS1 EXPLODED VIEW
O-RING, NIPPLE
20-2011-00
SLEEVE, QD
14-0039-00
14-0139-00★
Insert 3/16” hex wrench into nipple to adjust orifice.
Begin with orifice at fully relaxed position (unscrewed).
Tighten lever locknut to achieve 1/16” free travel before valve opens.
Screw in orifice at 1/4 turn increments to achieve 1.25 - 1.5” cracking effort
and readjust lever locknut as needed to maintain 1/16” free travel.
O-RING, ORIFICE
20-7150-00
ORIFICE
14-0020-00
BALL (4)
14-0041-00
REGULATOR ADJUSTMENT:
ORIFICE SLEEVE
14-0021-00
NIPPLE
14-0017-00
14-0117-00★
O-RING
20-2011-00
HOSE ASSY, 28”
14-0038-20
C-RING
21-0573-00
SPRING, SLEEVE QD
21-0665-00
POPPET, SS1
14-0022-00
LP SEAT
02-0008-2P
WASHER
14-0027-00
PLASTIC (SUPERCEDED)
14-0027-SS
(STAINLESS)
HOUSING INSERT
14-0006-00
SPRING, REGULATOR
21-0322-00
( Note: oval hole position towards mouthpiece)
HOUSING, SS1
14-0019-00
14-0119-00★
LEVER
14-0025-00
LOCK NUT, #5-40
22-0026-00
★ Denotes titanium part
©
© ATOMIC
ATOMIC AQUATICS,
AQUATICS,INC.
INC. 7/2007
7/2007 16/17
16/17
BCD ADAPTERS
SMALL ADAPTER 11/16” - 3/4” HOSES
14-0074-00
BCD Adapter Installation Notes
• Select the proper sized adapter for the particular BCD hose you
have. The adapter may fit slightly snug but never loose. Some
manufacturers may have used different size hoses in different
models.
• Check the integrity of the BCD hose before installation. Rubber
hoses can become cracked or split with age. Refit with a new hose
from the manufacturer if it is damaged or deteriorated.
• All adapters are supplied with a cable pull pin. Each pin is a
different length to fit the specific adapter. Make certain you use
the correct pin. The correct pin should be approximately the same
length as the diameter of the adapter and not protrude from it
when installed.
CABLE PIN 3/4”
14-0743-00
SLEEVE
14-0072-00
MEDIUM ADAPTER 3/4” - 13/16” HOSES
14-0073-00
CABLE PIN 13/16”
14-0843-00
O-RING
20-2114-00
STANDARD ADAPTER ASSY 1.0” HOSES
14-0075-3P
• The adapters must be secured to the hose with at least 1 cable tie
and we recommend gluing in place with neoprene (wetsuit) cement
for added security.
CABLE PIN 1”
14-0988-00
• Water test all connections for leaks before releasing to the customer.
Fully inflate the BCD and test operation of the cable dump system
if installed. The cable dump should not leak when the BCD is fully
inflated and should release air when pulled slightly.
Adapters available:
ADAPTER KIT
(3 ADAPTERS)
14-0079-3P
1. Standard 1.0” adapter assy. This is the most common size and used on most BCD’s.
Fits most Scubapro™, Zeagle™, Tusa™, IDI™, Deep Outdoors™, Dive Rite™, Sherwood™,
and others. This adapter comes only as an assembly with the Adapter sleeve an
integral component.
2. Medium adapter 3/4” to 13/16” hoses. Fits most Mares™. Adapter sleeve must be
installed before inserting hose.
3. Small adapter 11/16” to 3/4” hoses. Fits smaller diameter Oceanic™, Aeris™ and
US Divers™. Adapter sleeve must be installed before inserting hose.
*All trademarks are property of their respective owners.
©
© ATOMIC
ATOMIC AQUATICS,
AQUATICS,INC.
INC. 7/2007
7/2007 17/17
17/17

second stages (b1, b2, st1)

Transcription

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