Lindab Sandwich Panels Technical Information
Transcription
Lindab Sandwich Panels Technical Information
Lindab Coverline | Te c h n i c a l I n f o r m a t i o n S a n d w i c h P a n e l s Lindab CoverlineTM Lindab Sandwich Panels Technical Information Lindab Coverline | Sandwich Panels Technical information Thermal insulation Lindab's range of sandwich panels includes two types of core, foam (PIR, PUR, IPN) and mineral wool. A panel with a foam core is easy to handle and can cope with large spans, and even a relatively thin core produces high insulation values. The panel has a closed cell structure that produces a very high insulation value and ensures very low water vapour permeability. The closed cell structure also prevents the core from absorbing water. Below is a comparison showing the core thickness required for a variety of panel types to achieve similar U-values. PUR, 100 mm = 0.22 W/m2 K EPS (expanded polystyrene), 150 mm = 0.24 W/m2 K Mineral wool (high-density), 200 mm = 0.21 W/m2 K A panel with a core of mineral wool is preferable if there are stringent requirements regarding fire performance. Lindab's PUR panels are free from CFCs/HCFCs, which means they do not have any negative impact on the Earth's ozone layer. Reported U-values in this brochure have been revised with regard to ageing of the foam in accordance with EN 13165. Sandwich panels and fire Lindab's sandwich panels are fire-tested and rated with reference to their reaction to fire as well as their fire resistance. Testing and rating are performed in accordance with standards EN 13501-1 and EN 13501-2. The majority of Lindab's sandwich panels have also undergone full-scale testing. Reaction to fire This method of testing shows how a building product reacts when exposed to high heat in the form of a direct flame, radiant heat or high temperatures. Reaction to fire tests can be performed using a variety of test methods, including the SBI method (Single Burning Item). Parameters such as smoke formation, heat release and any flame spread are measured to determine the product's fire characteristics. The following classifications for combustibility are assigned based on the limit values achieved by the tested product: A1 or A2 for a non-combustible material B, C, D, E for a combustible material, where B is lowest combustibility. A1 is the highest class and is not combined with any additional class. The other classes are always combined with the following additional classes which indicate the product's ability to produce smoke and flaming droplets and particles. s1 – the structural element may produce a very limited amount of combustion gases s2 – the structural element may produce a limited amount of combustion gases s3 – no requirement for limited production of smoke d0 – flaming droplets and particles may not be produced by the structural element d1 – a limited amount of flaming droplets and particles may be produced by the structural element d2 – no requirement for limited amount of flaming droplets and particles Swedish standards use the following classifications for internal building surfaces: Class I = B-s1, d0 Class II = C-s2, d0 Class III = D-s2, d0 3 Lindab Coverline | Sandwich Panels Technical information Resistance to fire This classification concerns a building product's ability to withstand a flashover. The panels are tested and assigned a specific class based on their function: R Load-bearing capacity RE Load-bearing capacity and Integrity (containment) REI Load-bearing capacity, Integrity and Insulation E Integrity EI Integrity and Insulation EW Integrity and limited radiation Tests on fire cell partitions (wall panels) are performed in a test furnace on a 3x3 m wall, with the temperature inside the furnace normally reaching around 1000 °C. The temperature on the unexposed side is measured at a number of points Fire engineering classes A building can be constructed to one of three different classes: Br1, Br2 or Br3. Classification takes into account factors such as possibilities for escape and the risk of personal injury in the event of the building collapsing. Assessments are made based on, for instance, the height and volume of the building, the activities conducted in the building, and the number of people calculated to be present inside. Class Br1 means that a fire in the building poses a high risk of personal injury. This normally applies to buildings of three or more storeys, two-storey buildings such as hospitals and hotels, and two-storey buildings with public areas on the top floor, e.g. two-storey shopping centres. Interior ceiling surfaces should comply with B-s1,d0 (class I) and wall surfaces C-s2,d0 (class II). In public areas, e.g. shopping centres, walls must also comply with the highest requirement and the requirement is for the average temperature not to exceed 140 °C generally or 180 °C at one specific point. The integrity requirement means no flames must penetrate the joints. The time for which the panel satisfies the criteria is measured and the panel is rated for integrity and insulation followed by a time requirement in minutes, e.g. EI60. Tests on load-bearing structures (roof panels) are performed in a test furnace measuring 3x6 m, where the panel is exposed to a load for the duration of the fire. The panels are rated with reference to their load-bearing capacity, integrity and insulation, followed by a time requirement in minutes, e.g. REI60. A number of Lindab's sandwich panels have been subjected to full-scale testing in accordance with FM-Global and LPCB. B-s1,d0 (class I). Fire cell partitions must be of class EI60 to EI240, depending on the fire load. Br2 buildings are buildings where fire poses a moderate risk of personal injury. This normally means two-storey buildings with a building area of more than 200 m2 or single-storey buildings containing public areas. Interior ceiling surfaces should comply with C-s2,d0 (class II) and wall surfaces D-s2,d0 (class III). In public areas, e.g. shopping centres, walls and ceilings must both comply with the highest requirement B-s1,d0 (class I). Fire cell partitions are normally of class EI30, irrespective of the fire load. Br3 buildings are other buildings. For example, single-storey industrial or storage facilities. Interior ceiling and wall surfaces should comply with D-s2,d0 (class III). Any fire cell partitions are normally of class EI30, irrespective of the fire load. FM Global, LPCB Certification – Products certified for protection against damage In order for a product to receive FM Global Approval it must Fire can not only cause personal injury but also substantial to property material damage. This can lead to a business having to halt production and losing customers, documentation and stock. This may in turn result in considerable financial losses and can put the survival of the business at serious risk. Factory Mutual (FM Global) and Loss Prevention Certification Board (LPCB) are insurance and certification companies with their own resources for testing. These organisations promote proactive qualitative building design through a number of written documents and certification testing of materials and services. 4 undergo a series of tests looking at a number of physical properties, including fire characteristics. For instance, there is a '50 ft wall test', where a 15 m high panel wall is exposed to fire of approx. 1 megawatt and temperatures of around 1000 °C. For the product to be approved, flames must not spread and there must be no fire propagation at the panel's extremities. Lindab's sandwich panels with IPN core are approved by FM Global and LPCB and should not result in any increased insurance premiums with regard to fire. Lindab Coverline | Sandwich Panels Technical information Core types for Lindab sandwich panels Mineral wool Normally classed as A2-s1, d0. Panels with a hard core of high-density mineral wool fibre. A mineral wool panel generally achieves a very high fire performance and normally produces less smoke and heat than a panel with a polymer core. However, even a mineral wool panel is not classed as wholly non-combustible (class A1), as the fibre core contains binders and the core is glued to the sheets, usually with a polyurethane adhesive. For this reason, it is classed as A2. For structures serving as fire cell partitions, where a high fire resistance is required (greater than EI30), requirements are currently only satisfied by panels with a mineral wool core. IPN – Isophenic Normally classed as B-s1, d0. IPN is a refined PIR foam. It emits less smoke and contributes relatively little heat to the fire. As with a PIR core, the core chars on the exposed side; this stable, protective charred layer then protects the rest of the core from the fire. Lindab's sandwich panels with IPN core achieve the highest rating for internal surfaces (B-s1,d0) and are classed as EI30 with fire-resistant joints. The panel's good fire performance has also been demonstrated in full-scale tests. Lindab's IPN panel has lasted the full test period in full-scale testing in accordance with ISO 13784-1. Testing was carried out by SP (Technical Research Institute of Sweden) at the request of the Swedish National Board of Housing, Building and Planning. PIR – Polyisocyanurate Normally classed as B-s2, d0. A PIR core is a type of polyurethane that has undergone significant material modification. In the event of a fire the core chars on the exposed side; this charred layer then protects the rest of the core from the fire. This means that a panel with a PIR core is more resistant to fire than a PUR B2 core. It also emits less heat and smoke. PUR B2 – Polyurethane B2 Normally classed as B-s3, d0. Panels with a rigid polyurethane core also char in the event of a fire. However, the charred layer is not as strong as that in a PIR or IPN core and it has a relatively low resistance to fire. A PUR B2 core produces no flaming droplets during a fire but does emit quite a lot of smoke. However, it usually emits less than a corresponding EPS panel. Full-scale tests have also shown that there is no hidden flame spread inside the panel. Studies using real fires and full-scale tests have shown that PUR panels are only partly involved in the early stages of the fire and are not affected until the fire has developed fully. The core is self-extinguishing, which means that the core stops burning when the heat source disappears. Studies have also shown that a PUR panel that is fixed to the framework with a continuous mechanical fastener does not fail until the structural framework fails. Other core types on the market PUR B3 – Polyurethane B3 Normally classed as C or D-s3, d0. A PUR B3 foam performs less well in a fire than type B2. It emits more smoke and produces more heat during a fire. Unlike a B2 foam, B3 foam is not self-extinguishing. Fibreglass Normally classed as A2-s1, d0. Fibreglass is, like mineral wool, a mineral fibre, although its fire characteristics are not as good as those of mineral wool. Fibreglass shrinks at high temperatures. A fibreglass panel normally achieves a maximum rating of EI90. Polystyrene (EPS) melts at temperatures as low as 180 °C and produces a lot of flaming droplets during a fire. Even flame/fire-resistant EPS can produce a lot of black smoke and emit a lot of heat during a fire. Once the core melts the fire can also spread unchecked inside the panel. If the panel wall is not securely fixed, it can collapse and accelerate the fire's progress. Despite this, EPS can be classed as d0, because only droplets and particles that fall outside the so-called 'burn zone' of approx. 300x350 mm are counted during testing. A major UK study has shown that some of the greatest industrial damage of modern times in the UK has involved polystyrene panels installed internally in buildings. Delivery information Max. length roof panel: 13.6 m Longer panels available on request; these require special transport arrangements. Min. standard length roof and wall panel = 2 m. All wall panels are supplied with an integrated seal along the long joint. All roof panels are supplied with an integrated seal along the long joint and overlap (however, not the overlap on RT panels). See standard cross-sections and colours for each panel on the following pages. 5 Lindab Coverline | Sandwich Panels Technical information Wall panel cross-sections Box (Inside/Outside) Micro (Outside) Euro (Outside) Wave (Outside) B/B (Inside/Outside) Flat* (Outside) * Smoothness tolerance = +/-2 mm/ m2 6 Lindab Coverline | Sandwich Panels Technical information Wall panel cross-sections Sin 20 (Outside) Segment (Outside) Minibox (Inside/Outside) Perforated (Inside) Plank (Outside) 7 Lindab Coverline | Sandwich Panels Technical information Roof panel cross-sections 3 Wave Trapeze (Outside) 4 Wave Trapeze (Outside) Minibox (Inside) B/B (Inside) 8 Tile effect (Outside) Lindab Coverline | Sandwich Panels Technical information Wall panels TF1150 Profiles, External: Box, Micro, Euro, Flat**Minibox, Wave (Minibox only as IPN panel) Std colours ext.:Ral 1015, 3000, 5010, 7035, 9002, 9006*, 9007*, 9010, 8004, HBP60*** Thickness of insulating core (d) U-value W/m2K Airborne sound insulation (dB) PUR B2 IPN 40 0.56 25 B-s3,d0 B-s1,d0 10.2 50 0.45 25 B-s3,d0 B-s1,d0 10.6 60 0.37 25 B-s3,d0 B-s1,d0 11.0 80 0.28 25 B-s3,d0 B-s1,d0 11.8 12.6 Fire rating Core type Dead load kg/ m2 100 0.22 25 B-s3,d0 B-s1,d0 EI30* 120 0.19 25 B-s3,d0 B-s1,d0 EI30* 13.4 *Metallic colours 150 0.15 25 B-s3,d0 13.7 ** Smooth outside only available as IPN panel option. Smoothness tolerance = +/-2 mm/m2 B-s1,d0 EI30 170 0.13 25 – B-s1,d0 14.4 200 0.11 25 – B-s1,d0 15.5 Steel ext. (mm): 0.6/0.5 Profiles, Internal:Box, Minibox Std colours int.: Ral 9002 Steel int. (mm): 0.5 *** Colour HBP60 available as option, see page 25 *Panels with an IPN core are class EI30 with fire-resistant joint. Panels >150 mm thick only with IPN foam, and only profiles Minibox and Flat. Only Minibox and Flat profiles for 150 mm panel with EI30 joint. TW1000 Profiles, External: B/B, Micro, Flat** Std colours ext.:Ral 1015, 7035, 7016, 9002, 9006*, 9007*, 9010, 7037, 3000, 3009, 5010, 8004 Steel ext. (mm): 0.6 Profiles, Internal: B/B Thickness of insulating core (d) U-value W/m2K Airborne sound insulation (dB) PUR B2 80 0.30 25 B-s3,d0 B-s2,d0 12.4 100 0.24 25 B-s3,d0 B-s2,d0 13.2 120 0.20 25 B-s3,d0 B-s2,d0 14.0 150 0.16 25 B-s3,d0 B-s2,d0 15.3 Fire rating Core type Dead load kg/ m2 PIR Std colours int.: Ral 9002 Steel int. (mm): 0.5 *Metallic colours ** Smooth outside is optional. Smoothness tolerance = +/-2 mm/m2 *** min 500 m2 9 Lindab Coverline | Sandwich Panels Technical information Wall panels SF1000 Profiles, External: Box, Micro, Euro, Wave Std colours ext.:Ral 1015, 3000, 5010, 7035, 9002, 9006*, 9007*, 9010, 8004, HBP60** Thickness of insulating core (d) U-value W/m2K Airborne sound insulation (dB) PUR B2 50 0.45 25 B-s3,d0 B-s1,d0 10.8 60 0.38 25 B-s3,d0 B-s1,d0 11.2 80 0.29 25 B-s3,d0 B-s1,d0 12.0 100 0.23 25 B-s3,d0 B-s1,d0 12.8 120 0.19 25 B-s3,d0 B-s1,d0 13.6 Thickness of insulating core d/D U-value W/m2K Airborne sound insulation (dB) PUR B2 Steel ext. (mm): 0.6 IPN Dead load kg/ m2 Profiles, Internal: Box, Minibox Std colours int.: Ral 9002 Steel int. (mm): 0.5 *Metallic colours Concealed fixing ** Colour HBP60 available as option, see page 25 Sin20 1000 Profiles, External: Sin 20 Std colours ext.:Ral 1015, 7035, 7016, 9002, 9006*, 9007*, 9010, 7037, 3000, 3009, 5010, 8004 50/70 0.40 25 B-s3,d0 B-s2,d0 12.2 0.27 25 B-s3,d0 B-s2,d0 13.4 100/120 0.22 25 B-s3,d0 B-s2,d0 15.2 Profiles, Internal: B/B Std colours int.: Ral 9002 Steel int. (mm): 0.5 10 Dead load kg/ m2 80/100 Steel ext. (mm): 0.6 *Metallic colours PIR Concealed fixing Lindab Coverline | Sandwich Panels Technical information Wall panels FR1000 Profiles, External:Box, Minibox, Micro, Euro, Segment, Flat** Std colours ext.:Ral 1015, 3000, 5010, 7035, 9002, 9006*, 9007*, 9010, 8004, HBP60*** Steel ext. (mm): 0.6/0.5 Profiles, Internal: Box, Minibox Std colours int.: Ral 9002 Thickness of insulating core (d) U-value W/m2K Airborne sound insulation (dB) *Mineral wool Fire rating Dead load kg/ m2 60 0.68 31 A2-s1,d0 EI30 17.3 80 0.52 31 A2-s1,d0 EI30 19.9 100 0.42 32 A2-s1,d0 EI90 22.5 120 0.35 32 A2-s1,d0 EI90 25.1 150 0.28 32 A2-s1,d0 EI180 29.0 200 0.21 33 A2-s1,d0 EI180 34.4 *Density mineral wool ≥100 kg/m3 Steel int. (mm): 0.5 *Metallic colours ** Smooth outside is optional, tolerance +/-2 mm/m2 *** Colour HBP60 available as option, see page 25 FR1150 Profiles, External: Box, Minibox, Micro, Euro, Flat** Std colours ext.:Ral 1015, 3000, 5010, 7035, 9002, 9006*, 9007*, 9010, 8004, HBP60*** Steel ext. (mm): 0.6/0.5 Profiles, Internal: Box, Minibox Std colours int.: Ral 9002 Steel int. (mm): 0.5 Thickness of insulating core (d) U-value W/m2K Airborne sound insulation (dB) *Mineral wool Fire rating Dead load kg/ m2 60 0.68 31 A2-s1,d0 EI30 17.3 80 0.52 31 A2-s1,d0 EI30 19.9 100 0.42 32 A2-s1,d0 EI90 22.5 120 0.35 32 A2-s1,d0 EI90 25.1 150 0.28 32 A2-s1,d0 EI180 29.0 200 0.21 33 A2-s1,d0 EI180 31.9 *Density mineral wool ≥100 kg/m3 *Metallic colours ** Smooth outside is optional, tolerance +/-2 mm/m2 *** Colour HBP60 available as option, see page 25 11 Lindab Coverline | Sandwich Panels Technical information Wall panels FR1200 Profiles, External: Box, Minibox, Micro, Euro, Plank, Flat** Std colours ext.:Ral 1015, 7035, 9002, 9006*, 9007*, 9010, 3000, 5010, HBP60*** Steel ext. (mm): 0.6/0.5 Profiles, Internal: Box, Minibox Std colours int.: Ral 9002 Thickness of insulating core (d) U-value W/m2K Airborne sound insulation (dB) *Mineral wool Fire rating Dead load kg/ m2 60 0.68 31 A2-s1,d0 EI30 17.3 80 0.52 31 A2-s1,d0 EI30 19.9 100 0.42 32 A2-s1,d0 EI90 22.5 120 0.35 32 A2-s1,d0 EI90 25.1 150 0.28 32 A2-s1,d0 EI180 29.0 200 0.21 33 A2-s1,d0 EI180 31.9 *Density mineral wool ≥100 kg/m 3 Steel int. (mm): 0.5 *Metallic colours **Smooth outside is optional. Smoothness tolerance = +/-2 mm/m2 *** Colour HBP60 available as option, see page 25 FH1000 Profiles, External: Box, Minibox, Micro, Euro Std colours ext.:Ral 1015, 3000, 5010, 7035, 9002, 9006*, 9007*, 9010, HBP60** Steel ext. (mm): 0.6 Profiles, Internal: Box, Minibox Thickness of insulating core (d) U-value W/m2K Airborne sound insulation (dB) *Mineral wool Fire rating Dead load kg/ m2 60 0.70 31 A2-s1,d0 untested 17.6 80 0.53 31 A2-s1,d0 untested 20.2 100 0.42 31 A2-s1,d0 EI60 22.8 120 0.36 31 A2-s1,d0 EI60 25.4 150 0.29 31 A2-s1,d0 EI60 29.3 200 0.22 31 A2-s1,d0 EI60 32.5 Std colours int.: Ral 9002 Steel int. (mm): 0.5 *Metallic colours ** Colour HBP60 available as option, see page 25 12 Concealed fixing Lindab Coverline | Sandwich Panels Technical information Wall panels HW 1000/HW-S 1000 Acoustic panel Profiles, External: HW: B/B, Micro, Flat**, HW-S: B/B, PERFORATED Std colours ext.:Ral 1015, 3000, 3009, 5010, 8004, 7016, 7035, 7037, 9002, 9006*, 9007*, 9010 Steel ext. (mm): 0.6 Profiles, Internal: HW: B/B, HW-S: PERFORATED Std colours int.: Ral 9002 Steel int. (mm): 0.6 *Metallic colours **Smooth outside is optional. Smoothness tolerance = +/-2 mm/m2 HW-SOUND is an acoustic panel for interior walls. Perforation: ø 3 mm holes, 5 mm hole spacing. Thickness of insulating core (d) U-value W/m2K Airborne sound insulation (dB) HW/HW-S *Mineral wool Fire rating only HW Dead Dead load load kg/m2 kg/m2 HW-S HW 60 0.66 30/31 A2-s1,d0 El30** 17.1 15.4 80 0.51 30/32 A2-s1,d0 El30** 19.1 17.4 100 0.42 30/33 A2-s1,d0 El120** 21.1 19.4 120 0.35 30/untested A2-s1,d0 El120** 23.1 21.4 150 0.28 30/- A2-s1,d0 El120/El180** 26.1 - 200 0.22 30/- A2-s1,d0 El120/El180** 32.4 - *Density mineral wool ≥100 kg/m3 **Resistance classification applies with fire-resistant joint 13 Lindab Coverline | Sandwich Panels Technical information Roof panels RW1000 Profiles, External: 3 Wave Trapeze profile Thickness of insulating core d/D U-value W/m2K Airborne sound insulation (dB) PUR B2 25 (60) 0.77 25 B-s3,d0 B-s1,d0 40 (75) 0.50 25 B-s3,d0 B-s1,d0 9.9 50 (85) 0.41 25 B-s3,d0 B-s1,d0 10.3 Steel ext. (mm): 0.5 60 (95) 0.35 25 B-s3,d0 B-s1,d0 10.7 Profiles, Internal: Minibox 70 (105) 0.30 25 B-s3,d0 B-s1,d0 11.1 80 (115) 0.26 25 B-s3,d0 B-s1,d0 11.5 100 (135) 0.21 25 B-s3,d0 B-s1,d0 12.3 120 (155) 0.18 25 B-s3,d0 B-s1,d0 13.1 Std colours ext.:Ral 3000, 3009, 5010, 7016, 7035, 8004, 9002, 9006*, 9007*, 9010, 1015, HBP60** Std colours int.: Ral 9002 Steel int. (mm): 0.4 *Metallic colours ** Colour HBP60 available as option, see page 25 Bare section without filling: 100 mm standard, 250 mm max., min. length for bare section without filling = 2.7 m IPN Dead load kg/ m2 9.3 Min. roof pitch 5 degrees without transverse joint Min. roof pitch 6 degrees at transverse joint G41000 Profiles, External: 3 Wave Trapeze profile Thickness of insulating core d/D U-value W/m2K 30 (68) 0.71 25 B-s3,d0 B-s2,d0 11.1 40 (78) 0.55 25 B-s3,d0 B-s2,d0 11.5 50 (88) 0.45 25 B-s3,d0 B-s2,d0 12.0 Steel ext. (mm): 0.6 60 (98) 0.38 25 B-s3,d0 B-s2,d0 12.4 Profiles, Internal: B/B 80 (118) 0.29 25 B-s3,d0 B-s2,d0 13.2 100 (138) 0.23 25 B-s3,d0 B-s2,d0 14.1 120 (150) 0.20 25 B-s3,d0 B-s2,d0 14.8 Std colours ext.:Ral 3000, 3009, 5010, 7016, 7035, 7037, 8004, 9002, 9006*, 9007*, 9010, 1015 Std colours int.: Ral 9002 Steel int. (mm): 0.5 *Metallic colours Bare section without filling: 100 mm standard, 300 mm max., min. length for bare section without filling = 5.5 m 14 Airborne sound insulation (dB) PUR B2 Min. roof pitch 5 degrees without transverse joint Min. roof pitch 6 degrees at transverse joint PIR Dead load kg/ m2 Lindab Coverline | Sandwich Panels Technical information Roof panels RT1000 Profiles, External: Tile effect Std colours ext.:Anthracite grey, Terracotta red, 50 my HBP Steel ext. (mm): 0.5 Profiles, Internal: Minibox Std colours int.: RAL 9010 Steel int. (mm): 0.4 Thickness of insulating core d/D U-value W/m2K Airborne sound insulation (dB) PIR** Dead load kg/ m2 45 (85) 0.48 25 B-s2,d0 12.6 60 (100) 0.38 25 B-s2,d0 13.2 80 (120) 0.29 25 B-s2,d0 14.1 100 (140) 0.24 25 B-s2,d0 15.0 Min. roof pitch 12 degrees Panel lengths (mm) with 160 mm bare section without filling Number of tiles Panel length Number of tiles Panel length Number of tiles Panel length Bare section without filling: 160 mm standard 6 2100 21 6975 36 11850 Only seal in long joint integrated. Seal in overlap applied on site. Bare section without filling always implemented for installation from left to right. 7 2425 22 7300 37 12175 8 2750 23 7625 38 12500 The panel length is a multiple of the tile spacing of 325 mm. Max. standard length = 13475 mm. Longer lengths require special transport arrangements. 9 3075 24 7950 39 12825 10 3400 25 8275 40 13150 11 3725 26 8600 41 13475 12 4050 27 8925 13 4375 28 9250 14 4700 29 9575 15 5025 30 9900 16 5350 31 10225 17 5675 32 10550 18 6000 33 10875 19 6325 34 11200 20 6650 35 11525 15 Lindab Coverline | Sandwich Panels Technical information Roof panels FF1000 Profiles, External: 4 Wave Trapeze profile Std colours ext.:Ral 1015, 3000, 3009, 5010, 7016, 7035, 9002, 9006*, 9007*, 9010, 8004, HBP60** Thickness of insulating core d/D U-value W/m2K Airborne sound insulation (dB) *Mineral wool Fire rating Dead load kg/ m2 60 (94) 0.67 31 A2-s1,d0 untested 18.6 80 (114) 0.51 31 A2-s1,d0 REI90 21.2 100 (134) 0.42 32 A2-s1,d0 REI90 23.8 120 (154) 0.35 32 A2-s1,d0 REI120 26.4 Steel ext. (mm): 0.6 150 (184) 0.29 32 A2-s1,d0 REI120 30.3 Profiles, Internal: Minibox 200 (234) 0.20 33 A2-s1,d0 REI120 32.5 Std colours int.: Ral 9002 Steel int. (mm): 0.5 *Density mineral wool ≥100 kg/m Min. roof pitch 5 degrees without transverse joint *Metallic colours Min. roof pitch 8 degrees at transverse joint 3 ** Colour HBP60 available as option, see page 25 Bare section without filling, not possible HD1000 Profiles, External: 3 Wave Trapeze profile Covering width: 1000 mm Std colours ext.:Ral 3000, 3009, 5010, 7016, 7035, 7037 8004, 9002, 9006*, 9007*, 9010, 1015 Steel ext. (mm): 0.6 Profiles, Internal: B/B, Perforated** Std colours int.: Ral 9002 Steel int. (mm): 0.5 *Metallic colours Bare section without filling: 100 mm standard, 300 mm max., min. length for bare section without filling = 5.5 m ** HD1000 is also available with the inside perforated for use as an internal non-load-bearing acoustic panel. 16 Thickness of insulating core d/D U-value W/m2K Airborne sound insulation (dB) *Mineral wool Dead load kg/ m2 60 (98) 0.65 29 A2-s1,d0 16.6 80 (118) 0.51 29 A2-s1,d0 18.8 100 (138) 0.41 30 A2-s1,d0 21.0 120 (158) 0.35 30 A2-s1,d0 23.2 150 (188) 0.28 30 A2-s1,d0 26.4 *Density mineral wool ≥100 kg/m3 Min. roof pitch 5 degrees without transverse joint Min. roof pitch 7 degrees at transverse joint Lindab Coverline | Sandwich Panels Planning, installation guides and tools Tools and technical aids for mounting panels We have developed mounting clamps to make lifting wall and roof panels easier and installation work more efficient. The clamps are easy to use and fit almost any lifting device. The clamp shoes are easy to change, meaning the clamps can be used to mount most types of Lindab sandwich panel. For additional information and advice, please contact Lindab. Fasteners Everything you need Roof safety Fasteners are a very important part of any construction project involving sandwich panels. At Lindab you will find a complete range of fasteners for use with different materials in any environment. Our stainless steel screws for mounting panels on purlins and steel profiles have been type-approved for use up to and including corrosion class C4. Approval denotes an estimated technical life of as much as 50 years. The range also includes products such as external flashing fastenings and panel washers. For more information, see our Roof safety and sandwich panels brochure Lindab Fasteners. We also have a type-approved roof safety system for use with sandwich panels. The range includes snow fences, ridge guards, walkways, and roof and vertical ladders. For more information, see our brochure Lindab Roof Safety Systems. 17 Lindab Coverline | Sandwich Panels Technical information Sandwich panels and flashings Lindab's extensive range of profiles and flashings means that the final result will be both functional and attractive. The easy-to-mount profiles are manufactured from durable painted sheet metal. In our range you will find standard and custom-made flashings suitable for any project. Corner flashing (SHBY) and a gable flashing (SGB). 18 From left to right: gable flashing (SGB) as bargeboard with angled gable flashing (SVGB) underneath, and at the point where the wall and roof panels meet sill flashing (SUBG) mounted externally and sill flashing (TFBI) mounted internally. Lindab Coverline A ridge capping (NP170) is mounted on a seal profile. A fill-in insulation strip between the two panels and an interior ridge plate (NPI200) under the panels. | Sandwich Panels Panel joint, bare section without filling 300 mm Behind the KFK fascia bracket are a front with compriband sealing tape. flashing (SFB) and a z-shaped eaves profile (STFP), and a sill flashing (SUBL) up against the wall panel on the outside. Below: an exterior base cover flashing (SUSB). A 10 mm thick seal in the sill runner (S20) with a 10 mm sill seal underneath. On the inside an interior base cover flashing (SISB). Wall panels mounted on steel framework with compriband sealing tape. A fill-in insulation strip between the panels and sealing tape on the outside. A pilaster (SPIL) is mounted on the panels with compriband sealing tape. 19 Lindab Coverline | Sandwich Panels Technical information Flashings NP170 Ridge capping NPI200 Interior ridge plate STFP Eaves profile (1.2 mm galv) SFB Front flashing 20 Lindab Coverline | Sandwich Panels Technical information Flashings SUBL Sill flashing long side SGB Gable flashing SVGB Angled gable flashing SHBY Corner flashing 21 Lindab Coverline | Sandwich Panels Technical information Flashings SPIL Pilaster SUSB Base cover flashing exterior SISB Base cover flashing interior TFBI Sill flashing interior 22 Lindab Coverline | Sandwich Panels Technical information Flashings SUBG Sill flashing gable SFOB Case flashing SOB Drip flashing 23 Lindab Coverline | Sandwich Panels Technical information Flashings SUB Sill ledge S20 Sill runner (1.2 mm galv) Dim. mm A mm 60 40 80 60 100 80 120 100 150 130 170 150 200 180 US U-profile, slotted (1.5 mm galv) 24 Lindab Coverline | Sandwich Panels Colour chart Colour RAL Nearest NCS Colour RAL Nearest NCS Colour system for exterior coating 9010 S 0603-G40Y 5010 S 5040-Y90R 9002 S 1502-Y 9006* S 2502-B 25 µm Polyester Zinc, 275 g/m2 Environmental class C3 (standard) 7035 S 2005-G30Y 7037 S 5500-N Colour system for interior coating 1015 S 1510-Y20R 9007* S 6000-N 15 µm Polyester Environmental class C2 3000 S 2070-Y90R 7016 S 8005-B20G 8004 S 4550-Y60R * Metallic colours Other information 3009 S 5040-Y90R The NCS which is stated after the RAL number is the nearest NCS. Colours may differ from those shown due to printing limitations. Paints and properties Product Nom. thickness µm Gloss units Minimum bend radius HBP 60 30 1T (Dark) 2T (Light) Polyester 25 my 25 30 2T (Dark) 4T (Light) The colours of Lindab's sandwich panels follow the RAL standard. Example of environment Corrosion class Environmental corrosiveness Industrial areas with high air humidity and an aggressive atmosphere. Coastal areas. RC 5 Very high 9002, 9010, 9006, 9007, 7016, 5010, 3009 Ruv4 Atmospheres with some salt or moderate pollutant volumes. RC3 Moderate Std colours Ruv2 Optional coating Special Pe colours – when a project requires RAL or NCS Pe colours available on the market but not included in the standard colour range. PVDF 25 µm – a coating offering extraordinary UV resistance and good corrosion resistance. HBP60 – a coating with UV resistance and corrosion resistance similar to PVF, but which is cheaper than PVF colours. This coating is also very flexible and highly resistant to mechanical damage. Standard colours HBP60 Granite: RAL 9002, 9006, 9007, 7016, 3009, 7035. Ral number UV category Foodsafe – a 150 µm polymer coating that is free from toxins and resistant to mould. It is durable, easy to clean, chemically inert and approved for use in the same premises as unpackaged foodstuffs. Standard colour is white RAL 9010. 25 µm Pe interior – 25 my Pe on the interior side of the panel, for indoor environments corresponding to environmental class C3. INOX – outer or inner stainless steel sheet of EN 1.4301 grade. Contact your Lindab representative to find out more about which options are available for each panel. 25 Lindab Coverline 26 | Sandwich Panels Lindab Coverline | Sandwich Panels 27 Lindab Coverline | Te c h n i c a l I n f o r m a t i o n S a n d w i c h P a n e l s Lindab is an international group that develops, manufactures, markets and distributes products and system solutions of thin sheet metal and steel that simplify construction and improve the indoor climate. Our range includes everything from complete construction systems to individual components for homes, commercial properties and industrial premises. The Lindab Group has approximately 4,500 employees in 31 countries. Its head office is located in Art. no. 153282 08-06-2010 Grevie near Båstad in north-west Skåne.