EM400 insulation blowing machine

EM400 insulation blowing
machine
Insulation blowing machines and
equipment
XX High-performance insulation
blowing machine
XX Compatible to all insulation
blowing materials
XX Exact control options
XX Dust-free filling with dust extraction
XX All blowing injection methods possible
XX Mobile or stationary use possible
02.2015
Functional principle and standard equipment
1
1
2
The grouted bales are laid on the support for bags. After that it is
opened and pushed through strip curtains in the filling hopper.
3
2
4
Four rotating crusher shafts break the material into smaller pieces
and transport it to the airlock intake.
3
A
Electrical airlock feed gate
The electrical airlock feed
gate (A) makes a exact metering of the material conveying
possible. It can be controlled
with the remote control while
or between the blowing
injection processes. For maintenance it can also be moved
by a crank.
B
The electrical airlock feed gate (A) doses the material quantity in the
shredder (B), which ensures the fine preparation.
4
The cellular wheel transports the material in the lower part of the
airlock. The air flow of the high-powered turbine accelerates the
material and forwards it to the airlock outlet in the conveyor line.
Incoming air filter
Fast removable suction hood with snap-fit closing and easy
cleanable air filter insert.
Machine control
Filling hopper
The filling hopper has a big stock volume with 1000 litres.
It suffices for approx 5 - 6 bags of usual wares.
A swivelling support for bags makes depositing ,
opening and feeding of bags easy. The transparent
strip curtain reduces the dust emissions.
The dust extraction connector, on the side,
allows an active dust extraction.
The cover plate can be removed for
filling of the machine from the top.
ff
Tough body,
clear LED indi­
cator and logical
controls
ff
Toggle function
for conveying
with and without
material
ff
Regulation of
material and air
amount
ff
Activation of pressure
control programs
ff
Audible warning signals
Maintenance
The machine can be swing
opened and makes all
maintenance jobs simple.
The folding mechanism
is made possible by high
quality gas springs.
Airlock outlet
The EM400 series is
equipped with a 75 mm airlock outlet. With a reducer
tube also 63 or 50 mm are
optionally possible. The
EM440 disposes an another gain adapter NW63
for the additional blowers.
Airlock ventilation
Increases the efficiency of the airlock
obviously and prevents actively from
stirring-up of dust in the filling hopper.
p0
Electrical switchboard
Clearly, simple coherent controls and highquality components.
p1
EM400: Powerful all-rounder
Mobility
The EM400 is both mobile on a vehicle or trailer and can be used
stationary. The heavy duty wheels with low rolling resistance
make the EM400 easily movable.
Dust extraction
The dust extraction connector at the filling attachment makes an
active dust extraction possible. For this purpose, an external ampl­
ifier station or the amplifier unit of the EM440 and a suction drum is
necessary.
Configuration options
Optional airlock rotational speed control
The material flow can be regulated individually with this additional option.
You have the choice to adjust the position
of the airlock feed gate or set the airlock
rotational speed with the remote control.
FFB2000-Pro
Empfangsteil/Receiver
Artikel 5157
www.x-floc.com
1 2 3 4 5 6 7 8 9 10
FFB2000-Pro
The remote control FFB2000-Pro in a tough
boxing increases the free moving space.
It has bidirectional radio technology with a
high transmission reliability and four radio
channels.
When required it can also be used with a
cable connection.
8
126
1 2 3 4 5 6 7 8 9 10
Amplifier unit EM440
The EM440 is equipped with two additional radial compressors to increase
the air power (see curve backside). They
are necessary for heavy and long-fibered
materials.
Bale breakage rod
The bale separating rod is mounted
behind the strip curtain and allows
simple breakage of high compressed bales. This reduces the
time for the conditioning process
and manual breakage is not
needed.
Intake air duct 90°
For the rectangular connection of a hose
to the intake hood, we offer appropriate
adapters.
Pressure relief valve
Building elements can be damaged by a too
high blowing injection pressure or the allowed installation density can be exceeded.
With different weight plates you can adjust
at which pressure the unit de-aerates.
This happens in splits of a second.
Reducer tube
With this option you can connect hoses
the NW63 (2 ½“) and NW50 (2“) directly.
Machine top adapter for bale
conditioning system
The EM400 is ideal for the bale conditioning
processing with the X-Floc GBF1050 or other
systems. We manufacture suitable adapters
for all systems.
Mounting feet
Instead of swivel and fixed castors, the
EM400 can be delivered with mounting
feet.
Cleaning
The EM400 allows cleaning of the workspace by using a suction
drum as a collecting container.
The suction drum is connected to the suction hood.
Stationary use
The full performance of the EM400 is visible in stationary filling.
In combination with the GBF1050 bale conditioning system or
another systems it becomes part of a production line for off-site
construction.
Aspiration/blowing
In combination with a fibre switch
a fast toggling between aspiration
and blowing is possible.
Dimensions
1410 mm
1020 mm
530 mm
7 mm
ca. 55
28 °
1300 mm
ca. 2212 mm
1800 mm
1260 mm
ca. 1710 mm
Blowing injection processes
The different architectural styles and construction designs require
variable methods in blowing injection.
We classify four different methods. The EM400 is an all-round
solution in this segment. There are nearly no borders in process-
ing loose insulation materials. In the following illustrations we
show the blowing injection methods and give an overview of the
­recommended applications in our comparison matrix.
Open blowing
Dry injection
Hose injection
Ventilated rotary
nozzle technology
Ventilated lance technology
Insulating-needle technology
Damp spray / CSO
Cavity wall insulation
Comparison matrix
Amplifier
integrated!
EM400/430
Cellulose
Applications
Suitability
EM440-230V/EM440-400V
A
B
C/D
E
F
A
B
C/D
E
F










Examples *1)
Advanced Fibre cellulose, Applegate, Arbocel Climasafe, Arctic Fiber, Austrozell, Bellouate, Biocell, Cellaouate, Cellisol, Cel-Pak, Climacell, Clima-Super, Climatizer Plus,
Dämmstatt, EC cellulose, Ecocel, Ekofiber, Ecovata, Dobry Ekovilla, Fiberlite, Finefloc, Forest wool, Franceouate, Greenfiber, Klima-Tec-Flock, iCell, Igloo, Iglu, Isocell, Isodan CI
040, Isofiber, Isofloc L, Isofloc LW, Isoprof, Isol’quate, Mono-Therm, Northern Fiber, Nesocell, Nu-Wool, Ouateco, Pavafloc, Poesis-Floc, Quateco, Renocell, Selluvilla, Termex,
Thermofloc, United Fibers, Unifloc, Univercell, Wolfinger Dämmzellulose etc.
Wood fibre
Applications
A

Suitability
B
* 2)

C/D
* 2)

E

F
A
B
* 2)



C/D
* 2)
E
F



Examples*1)
Agricell, Hoiz, Jasmin, Neptutherm, Steicozell, Thermofibre, Thermocell, Termoträ, Woodycell etc.
Mineral fibre
Applications
Suitability
A
B
C/D
E
F
A
B
C/D
E
F










Examples *1)
Astratherm, Comblissimo, Ecofibre (BLT3 – BLT5 – BLT9), Ecofibre KD , Dossolan Thermique, Fibrexpan, Greenguard, Indi-Flock, Insulsafe, Inslusafe Plus, Isomat, Paroc BLT7,
Projiso, Rathiflock, Rockwool, Supafil cavity wall, Supafil loft, Supafil timber frame, Thermacoustic TC-417, Teko-Flock etc.
Mineral granules
Applications
Suitability
A
B
C/D
E
F
A
B
C/D
E
F










Examples *1)
Bachl Perlite, Extraperl H4, Fillrock KD, Hyperdämm, Hyperlite, Isomat ISG, Liapor, Perlifill-F, Perli-Fill, SLS20, Thermofill S – S40, Thermoperl etc.
EPS granules
Applications
Suitability
A
B
C/D
E
F
A
B
C/D
E
F










Examples *1)
Bodiflock XPS, DämmPerl 035, Durolan, Duroperl 35, EASY-FILL 034 – 033, Granublow 035, HK35, HK33, H2 Wall, Joma Perl, Neopor, Rigibead, Rathipur KD etc.
Legend Suitability
 Extremely well suited / Best machine choice  Well suited  Recommended with limitations  Not recommended  Not applicable
*1) These examples do not lay any claim to being complete. Isn’t your product shown? Please contact us.
*2) Amplifier recommended
Applications
A: Loft/open/attic blowing · B: Dry injection/timber frame · C: Injection with ventilated rotary nozzle technology · D: Injection with ventilated lance technology
E: Damp spray / CSO · F: Cavity wall insulation
A
B
C
D
E
F
Insulation blowing machines and
equipment
Technical Data
Machine type
EM400-400V/7.5kW
EM430-400V/9.5kW
1400 kg/h
1600 kg/h
Power/material processing speed*1) (max.)
EM440-3×230V/10.0kW
EM440-400V/10.8kW
1600 kg/h
Hopper
1.0 m³
Outlet Ø
NW75 (3“) *2)
1 × NW75 (3“) * 2) and 1 × NW63 (2 ½") for additional blower
Dimensions (L × W × H)
1300 × 1020 × 1800 mm
Unladen weight
410 kg
427 kg
390 kg
Filling height
460 kg
1260 mm
Airlock ventilation

Dust removal equipment
 Passive (strip curtains)/ active with extraction
FFB2000-Pro: Air power L = 1…19 levels
Material flow volume control M=1…19 levels
Dynamic pressure (configurable)
Automatic switch-off (configurable)
Switch function for material activation
Turn-on time delay: configurable
Operating time deferment: configurable
Susceptibility: fractional (< 1 %)
KFB2000: Air power L = 1…10 levels
Material flow volume control M = 1…10 levels
Dynamic pressure
Automatic switch-off
Switch function for material activation
Turn-on time delay: 1 second
Operating time deferment: inexistent
Susceptibility: low (< 5 %)
Machine control
Shredding and conditioning
4 crusher shafts and a shredder with 2 shafts
Shredder

Lock material
Steel
Airlock feed gate
 10 levels (KFB2000/FFB2000) |  19 levels (FFB2000-Pro) |  manual steplessly
Adjustable airlock rotational speed (optional)
 10 levels (KFB2000/FFB2000) |  19 levels (FFB2000-Pro)
Dynamic pressure regulation

Pressure relief valve
 (optional)
Air feed unit
5-step high-powered turbine
Air feed amplification
5 high-powered radial
compressor
External amplifier optional
Turbine and 2 high-powered
radial compressors
Integrated
Operating temperature
-10…+30°C
Air flow volume (nominal/measured)
450/410 m³/h
490/450 m³/h
975/850 m³/h
800/650 m³/h
35/50 m
Conveying height*1) without / with amplifier (max.)
Hose length (max.)
Adjustable conveying pressure (max.)
Installed air power
150 m
150 m
180 m
180 m
500 mbar
500 mbar
480 mbar
500 mbar
5.5 kW
7.5 kW
2 × 1.8 + 3 ×1.45 kW
5.5 kW + 1,8 + 1.45 kW
10.0 kW
10.8 kW
400 V / 50 Hz / 16 A and
1 × 230 V~ / 16 A
Installed motor power
2.0 kW
Power rating
7.5 kW
Power supply
9.5 kW
400 V / 50 Hz / 16 A
3 × 230 V~ / 50 Hz / 16 A* 3)
Packing density material (max.)
200 kg/m³
All values approximate. · *1) Depending on use, material and delivery · *2) Direct reduction/extension to NW63 (2 ½“), NW50 (2“) or
NW90 (3 ½”) possible · *3) Operation with 1 × 230 V / 50 Hz / 16 A with reduced air power possible.
X-Floc partner
Characteristic curves at 50 Hz
700
EM430
Pressure increase Δp [mbar]
600
EM400
500
EM440-400V
400
300
X-Floc Dämmtechnik-Maschinen GmbH
Rosine-Starz-Straße 12
71272 Renningen · Germany
Telephone + 49 - 7159 - 80470 - 30 · Fax - 40
[email protected] · www.x-floc.com
EM440-230V
200
100
0
0
100
200
300
400
500
600
Volume flow (measured) V̇L [m3/h]
700
800
900
For prices, see current price list · Published 01.2015
We accept no responsibility for errors or changes.
PDF: www.x-floc.com/download
FFB2000-Pro
Innovative remote control for
insulation blowing machines
www.x-floc.com
¼¼ High transmission
reliability
¼¼ Bidirectional digital
radio technology
¼¼ Precise and individual
adjustments
¼¼ Light but tough remote
control
¼¼ Integrated rechargeable batteries
(NiMH, AAA)
The FFB2000-Pro brings the possibilities and advantages of
modern digital technology to the insulation pro. All of the
important machine settings for the insulation blowing process
can be controlled with the remote control.
Material input and air power can be adjusted according to the task.
Overpressure is reported with optical and acoustic signal. Depending on the task, dynamic pressure control and automatic deactivation can be employed. The FFB2000-Pro is compa­tible with our
M99-DS-Pro, M95, EM300, EM400/440 and EM500 insulation blowing machines. It can also be customized for machines from other
manufacturers.
The remote control is preset to work with our insulation blowing
machines. However the machine type can be easily changed in the
parameter mode.
Transmitter and receiver unit interchange digital signals with bidirectional radio technology. That means signal validations are interchanged and so assures interference-free operation. The receiver
only acts upon orders which have been validated. The remote will
not send new orders until validation is received. Four radio channels
give the opportunity to have parallel operation of several machines.
They also give alternatives on building
sites with multiple interference
sources (cranes or concrete
pumps).
In the case of flat batteries or
interference, the remote can
be connected with a cable to
control the machine.
FFB2000-Pro
Empfangsteil/Receiver
1
2
3
4
Artikel 5157
www.x-floc.com
1 2 3 4 5 6 7 8 9 10
Bidirectional digital
radio technology
1 2 3 4 5 6 7 8 9 10
Four radio channels for
interferences on building
sites
FFB2000-Pro
Empfangsteil/Receiver
Artikel 5157
www.x-floc.com
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
Compatible with X-Floc
and other machines
Cable connection
possible
3× AAA
Acoustic alarm for
overpressure
Standard rechargeable
batteries in the remote
control
For prices, see current price list · Published 01.2015 · We accept no responsibility for errors or changes. · PDF available for download at: www.x-floc.com/download
X-FLOC Dämmtechnik-Maschinen GmbH | Rosine-Starz-Straße 12 · 71272 Renningen · Germany | Tel. + 49 7159 80470 - 30 · Fax - 40 | www.x-floc.com
www.x-floc.com
Technical data
Transmission frequency
434 MHz
Operating temperature range
-20°C to +40°C
Voltage supply
24 V DC
Remote
High reach replaceable antenna
with BNC bayonet catch
Optical signal:
Air, material, overpressure and
automatic shutdown
Start button with toggle function
Duration of use
up to 30 h
Range
> 100 m without interruption
Overpressure signal
ff LED (optical)
ff Warning tone (acoustic)
Function buttons
6 (foil keypad)
Parameter levels
10
Adjustable parameters:
Radio channels
Power-on delay material
Power-off delay air
Delay auto­m. shutdown
Reaction time dynamic pressure ctrl.
1 - 4
0, 1, 2,… 9 s
0, 1, 2,… 9 s
0, 1, 2,… 9 s
50, 100,… 500 ms
IP class
IP40
Connections
ff Cable control
ff Charging jack
ff Antenna
Power supply
3x AAA NiMH 800 mAh
Weight
approx. 400 g
Dimensions
approx. 47 x 154 x 47 mm
Receiver
Protective rims for
buttons
Button for material- and air stop
plus parameter mode
Air performance display / parameter setting display
Buttons for air flow rate and
parameter setting selection
Protection type
IP40
Connections
ff Control line to the
machine
ff Cable control
ff Antenna
Power supply
24 V DC (insulation blowing
machine)
Weight
approx. 765 g
Dimensions
approx. 83 x 151 x 50 mm
Article number
5154
Contents
ff One remote with
carrying strap
ff One charger
ff One receiver with magnet
ff Two antennas
ff Quick start guide
ff Complete foam lined
aluminium case
Material input display / parameter setting display
Buttons material feed amount
and parameter value
Strong magnet for
flexible fastening
Tough metal body: Dust-proof
and splash-proof
Machine connector with
twist-lock
Charging jack for integrated
rechargeable batteries
Left:
remote control;
right: receiver
Connection for cable mode with
quick-lock system
For prices, see current price list · Published 01.2015 · We accept no responsibility for errors or changes. · PDF available for download at: www.x-floc.com/download
X-FLOC Dämmtechnik-Maschinen GmbH | Rosine-Starz-Straße 12 · 71272 Renningen · Germany | Tel. + 49 7159 80470 - 30 · Fax - 40 | www.x-floc.com
cable
Connec tion
optional!