XC-J3000 Corona Processor Instructions
Transcription
XC-J3000 Corona Processor Instructions
Ruian Ruiyu Industrial Control Instrument Factory Http://www.wzruiyu.com 3000 Corona Processor XC-J XC-J3000 tions Instruc Instructions Edition 1.2 (Edition Edition:1.2 1.2) : 2000 Quality Management This product has passed ISO9001 ISO9001: System Certification Tel:0577-65619661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City Fax:0577-65809661-899 E-mail:[email protected] Ruian Ruiyu Industrial Control Instrument Factory Tel:+86-577-65809661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City Http://www.wzruiyu.com Fax:+83-577-65809661-899 E-mail:[email protected] Ruian Ruiyu Industrial Control Instrument Factory Http://www.wzruiyu.com 1.Introduction It's the unbeatable rival of all difficulty in printing & lamination Main products:plastic film ,plastic sheet and board,metallic foil surface corona processors ,single sheet corona processor (vulgo electric spark processor ,electric compactor).Applied in industries of plastic film blowing,printing,lamination,glue coating,coating cloth,digits jetting,paint spraying,suitable for materials of all kinds of plastic film,sheet and board material ,aluminum foil,aluminum film plating (such as PP,PE,PET,OPP,PS,ABS etc.) paper and fiber. XC-J 3000 corona processor provides you an entirely new solution of preprinting process for plastic film .The special pulse density modulation control equivalent circuit resonant inverse design can make the AC output terminal produce square wave voltage or zero level voltage within certain power regulation period ,thus even a corona discharge has a strong non liner load p,it can also control power output within a wide range ,performing functions of locking phase,switch softening and power regulation,completing with perfect multi route protection circuit ,making the whole corona processor liable and steady ,the product uses a microcomputer for power regulating and digits display ,it's easy in operation and understanding and meeting the requirements for strong or weak treatment,the detailed product specification as the following: Note:The corona equipment is high voltage high power supply,for security ,all series of the equipment must be installed ground wire. Tel:+86-577-65809661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City Fax:+83-577-65809661-899 E-mail:[email protected] Ruian Ruiyu Industrial Control Instrument Factory Http://www.wzruiyu.com 2.The test and application of plastic surface corona processing equipment Now days,the plastic flexible package is widely used in each field of commodity package,the most commonly material used in flexible package is polyethylene and polypropylene etc nonpolar film which belongs to the non-polar material,surface density is bright and clean,it is a kind of inert surface, the surface free energy relatively low,just(2.9~3.0)×10-6J/cm2. Theoretically, the surface free energy is lower than 3.3 × 10-6J/cm2 film can't make any kinds of known adhesive happen infiltration at present, so first must through the surface treatment, make the thin film surface free energy to (3.8 ~ 4.0) 10-6 J/cm2, just to get a good composite strength.The common method used in film surface treatment are many .and the corona processing is the most common. Intaglio printing machine should be equipped with corresponding corona processing equipment,in need to deal with,as long as put the film in order wear the middle of electrode roller,the processed film directly into the printing unit and the adhesion effect of ink in the film is good. Installing corona processing equipment on the dry compound machine , the purpose is to improve the polyolefin film surface tension value and improve the attached fastness of the composite product, After corona process,the film surface tension can achieve above 3.8 × 10-2N/m , the highest can reach to 4.0 × 10-2N/m,make the composite membrane strip strength increased,and can meet the requirement of quality absolutely.Install this corona processing equipment,it is helpful to the aluminum plating membrane, especially BOPP aluminized film, just changes in the aspect of equipment installation wiring. Below we will discuss from the following several aspects,such as corona treatment principle ,surface tension detection method ,equipment installation wiring and the common troubleshooting. 2.1 The principle of corona processing 2.1.1 Electric shock or breakdown Under the effect of high voltage electric field,The electronic current compact to the plastic film strongly and make the film surface fuzz,become rough,increase the surface area.When the adhesive and its surface contact, it can produce good infiltration, adhesive,will be penetrated to the nap of concave groove, rely on the "anchor" effect, make the film fastness cemented,this is a kind of physical action. Under high power magnifier and observed that under the treated film relative to the untreated film, its surface obvious uneven and very rough,the strength of compact will increase with the rise of the voltage and current. 2.1.2 Increase the film polarity Under the effect of high voltage electric field,the oxygen in air turn into ozone,ozone decomposition into oxygen and new ecological oxygen atom.The new ecological oxygen atom is a strong oxidizer, which make the alpha carbon atom of the polyethylene and polypropylene molecular oxidate, forming carbonyl and hydroxyl.With this structure,the film molecular polarity increased and the surface tension increased as well,at the same time increased the affinity of adhesive and the Cementation fastness of composite membrane Tel:+86-577-65809661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City Fax:+83-577-65809661-899 E-mail:[email protected] Ruian Ruiyu Industrial Control Instrument Factory Http://www.wzruiyu.com Otherwise,because produced carbonyl,and make molecular chain produce new alpha carbon atom,which will appear lively hydrogen, this lively hydrogen and polyurethane adhesive of lively sex group isocyanate root (- NCO) produce chemical reaction,which make the material and adhesive generated solid chemical bond, finally increased the cementation fastness. From infrared spectroscopy detection we can found that,the processed polyolefin film surface appear carbonyl and hydroxyl absorption peak,,this means the above chemical action exists. 2.2 The test method of surface tension The general test method have three 2.2.1 Use BOPP one-sided adhesive tape for stripping inspection Put BOPP one-sided adhesive tape stick the test film surface and compress tightly,then rive it,if the film surface tension meet the operating requirements,which means that you use enough power to strip and the sound is small,instead it is very easy to peel,and accompanied by "sasa" sound. 2.2.2 Use dyne test pen test When the film surface tension value meets demands (BOPP:3.8x10-2N/m , PET:5.0x10-2N/m , nylon:5.2x10-2N/m), the place which the test pen stroke where liquid mark uniform, no break mark, no shrinkage , or the test liquid will shrink , if some parts contract and others not contract, this means processed not enough.However,it's worth mentioning that when inspect PET and nylon,you will choose the bigger test pen,the general specification of surface tension test pen has 5 kinds :3.8×10-2N/m 、 4.0×10-2N/m、4.2×10-2N/m、4.4×10-2N/m、4.8×10-2N/m (Measurement aluminum foil)。 2.2.3 Preparation surface tension test liquid voluntarily Several surface tension test liquid recipe see the attached form,the test method is dipping a little test liquid with tampon and coating in the treatment surface,judgment method is roughly same as the second point.The processed film should not be placed for a long time,up to 7 days,the surface tension value will reduced more obviously if placed too long time.If you need placed too long ,the surface tension initial value must be improved for(2~4)×10-2/m during processing film. The wiring requirement s of power 3. 3.The requirements 3.1 The AC power connected with the host power wire platform must be choose the specifications for the conductor is above 2.5mm2. 3.2 The ground of power wire platform must be connected to the earth,or the connect wire of host and corona frame appear shot circuit and high-voltage cable with its connection related high-voltage parts and device body appear discharge,corona or short circuit ,even damage to the host and the equipment will discontinuous operate or safe shut-down,or make the back terminal of the host backplane connect earth. 3.3 For security, please don’t connect the “AC220” zero lines with “Ground” 。 Tel:+86-577-65809661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City Fax:+83-577-65809661-899 E-mail:[email protected] Ruian Ruiyu Industrial Control Instrument Factory Http://www.wzruiyu.com 4. The wiring requirement s of host and discharge frame 4.The requirements 4.1 The ground wire need to weld in the soldering lug then connect to the earth terminal ,if the earth wire appears open circuit,the equipment will lead the high voltage to the corona device during running and make the device with high voltage or damage to the host,which make the device appear intermittent work or protective stop. 4.2 The distance between the high-tension cable with its connection related high-tension parts and other any metal or conducting objects must be more than 50mm,or discharge may occur and the equipment will discontinuous operate or safe shut-down ,even make it breakdown. 4.3 Must identify clearly the insulated electrode and the noninsulated electrode of the corona frame(Red wiring terminal is insulated electrode),if connected incorrectly will damage to the corona device. 4.4 Please check the whole wiring before starting after installation,make sure it correct then electrify it. 4.5 The wire between host and discharge frame should be short,or it will connect with other objects then appear discharge and corona phenomenon. 4.6 Because the side board of corona frame is organic glass,so the electrode knife and the silica gel roll can used for insulated plate.The double-side treatment corona frame silica gel roll as insulated electrode connect the host red wiring terminal,the two electrode knives as noninsulated electrode connect the host black wiring terminal. 5.Instructions 5.1 Please push up the power switch to the “ON” position after connecting the AC power and corona frame correctly,then the corona equipment can work normally and appear corona discharge on the discharge frame at once ,then push down the switch to the 'OFF" position and the equipment stop working. 5.2 Adjust the up and down key,make the output power reach to the needed value, the up key means See diagram 1 and diagram 2) increase spark,the down key means reduce spark。(See 5.3 Every start the machine,the equipment will keep the last shutdown power value 5.4 The value showed in the showwindow is relative. 5.5 In order to make the compactor work more steady,the machine will inspect the size of frame to set the max and min spark value automatically.So if you adjust the value out of its scope manually,the machine will correct it and change it back,if the spark you needed isn't in the scope,you can solve it by adjusting the length of high-voltage wire or the size of discharge. 5.6 when the output high-voltage appears open circuit,shot circuit and leakage currents,the compactor will close the high-voltage output and with code display the fault reason in the showwindow.Please close the main power of compactor after making sure the fault cause and conduct disassembling operation after determining no high voltage. 5.7 Alarm display instructions --ER0,ER1,ER2,ER3 is start alarm;ER4,ER5,ER6,ER7,ER8 is operation alarm 5.8 No material stop instructions:Must be install the material hall switch to effective. Tel:+86-577-65809661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City Fax:+83-577-65809661-899 E-mail:[email protected] Ruian Ruiyu Industrial Control Instrument Factory Http://www.wzruiyu.com Notes 6. 6.Notes 6.1 when the equipment is running ,the host fan and exhaust window can't be kepped out with objects.Around the host don't cling to a large area of iron during installed,and make the equipment stay away this kind of material above 4cm distance,or it will increase the power consumption and raise the temperature of the equipment for eddy current loss. 6.2 Please turn off the corona host after 5 minutes then maintain the high voltage parts, or you will have a sense of shock occurs due to the electric energy in capacitors 6.3 Host and discharge frame must be matched ,The longest double-sided treatment width of discharge frame for 1KW host is 800mm,The longest double-sided treatment width of discharge frame for 2KW host is 1000mm,The longest double-sided treatment width of discharge frame for 3KW host is 1300mm. Installation adjusts instructions 7. 7.Installation 7.1 Front panel instructions Diagram 1:1KW/2KW host panel Power Switch Output power increase key Output power reduce key The input voltage of two-side feet is AC 220V Intermediate feet for 〨 (security earthing end) No material stop signal input Tel:+86-577-65809661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City Fax:+83-577-65809661-899 E-mail:[email protected] Ruian Ruiyu Industrial Control Instrument Factory Http://www.wzruiyu.com Diagram 2:3KW host panel AC220V Power switch The input voltage of two side feet is AC 220V Intermediate feet for 〨 (security earthing end) Output power increase key Output power reduce key No material stop signal input 7.2 Posterior panel and lead film instructions Diagram 3:Posterior host wiring Output high voltage,connect with the glue roller axis of discharge frame (red wiring terminal) Output high voltage,connect with the discharge aluminum bar of discharge frame (Black wiring terminal) Tel:+86-577-65809661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City Fax:+83-577-65809661-899 E-mail:[email protected] Ruian Ruiyu Industrial Control Instrument Factory Http://www.wzruiyu.com Diagram 4: Discharge frame and host wiring Diagram 5:Lead film trend 8.Maintain and inspect 8.1 Please check whether the discharge frame with the high voltage of host is connected securely and the ground wire is loosed before starting. 8.2 Please open the host case and clean the dust regularly 8.3 Troubleshooting form Fault Treatment way and Reason Phenomenon step show flicker all the time or interrupted 1:Check whether the host ground wire is connected 2:Check whether the discharge frame and host wire is connected 3:Check whether the distance of discharge frame and electrode knife is too big 4:Check whether the host and discharge is matching Tel:+86-577-65809661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City 1:Connect wire again 2:Please adjust to the appropriate distance 3:Please following the fourth quarter operating instructions 4:Change the host Fax:+83-577-65809661-899 E-mail:[email protected] Ruian Ruiyu Industrial Control Instrument Factory Http://www.wzruiyu.com 1:Check whether the power is connected 1:Please following the correctly first quarter operating 2:Check whether the fuse is broke instructions Not show flicker 3:Check whether the fuse is connected well 2:Change the fuse 3:Connect wire again 4:Change the host Show messy code 1:Check whether the internal board is break 1:Click the control key down 2:Shut down and restart 2:Check whether the open circuit protection is 3:Change the host appropriate 9. Specification AC200V-250V 9.1 Input power power:AC200V-250V 9.2 model and specification Model Power (mm) Exterior dimension dimension(mm) (mm) Installation dimension dimension(mm) As Shown in diagram 6 Weight XC-J1000 1KW 235(W)×225(H)×380(D) 265(D)×160(W) 7.1Kg XC-J1200 2KW 235(W)×225(H)×380(D) 265(D)×160(W) 7.1Kg XC-J3000 3KW 305(W)×225(H)×380(D) 290(D)×252(W) 11.06Kg 9.3 Treatment width TYPE Plastic film (double side) Metal film (one side) XC-J1000 10mm~800mm XC-J1200 300mm~1000mm XC-J3000 300mm~1300mm 10mm~500mm 300mm~600mm 300mm~800mm 9.4 Installation size: Depth(D) 4×Φ5mm Width (W) Diagram 6:Bottom installation Tel:+86-577-65809661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City Fax:+83-577-65809661-899 E-mail:[email protected] Ruian Ruiyu Industrial Control Instrument Factory Http://www.wzruiyu.com 10. Choose model 10.1 Printing dyne parameters index Model Power Working voltage Working frequency Max treatment width Treatment tension XC-J1000 1KW 220V±10% 15-30HZ 600mm ≥38dyne XC-J1200 2KW 220V±10% 15-30HZ 900mm ≥40dyne XC-J3000 3KW 220V±10% 15-30HZ 1200mm ≥40dyne XC-J4500 4.5KW 220V±10% 15-30HZ 1500mm ≥42dyne XC-J6000 6KW 380V±10% 15-30HZ 1800mm ≥45dyne XC-J8000 8KW 380V±10% 15-30HZ 2500mm ≥45dyne XC-J15000 15KW 380V±10% 15-30HZ 3500mm ≥50dyne 10.2 Dyne Parameters Form 1.The critical surface tension value which several kinds of film printing ,lamination need mN m Unit Unit:mN mN/m Film name LEPE HDPE PP IO Untreated 31 31 29 Used in printing Used in PVC PETP PA6 33~37 39 43 46 38~42 40~44 40~44 38~42 39 44 46 44~48 44~48 44~48 44~48 44~48 44~48 46~48 lamination Tel:+86-577-65809661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City Fax:+83-577-65809661-899 E-mail:[email protected] Ruian Ruiyu Industrial Control Instrument Factory 10.3 Parameters Http://www.wzruiyu.com Instruction HBCG3 Parameters Type NO. Running the setted 00 Range Default 0-254 128 Instructions Adjust the size of spark during running value 01 Running the setted value (Adjustable) 0-110 / The real value of spark during running(the size is adjustable) 02 03 Parameters 0-9 5-100 0 50 show the item value when start 04 05 06 Parameters 8 20 3 Short circuit protection parameters Parameters 2-30 10-60 2-10 07 Parameters 0-50 10 The preinstall value of start spark,the size of start spark 08 09 0A Show 0B Show the high level of working time Parameters Parameters Start protection parameters Open circuit protection parameters Running protection parameters frequency Show edition Show the low level of working time xxxX100/256(Hour) xxxX100(Hour) 10.4 Alarm Introductions NO. Introductions Er.0 SS=0,ST=1 Er.1 SS=1,ST=0 Er.2 FRMIN Er.3 FRMAX Er.4 Short circuit Er.5 start protection Er.7 start protection Er.8 start protection 10.4.1 If appear boot startup protection whether Er7 or Er8 can increase properly number three parameters。 10.4.2 If the spark of the last boot operation is too large, the boot don't want spark climb to the last。 10.4.3 The boot don't want spark climb to the last,But in the boot at the same time hold the two up-and-down adjusting button at the same time , then spark will just stop at the 07parameters setted value and the last spark value the which recorded shutdown time will be deleted. 10.4.4 If regularly appear Er4 or Er5 during running , we can adjust number 4 parameters or number 5 parameters. Tel:+86-577-65809661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City Fax:+83-577-65809661-899 E-mail:[email protected] Ruian Ruiyu Industrial Control Instrument Factory Http://www.wzruiyu.com 10.4.5 The bigger of the two parameters value,the harder to protection,If the parameter adjustment too bigger,it will cause the phenomenon that when have real protection need to protection ,the machine will doesn't work. Attached list 1 glycol ether 1. Preparation raw material material: Formamide, Formamide,glycol 2. The Method of use 1、Prepare three 50ml measuring pot. 2、start the electronic libra,make it in the state of measured. 3、Measure the net weight of the two measuring cup and note down the data,then put them separately. 4、According to the recipe,then take the formamide into the measuring cup which has already weighted,put them on the electronic libra to weigh the weight and on the basis of the first after less then until meet the target weight. 5、According to the recipe,then take the glycol ether into the measuring cup which has already weighted,put them on the electronic libra to weigh the weight and on the basis of the first after less then until meet the target weight. 6、Pour the two different liquid into another measuring cup and plug tight the mouth with rubber cover after slight shaking evenly. 3. Announcements Announcements: 1.Must be record the own weight of measuring cup correctly before preparation. 2.Take 10*10cm etc material to test and confirm the end test result. Tel:+86-577-65809661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City Fax:+83-577-65809661-899 E-mail:[email protected] Ruian Ruiyu Industrial Control Instrument Factory Http://www.wzruiyu.com Corona test fluid formula form 4. 4.Corona g) Formamide Formamide(g g) Glycol Ether ther(g) Corona Value(dyne alue(dyne) 0 100 30 2.5 97.5 31 10.5 89.5 32 19 81 33 26.5 73.5 34 35 65 35 42.5 57.5 36 48.5 51.5 37 54 46 38 59 51 39 63.5 36.5 40 67.5 32.5 41 71.5 28.5 42 74.5 25.5 43 78 22 44 80.3 19.7 45 87 13 48 90.3 9.7 50 93.7 6.3 52 96.5 3.5 54 99 1 56 Tel:+86-577-65809661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City Fax:+83-577-65809661-899 E-mail:[email protected] Ruian Ruiyu Industrial Control Instrument Factory Tel:+86-577-65809661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City Http://www.wzruiyu.com Fax:+83-577-65809661-899 E-mail:[email protected] Ruian Ruiyu Industrial Control Instrument Factory Http://www.wzruiyu.com Company Profile Ruian Ruiyu Industrial Control Instrument Factory was established in 1999, we are specialized in developing ,producing and selling electric automatic industrial control equipment,which is used in the industry of machines for printing,soft package and plastic etc. we have provided the machinery trade which produce printing machines ,soft package and plastic machines with complete sets of industrial control products for years ,winning high reputation among the customers,our company will provide you with industrial control products with high function DC Coiling Tension Controller or Board ,DC Motor Controller or Board,Force Moment Motor Controller or Board,Frequency Speed Regulator,Automatic Constant Tension Controller,Photoelectric Correct Controller and so on. Serial Products DTA、 DTC Series DC Motor Torque (Taper,Length,Speed Regulating ) Intelligent Controller DC、TS、TSB、TSG、TSBG、RYS Series DC Motor Speed Regulating Board GBF Series Stainless Steel High Quality ( Split body ) Corona Discharge Frame GK、GB Series Automatic Photoelectric Correct Controller DCZN、DS Series DC Motor Intelligent Controller (Board ) ZLJ-3 Series High Accuracy Film Width Wind Controller CKT Series Automatic Constant Tension Controller GYD Series High Quality Corona Discharge Frame RY158、RY168 Series Counter ,Length Measurer ZLMK Series Manual Tension LJK Series Torque Control Board Motor Controller (Board ) SZ Series Manual Tension Controller SWK Series Displacement Controller RTSG Series DC Motor Controller JC Series Electrostatic Eliminator XC-J Series Corona Processor RY300/RY3000 Series Inverter TDY Series Correct Actuator Distribute Products 113,128ZYT Series Permanent magnet DC Motor,YLJ Series Torque Motor,Color Code Switch,Infrared Photoelectric Switch ,Package,Plastic,Printing Machinery And Other Electronic Auxiliary Products And accessories. Tel:+86-577-65809661-811 Add:No.17,Unit 30,Hongbei Garden Ⅱ, Zhousong North Road,Ruian City Fax:+83-577-65809661-899 E-mail:[email protected]
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