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Produktbereich A | Produktbereich B PRODUCT GUIDE Ceramic and stone tiles Ceramic and stone tiles I 1 Produktbereich A Index 2 I Primers and application 3 Primers, floor preparation 4 Substrate repair 5 Self leveling compounds and screeds 6 Properties of self leveling compounds 7 DEAR BUSINESS PARTNER! ”Kiesel, key to quality installation” that is our promise for a real partnership. As one of the technological leading manufacturers of complete installation systems for textile and resilient floor coverings, wood flooring and ceramic tiles and natural stones, we are a competent partner for installers and affiliated business with more than 50 years of experience. ”Kiesel, key to quality installation” is the expression of a straight-forward philosophy. It means, that we are one step ahead with advanced installations systems and set standards for innovation, performance and reliability. Our core business is the development and production of installation materials for the flooring and wood flooring industry. We concentrate our efforts on this field to provide competent answers on a highly demanding jobs. Waterproofing systems 10 Mortars coverage 14 Installation mortars 16 Tile installation 18 Tile installation, specialty adhesives 20 Grout overview 21 Grouting 22 Grout color overview 25 Installation of large format tiles 26 Natural stone installation – fast way to the right mortar system 27 Natural stone 28 Specialty products and accessoires 29 Overview chemical resistance 32 Renovation, uncoupling and crack isolation systems 34 We want to support your success in today’s demanding markets. Tips 36 Let’s start together! Ceramic and stone tiles ”Kiesel, key to quality installation” is our mission to deliver well-engineered, reliable products at a marketable price to make installation work easy, reliable and environmentally friendly. ”Kiesel, key to quality installation” is also the expression of our commitment for a mutual and loyal partnership with our business partners. We provide high quality products backed up by a competent Technical Service Department and committed marketing personnel. Our company and our products stand for innovation, reliability and superior quality. It is our commitment to build a strong relationship with reliable, high quality products for installers, retailers, distributors, floor covering manufacturers and consumers. Primers and application ■ P atching and leveling When time is an issue, Kiesel is the prime choice. Our range of fast-setting products have a very special feature: the self-drying, cement-based matrix which bonds the water within itself. The high polymer content and the perfect blend of fine cements still minimize tension. No cracks, even under high stress and in thick layers will lead to long-lasting, professional results. You save time, money and extra trips to the construction site. ■ C ost saving The most economical way of leveling larger areas is working with automated mixing pumps. Kiesel works closely with various manufacturers of mixing pumps to offer products with the right performance. No matter which requirements are set for the substrate preperation, Kiesel can give you the answer. With cost-saving, reliable products performing to the highest standards, you can offer solutions which set you apart from the competition. Okapol RK You shouldn’t have to spend endless time in this step of installation. That’s why we developed Okatmos® UG 30. This acrylic dispersion primer, with a drying time of 20–30 minutes, is probably one of the fastest on the market. This product is another testament to Kiesel’s commitment to developing user-friendly products with the health of the installer as a top priority. We developed this non-corrosive, water-based, solvent-free product, which gives you the performance of the old, unhealthy systems, without the corrosive chemicals and harmful fumes. Interior walls Okapox GF-M ■ Fast setting primers Priming the substrate before applying cement-based mortars has several benefits: – to improve the bond strength between mortar and substrate, especially on non-absorbent substrates – to conduct a well balanced curing by avoiding ”burn-out” of cement-based products on highly absorbent substrates – preparation of difficult to adhere substrates – to stop high water content, for example in below-grade environments, with Okapox GF as a moisture barrier. Substrates Okapox GF Kiesel provides a versatile selection of surface preparation products to deal with almost all of today’s job-site situations in a reliable, time-saving and economical manner. These materials help you at this crucial step of installation, providing extremely fast setting characteristics with outstanding workability and a reliable performance even under the most demanding circumstances. Okatmos® UG 30 The correct preparation of the substrate is the right start for a successful installation. Unfortunately, tight work schedules very often compromise the proper performance of this task. Primers PREPARING THE SUBSTRATE 4 4 4 5 Gypsum based and cement based surfaces Dry-Wall Suitable plywood and OSB boards Galvanized steel, aluminum, metal Precast concrete Old ceramic Brick, cinder block Interior floors Cementitious screeds, calcium sulphate, Servoplan E 500, Servoplan EM 555; unheated/heated Concrete Dry-pack and similar Suitable plywood and OSB boards Galvanized steel, aluminum, metal Old ceramic tiles and terrazzo Exterior Cast-in-situ concrete Precast concrete Cement plaster Cement screed New tiles over existing tiles with waterproofing membrane (only on floors) See pages Recommended Problem solver To bridge/bind concrete cracks Ceramic and stone tiles I 3 Primers, floor preparation Okatmos® UG 30 Universal primer • for absorbent and non-absorbent substrates • very quick drying • solvent-free and very low emission • hygiene promoting • high bond strength • for interior applications Coverage: Approx. 75–150 g/m2 60x 10-kg-plastic canister Product code: 80035 96x 5-kg-plastic canister Product code: 49023 50 Box à 12x 1-kg-plastic bottles Product code: 80068 Okapox GF Epoxy primer • especially suitable for critical substrates • suitable as moisture barrier • solvent-free and very low emission • very high bond strength • free of water • suitable as a binder for epoxy mortars 45x 7-kg-metal container Product code: 80026 60x 3.5-kg-metal container Product code: 80047 Coverage: Approx. 200–300 g/m2 as a primer Approx. 400–500 g/m2 as a vapor/moisture barrier Okapox Accelerator Accelerator for 2-compenent epoxy resin systems • shortens reaction times • minimizes waiting times • easy to apply • universal use 200-ml-plastic container Product code: 14099 Coverage: 1 container (200 ml) Okapox accelerator for: approx. 3.5 kg Okapox GF Okapox GF-M Multipurpose epoxy bonding agent • solvent- and water free • very low emission • for repairing screed cracks • suitable as primer • suitable as moisture barrier • suitable as binder for epoxy mortars Coverage: Approx. 300 g/m2 as a primer 4 I Ceramic and stone tiles 750-g-tin can Product code: 48027 Substrate repair Okapol RK Repair binder • 2 component • to bind concrete cracks • to install metal rails • fast setting Box 8x 1-kg-container Product code: 60086 Metal brackets 500-pieces-bag Product code: 60298 Ceramic and stone tiles I 5 Self leveling compounds and screeds Servocret RS-N ServoFine F 333 Servoplan E 600 Servocret RS Servoplan EM 555 Cement screeds Servoplan E 500 Patching and repair compounds Servoplan P 200 Plus Servoplan S 444 Substrates Self leveling compunds Servoplan S 111 Recommendations/Tips. Always prime substrates before using self leveling compounds, e.g.. Okatmos UG 30. 2 At +20 °C (68 °F) and 65 % relative humidity. Higher temperature and low humidity decreases, lower temperature and high humidity increases this value respectivly. 3 With Kiesel fiberglass mesh and Okapox GF up to 20 mm. 4 With Kiesel fiber mesh additive. 1–40 3–15 1–30 2–50 2–50 0–25 1–2 1–2 2 1 3 1 24 24 24 7 7 7 8 8 8 9 9 9 Interior - walls Lime-cement plaster, cement plaster Gypsum plaster Drywall, gypsum board, gypsum plaster boards Suitable plywood and OSB boards Galvanized steel, aluminum, metal Aerated concrete (Ytong, Hebel, Durex) Cast concrete Old ceramic tiles Brick, cinder block Interior substrates Screeds over concrete, calcium sulphate, Servoplan EM 500 and Servoplan E 500 over heated and unheated substrate Concrete floors Drypack, up to 5 mm Suitable plywood and OSB boards, up to 10mm 4 4 3 Galvanized steel, aluminum, metal Old ceramic tiles, terrazzo Impact noise or thermal insulation 4 Okaphone 4, 9, 15, up to max. 5 mm 4 Exterior In-situ concrete Cast-concrete Cement plaster Cement screed Thickness in mm Ready for light traffic (in hours)2 See pages 6 I Ceramic and stone tiles 5–80 Properties of self leveling compounds Self leveling compounds Servoplan S 111 Premium fast setting self leveling compound • from 1–15 mm (1⁄32”– 2 9/16”) layer thickness • low tension build up • excellent final grip • very low emission • promotes advanced Indoor-Air-Quality • suitable as final top load • excellent self leveling properties • extremely fast setting • pumpable Coverage: Approx. 1.6 kg/m² per mm thickness 42x 25-kg-paper bags Product code: 80034 40 mm 1⁄32”– 2 9/16” Servoplan S 444 Fast setting self leveling compound for Wood Substrates • 3–15 mm (1/8”–9/16”) layer thickness • excellent final strength • flexible • reinforced with quality fiber • excellent self leveling properties • quick curing • very low emission • pumpable Coverage: Approx. 1.2 kg/m² per mm thickness 54x 20-kg-paper bags Product code: 80006 15 mm 1/8”– 9/16” Servoplan P 200 Plus Self leveling compound • self-leveling • fast drying • very low tension • pumpable • layer thickness from 1–30 mm (1/32”– 1 3/16”) • suitable under parquet Coverage: Approx. 1.5 kg/m² per mm thickness 54x 20-kg-paper bags Product code: 80077 30 mm 1/32”– 1 3/16” Ceramic and stone tiles I 7 Properties of self leveling compounds Stable fillers Servocret RS Rapid setting repair mortar and screed • for compensation and slopes for indoor, outdoor and submerged applications • high level of stability, for wall and floor surfaces • to compensate for unevenness up to 50 mm layer thickness • for use under ceramic and natural stone coverings • for the repair of concrete and cement plaster • fast setting • for bonding hard foam support elements Coverage: Approx. 1.6 kg/m² per mm thickness 42x 25-kg-paper bags Product code: 80064 50 mm 2” Servocret RS-N Repair mortar and screed • for leveling and filling gradients in interior, exterior, wet areas and pools • high stability, for wall and floor surfaces • for leveling unevenness up to 50 mm layer thickness • for use under ceramic and natural stone flooring • to improve concrete and cement stucco Coverage: Approx. 1.6 kg/m² per mm thickness 42x 25-kg-paper bags Product code: 11030 50 mm 2” ServoFine F 333 Premium patching and skim coating compound • from feather edge up to 25 mm (1”) • needs no priming or additives • for wide array of substrates like ceramic tiles, wood, quarry tile, adhesive residues • provides a true feather finish • excellent skim coating properties • extremely smooth surface • fast setting, fast drying • very low emission Coverage: Approx. 1.1 kg/m² per mm thickness 8 I Ceramic and stone tiles 50 units a 4x 4.75-kg-bags Product code: 88014 72x 12,5-kg-bags Product code: 80005 25 mm 1” Properties of self leveling compounds Rapid setting Servoplan E 500 Hydraulic binder for concrete screeds • ready for light traffic after approx. 3–4 hours • ready for installation after approx. 1 day • for stability type ZE 20 • as a binder for drainage systems under porcelain and natural stone tiles on balconies and terraces • as bonded screed • as floating screed • for interior and exterior applications 54x 20-kg-paper bags Product code: 42018 Coverage: Screed: 3.7 kg/m2 powder per 10 mm Drainage mortar: 3.5 kg/m2 powder per 10 mm Servoplan EM 555 Rapid screed mortar • for indoor / outdoor and submerged applications • Ideal for renovation and refurbishment • walkable after about 5 hours • flooring installation after about 1 day • as a topping • as a floating screed • also suitable for wet and permanently wet areas • pumpable • ready-mixed mortar 42x 25-kg-paper bags Product code: 60255 Coverage: Approx. 20.0 kg/m² powder per 10 mm thickness Servoplan E 600 Fast setting and curing flowable screed • self-leveling properties • fast curing and drying • tiles can be installed after 24 hours • low stress • pumpable • from 5 – 80 mm (3/16"– 3 1/8") thickness • ideal for radiant heating 54x 20-kg-paper bags Product code: 80149 Coverage: Approx. 1.8 kg/m² per 1 mm thickness Ceramic and stone tiles I 9 A0 B0 Without hydraulic pressure in interior applications. A Without hydraulic pressure on exterior applications. B Higher resistance without hydraulic pressure in interior applications. Higher resistance against hydraulic pressure in interior/exterior applications. Servoflex DMS 1K-schnell SuperTec In accordance with professional association of the German tile industry. Servoflex DMS 1K Plus SuperTec Moisture evaluation classification (high resistance) Okamul DF Okamul DF In accordance with professional association of the German tile industry. Servoflex DMS 1K-schnell SuperTec Moisture evaluation classification (middle resistance) Servoflex DMS 1K Plus SuperTec Waterproofing systems (only on wall surfaces) Okamul DF Elastic polymer-based waterproofing and crack isolation membrane system • for installation under ceramic tiles • extremely flexible • excellent crack isolation characteristics • tested according to ZDB-categories 0, A0 1 and A0 2 • tested according to ”Bauregelliste”category A1 • test report ”Allgemeines bauaufsichtliches Prüfzeugnis” available 33x 14-kg-plastic buckets Product code: 80051 60x 7-kg-plastic buckets Product code: 12002 Coverage: Approx. 1.0–1.2 kg/m² per 2 coats Servoflex DMS 1K Plus SuperTec Flexible, single-component sealing slurries • dries rapidly and can be worked on after 3 hours • single-component without fibers • flexible and bridges over cracks • high coverage and stability • for internal, external and submersed areas • can be used as a composite seal under ceramic coverings • for the A0 and B0 loading classes • for the A und B loading classes • with the ”building control authority’s general test certificate” Coverage: Approx. 2.2–3.5 kg/m2 with dry film thicknesses from 1.5–2.5 mm 10 I Ceramic and stone tiles 54x 15-kg-paper bags Product code: 12012 Waterproofing systems Servoflex DMS 1K-schnell SuperTec Fast-setting, flexible, one-component, cement-based waterproofing membrane • easy and fast application 54x 15-kg-paper bags • fibreless, one-component waterproofing membrane Product code: 80089 • great flexibility and crack isolation properties • highly economical • for interior and exterior applications • as bond seal under ceramic coverings • suitable for radiant floor heating systems • tested an approved by ”Materialprüfanstalt Braunschweig” • can be worked over after 2 hours • fast-setting, even at colder temperatures Coverage: Approx. 2.2–3.5 kg/m2 with dry film thicknesses from 1.5–2.5 mm Kiesel WST Waterproofing sealing tape Sealing strip for reinforcing corners, stretch and connecting joints together with Okamul DF, Servoflex DMS 1K SuperTec and Servoflex DMS 1K-schnell SuperTec. 50 meter roll Product code: 60010 10 meter roll Product code: 60009 Kiesel SWST Self adhering (waterproofing sealing tape) • for interior and exterior • self-adhering • good adhesion to many substrates • lap joint self-sealing • easy to process • in wet and damp locations • very high alkali resistance 10 meter roll Product code: 60075 Kiesel TSWT Tub surround waterproofing sealing tape • 3-layer sealing tape • for interior and exterior • very high alkali resistance 20 meter roll Product code: 60315 • for sealing pipe crossings • very elastic with high resilience • with flexible expansion zone • in conjunction with the liquid sealing membrane Okamul DF and the flexible sealing membrane Servoflex DMS 1K Plus SuperTec and Servoflex DMS 1K-schnell SuperTec and in Okamul PU-FCA system • very high alkali resistance 25 pcs/box Product code: 60012 • self-adhesive • easy to process • in wet and damp locations Wall liner Ceramic and stone tiles I 11 Waterproofing systems Drain liner To seal floor drains in combination with Okamul DF, Servoflex DMS 1K-schnell SuperTec and Servoflex DMS 1K 1 pcs/box Product code: 60013 Waterproof corner – inside The interior corner sealer is the ideal supplement to the sealing strip for reinforcing corners for water proofingwork with Okamul DF, Servoflex DMS 1K and Servoflex DMS 1K-schnell SuperTec 10 pcs/box Product code: 60180 Waterproof corner – outside The exterior corner sealer is the ideal supplement to the sealing strip for reinforcing corners for water proofingwork with Okamul DF, Servoflex DMS 1K and Servoflex DMS 1K-schnell SuperTec 10 pcs/box Product code: 60181 Specialty waterproofing tape • special waterproofing tape, fleece laminated on both sides • for sealing of expansion joints in the use the flexible, chemical resistant seal Okamul PU-FCA-wall and Okamul PU-FCA-ground • also for use in wet areas with the aforementioned products and the flexible, mineral sealing membrane Servoflex DMS 1K Plus SuperTec or Servoflex DMS 1K-schnell SuperTec suitable • very high alkali resistance 30 meter roll Product code: 60008 Okapox GF Epoxy primer • solvent and water free • especially for critical substrates • system primer for Okamul PU-FCA • binder for epoxy resin mortar • as a vapor barrier with an sd-value of 200 m • as fast system with 3.5–4 hours reaction time by adding Okapox accelerator Coverage: Approx. 200–300 g/m² as a primer 12 I Ceramic and stone tiles 45x 7-kg-metal containers Product code: 80026 60x 3.5-kg-metal containers Product code: 80047 Foto: Christina Kratzenberg Ceramic and stone tiles I 13 Mortars coverage Designation Approximate coverage trowel size 6 mm Approximate coverage trowel size 8 mm Servolight S2 SuperTec 1.3 kg/m2 Servolight Approximate coverage medium bed trowel At the earliest walkable / groutable after about1 See page 1.8 kg/m2 12 hours 18 1.3 kg/m2 1.8 kg/m2 12 hours 18 Servoflex-Trio-SuperTec 1.6 kg/m2 2.3 kg/m2 3.7 kg/m2 12 hours 19 Servoflex-Trio-schnell SuperTec 1.6 kg/m2 2.3 kg/m2 3.7 kg/m2 depending on consistency 3–4 hours 19 ServoStar® 3000 Flex 2.1 kg/m2 2.7 kg/m2 24 hours 18 ServoStar® 4000 Flex 2.1 kg/m2 2.7 kg/m2 3 hours 19 depending on consistency 3–4 hours 19 3 hours 19 Mortars Recommended mortar systems for natural stone Servoflex-Trio-schnell SuperTec 1.6 kg/m2 2.3 kg/m2 ServoStar® 4000 Flex 2.1 kg/m2 2.7 kg/m2 1 14 I 3.7 kg/m2 At + 20 °C and 65 % rel. humidity. Higher temperatures and lower humidity, lower temperatures and higher humidity increases this value respectively. Coverage may very depending on the quality of substrate and its finish. Ceramic and stone tiles Mortars coverage Designation Approximate coverage ¼”x ¼”x ¼” square notch per bag Approximate coverage 5 /16”x 5/16”x 5/16” square notch per bag Approximate coverage ½”x ½”x ½” square notch per bag At the earliest walkable / groutable after about1 See page Servolight S2 SuperTec 126 ft² 91 ft² 60 ft² 12 hours 18 Servolight 126 ft² 91 ft² 60 ft² 12 hours 18 Servoflex-Trio-SuperTec 137 ft² 93 ft² 57 ft² 12 hours 19 Servoflex-Trio-schnell SuperTec 137 ft² 93 ft² 57 ft² depending on the consistency 3 – 4 hours 19 ServoStar® 3000 Flex 127 ft² 103 ft² 59 ft² 24 hours 18 ServoStar® 4000 Flex 127 ft² 103 ft² 59 ft² 3 hours 19 Mortars Recommended mortar systems for natural stone Servoflex-Trio-schnell SuperTec 137 ft² 93 ft² 57 ft² depending on the consistency 3 – 4 hours 19 ServoStar® 4000 Flex 127 ft² 103 ft² 59 ft² 3 hours 19 1 At + 20 °C and 65 % rel. humidity. Higher temperatures and lower humidity, lower temperatures and higher humidity increases this value respectively. Coverage may very depending on the quality of substrate and its finish. Ceramic and stone tiles I 15 Installation mortars Recommended Servolight Color grey ServoStar® 3000 Flex Color white ServoStar® 4000 Flex Color white Mortar Servolight S2 SuperTec Color grey Suitable Substrates must be primed before final installation. 18 18 18 19 Interior – walls Lime-cement plaster, cement plaster Gypsum plaster Drywall, gypsum board, gypsum plaster boards Suitable plywood and OSB boards Aerated concrete (Ytong, Hebel, Durex) In-situ concrete Cast concrete Old ceramic tiles Brick, Cinder block Galvanized steel, aluminum, metal Interior substrates Heated screeds based on cement, calcium sulfate, Servoplan E 500, Servoplan EM 555 Non-heated screeds based on cement, calcium sulfate, Servoplan E 500, Servoplan EM 555 Concrete floors Mastic asphalt screed, heated and not heated Suitable plywood and OSB boards Suitable chipboard, mounted warp-free Galvanized steel, aluminum, metal Old ceramic tiles, terrazzo Exterior In-situ concrete Cast-concrete Lime-cement plaster, cement plaster Screeds on balconies and terraces New tile on old tiles with sealing system (floor only) Below the waterline, swimming pool construction Metal See pages 16 I Ceramic and stone tiles On metal Mortar Substrates must be primed before final installation. Okapox royal Servoflex-Trio-SuperTec Color grey and white Suitable 2 Okamul PU-K Beige color Recommended Servoflex-Trio-schnell SuperTec, Color grey and white Installation mortars Interior – walls Lime-cement plaster, cement plaster Gypsum plaster Drywall, gypsum board, gypsum plaster boards Suitable plywood and OSB boards Aerated concrete (Ytong, Hebel, Durex) In-situ concrete Cast concrete Old ceramic tiles Brick, Cinder block Galvanized steel, aluminum, metal Interior substrates Heated screeds based on cement, calcium sulfate, Servoplan E 500, Servoplan EM 555 Non-heated screeds based on cement, calcium sulfate, Servoplan E 500, Servoplan EM 555 Concrete floors Mastic asphalt screed, heated and not heated Suitable plywood and OSB boards Suitable chipboard, mounted warp-free Galvanized steel, aluminum, metal Old ceramic tiles, terrazzo Exterior In-situ concrete Cast-concrete Lime-cement plaster, cement plaster Screeds on balconies and terraces New tile on old tiles with sealing system (floor only) 2 Below the waterline, swimming pool construction Metal See pages 19 19 20 Ceramic and stone tiles 20 I 17 Tile installation Servolight S2 SuperTec Extreme flexible, extended coverage thin set mortar • one component • new mortar generation for 30 % increased coverage • extreme deformability and flexibility according to EN 12 002 > 5 mm • improved flexural strength • easy application • excellent sag resistance • frost resistent • interior, exterior installation C2 TE-S2 54x 15-kg-paper bags Product code: 80081 200x 3-kg-paper bags Product code: 13103 15 mm 9/16” Coverage: Approx. 0.7–1.8 kg/m², depending on the tile format Servolight Extended coverage flexible thin set mortar • one component • new mortar generation for 30 % increased coverage • for all substrates and covering materials • improved flexural strength • easy application • excellent sag resistance • frost resistent • interior, exterior installation C2 TE-S1 54x 15-kg-paper bags Product code: 80010 15 mm 9/16” Coverage: Approx. 0.7 –1.8 kg/m², depending on the tile format ServoStar® 3000 Flex White flexible thin set mortar • cement based mortar for interior and exterior installations on walls and floors • white color for translucent coverings • excellent sag resistance and bond strength • very good coverage • long pot life and open time • also for critical substrates and dense covering materials • tested by external test laboratory Coverage: Approx. 1.1 –2.7 kg/m², depending on the tile format 18 I Ceramic and stone tiles C2 TE-S1 42x 25-kg-paper bags Product code: 80030 200x 5-kg-paper bags Product code: 80121 5 mm 3/16” Tile installation ServoStar® 4000 Flex Fast setting, white flexible thin set mortar • interior and exterior installation • white color for translucent coverings • minimum water exposure to covering material • especially for water sensitive natural stone • also for critical substrates and dense covering materials • very good coverage • tested by external testlaboratory C2 FT-S1 42x 25-kg-paper bags Product code: 80031 200x 5-kg-bags Product code: 80063 5 mm 3/16” Coverage: Approx. 1.1 –2.7 kg/m², depending on the tile format Servoflex-Trio-SuperTec Flexible full transfer thin set and medium bed mortar • sag resistant • adjustable mortar consistency • full mortar transfer • no billowing of mortar through joints • excellent coverage • for interior and exterior application • reliable curing at low temperatures • can also be used over heated screed, balconies and patios • also for porcelain stoneware installations • in compliance with EN 12 004 C2 FE-S1 • real multipurpose properties • interior, exterior installation C2 E-S1 54x 20-kg-paper bags White product code: 80022 Grey product code: 80024 20 mm 13/16” Coverage: Approx. 1.6 – 3.7 kg/m², depending on the tile format Servoflex-Trio-schnell SuperTec Fast setting, flexible full transfer thin set and medium bed mortar C2 F-S1 • adjustable mortar consistency • full mortar transfer • no billowing of mortar through joints • especially for moisture sensitive natural stone • especially for large size coverings • superior bond strength • excellent coverage • can be used over heated screed, balconies and patios • suitable for porcelain stoneware installations • real multipurpose properties • in compliance with EN 12 004 C2 FE-S1 • interior, exterior installation 54x 44-lbs-paper bags White product code: 80060 Grey product code: 80001 Coverage: Approx. 1.6 – 3.7 kg/m², depending on the tile format 20 mm 13/16” Ceramic and stone tiles I 19 Tile installation, specialty adhesives Okamul PU-K R2 T Polyurethane tile adhesive • interior/exterior installations • solvent-free • for critical substrates • ready for grouting and light traffic after 3 hours 3.6 kg/7.9-lbs.-plastic bucket Product code: 13072 Coverage: 3 mm trowel approx. 1.5 kg/m² 1/8” x 1/8” x 1/8” (26 ft2 per unit) 6 mm trowel approx. 3.0 kg/m² 1/4” x 1/4” x 1/4” (13 ft2 per unit) Okapox royal Universal epoxy based grout and adhesive for walls and floors • non-sagging and non-slumping in joints • for use on floor an wall applications • available in contemporary colors • color consistency and durability • commercial and residential applications • suitable as an adhesive and grout • mechanically stable and chemically resistant • can be used as a colored adhesive in high stress areas • for interior/exterior and submerged installations • as a rapid set system solution by adding Okapox accelerator Coverage as mortar: 3 mm notch trowel sizel 1/8” x 1/8” x 1/8” – approx. 33 ft2 4 mm notch trowel sizel – approx. 27 ft2 6 mm notch trowel sizel 1/4” x 1/4” x 1/4” – approx. 18 ft2 mind. 8 mm – approx. 13 ft2 R2 T Color Product code 99x 2.5-kg-plastic bucket sand 80155 white 80154 1 box contains 9 color paste containers per approx. 100 g safari sand 15550 pergamon 15551 silver grey 15552 shadow 15553 middle grey 15554 mochacino 15555 slate 15556 manhattan 15557 kaffee 15558 mocha 15559 Coverage as grout: Tiles 4” x 10” – approx. 25 – 31 ft2 Tiles 20 x 20 cm – approx. 120 – 180 ft2 Mosaic – approx. 75 – 90 ft2 Okapox royal Epoxy resin joint and adhesive mortar for wall and floor surfaces. sand Product code: 80155 white Product code: 80154 safari sand pergamon silver grey shadow Product code: 15550 Product code: 15551 Product code: 15552 Product code: 15553 100 g color component 100 g color component 100 g color component 100 g color component middle grey mochacino slate manhattan kaffee mocha Product code: 15554 Product code: 15555 Product code: 15556 Product code: 15557 Product code: 15558 Product code: 15559 100 g color component 100 g color component 100 g color component 100 g color component 100 g color component 100 g color component 20 I Ceramic and stone tiles Grout overview Servoperl royal Servoperl royal schnell Servofix HBF SuperTec Recommended 10 10 15 See chemical resistance chart. Maximal grout joint width Oka Silikon M 2 Oka Silikon The competent authority must make an overall assessment and always follow manufacturer recommendations. Okapox royal Suitable 1 Cement Cement Cement Epoxy Silicone Silicone 22 22 23 23 24 24 Flexible Resistant to lime scale remover Hygienic protection Dirt resistant Interior Exterior Wall surfaces Floor surfaces Underfloor heating Ceramic tiles 1 Porcelain tiles 1 Stoneware tiles 1 Glass mosaic 1 Terracotta tiles 1 Translucent natural stone 1 Continuously immersed areas High mechanical loads Chemically tolerant 2 2 2 Strong chemical resistance Product based on: See pages Ceramic and stone tiles I 21 Grouting Servoperl royal Flexible, water and dirt-repellent grout • universal formula for walls and floors • high mechanical durability and abrasion resistance • for interior, exterior and submerged applications • crack and shrink resistant • mold and mildew resistant • colour accurate and efflorescence free • for 1–10 mm joint widths • increased resistance to acids and alkaline solutions • high resistance to household cleaning agents • water and dirt repellent (hydrophobic) • doesn’t require sealer • safe usage at low temperatures • suitable for floor heating • for absorbent coverings • open to light traffic after 6 hours • residential and commercial application Coverage: Approx. 0.50 kg/m² mosaic tiles 10 cm x 10 cm Approx. 0.30 kg/m² tiles 60 cm x 60 cm Approx. 1.00 kg/m² mosaic tiles 5 cm x 5 cm Approx. 0.25 kg/m² tiles 45 cm x 90 cm Approx. 0.35 kg/m² mosaic tiles 40 cm x 80 cm Approx. 0.20 kg/m² tiles 60 cm x 120 cm 50 units at 4x 5 kg / 4x 11 lbs. Color kaffee white silver grey light grey middle grey pergamon sahara light brown bali brown anthracite shadow desert sand safari sand mochacino jasmin topas manhattan Product code 80152 80130 80131 80132 80133 80134 80135 80142 80141 80146 80140 80137 80138 80139 14613 80148 80143 Special colors: creamy yellow red blue green 14616 14617 14618 14619 Servoperl royal schnell Fast-setting, flexible, water and dirt repellent grout • universal formula for walls and floors • high mechanical durability and abrasion resistance • for interior, exterior and submerged applications • colour accurate and resistant to efflorescence • hygienic protection • for 1–10 mm joint widths • increased resistance to acids and alkaline solutions • high resistance to household cleaning agents • water and dirt repellent (hydrophobic) • doesn’t require sealer • safe usage at low temperatures • suitable for floor heating • for absorbent coverings • fast setting, open to light traffic after 2 hours • residential and commercial application Coverage: Approx. 0.50 kg/m² mosaic tiles 10 cm x 10 cm Approx. 0.30 kg/m² tiles 60 cm x 60 cm Approx. 1.00 kg/m² mosaic tiles 5 cm x 5 cm Approx. 0.25 kg/m² tiles 45 cm x 90 cm Approx. 0.35 kg/m² tiles 40 cm x 80 cm Approx. 0.20 kg/m² tiles 60 cm x 120 cm 22 I Ceramic and stone tiles 50 units at 4x 5 kg / 4x 11 lbs. Color white silver grey light grey middle grey black velvet pergamon sahara light brown brasil bali brown basalt anthracite Product code 14401 14402 14403 14404 80144 14406 14407 14408 80147 14410 80145 14412 Grouting Servofix HBF SuperTec Fast setting high resistance grout • high mechanical strength and abrasion resistance • SuperTec-technology for dense mortar matrix • complies with Austrian norm for salt resistance of concrete • increased resistance against acids and bases • increased resistance against steam and high pressure washer • reliable curing at low temperatures • frost resistant • for interior and exterior applications, pools, net areas 42x 25 kg paper bags/ 42x 55 lbs. paper bags middle grey product code: 14362 light grey product code: 14366 Coverage: Approx. 0.8–2.5 kg/m² Okapox royal R2 T Universal epoxy based grout and adhesive for walls and floors • non-sagging and non-slumping in joints • for use on floor an wall applications • available in contemporary colors • color consistency and durability • commercial and residential applications • suitable as an adhesive and grout • mechanically stable and chemically resistant • can be used as a colored adhesive in high stress areas • for interior/exterior and submerged installations • as a rapid set system solution by adding Okapox accelerator Coverage as mortar: 3 mm notch trowel sizel 1/8” x 1/8” x 1/8” – approx. 33 ft2 4 mm notch trowel sizel – approx. 27 ft2 6 mm notch trowel sizel 1/4” x 1/4” x 1/4” – approx. 18 ft2 mind. 8 mm – approx. 13 ft2 Color Product code 99x 2.5-kg-plastic bucket sand 80155 white 80154 1 box contains 9 color paste containers per approx. 100 g safari sand 15550 pergamon 15551 silver grey 15552 shadow 15553 middle grey 15554 mochacino 15555 slate 15556 manhattan 15557 kaffee 15558 mocha 15559 Coverage as grout: Tiles 4” x 10” – approx. 25 – 31 ft2 Tiles 20 x 20 cm – approx. 120 – 180 ft2 Mosaic – approx. 75 – 90 ft2 Okapox royal Epoxy resin joint and adhesive mortar for wall and floor surfaces. sand Product code: 80155 white Product code: 80154 safari sand pergamon silver grey shadow Product code: 15550 Product code: 15551 Product code: 15552 Product code: 15553 100 g color component 100 g color component 100 g color component 100 g color component middle grey mochacino slate manhattan kaffee mocha Product code: 15554 Product code: 15555 Product code: 15556 Product code: 15557 Product code: 15558 Product code: 15559 100 g color component 100 g color component 100 g color component 100 g color component 100 g color component 100 g color component Ceramic and stone tiles I 23 Grouting Oka Silicon Silicone caulk • color matches Servofix and Servoperl grouts • extremely stress resistant • contains fungicides • non-aging Coverage: 1 unit, approx. 12 lm/39 ln ft Special colors: Red product code: 60046 Blue product code: 60047 Green product code: 60048 Creamy yellow product code: 60236 Primer 150 Product code: 60208 310-ml-tube Color kaffee transparent white grey jasmine light brown black velvet basalt brasil topaz edelweiß manhattan sahara pergamon light grey middle grey silver grey sand grey shadow safari sand mochacino desert sand anthracite Product code 60292 60126 60015 60016 60023 60025 60018 60313 60031 60039 60040 60041 60043 60106 60017 60105 60210 60314 60324 60325 60326 60327 60335 Oka Silicon M Silicone caulk for natural stone • color matches Servofix and Servoperl grouts • extremely stress resistant • contains fungicides • non-aging • no edge soiling through softener penetration (Oka Silicon M) Coverage: 1 unit, approx. 12 lm/39 ln ft 24 I Ceramic and stone tiles 310-ml-tube Color basalt transparent white anthracite light grey middle grey black velvet light brown bali brown brasil silver grey sahara pergamon Product code 60308 60100 60101 60185 60234 60232 60212 60305 60306 60307 60250 60248 60246 Grout color overview white blanc silver grey gris argent light grey gris kiesel manhattan manhattan middle grey gris moyen shadow shadow slate ardoise Servoperl royal Servoperl royal schnell Oka Silicon pure white Oka Silicon M white Oka Silicon white Servoperl royal Servoperl royal schnell Oka Silicon Oka Silicon M Servoperl royal Servoperl royal schnell Oka Silicon Oka Silicon M Servoperl royal Oka Silicon Servoperl royal Servoperl royal schnell Oka Silicon Oka Silicon M Servoperl royal Oka Silicon Servoperl royal Oka Silicon Slate basalt basalte anthracite anthracite velvet black noir velours bali brown brun bali brasil brasil light brown brun clair desert sand desert sand Servoperl royal schnell Oka Silicon Oka Silicon M Servoperl royal Servoperl royal schnell Oka Silicon Oka Silicon M Servoperl royal schnell Oka Silicon Oka Silicon M Servoperl royal Servoperl royal schnell Oka Silicon M Servoperl royal schnell Oka Silicon Oka Silicon M Servoperl royal Servoperl royal schnell Oka Silicon Oka Silicon M Servoperl royal Oka Silicon mochacino mochacino sahara sahara safari sand safari sand topas topaze pergamon pergamon jasmin jasmin green vert Servoperl royal Oka Silicon Servoperl royal Servoperl royal schnell Oka Silicon Oka Silicon M Servoperl royal Oka Silicon Servoperl royal Oka Silicon Servoperl royal Servoperl royal schnell Oka Silicon Oka Silicon M Servoperl royal Oka Silicon Servoperl royal Oka Silicon blue bleu red rouge creme yellow jaune crème kaffee kaffee Servoperl royal Oka Silicon Servoperl royal Oka Silicon Servoperl royal Oka Silicon Servoperl royal Oka Silicon Servoperl royal Flexible From 1–10 mm grout joint. Superior resistance against built-up of microorganisms and mold colonies. Greater resistance against power washers. Higher resistance against household chemical cleaners. Efflorescence free. Servoperl-effect, water and dirt repellent properties. Servoperl royal schnell Fast setting From 1–10 mm grout joint. For natural stone with the same properties as the Servoperl royal. Oka Silicon M is used with natural stone. Prevents discoloration of natural stone. Sample colors shown are approximate to the final grout color. Final installed grout color may vary due to job conditions, tile porosity, mixing ratio, sealers, installation methods, temperature, or individual batches. Use grouts with the same batch number whenever possible. Different batch numbers should be dry blended together to obtain color uniformity. Servoperl royal Joint souple Jusqu´à 10 mm. Antibactérien/antifongique. Excellente tenue aux agents de nettoyage et à l‘abrasion. Risque d‘efflorescences minimisé. Homologué pour lavage haute pression. Résistant à la saleté. Servoperl royal rapide Joint souple rapide Jusqu´à 10 mm. Idéal pierre naturelle (pour les autres propriétés, se reporter au Servoperl royal). Les Couleurs des échantillons présentés sont approximatives. Les couleurs finales peuvent varier en fonction des conditions d‘emploi, porosité des carreaux, rapport de mélange, colles untilisées, méthodes d‘installations, la température. Utilisez un joint avec le même numéro de lot si possible. Différents lots doivent être mélangées ensemble à l‘état sec pour obtenir une uniformité de couleur. Oka Silicon M est utilisé avec de la pierre naturelle, et évite la décoloration des pierres naturelles. Ceramic and stone tiles I 25 Installation of large format tiles Substrate Primers Tile mortars < 5 mm mortar bed > 5 mm mortar bed Installation with cross joints1 • edge length 100 cm Okatmos® UG 30, 1:1 Okatmos® UG 30, 1:1 1234 Recommended option of laying1 • edge length > 60 cm • average aspect ratio 1:2 Cement screed Unheated 1234567 Heated 67 Calcium sulfate screed Unheated Heated 1 2 3 Okatmos® UG 30, 1:12, 3 Okapox GF Okatmos® UG 30, 1:13 Okapox GF 1234567 1234 Follow regional authoritative installation guidelines regarding large format tile In combination with fast setting Kiesel mortars Prime substrates with Okatmos UG 30 when using Kiesel uncoupling systems. When installing natural stone please contact Kiesel technical department. 1 2 3 4 Mortar characteristics: 1 2 3 4 26 I Servoflex-Trio-SuperTec Servoflex-Trio-schnell SuperTec Servolight Servolight S2 SuperTec Ceramic and stone tiles up to 20 mm, 13/16” thickness grey and white up to 20 mm, 13/16” thickness grey and white up to 15 mm, 9/16” thickness grey up to 15 mm, 9/16” thickness grey In combination with Kiesel uncoupling system or with Okaphone 4 (4 mm) 67 Natural stone installation – fast way to the right mortar system Code GN Code Grey, normal setting Forallstandardinstallationswhereanextralongprocessingtime andopentimeisrequired. Greymortarwithextendedworkingandopentimeforinstallation ofsuitablenaturalstonethatdoesnotrequiredfastsetting properties. WN White, normal setting Forinstallationoftranslucentmaterialslikeporcelaintilesand glassmosaic.Recommendedalsoforsuitablenaturalstonethat isnotwatersensitivewithnotendencytowarping. Whitemortarwithextendedworkingandopentimefor installationofsuitablenaturalstonethatdoesnotrequired fastsettingproperties. Wall Floor Wall Servolight S2 SuperTec ServoflexTrio-SuperTec (grey) ServoStar 3000 Flex Servolight Servolight S2 SuperTec Code GS Floor ® ServoflexTrio-SuperTec (white) ServoStar® 3000 Flex Code WS Grey, fast setting White, fast setting Forinstallationofstonetilesthataremoisturesensitive. Preventscouplinganddiscoloration.Idealfortimecritical installations. Forlightcolored,sensitivestonee.g.Juramarble,Solnhofer slabsandcrystallinemarble.Alsorecommendedforquick installationsofporcelaintilesandglassmosaic. Greymortarwithfastcuringcharacteristics,speciallyfor moisturesensitivenaturalstone. Whitemortarwithfastcuringcharacteristics,speciallyfor moisturesensitive,lightcolorednaturalstone,crystalline marble. ■ reducesriskofstonecoupling ■ reducesriskofdiscoloration ■ reducesriskof”rust”build-upandanotherdeoxidation relatedfactors Generallywerecommendtoprovideamock-uptestarea beforefinalinstallation. Wall ■ reducesriskofstonecoupling ■ reducesriskofdiscoloration ■ reducesriskof”rust”build-upandanotherDe-oxidation relatedfactors Floor Wall Floor Servoflex-Trioschnell SuperTec (grey) ServoStar 4000 Flex ® Servoflex-Trioschnell SuperTec (white) ServoStar® 4000 Flex Ceramic and stone tiles I 27 Natural stone Trade name Geological description Rock formation Code Trade name Geological description Rock Code formation Afyon Marble UPG WS Otaphyllit Metamorphic slate UPG GS ● Ajax Marble UPG WS Pedang bright Flaser granite ETG GS ● Anröchter dolomite Sandstone ABG GS Pedang dark Flaser granite ETG GS Azul Bahia Foyaite ETG GS Paradiso Gneiss UPG GS ● Azul Imperial Quartzite UPG GS ● Portuguese slate Clayey schist ABG GS/GN Azul Macaubas Quartzite UPG GS ● Roman travertine Travertin ABG GS ● Baltic brown orbicular diorite ETG GN Rosa Aurora Marmor UPG WS Bardiglio Marble UPG WS Rosa Beta Granit ETG GS/GN 1 Basaltina Tonalit ETG GS ● Rosa Porriña Granite, Plutonit ETG GS/GN 1 Bethel white Granite ETG GS Rosa Quarzit Quartzite UPG GS ● Bianco Sardo Granite ETG GS/GN GN Rosso Balmoral Granit ETG Blue Pearl/Emerald Pearl Syenit ETG GS ● Rosso Lepanto Oxidate Serpentinite UPG GS Botticino Limestone ABG GS Rosso Verona Lime ABG GS Brekzia Sarda Limestone ABG GS Red Persian travertine Travertine ABG GS ● Calacatta Marble UPG WS Serizzo Gneiss UPG GS ● Cannstatter Travertin Travertine ABG GS ● Solnhofer stone Lime ABG GS Carrara Marble UPG WS St. Louis Foyaite ETG GS Eifel basalt Basalt ETG GS ● Star Galaxy Gabbro ETG GS ● Estremoz Marble UPG WS Statuario Marble UPG WS Giallo Veneziano Granite gneiss UPG GS Thassos Marble UPG WS Imperial White Flasergranite UPG GS Tino Green Ophicalcite UPG GS Jura marble Lime ABG GS Trachyte Trachyte ETG GS ● Kashmir White Granulit UPG GS Travertin classico Travertin ABG GS ● Kavala quartzite Quartzite UPG GS Lower Neckar Sandstone Sandstone calcite ABG GS ● Londorfer Basalt Basalt ETG GS ● Verde Guatemala Serpentinite UPG GS Lumaquella Schildkalk ABG GS Verde Speranza Porphyry ETG GS Macael Marble UPG WS Verdi Alpi Serpentinite UPG GS Mosella slate Clayey schist ABG GS/GN Vermont White Marble UPG WS Multicolor Gneiss UPG GS ● Weser Sandstein Quartzitic sandstone ABG GS ● Naxos Marble UPG WS Nero Afrika Impala Gabbro ETG GS ● Nero Assoluto Gabbro ETG GS ● Oberkirchner sandstone Quartzitic sandstone ABG GS ● Onicata Brekzie ABG GS Onsernone Gneis UPG GS ● Orobico Brekzie ABG GS Servoflex-Trio-SuperTec 28 I Ceramic and stone tiles 1 ● 1 ETG = effusive rock - and deep plutonic rock (magmatic rock ) ABG = sedimentary rock UPG = metamorphic rock 1 Depending on the stone tile format use Servoflex-Trio-SuperTec. ● Suitable for exterior installation Always follow manufacturer recommendations. 1 Specialty products and accessories Okaphone 4 Insulating board • for tension separation purposes • reduces step sound • flexible but sturdy • rot resistant • can be cut and sawn Okaphone 9 Insulating board • for tension separation purposes • reduces step sound • flexible but sturdy • rot resistant • can be cut and sawn Okaphone 15 Insulating board • for tension separation purposes • reduces step sound • flexible but sturdy • rot resistant • can be cut and sawn – 100 x 60 cm per board –1 5 boards per box = 9 m2, 90 m2/pall – 39 x 20” per board –1 5 boards per box = 96 ft2, 968 ft2/pall Product code: 60170 Tested according to DIBt standards – 100 x 60 cm per board –1 0 boards per box = 6 m2, 60 m2/pall – 39 x 20” per board –1 0 boards per box = 64 ft2, 645 ft2/pall Product code: 60173 Tested according to DIBt standards – 100 x 60 cm per board – 5 boards per box = 3 m2, 30 m2/pall – 39 x 20” per board –5 boards per box = 32 ft2, 323 ft2/pall Product code: 60189 Okaphone II Insulating board • high dampening rate • for wide variety of substrates • under ceramic tiles and natural stone • suitable for difficult substrates • for residential areas • made from recycled polyester fiber – 100 x 60 cm per board –8 boards per box = 4.8 m2, 48 m2/pall – 39 x 20” per board – 8 boards per box = 51 ft2, 516 ft2/pall Product code: 60262 Kiesel Uncoupling membrane • only 1 mm (1/32”) thick • universal application and easy installation • short installation times • water and alkaline resistant • substrate stress reduction 25-m²-roll 269 ft2 Product code: 60073 Coverage: 1 m/m² Kiesel wall seal gasket • L-shaped • 9 mm thick • self-adhering 25 lm per roll Product code: 60309 Ceramic and stone tiles I 29 Specialty products and accessories Kiesel specialty fiber mesh system • s pecialty fiber mesh used with Okapox GF to reinforce various substrates 25 lm per roll 82 lf per roll Product code: 15062 50 lm per roll Product code: 15042 Bakit RT Cleaning wipes • cleans and removes uncured sealant residue • cleans tools, surfaces, etc. from oil, ink, adhesives, grease, etc. • removes oil, sealant – and adhesive stains, grease etc. from hands Dispenser/80 cloths Product code: 51176 Okamul WH Plus Epoxy residue cleaning aid • facilitates the emulsification and cleaning process • reduces the hazing • remove epoxy haze within 24 hours • dilutable with water Coverage: approx. 30–100 g/m2 approx. 1–3.5 ounce/10 ft2 5-liter-plastic canister Product code: 50002 1 Box with 4x1-literplastic bottles Product code: 50007 Okamul GR Universal cleaner/stripper • interior/exterior applications • universal cleaning properties • for deep cleaning of various coverings • wax and foreign residue remover 5-liter-plastic canister Product code: 60076 Coverage: 10–15 liters per 100 m2 (undiluted) 2.5–4 US gall. per 1000 ft2 Kiesel reinforcing fibers for Servoplan S 111 + Servoplan P 200 Plus For use on wood and concrete substrates • mixes easily • increases flexural strength • improvement of shear strength and adhesive pull strength • reduces cracking on critical, unstable substrates • homogeneous and three-dimensional reinforcement effect • constant flow properties of the fillers Requires: 1x 200 g bag for 20 kg of self-leveling compound 30 I Ceramic and stone tiles 200-g-plastic bag Product code: 80156 50 pcs. in a Kiesel bucket Specialty products and accessories Tools for epoxy grout 3 Products Product code: 1 Epoxy grout float 60143 2 Epoxy cleaning pad (white) with handle 60147 3 Spare emulsifying pad soft (white) 60148 4 Replacement emulsifying pad medium (blue) 60149 5 a: Cleaning pad with velcro 60271 b: Replacement sponge 60272 Cellulose hand sponge 60195 6 2 4 5a 5b 1 6 Ceramic and stone tiles I 31 Overview Produktbereich chemical A resistance Servofix HBF SuperTec Servoperl royal Servoperl royal schnell Concentration Resistance Mineral oil and acids: Formic acid 3% conditionally resistant Acetic acid 2% resistant Acetic acid 5% conditionally resistant Lactic Acid 5% conditionally resistant Sulphuric acid 2% not resistant Tartaric acid 5% conditionally resistant Citric acid 2% resistant Citric acid 5% conditionally resistant Phosphoric acid 2% resistant Phosphoric acid 5% conditionally resistant Ammonia 25 % resistant Calcium hydroxide 10 % resistant Caustic potash 10 % resistant Caustic soda 10 % resistant Alcali: Oil: Heating oil resistant Hydraulic oil resistant Engine oil resistant Cooking oil resistant Solvent: Acetone resistant Ethyl alcohol resistant Isopropyl alcohol resistant Xylene resistant THE FOCUS IS ON THE CUSTOMER The expert advice from the Technical Service Team is only a portion of the customer-oriented service which is offered by Kiesel. In single- and multi-day seminars the Kiesel customers can greatly further their theoretical and practical training. In the early 90’s in Esslingen-Berkheim, Wolfgang Kiesel created the seminar center now known as the ”think tank”. A place where customers learn about product information and modern installation in construction through short training programs and seminars. Comprehensive seminar programs with expert speakers are offered both in Esslingen as well as the office in Tangermunde. Kiesel also caters individual training secession in various countries across the globe. 32 I Ceramic and stone tiles Overview chemical resistance Okapox royal Okapox royal ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Tannic acid 2,5 % 10,0 % 2,5 % 10,0 % 2,5 % 10,0 % 10,0 % 2,5 % 10,0 % 10,0 % ● ● ● ● ● ● ● ● ● ● ● ● ● ● Tartaric acid 10,0 % ● ● ● ● ● Oxalic acid 10,0 % ● ● ● ● ● ● ● ● ● ● 37,0 % ● ● ● ● ● 50,0 % 96,0 % 25,0 % 50,0 % ● ● ● ● ● ● ● ● Phosphoric acid 75,0 % ● ● Hydrofluoric acid 5,0 % ● Chromic acid 20,0 % ● 20 °C 50 °C ● ● ● ● Acids: Acetic acid Acrylic acid Citric acid Laktic Acid Oleic acid Hydrochloric acid Sulphuric acid Nitric acid Mixture of nitric acid and hydrofluoric acid (NaF: 46 g/l. HNO3: 150 ml/l 95% H2O: 850 ml/l) 52,3 % ● ● ● ● ● ● ● Turpentine ● ● ● ● ● Diesel oil ● ● ● ● ● Peanut oil ● ● ● ● ● Tar oil ● ● ● ● ● Olive oil ● ● ● ● ● Heating oil (light) ● ● ● ● ● Heating oil (heavy) ● ● ● ● ● Petroleum ● ● ● ● ● Acetone ● ● ● Ethyl ether ● ● ● Ethylene glycol ● ● ● ● ● Glycerine ● ● ● ● ● Methyl Cellosolve ● ● Perchlorethylen ● ● ● ● ● α-Picoline (2-Methylpyridine) ● ● ● ● ● Carbon tetrachloride ● ● ● ● ● Methanol ● ● Methylene chloride ● ● ● ● ● Tetrahydrofuran ● ● ● ● ● Toluene ● ● ● ● ● Carbon disulphide ● ● ● ● ● White spirit ● ● ● ● ● Benzole ● ● ● ● ● Trichlorethan ● ● ● ● ● Dioxan ● ● ● ● ● Xylene ● ● ● ● ● Ethyl alcohol ● ● ● ● ● Trichlorethylen ● ● ● ● ● Occasional 50 °C 20 °C 50 °C Alkaline and saline solutions: ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Alkaline and saline solutions: Ammonia solution 25,0 % ● ● ● ● ● Sodium hydroxide 29,0 % ● ● ● ● ● Potassium hydroxide 29,0 % ● ● ● ● ● Hypochlorite: Sodium hypochlorite: 6,428 g/l chlorine 162,300 g/l chlorine ● ● ● ● ● ● ● ● ● ● Natrium thiosulfat ● ● ● ● ● Calcium chloride ● ● ● ● ● Ferric chloride ● ● ● ● ● Common salt ● ● ● ● ● Codium chromate ● ● ● ● ● Sugar ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Saturated Solution 20 °C Gasoline, fuel product Permanent Mineral oil and lubricants: Formic acid Aluminium sulphate Monounsaturated aluminium sulphate Potassium permanganate 5,0 % 10,0 % ● ● ● ● ● ● ● ● ● Mercuric chloride 5,0 % ● ● ● ● ● Hydrogen peroxide 1,0 % 10,0 % 25,0 % ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Sodium bisulphite 10,0 % ● ● ● ● ● ● Stable 20 °C Occasional 50 °C Industrial flooring Laboratory bench Laboratory bench 20 °C Permanent Concentration Concentration Industrial flooring ● Reacted ● Stable ● Reacted ● ● ● Damaged ● Damaged Ceramic and stone tiles I 33 Renovation, uncoupling and crack isolation systems with the first layer. This method saves time, reduces dust significantly and ultimately saves the budget. You benefit from all the advantages of a solid bond. The remaining single separated and well bonded single layer of fabric offers an immediate surface for reinstallation. The new flooring or wall covering can be installed directly on it. Alternatively the two-ply fabric can be installed once again on the remaining single layered fabric. If required, this operation can be repeated any number of times. Let your ideas be your limitation – Okalift SuperChange As a designer and architect, you are constantly challenged with new designing concepts. The shapes, the colors and materials are always evolving. Okalift SuperChange is the first real interchangeable fabric system for floor and wall tiles, parquet and all other types of flooring. This unique product system allows your customers to respond quickly to trends and spaces to fit new design opportunities. You can renovate or create makeovers on the commercial and residential marketplace virtually free of the annoyance associated with standard renovation techniques. The Okalift SuperChange system puts you in the position to shape the future today. Innovative foundation for future renovation Okalift SuperChange uses a system of special dispersion glue, two-ply, interwoven unusual fabric and other components for wall and floor renovations. By simply cutting of the interconnected woven threads, the fabric is separated. The old floor or wall covering can be removed easily Immediate uncoupling and crack isolation properties Time is of the essence for the any renovation or makeover project. The new turn-key projects require fast and cost efficient administration. Thanks to the uncoupling and crack isolation properties of the Okalift SuperChange system, stress reduction comes as an additional solution resolving in the final longevity of your flooring or wall assembly. Exceptional value for easy remodeling of walls and floors Above all, floors and walls coverings are most likely to be the focus of renovation. The atmosphere of the room is usually affected by the elements of its surroundings. Thanks to the Okalift SuperChange we can remove and reinstall wall and floor coverings literarily without any dust and shorter renovation time when comparing to alternate techniques. With our system, you benefit from a quick and clean solution. The installation of new floor and wall coverings can be made immediately. Hotels, car dealerships, shopping mall stores and rental properties have met their match in the redesign and remodeling world. Wall and floor coverings Covering adhesive OKALIFT SUPERCHANGE fleece – 2 layered OKALIFT SUPERCHANGE Adhesive Substrate 34 I Ceramic and stone tiles Renovation, uncoupling and crack isolation systems Okalift SuperChange IDEAS LET YOUR IT ATION BE YOUR LIM re today with Design your futu hange Okalift SuperC Kiesel Bauchemie GmbH u. Co. KG Wolf-Hirth-Strasse 2 · 73730 Esslingen Tel. +49 711 93134-0 · Fax +49 711 93134-140 www.kiesel.com · [email protected] Technical Department of North America toll-free: 1 888.543.7351 [email protected] 1196_27_Prospekt_OkaliftSC_USletter_CAN.indd 2 27.02.15 11:08 Okalift SuperChange fabric • separation capable, 2-layered interwoven Polyester fabric, with a high tensile strength • for easy renovation/makeover of commercial and residential walls and floors • ideal for: ceramic, natural stone tiles, resilient and engineered hardwood flooring • with uncoupling and crack isolation properties • for interior installations • for installation over existing coverings Roll width 50 cm Product code: 64000 Roll width 100 cm Product code: 64001 Okalift SuperChange adhesive • ready to use • stable • for interior applications only 33x 15-kg-plastic bucket Product code: 49100 Coverage: ca. 800 g/m² trowel TKB-B6 Ceramic and stone tiles I 35 Tips The following references are available on the Processing of the installation materials observed by Kiesel: ■ 1. Substrates Basic requirement for a damage-free installation of tile and stone flooring with thin-bed mortars or adhesives is to verify the nature of the substrate prior to preparation and installation work. According to DIN 18352 and DIN 18332, paragraph 3.1.3, The contractor must verify the suitability of the substrate and consider the implementation of the installation work. In particular, concerns are attributed to: – cracks in the substrate (settling cracks) – efflorescence – missing, or insufficient inclinations specified on the design documents – larger bumps than in accordance with DIN 18201 and 18202 Part 1, 4 and 5 permitted – very smooth surfaces – damp surfaces – highly absorbent surfaces – frozen or oily surfaces – coarse imperfections Slight bumps can also be leveled with Servofix Thin-bed mortar, Servocret or Servoplan self levelers. Please respect the recommended amount of water when mixing the fillers. Follow specified water ratio recommendation when mixing self leveling compounds. The substrates for the instillation of tiles, slabs and natural stone coverings must meet the following maximum residual moisture requirements: Gypsum plaster <1.0 CM / mass% Cement screeds < 2.0 CM / mass% Cement screeds with warm water underfloor heating < 2.0 CM / mass% Calcium sulfate screeds and Calcium sulfate-leveling floor < 0.5 CM / mass% Calcium sulfate screeds and Calcium sulfate flowing screeds with Warm water underfloor heating < 0.3 CM / mass% Plasters of mortar groups II (cement plaster) and III (cement plaster) must be 28 days old with dry air. ■ 2. Special or specific substrates – Substrate heating is on before installation. When used on heated screeds please pay attention to the appropriate standards and codes and respect the above information. Before the installation work, turn down the heating (max. surface temperature 15 ° C). – Calcium sulfate and calcium sulfate flowing screeds should not be subjected to moisture. Calcium sulfate 36 I Ceramic and stone tiles flowing screeds are grinded, brushed off and vacuumed before the installation (unless otherwise specified by the binding Manufacturer). These substrates are primed with Okamul GG, Okatmos® UG 30 or Okapox GF. Installation: For all necessary adhesive layer thicknesses over 5 mm on calcium sulphate screeds when using normal hardening installation materials, prime with Okapox GF or Okatmos® UG 30. Compensate irregularities by adjusting the flooring installation and allow to dry or use Servoplan/Servofix as fillers to max. 10 mm layer thickness. – Cast asphalt concrete (minimum hardness class IC10 at heated screeds or screeds on insulation or Installation materials for ceramic tiles and natural stones IC15 for bonded screeds or screeds on separating layer) must be sanded and may be primed with Okatmos® UG 30 or with Okapox GF or Okamul PU-V under natural stones. – Situ concrete to DIN 1045 must be at least 6 months old and have a wettable surface (Exception: Servolight, Servo Flex K-Plus SuperTec, Servoflex K-schnell SuperTec and Servoflex Trio SuperTec depending on the concrete thickness at least 3 months, with Servo Light S2 SuperTec at least 28 days). – All concrete must be at least 3–6 months old. – Wood substrates have to be dry (moisture content less than 10 %) and thoroughly fixed to the substrate (minimum spacing between screws 15” (40 cm)). Minimum thickness on floors 1” (25 mm), ¾” (19 mm) on walls. Tongue and groove have to be glued. Allow particle board primed with Okatmos® UG 30 to dry for at least 24 hours. Use Okaphone uncoupling system is recommended. – For installation over interior existing wall or floor tile make sure the surface is free of release agents and contaminants. This is achieved by a thorough cleaning with Okamul GR and then priming with Okatmos® UG 30. –T here is a risk with installing over oil paints, plastic or waterproof plasters emulsion paints to wall areas. The moisture between the covering and the wall will cause the paint to soften and the coverings will peel off. On stable surfaces, tile only after previous deep cleaning, sanding followed by priming with Okatmos® UG 30. –O ld flooring adhesive residues must be removed mechanically. (Bitumen adhesives to 80%). Prime the area with Okatmos® UG 30. Water-soluble sulfite liquor adhesives should be fast primed with Okapox GF. Remove all residues of old adhesives when working with natural stone. – When installing Red Sand stone limit sizing of the tile to the manufacturer recommendations. – The respective substrates must be able to accommodate the intended surfacing material and suitable to withstand its subsequent stress. ■ 3. Installation Tips For setting and laying with the thin bed method DIN 18157 refer to parts 1, 2 and 3. Clean mineral screeds with a Tips scrubbing brush. It is important to ensure that with each of the substrates, the correct primer is used. Follow previously installed control and expention joints. These shall not be bridged. When installing ceramic tiles on retractable substrates, make sure to respect its limitations by providing an appropriate amount of expansion joints. When applying the thin-bed mortar in DIN 18157, use a notched trowel with the corresponding tooth depth. On the exterior and in highly stressed substrates where there are a large amount of surfacing material to be installed; possibly use the combined method (buttering-floating) and / or apply a special mortar such as Servoflex Trio SuperTec. Large format covering materials are generally laid in a combined method (buttering-floating). ■ 4. Guidelines for grouting: Keep the joint width in mind when selecting the grout, thinner joints require less maintenance. For forming substrates, be sure to have the proper amount of expansion joints as well. We recommend the application of a sample surface, especially in the cases of natural stone. ing to the setting time. The guidelines on the labels and in the product descriptions must be followed. For more detailed information please refer to our technical data sheets or contact our technical department where we will be happy to assist you. ■ 6. Notches Regular trowel notch sizes for installing ceramic tile and natural stone. 3 mm (TKB C3) 1 /8 x 1/8 x 1/8 4 mm (TKB C1) 5 /32 x 5/32 x 5/32 6 mm (TKB C2) ¼x¼x¼ 8 mm (TKB C4) 5 /16 x 5/16 x 5/16 The following is to avoid staining: Ceramic tiles in the thin-bed method: With a normal hardening system, wait 12–24 hours before grouting (room temperature +20 ° C and 50% relative humidity). 10 mm (TKB C5) 3 /8 x 3/8 x 3/8 Ceramic tiles in the thick bed process: The mortar must be dry before grouting. For both installation methods, the drying process is very dependent on the respective sites and Weather conditions. The following will shorten the drying time: Medium bed/Round notch (TKB M1) 5 /16 x 13/16 x 1/2 –a bsorbent, porous substrate – highly absorbent tiles or broken tile edges (ceramic / earthenware) – dry weather – Good air circulation The following will extend the dehydration: –n on-absorbent substrate, non absorbent tiles or tile edges (stoneware) – wet and cool weather – poor air circulation In particularly wet site conditions, using colored grouting, blotchiness and efflorescence can be visible. Moisture from the mortar can penetrate the joints and leave a deposit on the surface. These results are not caused from the joint material, but by the variety of site-related factors so a guarantee for the Individual case cannot be given. Thoroughly scrubbing and washing joints once they have dried using certain acidic cleaning agents have been proven effective in these cases. If you are cleaning walls, be sure to go from top to bottom, avoiding the accumulation of water puddles. ■ 5. General information The times listed in the product descriptions refer generally to +20 ° C and a relative humidity of 60%. Higher temperatures reduce while lower temperatures extend it accord- Ceramic and stone tiles I 37 9% OUR GROUT COMPLEMENTS YOUR TILE The true Royal experience! The new grout generation from Kiesel: Servoperl royal and Servoperl royal schnell. Approximate coverage table per 11 lbs. bag Joint widht Tile Size 38 I 1/16” (1.5 mm) 1/8” (3 mm) 1/4” (6 mm) 3/8” (9 mm) 1” x 1” x 3/16” 48 24 12 8 1” x 1” x 1/4” 36 18 9 6 2” x 2” x 1/4” 72 36 18 12 4” x 4” x 5/16” 114 57 29 19 4” x 4” x 1/2” 72 36 18 12 4” x 8” x 1/2” 96 48 24 16 6” x 6” x 1/4” 214 107 54 36 6” x 6” x 1/2” 108 54 27 18 8” x 8” x 5/16” 228 114 57 38 8” x 8” x 1/2” 142 71 36 24 10” x 10” x 5/16” 284 142 71 48 12” x 12” x 3/8” 285 143 71 48 12” x 12” x 5/16” 343 171 86 57 12” x 24” x 5/16” 455 228 114 64 16” x 16” x 5/16” 455 227 114 76 18” x 18” x 5/16” 515 256 128 86 24” x 24” x 5/16” 685 343 171 114 24” x 48” x 3/8” 760 380 190 127 Ceramic and stone tiles Overview Chemical Resistance The Fantastic three.: PERFECT TEAMWORK. WATERPROOFING Our flexible sealing compound Servoflex DMS 1K Plus SuperTec is durable and provides you with lasting waterproofing for the wettest areas. GROUTING The grout compliments the tile! Servoperl Royal is resistant against many lime scale removers and the growth of micro-organisms (”Hy gienic Protection”). Because of high quality alumina cement, efflorescence is practically impossible. BONDING When it comes to tile adhesives, as long as you have Trio Supertec, you have a reliable and economic solution in hand. www.kiesel.com WITHIN, MOVING AHEAD Ceramic and stone tiles I 39 Technical Department of North America Toll-Free: 1.888.KIESEL1 (5437351) Fax: 705 812 2283 E-Mail: [email protected] E-Mail: [email protected] Auflage 03/2015 Kiesel Bauchemie GmbH u. Co. KG Wolf-Hirth-Strasse 2 · 73730 Esslingen, Germany Tel. +49 711 93134-0 · Fax +49 711 93134-140 www.kiesel.com · [email protected]