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W or kin gt im e DEUTER SOCIAL REPORT 2013 Reporting period Januar 2013 – June 2014 FWF-Trainings n L iv i ag e gW s 1 CONTENT Foreword 3 Two-Minute Version 4 1. About Deuter 1.1. Our Brand 1.2.Our Products 1.3.Our Values 5 5 6 7 2. Corporate Responsibility 2.1. Our Approach 2.2.From acorns oak trees grow 2.3.Stakeholder Dialogue 2.4.Challenges 8 8 9 10 11 3.Employees 3.1. Headquarters in Gersthofen 3.2.Subsidiary Deuter USA 12 12 15 4.Suppliers 4.1. Sourcing strategy and production cycle 4.2.Vietnam – backpacks, bags and accessoires 4.3.China – sleeping bags 16 16 18 19 5. Deuter Monitoring 2013/2014 5.1. FWF Labour Standards 5.2.Audits 2013/2015 5.3.Audit results 2013/2014 5.3.1. Vietnam 5.3.2 . China 5.4.Training measures 2013/2014 20 20 21 22 22 27 30 6. Key Focus and Challenges 2014/2015 6.1. Key Focus: Safe Working Conditions 6.2.Challenges 31 31 31 2 FOREWORD Mr. Martin Riebel, Managing Director Dear Deuter family, customers, partners and anyone interested! The year 2013 had a strong and lasting impact on our world. The streets were alive with protests and uprisings in the Arab countries, in Turkey, Thailand and the Ukraine. Yet it was also a year where we witnessed the start of a gentle revolution. The Vatican is undergoing a ‘top-down’ reform rather than a ‘bottom-up’ revolution – initiated by a man from Argentina, Pope Francis, who simply sets a good example. This is the stage of world politics, yet on our small corporate stage we also have a strong conviction to contribute making this world a little bit better – every day – by pushing our “Corporate Responsibility” efforts. Step by step. From acorns oak trees grow. We are very proud to work with two partners – our backpack producer Duke and sleeping bag manufacturer Bellmart – who are also committed to address these issues. Whether it concerns the improvement of working conditions, wages or daily efforts such as free staff lunch in Ho Chi Minh – our partners are open and constructive and they effectively implement solutions. 2013 has also been a year of generational changes. Sadly, in spring 2013 S.H. Oh, founder and head of Duke, passed away suddenly. His son S.T., who has been working at his side for years and has already been responsible for several divisions, inherited a company with – by now – more than 4.000 employees. We feel strongly responsible for the team in Asia, too. If we make a wrong decision at the HQs in Germany, it directly affects the workers in Vietnam and China. That was one of many reasons why we at Deuter took our time and had a longer transition phase from ‘old’ to ‘new’ CEO than most other companies. For over a year, Bernd Kullmann and I worked together, side by side, so I could learn and benefit from his extensive experience. Maybe also because we know that our approach is different, we were not too surprised that the brand performance check 2013 conducted by the Fair Wear Foundation (FWF) was again very positive. We will continue to work hard on sustainable, step-by-step improvements. From acorns oak trees grow. Today and in the future. We hope you enjoy our 2. Social Report. Your Martin Riebel Managing Director 3 TWO-MINUTE VERSION Mr. S.T.Oh & Mr. Martin Riebel at the production Deuter’s Corporate Responsibility approach encompasses four areas of focus: Employees & Suppliers, Environment & Nature, Customers and Community Involvement. The reporting period has been adapted to the Fair Wear Foundation’s system from legal year to fiscal year 01.07.2013-30.06.2014. Deuter joined the Fair Wear Foundation in 2011. Now that our sleeping bag supplier in China has been audited as well, 100% of our suppliers has been monitored by FWF’s independent auditors (chapter 5). For the fiscal year 2014/2015 we will focus on the issues of workplace safety and living wages. (chapter 6). Although announcing a complete sustainability report in our Social Report 2012 we will again focus on the area of Employees & Suppliers. The topic is of high interest for our customers. And we want to collect further data from our new building before publishing relevant environmental figures. In 2013 we not only had a change of management at the Deuter HQs in Germany. There were also changes at our partner Duke in Vietnam and Korea. Martin Riebel is our new CEO at Deuter Sport GmbH1 and S.T. Oh has taken over the position as CEO at Duke Corp. from his father. Yet we are still firmly rooted in a 20 years partnership that assures solid continuity. And both companies have a strong team of long-term, dedicated employees (chapter 3). The same approach of consistency applies to our Chinese partner Bellmart that has been producing the Deuter sleeping bag range for more than 10 years (chapter 4). For the first time we publish a so-called supplier list – it is extremely short with two suppliers and four factories only, but it nevertheless adds transparency. 1 At the turn of the financial year Deuter has been renamed 4 1. ABOUT DEUTER 1.1 Our Brand Deuter is a brand with a long and strong tradition! Hans Deuter founded the company in 1898 in Augsburg/Germany. He soon was commissioned to supply the Royal Bavarian Post Office with mail bags and post sacks. Today, 116 years later, we are one of the leading brands for backpacks worldwide. 80 employees are working in our headquarters in Gersthofen near Augsburg, and we are represented in 54 countries worldwide. An essential part of our tradition is the close cooperation with alpinists and athletes. Since the 1920ies we have equipped expeditions that went down in alpine history. Such as Willi Rickmer’s exploration of the remotest regions of the Pamirs in1928 or the famous Nanga Parbat excursion in 1934, where the team already used our first Tauern backpacks. Anderl Heckmair was the first to conquer the notorious North Face of the Eiger and he relied on our material and so was Hermann Buhl on his first ascent of the Nanga Parbat in 1953. 30 YEARS VENTIL ATION 84 19 patentiert Over the decades, Deuter again and again revolutionized the backpack market with its groundbreaking innovations. One of them was the Aircomfort mesh back carrying system, which was introduced in 1984 and was unique at that time and has by now become an industry standard. In 2014, our legendary airy construction celebrates its 30th anniversary and has been further refined in our new Futura pack range. In 2006 Deuter was acquired by the Schwan-Stabilo Group – a family owned company with an even longer tradition of almost 160 years. Deuter forms the Outdoor Division of the group together with the mountaineering brand Ortovox. TURN-OVER IN MIO. 80 60 40 20 0 2008 / 09 2009 / 10 2010 / 11 2011 / 12 2012 / 13 P TIP rt fort Kom mfo Ko 5 1. ABOUT DEUTER A selection of our products in 2013/2014 1.2 Our Products Deuter is known for its high quality, durable backpacks, bags, sleeping bags and accessories. We are an outdoor brand – and this clear specialisation allows us to do what we do best! This is what enables us to always be innovative and to stay ahead of the rest of the market. Our competence is deeply rooted in the functionality of our products. We are always focusing on: state-of-the-art material and professional workmanship: Deuter products stand for reliability, durability and safety. smart solutions instead of frills: Deuter products are not overloaded with superfluous extras – every single feature brings a true customer benefit. products perfectly adapted to the range of use: they are designed to the detail for a specific activity. ALPINE Guide Tour Kid Comfort III products perfectly adapted to the wearer’s anatomy: they guarantee top individual comfort. The SL range is engineered to fit the anatomy and needs of female athletes, and our EL range is specifically designed for tall people. FAMILY Deuter is an authentic brand! We know how essential it is that you can fully trust your equipment. We not only work closely with professional mountain guides and athletes, we also use our products ourselves. No wonder we are so passionate about our work and our collection. Trek Lite SLEEPING BAG 6 1. ABOUT DEUTER 1.3 Our Values Top of our corporate ‘list of values’ comes work enjoyment! This is what motivates and drives us. With our authentic passion we can inspire our customers and convince them of Deuter products. We believe in a good work climate. It guarantees a high identification with the company, the brand and our daily tasks. Our down-to-earth approach is defined by an open, trustful way of dealing with each other. Mutual respect is essential, in particular when it comes to integrating new colleagues. Our team dynamics are strongly shaped by productive, creative team work, while we also encourage our employees to work independently. Our success has shown that fostering a work environment where all employees can contribute ideas and achieve their greatest potential is the basis for our famed creativity and our drive for innovation. It also defines our ambitious approach: our goal is to perfectly understand and master what we do. This commitment and this spirit is pretty similar to the commitment and spirit of an athlete – in the end, outdoor sports is at the heart of Deuter. And this means automatically that there is another central value that defines the brand: our products are designed for the outdoors. This is where we are (and where we feel) at home. For us the protection of the environment is a deep personal conviction. Sustainability can only be effective if it is based on a long-term approach. No short-term profit gain will make us strong. We believe that only a holistic approach, where every aspect of environmental, economic and social impact is part of the equation, presents a safe and strong foundation for us as a brand. For more details on our corporate values see: http://www.deuter.com/values Team work Deuter USA: Working as a team in the mud to cleanup after the flood 7 2. CORPORATE RESPONSIBILITY 2.1 Our Approach The conviction that we as a brand must act socially and ecologically responsible has always defined Deuter. In September 2011 we have created a new full-time position to integrate and foster our corporate responsibility concepts. Mitarbeiter & Produzenten We have deliberately chosen the term CR (Corporate Responsibility). For us, the commonly used term CSR (Corporate Social Responsibility) implies a strong focus on the social aspect. Yet we believe that a sustainable company policy is fundamentally rooted in the fusion of economy, ecology and social commitment. On this basis we mapped four CR pillars: For more details on our corporate values see: www.deuter.com/Responsibility Kunden Umwelt & Natur Gesellschaftliches Engagement 8 2. CORPORATE RESPONSIBILITY 2.2. From acorns oak trees grow Our commitment is themed “from acorns oak trees grow”. It is a great challenge, yet every athlete is seeking challenges and we are very ambitious to achieve our targets. We do not believe in “the one, major leap”. We believe that a step-by-step approach is the roadmap to effective, sustainable changes. Our goal at Deuter is to constantly reduce the negative impact of our actions on man and nature. We still focus on our products: there are no compromises when it comes to their quality and durability. To supervise and promote the numerous, complex Corporate Responsibility activities we have recruited Katrin Bauer (former Riedel) as CR Manager in September 2011. ENT M A N AGEM President rchase Manager Pu les Sa er ag an M She is supported by our Deuter experts from the product department as well as sales, marketing and logistics. They are also directly involved – as is the management board – in the further development of the CR strategy. At Deuter the internal ways are short and open promoting a direct and dynamic communication. Corporate Responsibility is on the agenda at every meeting of the departmental managers. Further, in 2013 we held several CR workshops where the Deuter team identified and discussed relevant issues such as mobility, environmental indicators and the bluesign® certification. One of the highlights was a workshop for our apprentices and trainees, where they looked into the subject of sustainability and corporate responsibility. They eagerly discussed in particular how to improve daily practices – such as shopping. LOGISTIC S Purchasing Sourcing Warehouse Distribution TE CO R P O R A ILIT Y IB R ESP O N S MARKETING PR & Marketing Service SA LES les National Sa l Sales Internationa n io ot om Pr Individual ACCOUNTING IT& Accounting Staff Service T EC H N O LO INNOVAT GY & IO PM Backp N ack PM Sleep ing PM Daypa bag ck Qualit y M anagemen t 9 9 2. CORPORATE RESPONSIBILITY Marco Hühn, Quality Manager 2.3. Stakeholder Dialogue Our CR approach is embedded in a complex environment defined by the corporate structure of the Schwan-Stabilo Group, the competitive dynamics within the outdoor industry as well as, of course, our global supply chain. This is the framework for all the manifold questions, expectations and suggestions put forward by our employees, retail partners, end consumers, non-governmental organisations and media. We use different channels to communicate with our stakeholders. Yet on all levels we believe that personal contact is key! One significant part of our external communication is to cultivate personal contact at regular customer visits. However, we also build and maintain face-to-face contact at the numerous trade shows, end consumer events, industry meetings and retail training programs. Further, the Sustainability Working Group of the European Outdoor Group (EOG), our membership in organisations such as the Outdoor Section (FGO) of the Association of the German Sporting Goods Industry (BSI) as well as the Fair Wear Foundation and bluesign® system provide platforms where we regularly meet other outdoor brands to discuss and exchange CR issues and concepts. Katrin Bauer, Corporate Responsibility nal conference on living wages and joined the Fernweh festival in Göttingen with our regional sales representative. In cooperation with sports brands Meindl and Leki we host an annual hiking excursion for journalists. During the entire day, our CR manager eagerly discussed CR concerns with the media. And, of course, anyone interested can always get in contact with us directly via email or phone: Katrin Bauer (former Riedel), Tel.: +49 821 / 4987358, [email protected], and her successor during maternity leave Marco Hühn, [email protected]. We are happy to answer all your questions and suggestions! The same applies for our internal communication: we prefer personal contact. Our employees can also bring up ideas and suggestions via our ‘idea box’ (in-house suggestion system). We also present our CR progress, our targets and answer open questions at our bi-annual staff meeting. In 2013 we were able to present our CR approach at several events. Among them the Stabilo management panel, a platform for all the management representatives of the Stabilo group. We were also part of the 8th Bavarian Round Table talk in Munich focusing on the topics of social and environmental corporate standards; in Berlin we attended the first internatio- 10 2. CORPORATE RESPONSIBILITY 2.4 Challenges Deuter stands for trusted quality and functionality – and this will never change. We are and we will always remain a ‘product focused’ company. For us Corporate Responsibility means fusing economy, ecology and social equity. It is a very demanding task to continuously maintain and strengthen this balance. This should not be misinterpreted as an excuse – we want to present a realistic and comprehensive picture of our CR commitment. We are proud of our trusting, long-term partnership with our suppliers, which also gives us the opportunity to have significant influence on the production as well as the working conditions. Of course, our influence is limited as we do not have any company-owned production facilities. We depend on the cooperation of our partners, but we have strong, dedicated and willing partners. Still the factories are not located in Germany, but in countries with a different legal structure and different conventions. This can make the implementation of necessary changes more difficult and more time-consuming. Further it is important to emphasize that – especially when considering the sensitive issue of wage policy – we as well as our partners operate in a highly competitive market. Our ecological commitment also holds many challenges. We have to consider the use of new material or new production technologies very carefully. Will a change live up to our demands and the demands of our customers in regards to quality, functionality and longevity? In the end, no one will buy an environmentally friendly product if design, functionality or price do not meet the expectations. Against this backdrop we have formulated our objective: step by step we want to reduce the negative impacts of Deuter’s activities on man and nature. We hope that our customers will accompany and support us on this way. 11 3. EMPLOYEES 3.1 Headquarters in Gersthofen For Deuter, 2012/2013 was a year of change. With the start of the new year we moved to our “new home”. The distinct, round building with its wood and glass construction does not only look stunning, it also creates a great working climate. The glass façade and the transparent interior glass design make our offices bright and open. We have integrated so called “multi zones” which facilitate easy exchange und informal meetings. This reflects our communication culture of short ways and direct communication. At the change of the fiscal year in summer 2013, Martin Riebel assumed the CEO position from Bernd Kullmann. A 12-month training and transition phase guaranteed the successful succession. After 27 years (seven years as CEO) at Deuter, Bernd Kullmann took up the role of CEO at Schwan-Stabilo Outdoor on 1st of July 2013. Besides Deuter, the division further includes mountain sports brand Ortovox. Bernd Kullmann and Martin Riebel Our new company building Martin Riebel knows he can depend on a team of experienced employees and colleagues. Almost 60% of the Deuter staff has been with the brand for at least five years and more than 25% have even been trained at Deuter. For example, Robert Schieferle, General Manager and Head of Sales, started his career at Deuter in 1990, while Head of Product Management Steve Buffinton joined us in 1996. The employee with the longest Deuter history has been with us since 1970. Not only on the management level we count on extensive training and solid continuity. Several people have also re-joined our company after successfully passing further education. Such as, for example, our new head of bike sales assistant Martin Zanker. In 2007 he had finished his apprenticeship as industrial clerk in our company. After three years in our leather goods division he decided to return to school and study business economics. He always stayed in close contact with Deuter. During his school holidays he returned to work for us at fairs and events or in our warehouse. Martin also counted on his working experience in the practice related part of his studies: for one of his main performance tests he chose the topic “How to pack my backpack” and his bachelor thesis discussed the issue of selective distribution – also one of the key issues in our house since Deuter implemented its own selective distribution agreement in 2013. 12 3. EMPLOYEES Question: What do you like most at Deuter? Martin is one of 9 new employees that have joined Deuter between 1.7.2013 and 30.6.2014. The growing number of employees in the business year 2013/14 has therefore remained on a high level. Further, two employees returned after their maternity leave to work part time. Unfortunately we still have not achieved a cooperation with the city of Gersthofen or neighbouring companies to set up a kids day care centre. But we were lucky to find day care for all the ‘Deuter kids’ to ensure a smooth return of the parents to the company. Answer: “family-like work environment”. Every time I returned to work here, it was like coming home. The way I was welcomed back – it was like I’ve never been away.” We have continuously grown as a company – and the growing number of employees brings new challenges in personnel management and organisation. We have therefore worked out a “home office guideline“ in 2013, which sets up a clear framework for all home office work. Yet our working culture is firmly rooted in direct communication and thus we will ensure the major part of the work will be performed in our headquarters in Gersthofen. Although we have almost reached the magic number of 100 employees, many processes are not yet standardized. For HR development we are working on a systematic and strategic approach, which we will continue to pursue in 2015. Martin Zanker Assistant sales manager - Bike 13 Over 30 years 3. EMPLOYEES Job tenure* 21 – 30 years 3,1 6,3 % % 16 – 20 years 8,3 % 21,9 % under 3 years Employees Total staff 81 Thereof women 43 11 – 15 years 14,6 % Thereof part-time18 28,1 % 4 Parental leave Trainees8 6 – 10 years Women in executive positions31 3 3 – 5 years 17,7 % Employees with managerial authority *All employees (Incl. employees on parental leave and trainees) Number of employees 9 6 45 5 2007/2008 Part-time 8 49 8 4 2008/2009 Permanent 60 67 6 12 64 8 15 62 5 18 63 8 5 2009/2010 2010/2011 2011/2012 2012/2013 2013/2014 Trainees as of June 2014 14 3. EMPLOYEES 3.2 Subsidiary Deuter USA Deuter USA Inc. is a small but growing company and the education and advancement of our employees is a core value for us. In 2013 we had a unique opportunity to build our team cohesion, when heavy and continuous rainfall in the mountains above Boulder and Longmont caused record flooding. A tragic event that gave us the chance to show our community and team spirit. We volunteered time and donated packs to help people who suddenly found themselves homeless. We also assisted Boulder Parks and Recreation to clean up and remove debris from a stretch of open space that had flooded. A further team building experience was the AVI 1 and AVI 2 training courses that provided our team with valuable avalanche awareness and safety equipment use expertise. Education Reimbursement Days of Service Four new employees joined Deuter USA in late 2012. They were all assigned a trainer/mentor and provided with two weeks of introductory training. We also believe in the importance of cross training and the product training seasons are open for any team member who wishes to attend. In 2013 we instituted two new policies designed to encourage individual education and personal growth. The first is our continuing education reimbursement policy. We provide 600 $ per year to each employee who takes course work designed to improve their skills or in pursuit of a degree. “Deuter USA recognizes that a well-educated and motived work force will propel this company to success. Continuing education will only increase the value of our employees to the company and to themselves.” The second is our Days of Service policy. We provide 3 days per year for each employee to volunteer their time and be paid by Deuter. 4 Employees Office Skills 4 Employees Avalanche Safety and Awareness programs 6 Employees Flood clean up “Deuter USA recognizes it is our responsibility as a good corporate citizen to help strengthen the community in which we live and work. Consequently, we encourage our employees to become involved in their communities, lending their voluntary support to programs that enrich the quality of life and opportunities for all citizens.” 15 4. SUPPLIERS 4.1 Sourcing strategy and production cycle We believe in long-term and trusting partnerships! This way we can guarantee our team’s high level of motivation, creativity, quality and reliability – from our head office in Gersthofen to our retailers and, of course, our production partners. In our brand performance check 2012 the FWF identified our partnerships as ‘Best-Practice Example’. We have been working with our backpack manufacturer Duke since 1991. And since 1994 Duke has been producing our entire backpack collection – and we are Duke’s exclusive customer. For more than a decade we have been working with our sleeping bag producer in China and our collection today accounts for 25% of their overall production. Short, efficient transportation In Germany you can no longer produce complex and technical sewing products at a competitive price point. One issue is the competitive price, yet another factor is the lack of handicraft expertise – every backpack is sewn from more than 220 different parts In Germany traditional sewing professions have more or less become extinct. Today more than 4.000 employees produce our demanding high quality backpacks, bags and accessories. 100% of the material used for the Deuter products come from Asia, making the transportation of textiles, buckles, zippers etc. short and efficient. Lieferantenliste Country Supplier Name Factory City Vietnam Vina Duke Corp. Hoc Mon (Factory 3) Ho Chi Minh City Vietnam Vina Duke Corp. Cu Chi (Factory 1/2) Ho Chi Minh City Vietnam Vina Duke Corp. Count Vina (Factory 4) Tien Giang China Kingtai Industrial (Xiamen) Co., Ltd. Bellmart Xiamen Germany is still our key market, yet today about 50% of our products are sold in more than 50 countries worldwide. The majority of our products is shipped directly in containers from Vietnam and China to the respective countries. 16 4. SUPPLIERS On the basis of our design and our material request, our manufacturers present the price for a specific product. If it is too high we work together on the product to achieve a competitive price point. We have no interest in bargaining and we have no interest in putting pressure on our producers. We know that our partners offer fair prices, because both sides strongly believe that a trusting relationship creates a solid basis and will always pay off. We produce one main collection per year and an additional smaller winter range. The main collection is presented in summer at the international sports trade show OutDoor in Friedrichshafen/Germany, The winter range is introduced in February at the ISPO trade show in Munich. Thus, we only change a third of our collection each year. Most of the products remain in the range for several years with only minor modifications. For example, one of our classics, the Trans Alpine, has been in our collection since 2000. Over the years only a few details have been adapted. It is almost a taboo to even consider a major change of our best selling bike pack. In the past five years we have sold 330,000 pieces. Simplified Production Cycle: Sample main collection 2015 Approval Kick-Off Meeting Product presentation First delivery to the shops $$$? $ $$ Strategy Development and Design Test case Production Production shipment sales samples from Asia 05 07 0104 06 07 0812 01 201320142015 17 4. SUPPLIERS 4.2 Vietnam – backpacks, bags and accessories In 2013 we not only had a change of management at the Deuter HQs in Germany, but also at our long-term partner Duke. After the death of his father, Mr. S.T. Oh took over the executive role. He is supported by S.I. Kang who has been an important figure at Duke for many years. Oh and Kang share more than 30 years of experience at the company and had taken over the operations several years ago. They will assure solid stability and continuity. China Vietnam Laos Thailand Kambodscha Ho Chi Minh Duke has been producing all of our backpacks, accessories and since 2011 also our bag range at three sites close to Ho Chi Minh/Vietnam. This accounts for 90% of our production volume. In the first 1.5 years of our FWF membership we therefore focused on the production in Vietnam. Altogether, 4000 employees (thereof 3.050 women and 950 men) assure our famous Deuter quality (as at September 2014). Our products are known for their high quality and durability – the kind of standards that can only be guaranteed by welltrained, experienced and skilled employees. Achieving high levels of staff retention and motivation in Vietnam is therefore vital for us. The Duke employees have a binding employment contract and basic social benefits such as health insurance and paid holidays – unfortunately still not a matter of course in Asia. Employees are also paid above-average wages, are given free lunch, a free shuttle service from/to Ho Chi Minh City and the opportunity of free accommodation in company-owned housing for women. Mr. S.H. Oh Thank you for 20 years of friendship, for your incredible know-how, your patience with us »long noses« and for millions of perfect backpacks from your / our production. Your Deuter Team 18 4. SUPPLIERS 4.3 China – sleeping bags Our partner in China with about 321 employees (thereof 254 women and 67 men) has been producing our sleeping bags for more than ten years. Deuter is the second biggest customer and accounts for about a quarter of the production. China Xiamen Vietnam Laos Good working conditions are also emphasized at our Chinese production partner. The general living standard in Xiamen, a coastal town and economic centre, is relatively high. To foster staff retention employers correspondingly have to offer respective benefits. Of course, all employees have an employment contract and general social security benefits are ensured. Our partner further offers free lunch and – on request – free dinner. Since there are no company-owned housing facilities, the employees get a monthly financial support for rent and accommodation. Thailand Kambodscha In Practice Last year our trade show give-aways were again produced by our partner Duke. For those free products, which are distributed in large amounts, the price point is a key buying criteria. Yet, of course, we want to make no compromises when it comes to working conditions. We can ensure fair working conditions by producing the freebies with Duke in Vietnam. Further, our product managers have designed practical shopper bags using left-over material from design modifications, colour or collection changes. Thus our partner reduced the inventory and was able to offer us a good price – an exemplary winwin-situation. 19 5.DEUTER MONITORING 2013/2014 Die Arbeitsrichtlinien der FWF Mit dem Beitritt haben wir uns den strengen Arbeitsrichtlinien der FWF verpflichtet. 1 employment is freely chosen 2 no discrimination in employment 3 www.fairwear.org no exploitation of child labour 4 freedom of association and the right to collective bargain- 5 payment of a living wage 6 no excessive working hours 7 safe and healthy working conditions 8 legally binding employment relationship In August 2011 Deuter joined the Fair Wear Foundation (FWF). The international, independent verification initiative works with companies and factories to improve labour conditions worldwide. The non-profit organisation supports our efforts to ensure good labour and social standards and regularly keeps track of the improvements we make. In the first months of our membership we have focused on the factory sites of our production partner Duke in Vietnam, where all of our backpacks, bags and accessories are manufactured – all in all 90% of our production volume. Of course we have also addressed the working conditions and FWF standards at our sleeping bag manufacturer in China from the beginning. CR issues were key points on the agenda when we visited our supplier in China as well as at meetings in our headquarters in Gersthofen. Further, the working conditions were inspected by independent experts as part of the bluesign® screening in April 2012. For the business year 2013/2014 we now focused on the implementation of the Corrective Action Plan in Vietnam and on a FWF training as well as audits at our sleeping bag partner Bellmart. 5.1 FWF Labour Standards By joining the FWF we have committed ourselves to implementing the strict FWF Code of Labour Practices. 20 5.DEUTER MONITORING 2013/2014 5.2. Audits in 2013/2014 We were able to finalise the audits at our production partner Duke in Vietnam in November 2012. Our sleeping bag manufacturer was audited in June 2014 by the FWF audit team. Thus 100% of our production volume has been audited. In the past business year we were primarily working on the implementation of the Corrective Action Plans (CAP1) at all of the three production sites in Vietnam. The implementation of our improvement measures is independently conducted by our production partners and if required supported – financially and organizationally – by Deuter. Our partners regularly report updates on the status quo of the implementation. At the same time, our product managers follow and document the realization of measures during their stays (every 4-6 weeks in Vietnam, 1-2 annual visits in China). Our production partner Bellmart in China took part in one of the FWF’s Workplace Education Programme (WEP) in June 2013. The objective of this parallel staff and management training was to inform and educate on rights and obligations at work as well as to improve internal structures of communication. Audits DateType Supplier Auditors Country 10/2011 Initial audit Duke – Fabrik 1/24 FWF Audit team Vietnam 11/2012 Initial audit Duke – Fabrik 3 and 4 FWF Audit team Vietnam 11/2012 Verification audit Duke – Fabrik 1/2 FWF Audit team Vietnam 04/2013 WEP training Bellmart FWF Team China 06/2014 OHS Check Duke – Fabrik 3 FWF Auditor Vietnam Also due to the tragic events in Bangladesh a special emphasis during the reporting period was put on chapter 7 “safe and healthy working conditions”. Together with the FWF and our production partner we decided not to conduct a complete audit to avoid a certain ‘audit tiredness’ and to effectively use financial and human resources. An expert of the independent FWF audit team performed an “Occupational Health and Safety (OHS) Check2” at the oldest factory in June 2014. The check also verified the successful implementation of the measures from the CAP in 2012. The OHS Check was complemented by an OHS Training for 15 employees (factory management, line leaders, office and production employees and safety personal) in the same factory. In addition Duke provided first aid trainings to 150 employees of all factories. In June 2014 the FWF further performed a so-called Verification Audit3 in China. Our quality manager joined the audit. The FWF audit team in China applied the same standardised specifications used in Vietnam. Corrective Action Plan Englisch: Occupational Health and Safety; Deutsch: Arbeits – und Gesundheitsschutz 3 Englisch: verification audit; Deutsch: Überprüfungsaudit 4 Die Benennung der Fabrikstandorte ist historisch gewachsen. Fabrik 1 und 2 bezeichnet zwei Produktionsbereiche an einem Fabrikstandort, während Fabrik 3 und Fabrik 4 jeweils einen weiteren Standort zugeordnet werden. Es gibt insgesamt drei Fabriken in Vietnam, die alle dem gleichen Management unterstellt sind und über weitestgehend standardisierte Prozesse verfügen. 1 06/2014 OHS Training Duke – Fabrik 3 FWF Auditor Vietnam 06/2014 Verification audit Bellmart FWF Audit team China 2 21 5.DEUTER MONITORING 2013/2014 5 Payment of a living wage Wages and benefits paid for a standard working week shall meet at least legal or industry minimum standards and always be sufficient to meet basic needs of workers and their families and to provide some discretionary income. Deductions from wages for disciplinary measures shall not be permitted nor shall any deductions from wages not provided for by national law be permitted. Deductions shall never constitute an amount that will lead the employee to receive less than the minimum wage. Employees shall be adequately and clearly informed about the specifications of their wages including wage rates and pay period. 5.3 Audit results 2013/2014 This social report aims at providing transparency about working conditions in our supply chain including monitoring activities as well as results. We are very pleased to see a growing interest in those topics. We want to be as transparent as possible while respecting the need of our production partners to protect their business interests and integrity. We therefore chose to report in more detail on the most prominent social issues: living wages, working hours and occupational health and safety. In contrast to our prior report, this time we are assessing Vietnam and China separately. 5.3.1 Vietnam Although no complete audit has been conducted at our partner in Vietnam over the reference period, we are still looking (as in the Social Report 2012) into the following core points: living wages, working hours and occupational health and safety. We will not address the issue of child labour since those measures have been successfully implemented (see Social Report 2012, page 27). Living Wages Living wages is one of the most challenging and most controversial issues we are confronted with. There is a general consensus that in many countries the national minimum wage law does not meet the needs of the workers. Wage increase is therefore necessary in many places, yet what does that mean in practice? Living wages are often defined as estimations on how much a family’s income should be to meet the basic needs and to provide some discretionary income. Living wages are calculated for different regions and with different calculation methods. Different stakeholder use different assumptions like family size or numbers of income earners per family to calculate their living wage – thus, we cannot define the one living wage. Currently there are two calculation systems for Vietnam: the “Basic needs Assessment” of the VGCL’s Institute of Workers and Union and the “living wage” of the Asia Floor Wage Campaign that refers to a living wage for a family of four (2 adults and 2 children) with only one income earner. It is rather difficult for us to evaluate the validity and comparability of these two benchmarks. We noted that most workers interviewed during the audit were happy with their salary and that none of them were sole earners. To initiate valuable discussions we joined a project by the FWF in cooperation with the European Outdoor Group (EOG). Together with FWF members Haglöfs, Kjus, Mountain Force, Odlo and Vaude and the member factory KTC we took part in the “Living Wage Engineering3” study. The objective was to learn more about the buying practices and working conditions within the outdoor industry as well as the impact on wages and product pricing. Unfortunately we were not able to derive any concrete measures from the study. The implementation of living wages is still a tough challenge due to many aspects. Every brand has to survive in the global competition of the world market. And so do the factories. Issues that need to be cleared include the question of who will account for wage increases or how the increase of costs can be balanced (increase of productivity, new price calculations etc.). 3 Fair Wear Foundation (2014): Living Wage Engineering. Version 1. 22 5.DEUTER MONITORING 2013/2014 Also: how can we assure that the money actually goes to the sewers and is not lost along the supply chain. For more information we recommend the FWF’s “Living Wage Engineering” report. Living wages, therefore, will remain a central issue in the coming years. To gain more input and establish a network outside the outdoor industry, our CR manager also attended the first international conference on living wages in Berlin in November 2013. Audits in Vietnam at Vina Duke 23 5.DEUTER MONITORING 2013/2014 Working hours Excessive working hours are a common problem in the textile industry – not only in Vietnam. The issue is quite complex since workers like to do overtime because it is paid at premium rates. Some NGOs insist that workers only favour overtime because the salary for a normal working week is not high enough. In our experience this is not always the case: most workers appreciate the extra money because they want to gain a higher standard of living regardless of their normal salary. Overtime is paid at a premium rate of 150% on normal working days and 200% on Sundays and 300% on holidays. Still, of course, we agree that the level of overtime has to be reasonable to ensure the health and well-being of the workers. Plus, too much (excessive) overtime also has a negative impact on product quality. 6 No excessive working hours Hours of work shall comply with applicable laws and industry standards. In any event, workers shall not on a regular basis be required to work in excess of 48 hours per week and shall be provided with at least one day off for every seven-day period. Overtime shall be voluntary, shall not exceed 12 hours per week, shall not be demanded on a regular basis and shall always be compensated at a premium rate. Overtime had already been an issue before our first FWF audit in 2011 – but then we had it black on white: excessive overtime during the peak season at our partner Duke. In January 2011 they amounted to more than 25 excessive hours a week in some departments. And the report stated cases with 89 excessive working hours a month! Further the site was operating on three Sundays, while the FWF labour standard states that workers should be provided with at least one day off over a seven-day period. As the main reason was the lack of production capacities, we had hoped to significantly improve the situation by building an additional third production site. However the recruiting and training of the new staff took its time. We were not able to reduce the workload as quickly and to the extent we had wished for. We therefore shifted more orders to the so-called low season in the summer to effectively reduce excessive working hours during peak season. By now the new factory has more than 1000 employees and has become a major relief for the two other production sites, although it still focuses on simple products such as daypacks or accessories. In close cooperation with our partners we are continuously working on an even, steady capacity utilization. It sounds like an easy task – yet it is not. At our headquarters we plan the orders for the German market, while about half of the products are sold internationally via importers. The distributors in the respective countries have their own planning system and can place their orders independently. We now try to shift more orders to the low season offering sale appeals and setting up precise specifications and earlier deadlines. The diagram shows that we are on a good way: we were able to significantly reduce the excessive working hours since 2011. Also there was hardly any work on Sundays over the past years. We have not yet achieved the norm working time specified by the FWF of 48 hours plus an overtime of 12 hours per week, but we are working with our partners on a continuous improvement. 24 5.DEUTER MONITORING 2013/2014 Safe and healthy working conditions More than a year after the factory fires in Bangladesh workplace safety is one of the top issues – not only in Bangladesh. The improvement measures identified in the CAP of the last audit in Vietnam 2012 have been implemented. There were no massive violations, yet some minor – and still very important – deviations. These were all corrected: e.g. all exits are Monatliche Überstunden bei Vina Duke We again profited from the experience of the FWF in June 2014, when two independent auditors checked the successful implementation of the measures for improvement in the oldest factory 3. Additionally an expert trained the staff in workplace safety and protective equipment. (FACTORY 1/2 AND FACTORY 3)* 100 92 80 now equipped with emergency lights, the canteen operator holds a valid hygiene and food safety certificate and noise and lighting are now regularly checked. All factories have a nurse as well as trained First Aid teams. At all three factories in Vietnam a local expert company was hired to check (and if required repair) the electricity system regularly (monthly, respectively every three months). 73 63 67 59 60 59 60 56,5 52,5 40 1 Maximum 2 Mode 3 Minimum 38 30,5 20 15,5 What are the working hours at our production partner Duke? The normal working hours are Monday to Saturday from 7.30-16.30; overtime is from 16.30-18.00 (1,5 hours) or from 16.30-20.00 (3.5 hours OT plus 30 min. dinner break). Maximum: The highest overtime number during that month. Mode: The most frequent overtime number during that month. Minimum: The lowest overtime number during that month. The randomly selected employees worked a maximum of 92 excessive work hours in January 2011, but a minimum of 67 overtime hours. Most of the randomly selected employees worked 73 excessive hours in January 2011. 1 2 3 0 2011 2012 2013 2014 * Random sample of workers from different departments (e.g. sewing, packing and cutting) 25 5.DEUTER MONITORING 2013/2014 7 Safe and healthy working conditions A safe and hygienic working environment shall be provided. Appropriate attention shall be paid to occupational hazards specific to this branch of the industry and assure that a safe and hygienic work environment is provided for. Effective regulations shall be implemented to prevent accidents and minimise health risks as much as possible. 15 employees participated in the “Health and Safety“ training in June 2014. They were schooled in factory security guidelines, fire drills, First-Aid skills as well as the preparation of an emergency evacuation plan. A special emphasis was put on the identification of potentially dangerous situations in the factory building and on performing safety audits including the evaluation and setting-up of a correction plan. The participants had the chance to put theory into practice: they created a presentation, discussed the tasks in work groups, and conducted an OHS audit with the support of a safety expert. At the HOC MONG site inspection already corrected measures were re-checked and there were new defects detected: some emergency exit signs and emergency lights were missing, one of the escape routes was blocked, and an electricity cable was wrongly connected. The audit team further found a locked exit door. All defects can be resolved relatively easy and should be avoided in the future by internal safety audits. Positive aspects that were noted for the HOC MON production site: sufficient supply of fire extinguishers and emergency plans. The Duke safety team has grown in numbers and it will conduct so-called “Safety Checks” on a regular basis, which will significantly enhance the safety level in the sites. Physical abuse, threats of physical abuse, unusual punishments or discipline, sexual and other harassment, and intimidation by the employer is strictly prohibited. 26 5.DEUTER MONITORING 2013/2014 5.3.2China In June 2014 the first two-day field audit was conducted at our sleeping bag manufacturer Bellmart in Xiamen. The FWF team of three experienced Chinese auditors monitored the implementation of the Code of Labour Practice. The auditors had already been in contact with several workers prior to the actual audit. They lead interviews about various aspects of the CoLP. Thus they gained a good factory insight before the audit and were able to identify points to especially focus on during the actual monitoring. Further interviews were conducted during the audits – with the workers as well as with various members of the management. Documents inspected included records of working hours, wage accounting, documentation of fire drills, etc. Escape routes, emergency exit signs, personal protective equipment etc. were checked during a factory tour. The factory management was cooperative and positive to support the audit team. Bellmart provided whatever information requested to review and was open to any enquiries. The FWF report shows that Bellmart and Deuter have already made important steps in successfully implementing the Codes, yet there is still room for improvement. Hardly any non-compliances were registered in the following areas: freely chosen employment, discrimination, safe and healthy working conditions and legally binding employment. There were no cases of child labour and the employment of all juvenile workers (above 16 years) follows the FWF regulations. Despite many positive outcomes there is also room for improvement at Bellmart: Freedom of association: Freedom of association is a rather difficult topic in China. Although Bellmart explicitly recognizes the right of worker’s assembly (e.g. for collective wage bargaining) the staff has not yet shown any interest. This was still the case after the WEP (Worker Empowerment) training held in April 2013, which included points such as collective wage bargaining and forming an independent worker committee. Overtime: In China – just as in Vietnam – overtime work is a difficult issue within the textile industry. The audit showed that the FWF standard of 60 hours per week on 6 week days maximum has not always been adhered. With only few exceptions during peak seasons the workers had at least one day off in a week – as regulated in the CoLP. Weekly working hours ranged between 63 and 66 hours in average. All overtime hours were voluntary with no production quota imposed. To further reduce overtime, to relieve the factory and optimize capacities Bellmart has decided to build a new production site. At Deuter we have also made important steps to support overtime reduction by modifying planning strategies. We see overtime reduction as a long-term project and we already strongly profit from the experience gained from the successful overtime reduction at our partner Duke. 27 5.DEUTER MONITORING 2013/2014 Living wages: As common within the industry, Bellmart works with a mixed wage structure combining basic wage, non-monetary benefits, bonuses and piece rate wages. The audit showed that Bellmart pays above the legal minimum wage and that it is guaranteed for all workers. Additionally bonuses are paid for attendance, return after Chinese New Year, and subsidies for rent etc. are paid. Bellmart also offers free lunch in the factory canteen. Additionally workers get piece rate as well as overtime bonuses. Thus workers with high efficiency and good quality can achieve a good income. The following 40 hour/week chart shows the wage variation – yet this is no indication of wage discrimination, but actually depends on worker’s efficiency and skills. Workers can achieve wages of up to 500€ for 40 hours. If you add overtime work the average monthly wage ranges above the Asian Floor Wage and is partly even significantly higher. Rather problematic, however, is the wage continuation during public holidays as well as leave payments (depending on period of employment). So far the payments have not been following the national regulations, a point to be established in the coming years. 28 5.DEUTER MONITORING 2013/2014 The following 40 hour/week chart shows the wage variation – yet this is no indication of wage discrimination, but actually depends on worker’s efficiency and skills. Workers can achieve wages of up to almost 3000 RMB/ Month based on 40 hours weektime (Bonus payments included). If you add overtime work the average monthly wage ranges around the Asian Floor Wage and is partly even higher. What is the wage situation at our production partner in Vietnam? The wage consists of a time rate, piece rate (based on group performance and skill level) and fringe benefits like for example transportation, special area allowance, or attendance bonus. Inspection Packing Sewing Hand work Kingtai Industrial (Xiamen) Co. Ltd (Bellmart) - regular and benefits Cutting Rather problematic, however, is the wage continuation during public holidays as well as leave payments (depending on period of employment). So far the payments have been based on the basic wage ( minimum wage) and do not include additional payments. regulations, a point to be established in the coming years. 3132 Yuan 1Asian Floor Wage 2997 3.000 Yuan 2880 2744 2726 2384 2363 2282 2.000 Yuan 1977 2097 1894 2290 Yuan 1Average wage migrants 1927 1791 1320 Yuan 1Poverty Line 1.000 Yuan 0 1) Defined by local goverment (effective as of 1 Aug 2013) (as of: August 2013) 2) National average for 8 hour working day for migrant workers (National Bureau of Statistics of China) (as of: May 2013) 3) Asian Floor Wage as 2013 (as of: November 2012) 29 5.DEUTER MONITORING 2013/2014 5.4 Training measures Audits alone are not enough to achieve long-term improvement of labour conditions. They are mere ‘snap-shots’. Our key focus is therefore the implementation of the CAP: we believe this will ensure substantial improvement and initiate a learning effect on all levels. Another central aspect is further education and training. On the one hand, of course, for our production partners Duke and Bellmart: many of the topics and concepts are still relatively new for them. But also at our head offices in Germany, where we want to increase the know-how and reach a higher level of awareness. We want every employee to reflect the effects of our actions und decisions. For example, the consequences of short notice design changes or a sudden increase of the quantity for Asia. Internal CR trainings always include the FWF Code of Conduct. CR trainings were held for: •all Deuter employees (introduction for new staff members, regular information update at company meetings) •specific departments (e.g. sales, international sales, logistics, marketing) •Deuter importers In 2013 we held our first workshop specifically for all trainees. We focused on three aspects: economical, ecological, and social sustainability. The working conditions in our supply chain were again the main topic. In June 2013 the FWF held a Workplace Education Program (WEP) at our production partner Bellmart in China. Aim of the parallel staff and management training was to educate on the rights and obligations at the workplace and to improve structures of communication. The training was conducted by experienced FWF coaches at the factories. In November 2013 two employees of our production partner Duke attended the training “Decent Work Works for Business, Viet Nam” of the Ethical Trade Initiative (ETI) Norway. This was already the second ETI Norway training that our partner has attended. 30 FW F-T ra i ni ng s Wor ki ng t im e 6.KEY FOCUS AND CHALLENGES 2014/15 6.1 Key Focus: Safe Working Conditions The issue of safe working conditions at our Asian production partners will remain a key focus in 2014/15. Over the past years we conducted an OHS check in Vietnam and a first FWF audit in China. After inspecting the safe working conditions in two factories we will now start with the implementation of required improvements and if necessary the establishment of new processes and structures. Further, we will build on the experience we were able to draw from the OHS trainings and evaluate whether we will continue with the OHS trainings and if in which form. 6.2 Challenges The topic of living wages will also play a major role next year – and quite possibly in the years to come. The ges Living Wa study “Living Wage Engineering” conducted jointly by the FWF and the EOG underlines the complexity and implementation challenges of this issue. How can we measure the living wage for a certain region? How will wage increase affect the retail pricing? How can we assure that higher prices will actually improve the wage of the factory workers? How does wage increase affect the wage structure in the factories and the local competition? Which alternatives can we develop to the practice “compounding price escalation”? Many questions! And the list could be continued. There are no simple answers and solutions for us as a company that is responsible for the workers in the factories as well as for our suppliers and our own employees worldwide. It is therefore crucial to continue developing strategies which help implementing effective, sustainable improvements. The audit at our production partner Bellmart in China partly showed excessive overtime in the production, in particular during peak seasons. This is another highly complex issue we need to address. Overtime is inextricably linked to wage structures and – a point also observed in the audit – is in general welcomed by the workers to earn more money. We therefore have to work on solutions in cooperation with other clients of this production site and the Bellmart’s management. 31 DEUTER SPORT GmbH Daimlerstreet 23, 86368 Gersthofen, Germany Tel. +49 (0) 821/ 49 87 327 Fax: +49 (0) 821/ 49 87 339 www.deuter.com 32