KABELSCHLEPP General Catalog 11/2009

Transcription

STEEL
LINE
3D
LINE
TUBE
SERIES
VARIO
LINE
BASIC
LINEPLUS
BASIC
LINE
Selection
07_03_Steel-Line_CONDUFLEX_A5_GB 23.07.10 20:07 Seite 288
288
Inside
heights
Closed designer cable carrier
Selection
BASIC
LINE
CONDUFLEX
BASIC
LINEPLUS
CONDUFLEX
Attractive appearance due to
stainless steel crossbars and
frame made of fiberglass
reinforced polyamide
Different
end connectors
Optimum protection for cables
and hoses
kabelschlepp.de
Optional:
Protective straps for
protecting the stop grooves
against contamination
Fon:
+49 2762 4003-0
Completely enclosed
cable carriers in a
sophisticated design
3D
LINE
45
–
162
Subject to change.
Quiet operation
due to small pitch
CONDUFLEX – Designer cable carrier in use
TUBE
SERIES
Inside
widths
289
STEEL
LINE
■ Very well sealed design
■ With protective straps ideal for hot chips
■ Easy replacement of the brackets
where external damage has occurred
■ Easy to shorten or extend at a later date
■ TÜV type tested in accordance
with 2 PfG 1036/10.97
VARIO
LINE
25
–
72
CONDUFLEX
BASIC
LINE
Selection
Types CF 055, 060, 085, 115, 120, 175
BASIC
LINEPLUS
■ Closed cable carriers (TUBES)
Inside
heights
Inside
widths
45
–
162
kabelschlepp.de
Type
hi
CF 055
CF 060
CF 085
CF 115
CF 120
CF 175
Bk
25
40
38
52
70
72
Dynamics of
unsupported arrangement
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
3.0
3.5
4.0
5.0
5.5
6.0
10
10
8
8
6
6
20
20
18
16
15
12
291
291
291
291
291
291
45
36
73
102
100
162
Fon:
+49 2762 4003-0
Dimensions in mm
hi
KR
Bi
Example of ordering
Cable carrier
CF 120
CONDUFLEX
Type
290
Connection
-
140
Bend radius
KR in mm
-
1200
Conduit length
LES in mm (without connection)
FST/FQF
Connection
Fixed point/
Driver
Subject to change.
Use our free
project planning service.
STEEL
LINE
3D
LINE
TUBE
SERIES
VARIO
LINE
25
–
72
Types CF 055, 060, 085, 115, 120, 175
Selection
BASIC
LINE
CONDUFLEX
hG
mm
Bi
mm
Bs
mm
CF 055*
CF 060
CF 085*
CF 115*
CF 120
CF 175*
25
40
38
52
70
72
38
52
52
67
86
94
45
36
73
102
100
162
62
60
92
123
127
190
Intrinsic hose weight
kg/m
1.25
1.60
1.90
2.60
3.80
5.20
Inside
heights
hG
25
–
72
hi
Bi
BS
Inside
widths
t
45
–
162
Bend radius and pitch
Bend radii KR mm
100
150
–
–
150
200
225
300
200
–
250
350
65
100
100
140
155
185
–
–
250
–
–
–
Pitch:
Typ CF 055: t = 20 mm
Typ CF 060: t = 20 mm
Typ CF 085: t = 20 mm
Typ CF 115: t = 25 mm
Typ CF 120: t = 25 mm
Typ CF 175: t = 30 mm
Fon:
+49 2762 4003-0
Type
CF 055
CF 060
CF 085
CF 115
CF 120
CF 175
Load diagram
for unsupported length Lf depending on the additional load
Unsupported length Lf
CF 175
20.0
LS
Lf
CF 120
CF 115
10.0
Additional load qz in kg/m
Subject to change.
CF 085
CF 060
5.0
4.0
3.0
CF 055
2.0
1.0
0
0
0.5
1.0
Unsupported length Lf in m
1.5
2.0
2.5
3.0
291
STEEL
LINE
Protective strap
kabelschlepp.de
3D
LINE
*) KABELSCHLEPP CONDUFLEX TUBES CF 055, CF 085, CF 115
and CF 175 can be fitted with protective straps, to shield the
impact slots of the plastic frame from contamination.
VARIO
LINE
hi
mm
TUBE
SERIES
Type
BASIC
LINEPLUS
Dimensions and intrinsic hose weight
CONDUFLEX
BASIC
LINE
Selection
Types CF 055, 060, 085, 115, 120, 175
CONDUFLEX Type b
CF 055
55
CF 060
55
CF 085
85
CF 115
117
CF 120
120
CF 175
182
l3
Inside
widths
45
–
162
h
b e
l2
l1
d1
6.5
6.5
6.5
8.5
8.5
10.5
l1
44
44
70
84
82
100
l2
12.5
12.5
15.0
17.5
17.5
22.5
l3
20
20
32
34
48
45
Dimensions in mm
kabelschlepp.de
Connecting
surface
outside/
outside
Connecting
surface
inside/
outside
Connecting
surface
inside/
inside
1
2
3
Please state the position of the connecting surfaces when ordering.
h
Fon:
+49 2762 4003-0
e
22
22
50
70
70
100
Connection variants for diagonal flange connectors SF
Standard connector bracket – ST
b
e
d1
L ES
l2
l1
CONDUFLEX Type
CF 055
CF 060
CF 085
CF 115
CF 120
CF 175
b
55
–
85
116
120
182
h
36
–
52
68
84
92
e
22
–
50
65-70
70
100
d1
6.5
–
6.5
8.5
8.5
10.5
l1
20
–
25
35
35
40
l2
8.5
–
10.0
10.0
12.5
15.0
Dimensions in mm
Connection variants for standard flange connectors ST
Connecting
surface
outside/
outside
Connecting
surface
inside/
outside
Connecting
surface
inside/
inside
1
2
3
Use our free
STEEL
LINE
h
36
52
50
66
84
92
L ES
d1
3D
LINE
TUBE
SERIES
VARIO
LINE
25
–
72
Diagonal flange connector
– SF
292
Subject to change.
BASIC
LINEPLUS
Connection dimensions
Inside
heights
Types CF 055, 060, 085, 115, 120, 175
Selection
BASIC
LINE
CONDUFLEX
h d1
b
55
–
85
116
–
182
h
35
–
50
64
–
90
b1
90
–
120
160
–
226
e
75
–
105
140
–
200
d1
6.5
–
6.5
8.5
–
10.5
l1
20
–
25
35
–
40
Dimensions in mm
25
–
72
Inside
widths
45
–
162
High flange bracket – HF
CONDUFLEX Type b
CF 055
55
CF 060
–
CF 085
85
CF 115
116
CF 120
–
CF 175
182
d1
h1e
h
h
h
35
–
50
64
–
90
h1
70
–
85
110
–
136
L ES
eb
b
l1
Subject to change.
The connectors SF, ST, QF and HF can be combined. Please state when ordering.
eb
18
–
45
60
–
95
eh
55
–
70
90
–
110
d1
6.5
–
6.5
8.5
–
10.5
l1
20
–
25
35
–
40
Dimensions in mm
Fon:
+49 2762 4003-0
293
STEEL
LINE
kabelschlepp.de
3D
LINE
b
e
b1
Inside
heights
VARIO
LINE
L ES
l1
CONDUFLEX Type
CF 055
CF 060
CF 085
CF 115
CF 120
CF 175
TUBE
SERIES
Cross flange connector bracket
– QF
BASIC
LINEPLUS
TUBE
SERIES
VARIO
LINE
BASIC
LINEPLUS
BASIC
LINE
Selection
05_Tube-Series_A5_GB 23.07.10 19:53 Seite 206
CoverTrax
Selection
BASIC
LINE
TUBE-SERIES
Connectors with optional
strain relief
Completely
detachable
covers
Inside
widths
50
–
250
Dividers and height separations
for cable separation
Gentle on the cables –
interior space without
projecting edges
Chain links made of plastic
Extensive unsupported length
Designs with inward* or
outward opening covers
Cover system also
in the connection
kabelschlepp.de
Easy and quick
to open
Fon:
+49 2762 4003-0
Secure hold of the covers
also under heavy load
(e.g. by the use
of hydraulic cables)
Very quiet thanks to
integrated noise
damping system
Subject to change.
Protecting cables effectively:
■ The optimized cover construction provides outstanding protection against penetration of dirt and chips into
the carrier interior.
Simply unlock cover with
a screwdriver
* On request – please contact us.
Detach the cover from
the chain link
Divider system TS 1
Optional strain relief comb –
also placed on top of one
another
207
VARIO
LINE
50
TUBE
SERIES
■ outstanding protection for the cables
■ quick cable laying – inside and outside
opening designs
■ very quiet thanks to internal noise
damping system
■ large unsupported length
■ high-quality visual design
■ for unsupported and gliding
arrangements
Inside
heights
BASIC
LINEPLUS
Extreme cable protection in harsh environmental conditions
BASIC
LINEPLUS
TUBE-SERIES
BASIC
LINE
Selection
Inside
heights
Overview CoverTrax
Design 060 with a cover that can be leveredopen to the inside*
Inside
widths
Bi
50
–
250
hi
KR
Fon:
+49 2762 4003-0
kabelschlepp.de
Type
CT 1555.060
hi
50
Bi
50-250
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
100
6
35
Page
210
Dimensions in mm
Bauart 080 with a cover that can be leveredopen to the outside
hi
KR
Bi
208
Type
CT 1555.080
hi
50
Bi
50-250
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
100
6
35
Page
210
Dimensions in mm
Subject to change.
Use our free
TUBE
SERIES
VARIO
LINE
50
Inside
heights
Inside
widths
kabelschlepp.de
50
–
250
Protecting cables effectively:
■ The optimized cover construction
provides outstanding protection
against penetration of dirt and
chips into the carrier interior.
Optimized geometry
■ The openable covers reach above the side
band and deflect dirt off to the side.
■ Smooth side band contour with
encapsulated stroke system.
Fon:
+49 2762 4003-0
The protection for the routed cables has been optimized by means of design features. Extremely small gap
dimensions and the new geometry effectively prevent the penetration of foreign bodies.
■ The reinforced contour of the
new cover provides extremely
small gap dimensions even with
large carrier widths.
Easy connection – optionally with strain relief comb
Subject to change.
With the UMB connectors you can connect the CoverTrax easily from above, from below or at the front. The
optional C-rails and Linefix saddle-type clamps allow the cables to be fixed securely and simply. C-rails and
strain relief combs are fixed with the UMB connectors and do not have to be screwed separately.
■ UMB connector
■ Optional strain relief comb
■ Connection with LineFix
on C-rail
■ The UMB connectors have
mounts above and below
for fixing a C-rail or strain
relief comb.
Selection
BASIC
LINE
50
209
VARIO
LINE
The CoverTrax cable carrier provides outstanding protection for the routed cables and hoses. It has been
developed for harsh environmental conditions with chips, dirt and dust and effectively prevents foreign
bodies from entering the cable space. The optimized geometry of the chain links makes the carrier very
stable, with a large unsupported length. The integrated damping system makes it very quiet. The new
CoverTrax 1555 is not just remarkable for its technical attributes, but also for its new visual design, with
its impressive style and functionality. For example, the almost completely smooth side band contour of the
individual chain links presents hardly any gap through which foreign bodies could penetrate.
TUBE
SERIES
Extreme cable protection – CoverTrax 1555
BASIC
LINEPLUS
TUBE-SERIES
BASIC
LINEPLUS
TUBE-SERIES
BASIC
LINE
Selection
Inside
heights
Type CT 1555
Design 060*
Design 080
Inside: Hinged, openable (on the right/left) and
detachable covers
Inside: Hinged, openable (on the right/left) and
detachable covers
Inside
widths
hi
Bk
hG
t
Bi
hi
kabelschlepp.de
Bk
Bi
KR
hG
KR
50
–
250
t
Dimensions and intrinsic chain weight
Type
hi
hG
CT 1555
50
69
50*
2.18
75*
2.43
Inside widths Bi
Intrinsic chain weight
115* 125 150* 175
2.83 2.94 3.19 3.44
100*
2.68
* on request
Bk
200*
3.69
225*
3.94
250*
4.20
Bi + 21
Dimensions in mm/Weights in kg/m
100
125*
Pitch t = 55.5 mm
Bend radii KR mm
175*
200*
150
225*
250*
300*
13.0
12.0
11.0
10.0
9.0
8.0
7.0
6.0
5.0
LS
Lf
4.0
3.0
2.0
1.0
0
0
1.5
0.5
1.0
2.0
2.5
3.0
3.5
Example of ordering
Cable carrier
CT 1555
Type
In the case of longer travel lengths,
sagof the cable carriers is technically
per-missible depending on the
application.In a gliding arrangement,
even longer travel lengths are possible
(see page 301).
We are at your service to advise
onthese applications.
Divider system
.
080
.
Design
175
Inside width
Bi in mm
-
150
Bend radius
KR in mm
-
1110
Chain length
Lk in mm (without connection)
TS 0
Divider
systemm
/
Connection
1
FU/MU
Number of
dividers nT
ConnectionFixed point/
Driver
Ordering divider systems:
Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the
dimensions.
210
Subject to change.
Fon:
+49 2762 4003-0
* on request
Use our free
TUBE
SERIES
VARIO
LINE
50
Type CT 1555
Selection
BASIC
LINE
TUBE-SERIES
Version B
Movable divider
Divider fixed in 5 mm steps.
50
Inside
widths
50
–
250
kabelschlepp.de
Version A (standard)
Inside
heights
Divider system TS 0
ST
mm
3
Version A
aT min
mm
5
ax min
mm
10
Version B
aT min
ax min
mm
mm
7.5
10
ST
mm
3
ax section
mm
5
hi
CT 1555
hi
mm
50
Fon:
+49 2762 4003-0
Type
KR
sT
aT
ax
aT
Divider system TS 1
with continuous height subdivision made of aluminium
ST
mm
3
Version A
aT min ax min
mm
mm
5
10
ST
mm
3
Version B
aT min ax min ax section
mm
mm
mm
7.5
10
5
SH
mm
4
h1
mm
14
sH
CT 1555
hi
mm
50
hi
2
3
KR
Subject to change.
sT
aT
ax
h2
mm
28
4
1
h1
h2
Type
5
aT
211
VARIO
LINE
For applications with transverse accelerations and
where the carrier is rotated through 90° the dividers
can be fixed simply by turning them. This causes the
arresting cams to engage in the locking profiles of
the covers (Version B).
If the fixed installation version is desired, please state
this on the order.
TUBE
SERIES
In the standard version, dividers or the complete
divider system (dividers with height separation) can
be moved in the cross section.
(Mounting version A)
BASIC
LINEPLUS
Fixing the dividers
TUBE-SERIES
BASIC
LINE
Selection
Type CT 1555
BASIC
LINEPLUS
Universal mounting brackets
Inside
heights
With plastic UMBs (Universal Mounting Brackets),
you can easily connect the UNIFLEX from above,
from below, or at head height.
Inside
widths
Ø 5.5
Lk
kabelschlepp.de
Bi
Bi + 12
BEF = Bi + 24
68.0
CT1555
CT1555
17.0
50
–
250
l1 = 103
Bi
Bi + 12
BEF = Bi + 24
12.5
15.0
52.5
▲ Assembly options
The dimensions of the fixed point and driver connections are identical.
When ordering please specify the connection type FU/MU (see ordering key on page 210).
Both-sided strain relief combs made of plastic
Fon:
+49 2762 4003-0
The cables can be fixed securely and simply using the optional strain relief combs.
The strain relief combs are installed between the UMBs, and do not need to be bolted on separately
or mounted on a C-Rail.
Please state on the order whether strain relief combs are needed.
Type
CT 1555. ... .50
CT 1555. ... .75
CT 1555. ... .100
CT 1555. ... .125
CT 1555. ... .150
CT 1555. ... .175
■ Universal mounting bracket with
optional strain relief comb
■ Fixing in the UMB
Bi mm
50
75
100
125
150
175
nZ
3
5
7
9
11
13
nz = Number of teeth on one side of
the comb
Strain relief comb made of aluminum on one side
212
■ Strain relief comb made of Aluminium
Subject to change.
Use our free
TUBE
SERIES
VARIO
LINE
50
Type CT 1555
Selection
BASIC
LINE
TUBE-SERIES
50
Inside
widths
10
1.2
50
–
250
■ Universal mounting bracket with C-rail.
The UMB connectors have mounts above
and below for fixing a C-rail
■ Integratable C-rail
25 x 10 mm,
slit width 11 mm,
material steel,
Item-No. 3931
kabelschlepp.de
LP
11
25
Fon:
+49 2762 4003-0
Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps and
otherstrain relief devices – see Accessories chapter, from page 307 onwards).
■ C-rail with LineFix strainrelief
Subject to change.
Guide channels
➤ from page 301
Strain relief devices
➤ from page 307
Cables for cable carrier systems
➤ from page 350
213
VARIO
LINE
The optional C-rails are fixed by means of the universal mounting brackets and do not have
to be screwed separately.
Please state in your order whether C-rails are needed.
Inside
heights
TUBE
SERIES
C-rails for LineFix bracket clamps, SZL strain reliefs and clamps
BASIC
LINEPLUS
BASIC
LINEPLUS
BASIC
LINE
Selection
03_01_Basic-Line-Plus_EasyTrax_A5_GB 29.07.10 14:41 Seite 116
116
Inside
height
Extremely quick cable laying thanks to flexible lamella crossbars
4.6
■ Very fast cable laying by simply pressing in
■ Very high utilization factor due to flexible
crossbars swivelling in the direction of the
carrier and not in the cable space
Inside
widths
7
kabelschlepp.de
Compact dimensions
for limited
installation space
projecting edges
Fon:
+49 2762 4003-0
Chain links
made of plastic
Flexible lamella
crossbars
Very fast cable laying
by simply pressing in
of the cables
hi
KR
Bi
Subject to change.
Type
ET 0115.040
hi
4.6
Bi
7
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
10
3
10
Page
118
Maße in mm
117
Selection
BASIC
LINE
EasyTrax 0115
BASIC
LINEPLUS
EasyTrax
0115
EasyTrax
0115
BASIC
LINE
Selection
Type ET 0115
Inside: Simple pressing in of the cables
4.6
hi
hG
KR
Inside
widths
7
Bi
Bk
t
kabelschlepp.de
Type
hi
hG
ET 0115
4.6
8.0
Inside widths Bi
7
0.044
Bend radii KR mm
10
Bk
Bi + 4
Pitch t = 11.5 mm
Load diagram
0.250
LS
Fon:
+49 2762 4003-0
Lf
0.125
0
0
0.1
0.2
0.4
0.3
Plastic connectors
7
11
2.9
Use our free
BASIC
LINEPLUS
Design 040
Inside
height
Lk
5.8
15.5
Example of ordering
Cable carrier
ET 0115
Type
118
l1
.
040
Design
-
7
Inside width
Bi in mm
-
10
Bend radius
KR in mm
-
230
Chain length Lk
in mm (without
connection)
sag of the cable carriers is technically
permissible depending on the
application.
In a gliding arrangement, even
longer travel lengths are possible
(see page 301).
We are at your service to advise on
these applications.
Inside
height
Extremely quick cable laying, extra-stable
thanks to two-component technology
18
■ Very fast cable laying by simply pressing in
the cables
■ Very high utilization factor due to flexible
crossbars swivelling in the direction of the
carrier and not in the cable space
■ Stable chain construction
■ Extensive unsupported length
■ High torsional rigidity
■ Very quiet thanks to integrated noise damping
system
Inside
widths
Intelligent 2-shot-design:
hard cable carrier body,
flexible lamella crossbars
projecting edges
Connecting pieces with
integrated strain relief comb
kabelschlepp.de
15
–
50
Very fast cable laying
by simply pressing in
of the cables
Designs with inward or
outward opening crossbars
Subject to change.
Every chain link is made of
two different materials:
■ Hard cable carrier body made
of fiberglass-reinforced material
■ Flexible lamella crossbars made
of flexible special plastic
Quick and easy cable laying
Very high utilization factor
Fon:
+49 2762 4003-0
Very quiet thanks to internal
noise damping system
Dividers for
cable separation
High side stability
Divider systems for reliable
cable separation
119
Selection
BASIC
LINE
EasyTrax 0320
BASIC
LINEPLUS
EasyTrax
0320
EasyTrax
0320
Overview EasyTrax
Inside
height
Design 030:
Cables can be laid easily in the outer radius
18
Inside
widths
15
–
50
hi
KR
Fon:
+49 2762 4003-0
kabelschlepp.de
Bi
Type
ET 0320.030
hi
18
Bi
15-50
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
80
10
50
Page
122
Dimensions in mm
Design 040:
Cables can be laid easily in the inner radius
hi
KR
120
Bi
Type
ET 0320.040
hi
18
Bi
15-50
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
80
10
50
Page
122
Dimensions in mm
Subject to change.
Use our free
BASIC
LINEPLUS
BASIC
LINE
Selection
The 2-shot-technology of EasyTrax 0320
Selection
BASIC
LINE
EasyTrax
0320
Inside
height
18
Inside
widths
15
–
50
n link –
high flexibility
Fiberglass reinforced chai
high stability
KG
high stability
High flexibility, high utillization factor –
very quick cable laying thanks to
simple pressing in of the cables.
High stability –
long unsupported lengths thanks to
fiberglass-reinforced material.
The elastic material of the lamella crossbar significantly shortens the assembly times. The cable carrier is laid simply by
pressing the cables in. The defined swivel direction in the
direction of the cable allows a significantly higher utilization
factor than in systems where cables are inserted into the cable
space from above. The new crossbar design also allows the
use of dividers for cable separation.
The use of fiberglass reinforced special plastic in the supporting area of the cable carrier makes it possible to nearly
double the unsupported length compared to designs manufactured entirely from non-reinforced materials.
EasyTrax – long unsupported lengths.
kabelschlepp.de
–
Flexible lamella crossbar
cables
simple pressing in of the
Fon:
+49 2762 4003-0
hard chain link of
fiberglass reinforced material
Designs completely made of non-reinforced material
– long unsupported lengths can only be implemented
with sag.
■ EasyTrax – very high
utillization factor.
Crossbar can be
swiveled in the
direction of the cable.
■ Unfavorable swivel
direction of the crossbars
in the cable space – cables
already laid jam the crossbars.
Even greater side stability through locking in the stroke system
Subject to change.
The stops are locked in the bend radius stop and pretension stop. This prevents snapping out in these areas and achieves very
high lateral stability.
121
BASIC
LINEPLUS
flexible
lamella crossbars
EasyTrax
0320
Inside
height
Type ET 0320
Design 030
Design 040
Outside: Simple pressing in of the cables
Inside: Simple pressing in of the cables
18
hG
hG
hi
kabelschlepp.de
Bk
hi
KR
15
–
50
Bi
Bk
KR
Inside
widths
Bi
t
t
Type
hi
hG
ET 0320
18
25.5
Inside widths Bi
25
38
0.27
0.41
15*
0.18
* on request
Bk
50*
0.54
Bi + 12
28
Pitch t = 32.0 mm
Bend radii KR mm
48
75
38
100*
125*
* on request
2.0
LS
Lf
1.5
1.0
0.5
0
0
0.25
0.5
0.75
1.0
1.25
application.
(see page 301).
these applications.
Example of ordering
Cable carrier
ET 0320
Type
Divider system
.
030
Design
-
38
Inside width
Bi in mm
-
48
Bend radius
KR in mm
-
640
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
1
Number of
dividers nT
FA/MA
Connection
Fixed point/
Driver
dimensions.
Subject to change.
122
Fon:
+49 2762 4003-0
Load diagram
Use our free
BASIC
LINEPLUS
BASIC
LINE
Selection
Type ET 0320
Selection
BASIC
LINE
EasyTrax
0320
Inside
height
hi
ST
mm
mm
ET 0320
18
2
The dividers can be moved in the cross section.
sT
18
KR
hi
Type
15
–
50
Subject to change.
Fon:
+49 2762 4003-0
kabelschlepp.de
In the standard version, the divider systems are
mounted on every second chain link.
Inside
widths
123
BASIC
LINEPLUS
Divider system TS 0
EasyTrax
0320
BASIC
LINE
Selection
Type ET 0320
Plastic connectors with integrated strain relief
6.5
6.5
Inside
widths
Lk
15
–
50
4
14 7
38
53
l1
14 7
38
53
For chain width Bi = 15 mm
6.5
4
4
23
38
50
35
50
62
6.5
kabelschlepp.de
10
25
37
6
15
27
4
18
7
38
53
14 7
38
53
Fon:
+49 2762 4003-0
Type
ET 0320. … .15
ET 0320. … .25
ET 0320. … .38
ET 0320. … .50
124
Bi
15
25
38
50
Bk
27
37
50
62
nZ
2
3
4
5
Dimensions in mm
Mounting brackets
without a strain relief
comb are also available –
please contact us.
Subject to change.
Use our free
BASIC
LINEPLUS
Inside
height
Type ET 0320
Selection
BASIC
LINE
EasyTrax
0320
Connection point
M – Driver
MH
M A (Standard)
Driver
MK
MI
FK
FI
Fixed point
F
– Fixed point
Connection type
A
– Threaded joint outside (standard)
I
– Threaded joint inside
H
– Threaded joint, rotated
through 90° to the outside
K
through 90° to the inside
18
Inside
widths
15
–
50
FA (Standard)
Fon:
+49 2762 4003-0
In the standard version, the connectors are mounted with the
threaded joint outwards (FA/MA).
When ordering please specify the desired connection type
(see ordering key on page 341).
The connection type can subsequently be altered simply
by varying the connectors.
kabelschlepp.de
FH
Inside
height
Subject to change.
Guide channels
➤ from page 301
➤ from page 307
➤ from page 350
125
BASIC
LINEPLUS
Connection variants
VARIO
LINE
BASIC
LINEPLUS
BASIC
LINE
Selection
04_01_Vario-Line_K-Serie_A5_GB 23.07.10 19:34 Seite 134
134
Cost-effective, robust cable carrier – also suitable for large additional loads
Inside
heights
Selection
BASIC
LINE
K Series
BASIC
LINEPLUS
K Series
■ TÜV design approved in accordance
with 2PfG 1036/10.97
Inside
widths
68
–
561
Injection molded glide runners
Aluminium stays available
in 1 mm width sections
C-Rail for
strain relief elements
Universal
connectors
(UMB)
Can be opened quickly on
the inside and outside for
cable laying
Glide discs
Extremely robust owing to strong
sideband construction
Minimized hinge
wear owing to the
“life extending
2 disc principle“
Many separation options
for the cables
kabelschlepp.de
Plastic stays available
in 8 or 16 mm width sections
Fon:
+49 2762 4003-0
Enclosed stroke system
not sensitive
to dirt/contamination
Subject to change.
Dividers can be fixed
Minimized hinge wear owing
to the “life extending 2 disc
principle“
Injection molded glide
Glide discs for long service
life for applications where the runners for long service life
carrier is rotated through 90° in gliding arrangement
for the cables
135
VARIO
LINE
38
–
58
K Series
Inside
heights
Inside
widths
Type KC with aluminium stays
■ Available in 1 mm
width sections
68
–
561
hi
KR
kabelschlepp.de
Bi
Type
KC 0650
KC 0900
hi
38
58
Bi
75-400
100-500
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
220
260
8
6
40
30
137
137
Dimensions in mm
Fon:
+49 2762 4003-0
Type KE with plastic stays
■ Available in 8 or 16 mm
width sections
hi
KR
Bi
Use our free
VARIO
LINE
38
–
58
Overview K Series
136
Type
KE 0650
KE 0900
hi
42
58
Bi
68-260
81-561
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
220
260
8
6
40
30
144
144
Dimensions in mm
Subject to change.
BASIC
LINEPLUS
BASIC
LINE
Selection
with aluminium stays
Inside
heights
■ Available in 1 mm width
sections (standard widths
available ex-stock)
kabelschlepp.de
75
–
500
Stay variants
Frame stay RS
Fon:
+49 2762 4003-0
Standard design –
Types 0650 and 0900
For lightweight to medium loads.
Opening options:
Outside/inside: the cable carrier can be
opened quickly and easily simply by
rotating the stays through 90°.
Frame stay RV
Reinforced design –
Type 0900
For medium to heavy loads and for
large chain widths.
Opening options:
Additional stay variant:
Stay arrangement
Standard: on every 2nd chain link
Stays can be fitted on every chain link,
please specify when placing your order.
Stay variant LG
made of aluminium:
Optimum cable guidance in
the neutral bending line
137
Selection
VARIO
LINE
38
–
58
Inside
widths
Subject to change.
BASIC
LINE
Type KC
BASIC
LINEPLUS
K Series
K Series
BASIC
LINE
Selection
Types KC 0650 and 0900
Stay
variant
RS
RS
RV
KC 0650
KC 0900
KC 0900
hi
hG
Bi
min
kabelschlepp.de
75
–
500
qk
min
Bi
max
qk
max
Bk
38 57.5 75 1.87 400 3.60 Bi + 28
58 78.5 100 2.80 400 5.80 Bi + 31
58 78.5 100 3.20 500 7.00 Bi + 31
Inside
widths
hi h G
Standard widths in 25 mm steps available ex-stock.
Type 0650: Bi = 75, 100, 125, 150 ... 400
Type 0900: Bi = 100, 125, 150, 175 ... 500
Bi
Bk
Type
KC 0650
KC 0900
75
130
Bend radii KR mm
145
175
190
245
115
150
220
300
300
385
Pitch:
KC 0650: t = 65 mm
KC 0900: t = 90 mm
Load diagram
KC 0900
30.0
LS
Lf
KC 0650
20.0
10.0
10.0
0
0
138
1.0
2.0
3.0
4.0
In the case of longer travel lengths, sag
of the cable carriers is technically permissible depending on the application.
(see page 301).
these applications.
Example of ordering
Cable carrier
KC 0900 .
Type
Divider system
225
Inside width
Bi in mm
-
RV
Stay
variant
-
150
Bend radius
KR in mm
-
1890
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
4
Number of
dividers nT
FU/MU
Connection
Fixed point/
Driver
Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch
with the dimensions.
Subject to change.
Fon:
+49 2762 4003-0
Use our free
VARIO
LINE
38
–
58
Type
BASIC
LINEPLUS
Inside
heights
Selection
BASIC
LINE
K Series
aT min
mm
6,5
7
7
Inside
heights
ax min
mm
13
14
14
sT
aT
ax
38
–
58
Inside
widths
aT
In the standard version, the divider
systems are mounted on every second
chain link.
Divider system TS 1 with continuous height subdivision made of aluminium
h1
mm
15
30
15
h2
mm
–
–
30
4
2
1
3
5
sT
aT
ax
h1
h2
ST aT min ax min SH
mm mm mm mm
3
6,5 13
4
4
7
14
4
4
7
14
4
sH
hi
mm
38
58
58
hi
KC 0650
KC 0900
KC 0900
Stay
variant
RS
RS
RV
KR
Type
aT
75
–
500
The dividers are fixed by the partitions, * When using
the complete divider system is movable.
plastic partitions
sT
aT
ax
6
4
2
1
3
5
7
h1
h2
h3
hi ST aT min ax min SH h1 h2 h3
mm mm mm mm mm mm mm mm
38
8
4
16* 4 14 28 –
58
8
4
16* 4 14 28 42
hi
KC 0650
KC 0900
Stay
variant
RS
RV
KR
Type
sH
Divider system TS 3 with section subdivision, partitions made of plastic
aT
Fon:
+49 2762 4003-0
chain link.
chain link.
Dimensions of the plastic partitions for TS 3
SZ
Subject to change.
SZ
ax
4
Aluminium partitions in
1 mm width sections are
also available.
ax (center-to-center dividers)
16
64
176
18
68
192
23
78
208
28
80
–
32
88
–
33
96
–
38
112
–
43
128
–
48
144
–
58
160
–
Dimensions in mm
When using partitions with ax > 112 mm there should be an
additional central support with a twin divider.
Thickness of the twin dividers: KC 0650 ST = 3 mm, KC 0900 ST = 4 mm
Twin dividers are designed for subsequent fitting in the partition system.
139
VARIO
LINE
ST
mm
3
4
4
kabelschlepp.de
hi
mm
38
58
58
hi
KC 0650
KC 0900
KC 0900
Stay
variant
RS
RS
RV
KR
Type
BASIC
LINEPLUS
Divider system TS 0
K Series
BASIC
LINE
Selection
Inside
widths
75
–
500
If the cable carrier is arranged rotated "through 90" (gliding on
the outer side of the chain band), the glide discs attached to the
side optimize the friction and wear conditions.
Determining the chain width with glide discs
on both chain bands:
KC 0650:
KC 0900:
BEF’ = Bi + 36 mm
BEF’ = Bi + 45 mm
kabelschlepp.de
guarantee the long service life of the cable carrier in the case
of long travel lengths and large additional loads.
Fon:
+49 2762 4003-0
Minimized hinge wear owing to the “life extending 2 disc principle“
Use our free
VARIO
LINE
38
–
58
Glide discs
140
In the K Series, the push and pull forces
are transmitted via the optimum link
design for this purpose.
As a result link wear is reduced to
a minimum and the life of the cable
carrier is considerably lengthened.
■ Force transmission with a pin-hole
joint
■ Force transmission with the
“life extending 2 disc principle“
Subject to change.
BASIC
LINEPLUS
Glide discs and injection molded glide runners
Inside
heights
Selection
BASIC
LINE
K Series
Inside
heights
Inside
widths
l1 = 95
18.5
35.5
41
58.5
kabelschlepp.de
End connectors made of steel plate available on request.
Optional C-rails and strain relief elements for cables can be found on the following pages.
UMB (Universal Mounting Brackets) made of plastic – Type KC 0900
LK
C-Rail
23
45
78.5
H
2
8.5
Bi
Bi + 15.5
Bi + 31
6.5
ø6.5
75
–
500
Fon:
+49 2762 4003-0
38
–
58
l1 = 116.5
16.5
31.5
51.5
66.5
Subject to change.
Guide channels
➤ from page 301
➤ from page 307
➤ from page 350
141
VARIO
LINE
Bi
Bi + 14
Bi + 28
C-Rail
22.5
LK
57.5
H
7.5
6.5
BASIC
LINEPLUS
UMB (Universal Mounting Brackets) made of plastic – Type KC 0650
K Series
BASIC
LINE
Selection
Inside
widths
Fon:
+49 2762 4003-0
kabelschlepp.de
75
–
500
Use our free
VARIO
LINE
38
–
58
Strain relief combs made of plastic on both sides (KC 0650)
142
■ Universal mounting bracket
with strain relief comb
■ Fixing in the UMB.
■ Both-sided strain relief comb
Type
KC 0650
KC 0650
KC 0650
KC 0650
KC 0650
KC 0650
KC 0650
KC 0650
KC 0650
KC 0650
KC 0650
KC 0650
KC 0650
KC 0650
KC 0650
Bi mm
78
83
103
108
123
128
133
153
158
178
183
203
208
233*
258*
nZ
5
5
7
7
8
9
9
11
11
13
13
15
15
17
19
nZ = Number of teeth on one
side of the comb
* on request
Subject to change.
BASIC
LINEPLUS
Inside
heights
Selection
BASIC
LINE
K Series
Inside
heights
1.5
10
15
■ KC 0650:
Integratable C-rail
25 x 10 mm,
slit width 11 mm,
material steel,
Item-No. 3931
■ KC 0900:
Integratable C-rail
34 x 15 mm,
slit width 11 mm,
material steel,
Item-No. 3935
LP
15
1.7
■ Universal mounting bracket with C-rail
11
34
LP
kabelschlepp.de
1.2
75
–
500
LP
■ KC 0900:
Integratable C-rail
34 x 15 mm,
slit width 16 – 17 mm,
material aluminium,
Item-No. 3926,
material steel,
Item-No. 3932
Fon:
+49 2762 4003-0
16.2
34
Subject to change.
Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps
and other strain relief devices – see Accessories chapter, from page 307 onwards).
■ C-rail with LineFix strain relief
143
VARIO
LINE
38
–
58
Inside
widths
11
25
BASIC
LINEPLUS
K Series
BASIC
LINE
Selection
Type KE
Inside
widths
■ KE 0900
available in 16 mm
width sections
kabelschlepp.de
68
–
561
Stay variants
Frame stay RE
Standard design
Fon:
+49 2762 4003-0
Opening options:
Use our free
VARIO
LINE
42
–
58
■ KE 0650
available in 8 mm
width sections
144
Stay arrangement
Subject to change.
BASIC
LINEPLUS
with plastic stays
Inside
heights
Types KE 0650 and 0900
Selection
BASIC
LINE
K Series
Stay
variant
RE
RE
KE 0650
KE 0900
hi
hG
Bi
min
qk
min
Bi
max
qk
max
42
58
57.5
78.5
68
81
1.75
2.95
260
561
2.71
5.95
Inside
heights
Bk
Width
sections
Bi + 28
8
Bi + 31
16
hi hG
Bi
Bk
42
–
58
Inside
widths
68
–
561
75
130
Bend radii KR mm
145
175
190
245
115
150
220
300
300
385
Pitch:
KE 0650: t = 65 mm
KE 0900: t = 90 mm
kabelschlepp.de
Type
KE 0650
KE 0900
Load diagram
KE 0900
LS
Lf
KE 0650
20.0
10.0
10.0
0
0
1.0
2.0
3.0
4.0
(see page 301).
these applications.
Fon:
+49 2762 4003-0
30.0
Example of ordering
Cable carrier
Subject to change.
KE 0900 .
Type
Divider system
209
Inside width
Bi in mm
-
RE
Stay
variant
-
190
Bend radius
KR in mm
-
2250
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
4
Number of
dividers nT
FU/MU
Connection
Fixed point/
Driver
145
VARIO
LINE
Type
BASIC
LINEPLUS
K Series
BASIC
LINE
Selection
For divider systems TS 0 and TS 1 the dividers or
complete divider systems (dividers with height
subdivisions) can be fixed by turning the stays.
(Mounting version B).
If the fixed mounting version is desired, please state this when placing your order.
Inside
widths
kabelschlepp.de
68
–
561
Mounting version A (Standard)
Mounting version B
Movable divider:
The arresting cam of the divider can move in the
groove of the stay.
Fixed divider:
The arresting cam of the divider is fixed in the hole of
the stay.
With a movable assembly of the dividers (mounting
version A), the holes in the stay do not have any
function and hence the dimension ax-section has is
meaningless.
Please note that the dividers can only be fixed in
positions at which there is a hole in the stay. The
dimension ax-section specifies the hole intervals in
the stay.
Hole intervals = fixing positions of the dividers
(ax-sections)
Divider system TS 0
KE 0650
KE 0900
Stay
variant
RE
RE
hi
mm
42
58
Mounting version A
ST
aT min
ax min
mm
mm
mm
4.2
6.5
13.0
6.0
7.5
14.5
Mounting version B
aT min
ax min
mm
mm
22.0
16
8.5
16
ST
mm
4.2
6.0
ax section
mm
8
16
hi
In the standard version, the divider systems
are mounted on every second chain link.
sT
aT
ax
KR
Fon:
+49 2762 4003-0
Type
aT
Type
KE 0650
KE 0900
Stay
variant
RE
RE
hi
mm
42
58
Mounting version A
ST
aT min ax min
mm
mm
mm
4.2
6.5
13.0
6.0
7.5
14.5
ST
mm
4.2
6.0
Mounting version B
mm
mm
mm
22.0
16
8
24.5
16
16
h1
mm
22
22
sT
aT
ax
3
aT
1
h1
sH
2
Subject to change.
146
SH
mm
4
4
KR
Use our free
VARIO
LINE
42
–
58
divider system (dividers with height subdivisions)
can be moved in the cross section
hi
BASIC
LINEPLUS
Fixing the dividers
Inside
heights
Selection
BASIC
LINE
K Series
ax
aT
The dividers are fixed by the partitions,
In the standard version, the divider systems are mounted on every second chain link.
Inside
widths
aT
68
–
561
16
64
176
18
68
192
ax (center-to-center distance, dividers)
23
28
32
33
38
43
78
80
88
96 112 128
208
–
–
–
–
–
also available.
48
144
–
58
160
–
Dimensions in mm
SZ
ax
SZ
4
42
–
58
Thickness of the twin dividers: KE 0650 ST = 3 mm, KE 0900 ST = 4 mm
Glide discs and injection molded glide runners
Glide discs
If the cable carrier is arranged rotated "through 90" (gliding on
the outer side of the chain band), the glide discs attached to the
side optimize the friction and wear conditions.
KE 0650:
KE 0900:
Fon:
+49 2762 4003-0
Determining the chain width with glide discs
on both chain bands:
BEF’ = Bi + 36 mm
BEF’ = Bi + 45 mm
guarantee the long service life of the cable carrier in the case
of long travel lengths and large additional loads.
Subject to change.
In the K Series, the push and pull forces
are transmitted via the optimum link
design for this purpose.
joint
147
VARIO
LINE
sT
6
4
2
1
3
5
7
kabelschlepp.de
* When using plastic partitions
Inside
heights
h1
h2
h3
ax min SH h1 h2 h3
mm mm mm mm mm
16* 4 14 28 –
16* 4 14 28 42
sH
hi ST aT min
mm mm mm
42
8
4
58
8
4
hi
KE 0650
KE 0900
Stay
variant
RE
RE
KR
Type
BASIC
LINEPLUS
K Series
BASIC
LINE
Selection
LK
l1 = 95
Bi
Bi + 14
Bi + 28
57.5
H
7.5
22.5
18.5
35.5
41
58.5
UMB (Universal Mounting Brackets) made of plastic – Type KE 0900
6.5
LK
Bi
Bi + 15.5
Bi + 31
ø6.5
C-Rail
8.5
H
Fon:
+49 2762 4003-0
kabelschlepp.de
68
–
561
2
Inside
widths
l1 = 116.5
16.5
31.5
51.5
66.5
148
Guide channels
➤ from page 301
➤ from page 307
➤ from page 350
Subject to change.
Use our free
VARIO
LINE
42
–
58
C-Rail
6.5
23
45
78.5
BASIC
LINEPLUS
UMB (Universal Mounting Brackets) made of plastic – Type KE 0650
Inside
heights
Selection
BASIC
LINE
K Series
Inside
heights
42
–
58
68
–
561
10
15
11
25
11
34
LP
■ KE 0900:
Integratable C-rail
34 x 15 mm,
slit width 11 mm,
material steel,
Item-No. 3935
15
1.7
■ Universal mounting bracket ■ KE 0650:
Integratable C-rail
with C-rail
25 x 10 mm,
slit width 11 mm,
material steel,
Item-No. 3931
LP
kabelschlepp.de
1.2
1.5
Inside
widths
LP
■ KE 0900:
Integratable C-rail
34 x 15 mm,
material aluminium,
Item-No. 3926,
material steel,
Item-No. 3932
Fon:
+49 2762 4003-0
16.2
34
Subject to change.
Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps and other
strain relief devices – see Accessories chapter, from page 307 onwards).
■ C-rail with LineFix strain
relief
149
VARIO
LINE
BASIC
LINEPLUS
VARIO
LINE
BASIC
LINEPLUS
BASIC
LINE
Selection
04_02_Vario-Line_MASTER-Serie_A5_GB 23.07.10 19:38 Seite 150
150
Inside
heights
Quiet and weight-optimized cable carriers*
Selection
BASIC
LINE
MASTER Series
BASIC
LINEPLUS
MASTER Series
C-Rail
for strain relief elements
Closed and open
universal mounting
brackets (UMBs)
Subject to change.
Aluminium cover available
in 1 mm width sections (LT)
Plastic cover available
in 25 mm width sections (LT 60)
Plastic cover available
in 1 mm width sections (HT)
Can be opened quickly on the
inside and the outside for
cable laying
Extremely quiet
owing to internal
damping system for
pre-tension and
radius strokes
principle“
50
–
800
Variable pre-tensioning for
the most varied applications
is possible
Replaceable
glide shoes
(H Series)
Inside
widths
kabelschlepp.de
to the “life extending
2 disc principle“
Fon:
+49 2762 4003-0
■ Low intrinsic weight
■ Favorable ratio of inner to outer
dimensions
■ Standard bend radii, applicationspecific intermediate radii upon
request
■ Completely enclosed types,
see MASTER TUBES
Many possibilities
for internal subdivision
C-Rails
integrated in the connector
Dividers can be fixed for
installations where the carrier
is rotated through 90° and
applications with high
transverse accelerations
for the cables
* Some features can be different for certain types for design reasons. Our specialists are happy to advise you.
151
VARIO
LINE
33
–
80
MASTER Series
Inside
heights
■ Available in 1 mm width sections
(standard widths in 25 mm steps
available ex-stock)
Inside
widths
50
–
800
kabelschlepp.de
Type
HC 33
HC 46
LC 60
LC 80
hi
33
46
60
80
Bi
Dynamics of
Maximum
travel
length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
60
80
7*
8*
10
8
6
5
50
40
30
25
153
153
153
153
50 – 400
50 – 400
75 – 600
100 – 800
* only unsupported
hi
KR
Bi
Dimensions in mm
Fon:
+49 2762 4003-0
Stay variants
Frame stay RSH/RSL
Frame stay made of aluminium
Opening options:
rotating the stays.
Stay arrangement
Stays mounted on every chain link.
■ Put the tool in place, turn it through 15° and the chain is open.
Use our free
VARIO
LINE
33
–
80
Types MASTER HC/LC
152
TUBE SERIES – covered cable carriers
Types HT/LT with plastic or aluminium cover system
■ HT 33/46 with plastic cover system
■ LT 60 with plastic or
aluminium cover system
■ LT 80 with aluminium cover system
Detailed information can be found in the chapter TUBES – Covered Cable Carriers from page 224 onwards.
Subject to change.
BASIC
LINEPLUS
BASIC
LINE
Selection
Types MASTER HC 33/46, LC 60/80
Selection
BASIC
LINE
MASTER Series
Stay
variant
RSH
RSH
RSL
RSL
HC 33
HC 46
LC 60
LC 80
hi
hG
Bi
min*
33
46
60
80
51 50
64 50
88 75
110 100
* Standard widths in 25 mm steps
qk
min
Bi
max*
qk
max
Bk
1.37
1.83
2.78
3.89
400
400
600
800
3.99
4.01
7.10
10.01
Bi + 22
Bi + 26
Bi + 28
Bi + 32
Inside
heights
33
–
80
hi hG
Inside
widths
50
–
800
Bi
Bk
Type
HC 33
HC 46
LC 60
LC 80
60
75
135
–
75
100
150
150
Bend radii KR mm
125 150 175 200 220 250 300 –
125 150 170 200 215 250 300 350
250 300 350 400 500 –
–
–
250 300 350 400 500 –
–
–
100
115
200
200
Pitch:
HC 33:
HC 46:
LC 60:
LC 80:
t=
t=
t=
t=
kabelschlepp.de
56 mm
67 mm
91 mm
111 mm
The listed values are standard bend radii.
For special applications it is also possible,
to set any desired intermediate radii at the production stage.
Please do get in touch with us, we would be happy to advise you.
Load diagram
Fon:
+49 2762 4003-0
LC 80
25.0
LS
Lf
20.0
LC 60
HC 46
15.0
HC 33
10.0
5.0
0
0.5
0
1.5
1.0
2.5
2.0
3.0
3.5
4.0
(see page 301).
these applications.
Example of ordering
Cable carrier
Subject to change.
HC 46
Type
Divider system
.
200
Inside width
Bi in mm
-
RSH
Stay
variant
-
170
Bend radius
KR in mm
-
2010
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
4
Number of
dividers nT
FU/MU
Connection
Fixed point/
Driver
153
VARIO
LINE
Type
BASIC
LINEPLUS
MASTER Series
BASIC
LINE
Selection
sT
aT
ax
aT
Dimensions in mms
sT
aT
ax
h1
h2
h3
h4
sH
8
6
4
2
1
3
5
7
9
hi
HC 33
HC 46
LC 60
LC 80
hi
ST aT min ax min SH h1
h2
h3
h4
mm mm mm
mm mm mm mm mm mm
33
3
7
13
4
18
–
–
–
46
3
7
13
4
20
–
–
–
60
4
9
16
4
15 30 45
–
80
4
9
16
4
15 30 45 60
KR
Type
aT
Dimensions in mm
HC 33
HC 46
LC 60
LC 80
hi
h2
h3
h4
mm mm mm
mm mm mm mm mm mm
33
8
6
16*
4
14
–
–
–
46
8
6
16*
4
14 28
–
–
60
8
6
16*
4
14 28
–
–
80
8
6
16*
4
14 28 42 56
8
6
4
2
1
3
5
7
9
sH
Type
sT
aT
h1
h2
h3
h4
ax aT
Dimensions in mm
SZ
4
SZ
also available.
16
64
176
18
68
192
23
78
208
28
80
–
32
88
–
33
96
–
38
112
–
43
128
–
48
144
–
58
160
–
Dimensions in mm
Subject to change.
154
ax min
mm
13
13
16
16
hi
aT min
mm
7
7
9
9
KR
HC 33
HC 46
LC 60
LC 80
ST
mm
3
3
4
4
hi
Fon:
+49 2762 4003-0
kabelschlepp.de
50
–
800
hi
mm
33
46
60
80
KR
Inside
widths
Use our free
VARIO
LINE
33
–
80
Type
ax
BASIC
LINEPLUS
Divider system TS 0
Inside
heights
Selection
BASIC
LINE
MASTER Series
Inside
heights
In the standard version, dividers or the complete divider system
(dividers with height subdivisions) can be moved in the cross section.
Fixing profiles can be used to fix the dividers or complete divider systems.
Fixing in HC 33/46 in 2 mm steps, in LC 60/80 in 2 mm steps.
Glide shoes –
the economical solution for gliding applications (HC 33/46)
Replaceable glide shoes made of plastic
To extend the life of cable carriers in gliding operations
KABELSCHLEPP supplies detachable, exchangeable glide shoes.
Replaceable glide shoes are a very economical solution. When
wear occurs only the glide shoes are replaced, and not the
complete cable carrier.
Glide shoes for the H Series are made of a highly wear-resistant
special material.
Chain height with glide shoes:
HC 33: hG’ = hG + 3.2 = 54.2
HC 46: hG’ = hG + 3.2 = 67.2
Dimensions in mm
Minimum bend radii when
using glide shoes:
HC 33: KRmin = 100 mm
HC 46: KRmin = 100 mm
!
By means of a positive snap
connection, the glide shoes sit
firmly on the chain link.
kabelschlepp.de
■ The fixing profiles
are simply pushed
into the stays.
50
–
800
Fon:
+49 2762 4003-0
■ Fixing of dividers with
fixing profiles
Inside
widths
Subject to change.
In the MASTER Series, the push and
pull forces are transmitted via the
optimum link design for this purpose.
As a result link wear is reduced to a
minimum and the life of the cable
The internal stopper and pre-tensioning
dampers have a noise-muffling effect.
This makes the chain particularly quiet.
Should your application require it, the
pre-tensioning (in deviation from the
standard pre-tensioning) can be adjusted at the time of production. We can
produce a cable carrier with a pre-tension which is exactly suited to the load
values of your application.
■ Force transmission with a
pin-hole joint
155
VARIO
LINE
33
–
80
If the fixed mounting
version is desired,
please state this when
placing your order.
■ Fixing on both sides
ensures that the dividers
have a secure hold.
BASIC
LINEPLUS
Fixing the dividers
MASTER Series
BASIC
LINE
Selection
Inside
widths
■ Long, closed connector for
many of the hole patterns
commercially available
with large hole intervals
(only LC)
Connection dimensions Type HC 33
Lk
l1 = 81
C-Rail
Bi
Bi + 14
Bk = Bi + 22
ø 5.5
MASTER
H33
Bi + 14
Bk = Bi + 22
12.5
81
35
22
51
Fon:
+49 2762 4003-0
■ Short, open connector,
easy assembly owing to
optimal accessibility of
the holes in restricted
installation conditions
(only LC)
■ Standard connector
22
51
kabelschlepp.de
50
–
800
The dimensions of the fixed point and driver connections are identical!
Connection dimensions Type HC 46
l1 = 88
Bi + 16
Bk = Bi + 26
22
64
88
Bi
Bi + 16
Bk = Bi + 26
15
37.5
Subject to change.
156
MASTER
H46
Lk
C-Rail
ø 6.5
Use our free
VARIO
LINE
33
–
80
Various universal mounting brackets made of plastic provide a suitable
connection for any assembly situation. Each type can be screwed from above,
below or as a flange.
22
64
BASIC
LINEPLUS
UMB (Universal Mounting Brackets) made of plastic
Inside
heights
Selection
BASIC
LINE
MASTER Series
Inside
heights
Lk
Bi - 4
Bi + 13
Bk = B i + 28
l1 = 135
15
20 20
33
–
80
Inside
widths
50
–
800
55
135
Connection dimensions Type LC 80
Bi - 4
Bi + 15
Bk = Bi + 32
l1 = 145.5
52.5
145.5
Bi - 4
LC = Bi
Bi + 15
Bk = Bi + 32
C-Rail
17
17.5
Fon:
+49 2762 4003-0
Lk
ø8.5
Bi
45
66
110
1
17
Standard connector and short, open connector
kabelschlepp.de
1
Lk
l1 = 160.5
7
Bi - 4
Bi + 15
Bk = Bi + 32
C-Rail
Bi
45
66
110
ø8.5
17
160.5
67.5
Bi - 4
LC = Bi
Bi + 15
Bk = Bi + 32
k
17
Long, closed connector
17.5
32.5
Subject to change.
157
VARIO
LINE
Bi - 4
LC =B i -1
Bi + 13
Bk = Bi + 28
C-Rail
Bi
21
45
88
ø8.5
15
BASIC
LINEPLUS
Connection dimensions Type LC 60
MASTER Series
BASIC
LINE
Selection
Inside
widths
Fon:
+49 2762 4003-0
kabelschlepp.de
50
–
800
Type
HC 33/46
HC 33/46
HC 33/46
HC 33/46
HC 33/46
HC 33/46
HC 33/46
HC 33/46
HC 33/46
HC 33/46
HC 33/46
HC 33/46
HC 33/46
HC 33/46
HC 33/46
HC 33/46
Bi mm
50
70
75
95
100
115
120
125
145
150
170
175
195
200
225*
250*
nZ
3
5
5
7
7
8
9
9
11
11
13
13
15
15
17
19
side of the comb
* on request
Strain relief comb made of aluminium on one side for individual carrier widths (MASTER HC)
Use our free
VARIO
LINE
33
–
80
Strain relief combs made of plastic on both sides for standard carrier widths (MASTER HC)
158
The strain relief combs are installed between the universal mounting brackets,
and do not need to be bolted on separately or mounted on a C-Rail.
■ Strain relief comb made of aluminium
Subject to change.
BASIC
LINEPLUS
Inside
heights
Selection
BASIC
LINE
MASTER Series
Inside
heights
1.5
10
12
LP
■ MASTER HC:
Integratable C-rail
25 x 10 mm,
slit width 11 mm,
material steel,
Item-No. 3931
11
25
LP
■ MASTER LC:
Integratable C-rail
25 x 12 mm,
slit width 11 mm,
material steel,
Item-No. 3934
Fon:
+49 2762 4003-0
Subject to change.
Guide channels
➤ from page 301
kabelschlepp.de
1.2
50
–
800
➤ from page 307
➤ from page 350
159
VARIO
LINE
33
–
80
Inside
widths
11
25
BASIC
LINEPLUS
TUBE SERIES
BASIC
LINE
Selection
Types MASTER HT/LT
Inside
widths
50
–
800
■ Favorable ratio of inner to outer dimensions
■ Standard bend radii, application-specific
intermediate radii on request
■ Variable pretension for many different
applications possible
■ Can be opened quickly on the inside and outside
for cable laying
kabelschlepp.de
■ Transmission of forces (tensile and thrust forces)
over a large area – optimized link design –
"life extending 2 disc principle"
■ Wide range of options for internal subdivision
■ Closed and open UMBs
■ Various strain relief systems optionally available
Type HT
with plastic cover system
(stay variant RDH)
hi
KR
Fon:
+49 2762 4003-0
Bi
Type
HT 33
HT 46
hi
33
46
Bi
50 – 400
50 – 400
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
50
70
10
8
50
40
226
226
Dimensions in mm
Carrier construction and cover system
Use our free
TUBE
SERIES
VARIO
LINE
33
–
80
■ Extremely quiet due to internal noise damping system
224
The cover system of the
MASTER HT series
combines the stability of
aluminium stays with the
low weight of plastic
covers.
Available in 1 mm width sections.
Standard widths in 25 mm steps.
Opening options:
Outside/Inside: The covers can be opened
and detached simply by a 15° rotation.
Subject to change.
BASIC
LINEPLUS
Quiet and weight-optimized cable carriers
Inside
heights
hi
KR
LT 60
hi
60
Bi
53 – 300
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
6.8*
6
30
* only unsupported
Inside
widths
Page
50
–
800
226
Dimensions in mm
Opening options:
Outside/Inside: Unscrewable vover
Type LT
with aluminium cover system
(stay variant RML)
hi
KR
Bi
Type
LT 60
LT 80
hi
60
80
Bi
75 – 600
100 – 800
Dynamics of
unsupported arrangement*
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
6.8**
7.6**
6
5
30
25
226
226
* possible maximum values for small carrier widths; ** only unsupported
Fon:
+49 2762 4003-0
kabelschlepp.de
Dimensions in mm
Subject to change.
Opening options:
Outside/Inside: Detachable clip-on
covers
225
Selection
BASIC
LINE
VARIO
LINE
33
–
80
Bi
Type
Inside
heights
TUBE
SERIES
Type LT
(stay variant RDL)
BASIC
LINEPLUS
TUBE SERIES
TUBE SERIES
BASIC
LINE
Selection
Types MASTER HT 33/46, LT 60/80
Inside
widths
50
–
800
Type
HT 33
HT 46
Stay
variant
RDH
RDH
hi
hG
Bi
min*
33
46
51
64
50
50
* Standard widths in 25 mm steps
qk
min
Bi
max*
Bk
hi hG
Bi
Bk
Plastic cover system (stay variant RDL)
Type
LT 60
kabelschlepp.de
qk
max
1.63 400 5.72 Bi + 22
2.17 400 5.73 Bi + 26
Stay
variant
RDL
hi
hG
Bi
min*
qk
min
Bi
max
qk
max
Bk
60
88
75
3.21
300
6.07
Bi + 28
* Bi 53 also available
Widths
section
25
hi hG
Bi
Bk
Aluminium cover system (stay variant RML)
Type
LT 60
LT 80
Stay
variant
RML
RML
hi
hG
60
80
88 75 3.76 600 15.00 Bi + 28
110 100 5.10 800 19.71 Bi + 32
* Standard widths in 25 mm steps.
Bi
min*
qk
min
Bi
max*
qk
max
Bk
hi hG
Bi
Bk
Fon:
+49 2762 4003-0
Use our free
TUBE
SERIES
VARIO
LINE
33
–
80
Plastic cover system (stay variant RDH)
226
Type
HT 33
HT 46
LT 60
LT 80
100
–
150
–
125
125
200
200
150
150
250
250
Bend radii KR mm
175 200 220
170 200 215
300 350 400
300 350 400
250 300
–
250 300 350
500
–
–
500
–
–
Pitch:
HT 33:
HT 46:
LT 60:
LT 80:
t=
t=
t=
t=
56 mm
67 mm
91 mm
111 mm
The listed values are standard bend radii. For special applications
it is also possible, to set any desired intermediate radii at the
production stage.
Please do get in touch with us, we would be happy to advise you.
Guide channels
➤ from page 301
➤ from page 307
➤ from page 350
Subject to change.
BASIC
LINEPLUS
Inside
heights
Selection
BASIC
LINE
TUBE SERIES
20.0
Inside
widths
LT 60
HT 46
15.0
HT 33
10.0
5.0
0
0.5
0
1.5
1.0
2.5
2.0
3.5
3.0
4.0
(see page 301).
these applications.
Determining the length of the cable
carrier see page 45.
Fon:
+49 2762 4003-0
* Load diagram for intrinsic chain weight qk
of 4.0 kg/m (L 60) and 4.9 kg/m (L 80).
If the chain intrinsic weight exceeds these
values, the permissible additional load is
reduced by the difference.
50
–
800
Example of ordering
Cable carrier
LT 80
Subject to change.
Type
Divider system
.
300
Inside width
Bi in mm
-
RML
Stay
variant
-
300
Bend radius
KR in mm
-
3330
Chain length
TS 0
Divider
system
/
Connection
3
FU/MU
Number of
dividers nT
Connection*
Fixed point/
Driver
dimensions.
* If the standard connector is not required, please state this on the order.
227
TUBE
SERIES
Lf
VARIO
LINE
33
–
80
LS
LT 80
kabelschlepp.de
25.0
Inside
heights
BASIC
LINEPLUS
Load diagram
for unsupported length Lf depending on the additional load*
TUBE SERIES
BASIC
LINE
Selection
sT
aT
ax
aT
Dimensions in mm
sT
aT
ax
h1
h2
h3
h4
sH
8
6
4
2
1
3
5
7
9
hi
HT 33
HT 46
LT 60
LT 80
hi
h2
h3
h4
mm mm mm
mm mm mm mm mm mm
33
3
7
13
4
18
–
–
–
46
3
7
13
4
20
–
–
–
60
4
9
16
4
15 30 45
–
80
4
9
16
4
15 30 45 60
KR
Type
aT
Dimensions in mm
HT 33
HT 46
LT 60
LT 80
hi
h2
h3
h4
mm mm mm
mm mm mm mm mm mm
33
8
6
16*
4
14
–
–
–
46
8
6
16*
4
14 28
–
–
60
8
6
16*
4
14 28
–
–
80
8
6
16*
4
14 28 42 56
8
6
4
2
1
3
5
7
9
sH
Type
sT
aT
h1
h2
h3
h4
ax aT
Dimensions in mm
SZ
4
SZ
also available.
16
64
176
18
68
192
23
78
208
28
80
–
32
88
–
33
96
–
38
112
–
43
128
–
48
144
–
58
160
–
Dimensions in mm
Subject to change.
228
ax min
mm
13
13
16
16
hi
aT min
mm
7
7
9
9
KR
HT 33
HT 46
LT 60
LT 80
ST
mm
3
3
4
4
hi
Fon:
+49 2762 4003-0
kabelschlepp.de
50
–
800
hi
mm
33
46
60
80
KR
Inside
widths
Use our free
TUBE
SERIES
VARIO
LINE
33
–
80
Type
ax
BASIC
LINEPLUS
Divider system TS 0
Inside
heights
Glide shoes –
the economical solution for gliding applications (HT 33/46)
!
In the MASTER Series, the push and
pull forces are transmitted via the
optimum link design for this purpose.
As a result link wear is reduced to a
minimum and the life of the cable
The internal stopper and pre-tensioning
dampers have a noise-muffling effect.
This makes the chain particularly quiet.
Should your application require it, the
pre-tensioning (in deviation from the
standard pre-tensioning) can be adjusted at the time of production. We can
produce a cable carrier with a pre-tension which is exactly suited to the load
values of your application.
Subject to change.
Guide channels
➤ from page 301
■ Force transmission with a
pin-hole joint
➤ from page 307
kabelschlepp.de
Dimensions in mm
Minimum bend radii when
using glide shoes:
HT 33: KRmin = 100 mm
HT 46: KRmin = 100 mm
➤ from page 350
229
Selection
TUBE
SERIES
50
–
800
Fon:
+49 2762 4003-0
HT 33: hG’ = hG + 3.2 = 54.2
HT 46: hG’ = hG + 3.2 = 67.2
Inside
widths
VARIO
LINE
33
–
80
Glide shoes for the H Series are made of a highly wear-resistant
special material.
Inside
heights
BASIC
LINE
BASIC
LINEPLUS
TUBE SERIES
TUBE SERIES
BASIC
LINE
Selection
Inside
widths
kabelschlepp.de
50
–
800
Connection dimensions Type HT 33
l1 = 81
Bi + 14
Bk = Bi + 22
12.5
81
35
22
51
Fon:
+49 2762 4003-0
Lk
C-Rail
22
51
MASTER
H33
Bi
Bi + 14
Bk = Bi + 22
ø 5.5
Connection dimensions Type HT 46
Lk
l1 = 88
C-Rail
Bi + 16
Bk = Bi + 26
15
22
64
88
37.5
Subject to change.
230
MASTER
H46
Bi
Bi + 16
Bk = Bi + 26
ø 6.5
Use our free
TUBE
SERIES
VARIO
LINE
33
–
80
Various universal mounting brackets made of plastic provide a suitable
connection for any assembly situation. Each type can be screwed from above,
below or as a flange.
22
64
BASIC
LINEPLUS
UMB (Universal Mounting Brackets) made of plastic
Inside
heights
Selection
BASIC
LINE
TUBE SERIES
Inside
heights
l1 = 135
Bi - 4
Bi + 13
Bk = Bi + 28
15
20 20
55
Inside
widths
50
–
800
135
Connection dimensions Type LT 80
l1 = 145.5
Bi - 4
Bi + 15
Bk = Bi + 32
17
17.5
145.5
52.5
Subject to change.
Guide channels
➤ from page 301
➤ from page 307
Fon:
+49 2762 4003-0
Lk
C-Rail
45
66
110
Bi
Bi - 4
LC = Bi
Bi + 15
Bk = Bi + 32
ø8.5
17
kabelschlepp.de
➤ from page 350
231
VARIO
LINE
21
45
88
Lk
33
–
80
C-Rail
Bi
Bi - 4
LC=Bi-1
Bi + 13
Bk = Bi + 28
ø8.5
TUBE
SERIES
15
BASIC
LINEPLUS
Connection dimensions Type LT 60
TUBE SERIES
BASIC
LINE
Selection
Inside
widths
Fon:
+49 2762 4003-0
kabelschlepp.de
50
–
800
Type
HT 33/46
HT 33/46
HT 33/46
HT 33/46
HT 33/46
HT 33/46
HT 33/46
HT 33/46
HT 33/46
HT 33/46
HT 33/46
HT 33/46
HT 33/46
HT 33/46
HT 33/46
HT 33/46
Bi mm
50
70
75
95
100
115
120
125
145
150
170
175
195
200
225*
250*
nZ
3
5
5
7
7
8
9
9
11
11
13
13
15
15
17
19
side of the comb
* on request
Strain relief comb made of aluminium on one side for individual carrier widths (MASTER HT)
Use our free
TUBE
SERIES
VARIO
LINE
33
–
80
Strain relief combs made of plastic on both sides for standard carrier widths (MASTER HT)
232
The strain relief combs are installed between the universal mounting brackets, and do not need
to be bolted on separately or mounted on a C-Rail.
■ Strain relief comb made of aluminium
Subject to change.
BASIC
LINEPLUS
Inside
heights
Selection
BASIC
LINE
TUBE SERIES
Inside
heights
LP
■ MASTER LT:
Integratable C-rail
25 x 12 mm,
slit width 11 mm,
material steel,
Item-No. 3934
Subject to change.
kabelschlepp.de
■ MASTER HT:
Integratable C-rail
25 x 10 mm,
slit width 11 mm,
material steel,
Item-No. 3931
11
25
Fon:
+49 2762 4003-0
LP
233
TUBE
SERIES
1.5
10
12
1.2
50
–
800
VARIO
LINE
33
–
80
Inside
widths
11
25
BASIC
LINEPLUS
STEEL
LINE
3D
LINE
TUBE
SERIES
VARIO
LINE
BASIC
LINEPLUS
BASIC
LINE
Selection
07_04_Steel-Line-MOBIFLEX_A5_GB 23.07.10 20:09 Seite 294
294
Inside
heights
Enclosed cable carrier with flexible metal helical tube
Selection
BASIC
LINE
MOBIFLEX
BASIC
LINEPLUS
MOBIFLEX
Inside
widths
Completely enclosed
cable carriers
Optimum protection
for cables and hoses
Different
end connectors
hi
KR
Bi
Subject to change.
Type
MF 030.1
MF 050.1
MF 050.2
MF 080.1
MF 080.2
MF 080.3
MF 110.1
MF 110.2
MF 110.3
MF 170.1
MF 170.2
MF 170.3
hi
24
24
44
40
54
78
53
73
108
72
102
167
Bk
26
45
45
80
80
80
109
109
109
170
170
170
Fon:
+49 2762 4003-0
Flexible metal helical tube
(galvanized) combined with
special steel band
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
2.0
3.0
3.0
3.5
3.5
3.5
4.0
4.0
4.0
5.0
5.0
5.0
10
10
10
10
10
10
6
6
6
6
6
6
20
20
20
18
18
18
15
15
15
12
12
12
296
296
296
296
296
296
296
296
296
296
296
296
Dimensions in mm
295
STEEL
LINE
kabelschlepp.de
3D
LINE
26
–
170
TUBE
SERIES
■ Very well sealed design
■ Ideal in case of hot metal chips
■ Unsupported thanks to the inserted,
pre-tensioned steel band
VARIO
LINE
24
–
167
MOBIFLEX
BASIC
LINE
Selection
Types MF 030, 050, 080, 110, 170
kabelschlepp.de
hG
30
30
50
45
60
85
60
80
115
80
110
175
hi
24
24
44
40
54
78
53
73
108
72
102
167
Available bend radii KR
80
–
–
–
75
100
–
150
110
150
–
200
100
150
–
200
150
200
–
250
200
–
–
–
150
200
–
250
200
250
–
350
300
–
–
–
190
250
300
350
250
300
–
400
365
–
–
–
Weight GS
1.2
2.0
2.5
3.0
3.5
5.1
4.8
5.3
6.6
7.2
8.2
9.2
Shortening LVK
45
45
80
70
95
135
95
125
180
125
175
275
Dimensions in mm / Weight in kg/m
Stated bend radii = KRmax
Tolerances specified by manufacturer: -20 to -30 mm
Hose length (with loop):
LES ≈
Ls
2
+ LB
Bend length
LB = KR · π + Reserve (KR)
Stretched hose length:
Bi
Lgestr. = LES – LVK
Hose shortening
LVK = hG /2 · π
Load diagram
MF 170
8.0
LS
Lf
MF 110
6.0
MF 080
4.0
MF 050
MF 030
2.0
0
0
1.0
0.5
1.5
2.0
2.5
Example of ordering
Cable carrier
MF 170.1 MOBIFLEX
Type
296
Connection
250
Bend radius
KR in mm
-
980
Conduit length
LES in mm (without connection)
FST/FQF
Connection
Fixed point/
Driver
Subject to change.
Fon:
+49 2762 4003-0
BS
Use our free
STEEL
LINE
Bi
26
45
45
80
80
80
109
109
109
170
170
170
hi
26
–
170
BS
30
50
50
85
85
85
115
115
115
175
175
175
hG
Inside
widths
3D
LINE
TUBE
SERIES
VARIO
LINE
24
–
167
MOBIFLEX Type
MF 030.1
MF 050.1
MF 050.2
MF 080.1
MF 080.2
MF 080.3
MF 110.1
MF 110.2
MF 110.3
MF 170.1
MF 170.2
MF 170.3
BASIC
LINEPLUS
Dimensions, intrinsic weight and bend radius
Inside
heights
Types MF 030, 050, 080, 110, 170
Selection
BASIC
LINE
MOBIFLEX
l1
d
9
9
9
9
9
9
9
9
9
9
9
9
l1
120
120
120
120
120
120
120
120
120
120
120
120
l2
60
60
60
60
60
60
60
60
60
60
60
60
l3
10
10
10
10
10
10
10
10
10
10
10
10
Dimensions in mm
Connection variants for diagonal flange connectors SF
Connecting
surface
outside/
outside
Connecting
surface
inside/
outside
Connecting
surface
inside/
inside
1
2
3
Standard connector bracket – ST
h
b
e d1
l2
l1
Cross flange connector bracket
– QF
h
Type
MF 030.1
MF 050.1
MF 050.2
MF 080.1
MF 080.2
MF 080.3
MF 110.1
MF 110.2
MF 110.3
MF 170.1
MF 170.2
MF 170.3
b
34
54
54
89
89
89
119
119
119
179
179
179
h
34
34
54
49
64
89
64
84
119
84
114
179
e
–
20
20
50
50
50
80
80
80
140
140
140
eb
56
76
76
111
111
111
141
141
141
201
201
201
eh
56
56
76
71
86
111
86
106
141
106
136
201
d
9
9
9
9
9
9
9
9
9
9
9
9
l1
60
60
60
75
75
75
95
95
95
95
95
95
l2
20
20
20
20
20
20
20
20
20
20
20
20
bw
20
20
20
20
20
20
20
20
20
20
20
20
b1
74
94
94
129
129
129
159
159
159
219
219
219
h1
74
74
94
89
104
129
104
124
159
124
154
219
Inside
heights
24
–
167
Inside
widths
26
–
170
Dimensions in mm
b
eb
b
d
l1
Front flange connectors can be supplied in accordance with
customer drawings.
High flange bracket – HF
d
Subject to change.
h1
eh
bw
h
e
b
l1
The connectors SF, ST, QF and HF can be combined.
Please state when ordering.
VARIO
LINE
f
40
40
40
40
40
40
40
40
40
40
40
40
TUBE
SERIES
f
l3
e
–
20
20
50
50
50
80
80
80
140
140
140
3D
LINE
b e
h
34
34
54
50
65
90
65
85
120
85
115
180
297
STEEL
LINE
h
d1
b
34
54
54
90
90
90
120
120
120
180
180
180
kabelschlepp.de
l2
Type
MF 030.1
MF 050.1
MF 050.2
MF 080.1
MF 080.2
MF 080.3
MF 110.1
MF 110.2
MF 110.3
MF 170.1
MF 170.2
MF 170.3
Fon:
+49 2762 4003-0
Diagonal flange connector
– SF
BASIC
LINEPLUS
BASIC
LINE
Selection
02_01_Basic-Line_Mono_A5_GB 23.07.10 21:00 Seite 58
58
MONO
Cable carriers with simple design for standard applications*
Inside
heights
10
–
42
■ Cost-effective cable carrier
■ Simple and quick assembly
■ Almost all types available immediately
ex stock all around the world
with 2PfG 1036/10.97
Inside
widths
6
–
169
Replace MONO 0450/0625
with UNIFLEX Advanced
+ improved design
+ more cost effective
> from page 12
Inside space is gentle
on the cables –
no interfering edges
Connectors
with integrated strain relief
kabelschlepp.de
KS RECOMMENDATION:
Types with
single-part chain links
Fon:
+49 2762 4003-0
Types with
openable brackets
Subject to change.
Dividers and
height separations
for separating the cables
Small types
for restricted installation conditions
Fast shortening/extending
due to simple connection
of the chain links
Different connection options
by simply changing
the connectors
* Some features can be different for certain types for design reasons. Our specialists are happy to advise you.
59
Selection
BASIC
LINE
MONO
MONO
Inside
heights
Overview MONO
Types 0130, 0180 with hinged, openable brackets
10
–
42
hi
Inside
widths
kabelschlepp.de
6
–
169
KR
Bi
Type
0130
0180
hi
10
15
Bi
6-40
10-40
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
40
70
10
10
50
50
62
64
Dimensions in mm
Types 0132, 0202, 0182 with fixed brackets
hi
KR
Fon:
+49 2762 4003-0
Bi
Type
0132
0182
0202
hi
10
15
11
Bi
6-40
10-40
6-20
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
40
70
70
10
10
10
50
50
50
62
64
66
Dimensions in mm
Type 0320 with fixed brackets
60
hi
KR
Bi
Type
0320
hi
19
Bi
13-37
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
80
10
50
Page
68
Dimensions in mm
Subject to change.
Use our free
BASIC
LINE
Selection
Overview MONO
Type 0450 with hinged, openable or fixed brackets
Inside
heights
10
–
42
KS RECOMMENDATION:
Replace MONO 0450
Inside
widths
+ improved design
> from page 12
hi
hi
KR
Type
0450.x0
0450.x1
0450.x2
hi
Bi
24
24
28
KR
Bi
Type 0450.x1
Bi
Type 0450.x0 / 0450.x2
Dynamics of
38-103
38-103
38-103
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
120
120
120
10
10
10
50
50
50
70
70
70
kabelschlepp.de
6
–
169
Dimensions in mm
Fon:
+49 2762 4003-0
Type 0625 with hinged, openable or fixed brackets
KS RECOMMENDATION:
Replace MONO 0625
+ improved design
> from page 12
hi
Bi
Type 0625.22,40,42
Subject to change.
Type
0625.22/.40/.42
0625.23/.43
0625.x5
hi
34
34
42
Bi
65-108
65-108
65-169
hi
KR
KR
Bi
Type 0625.23,43 / 0625.x5
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
130
130
130
8
8
8
40
40
40
74
74
74
Dimensions in mm
61
Selection
BASIC
LINE
MONO
MONO
Inside
height
Types 0132 and 0130
Type 0132
Type 0130
Inside/Outside: Not to be opened
Outside: Hinged, openable brackets
10
12.5
10
12.5
10
Inside
widths
Bi
Bk
t
Bi
Bk
KR
KR
t
6
–
40
kabelschlepp.de
Type
hi
Bi
Bk
mm mm mm
10
6
12
10 10 16
10 15 21
10 20 26
10 30 36
10 40 46
0132.06
0132.10
0132.15
0132.20
0132.30
0132.40
Intrinsic chain
weight kg/m
0.13
0.14
0.15
0.16
0.18
0.20
Type
0130.06
0130.10
0130.15
0130.20
0130.40
hi
Bi
Bk
mm mm mm
10
6 12
10 10 16
10 15 21
10 20 26
10 40 46
Intrinsic chain
weight kg/m
0.13
0.14
0.15
0.16
0.20
Types 0132 and 0130
Fon:
+49 2762 4003-0
Pitch t = 13.0 mm
Bend radii KR mm
28
20
37
Load diagram
LS
0.3
Lf
0.2
0
0
0.1
0.2
0.3
0.4
0.5
Example of ordering
Cable carrier
0130
Type
62
application.
(see page 301).
these applications.
0.1
Connection
.
10
Inside width
Bi in mm
-
28
Bend radius
KR in mm
-
390
Chain length Lk
in mm (without
connection)
FA/MA
Connection
Fixed point/
Driver
Subject to change.
Use our free
BASIC
LINE
Selection
Types 0132 and 0130
Inside
height
Plastic connectors
nz
8 7
20
27.5
For Type
0130.06 /
0130.10 /
0130.15 /
0130.20 /
Short connectors without
strain relief are also
available for restricted
installation conditions.
Please contact us.
8
7
11
20
27.5
0132.06
0132.10
0132.15
0132.20
nz
For Type
0132.30
0130.40 / 0132.40
Type
Bi
mm
Bk
mm
bA
mm
nZ
0130.06 / 0132.06
0130.10 / 0132.10
0130.15 / 0132.15
0130.20 / 0132.20
0132.30
0130.40 / 0132.40
6
10
15
20
30
40
12
16
21
26
36
46
–
–
–
–
22
32
1
1
2
2
3
4
Inside
widths
6
–
40
kabelschlepp.de
l1
bA
Bi
Bi + 6
Bi
Bi + 6
H
1.5
Lk
10
3.2
3.2
Connection variants
Connection point
MA (Standard)
Driver
MI
FI
M – Driver
F
– Fixed point
Fon:
+49 2762 4003-0
The dimensions of the fixed point and driver connections are
identical.
Connection type
A
I
Fixed point
Subject to change.
FA (Standard)
63
Selection
BASIC
LINE
MONO
MONO
Inside
height
Types 0182 and 0180
Type 0182
Type 0180
15
18
15
18
15
Inside
widths
Bi
Bk
Bi
Bk
t
KR
KR
t
10
–
40
kabelschlepp.de
Type
hi
Bi
Bk
mm mm mm
15 10 18
15 15 23
15 20 28
15 30 38
15 40 48
0182.10
0182.15
0182.20
0182.30
0182.40
Intrinsic chain
weight kg/m
0.23
0.24
0.25
0.28
0.30
Type
0180.10
0180.15
0180.20
0180.30
0180.40
hi
Bi
Bk
mm mm mm
15 10 18
15 15 23
15 20 28
15 30 38
15 40 48
Intrinsic chain
weight kg/m
0.23
0.24
0.25
0.28
0.30
Types 0182 and 0180
Fon:
+49 2762 4003-0
Pitch t = 18.0 mm
Bend radii KR mm
37
28
50
Load diagram
LS
0.8
Lf
0.6
0.4
0.2
0
0
0.4
0.6
0.8
Example of ordering
Cable carrier
0180
Type
64
0.2
application.
(see page 301).
these applications.
Connection
.
30
Inside width
Bi in mm
-
37
Bend radius
KR in mm
-
720
Chain length Lk
in mm (without
connection)
FA/MA
Connection
Fixed point/
Driver
Subject to change.
Use our free
BASIC
LINE
Selection
Types 0182 and 0180
Inside
height
Plastic connectors
15
3.2
nz
8 7
25
32.5
Please contact us.
bA
Bi
Bi + 8
l1
8
7
11
Bi
Bi + 8
Inside
widths
10
–
40
nz
Type
For Type
0180.30 / 0182.30
0180.40 / 0182.40
Bi
mm
Bk
mm
bA
mm
0180.10 / 0182.10
10
18
–
0180.15 / 0182.15
15
23
–
0180.20 / 0182.20
20
28
–
0180.30 / 0182.30
30
38
22
0180.40 / 0182.40
40
48
32
identical.
nZ
1
2
2
3
4
Connection variants
Connection point
MA (Standard)
Driver
MI
FI
M – Driver
F
kabelschlepp.de
25
32.5
For Type
0180.10 / 0182.10
0180.15 / 0182.15
0180.20 / 0182.20
– Fixed point
Fon:
+49 2762 4003-0
Lk
H
1.5
3.2
Connection type
A
I
Fixed point
Subject to change.
FA (Standard)
65
Selection
BASIC
LINE
MONO
MONO
Type 0202
Inside
height
11
15
11
Bi
Bk
Inside
widths
KR
t
6
–
20
hi
Bi
Bk
mm mm mm
11
6
13
11 10 17
11 15 22
11 20 27
0202.06
0202.10
0202.15
0202.20
50
Load diagram
1.0
LS
Lf
0.8
Fon:
+49 2762 4003-0
Pitch t = 20.0 mm
Bend radii KR mm
28
38
18
0.6
0.4
0.2
0
0
0.2
0.4
0.6
0.8
1.0
application.
(see page 301).
these applications.
Example of ordering
Cable carrier
0202
Type
66
Intrinsic chain
weight kg/m
0.14
0.15
0.16
0.17
Connection
.
10
Inside width
Bi in mm
-
28
Bend radius
KR in mm
-
460
Chain length Lk
in mm (without
connection)
FA/MA
Connection
Fixed point/
Driver
Subject to change.
kabelschlepp.de
Type
Use our free
BASIC
LINE
Selection
Type 0202
Inside
height
Plastic connectors
Lk
Bi
3.2
l1
8
Bi + 7
H
1.5
11
Inside
widths
nz
6
–
20
7
Type
Bi
mm
Bk
mm
nZ
0202.06
0202.10
0202.15
0202.20
6
10
15
20
13
17
22
27
1
1
2
2
kabelschlepp.de
25
32.5
identical.
Connection variants
Connection point
Driver
MI
FI
Fixed point
M – Driver
F
– Fixed point
Connection type
A
I
Fon:
+49 2762 4003-0
MA (Standard)
FA (Standard)
Subject to change.
67
Selection
BASIC
LINE
MONO
MONO
Type 0320
19
25
19
19
25
27
Inside
height
Inside
widths
Bi
Bk
KR
t
13
–
37
Bi
Bk
Type 0320.20 / .30
Type 0320 / .42 / .52 / .62 –
with glide runners
kabelschlepp.de
Type 0320.20 / .30
Type
0320.20
0320.30
Type 0320 / .42 / .52 / .62
hi
Bi
Bk
mm mm mm
19 13 24
19 19 30
Intrinsic chain
weight kg/m
0.32
0.35
Type
0320.42
0320.52
0320.62
Intrinsic chain
weight kg/m
0.39
0.44
0.47
Type 0320 / .42 / .52 / .62
Bend radii KR mm
47
37
Bend radii KR mm
47
77
37
77
Pitch t = 32.0 mm
Fon:
+49 2762 4003-0
hi
Bi
Bk
mm mm mm
19 24 35
19 29 40
19 37 48
Type 0320.20 / .30
100
Pitch t = 32.0 mm
Load diagram
1.5
LS
Lf
1.0
0.5
0
0
0.4
0.6
0.8
1.0
1.2
Example of ordering
Cable carrier
0320.42 Chain type
68
0.2
application.
(see page 301).
these applications.
Connection
77
Bend radius
KR in mm
-
800
Chain length Lk
in mm (without
connection)
FA/MA
Connection
Fixed point/
Driver
Subject to change.
Use our free
BASIC
LINE
Selection
Type 0320
Inside
height
Plastic connectors
7
7
1.5
B1
Bi
BAW
1.5
Bi
BAW
5.5
14 9
50
62
l1
13
–
37
14 9
50
62
Type 0320.20
Inside
widths
Type 0320.42 / .52 / .62
Connection dimensions at
fixed point connection:
BAW = Bi + 5.5
B1 = Bi – 12.5
Type
7
nZ
Bi
BAW
3
0320.20
0320.30
0320.42
0320.52
0320.62
Connection dimensions at
driver connection:
BAW = Bi + 11
B1 = Bi – 10.5
14 9
50
62
Bi
mm
13
19
24
29
37
Bk
mm
24
30
35
40
48
nz
1
2
2
3
4
Type 0320.30
kabelschlepp.de
Lk
19
nZ
nZ
Connection point
M – Driver
MH
M A (Standard)
Driver
MI
MK
FK
FI
Fixed point
FH
F
– Fixed point
Connection type
A
I
H
K
Fon:
+49 2762 4003-0
Connection variants
FA (Standard)
Subject to change.
69
Selection
BASIC
LINE
MONO
MONO
Type 0450
Outside: Hinged, openable and detachable brackets
Inside
heights
24
–
28
hi hG
hi hG
Bi
Bk
t
KR
KR
t
Inside
widths
Bi
Bk
38
–
103
KS RECOMMENDATION:
+ improved design
> from page 12
Inside/Outside:
Not to be opened – hi = 24 mm
Type
Fon:
+49 2762 4003-0
0450.20
0450.40
0450.60
0450.85
hG
mm
34
34
34
34
Bi Bk
mm mm
38 54
58 74
78 94
103 119
Intrinsic chain
weight kg/m
0.65
0.78
0.92
1.20
Type
0450.21
0450.41
0450.61
0450.81
hi
mm
24
24
24
24
hG
mm
40
40
40
40
Bi Bk
mm mm
38 54
58 74
78 94
103 119
Intrinsic chain
weight kg/m
0.75
0.85
0.92
1.20
Inside/Outside:
Type
0450.22
0450.32
0450.42
0450.62
0450.82
hi
mm
28
28
28
28
28
hG
mm
40
40
40
40
40
Bi
mm
38
48
58
78
103
Bk
mm
54
64
74
94
119
Intrinsic chain
weight kg/m
0.75
0.80
0.85
0.95
1.10
Outside:
Hinged, openable and detachable brackets – hi = 24 mm
Inside/Outside:
52
94
Bend radii KR mm
125
150
200
Pitch t = 45.0 mm
60
75
Pitch t = 45.0 mm
52
94
Bend radii KR mm
125
150
200
For Type 0450.41, the KR 110 is also available.
Pitch t = 45.0 mm
Inside/Outside:
52
70
hi
mm
24
24
24
24
Outside:
Hinged, openable and detachable brackets – hi = 24 mm
Bend radii KR mm
94 110 125
150
200
Subject to change.
kabelschlepp.de
Replace MONO 0450
Use our free
BASIC
LINE
Selection
Type 0450
Load diagram
Inside
heights
LS
3.0
Lf
Inside
widths
1.0
0
0.5
1.0
1.5
application.
(see page 301).
these applications.
38
–
103
kabelschlepp.de
2.0
0
24
–
28
KS RECOMMENDATION:
Replace MONO 0450
Example of ordering
Cable carrier
Divider system
0450.61 Chain type
94
Bend radius
KR in mm
-
900
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
2
Number of
dividers nT
FA/MA
Connection
Fixed point/
Driver
Fon:
+49 2762 4003-0
+ improved design
> from page 12
Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers.
Possibly attach a sketch with the dimensions.
Subject to change.
Guide channels
➤ from page 301
➤ from page 307
➤ from page 350
71
Selection
BASIC
LINE
MONO
MONO
Type 0450
Divider system TS 0
Inside
widths
38
–
103
ST
mm
2.5
Type
0450
aT min
mm
13.5
ax min
mm
9
hi
24
–
28
For types not to be opened – hi = 24 mm
ST
mm
4.2
Type
0450
aT min
mm
4.0
sT
ax min
mm
7.8
KR
Inside
heights
aT
kabelschlepp.de
For types with hinged, openable and detachable
brackets – hi = 24 mm
ST
mm
2.5
Type
0450
aT min
mm
4.0
ax
aT
ax min
mm
8.0
Divider system TS 1 with continuous height subdivision made of plastic
0450
ST
mm
4.2
SH
mm
4
aT min
mm
4.0
ax min
mm
7.8
sH
Type
hi
KR
Fon:
+49 2762 4003-0
sT
aT
ax
aT
Divider system TS 2 with grid subdivision made of plastic (4 mm grid)
SH
mm
4
aT min
mm
4.0
ax min
mm
7.8
hi
The dividers are fixed by the height separations,
KR
sT
aT
ax
aT
Subject to change.
72
0450
ST
mm
4.2
sH
Type
Use our free
BASIC
LINE
Selection
Type 0450
Inside
heights
Plastic connectors
24
–
28
Driver connection
Fixed point connection
Inside
widths
l1
Lk
l1
38
–
103
6.1
9
40
52
40
52
Type
Bi
mm
Bk
mm
bA
mm
nZ
0450.20/.21/.22
0450.40/.41/.42
0450.60/.61/.62
0450.81/.82/.85
38
58
78
103
54
74
94
119
24
44
64
89
3
5
7
9
Connection variants
Connection point
MA (Standard)
Driver
MI
FI
M – Driver
F
– Fixed point
kabelschlepp.de
9
Bi + 16
bA
Bi + 9
bA
4
4
6.1
Fon:
+49 2762 4003-0
Lk
Connection type
A
I
Fixed point
Subject to change.
FA (Standard)
73
Selection
BASIC
LINE
MONO
MONO
Type 0625
Inside
heights
34
–
42
Glide runners
KR
Glide runners
t
t
kabelschlepp.de
65
–
169
KR
Inside
widths
hi hG
hi hG
Bi
Bk
Bi
Bk
KS RECOMMENDATION:
+ improved design
> from page 12
Type
hi
mm
0625.22 34
0625.40 34
0625.42 34
Bi
mm
65
108
108
Bk
mm
93
126
136
Intrinsic chain
weight kg/m
1.55
1.40
1.70
Injection moulded glide runners not for type 0625.40
Type
0625.23
0625.43
0625.25
0625.45
0625.55
0625.65
0625.75
hi
mm
34
34
42
42
42
42
42
hG
mm
62
62
62
62
62
62
62
Bi
mm
65
108
65
108
125
150
169
Bk
mm
93
136
93
136
153
178
197
Intrinsic chain
weight kg/m
1.55
1.70
1.74
2.06
2.07
2.15
2.37
75*
74
hG
mm
62
56
62
Bend radii KR mm
90
125
200
300
90
125
Bend radii KR mm
150
200
250
* Not for type 0625.22
For type 0625.43, KR 75 mm is also available
Pitch t = 62.5 mm
Pitch t = 62.5 mm
300
Subject to change.
Fon:
+49 2762 4003-0
Replace MONO 0625
Use our free
BASIC
LINE
Selection
Type 0625
Load diagram
Inside
heights
5.0
LS
Lf
4.0
Inside
widths
2.0
1.0
0
0.5
1.0
1.5
2.0
2.5
application.
(see page 301).
these applications.
65
–
169
kabelschlepp.de
3.0
0
34
–
42
KS RECOMMENDATION:
Replace MONO 0625
Example of ordering
Cable carrier
Divider system
0625.65 Chain type
125
Bend radius
KR in mm
-
1250
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
2
Number of
dividers nT
FA/MA
Connection
Fixed point/
Driver
Fon:
+49 2762 4003-0
+ improved design
> from page 12
Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers.
Possibly attach a sketch with the dimensions.
Subject to change.
Guide channels
➤ from page 301
➤ from page 307
➤ from page 350
75
Selection
BASIC
LINE
MONO
MONO
Type 0625
Inside
widths
65
–
169
hi
mm
ST
mm
aT min
mm
ax min
mm
34
3.5
6.0
12
34
3.5
10.0
12
0625.22
0625.40
0625.42
0625.23
0625.43
0625.25
0625.45
0625.55
0625.65
0625.75
sT
aT
ax
KR
34
–
42
Type
hi
Divider system TS 0
Inside
heights
42
4.0
11.0
11
aT
chain link.
aT min
mm
ax min
mm
SH
mm
h1
mm
2
42
4
11
11
2
15
1
3
sT
aT
h1
ST
mm
sH
0625.25
0625.45
0625.55
0625.65
0625.75
hi
mm
hi
Type
KR
kabelschlepp.de
ax
aT
chain link.
Height separation in Position 1 – 3
possible.
Divider system TS 2 with grid subdivision made of aluminium (1 mm grid)
ax min
mm
SH
mm
h1
mm
2
42
6
12
20
The dividers are fixed by the height separations,
4
15
1
sT
aT
h1
aT min
mm
3
ax
aT
ystems are mounted on every second
chain link.
Subject to change.
76
ST
mm
sH
0625.25
0625.45
0625.55
0625.65
0625.75
hi
mm
hi
Type
KR
Fon:
+49 2762 4003-0
Use our free
BASIC
LINE
Selection
Type 0625
Inside
heights
Standard end connector made of steel
Driver connection
34
–
42
LK
30
35
55
70
Bi + 15
12.5
10
kabelschlepp.de
12.5
10
Bi - 8
1.5
9
Bi + 10
1.5
Bi - 14
9
30
35
55
63
65
–
169
l1 M
25
l1F
25
LK
Inside
widths
H
2
2
H
Connecting surface on the outside
(not illustrated) possible on request.
Connection variants
Connection point
MA (Standard)
Driver
MI
M – Driver
F
Fon:
+49 2762 4003-0
Connectors with integrated strain relief are available. Please do get in touch with us.
– Fixed point
Connection type
A
I
Fixed point
Subject to change.
FA
77
Selection
BASIC
LINE
MONO
VARIO
LINE
BASIC
LINEPLUS
BASIC
LINE
Selection
04_03_Vario_Line_M-Serie_A5_GB 23.07.10 19:43 Seite 160
160
Inside
heights
Multivariable cable carrier
with extensive accessories and stay variants*
Universal connectors (UMB)
Aluminum stays
with ball joint
Inside
widths
24
–
800
Can be opened quickly on the
inside and the outside for
cable laying
Plastic stays
available in 4, 8 or 16 mm
width sections
C-Rail
kabelschlepp.de
Locking bolts
Enclosed stop system not
sensitive to dirt/contamination
Plastic cover
available in 8 or 16 mm
width sections
Replaceable
glide shoes
Large choice of stay systems
and ways of separating the
cables
Subject to change.
Extremely
robust due to
stable plate
construction
principle“
Solid plate construction,
enclosed impact system
Easy-to-fit with locking
bolts
Fon:
+49 2762 4003-0
Minimized hinge
wear owing to the
“life extending
2 disc principle“
Selection
19
–
87
Replaceable glide shoes for
long service life for gliding
applications
** Some features can be different for certain types for design reasons. Our specialists are happy to advise you.
** not MC 1300
161
VARIO
LINE
with 2PfG 1036/10.97**
BASIC
LINE
M Series
BASIC
LINEPLUS
M Series
M Series
Inside
heights
Inside
widths
Type MC with detachable aluminium stays
width sections
24
–
800
hi
KR
kabelschlepp.de
Bi
Type
MC 0320
MC 0650
MC 0950
MC 1250
MC 1300
hi
19
38
58
72
87
Bi
25-280
75-500
100-600
100-800
100-800
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
80
220
260
320
350
10
8
6
5
5
50
40
30
25
25
165
165
165
165
165
Fon:
+49 2762 4003-0
Dimensions in mm
Type ME with unscrewable plastic stays
■ Available in 4, 8, 16 mm
width sections
hi
KR
Use our free
VARIO
LINE
19
–
87
Overview M Series
162
Bi
Type
ME 0320
ME 0650
ME 0950
ME 1250
hi
19
42
58
72
Bi
25-149
50-266
45-557
71-551
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
80
220
260
320
10
8
6
5
50
40
30
25
172
172
172
172
Dimensions in mm
Subject to change.
BASIC
LINEPLUS
BASIC
LINE
Selection
Type MK with openable plastic stays
Inside
heights
■ Available in
8 or 16 mm
width sections
24
–
800
hi
KR
MK 0475
MK 0650
MK 0950
MK 1250
hi
28
42
58
72
Bi
24-280
50-258
45-557
71-551
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
120
220
260
320
10
8
6
5
50
40
30
25
172
172
172
172
kabelschlepp.de
Bi
Type MT with plastic
or aluminium cover system
Subject to change.
■ Available types:
MT 0475, 0650, 0950, 1250
and 1300
Detailed information can be found in the chapter TUBES – Covered Cable Carriers from page 234 onwards.
Fon:
+49 2762 4003-0
Dimensions in mm
163
Selection
VARIO
LINE
19
–
87
Inside
widths
Type
BASIC
LINE
Overview M Series
BASIC
LINEPLUS
M Series
M Series
BASIC
LINE
Selection
Type MC
Inside
widths
kabelschlepp.de
25
–
800
Stay variants
Frame stay RS
Standard design –
MC 0650 and 0950
Opening options:
Outside/Inside: the cable carrier can be
opened quickly and easily simply
by rotating the stays through 90°.
Frame stay RV
Reinforced design –
MC 0950 and 1250
For medium to heavy loads and
for large chain widths.
Opening options:
Outside/Inside: the cable carrier can be
opened quickly and easily simply
by rotating the stays through 90°.
Fon:
+49 2762 4003-0
Frame stay RM
Use our free
VARIO
LINE
19
–
87
width sections
164
Solid design –
MC 0950, 1250 and 1300
Bolted, maximum stability,
maximum chain widths possible.
Additional stay variants:
Stay variant LG made of
aluminium: Optimum
cable guidance in the
neutral bending line
Stay variant RMA:
For very large cable
diameters, such as
e.g. with air hoses
Frame stay RMF
Solid design
with optional fixing strip –
Standard for MC 1300
Opening options:
Outside/Inside: Stays easily screwed on.
Stays can be removed quickly on both
sides for laying cables.
Stay variant RMR:
Gentle cable laying by
means of rollers. Ideal
when using hydraulic
hoses with "soft"
sheaths
Frame stay RMS
Solid design
with ball joint – MC 1300
Opening options:
Outside/Inside: Stays with ball joint can
be opened quickly and easily on both
sides.
Stay arrangement
MC 0320 – Stays mounted on every chain link.
MC 0650, 0950, 1250 and 1300 –
Opening options MC 0320
Opening option 02: Detachable stays on the outside
(standard)
Opening option 01: Detachable stays on the inside.
If you require opening variant 01,
please state this when placing your order.
Subject to change.
BASIC
LINEPLUS
Inside
heights
Types MC 0320, 0650, 0950, 1250, 1300
Selection
BASIC
LINE
M Series
MC 0320
MC 0650
MC 0950
MC 0950
MC 0950
MC 1250
MC 1250
MC 1300
MC 1300
MC 1300
Stay
variant
RS
RS
RS
RV
RM
RV
RM
RMF
RM
RMS
hi
hG
Bi
min
qk
min
Bi
max
qk
max
Inside
heights
Bk
19
–
87
19 27.5 25 0.42 280 1.65 Bi + 11
38 57 75 2.00 400 3.80 Bi + 34
58 80 100 3.20 400 4.70 Bi + 39
58 80 100 3.50 500 5.90 Bi + 39
54 80 100 3.40 600 6.60 Bi + 39
72 96 100 4.40 600 6.30 Bi + 45
69 96 100 4.50 800 8.40 Bi + 45
87 120 100 6.10 800 9.20 Bi + 50
87 120 100 6.10 800 9.20 Bi + 50
87 120 100 6.10 800 9.20 Bi + 50
hi hG
Inside
widths
25
–
800
Bi
Bk
kabelschlepp.de
Type
MC 0320 37 47 77
MC 0650 75 95 115
MC 0950 140 170 200
MC 1250 180 220 260
MC 1300 150 195 240
Bend radii KR mm
100 200 –
–
–
–
–
145 175 220 260 275 300 350
260 290 320 380 –
–
–
300 340 380 500 –
–
–
280 320 360 400 500 –
–
Pitch:
MC 0320: t = 32 mm
MC 0650: t = 65 mm
MC 0950: t = 95 mm
MC 1250: t =125 mm
MC 1300: t = 130 mm
Load diagram
MC 1300
65.0
50.0
40.0
30.0
20.0
LS
MC 1250
Lf
MC 0950
MC 0650
10.0
5.0
MC 0320
0
0
1.0
3.0
2.0
5.0
4.0
Fon:
+49 2762 4003-0
(see page 301).
these applications.
Example of ordering
Cable carrier
Subject to change.
MC 1300 .
Type
Divider system
600
Inside width
Bi in mm
-
RMF
Stay
variant
-
360
Bend radius
KR in mm
-
2600
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
7
Number of
dividers nT
FU/MU
Connection
Fixed point/
Driver
165
VARIO
LINE
Type
BASIC
LINEPLUS
M Series
BASIC
LINE
Selection
Types MC 0320, 0650, 0950, 1250, 1300
25
–
800
hi
mm
19
38
58
58
54
72
69
87
87
ST
mm
2
3
4
4
4
6
5
5
5
aT min
mm
3
4.5
4.5
4.5
7
8
10
7.5
15.5
ax min
mm
6
13
14
14
14
16
20
15
15
sT
aT
ax
KR
MC 0320
MC 0650
MC 0950
MC 0950
MC 0950
MC 1250
MC 1250
MC 1300
MC 1300
Stay
variant
RS
RS
RS
RV
RM
RV
RM
RMF/RM
RMS
hi
Inside
widths
aT
chain link.
h2 h3
mm mm
–
–
–
–
–
–
30 –
30 45
48 –
48 –
6
4
2
1
3
5
7
sT
aT
ax
h1
h2
h3
h1
mm
10
15
30
15
15
24
24
sH
MC 0320
MC 0650
MC 0950
MC 0950
MC 1250
MC 1300
MC 1300
Stay
hi ST aT min ax min SH
variant mm mm mm mm mm
RS
19
2
3
6
2
RS
38
3
4.5
13
4
RS
58
4
4.5
14
4
RV
58
4
4.5
14
4
RV
72
6
8
16
4
RMF/RM 87
5
7.5
15
4
RMS
87
5 15.5 15
4
hi
Type
KR
kabelschlepp.de
Dimensions in mm
Fixed installation version for MC 1300 – see page 167
aT
chain link.
MC 0650, 0950, 1250 and 1300 with section subdivision, partitions made of plastic.
For these types, divider system TS 2 with grid subdivision made of aluminium (1 mm grid) is also available.
ax min
mm
16*
16*
16*
16*
16*
SH
mm
4
4
4
4
4
h1
mm
14
14
14
14
14
h2
mm
28
28
28
28
28
h3
mm
–
42
42
42
42
h4
mm
–
–
56
56
56
8
6
4
2
1
3
5
7
9
sT
aT
ax
h1
h2
h3
h4
aT min
mm
4
4
4
7.5
15,5
sH
hi ST
mm mm
38 8
58 8
72 8
87 8
87 8
hi
MC 0650
MC 0950
MC 1250
MC 1300
MC 1300
Stay
variant
RS
RV
RV
RMF/RM
RMS
KR
Type
aT
Dimensions in mm In the standard version, the divider
Fixed installation version for MC 1300 –
see page 167
* When using
plastic partitions
chain link.
SZ
4
also available.
ax (Mittenabstand Trennstege)
16
64
176
18
68
192
23
78
208
28
80
–
32
88
–
33
96
–
38
112
–
43
128
–
48
144
–
58
160
–
Dimensions in mm
Thickness of the twin dividers: MC 0650 ST = 3 mm, MC 0950, 1250, 1300 ST = 4 mm
Subject to change.
166
Divider system TS 3
SZ
Fon:
+49 2762 4003-0
Dimensions in mm
Fixed installation version for MC 1300 – see page 167
Use our free
VARIO
LINE
19
–
87
Type
ax
BASIC
LINEPLUS
Divider system TS 0
Inside
heights
Types MC 0320, 0650, 0950, 1250, 1300
Selection
BASIC
LINE
M Series
Inside
heights
Inside
widths
Gliding elements – the economical solution for gliding applications
Replaceable glide shoes made of plastic*
complete cable carrier. For travel speeds > 2.5 m/s and large
additional loads, a highly wear-resistant special material is used.
For types MC 0950 and 1250 OFFROAD glide shoes with 80 %
greater wear volumes are also available. We recommend their use
in extreme environmental conditions (with particularly abrasive
materials such as e. g. sand, dust, corundum).
* not for MC 0320
MC 0650: hG’ =
MC 0950: hG’ =
MC 1250: hG’ =
MC 1300: hG’ =
hG + 3.2 = 60.2
hG + 3.5 = 83.5
hG + 3.5 = 99.5
hG + 7.0 = 127.0
Dimensions in mm
Minimum bend radii
when using glide shoes:
MC 0650: KRmin = 95 mm
MC 0950: KRmin = 140 mm
MC 1250: KRmin = 180 mm
MC 1300: KRmin = 195 mm
!
25
–
800
kabelschlepp.de
■ The fixing profiles are
simply pushed into the
stays (RMF).
Subject to change.
In the M Series*, the push and pull
forces are transmitted via the optimum
link design for this purpose.
* not for type 0320
joint
167
VARIO
LINE
19
–
87
Fon:
+49 2762 4003-0
In the standard version, dividers or the
complete divider system (dividers with
height separation) can be moved in the
cross section.
Fixing profiles can be used to fix the
dividers or complete divider systems.
Also best suited for applications where
the carrier is rotated through 90° with
extreme transverse accelerations (fixable dividers for stay variant RMF/RMS). ■ Secure seating of the dividers due to fixing
on both sides.
If the fixed installation version is
required, please state this when
placing your order.
BASIC
LINEPLUS
Fixing the dividers in 5 mm steps – Type MC 1300
M Series
BASIC
LINE
Selection
Types MC 0320, 0650, 0950, 1250, 1300
2
27.5
H
2
7
Bi
Bi + 11
7
kabelschlepp.de
l1 = 45
Lk
l1 = 45
Bi - 11
2
Lk
Bi - 15
Bi
Bi + 5
25
–
800
27.5
H
Driver connection
Inside
widths
7.5
30
45
7.5
30
45
Connection variants – Type MC 0320
Connection point
M – Driver
MH
MA (Standard)
Fon:
+49 2762 4003-0
Driver
MK
FI
Fixed point
F
– Fixed point
Connection type
A
I
H
K
FA (Standard)
Guide channels
➤ from page 301
➤ from page 307
➤ from page 350
Subject to change.
168
MI
FK
FH
Use our free
VARIO
LINE
19
–
87
Standard connectors without strain relief.
Connectors with strain relief available on request.
2
BASIC
LINEPLUS
Connectors made of plastic/aluminium – Type MC 0320
Inside
heights
Types MC 0320, 0650, 0950, 1250, 1300
Selection
BASIC
LINE
M Series
Inside
heights
l1 = 87.5
6.5
Bi
b1
BEF
C-Rail
h1
hG
H
d
Fon:
+49 2762 4003-0
UMB (Universal Mounting Brackets) made of aluminium – Types MC 0950 and 1250
UMB (Universal Mounting Brackets) made of plastic – Type MC 1300
l5
25
–
800
kabelschlepp.de
Optional C-rails and strain relief elements for cables can be found
on the following pages.
When ordering please specify the connection type FU/MU
l1
Inside
widths
22.5 20.5
87.5
Lk
19
–
87
l4
l1
l2
l3
Optional C-rails and strain relief elements for cables can be found
on the following pages.
When ordering please specify the connection type FU/MU
Subject to change.
Type
MC 0950
MC 1250
MC 1300
BEF
b1
d
Bi + 44 Bi + 24.5 8.5
Bi + 51 Bi + 28 11
Bi + 50 Bi + 29 11
l1
l2
136
168
158
35
35
35
BEF = Width of the cable carrier over connector
l3
l4
l5
24.5 8.5 80
31 10.5 94.5
20
–
–
h1
hG
45
45
66
80
96
120
Dimensions in mm
169
VARIO
LINE
C-Rail
22
43
57
H
LK
Bi
Bi + 15
BEF = Bi + 37
6.5
BASIC
LINEPLUS
UMB (Universal Mounting Brackets) made of aluminium – Type MC 0650
M Series
BASIC
LINE
Selection
Types MC 0320, 0650, 0950, 1250, 1300
Inside
widths
Fon:
+49 2762 4003-0
kabelschlepp.de
25
–
800
Use our free
VARIO
LINE
19
–
87
Both-sided strain relief combs made of plastic (MC 0650)
170
Type
MC 0650
MC 0650
MC 0650
MC 0650
MC 0650
MC 0650
MC 0650
MC 0650
MC 0650
MC 0650
MC 0650
MC 0650
MC 0650
MC 0650
Bi mm
75
95
100
115
120
125
145
150
170
175
195
200
225*
250*
nZ
5
7
7
8
9
9
11
11
13
13
15
15
17
19
side of the comb
* on request
Subject to change.
BASIC
LINEPLUS
Inside
heights
Types MC 0320, 0650, 0950, 1250, 1300
Selection
BASIC
LINE
M Series
Inside
heights
1.5
10
12
1.2
25
–
800
■ MC 0650:
Integratable C-rail
25 x 10 mm,
slit width 11 mm,
material steel,
Item-No. 3931
LP
■ MC 1300:
Integratable C-rail
25 x 12 mm,
slit width 11 mm,
material steel,
Item-No. 3934
15
15
1.7
1.5
11
34
LP
■ MC 0950, 1250 and 1300:
Integratable C-rail
34 x 15 mm,
slit width 11 mm,
material steel,
Item-No. 3935
16.2
34
LP
■ MC 0950, 1250 and 1300:
Integratable C-rail
34 x 15 mm,
material aluminium,
Item-No. 3926,
material steel,
Item-No. 3932
Fon:
+49 2762 4003-0
11
25
kabelschlepp.de
LP
Subject to change.
171
VARIO
LINE
19
–
87
Inside
widths
11
25
BASIC
LINEPLUS
M Series
BASIC
LINE
Selection
Type ME/MK
■ ME 0320
available in 4 mm width sections
19
–
72
■ MK 0475, ME/MK 0650
available in 8 mm width sections
Inside
widths
■ ME/MK 0950/1250
available in 16 mm
width sections
24
–
557
Types ME 0320, 0650, 0950 and 1250
kabelschlepp.de
(Stay variant RE, unscrewable stays)
Opening options
Outside/Inside: simply by turning
Stay arrangement
ME 0320
ME 0650, 0950 and 1250
172
(Stay variant RD, opening stays)
Opening options
MK 0475
Opening variant 02 (Standard):
Outside: simply by levering open
(right or left)
Inside: simply by turning
Opening variant 01:
(right or left) If you require opening
variant 01, please state when placing
your order.
MK 0650, 0950 and 1250
(right or left)
Inside: simply by turning
Stay arrangement
MK 0475
MK 0650, 0950 and 1250
Subject to change.
Fon:
+49 2762 4003-0
Types MK 0475, 0650, 0950 and 1250
Use our free
VARIO
LINE
BASIC
LINEPLUS
with plastic stays
Inside
heights
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250
Selection
BASIC
LINE
M Series
Stay
variant
RE
RD
RE
RD
RE/RD
RE/RD
ME 0320
MK 0475
ME 0650
MK 0650
ME/MK 0950
ME/MK 1250
hi
hG
Bi
min
qk
min
Bi
max
qk
max
Bk
19
28
42
42
58
72
27.5
39
57
57
80
96
25
24
50
50
45
71
0.46
0.79
2.00
2.00
3.00
4.30
149
280
266
258
557
551
0.85
3.03
2.84
2.81
6.20
5.80
Bi + 11
Bi + 17
Bi + 34
Bi + 34
Bi + 39
Bi + 45
Inside
heights
Width
sections
4
8
8
8
16
16
hi hG
Bi
Bk
19
–
72
Inside
widths
24
–
557
37
55
75
140
180
47
75
95
170
220
77
100
115
200
260
Bend radii KR mm
100 200 –
–
–
–
–
130 160 200 250 300 –
–
145 175 220 260 275 300 350
260 290 320 380 –
–
–
300 340 380 500 –
–
–
Pitch:
ME 0320:
t = 32 mm
MK 0475:
t = 47.5 mm
ME/MK 0650: t = 65 mm
ME/MK 0950: t = 95 mm
ME/MK 1250: t = 125 mm
kabelschlepp.de
Type
ME 0320
MK 0475
ME/MK 0650
ME/MK 0950
ME/MK 1250
Load diagram
60.0
50.0
40.0
30.0
20.0
LS
ME/MK 1250
Lf
ME/MK 0950
ME/MK 0650
10.0
5.0
MK 0475
ME 0320
0
0
1.0
3.0
2.0
5.0
4.0
(see page 301).
these applications.
Fon:
+49 2762 4003-0
Example of ordering
Cable carrier
Subject to change.
ME 1250 .
Type
Divider system
407
Inside width
Bi in mm
-
RE
Stay
variant
-
340
Bend radius
KR in mm
-
2875
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
5
Number of
dividers nT
FU/MU
Connection
Fixed point/
Driver
173
VARIO
LINE
Type
BASIC
LINEPLUS
M Series
BASIC
LINE
Selection
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250
However, it is often also possible to fix dividers
or complete divider systems (dividers with
height separation) by turning the stays.
(Mounting version B).
If the fixed mounting version is desired, please state this when placing your order.
Inside
widths
24
–
557
Fon:
+49 2762 4003-0
kabelschlepp.de
Types ME 0320
Use our free
VARIO
LINE
19
–
72
divider system (dividers with heightseparation) can
174
Mounting version A (standard)
Mounting version B
Movable divider:
Divider without arresting cams
Fixed divider:
Divider with arresting cams
Caution: With type ME 0320, the stay does not
have a groove. Different dividers are required for
mounting versions A and B:
Version A: Dividers without arresting cams
Version B: Dividers with arresting cams
Thus, with type ME 0320, the mounting version A
cannot be changed into mounting version B
simply by turning the stay.
Types MK 0475, ME/MK 0650, 0950 and 1250
Mounting version A (standard)
Mounting version B
Movable divider:
The arresting cam of the divider can move in the
groove of the stay.
Fixed divider:
The arresting cam of the divider is fixed in the
borehole of the stay.
With a movable assembly of the dividers (mounting
version A), the holes in the stay do not have any
function and hence the dimension ax-section is
meaningless.
Please note that the dividers can only be fixed in
positions at which there is a hole in the stay. The
dimension ax-section specifies the hole intervals in
the stay.
Hole intervals = fixing positions of the dividers
(ax-sections)
By simply turning the stays, it is also possible at any subsequent time to switch between movable
and fixed assembly of the dividers (not in case of ME 0320).
Subject to change.
BASIC
LINEPLUS
Fixing the dividers
Inside
heights
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250
Selection
BASIC
LINE
M Series
ME 0320
MK 0475
ME/MK 0650
ME/MK 0950
ME/MK 1250
Stay
variant
RE
RD
RE/RD
RE/RD
RE/RD
hi
mm
19
28
42
58
72
Mounting version B
aT min
ax min ax section
mm
mm
mm
4.5
8
4
12
8
8
13
16
8
22.5
16
16
19.5
16
16
ST
mm
2
2.8
4.2
6
8
sT
aT
ax
19
–
72
Inside
widths
24
–
557
Type
ME 0320
MK 0475
ME/MK 0650
ME/MK 0950
ME/MK 1250
Stay
variant
RE
RD
RE/RD
RE/RD
RE/RD
hi
mm
19
28
42
58
72
Mounting version A
ST aT min ax min
mm
mm
mm
2
3
6
2.8
6
7.8
4.2
6.5
13
6
7.25 14.5
8
5
14.5
ST
mm
2
2.8
–
6
8
Mounting version B
mm
mm
mm
4.5
8
4
12
8
8
–
–
–
22.5
16
16
19.5
16
16
SH
mm
2
2.4
4
4
4
h1
mm
10
15
10
22
32
h2
mm
–
–
22
–
–
KR
sT
aT
ax
4
2
1
3
5
h1
h2
hi
sH
aT
Divider system TS 3
Fon:
+49 2762 4003-0
aT
kabelschlepp.de
KR
hi
Inside
heights
h1
mm
14
14
14
h2
mm
28
28
28
h3 h4
mm mm
–
–
42 –
42 56
Subject to change.
8
6
4
2
1
3
5
7
9
sH
SH
mm
4
4
4
hi
Stay
hi ST aT min ax min
variant mm mm mm mm
ME 0650 RE/RD 42 8
4
16*
ME 0950 RE/RD 58 8
4
16*
ME 1250 RE/RD 72 8
4
16*
sT
KR
Type
aT
ax
h1
h2
h3
h4
ME/MK 0650, 0950 and 1250 with section subdivision, partitions made of plastic
The dividers for divider system TS 3 do not have any arresting cams. Thus, no mounting version B
(fixed mounting) is possible.
aT
Divider system TS 2 with fixable dividers (mounting version B) and aluminium height subdivisions
in 1 mm width sections is available. Please do get in touch with us.
Dimensions of the plastic partitions for divider system TS 3, see next page.
175
VARIO
LINE
Type
Mounting version A
ST
aT min
ax min
mm
mm
mm
2
3
6
2.8
6
7.8
4.2
6.5
13
6
7.5
14.5
8
5
14.5
BASIC
LINEPLUS
Divider system TS 0
M Series
BASIC
LINE
Selection
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250
24
–
557
4
16
64
176
18
68
192
23
78
208
28
80
–
32
88
–
33
96
–
38
112
–
43
128
–
48
144
–
58
160
–
Dimensions in mm
SZ
Inside
widths
also available.
Thickness of the twin dividers: ME/MK 0650 ST = 3 mm,
ME/MK 0950, 1250 ST = 4 mm
kabelschlepp.de
complete cable carrier. For travel speeds > 2.5 m/s and large
additional loads, a highly wear-resistant special material is used.
For types ME/MK 0950 and 1250 OFFROAD glide shoes with 80 %
greater wear volumes are also available. We recommend their use
in extreme environmental conditions (with particularly abrasive
materials such as e. g. sand, dust, corundum).
Fon:
+49 2762 4003-0
* not for ME 0320
MK 0475:
ME/MK 0650:
ME/MK 0950:
ME/MK 1250:
hG’
hG’
hG’
hG’
=
=
=
=
Minimum bend radii
hG + 2.5 = 41.5
hG + 3.2 = 60.2 MK 0475:
hG + 3.5 = 83.5 KRmin = 100 mm
hG + 3.5 = 99.5 ME/MK 0650:
KRmin = 95 mm
Dimensions in mm
ME/MK 0950:
KRmin = 140 mm
ME/MK 1250:
KRmin = 180 mm
!
176
* not for type 0320
joint
Subject to change.
Use our free
VARIO
LINE
19
–
72
SZ
ax
BASIC
LINEPLUS
Inside
heights
Selection
BASIC
LINE
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250
M Series
Inside
heights
Standard connectors without strain relief.
Connectors with strain relief available on request.
2
l1 = 45
7.5
30
45
kabelschlepp.de
7.5
30
45
Bi
Bi + 11
7
Bi - 11
Bi - 15
Bi
Bi + 5
2
2
Connection variants – Type ME 0320
Connection point
M – Driver
MA (Standard)
Driver
MK
MI
FK
FI
Fixed point
FH
F
– Fixed point
Connection type
A
I
H
K
Fon:
+49 2762 4003-0
MH
FA (Standard)
Subject to change.
Guide channels
➤ from page 301
➤ from page 307
➤ from page 350
177
VARIO
LINE
Inside
widths
24
–
557
l1 = 45
Lk
7
27.5
H
27.5
H
2
Lk
19
–
72
Driver connection
BASIC
LINEPLUS
Connectors made of plastic/aluminium – Type ME 0320
M Series
BASIC
LINE
Selection
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250
End connector made of steel plate.
Screwable strain relief made of aluminium on request.
6.5
2
(Connecting surface inside,
standard at Bi ≥ 40 mm)
kabelschlepp.de
Lk
l1
= 73
Bi + 43
Bi + 29
2
H
24
–
557
21.5
Bi -18
Inside
widths
(Connecting surface outside,
standard at Bi < 40 mm)
24
37
6.5
73
Connection variants – Type MK 0475
Connection point
Fon:
+49 2762 4003-0
MA (Standard)
Driver
MI
FI
M – Driver
F
– Fixed point
Connection type
A
I
Fixed point
FA
178
Subject to change.
Use our free
VARIO
LINE
19
–
72
8.5
BASIC
LINEPLUS
Connectors made of plastic/steel – Type MK 0475
Inside
heights
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250
Selection
BASIC
LINE
M Series
Inside
heights
LK
l1 = 87.5
6.5
19
–
72
Inside
widths
24
–
557
22.5 20.5
87.5
kabelschlepp.de
UMB (Universal Mounting Brackets) made of aluminium –
Types ME/MK 0950 and 1250
l1
l5
l4
l1
l2
l3
Fon:
+49 2762 4003-0
Lk
Bi
b1
BEF
C-Rail
h1
hG
H
d
Subject to change.
Type
BEF
b1
d
l1
ME/MK 0950 Bi + 44 Bi + 24.5 8.5 136
ME/MK 1250 Bi + 51 Bi + 28 11 168
BEF = Chain width over connector
l2
l3
l4
l5
h1
35 24.5 8.5 80 45
35 31 10.5 94.5 45
hG
80
96
Dimensions in mm
179
VARIO
LINE
Bi
Bi + 15
BEF = Bi + 37
C-Rail
22
43
57
H
6.5
BASIC
LINEPLUS
UMB (Universal Mounting Brackets) made of aluminium – Type ME/MK 0650
M Series
BASIC
LINE
Selection
Types ME 0320, MK 0475, ME/MK 0650, 0950, 1250
1.5
Inside
widths
15
1.2
24
–
557
11
34
LP
■ ME/MK 0650:
Integratable C-rail
25 x 10 mm,
slit width 11 mm,
material steel,
Item-No. 3931
LP
■ ME/MK 0950 and 1250:
Integratable C-rail
34 x 15 mm,
slit width 11 mm,
material steel,
Item-No. 3935
15
1.7
kabelschlepp.de
11
25
Fon:
+49 2762 4003-0
16.2
34
LP
■ ME/MK 0950 and 1250:
Integratable C-rail
34 x 15 mm,
material aluminium,
Item-No. 3926,
material steel,
Item-No. 3932
180
Subject to change.
Use our free
VARIO
LINE
19
–
72
10
BASIC
LINEPLUS
Inside
heights
Subject to change.
Fon:
+49 2762 4003-0
kabelschlepp.de
Inside
widths
24
–
557
181
BASIC
LINEPLUS
Inside
heights
VARIO
LINE
Notes
BASIC
LINE
Selection
M Series
19
–
72
TUBE SERIES
Inside
heights
Inside
widths
Fon:
+49 2762 4003-0
kabelschlepp.de
24
–
800
Use our free
TUBE
SERIES
VARIO
LINE
26
–
87
234
MT Series
Multivariable cable carrier with plastic
or aluminium cover system
■ Aluminium cover system in 1 mm width sections,
plastic cover system in 8 or 16 mm width sections available
■ Can be opened quickly on the inside and the outside for cable laying
■ Extremely robust due to stable plate construction
■ Enclosed stroke system not sensitive to dirt/contamination
■ Transmission of forces (tensile and shearing
forces) over a large surface areavia the
optimum link design – according to the
■ Standard universal mounting brackets
(UMBs)
■ Many separation options for the cables
■ Highly wear-resistant, replaceable glide
shoes available – resulting in minimal wear
at high speeds, sliding in the guide channel
■ Optionally available with different strain relief systems
■ TÜV design approved in accordance with 2PfG 1036/10.97
Type MT
(stay variant RDD)
hi
KR
Bi
Type
MT 0475
MT 0650
MT 0950
MT 1250
hi
26
38.5
54.5
68.5
Bi
24-280
50-258
77-349
103-359
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
100
170
230
270
10
8
6
5
40
35
25
20
236
236
236
236
Dimensions in mm
MT 0475, 0650:
MT 0950, 1250:
Opening options
Outside: Simply by levering the cover open (on the
right or left). Cover can also be removed
Inside: Simply by turning the cover
MT 0475 is available with a cover that can be levered
open to the inside. Please specify when ordering.
Subject to change.
BASIC
LINEPLUS
BASIC
LINE
Selection
hi
KR
24-180
100-500
100-600
150-800
100-800
Inside
widths
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
100
170
230
270
300
10
8
6
5
5
40
35
25
20
20
236
236
236
236
236
Dimensions in mm
Opening options (MT 0475, 0650, 0950, 1250)
Outside: Simply by levering the cover open
(on the right or left). Cover can also be removed
Inside: Simply by turning the cover
MT 0475 is available with a cover that can be levered ■ Cover openable (MT 0475, 0650, 0950, 1250)
open to the inside. Please specify when ordering.
Opening options (MT 1300)
Inside/Outside: bolted cover for maximum stability
24
–
800
■ Cover bolted (MT 1300)
Subject to change.
Guide channels
➤ from page 301
➤ from page 307
➤ from page 350
235
Selection
TUBE
SERIES
Dynamics of
kabelschlepp.de
26
38.5
54.5
68.5
87
Bi
Fon:
+49 2762 4003-0
MT 0475
MT 0650
MT 0950
MT 1250
MT 1300
hi
VARIO
LINE
26
–
87
Bi
Type
Inside
heights
BASIC
LINE
Type MT
(stay variant RMD)
BASIC
LINEPLUS
TUBE SERIES
TUBE SERIES
BASIC
LINE
Selection
Types MT 0475, 0650, 0950, 1250 and 1300
Inside
widths
kabelschlepp.de
24
–
800
Type
Stay
variant
RDD
RDD
RDD
RDD
MT 0475
MT 0650
MT 0950
MT 1250
hi
hG
Bi
min
qk
min
Bi
max
qk
max
Bk
26
38.5
54.5
68.5
39
57
80
96
24
50
77
103
0.9
2.4
4.3
5.7
280
258
349
359
4.4
3.7
7.7
8.9
Bi + 17
Bi + 34
Bi + 39
Bi + 45
Width
section
8
8
16
16
hi
Bi
Aluminium cover systems (stay variant RMD)
Type
Stay
hi hG
variant
RMD
26 39
RMD 38.5 57
RMD 54.5 80
RMD 68.5 96
RMD
87 120
MT 0475
MT 0650
MT 0950
MT 1250
MT 1300
Bi
min
qk
min
Bi
max
qk
max
Bk
24
100
100
150
100
0.9
3.3
5.5
9.0
8.8
180 4.5 Bi + 17
500 9.7 Bi + 34
600 16.2 Bi + 39
800 26.0 Bi + 45
800 27.4 Bi + 50
hi
Bi
Type
MT 0475 75 100 130
MT 0650 95* 115 145
MT 0950 140* 170* 200
MT 1250 220* 260 300
MT 1300 240 280 320
Bend radii KR mm
160 200 250 300
–
–
175 220 260 275 300 350
260 290 320 380
–
–
340 380 500
–
–
–
360 400 500
–
–
–
Pitch:
MT 0475: t = 47.5 mm
MT 0650: t = 65 mm
MT 0950: t = 95 mm
MT 1250: t = 125 mm
MT 1300: t = 130 mm
Load diagram
60.0
MT 1300
LS
Lf
50.0 MT 1250
40.0
30.0 MT 0950
20.0
MT 0650
10.0
236
5.0
MT 0475
0
0
1.0
3.0
2.0
5.0
4.0
(see page 301).
these applications.
Example of ordering
Cable carrier
MT 0950 .
Type
Divider system
450
Inside width
Bi in mm
-
RMD
Stay
variant
-
290
Bend radius
KR in mm
-
2850
Chain length
TS 0
Divider
system
/
Connection
4
Number of
dividers nT
FU/MU
Connection
Fixed point/
Driver
dimensions.
Subject to change.
Fon:
+49 2762 4003-0
* not for aluminium cover system RMD
Use our free
TUBE
SERIES
VARIO
LINE
26
–
87
Plastic cover systems (stay variant RDD)
BASIC
LINEPLUS
Inside
heights
Types MT 0475, 0650, 0950, 1250 and 1300
Selection
BASIC
LINE
TUBE SERIES
ax min ax section
mm
mm
8
8
sT
8
–
16
8
aT
ax
aT
13
–
16
16
14
–
chain link.
16
16
20
–
15
5
MT 0475
MT 0475
MT 0650
MT 0650
MT 0950
MT 1250
MT 1300
Stay
variant
RDD
RMD
RDD
RMD
RDD
RDD
RMD
hi
mm
26
26
38.5
38.5
54.5
68.5
87
ST
mm
2.8
2.8
4.2
3
6
8
5
mm
mm
mm
12
8
8
6
8
–
13
16
8
16
13
–
22.5
16
16
19.5
32
16
7.5
15
–
SH
mm
2.4
2.4
4
4
4
4
4
h1
mm
15
15
10
–
22
32
14
h2
mm
–
–
22
–
–
–
28
h4
mm
–
–
–
–
–
–
56
hi
sH
With plastic cover systems (RDD), the dividers are fixed in the
cross-section (at intervals of ax-section). With aluminium cover
systems (RMD), the dividers can be moved.
h3
mm
–
–
–
–
–
–
42
KR
sT
aT
ax
8
6
4
2
1
3
5
7
9
h1
h2
h3
h4
Type
26
–
87
Inside
widths
24
–
800
kabelschlepp.de
cross-section (at intervals of ax-section). With aluminium cover
systems (RMD), the dividers can be moved.
Inside
heights
aT
chain link.
Subject to change.
cross-section (at intervals of ax-section).
h1
mm
15
10
2
sT
3
aT
1
h1
ST aT min ax min ax section SH
mm mm mm
mm
mm
2.8
12
8
8
2.4
4.2
13
16
8
4
hi
Stay
hi
variant mm
MT 0475
RDD
26
MT 0650
RDD 38.5
KR
Type
sH
Divider system TS 2 with grid subdivision made of aluminium (1 mm grid)
ax aT
chain link.
Divider system TS 3 can be found on the following page.
237
VARIO
LINE
aT min
mm
12
6
13
16
22.5
7
19.5
10
7.5
TUBE
SERIES
ST
mm
2.8
2.8
4.2
3
6
4
8
5
5
Fon:
+49 2762 4003-0
hi
mm
26
26
38.5
38.5
54.5
54.5
68.5
68.5
87
hi
MT 0475
MT 0475
MT 0650
MT 0650
MT 0950
MT 0950
MT 1250
MT 1250
MT 1300
Stay
variant
RDD
RMD
RDD
RMD
RDD
RMD
RDD
RMD
RMD
KR
Type
BASIC
LINEPLUS
Divider system TS 0
TUBE SERIES
BASIC
LINE
Selection
Types MT 0475, 0650, 0950, 1250 and 1300
Inside
widths
24
–
800
SH
mm
4
4
4
h1
mm
14
14
14
h2
mm
28
28
28
h3
mm
42
42
42
h4
mm
–
56
56
8
6
4
2
1
3
5
7
9
sT
aT
ax
h1
h2
h3
h4
aT min ax min
mm mm
6.5 16*
4
16*
7.5 16*
sH
ST
mm
8
8
8
hi
hi
mm
54.5
68.5
87
KR
MT 0950
MT 1250
MT 1300
Stay
variant
RDD
RDD
RMD
aT
cross-section In the standard version, the divider systems are
Dimensions of plastic partitions for TS 3
SZ
ax
kabelschlepp.de
4
16
64
176
18*
68*
192
23*
78*
208
28*
80
–
32
88*
–
33*
96
–
38*
112
–
43*
128
–
48
144
–
58*
160
–
Dimensions in mm
* only MT 1300
additional central support with a twin divider (ST = 4 mm).
also available.
Connectors of plastic/steel – Type MT 0475
End connector of steel plate
6.5
21.5
Bi -18
Bi + 29
Bi + 43
H
Lk
l1 = 73
8.5
2
Fon:
+49 2762 4003-0
Connection surface, inside
(only for Bi ≥ 40 mm)
2
Screwable strain relief of aluminium on inquiry.
Connection surface, outside
(Standard)
73
24
37
6.5
Connection variants – Type MT 0475
MA (Standard)
238
Connection point
M – Driver
Driver
F
– Fixed point
MI
Connection type
FI
Fixed point
A
I
FA
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA).
When ordering please specify the desired connection type (see ordering key on page 343).
The connection type can subsequently be altered.
Glide shoes and “life extending 2 disc principle“ – see page 229.
Subject to change.
Use our free
TUBE
SERIES
VARIO
LINE
26
–
87
Type
SZ
BASIC
LINEPLUS
Inside
heights
Types MT 0475, 0650, 0950, 1250 and 1300
Selection
BASIC
LINE
TUBE SERIES
Inside
heights
l1 = 87.5
6.5
22.5 20.5
87.5
l5
Bi
b1
BEF
C-Rail
h1
hG
H
d
l1
24
–
800
Fon:
+49 2762 4003-0
UMB-connectors of aluminium – Types MT 0950, 1250
UMB-connectors of plastic – Type MT 1300
Lk
l4
l1
l2
l3
End connectors of steel plate available on inquiry.
Subject to change.
Type
MT 0950
MT 1250
MT 1300
BEF
b1
d
Bi + 44 Bi + 24.5 8,5
Bi + 51 Bi + 28 11
Bi + 50 Bi + 29 11
BEF = Chain width over connector
l1
l2
136
168
158
35
35
35
l3
l4
l5
24.5 8.5 80
31 10.5 94.5
20
–
–
h1
hG
45
45
66
80
96
120
Dimensions in mm
239
VARIO
LINE
Inside
widths
kabelschlepp.de
End connectors of steel plate available on inquiry.
26
–
87
TUBE
SERIES
LK
Bi
Bi + 15
BEF = Bi + 37
22
43
57
H
C-Rail
6.5
BASIC
LINEPLUS
UMB-connectors of aluminium – Type MT 0650
TUBE SERIES
BASIC
LINE
Selection
Types MT 0475, 0650, 0950, 1250 and 1300
Inside
widths
Fon:
+49 2762 4003-0
kabelschlepp.de
24
–
800
Use our free
TUBE
SERIES
VARIO
LINE
26
–
87
Both-sided strain relief combs made of plastic (MT 0650)
240
Type
MT 0650
MT 0650
MT 0650
MT 0650
MT 0650
MT 0650
MT 0650
MT 0650
MT 0650
MT 0650
MT 0650
MT 0650
MT 0650
MT 0650
MT 0650
Bi mm
50
75
95
100
115
120
125
145
150
170
175
195
200
225*
250*
nZ
3
5
7
7
8
9
9
11
11
13
13
15
15
17
19
side of the comb
* on request
Subject to change.
BASIC
LINEPLUS
Inside
heights
Types MT 0475, 0650, 0950, 1250 and 1300
Selection
BASIC
LINE
TUBE SERIES
Inside
heights
■ MT 0650:
Integratable C-rail
25 x 10 mm,
slit width 11 mm,
material steel,
Item-No. 3931
LP
■ MT 1300:
Integratable C-rail
25 x 12 mm,
slit width11 mm,
material steel,
Item-No. 3934
15
15
1.7
1.5
11
34
LP
■ MT 0950, 1250 and 1300:
Integratable C-rail
34 x 15 mm,
slit width 11 mm,
material steel,
Item-No. 3935
16.2
34
LP
■ MT 0950, 1250 and 1300:
Integratable C-rail
34 x 15 mm,
material aluminium,
Item-No. 3926,
material steel,
Item-No. 3932
Fon:
+49 2762 4003-0
11
25
kabelschlepp.de
LP
Subject to change.
241
TUBE
SERIES
1.5
10
12
1.2
24
–
800
VARIO
LINE
26
–
87
Inside
widths
11
25
BASIC
LINEPLUS
TUBE SERIES
BASIC
LINE
Selection
Types MT 0475, 0650, 0950, 1250 and 1300
Inside
widths
24
–
800
■ The fixing profiles are
simply pushed into the
cover (RMD).
Fon:
+49 2762 4003-0
kabelschlepp.de
■ Secure seating of the dividers due to fixing
on both sides.
Replaceable glide shoes are a very economical solution. When wear occurs
only the glide shoes are replaced, and not the complete cable carrier.
For travel speeds > 2.5 m/s and large additional loads, a highly wearresistant special material is used.
For types MT 0950 and MT 1250 OFFROAD glide shoes with 80 % greater
wear volumes are also available. We recommend their use in extreme environmental conditions (with particularly abrasive materials such as e. g. sand,
dust, corundum).
MT 0475:
MT 0650:
MT 0950:
MT 1250:
MT 1300:
hG’
hG’
hG’
hG’
hG’
=
=
=
=
=
hG
hG
hG
hG
hG
+
+
+
+
+
2.5
3.2
3.5
3.5
7.0
= 41.5
= 60.2
= 83.5
= 99.5
= 127.0
In the case of the type MT 0475,
with the bend radius KR = 75 mm
no glide shoes can be used.
!
By means of a positive
snap connection, the glide
shoes sit firmly on the
chain link.
Dimensions in mm
Use our free
TUBE
SERIES
VARIO
LINE
26
–
87
In the standard version, dividers or the
complete divider system (dividers with
height separation) can be moved in the
cross section.
Fixing profiles can be used to fix the
dividers or complete divider systems.
Also best suited for applications where
the carrier is rotated through 90° with
extreme transverse accelerations
(fixable dividers for stay variant RMD).
If the fixed installation version is
required, please state this when
placing your order.
242
* not for type 0320
joint
Subject to change.
BASIC
LINEPLUS
Fixing the dividers in 5 mm steps – Type MT 1300
Inside
heights
BASIC
LINEPLUS
BASIC
LINE
Selection
03_02_Basic-Line-Plus_PROTUM_A5_GB 23.07.10 19:33 Seite 126
126
Inside
heights
Small, light cable carrier for unsupported applications
Connectors
15
–
20
Inside
widths
15
–
40
Very long life –
no hinges and hence
no hinge wear
Very good ratio of useful space
to outer dimensions
Solid plastic cable carrier
Simple insertion
of the cables
kabelschlepp.de
■ Low vibration and quiet operation
■ Optimal for short travel lengths and
high travel speeds
■ Gentle on the cables, since there is
almost no polygon effect
Less expense –
lower costs thanks
to simple cable laying
Fon:
+49 2762 4003-0
Even pre-assembled cables can
simply be inserted. The cables can
easily be changed during service
and maintenance work. For you
this means lower costs.
The basic construction
Subject to change.
The basis of the PROTUM cable carrier
system is an extruded band onto which
lightweight side parts are attached.
It can easily be extended by attaching
additional bands and corresponding side
parts and shortened simply by cutting
through the band with a knife.
PROTUM OFFICE – P 0240 GS
Based upon the PROTUM cable carrier
system, this variant has been adapted
for use in office areas.
The inner width and the possibility of
double occupancy provide sufficient
space for cables in office areas, i.e. for
telecommunications, energy and data
cables.
The link-free construction also serves as
a design feature, with silver-greay,
elegant-looking side walls.
127
Selection
BASIC
LINE
PROTUM
BASIC
LINEPLUS
PROTUM
Bi
hG
hi
t
Inside
widths
kabelschlepp.de
15
–
40
Bk
Type
hi
hG
P 0160
15
25
P 0240
20
31
For cable-Ø
Bi + 4
10
Bi + 5
15
Bend radii KR mm
28
38
42
57
18
27
48
72
Pitch:
P 0160: t = 16 mm
P 0240: t = 24 mm
Load diagram
LS
0.6
Lf
P 0240
0.4
Fon:
+49 2762 4003-0
Bk
Type
P 0160
P 0240
128
Inside widths Bi
15
20
30
0.14
0.16
0.21
20
30
40
0.18
0.22
0.27
these applications.
P 0160
0.2
0
0.4
0.2
0
0.8
0.6
Example of ordering
Cable carrier
P 0240
Type
Connection
.
010
Design*
-
30
-
Inside width
Bi in mm
* Design 010 (simple insertion of the cables)
42
Bend radius
KR in mm
-
380
Chain length Lk
in mm (without
connection)
FA/MA
Connection
Fixed point/
Driver
Subject to change.
15
–
20
KR
PROTUM
Types P 0160 and P 0240
Inside
heights
Use our free
BASIC
LINEPLUS
BASIC
LINE
Selection
Types P 0160 and P 0240
Selection
BASIC
LINE
PROTUM
Inside
heights
Connection dimensions – connection on the outside
d
d
hG
t
l2
l3
For Type
P 0160: Bi = 15, 20
The dimensions of the
fixed point and driver
connections are identical.
Bi
15
20
30
20
30
40
P 0160
P 0240
bA Bi BK
bA Bi BK
l1
Type
15
–
20
Bk
Bi + 4
Bi + 5
bA
11
14
22
14
22
32
Inside
widths
l3
P 0240: Bi = 20
For Type
P 0160: Bi = 30 P 0240: Bi = 30, 40
d
l1
l2
l3
hz
hG
4.2
33.6
19.5
7.5
6.5
25
4.2
33.6
19.5
7.5
6.5
31
Plastic connecting
elements with
strain relief combs
Dimensions in mm
15
–
40
kabelschlepp.de
hz
Connection dimensions – connection on the inside
d
d
t
l2
l3
l1
P 0160
P 0240
Bi
15
20
30
20
30
40
l3
For Type
P 0160: Bi = 15, 20 P 0240: Bi = 20
The dimensions of the
fixed point and driver
connections are identical.
Type
bA Bi BK
bA Bi BK
Bk
Bi + 4
Bi + 5
bA
11
14
22
11
22
32
For Type
P 0160: Bi = 30 P 0240: Bi = 30, 40
d
l1
l2
l3
hz
hG
4.2
23
7.5
7.5
8
25
4.2
23
7.5
7.5
8
31
Plastic connecting
elements with strain
relief combs
Fon:
+49 2762 4003-0
hG
hz
Dimensions in mm
Connection variants
Connection point
MA
Driver
M – Driver
F
– Fixed point
Subject to change.
MI
Connection type
FI
Fixed point
FA
I
– Threaded joint, inside
A
– Threaded joint, outside
129
BASIC
LINEPLUS
PROTUM
OFFICE
Inside
heights
15
–
20
Inside
widths
Based on the PROTUM cable carrier
system, this variant has been adapted
for use in office areas. The inside width
and the possibility of double occupancy
provide sufficient space for cables in
office areas, i.e. for telecommunications, energy and data cables.
The link-free construction also serves
as a design feature, with silver-grey,
elegant-looking side walls.
Type
P 0240 GS
hi
10
hG
23
Bi
50
Bk
54
For cable-Ø
3–9
Dimensions in mm
hi
hG
kabelschlepp.de
15
–
40
Fon:
+49 2762 4003-0
Bi
Bk
Connectors
5.5
2.5
4.8
10
t = 24
Bi = 50
B k = 54
l1 = 48
10
2.5
30
10
32
t = 24
30 50
l1 = 48
30
l1 = 48
30
10
48
Subject to change.
2.5
t = 24
130
30 50
h G = 23
5.5
Use our free
BASIC
LINEPLUS
BASIC
LINE
Selection
Inside
heights
15
–
20
Inside
widths
15
–
40
■ Simple insertion of the cables.
Fon:
+49 2762 4003-0
Application examples
kabelschlepp.de
■ Where more of space is needed, the takeup capacity can be doubled by laying the
cables on both sides. In this case every
second side-part is simply attached the
other way round.
■ Photographs: Haworth Büroeinrichtungen GmbH
Subject to change.
Selection
Fast laying
131
BASIC
LINEPLUS
Laying on both sides
BASIC
LINE
PROTUM
OFFICE
VARIO
LINE
BASIC
LINEPLUS
BASIC
LINE
Selection
04_05_Vario-Line_QUANTUM_A5_GB 23.07.10 19:49 Seite 188
188
Inside
heights
Light, extremely quiet and low-vibration
for high speeds and accelerations*
*** Tested: Q040.77.RE-70-1000 by the Fraunhofer Institute,
travel speed V1 = 0.2 m/s and V2 = 0.9 m/s
*** Tested: Q060.100.100 by TÜV Rheinland. The measurement
area sound pressure level was measured at a distance of 0.5 m
for uniform and jerky movement.
C-Rail for strain relief elements
or strain relief comb
Extremely low-noise and
low-vibration operation
Plastic stays available
in 8 or 16 mm width sections
Large choice of stay systems
and ways of separating the
cables
Low-vibration
operation
Ideal for highly dynamic
applications – extruded
side bands
The operation of the QUANTUM is
extremely quiet and low-vibration.
Due to the link-free design and the
very small pitch, the so-called polygon
effect is minimized. Due to the low noise
during operation, the QUANTUM cable
carrier system is optimally suited for applications with low-vibration linear drives.
Cable carrier
with
polygon effect
Suitable for clean rooms
and long service life
Extruded sidebands are installed.
In contrast to conventional pin-hole
joints, there is almost no wear
(link wear), whereby QUANTUM
is excellent for use in clean rooms.
Extremely long service life due to
■ No link wear on pin-hole joints
■ Special plastic and steel cables in
the supporting base
Fon:
+49 2762 4003-0
QUANTUM
Subject to change.
28
–
600
ALMOST NO
POLYGON EFFECT
Replaceable
glide shoes
applications
Inside
widths
3D movements: The driver connection can move Side bands made of extruded special plastic
sideways and can be turned through up to
and steel cables in the supporting base for
± 30 degrees
extremely long service life
*Some features can be different for certain types for design reasons. Our specialists are happy to advise you.
189
Selection
VARIO
LINE
28
–
72
kabelschlepp.de
■ Suitable for clean rooms:
Clean room certification "Class 1" possible –
no hinges, no link wear**
■ Extremely quiet, 31 db (A)***
■ Extremely lightweight
■ For high accelerations up to 300 m/s2
■ For travel speeds up to 40 m/s
■ Very long service life:
25 million cycles = unsurpassed service life
with 2PfG 1036/10.97
BASIC
LINE
QUANTUM
BASIC
LINEPLUS
QUANTUM
QUANTUM
BASIC
LINE
Selection
Types Q 040, Q 060, Q 080 and Q 100
Inside
widths
28
–
600
■ Available in 8 or 16 mm
width sections (plastic stays)
kabelschlepp.de
Type
Q 040
Q 060
Q 080
Q 100
hi
28*
42*
58*
72*
Bi
28-284
38-500
50-600
70-600
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
100
150
180
200
40
30
25
20
300
160
100
70
191
191
191
191
* with stay variant RE
Dimensions in mm
hi
KR
Fon:
+49 2762 4003-0
Bi
Use our free
VARIO
LINE
28
–
72
■ Available in 1 mm width sections
(aluminium stays)
190
Stay variants
Frame stay RS made of aluminium
Standard design – Q 060, Q 080, Q 100
Opening options:
Outside/Inside: can be opened quickly and easily
simply by rotating the stays through 90°.
Frame stay RV made of aluminium
Reinforced design – Q 080, Q 100
For medium to heavy loads and for large chain
widths.
Opening options:
Outside/Inside: can be opened quickly and easily
simply by rotating the stays through 90°.
Frame stay RE made of plastic
Q 040, Q 060, Q 080, Q 100
Opening options:
Outside/Inside: simply by turning (through 90°).
Subject to change.
BASIC
LINEPLUS
with plastic or aluminium stays
Inside
heights
Types Q 040, Q 060, Q 080 and Q 100
Selection
BASIC
LINE
QUANTUM
Inside
heights
Stay
variant
RS
RS
RV
RS
RV
Q 060
Q 080
Q 080
Q 100
Q 100
hi
hG
Bi
min
qk
min
Bi
max
qk
max
38
58
58
72
72
60
80
80
98
98
38
50
50
70
70
1.25
1.90
2.10
2.60
2.80
500
600
600
600
600
2.40
2.25
2.90
3.40
4.60
Bk
Bi
Bi
Bi
Bi
Bi
+
+
+
+
+
52
72
72
82
82
hi hG
28
–
72
Inside
widths
Bi
Bk
28
–
600
Stay
variant
RE
RE
RE
RE
Q 040
Q 060
Q 080
Q 100
hi hG
Bi
min
qk
min
28
42
58
72
28
68
58
74
0.63
1.16
1.93
2.74
40
60
80
98
Bi qk
max max
284
276
570
570
0.98
1.54
2.70
3.67
Bk
Bi
Bi
Bi
Bi
+
+
+
+
40
52
72
82
Width
section
8
8
16
16
hi hG
Bi
Bk
Type
Q 040
Q 060
Q 080
Q 100
60
100
170
180
75
120
200
250
Bend radii KR mm
90
110
150
190
250
320
300
370
150
250
420
460
180
300
500
600
Pitch:
Q 040: t = 15 mm
Q 060: t = 20 mm
Q 080: t = 25 mm
Q 100: t = 30 mm
Load diagram
for length with permissible (desired) sag LD
depending on the additional load
12.0
Length with permissible sag LD
and travel length LS
LS
Q 100
KR
KR
18
0
KR
60
LD
0
10.0
8.0
6.0
Fon:
+49 2762 4003-0
Type
kabelschlepp.de
"Plastic designs"
Q 080
KR
KR
17
0
In the case of long travel lengths, the
cable carriers are placed in a guide
channel with the upper trough gliding
on the lower trough (see page 301).
these applications.
50
0
Q 060
KR
4.0
KR
2.0
KR
10
Q 040
0
KR
60
30
0
18
0
0
1.5
2.0
0.5
1.0
Length with permitted sag LD in m
2.5
3.0
3.5
4.0
Example of ordering
Cable Carrier
Subject to change.
Q 060
Type
Divider system
.
200
Inside width
Bi in mm
-
RS
Stay
variant
-
150
Bend radius
KR in mm
-
1540
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
2
Number of
dividers nT
FU/MU
Connection
Fixed point/
Driver
191
VARIO
LINE
Type
BASIC
LINEPLUS
Dimensions and intrinsic weight
"Hybrid designs" with aluminium stay systems
QUANTUM
BASIC
LINE
Selection
Types Q 040, Q 060, Q 080 and Q 100
hi
ax min
mm
8
13
13
14
14
14.5
14
16
14.5
sT
aT
ax
KR
aT min
mm
8
13.5
14
11
11
12
11
13
12
aT
Standard mounting distances
of the divider systems:
Q 040, Q 060: on every 6th pitch
division
division
Q 040
Q 060
Q 060
Q 080
Q 080
Q 080
Q 100
Q 100
Stay
hi
ST aT min
variant mm mm mm
RE
28 2.8
8
RS
38
3
13.5
RE
42 4.2
14
RS
58
4
11
RV
58
4
11
RE
58
6
12
RV
72
6
13
RE
72
8
12
ax min SH h1 h2 h3
mm mm mm mm mm
8
2.4 15
–
–
13
4
15
–
–
13
2
10
–
–
14
4
30
–
–
14
4
15 30
–
14.5 4
22
–
–
16
4
15 30 45
14.5 4
32
–
–
In the standard version, the dividers are movable.
In the case of plastic stays (stay variant RE), the dividers
can also be mounted fixed (note the mounting distances).
Guide channels
➤ from page 301
➤ from page 307
sT
6
4
2
1
3
5
7
h1
h2
h3
aT
ax
aT
division
division
➤ from page 350
Subject to change.
Fon:
+49 2762 4003-0
ST
mm
2.8
3
4.2
4
4
6
5
6
8
In the standard version, the dividers are movable.
In the case of plastic stays (stay variant RE), the dividers
can also be mounted fixed (note the mounting distances).
Type
192
hi
mm
28
38
42
58
58
58
72
72
72
sH
kabelschlepp.de
28
–
600
Q 040
Q 060
Q 060
Q 080
Q 080
Q 080
Q 100
Q 100
Q 100
Stay
variant
RE
RS
RE
RS
RV
RE
RS
RV
RE
hi
Inside
widths
Use our free
VARIO
LINE
28
–
72
Type
KR
BASIC
LINEPLUS
Divider system TS 0
Inside
heights
Types Q 040, Q 060, Q 080 and Q 100
Selection
BASIC
LINE
QUANTUM
h1
mm
15
14
14
14
14
14
h2
mm
–
–
28
28
28
28
h3 h4
mm mm
–
–
–
–
–
–
42 –
42 –
42 56
A) Only fixed mounting of the divider is possible, and at 8 mm
intervals (also see mounting version B in Chapter ME/MK).
B) The dividers are fixed by the partitions,
aT
Inside
widths
8
6
4
2
1
3
5
7
9
sT
ax
ax
16
64
176
18
68
192
28
–
600
aT
division
division
SZ
4
28
–
72
kabelschlepp.de
SH
mm
2,4
4
4
4
4
4
h1
h2
h3
h4
ax min
mm
8
16*
16*
16*
16*
16*
sH
hi ST aT min
mm mm mm
28 2,8 14
38 8
11
42 8
11
58 8
8
58 8
8
72 8
8
hi
23
28
32
33
38
43
78
80
88
96 112 128
208
–
–
–
–
–
48
144
–
58
160
–
SZ
Dimensions in mm
also available.
Fon:
+49 2762 4003-0
Q 040 A)
Q 060 B)
Q 060 B)
Q 080 B)
Q 080 B)
Q 100 B)
Stay
variant
RE
RS
RE
RV
RE
RV
KR
Type
Inside
heights
* not for Q 040
Subject to change.
Dimensions with glide shoe
Type
Q 060
Q 080
Q 100
Height hG’
hG’ = hG + 6 = 66
hG’ = hG + 8 = 88
hG’ = hG + 10 = 108
Width BEF’
Bi + 56.0
Bi + 79.5
Bi + 89.5
Dimensions in mm
!
193
VARIO
LINE
Q 040 with divider system TS 2 with grid subdivision made of aluminium
available in 8 mm section widths.
Q 060, Q 080 and Q 100 with divider system TS 3 with with section subdivision, partitions made of plastic
For these types, divider system TS 2 with grid subdivision made of aluminium (1 mm grid) is also available.
BASIC
LINEPLUS
Divider systems TS 2 and TS 3
QUANTUM
BASIC
LINE
Selection
Types Q 040, Q 060, Q 080 and Q 100
BASIC
LINEPLUS
UMB (Universal Mounting Brackets) made of aluminium
Inside
heights
d
28
–
600
kabelschlepp.de
bA
Bk
bB
l1
l2 l3
Fon:
+49 2762 4003-0
BZl
Bi
C-Rail
hG
h2 h3
h1
Inside
widths
l1
The connecting elements make the the last 3 pitch divisions at both ends of each sideband immobile.
Connection dimensions:
Type
Q 040
Q 060
Q 080
Q 100
Bi
Bi
Bi
Bi
BZL
+ 16
+ 18
+ 30
+ 30
Bi
Bi
Bi
Bi
ba
+ 26
+ 32
+ 47
+ 52
Bi
Bi
Bi
Bi
Bk
+ 40
+ 52
+ 72
+ 82
d
7
7
9
11
l2
14
25
35
35
l3
13.0
17.5
22.5
32.5
l1
40
60
80
100
h1
5
5
8
10
h2
14
25
35
35
h3
13.0
17.5
22.5
31.5
hG
40
60
80
98
bB
14
20
25
30
Dimensions in mm
Strain relief comb made of aluminum on one side (QUANTUM 040, 060)
194
■ Strain relief comb made of Aluminium
Subject to change.
Use our free
VARIO
LINE
28
–
72
Types Q 040, Q 060, Q 080 and Q 100
Selection
BASIC
LINE
QUANTUM
Inside
heights
Strain relief combs made of plastic on both sides (QUANTUM 060)
Inside
widths
Bi mm
44
49
69
74
89
94
99
119
nZ
5
5
7
7
8
9
9
11
Type
Q 060
Q 060
Q 060
Q 060
Q 060
Q 060
Q 060
Bi mm
124
144
149
169
174
199*
224*
side of the comb
* on request
nZ
11
13
13
15
15
17
19
kabelschlepp.de
Type
Q 060
Q 060
Q 060
Q 060
Q 060
Q 060
Q 060
Q 060
1.7
10
15
15
1.2
1.5
The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed
separately. Please state in your order whether C-rails are needed.
11
25
■ Universal mounting bracket ■ QUANTUM 060:
Integratable C-rail
with C-rail
25 x 10 mm,
slit width 11 mm,
material steel,
Item-No. 3931
LP
11
34
LP
■ QUANTUM 080, 100:
Integratable C-rail
34 x 15 mm,
slit width 11 mm,
material steel,
Item-No. 3935
16.2
34
LP
Fon:
+49 2762 4003-0
■ QUANTUM 080, 100:
Integratable C-rail
34 x 15 mm,
material aluminium,
Item-No. 3926,
material steel,
Item-No. 3932
Subject to change.
Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps
195
VARIO
LINE
28
–
72
28
–
600
BASIC
LINEPLUS
BASIC
LINE
Selection
02_02_Basic-Line_QuickTrax_A5_GB 23.07.10 19:26 Seite 78
78
QuickTrax
Compact and cost-effective cable carriers in two-component technology
Inside
height
■ Extremely fast and easy cable laying thanks
to crossbar with film hinge
■ Very quiet thanks to integrated noise damping
system
■ Stable chain construction
■ Extensive unsupported length
■ High torsional rigidity
20
Inside
widths
15
–
50
projecting edges
Single-part mounting brackets
with integratable
strain relief devices
kabelschlepp.de
Intelligent 2-shot-design:
hard cable carrier body,
soft crossbars
outward opening crossbars
Subject to change.
Every chain link is made of
two different materials:
■ Hard cable carrier body made
of fiberglass-reinforced material
■ Crossbars with film hinge made
of flexible special plastic
Easy to open
Fon:
+49 2762 4003-0
Quick and easy to open
Dividers and
height separations
for cable separation
High side stability
Reliable cable separation
79
Selection
BASIC
LINE
QuickTrax
QuickTrax
Inside
height
Overview QuickTrax
Design 030 with outward opening brackets
20
Inside
widths
15
–
50
hi
KR
Bi
Fon:
+49 2762 4003-0
kabelschlepp.de
Type
QT 0320.030
hi
20
Bi
15-50
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
80
10
50
Page
82
Dimensions in mm
Design 040 with inward opening brackets
Bi
hi
KR
80
Type
QT 0320.040
hi
20
Bi
15-50
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
80
10
50
Page
82
Dimensions in mm
Subject to change.
Use our free
BASIC
LINE
Selection
The 2-shot-technology of QuickTrax 0320 makes it possible to unite seemingly non-integral characteristics:
Ruggedness and Flexibility.
Cable carriers should be very rugged and have an extensive supporting length. At the same time they should
afford quick and easy set-up. QuickTrax 0320 unites these qualities through an innovative design and the
materials combination of hard chain elements made of fiberglass reinforced material with crossbars with film
hinges made of specially formulated flexible synthetics/plastics.
KG
20
Inside
widths
15
–
50
high stability
kabelschlepp.de
high flexibility
flexible
film hinge
Inside
height
hard chain link
of fiberglass reinforced material
Thanks to their special shaping and flexible material, the crossbars can be unlocked very easily by hand.
They can also be opened just as easily with a screwdriver. The crossbars are connected to the carrier
by a film hinge so that they cannot be lost, and thus remain attached to the chain link even when they
are open.
Fon:
+49 2762 4003-0
Hand opening – opening and closing even without tools
High side stability through locking in the stroke system
Subject to change.
The stops are locked in the bend radius stop and pretension stop. This prevents snapping out in these areas
and achieves very high lateral stability.
81
Selection
BASIC
LINE
The 2-shot-technology of QuickTrax 0320
QuickTrax
QuickTrax
Inside
height
Type QT 0320
Design 030
Design 040
Inside: Hinged, openable brackets
20
hG
hi
hG
kabelschlepp.de
Bk
hi
KR
15
–
50
Bi
Bi
Bk
t
KR
Inside
widths
t
Type
hi
hG
QT 0320
20
25.5
Inside widths Bi
25
38
0.28
0.42
15*
0.18
* on request
Bk
50*
0.55
Bi + 12
28
Pitch t = 32.0 mm
Bend radii KR mm
48
75
38
100*
125*
* on request
2.0
LS
Lf
1.5
1.0
0.5
0
0
0.25
0.5
0.75
1.0
1.25
application.
(see page 301).
these applications.
Example of ordering
Cable carrier
QT 0320 .
Type
Divider system
030
Design
.
38
Inside width
Bi in mm
-
48
Bend radius
KR in mm
-
640
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
1
Number of
dividers nT
FA/MA
Connection
Fixed point/
Driver
dimensions.
Subject to change.
82
Fon:
+49 2762 4003-0
Load diagram
Use our free
BASIC
LINE
Selection
Type QT 0320
Divider system TS 0
Inside
height
KR
sT
ST
mm
2
SH
mm
2.4
15
–
50
sH
QT 0320
hi
mm
20
Inside
widths
hi
Type
20
kabelschlepp.de
hi
ST
mm
mm
QT 0320
20
2
hi
Type
Subject to change.
Fon:
+49 2762 4003-0
KR
83
Selection
BASIC
LINE
QuickTrax
QuickTrax
Type QT 0320
6.5
6.5
15
27
6
Inside
widths
Lk
14 7
38
53
l1
15
–
50
4
4
20
14 7
38
53
6.5
35
50
62
4
4
23
38
50
6.5
kabelschlepp.de
10
25
37
Inside
height
7
38
14 7
38
53
53
Fon:
+49 2762 4003-0
Type
QT 0320. … .15
QT 0320. … .25
QT 0320. … .38
QT 0320. … .50
84
Bi
15
25
38
50
Bk
27
37
50
62
nZ
2
3
4
5
Dimensions in mm
Mounting brackets
without a strain relief
comb are also available –
please contact us.
Subject to change.
Use our free
BASIC
LINE
Selection
Type QT 0320
Connection variants
Connection point
M – Driver
MH
M A (Standard)
Driver
MI
MK
FK
FI
Fixed point
F
– Fixed point
Connection type
A
I
H
K
20
Inside
widths
15
–
50
FA (Standard)
Fon:
+49 2762 4003-0
kabelschlepp.de
FH
Inside
height
Subject to change.
Guide channels
➤ from page 301
➤ from page 307
➤ from page 350
85
Selection
BASIC
LINE
QuickTrax
TUBE
SERIES
VARIO
LINE
BASIC
LINEPLUS
BASIC
LINE
Selection
06_3D-Line_ROBOTRAX_A5_NEU_GB 23.07.10 20:58 Seite 250
250
Inside
heights
Cable carriers for 3D movements
Selection
BASIC
LINE
BASIC
LINEPLUS
3D-LINE – ROBOTRAX
ROBOTRAX
Steel cable for
transmission of extremely
large tensile forces
Inside
widths
kabelschlepp.de
Open design
– Fast cable laying by
simple pressing
in of the cables –
no threading through
is necessary
– Simple inspection of all
the cables
3D
LINE
27
–
64
Protective covers or heat
shields made of different
materials are available for
different environmental
conditions
Fon:
+49 2762 4003-0
Special plastic
for long service life
Easy fastening on
every chain link with
quick-opening mounting bracket possible
Subject to change.
ROBOTRAX accessories
Impact
protection
Chucking device LineFix saddletype clamps for
strain relief*
* for types R075, R085 and R100
Bend radius
determiner
Quick-opening
bracket on a
rotary plate
TUBE
SERIES
■ For three-dimensional movements
■ Can be deployed on robots for swiveling
and rotational movements:
The same system for robot feet and arms
■ With channel system, it is a universal
solution for rotary applications
■ Also ideally suited for rotary tables
■ Optimum system for long service life of
the cables:
– The minimum bend radius can be
maintained
– The cables are cleanly isolated in three
separate chambers
VARIO
LINE
10
–
31
Quick-opening
bracket on a
helical spring
251
ROBOTRAX
BASIC
LINE
Selection
ROBOTRAX – cable carrier for 3D movements
BASIC
LINEPLUS
Design principle
Inside
heights
Inside
widths
27
–
64
The basic structure of ROBOTRAX consists of plastic links.
These have ball and socket style snap-together connectors on both
sides. The individual links can thus be snapped together to form a
cable carrier.
Internal bend radius stoppers ensure that the minimum
bend radius is maintained in all directions.
Radial link rotation movement is also possible (see table).
Steel wire and shim bolts
When the robot arms are moving quickly, high accelerations
occur, exerting high pulling forces on the cable carrier.
To be able to transmit these pulling forces ROBOTRAX has a hole
in the middle of every chain link, through which a steel wire is
drawn. This steel wire adopts the role of force transmission.
The steel wire has a shim bolt attached to each end. As a result
ROBOTRAX can achieve accelerations up to 10 g and higher.
Long service life of the cables and hoses:
The forces are transmitted by the cable carrier and not by the
cables and hoses.
Quick-opening mounting brackets
252
Quickly opened:
Simply unlock the lynch pin, pull it out and open
the quick-opening mounting bracket.
Subject to change.
The fixing and further guidance of the ROBOTRAX (on the arms
of the robot) is achieved by means of quick-opening mounting
brackets, fastened with two screws.
The quick-opening mounting brackets fit any chain link.
The fastening points can therefore be individually matched
to the movement sequence of the robot.
Use our free
Fon:
+49 2762 4003-0
kabelschlepp.de
3D
LINE
TUBE
SERIES
VARIO
LINE
10
–
31
Chain links
Selection
BASIC
LINE
ROBOTRAX
Inside
heights
Dimensions of ROBOTRAX cable carrier
R 040 R 056 R 075 R 085 R 100
2 – 8.5 2 – 11 3 – 18 3 – 20 3 – 27
80
115
145
175
195
40
27
10
21.5
56
39
14
32
75
52
22
40
85
54
24
40
100
64
31
40
t
Bi
hi
Inside
widths
27
–
64
VARIO
LINE
Da
TUBE
SERIES
± 450° ± 300° ± 215° ± 215° ± 215°
10
–
31
KR
Type
For cable-Ø
Bend radius
Radial link rotation
over 1 m length
Da
Bi
hi
t
BASIC
LINEPLUS
Dimensions
Dimensions of ROBOTRAX quick-opening bracket
Type
h1
l1
b1
b2
b3
b4
R 040
54
15
82
50
36
18
R 056
70
22
86
63
48
24
R 075
86
28
110
82
64
32
R 085
105
30
133
96
72
36
R 100
120
32
150
112
70
35
Dimensions in mm
h1
b2
b1
kabelschlepp.de
3D
LINE
Dimensions in mm
l1
b3
Fon:
+49 2762 4003-0
b4
Screwing of the quick-opening bracket:
R 040, R 056 with M4 hexagonal screws
R 075
with M6 hexagonal screws
R 085, R 100 with M8 hexagonal screws
Example of ordering
Cable carrier
R 075
Type
.
010
Design*
-
145
Bend radius
KR in mm
-
1000
Chain length Lk
in mm (without
connection)
Subject to change.
* Design 010 (simple insertion of the cables)
Ordering accessories: please state separately.
253
ROBOTRAX
BASIC
LINE
Selection
ROBOTRAX – accessories
BASIC
LINEPLUS
Impact protection
Inside
heights
TUBE
SERIES
VARIO
LINE
10
–
31
When a robot is moving, a striking of the ROBOTRAX
against machine components often cannot be
avoided.
An impact protective device made of elastomer
plastic can easily be attached to each link using
a cable tie.
Inside
widths
27
–
64
kabelschlepp.de
3D
LINE
Heat shield/Protective sleeve
Heat shield: The heat shield, made of aluminiumcoated textile fiber, protects the cable carrier and
the cables within from flying sparks. A heat shield
is recommended where there are flying sparks.
Protective sleeve: The protective sleeve made of
layered polyester offers protection against aggressive
cutting and hydraulic oils as well as from fine dusts
and paint sprays (not illustrated).
Chucking device
254
Strain relief
For securing the cables and hoses.
(A strain relief device cannot be used on the same
end of the ROBOTRAX as a chucking device.)
Strain relief with LineFix saddle-type clamps
LFR
(for types R075, R085 and R100)
For secure and gentle cable fixing.
Multilayer strain relief with double and triple clamps
possible. Multiple systems can also be mounted one
behind the other.
Subject to change.
Use our free
Fon:
+49 2762 4003-0
This can be used to set the steel wire to the desired
tension quickly and easily, and can be readjusted at
any time.
ROBOTRAX – accessories
Selection
BASIC
LINE
ROBOTRAX
Inside
heights
Inside
widths
27
–
64
kabelschlepp.de
This is used to achieve larger bend radii than the
standard bend radius, e.g. in order to maintain the
minimum bend radius of the cables.
3D
LINE
Bend radius determiner
Quick-opening bracket mounted
on a rotary plate
Fon:
+49 2762 4003-0
Yet one more degree of freedom on the fastening
points.
The quick-opening mounting bracket can also rotate
on a rotary plate, thus providing greater flexibility
when the robot is performing complex movements.
Quick-opening bracket on a helical spring
If the bracket is mounted on a helical spring, it can
give elastically in all directions, swivel, swing out in
3 dimensions and spring back ito place again.
Subject to change.
VARIO
LINE
10
–
31
TUBE
SERIES
Rapid, repetitive movements of relatively long cable
carrier systems in large operating envelopes, constantly hitting the robot arm, are to blame for reducing the service life of the carrier and installed cables.
This can lead to a failure of the overall robotic system
with expensive downtime and production outages –
system failure must be prevented.
BASIC
LINEPLUS
Active pull back mechanism
255
ROBOTRAX
BASIC
LINE
Selection
BASIC
LINEPLUS
Part numbers for ordering
Inside
heights
Inside
widths
27
–
64
Type
Bend radius
Number of links
Part no.
R 040 R 056 R 075 R 085 R 100
80
115
145
175
195
47
31
25
25
25
60301 60401 60501 60601 60701
Quick-opening bracket for ROBOTRAX
Type
Part no.
R 040 R 056 R 075 R 085 R 100
260410 260510 260110 260210 260310
kabelschlepp.de
3D
LINE
TUBE
SERIES
VARIO
LINE
10
–
31
Mounted chain links
Shim bolts – 2 pieces (one pair)
Type
Part no.
R 040 R 056 R 075 R 085 R 100
260420 260520 260220 260220 260320
Steel wire – Please specify total length or partial lengths
Fon:
+49 2762 4003-0
Type
Ø
Part no.
R 040 R 056 R 075
1.8
2.5
3.0
60583 60584 60580
R 085 R 100
3.0
4.0
60580 60581
Strain relief – 1 piece
Type
Part no.
R 040 R 056 R 075 R 085 R 100
60658 60657 60659 60659 60659
Locating bolt for LineFix strain relief LFR – 1 piece
Type
Part no.
R 075
60669
R 085
60669
R 100
60669
Chucking device set – 1 chucking device and 1 shim bolt
Type
Part no.
R 040 R 056 R 075 R 085 R 100
260430 260530 260230 260230 260330
Impact protection
Type
Part no.
R 075
260120
R 085
260240
Packing unit: 5 complete items
consisting of: 10 semi-circular shells and 5 cable ties
256
R 100
260340
Subject to change.
Use our free
LineFix strain relief – see page 302.
Selection
BASIC
LINE
ROBOTRAX
Inside
heights
Type
Part no. 60830
Part no. 60831
Part no. 60832
Part no. 60833
Part no. 60834
Part no. 60835
Part no. 60836
Part no. 60837
Part no. 60838
Part no. 60839
R 075
160
190
220
250
280
310
340
370
400
430
R 085
230
265
300
335
370
405
440
475
510
545
R 100
280
310
340
370
400
430
460
490
520
550
Dimensions in mm
27
–
64
E
C
A
d2
d1
D
B
Type
A
B
C
D
E
H
d1
d2
Part no.
R 040
R 056
R 075
R 085
R 100
57
65
82
96
112
57
57
57
70
70
43
43
43
75
75
43
43
43
45
45
36
48
64
72
70
25
25
25
34
34
M6
M6
M6
M6
M6
M4
M4
M6
M8
M8
260580 260590 260550 260560 260570
Appropriate screws are supplied with the rotary plate. Dimensions in mm
Helical spring for quick-opening bracket
34
A
B
C
L
C
Subject to change.
C
C
Type
R 040
R 056
R 075
A
52
64
82
B
36
48
64
C
5
5
6.5
Length L = 110 mm
Part no.
260600 260620
–
Length L = 150 mm
Part no.
260610 260630
–
Length L = 165 mm
Part no.
–
–
60816
Length L = 190 mm
Part no.
–
260640
–
Length L = 230 mm
Part no.
–
–
60817
Length L = 315 mm
Part no.
–
–
60818
Length L = 465 mm
Part no.
–
–
60819
R 085
96
72
8.5
R 100
112
70
8.5
–
–
–
–
60820
60824
–
–
60821
60825
60822
60826
60823
60827
Dimensions in mm
Fon:
+49 2762 4003-0
H
Rotary plate for quick-opening bracket
8x
VARIO
LINE
Inside
widths
TUBE
SERIES
Bend radius determiner
10
–
31
3D
LINE
Type
R 040 R 056 R 075 R 085 R 100
Heat shield
60801 60802 60803 60804 60805
Protective sleeve
60806 60807 60808 60809 60810
(not illustrated)
Please specify total length or partial lengths.
kabelschlepp.de
Heat shield/Protective sleeve
BASIC
LINEPLUS
Part numbers for ordering
257
VARIO
LINE
BASIC
LINEPLUS
BASIC
LINE
Selection
04_06_Vario-Line_TKR_A5_GB 29.07.10 08:14 Seite 196
196
TKR
Selection
■
■
■
■
■
Long service life
Ideal for highly dynamic applications
High lateral stability
Simple shortening and extension
due to modular design
Variable connection
for fast installation
Inside
height
22
–
52
Inside
widths
20
–
150
Extremely quiet and
low-vibration operation
Can be quickly and
easily opened on the
inside and outside
kabelschlepp.de
Fixed dividers
TKR
Low-vibration
operation
and long service life
Cable carrier
with
polygon effect
applications
Subject to change.
The operation of the TKR is
extremely low-noise and low-vibration.
The so-called polygon effect is minimized.
Optimum uses are especially handling and installation systems, robots, measuring equipment,
automatic pick and place systems, printing and
textile machines.
Due to their low noise during operation, the
TKR types are optimally suitable for
applications with low-vibration linear drives.
applications
Variable connection with
rotatable connectors
The movable connecting
elements are injection molded
on the chain links. In contrast
to conventional pin-hole joints,
there is almost no wear (link
wear), whereby the TKR types
are excellent for use in clean
rooms.
The special shaping of the connecting elements also increases
the service life of the system.
The modular design makes
it easy to shorten and
lengthen
Fon:
+49 2762 4003-0
ALMOST NO
POLYGON EFFECT
Injection molded connecting
elements
197
VARIO
LINE
Extremely quiet and low-vibration for highly dynamic applications*
BASIC
LINEPLUS
BASIC
LINE
TKR
TKR
Selection
BASIC
LINE
TKR 0150, 0200, 0260 and 0280
BASIC
LINEPLUS
Solid plastic cable carrier
Inside
height
Inside
widths
20
–
150
kabelschlepp.de
Type
hi
TKR 0150
TKR 0200
TKR 0260
TKR 0280
Bi
22
28
40
52
Dynamics of
Maximum
travel length
unsupported
in m
Travel speed*
vmax in m/s
Travel
acceleration*
amax in m/s2
Page
1.77
2.76
3.95
4.94
5
5
5
5
200
200
200
200
199
199
199
199
20-60
40-120
75-150
75-150
* Possible maximum values: Please contact us.
Dimensions in mm
hi
hG
KR
Bi
hi
198
Bi
BK
KR
t
Dimensions and intrinsic weight
Type
hi
hG
TKR 0150
22
27.5
TKR 0200
28
35.0
TKR 0260
40
54.0
TKR 0280
52
66.0
20
0.3
40
0.6
75
1.7
75
2.2
40
0.4
50
0.6
100
1.9
100
2.4
Inside width Bi
60
–
–
0.5
–
–
60
80
100
0.7
0.8
0.9
150
–
–
2.3
–
–
150
–
–
2.8
–
–
Bk
–
–
120
1.0
–
–
–
–
Bi + 14
Bi + 16
Bi + 26
Bi + 30
Type
TKR 0150
TKR 0200
TKR 0260
TKR 0280
40
55
75
75
Bend radii KR mm
50
75
75
95
100
125
100
150
–
150
150
200
Pitch:
TKR 0150: t = 15 mm
TKR 0200: t = 20 mm
TKR 0260: t = 26 mm
TKR 0280: t = 28 mm
Subject to change.
Fon:
+49 2762 4003-0
Use our free
VARIO
LINE
22
–
52
TKR
Selection
BASIC
LINE
TKR 0150, 0200, 0260 and 0280
Inside
height
12 TKR 0280
10
8
6 TKR 0260
22
–
52
LS
Lf
4
3 TKR 0200
these applications.
0.4
0.3
0.1
0
0.5
1
1.5
2
2.5
kabelschlepp.de
0.2
3
TKR 0200
hi
mm
28
ST
mm
2
aT min*
mm
14/15/16
ax min
mm
8
ax section
mm
4
sT
aT
ax
KR
* aT min = 14 mm for Bi = 60, 100
aT min = 15 mm for Bi = 50
aT min = 16 mm for Bi = 40, 80, 120
hi
Divider system TS 0 (Type TKR 0200)
Type
The dividers are fixed in the cross section.
aT
chain link.
■ Fixed dividers
Divider system TS 1 (Type TKR 0200)
aT min* ax min
mm
mm
14/15/16
8
SH
mm
4
h1
mm
13
ax section
mm
4
2
sT
3
1
KR
* aT min = 14 mm for Bi = 60, 100
aT min = 16 mm for Bi = 40, 80, 120
h1
ST
mm
2
sH
hi
mm
TKR 0200 28
hi
Type
20
–
150
Fon:
+49 2762 4003-0
TKR 0150
1
0.8
0.6
150
Inside
widths
95,
75,
KR
55
KR
2
aT
The dividers are fixed in the cross section.
ax
aT
chain link.
■ Fixed dividers
Example of ordering
Divider system
Cable Carrier
Subject to change.
TKR 0200 .
Type
100
Inside width
Bi in mm
-
95
Bend radius
KR in mm
-
800
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
3
Number of
dividers nT
FA/MA
Connection
Fixed point/
Driver
199
VARIO
LINE
BASIC
LINEPLUS
Load diagram
TKR
Selection
BASIC
LINE
TKR 0150, 0200, 0260 and 0280
Inside
widths
Fixed dividers are available for applications with
transverse accelerations and where the carrier is
rotated through 90° (Version B).
If the fixed installation version is desired, please
state this on the order.
Version A (Standard)
Version B
Movable divider
Fixed divider
kabelschlepp.de
20
–
150
■ Locking profile in the
crossbar
■ Divider with arresting
cams
Type
0150
0260
0280
hi
mm
22
40
52
* aT min = 5.5 mm for Bi = 75
aT min = 7.0 mm for Bi = 150
ST
mm
2.0
2.4
2.4
Version A
aT min
mm
5.0
3.0
3.0
ax min
mm
6.0
6.0
6.0
ST
mm
2.0
2.4
2.4
Version B
aT min
ax min
mm
mm
6,0
6.0
5.5/6.0/7.0*
8.0
5.5/6.0/7.0*
8.0
ax section
mm
2.0
4.0
4.0
sT
aT
ax
KR
Fon:
+49 2762 4003-0
Divider system TS 0 (Type TKR 0150, 0260, 0280)
200
aT
Subject to change.
Use our free
VARIO
LINE
22
–
52
divider system (dividers with heightseparation) can
hi
BASIC
LINEPLUS
Fixing the dividers (Type TKR 0150, 0260, 0280)
Inside
height
TKR
Selection
BASIC
LINE
TKR 0150, 0200, 0260 and 0280
Inside
height
0150
0260
0280
hi
mm
22
40
52
ST
mm
2.0
2.4
2.4
ax min
mm
6.0
6.0
6.0
ST
mm
2.0
2.4
2.4
Version B
aT min
ax min ax section SH
mm
mm
mm
mm
6,0
6.0
2.0
2.6
5.5/6.0/7.0*
8.0
4.0
2.6
5.5/6.0/7.0*
8.0
4.0
2.6
h1
mm
–
14
18
h2
mm
–
28
36
hi
2
3
aT
ax
4
1
Inside
widths
5
aT
kabelschlepp.de
KR
sT
22
–
52
20
–
150
sH
Version A
aT min
mm
5.0
3.0
3.0
h1
h2
Type
Divider system TS 3 (Type TKR 0260, 0280)
ST
mm
6.0
6.0
ax min
mm
6.0
6.0
ST
mm
6.0
6.0
Version B
aT min
ax min ax section SH
mm
mm
mm
mm
5.5/6.0/7.0*
8.0
4.0
4.0
5.5/6.0/7.0*
8.0
4.0
4.0
h1
mm
14
18
h2
mm
28
36
2
h
i
Version A
aT min
mm
3.0
3.0
3
KR
sT
aT
ax
4
1
5
h1
h2
0260
0280
hi
mm
40
52
sH
Type
Fon:
+49 2762 4003-0
with section subdivision, partitions made of aluminium
aT
Subject to change.
Guide channels
➤ from page 301
➤ from page 307
➤ from page 350
201
VARIO
LINE
BASIC
LINEPLUS
Divider system TS 1 (Type TKR 0150, 0260, 0280)
TKR
Selection
BASIC
LINE
TKR 0150, 0200, 0260 and 0280
Inside
widths
20
–
150
27.5
4.3
30
4.3
Fon:
+49 2762 4003-0
2
25
50
20
20
69
5
Bi
Bi +12
2
BEF = Bi + 20
5
kabelschlepp.de
10
4
Plastic connectors (Type TKR 0200)
4.3
Connection variants (Type TKR 0150 and 0200)
MA (Standard)
Driver
MI
FI
FA
Connection point
M – Driver
F
– Fixed point
Connection type
Fixed point
A
I
202
Subject to change.
Easy rotation of the connectors for inside and outside connection (Type TKR 0150 and 0200)
Use our free
VARIO
LINE
22
–
52
5
10
Bi
4.5
Bi +1
+11
11
BEF = Bi + 20
10
35
BASIC
LINEPLUS
Plastic connectors (Type TKR 0150)
Inside
height
TKR
Selection
BASIC
LINE
TKR 0150, 0200, 0260 and 0280
12.5
Bi
Bi +14
BEF = Bi + 26
22
54
Lk
I1 = 63
Bi +14
BEF = Bi + 26
22
–
52
Inside
widths
20
–
150
7
UMB (Universal Mounting Brackets) made of plastic (Type TKR 0280)
With plastic UMBs you can easily connect the TKR from above, from below, or at head height.
37 5
37.5
15
Lk
I1
Bi +16
BEF = Bi + 30
0
l1 Fixed point = 66 mm
l1 Driver = 70 mm
Subject to change.
The other dimensions of the fixed point and driver connections are identical.
7
Fon:
+49 2762 4003-0
22
66
Bi
Bi +16
BEF = Bi + 30
15
7
22.5
kabelschlepp.de
203
VARIO
LINE
35
13
6
22.5
Inside
height
BASIC
LINEPLUS
UMB (Universal Mounting Brackets) made of plastic (Type TKR 0260)
With plastic UMBs you can easily connect the TKR from above, from below, or at head height.
BASIC
LINE
Selection
02_03_Basic-Line_UNIFLEX_Advanced_A5_GB 23.07.10 19:28 Seite 86
86
Inside
heights
Light, quiet all-rounder with wide range of applications*
20
–
44
with integratable
strain relief comb
Favorable ratio
of inner to outer width
Robust, double stroke system
for long unsupported lengths
Single-part end connector
with integratable
strain relief comb
Inside
widths
25
–
250
Single-part chain links
(design 020)
Designs with inward or outward
opening brackets
Extremely fast and easy to open
due to ball joint mechanism
kabelschlepp.de
■ Weight-optimized chain geometry
■ Particularly high torsional rigidity
Simple
divider fastening
for the cables
Fon:
+49 2762 4003-0
Lateral
wear surfaces
UNIFLEX Advanced 1665 with mounting frame stay
Subject to change.
The mounting frame stay can be used to reliably route cables with a
very large diameter such as extraction hoses, which diameters are
greater than the clearance height of the chain links can be routed.
Dividers can be fixed for installations where the carrier is
rotated through 90° and applications with high transverse
accelerations – no additional spacers are needed
Lateral wear surfaces – for
long service life for applications where the carrier is
rotated through 90°
Simple fixing of strain relief
comb or C-Rail in the connector
87
Selection
BASIC
LINE
UNIFLEX
UNIFLEX Advanced
Advanced
UNIFLEX
Advanced
Inside
heights
Overview UNIFLEX Advanced
Design 020 with enclosed frame
20
–
44
Inside
widths
25
–
250
hi
KR
kabelschlepp.de
Bi
Type
1320.020
1455.020
1555.020
1665.020
hi
20
26
38
44
Bi
38
25-103
50-150
50-250
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
80
120
125
150
10
10
9
8
50
50
45
40
90
90
90
90
Fon:
+49 2762 4003-0
Dimensions in mm
Design 030 with outward opening and detachable brackets
hi
88
KR
Bi
Type
1455.030
1555.030
1665.030
hi
26
38
44
Bi
25-103
50-150
50-250
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
120
125
150
10
9
8
50
45
40
90
90
90
Dimensions in mm
Subject to change.
Use our free
BASIC
LINE
Selection
Design 040 with inward opening and detachable brackets
Inside
heights
20
–
44
Inside
widths
Bi
25
–
250
hi
Type
hi
1455.040
1555.040
1665.040
26
38
44
Bi
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
120
125
150
10
9
8
50
45
40
90
90
90
25-103
50-150
50-250
kabelschlepp.de
KR
UNIFLEX Advanced 1665 with mounting frame stay
The mounting frame stay can be used to reliably route cables
with a very large diameter, such as extraction hoses, which
diameters are greater than the clearance height of the chain
links can be routed.
114 mm
139 mm
164 mm
Fon:
+49 2762 4003-0
Dimensions in mm
189 mm
■ Different inside heights for different
cable diameters
Subject to change.
Additional chambers for further cables
Routing of additional cables with small diameters such as electrical or hydraulic
cables is possible in the chambers under the main chamber. Dividers can be used
for additional separation of the cables.
Do you need further information?
Please do get in touch with us, we will be pleased to help you.
89
Selection
BASIC
LINE
UNIFLEX
Overview UNIFLEX Advanced
Advanced
UNIFLEX
Advanced
Inside
heights
Types 1455, 1555 and 1665
Design 020
Design 030
Design 040
Inside/Outside:
Not to be opened
Outside: Hinged, openable (on the
right/left) and detachable brackets
Inside: Hinged, openable (on the
20
–
44
kabelschlepp.de
Bi
Bk
KR
t
hi
hG
hi
hG
hi
25
–
250
hG
Inside
widths
Bi
Bk
t
KR
Bi
Bk
KR
t
Type
hi
hG
1320
20
25,5
1455
26
36
1555
38
50
1665
44
60
38
0.40
25
0.73
50
1.13
50
1.67
* only Design 030 / KR 100 available
–
–
38
0.75
75
1.23
75
1.80
–
–
58
0.80
90*
1.29
100
1.92
Inside widths Bi
–
–
–
–
–
–
–
–
–
–
78
103
–
–
–
0.88 0.98
–
–
–
100
125
150
–
–
1.32 1.42 1.51
–
–
125
150
175 200** 225
2.06 2.18 2.31 2.43 2.57
** on request
Bk
–
–
–
–
–
–
250
2.70
Bi + 12
Bi + 16
Bi + 18
Bi + 22
Fon:
+49 2762 4003-0
Type
1320
1455
1555
1665
28
52
63
75
* on request
38*
65
80
100
48*
95
100
120
Bend radii KR mm
75*
100*
125
150
125
160
140
200
125*
180
200
250
–
200
230**
300
–
225*
–
–
Pitch:
1320: t = 32.0 mm
1455: t = 45.5 mm
1555: t = 55.5 mm
1665: t = 66.5 mm
** Bi 50 and 75 mm on request
Load diagram
Lf
8.0
LS
1555
6.0
1455
4.0
1320
2.0
0
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
application.
(see page 301). We are at your service
to advise on these applications.
Subject to change.
90
1665
10.0
Use our free
BASIC
LINE
Selection
Divider system TS 0 (Type 1320)
Inside
heights
hi
ST
mm
mm
1320
20
2
hi
Type
20
–
44
KR
sT
Inside
widths
kabelschlepp.de
25
–
250
Divider system TS 1 (Type 1320)
1320
ST
mm
2
SH
mm
2.4
sH
hi
mm
20
hi
Type
KR
Fon:
+49 2762 4003-0
Example of ordering
Cable carrier
Subject to change.
1555
Type
Divider system
.
030
Design
.
100
Inside width
Bi in mm
.
125
Bend radius
KR in mm
-
1332
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
3
Number of
dividers nT
FU/MU
Connection
Fixed point/
Driver
dimensions.
91
Selection
BASIC
LINE
UNIFLEX
Types 1455, 1555 and 1665
Advanced
UNIFLEX
Advanced
Types 1455, 1555 and 1665
Fixing of the dividers
20
–
44
Inside
widths
kabelschlepp.de
25
–
250
divider system (dividers with height separation) can
be moved in the cross section (Version A).
Version A (Standard)
Version B
Divider movable
Divider fixed in 2.5 mm steps
With fixed dividers, fixing is by means of arresting
cams in the foot of the divider.
■ Locking profile in the
crossbar
■ Divider with arresting
cams
Divider system TS 0
Type
1455
1555
1665
hi
mm
26
38
44
ST
mm
2.0
2.5
3.0
* aT min = 4 mm for Bi = 38, 58, 78, 103
Version A
aT min
mm
3.5
5.0
5.0
ax min
mm
7
10
10
Version B
aT min
ax min
mm
mm
4/5*
7.5
5
10
5
10
ST
mm
2.0
2.5
3.0
ax section
mm
2.5
2.5
2.5
sT
aT
ax
KR
Fon:
+49 2762 4003-0
Fixed dividers are available for applications with
transverse accelerations and where the carrier is
rotated through 90° (Version B).
If the fixed installation version is desired, please
state this on the order.
hi
Inside
heights
aT
Divider system TS 1 for Design 030/040
Version A
aT min ax min
mm
mm
4/5*
7.5
5
10
5
10
Version B
mm
mm
mm
4/5*
7.5
2.5
5
10
2.5
5
10
2.5
92
SH
mm
2
4
4
h1
mm
10
14
14
h2
mm
–
–
28
sT
2
3
4
1
5
Subject to change.
* aT min = 4 mm for Bi = 38, 58, 78, 103
ST
mm
2.0
2.5
3.0
h1
h2
ST
mm
2.0
2.5
3.0
sH
1455
1555
1665
hi
mm
26
38
44
hi
Type
KR
Use our free
BASIC
LINE
Selection
h1
mm
10
12
14
Inside
heights
h2
mm
–
–
28
2
3
sT
4
h1
h2
SH
mm
2.4
2.4
4.0
sH
1455
1555
1665
ST aT min ax min
mm mm mm
5
3.5
7
5
5
10
8
5
10
hi
hi
mm
26
38
44
KR
Type
1
5
20
–
44
Inside
widths
25
–
250
Types 1455 and 1555
ax
SZ
2.4
15
20
ax (Center to center distance, dividers)
25
30
35
40
45
55
65
75
16
64
18
68
ax (Center to center distance, dividers)
23
28
32
33
38
43
78
80
88
96 112 128
48
144
58
160
SZ
Type 1665
SZ
4
kabelschlepp.de
Dimensions in mm
When using partitions with ax > 112 mm, there should be an
Subject to change.
Fon:
+49 2762 4003-0
For type 1665,
aluminium partitions
are available.
93
Selection
BASIC
LINE
UNIFLEX
Types 1455, 1555 and 1665
Advanced
UNIFLEX
Advanced
Types 1455, 1555 and 1665
Strain relief devices for plastic connectors
Inside
heights
20
–
44
ZLK – A
ZLK – L
Connecting elements with integrated
strain relief combs on both sides (ZLK – A)
Connecting elements with screw-on type
strain relief combs (ZLK – L)
Inside
widths
The strain relief combs are generally
supplied with the connecting elements.
The combs are either clipped to the
end connectors and bolted together
with them, or screwed on at the
desired intervals by using additional
boreholes, behind the connecting
elements.
Connection dimensions for Type 1320
Connecting elements with strain relief combs on one side
Type
1320. ... .38
ZLK – A
integrated strain relief combs
Bk
50
nZ
4
Maße in mm
23
38
50
4
Lk
l1
7
38
53
Please contact us.
The dimensions of the fixed point and driver connections
are identical.
Subject to change.
94
Bi
38
6.5
6
Fon:
+49 2762 4003-0
kabelschlepp.de
25
–
250
Use our free
BASIC
LINE
Selection
Inside
heights
Connecting elements with strain relief combs on both sides
ZLK – A
integrated
strain relief combs
Type
1455. ... .25
1455. ... .38
1455. ... .58
1455. ... .78
1455. ... .103
ZLK – L
screwable
strain relief combs
schl
7
epp
epp
schl
Bk
41
54
74
94
119
nZ
2
3
4
6
8
Dimensions in mm
l1
6.2
Bi -14
3.5
3
Bi
Bi +16
nz
14
42
52.5
14
42
54.5
For chain width
Bi = 25 mm
25
–
250
Bi +4
Bi +16
6.2
l1
Inside
widths
Bi -14.5
Lk
20
–
44
kabelschlepp.de
Lk
Bi
25
38
58
78
103
For chain width
Bi = 38 – 103 mm
Type
1555. ... .50
1555. ... .75
1555. ... .100
1555. ... .125
1555. ... .150
ZLK – L
screwable strain relief combs
6.4
Lk
Bi -20
Bi
Bi + 18
l1
Bk
68
93
118
143
168
nZ
4
6
8
10
12
Dimensions in mm
5
7
nz
Bi
50
75
100
125
150
For chain width Bi 90 mm connectors
made of steel are available.
15
54
65.5
Fon:
+49 2762 4003-0
Type
1665. ... .50
1665. ... .75
1665. ... .100
1665. ... .125
1665. ... .150
1665. ... .175
1665. ... .200*
1665. ... .225
1665. ... .250
ZLK – L
8.4
Subject to change.
8
l1= 60
76
Bi - 20
Bi
Bi + 22
8
nz
60
73
20.5
* on request
Bi
50
75
100
125
150
175
200
225
250
Bk
72
97
122
147
172
197
222
247
272
nZ
4
6
8
10
12
14
16
18
20
Dimensions in mm
95
Selection
BASIC
LINE
UNIFLEX
Types 1455, 1555 and 1665
Advanced
UNIFLEX
Advanced
Types 1455, 1555 and 1665
Connection variants
Inside
heights
Connection point
M – Driver
MH
20
–
44
M A (Standard)
Driver
Inside
widths
MI
MK
FK
FI
Fon:
+49 2762 4003-0
kabelschlepp.de
Fixed point
FH
– Fixed point
Connection type
A
I
H
K
FA (Standard)
(Types 1455, 1555, 1665)
Glide shoes for are made of a highly wear-resistant special
material.
96
F
1455: hG’ = hG + 2.5 = 38.5 mm
1555: hG’ = hG + 3.0 = 53.0 mm
1665: hG’ = hG + 3.0 = 63.0 mm
Chain width with glide shoes:
Minimum bend radii
1455: KRmin = 65 mm
1555: KRmin = 80 mm
1665: KRmin = 100 mm
!
1455: BEF’ = bi + 19 mm
1555: BEF’ = bi + 22 mm
1665: BEF’ = bi + 27 mm
Subject to change.
25
–
250
Use our free
BASIC
LINE
Selection
Universal mounting brackets
Inside
heights
With plastic UMBs (Universal Mounting Brackets),
you can easily connect the UNIFLEX from above,
from below, or at head height.
20
–
44
Inside
widths
25
–
250
UNIFLEX 1455
ø 5.2
Lk
Bi + 9.5
BEF = Bi + 19
l1 = 59.0
kabelschlepp.de
18
36
1455
1455
Bi
Bi + 9.5
BEF = Bi + 19
Bi - 2
10
59.0
UNIFLEX 1555
Fon:
+49 2762 4003-0
Bi + 8
Bi
50
19
1555
1555
Lk
BEF = Bk = Bi + 18
ø 5.5
Bi - 5
Bi + 8
l1 = 80.5
BEF = Bk = Bi + 18
12.5
35
80.5
UNIFLEX 1665
Bi
Bi + 13
BEF = Bi + 24
22
1665
1665
60
ø 5.5
Bi + 13
Lk
l1 = 92
BEF = Bi + 24
15
37.5
92
Subject to change.
97
Selection
BASIC
LINE
UNIFLEX
Types 1455, 1555 and 1665
Advanced
UNIFLEX
Advanced
Types 1455, 1555 and 1665
Inside
heights
20
–
44
Inside
widths
One-sided strain relief combs made of plastic (UNIFLEX 1455)
kabelschlepp.de
25
–
250
■ Universal mounting bracket with strain
relief comb
■ One-sided strain relief comb
Type
1455. ... .25
1455. ... .38
1455. ... .58
1455. ... .78
1455. ... .103
Bi mm
25
38
58
78
103
nz = Number of teeth
nZ
2
3
5
7
9
■ Universal mounting bracket with strain
relief comb
Type
1555. ... .50
1555. ... .75
1555. ... .90
1555. ... .100
1555. ... .125
1555. ... .150
98
Bi mm
50
75
90*
100
125
150
nZ
3
5
7
7
9
11
nz = Number of teeth on one side of
the comb
* on request
Type
1665. ... .50
1665. ... .75
1665. ... .100
1665. ... .115
1665. ... .125
1665. ... .150
1665. ... .175
1665. ... .225
1665. ... .250
Bi mm
50
75
100
115
125
150
175
225*
250*
nZ
3
5
7
8
9
11
13
17
19
Subject to change.
Fon:
+49 2762 4003-0
Both-sided strain relief combs made of plastic (UNIFLEX 1555/1665)
Use our free
BASIC
LINE
Selection
(UNIFLEX 1555/1665)
The optional C-rails are fixed by means of the universal mounting brackets
and do not have to be screwed separately.
Inside
heights
20
–
44
Inside
widths
10
1.2
25
–
250
■ Integratable C-rail
25 x 10 mm,
slit width 11 mm,
material steel,
Item-No. 3931
kabelschlepp.de
LP
11
25
Fon:
+49 2762 4003-0
Our LineFix strain reliefs are optimally suited for the C-rails (LineFix bracket clamps
Subject to change.
Guide channels
➤ from page 301
➤ from page 307
➤ from page 350
99
Selection
BASIC
LINE
UNIFLEX
Types 1455, 1555 and 1665
Advanced
BASIC
LINE
Selection
02_04_Basic-Line_UNIFLEX_A5_GB 29.07.10 22:22 Seite 100
100
UNIFLEX
Proven cable carrier with many opening and cover variants*
Inside
heights
17.5
–
44
with 2PfG 1036/10.97
Inside
widths
15
–
250
KS RECOMMENDATION:
+ improved design
> from page 12
outward opening brackets
Robust, double stroke system
for long unsupported lengths
Single-part connector
with integratable
strain relief comb
kabelschlepp.de
Replace UNIFLEX 0455/0555/0665
Subject to change.
Fon:
+49 2762 4003-0
Designs covered on one side
or on both sides with plastic
cover system
Design 030
with outward opening and
detachable brackets
Design 040
with inward opening and
detachable brackets
Design 050 –
covered on one side
Design 060/080 –
TUBE SERIES covered
cable carriers
101
Selection
BASIC
LINE
UNIFLEX
UNIFLEX
Inside
heights
17.5
–
44
Inside
widths
25
–
250
Overview UNIFLEX
Design 030 with outward opening and detachable brackets
KS RECOMMENDATION:
+ improved design
> from page 12
hi
KR
kabelschlepp.de
Bi
Type
0250.030
0345.030
0455.030
0555.030
0665.030
hi
17.5
20
26
38
44
Bi
20-80
15-90
25-130
50-150
50-250
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
60
80
120
125
150
10
10
10
9
8
50
50
50
45
40
104
106
106
106
106
Fon:
+49 2762 4003-0
Dimensions in mm
Design 040 with inward opening and detachable brackets
KS RECOMMENDATION:
+ improved design
> from page 12
Bi
hi
KR
Type
0345.040
0455.040
0555.040
0665.040
hi
20
26
38
44
Bi
15-90
25-130
50-150
50-250
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
80
120
125
150
10
10
9
8
50
50
45
40
106
106
106
106
Dimensions in mm
102
Subject to change.
Use our free
BASIC
LINE
Selection
Overview UNIFLEX
Design 050 – covered on one side
Inside
heights
17.5
–
44
Inside
widths
Bi
15
–
250
hi
Type
0345.050
0455.050
0555.050
0665.050
hi
20
26
38
44
Bi
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
80
120
125
150
10
10
9
8
50
50
45
40
108
108
108
108
15-65
25-130
50-150
50-175
kabelschlepp.de
KR
Design 060
■ Outside and inside: Covered
■ Inside: Hinged, openable (on the right/left)
and detachable cover
Fon:
+49 2762 4003-0
Dimensions in mm
Design 080 – lightweight –
Subject to change.
■ Outside: Detachable cover
■ Inside: Covered
Detailed information can be found in the chapter TUBE SERIES – Covered Cable Carriers from page 214 onwards.
103
Selection
BASIC
LINE
UNIFLEX
UNIFLEX
Type 0250
Design 030
Inside
height
17.5
Inside
widths
hi
hG
Bi
t
kabelschlepp.de
Bk
KR
20
–
80
Type
hi
hG
0250
17.5
23
20
0.26
Inside widths Bi
30
40
50
65
0.31 0.33 0.35 0.38
Bk
80
0.41
Bi + 10
28
Pitch t = 25.0 mm
Bend radii KR mm
45
60
38
75
100
2.0
LS
Lf
1.5
1.0
0.5
0
0
0.5
1.0
1.5
application.
(see page 301).
these applications.
Example of ordering
Cable carrier
0250
Type
Divider system
.
030
Design
.
40
Inside width
Bi in mm
.
45
Bend radius
KR in mm
-
650
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
2
Number of
dividers nT
FA/MA
Connection
Fixed point/
Driver
dimensions.
Subject to change.
104
Fon:
+49 2762 4003-0
Load diagram
Use our free
BASIC
LINE
Selection
Type 0250
Divider system TS 0
Type
ST
mm
17.5
2
hi
0250
hi
mm
sT
Inside
height
17.5
KR
The dividers can be moved in the cross
section.
chain link.
The divider system TS 1
with a central height subdivision (SH = 2.4 mm)
is also available for the
type 0250.
Inside
widths
20
–
80
nz
Lk
l1
bA
Bi
Bi + 10
2.0
Bi
Bi + 10
2.0
5.5
H
nz
7.5
13
40.5
52
40.5
52
10
For chain width Bi = 30 – 80 mm
kabelschlepp.de
6.5
6.5
Table of dimensions
Plastic connecting elements with strain relief combs
Bi
20
30
40
50
65
80
Bk
30
40
50
60
75
90
bA
–
15
23
33
48
63
nZ
1
2
3
4
5
6
Fon:
+49 2762 4003-0
Type
0250
0250
0250
0250
0250
0250
Dimensions in mm
Connection variants
Connection point
MH
M – Driver
M A (Standard)
Driver
MI
MK
FK
FI
Subject to change.
Fixed point
FH
F
– Fixed point
Connection type
A
I
H
K
FA (Standard)
In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA).
The connection type can subsequently be altered simply by varying the connectors.
105
Selection
BASIC
LINE
UNIFLEX
Types 0345, 0455, 0555 and 0665
Design 030
Design 040
Outside: Hinged, openable (on the
Inside: Hinged, openable (on the
Design 035 and 045
When hydraulic hoses
are being used with
small bend radii, we
recommend the use
of lockable brackets –
Designs .035 and .045.
20
–
44
hG
hi
hG
Bi
t
Fon:
+49 2762 4003-0
kabelschlepp.de
Bk
Bk
Bi
t
KS RECOMMENDATION:
+ improved design
> from page 12
Type
hi
hG
0345
20
28
0455
26
36
0555
38
50
0665
44
60
Inside widths Bi
15
0.43
25
0.81
50
1.47
50
2.06
20
0.45
38
0.88
75
1.60
75
2.22
25
0.46
58
0.95
100
1.72
100
2.37
38
0.50
78
1.02
125
1.86
125
2.53
50
0.53
103
1.15
150
1.98
150
2.68
Bk
65
0.57
130
1.27
–
–
175
2.85
90
0.71
–
–
–
–
200
3.00
38
52
63
75
50
65
80
100
–
–
–
–
–
–
225
3.16
–
–
–
–
–
–
250
3.31
Bi + 13
Bi + 18
Bi + 22
Bi + 27
Type
0345
0455
0555
0665
106
hi
KR
15
–
250
KR
Inside
widths
Bend radii KR mm
75
100 125 150
95
125 150 180
100 125 160 200
120 140 200 250
–
200
230
300
–
225
–
–
Pitch t:
Type 0345: 34.5 mm
Type 0455: 45.5 mm
Type 0555: 55.5 mm
Type 0665: 66.5 mm
Load diagram
10.0
0665
LS
8.0 0555
6.0
4.0
2.0
0
0455
0345
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Lf
In the case of longer
travel lengths, sag of the
cable carriers is technically permissible depending on the application.
In a gliding arrangement,
even longer travel
lengths are possible
(see page 301).
We are at your service
to advise on these
applications.
Subject to change.
UNIFLEX
Inside
heights
Use our free
BASIC
LINE
Selection
Types 0345, 0455, 0555 and 0665
Divider system TS 0
20
–
44
sT
15
–
250
h1
mm
10
10
14
14
h2
mm
–
–
–
28
2
3
sT
4
1
h1
h2
SH
mm
2
2
4
4
sH
0345
0455
0555
0665
ST
mm
2
2.5
2.5
3
hi
hi
mm
20
26
38
44
KR
Type
5
h1
mm
10
12
14
h2
mm
–
–
28
2
3
sT
4
h1
h2
SH
mm
2.4
2.4
4.0
sH
0455
0555
0665
ST
mm
5
5
8
hi
hi
mm
26
38
44
KR
Type
1
5
Types 0455 and 0555
ax
SZ
2.4
kabelschlepp.de
Inside
widths
15
20
25
30
35
40
45
55
65
75
16
64
176
18
68
192
23
28
32
33
38
43
78
80
88
96 112 128
208
–
–
–
–
–
48
144
–
58
160
–
Fon:
+49 2762 4003-0
0345
0455
0555
0665
Inside
heights
ST
mm
2
2.5
2.5
3
hi
hi
mm
20
26
38
44
KR
Type
Type 0665
SZ
SZ
4
For type 0665,
aluminium partitions
are available.
Dimensions in mm
When using partitions with ax > 112 mm, there should be an
Example of ordering
Cable carrier
Subject to change.
0555
Type
Divider system
.
040
Design
.
100
Inside width
Bi in mm
-
125
Bend radius
KR in mm
-
1332
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
3
Number of
dividers nT
FA/MA
Connection
Fixed point/
Driver
dimensions.
107
Selection
BASIC
LINE
UNIFLEX
UNIFLEX
Types 0345, 0455, 0555 and 0665
Design 050
Inside
heights
Outside: Covered
Inside: Hinged, openable (on the right/left) and detachable brackets
20
–
44
hG
hi
Bi
Fon:
+49 2762 4003-0
kabelschlepp.de
Bk
Design 055:
When hydraulic hoses are being used with small
bend radii, we recommend the use of lockable
brackets – Design 055.
Type
hi
hG
0345
20
28
0455
26
36
0555
38
50
0665
44
60
Inside widths Bi
15
0.46
25
0.89
50
1.64
50
2.26
20
0.49
38
0.97
75
1.81
75
2.53
25
0.52
58
1.10
100
1.98
100
2.79
38
0.59
78
1.22
125
2.16
125
3.06
50
0.66
103
1.40
150
2.33
150
3.33
Bk
65
0.75
130
1.58
–
–
175
3.60
Bi + 13
Bi + 18
Bi + 22
Bi + 27
Type
0345
0455
0555
0665
108
t
38
52
63
75
50
65
80
100
Bend radii KR mm
75
100 125 150
95
125 150 180
100 125 160 200
120 140 200 250
–
200
230
300
–
225
–
–
Pitch t:
Type 0345: 34.5 mm
Type 0455: 45.5 mm
Type 0555: 55.5 mm
Type 0665: 66.5 mm
Example of ordering
Cable carrier
0555
Type
Divider system
.
050
Design
-
100
Inside width
Bi in mm
-
125
Bend radius
KR in mm
-
1332
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
3
Number of
dividers nT
FA/MA
Connection
Fixed point/
Driver
dimensions.
Subject to change.
15
–
175
KR
Inside
widths
Use our free
BASIC
LINE
Selection
Types 0345, 0455, 0555 and 0665
Load diagram
Inside
heights
0665
LS
Lf
Inside
widths
0555
6.0
0455
4.0
0345
2.0
0
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
application.
(see page 301).
these applications.
0455
0455
0455
0455
0555
0665
hi
mm
26
26
26
26
38
44
ST
mm
3
3
3
3
3
5
ax
mm
20
20
20
20
25
25
Bi
mm
25
38, 58, 78
103
130
50 ... 150
50 ... 175
aT min
mm
12.5
19
21.5
25
25
25
The dividers are fixed at an interval of ax .
sT
aT
ax
KR
Type
hi
Divider system TS 0
15
–
175
kabelschlepp.de
8.0
20
–
44
aT
chain link.
Subject to change.
KR
hi
sH
For Type 0665, the divider system TS 1
with a central height subdivision (SH = 4 mm) is also available.
Fon:
+49 2762 4003-0
10.0
109
Selection
BASIC
LINE
UNIFLEX
UNIFLEX
Inside
heights
20
–
44
Types 0345, 0455, 0555 and 0665
ZLK – L
ZLK – A
Connecting elements with integrated
strain relief combs on both sides (ZLK – A)
Connecting elements with screw-on type
strain relief combs (ZLK – L)
The strain relief combs are generally supplied
with the connecting elements.
The combs are either clipped to the end connectors
and bolted together with them, or screwed on at the
desired intervals by using additional boreholes,
behind the connecting elements.
Inside
widths
Connecting elements with integrated strain relief combs on both sides
nz
l1
65
nz
2
14 9.5
52.5
62
b1
Bi
Bi + 13
Bi
Bi + 13
6.5
Lk
6.5
7
ZLK – A
7.5
Fon:
+49 2762 4003-0
kabelschlepp.de
15
–
175
52.5
62
12.5
110
Type
0345. … .15
0345. … .20
0345. … .25 *
0345. … .38
0345. … .50
0345. … .65
Bi
15
20
25
38
50
65
Bk
28
33
38
51
63
78
b1
–
–
13
24
36
51
nZ
1
1
2
3
4
5
Dimensions in mm
* Type 0345. ... .25 with 6.5 mm hole (not an elongated hole)
Connectors made of steel are available for carrier width Bi = 90 mm.
Subject to change.
Use our free
BASIC
LINE
Selection
Types 0345, 0455, 0555 and 0665
Inside
heights
ZLK – A
ZLK – L
l1
Bi -14
65.5
72
3.5
3
Bi
Bi + 18
nz
18
18
65.5
74
Bi
25
38
58
78
103
130
Bk
43
56
76
96
121
148
nZ
2
3
4
6
8
10
Fon:
+49 2762 4003-0
Type
0455. ... .25
0455. ... .38
0455. ... .58
0455. ... .78
0455. ... .103
0455. ... .130
kabelschlepp.de
6.2
15
–
175
l1
6.2
Lk
Inside
widths
Bi -14.5
Bi
Bi + 18
Lk
8.5
6.5
K
epp
abelschl
20
–
44
Dimensions in mm
ZLK – L – screwable strain relief combs
6.4
Lk
Bi -20
Bi
Bi + 22
5
9.5
nz
l1
86
94
18.5
Subject to change.
Type
0555. ... .50
0555. ... .75
0555. ... .100
0555. ... .125
0555. ... .150
Bi
50
75
100
125
150
Bk
72
97
122
147
172
nZ
4
6
8
10
12
Dimensions in mm
111
Selection
BASIC
LINE
UNIFLEX
UNIFLEX
Types 0345, 0455, 0555 and 0665
20
–
44
8.4
nz
Inside
widths
Bi -20
Bi
Bi + 27
Inside
heights
Central hole
from Bi = 150
onwards
8
10.5
15
–
175
Lk
l1
kabelschlepp.de
80
92.5
22.5
Bi
50
75
100
125
150
175
200
225
250
Type
0665. ... .50
0665. ... .75
0665. ... .100
0665. ... .125
0665. ... .150
0665. ... .175
0665. ... .200
0665. ... .225
0665. ... .250
Bk
77
102
127
152
177
202
227
252
277
nZ
4
6
8
10
12
14
16
18
20
Connection variants
Connection point
M – Driver
MH *
M A (Standard)
Driver
MK
MI
FK
FI
112
Fixed point
FH *
F
– Fixed point
Connection type
A
I
H
K
FA (Standard)
* not in the case of UNIFLEX design 060
Subject to change.
Fon:
+49 2762 4003-0
Dimensions in mm
Use our free
BASIC
LINE
Selection
Types 0345, 0455, 0555 and 0665
Inside
heights
Universal connectors for connection above,
below or at the front.
20
–
44
Inside
widths
K
p
elschlep
ab
bA
BEF
kabelschlepp.de
d
15
–
175
l2
l1
Type
0345
0455
0555
0665
BEF
Bi + 30
Bi + 30
Bi + 40
Bi + 44
bA
Bi + 20
Bi + 20
Bi + 28
Bi + 28
l1
36
47
57
68
l2
9
10.5
13.5
14.5
d
5.5
5.5
6.5
8.5
Dimensions in mm
Subject to change.
Guide channels
➤ from page 301
➤ from page 307
Fon:
+49 2762 4003-0
➤ from page 350
113
Selection
BASIC
LINE
UNIFLEX
TUBE SERIES
BASIC
LINE
Selection
UNIFLEX
Inside
widths
15
–
175
■ Easy to open
■ Robust, double stroke
system for long
unsupported lengths
■ End connectors with integrated
strain relief
■ Economically priced standard types
kabelschlepp.de
with 2PfG 1036/10.97
Design 050 – covered on one side
Fon:
+49 2762 4003-0
■ Outside: Covered
■ Inside: Hinged, openable
(on the right/left)
and detachable
brackets
Bi
hi
KR
Use our free
TUBE
SERIES
VARIO
LINE
19,5
–
44
■ Solid plastic
214
Type
0345.050
0455.050
0555.050
0665.050
hi
20
26
38
44
Bi
15-65
25-130
50-150
50-175
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
80
120
125
150
10
10
9
8
50
50
45
40
108
108
108
108
Dimensions in mm
Subject to change.
BASIC
LINEPLUS
TUBES with fixed chain widths
Inside
heights
Design 060 – covered on both sides
Selection
BASIC
LINE
TUBE SERIES
Inside
heights
■ Inside: Hinged, openable
(on the right/left)
and detachable cover
15
–
175
hi
KR
19.5
25
36
42
Bi
15-65
25-130
50-150
50-175
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
80
120
125
150
10
10
9
8
50
50
45
40
216
216
216
216
kabelschlepp.de
0345.060
0455.060
0555.060
0665.060
hi
Dimensions in mm
Design 080 – covered on both sides
Fon:
+49 2762 4003-0
■ Outside: Detachable cover
hi
KR
Bi
Type
0600.080
hi
44
Bi
50-125
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
100
6
35
Page
222
Subject to change.
Dimensions in mm
215
TUBE
SERIES
Inside
widths
VARIO
LINE
19,5
–
44
Bi
Type
BASIC
LINEPLUS
TUBE SERIES
BASIC
LINE
Selection
UNIFLEX – Types 0345, 0455, 0555 and 0665
Inside
widths
hG
hi
Bi
t
Fon:
+49 2762 4003-0
kabelschlepp.de
Bk
Type
hi
hG
0345
19.5
28
0455
25
36
0555
36
50
0665
42
60
Bk
65
0.85
130
1.72
–
–
175
3.95
Bi + 13
Bi + 18
Bi + 22
Bi + 27
Type
0345
0455
0555
0665
216
15
0.48
25
0.92
50
1.72
50
2.36
Inside widths Bi
20
25
38
50
0.52 0.56 0.65 0.74
38
58
78
103
1.01 1.16 1.31 1.51
75
100 125 150
1.95 2.17 2.39 2.61
75
100 125 150
2.69 3.00 3.32 3.64
75
95
100
120
Bend radii KR mm
125
150
150
180
160
200
200
250
100
125
125
140
–
200
230
300
Pitch t:
Type 0345: 34.5 mm
Type 0455: 45.5 mm
Type 0555: 55.5 mm
Type 0665: 66.5 mm
–
225
–
–
Example of ordering
Cable carrier
0555
Type
Divider system
.
060
Design
-
125
Inside width
Bi in mm
-
160
Bend radius
KR in mm
-
1665
Chain length
TS 0
Divider
system
/
Connection
3
Number of
dividers nT
FU/MU
Connection
Fixed point/
Driver
dimensions.
Subject to change.
15
–
175
Use our free
TUBE
SERIES
VARIO
LINE
19,5
–
42
Outside and inside: Covered
Inside: Hinged, openable (on the right/left) and detachable covers
KR
BASIC
LINEPLUS
Design 060 – cable carriers covered on both sides
Inside
heights
Selection
BASIC
LINE
TUBE SERIES
Lf
Inside
widths
6.0
0455
0345
2.0
0
0
0.5
1.5
1.0
2.0
2.5
3.5
3.0
(see page 301).
these applications.
0455
0455
0455
0455
0555
0665
hi
mm
25
25
25
25
36
42
ST
mm
3
3
3
3
3
5
ax
mm
20
20
20
20
25
25
Bi
mm
25
38, 58, 78
103
130
50 ... 150
50 ... 175
aT min
mm
12.5
19
21.5
25
25
25
The dividers are fixed at an interval of ax.
sT
aT
ax
KR
Type
hi
Divider system TS 0
15
–
175
kabelschlepp.de
0555
4.0
19,5
–
42
aT
chain link.
Subject to change.
KR
hi
sH
For type 0665, the divider system TS 1 with a central height
subdivision (SH = 4 mm) is also available.
Fon:
+49 2762 4003-0
8.0
LS
217
VARIO
LINE
0665
10.0
Inside
heights
TUBE
SERIES
BASIC
LINEPLUS
Load diagram
TUBE SERIES
BASIC
LINE
Selection
ZLK – L
Connecting elements with integrated,
strain relief combs on both sides
(ZLK – A)
Connecting elements with screw-on
type strain relief combs (ZLK – L)
The strain relief combs are generally
supplied with the connecting elements.
The combs are either clipped to the
end connectors and bolted together
with them, or screwed on at the
desired intervals by using additional
boreholes, behind the connecting
elements.
Inside
widths
kabelschlepp.de
15
–
175
Connecting elements with integrated strain relief combs on both sides
l1
65
14 9.5
52.5
62
b1
Bi
Bi + 13
nz
nz
2
6.5
Lk
6.5
7
ZLK – A
Bi
Bi + 13
Fon:
+49 2762 4003-0
Connecting elements Type 0345
52.5
62
12.5
218
Type
0345. … .15
0345. … .20
0345. … .25*
0345. … .38
0345. … .50
0345. … .65
Bi
15
20
25
38
50
65
Bk
28
33
38
51
63
78
* Type 0345. ... .25 with 6.5 mm hole
(not an elongated hole)
b1
–
–
13
24
36
51
nZ
1
1
2
3
4
5
Dimensions in mm
Subject to change.
Use our free
TUBE
SERIES
VARIO
LINE
19,5
–
42
ZLK – A
7.5
BASIC
LINEPLUS
Inside
heights
Selection
BASIC
LINE
TUBE SERIES
Inside
heights
ZLK – L
l1
Bi -14
65.5
72
3.5
3
Bi
Bi + 18
nz
18
18
65.5
74
Bi
25
38
58
78
103
130
Bk
43
56
76
96
121
148
nZ
2
3
4
6
8
10
Fon:
+49 2762 4003-0
Type
0455. ... .25
0455. ... .38
0455. ... .58
0455. ... .78
0455. ... .103
0455. ... .130
kabelschlepp.de
6.2
15
–
175
l1
6.2
Lk
Dimensions in mm
6.4
Lk
Bi -20
Bi
Bi + 22
5
9.5
nz
l1
86
94
18.5
Subject to change.
Type
0555. ... .50
0555. ... .75
0555. ... .100
0555. ... .125
0555. ... .150
Bi
50
75
100
125
150
Bk
72
97
122
147
172
nZ
4
6
8
10
12
Dimensions in mm
219
VARIO
LINE
Inside
widths
Bi -14.5
Bi
Bi + 18
Lk
8.5
6.5
K
epp
abelschl
19,5
–
42
TUBE
SERIES
ZLK – A
BASIC
LINEPLUS
TUBE SERIES
BASIC
LINE
Selection
8.4
Bi -20
Bi
Bi + 27
nz
Inside
widths
Central hole
15
–
175
from Bi = 150
onwards
8
Lk
l1
kabelschlepp.de
80
92.5
22.5
Type
0665. ... .50
0665. ... .75
0665. ... .100
0665. ... .125
0665. ... .150
0665. ... .175
0665. ... .200
0665. ... .225
0665. ... .250
Bi
50
75
100
125
150
175
200
225
250
Bk
77
102
127
152
177
202
227
252
277
nZ
4
6
8
10
12
14
16
18
20
Connection variants for design 060
Connection point
M – Driver
M A (Standard)
Driver
MI
MK
FK
FI
220
Fixed point
F
– Fixed point
Connection type
A
I
H
K
FA (Standard)
In the standard version, the connectors are mounted with
the threaded joint outwards (FA/MA).
Subject to change.
Fon:
+49 2762 4003-0
Dimensions in mm
Use our free
TUBE
SERIES
VARIO
LINE
19,5
–
42
10.5
BASIC
LINEPLUS
Inside
heights
Selection
BASIC
LINE
TUBE SERIES
Inside
heights
Universal connectors for connection above,
below or at the front.
BASIC
LINEPLUS
d
15
–
175
l2
l1
Type
0345
0455
0555
0665
BEF
Bi + 30
Bi + 30
Bi + 40
Bi + 44
bA
Bi + 20
Bi + 20
Bi + 28
Bi + 28
l1
36
47
57
68
l2
9
10.5
13.5
14.5
d
5.5
5.5
6.5
8.5
Dimensions in mm
Subject to change.
Guide channels
➤ from page 301
➤ from page 307
kabelschlepp.de
bA
BEF
Fon:
+49 2762 4003-0
K
p
elschlep
ab
➤ from page 350
221
TUBE
SERIES
Inside
widths
VARIO
LINE
19,5
–
42
TUBE SERIES
BASIC
LINE
Selection
UNIFLEX – Type 0600 Tube, lightweight construction
Outside and inside: Covered
Outside: Detachable cover
Cable carrier covered on both sides in a lightweight design.
Can be opened on the outside for fast cable laying.
Provides particularly good protection for the cables from all types
of contamination, machining chips and moisture.
Inside
widths
50
–
125
h G hi
KR
Bi
t
Also available with
hinged cover –
please contact us.
kabelschlepp.de
Bk
Type
hi
hG
0600
44
61
Inside widths Bi
50
75
100 125
1.60 1.88 2.15 2.42
Bk
Bi + 18
Fon:
+49 2762 4003-0
100
Use our free
TUBE
SERIES
VARIO
LINE
44
222
Bend radii KR mm
150
125
Pitch t = 60.0 mm
175
200
Example of ordering
Cable carrier
0600
Type
Divider system
.
080
Design
-
125
Inside width
Bi in mm
-
175
Bend radius
KR in mm
-
1800
Chain length
TS 0
Divider
system
/
Connection
3
Number of
dividers nT
FU/MU
Connection
Fixed point/
Driver
dimensions.
Subject to change.
BASIC
LINEPLUS
Design 080 – cable carriers covered on both sides
Innenhöhe
UNIFLEX – Type 0600 Tube, lightweight construction
Selection
BASIC
LINE
TUBE SERIES
Innenhöhe
LS
44
Lf
6.0
Inside
widths
(see page 301).
these applications.
3.0
2.0
1.0
0
0
0.5
1.0
1.5
2.0
Divider system TS 0
Type
hi
mm
44
hi
0600
ST
mm
3
sT
KR
In the standard version, the dividers can be moved in the cross
section. The dividers can be fixed in 10 mm sections simply
by re-attaching.
chain link.
SH
mm
4
h1
mm
14
h2
mm
28
sH
ST
mm
3
hi
0600
hi
mm
44
sT
KR
In the standard version, the dividers can be moved in the cross
section. The dividers can be fixed in 10 mm sections simply
by re-attaching.
4
2
1
3
5
h1
h2
Divider system TS 1 with continuous height subdivision
Type
50
–
125
kabelschlepp.de
4.0
Fon:
+49 2762 4003-0
5.0
chain link.
Subject to change.
ø6.5
22
Bi + 21
Bi + 31
6.5 Ø
60
14
74
223
VARIO
LINE
7.0
TUBE
SERIES
BASIC
LINEPLUS
Load diagram
VARIO
LINE
BASIC
LINEPLUS
BASIC
LINE
Selection
04_04_Vario-Line_XL-Serie_A5_GB 29.07.10 01:50 Seite 182
182
Inside
height
Cable carrier with large inside height
Selection
BASIC
LINE
XL Series
BASIC
LINEPLUS
XL Series
Can be quickly opened
on the inside and outside
for cable laying
Bolted stays and
cover systems
C-Rail
Replaceable
glide shoes
Inside
widths
200
–
1000
kabelschlepp.de
Stable end connector
made of steel
Fon:
+49 2762 4003-0
■ Large dimensions
■ Low intrinsic weight
with 2PfG 1036/10.97
Subject to change.
Large choice of stay systems and
ways of separating the cables
Bolted stays and cover
systems for maximum
stability even with large
carrier widths
Replaceable glide shoes for
long service life for gliding
applications
Stable end connector made
of steel (different
connection variants)
for the cables
183
VARIO
LINE
108
XL Series
BASIC
LINE
Selection
Type XLC 1650
BASIC
LINEPLUS
Inside
height
width sections
Inside
widths
200
–
1000
Type
kabelschlepp.de
XLC 1650
hi
108
Bi
Dynamics of
200-1000
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
350
4
25
Page
185
Dimensions in mm
hi
KR
Bi
184
Frame stay RM
Solid design
Bolted, maximum
stability, maximum chain
widths possible.
Stay arrangement
Additional stay variants:
Stay variant LG made of aluminium:
Optimum cable routing in the
neutral bending line
Standard: on every
2nd chain link
The stays can be mounted on every chain link,
please specify when
placing your order.
Stay variant RMR: Gentle cable
laying by means of rollers. Ideal
for hydraulics hoses with "soft"
jackets
Type XLT 1650 with
aluminium cover system
Detailed information can be found in the chapter TUBE Series – Covered Cable Carriers from page 243 onwards.
Subject to change.
Fon:
+49 2762 4003-0
Stay variants
Use our free
VARIO
LINE
108
Type XLC 1650
Selection
BASIC
LINE
XL Series
Stay
hi hG
Bi
qk
Bi
qk
min
min
max
max
variant
XLC 1650
RM
108 140 200 10.5 1000 15.3
Inside
height
Bk
Bi + 68
108
hi hG
Inside
widths
Bi
Bk
200
–
1000
250
Pitch t = 165 mm
Bend radii KR mm
350
400
450
300
500
kabelschlepp.de
Type
XLC 1650
550
Load diagram
LS
60.0
50.0
40.0
30.0
20.0
10.0
0
0
1.0
3.0
2.0
5.0
4.0
6.0
(see page 301).
these applications.
Fon:
+49 2762 4003-0
Lf
Example of ordering
Cable carrier
XLC 1650 .
Subject to change.
Type
Divider system
600
Inside width
Bi in mm
-
RM
Stay
variant
-
350
Bend radius
KR in mm
-
4125
Chain length* Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
4
Number of
dividers nT
FA/MA
Connection
Fixed point/
Driver
* The calculated chain length Lk must always be rounded to an odd number of chain links.
185
VARIO
LINE
Type
BASIC
LINEPLUS
XL Series
BASIC
LINE
Selection
Type XLC 1650
hi
mm
108
ST
mm
8
aT min
mm
6
ax min
mm
25
aT
ax
aT
chain link.
200
–
1000
Stay
hi ST aT min ax min SH h1 h2 h3 h4 h5
variant mm mm mm mm mm mm mm mm mm mm
XLC 1650 RM 108 8
1
16* 4 14 28 42 56 70
hi
sH
10
8
6
4
2
1
3
5
7
9
11
sT
aT
h1
h2
h3
h4
h5
Type
KR
kabelschlepp.de
sT
KR
hi
XLC 1650
Stay
variant
RM
Inside
widths
ax aT
SZ
4
16
64
176
18
68
192
23
78
208
28
32
33
38
43
80
88
96 112 128
–
–
–
–
–
186
Guide channels
➤ from page 301
58
160
–
When using partitions with ax > 112 mm there should be
an additional central support with a twin divider (ST = 5 mm).
➤ from page 307
➤ from page 350
Subject to change.
also available.
48
144
–
Dimensions in mm
SZ
Fon:
+49 2762 4003-0
chain link.
Use our free
VARIO
LINE
108
Type
ax
BASIC
LINEPLUS
Divider system TS 0
Inside
height
Type XLC 1650
Selection
BASIC
LINE
XL Series
Inside
height
Inside
widths
!
End connector made of steel plate
52
Connecting surface, outside*
kabelschlepp.de
200
–
1000
hG’ = 147 mm
5
H
B i - 25
B i + 103
B i + 138
13.5
Connecting surface, inside
(Standard)
50
80
120
15
* Please specify when ordering.
Fon:
+49 2762 4003-0
5
l1=120
Connection variants
MA (Standard)
Driver
A
I (Standard)
MI
FI
I (Standard)
Fixed point
A
FA
Subject to change.
Connection point Connection type
The connecting surfaces
on the driver and fixed
point can be be mounted
on the outside or inside
according to preference.
Connecting surface
M – Driver
A – Threaded joint outside (standard) I – Connecting surface inside (< Bk)
A – Connecting surface outside (> Bk)
F – Fixed point I – Threaded joint, inside
In the standard version, the end connectors are mounted with the threaded joint outwards (FAI/MAI).
187
VARIO
LINE
108
Lk
BASIC
LINEPLUS
TUBES with variable chain widths
Inside
height
■ Aluminium cover systems available in 1 mm
width sections
Inside
widths
■ Highly wear-resistant, replaceable
glide shoes available – resulting
in minimal wear at high speeds,
sliding in the guide channel
200
–
1000
■ Different connection variants
■ Different ways of separating the cables
kabelschlepp.de
■ Optionally with strain relief
with 2PfG 1036/10.97
Type XLT
(stay variant RMD)
hi
Bi
XLT 1650
hi
105
Bi
Dynamics of
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
300
4
20
200-1000
Page
Fon:
+49 2762 4003-0
KR
244
Dimensions in mm
Subject to change.
RMD cover system made of aluminium –
olid version
Bolted, high stability, large carrier widths
243
Selection
TUBE
SERIES
■ Can be quickly opened on the inside
and outside for cable laying
VARIO
LINE
105
■ Large dimensions
Type
BASIC
LINE
XLT Series
BASIC
LINEPLUS
TUBE SERIES
TUBE SERIES
BASIC
LINE
Selection
Type XLT 1650
BASIC
LINEPLUS
Inside
height
105
Type
XLT 1650
Stay
variant
RMD
hi
hG
Bi
min
qk
min
Bi
max
105 140 200
17
1000
qk
max
Bk
50
Bi + 68
hi hG
Inside
widths
Bi
kabelschlepp.de
200
–
1000
Bk
Type
XLT 1650
250
Pitch t = 165 mm
Bend radii KR mm
350
400
450
300
500
550
Load diagram
LS
Lf
50.0
40.0
30.0
20.0
10.0
0
2.0
1.0
0
Unsupported length L f in m
3.0
4.0
6.0
5.0
(see page 301).
these applications.
Example of ordering
Cable carrier
XLT 1650 .
Type
Divider system
700
Inside width
Bi in mm
-
RMD
Stay
variant
-
400
Bend radius
KR in mm
-
4950
Chain length* Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
4
Number of
dividers nT
FA/MA
Connection
Fixed point/
Driver
dimensions.
* The calculated chain length Lk must always be rounded to an odd number of chain links.
Subject to change.
244
60.0
Fon:
+49 2762 4003-0
Use our free
TUBE
SERIES
VARIO
LINE
Dimensions in mm
Type XLT 1650
Selection
BASIC
LINE
TUBE SERIES
ST
mm
8
aT min
mm
6
Inside
height
ax min
mm
25
sT
aT
ax
105
KR
aT
chain link.
Inside
widths
200
–
1000
10
8
6
4
2
1
3
5
7
9
11
hi
sH
Stay
hi ST aT min ax min SH h1 h2 h3 h4 h5
variant mm mm mm mm mm mm mm mm mm mm
XLT 1650 RMD 105 8
1
16* 4 14 28 42 56 70
sT
KR
aT
h1
h2
h3
h4
h5
Type
ax aT
chain link.
kabelschlepp.de
ax
4
16
64
176
18
68
192
23
78
208
28
80
–
32
88
–
38
112
–
43
128
–
48
144
–
58
160
–
Dimensions in mm
SZ
also available.
33
96
–
Fon:
+49 2762 4003-0
SZ
Subject to change.
hG’ = 147 mm
!
By means of a positive
snap connection, the glide
shoes sit firmly on the
chain link.
245
VARIO
LINE
hi
mm
105
TUBE
SERIES
XLT 1650
Stay
variant
RMD
hi
Type
BASIC
LINEPLUS
Divider system TS 0
TUBE SERIES
BASIC
LINE
Selection
Type XLT 1650
Connecting surface, outside
52
5
H
B i - 25
B i + 103
B i + 138
13.5
Inside
widths
Lk
l1=120
5
200
–
1000
Connecting surface, inside
(Standard)
50
80
120
15
kabelschlepp.de
Connection variants
Connection point
MA (Standard)
M – Driver
F
– Fixed point
Driver
Connection type
MI
FI
A
– Threaded joint (standard)
I
Fon:
+49 2762 4003-0
Fixed point
Use our free
TUBE
SERIES
VARIO
LINE
105
246
FA
The connection type can subsequently be altered.
Guide channels
➤ from page 301
➤ from page 307
➤ from page 350
Subject to change.
BASIC
LINEPLUS
Connectors made of steel plate
Inside
height

KABELSCHLEPP General Catalog 11/2009

Transcription

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