The Power of Ostim about SEED OIL PLANT

Transcription

The Power of Ostim about
SEED OIL PLANT
OSTÝM INDUSTRIAL INVESTMENT & BUSINESS INC.
Main Office:
100. Yýl Blv. No:99, 06370,
Ostim, Ankara, TUKEY
Tel
: 00 90 312 385 34 09
Fax : 00 90 312 385 24 19
[email protected]
R & D Department:
OSTIM-ODTU Teknopark Kat:1 No:5
Ostim, 06370 Ankara/TURKYE
Contents
Pages
OSTIM INDUSTRIAL INVESTMENT & BUSINESS INC.
3 - 10
Constructions & Civil Works
5
Power Plant Establishment & Operation
6
Metal Processing & Spare Part Manufacturing
7
Telecommunication Establishment & Operation
8
Electronic & Mechanic Works of Some Big Plants
9
R&D Department (Technopark)
10
Seed Oil Plant Sections
11 - 18
Raw Material Receiving (Scale)
12
Stream Boiler
13
Unrefined Oil Unit
13
Refining Unit
16
Quality Control and Laboratory Unit
17
Bottling and Filling
17
Flowchart
18
2
OSTIM Industrial Investment & Business Inc.
(Ostim Investment)
Ostim Investment was founded with the aim to establish a dynamic cooperation among 5.000
SMEs, which perform their activities in different business sectors in the Ostim SME’s Industry
Center, to realize the domestic and foreign projects and thus to increase the business capacity
of Ostim.
Ostim Investment with 1,800 partners was founded in 1998 and maintains its activities under
the supervision of the Capital Markets Board of Turkey.
Ostim Investment followes and implements domestic and international projects as a turnkey
basis with the Ostim Manufacturer Companies. While the projects are being implemented
by manufacturer companies in Ostim Industrial Center, Ostim Investment establishes project
based strategic business co-operations with them by providing the followings :
DFinancial support (cash & non-cash)
DManagement & organization support
DWorking capital supply
DProject management
DMarketing support
DTechnical support
3
Main Activities Of
Ostim Investment
Construction & Civil Works
Power Plant Establishment
& Operations
Metal Processing , & Spare
Part Manufacturing
Electronic & Mechanic Works
of some Big Plants
Telecommunication
Establishment & Operation
R & D Department
(Technopark)
Turn Key Plant Establishments
From project planning to designing, engineering, constructing and
technical & managerial supporting of Plant Establishments
4
Some domestic buildings and business centers
constructed by Ostim Investment.
Natural Gas Power Plant in OSTIM Industrial Center
Construction & Civil Works
Ostim Investment Construction Group works on Industrial Building Projects, Residential
Building Projects, Infrastructure Construction Projects (sewere systems, road, electricity
system, drinking water system, etc.)
Coal washing and packaging plant in Bursa
5
Ostim Combined Cycle Gas Fired
Power Plant
Power Plant Establishment & Operation
the Power Plant which was started to build by Ostim Investment in 2003
in Ostim Industrial Center and completed in 2004, Ostim produces
required electrics for its companies and these companies use the electrics
with a very competitive prices.
Total capacity of the plant is 50 MW
6
Metal Processing & Spare Part Manufacturing
A large kind of spare parts has been manufactured in Ostim Industrial
Center by Ostim Investment. These parts has been used for different
fields such as industrial plants, earth moving machines, construction
machines etc.
7
Telecommunication Establishment & Operation
The Ostim Telecommunication Center, established in 2005 by Ostim
Investment, is a joint venture project with Sabanci Telekom who is the
second biggest group of Turkey.
The system serves in these 3 areas
zWith its fiber/optic network that reaches 5000 SME's in the Ostim
Industrial Area, it provides all of its SME's a high speed broad
band internet at low cost in a local network.
zAll the Ostim Enterprises and around 3000 houses near the area
are able to use our SOUND Network and IP phones at low cost.
zIn our F/O Network we have added value services area where
we are able to sell software products through a hiring system. By
this way the whole system is able to function under one network
and bring a strong mainframe for developing an Artificial Factory.
8
Electronic & Mechanic Works of some Big Plants
Engineering support
Software maintenance
Maintenance of industrial areas
Industrial sensors
Real time industrial monitoring packets
Industrial computers
Weighting system controllers
Concrete indicator
Weight indicators
Weight transmitters
Load cells
9
Ostim Technopark Center
R & D Department (Technopark)
Ostim Investment has an R&D Department to support the
creation of synergy between the partners through activities
increasing the cooperation among university, industry and
other related sides and thus realizes big projects.
10
SEED OIL SECTION
Seed Oil Plants includes the below units:
1-Raw Material Receiving (Scale)
2-Stream Boiler
3-Unrefined Oil Unit
a)Front preparation
b)Pressing
c)Extraction
4-Refining Unit
a)Neutralization Unit
b)Bleaching
)
g Unit
c)Vinterize Unit
d)Deodorize Unit
5-Quality Control and Laboratory Unit
6-Bottling and Filling
7-Flowchart of the Production Stages
SECTIONS of a SEED OIL PLANT
Our corporation installs, runs and provides the operational management of seed oil plants.
The process starts with the project evaluation stage and it proceeds until the final outcome
including the stages of; unrefined oil production, refining, weighing, quality control, bottling
processes and training of the working personel.
1.RAW MATERIAL RECEIVING
At this unit, some samples of the sunflower seeds that arrived to the plant are collected and
analysed in terms of moisture and lubricity values. The seeds which are approved are then
sent to the warehouse.
12
2. STREAM BOILER
Considering the capacity of the plant and the
circumstances of the region; different types of
Stream Boiler can be built which are run by
coal, fuel oil, diesel oil, natural gas and electricity.
3. UNREFINED OIL UNIT
Front Preparation includes the stages of depuration of lubricated seeds and all the other stages
before the extraction of oil. At the pression stage, the lubricated seeds passing the front preparation
stage are decomposed into oil and bagasse by extrusion. At the extraction stage, the remaining
oil in the bagasse is derived by chemical methods.
a) FRONT PREPARATION
Dust Sieve: The lubricated seeds coming from the raw
material storage are disassociated from any foreign
matter by Dust Sieves.
Crasher: Crasher is used for cracking the shells of
lubricated seeds.
Shell Sieve: Shell Sieve is used for separating the
shells from lubricated seeds. Separating the shells
from the seeds provides easiness during the extrusion
of lubricated seeds at the pression stage, timeeffectiveness during the bleaching of the bagasse at
the extraction unit and also results in higher protein
value at the bagasse.
Shell Prov: Shell Prov is used for separating the
dust and grains from the shells allocated at the shell
sieve.
Roller: Roller is used for crushing the lubricated seeds.
Crushing of the seeds provides easiness during the
extraction of oil by exploding the oil saccules.
13
b) PRESSION
Ustulation Pan
Ustulation Pan is the hot plate used for
increasing the heat of the lubricated seeds
to a certain degree for making the pression
stage easier.
Presser
Oil is decomposed by the compression of the dried seeds by means of spirals.
Oil and bagasse are poured from the presser through different ways.
Dregs Sieve
Dregs Sieve filters the dregs from oil
and this smoothes the filtering process at
the filter-presser.
Filter-Presser
Filter-Presser is used for decomposing the unwanted substances from the oil.
Filtering process is conducted by means of
the fabrics on the filter sheets.
c) EXTRACTION UNIT (BATCH SYSTEM)
Extraction Unit is the unit that the lubricated bagasse coming from the pression unit
is decomposed from the oil. The oil in the bagasse is united by means of washing with a
solvent. After the washing process, the solvent and the oil are decomposed and the oil remained in the bagasse is therefore extracted.
14
Extractor
Extractor provides the decomposition of the oil in the bagasse by means
of a solvent. System operates collaterally and the process continues until the
saturation of the solvent at a certain point.
Distillator
Distillator decomposes the solvent–oil blend by means of heating.
Settling Tank
The wastes in the decomposed oil in the distillator are removed by means
of settlement.
Hexene Tank
The substance used as solvent is stored in these Hexene Tanks. The system
is a closed circuit and the solvent are stored in liquid form in these tanks.
Sunken Oil Tank
The wastes substances obtained at the settling process are heated and
any remaing part of oil is decomposed from these waste substances.
Oil Separator
The stream is decomposed from any foreign matters by means of douching
and released to the open air.
Hexene Condenser
Hexene Condenser converts the solvent, used in the process while
decomposing the oil from the bagasse, from gas form into liquid form.
Hexene Catcher
It is the last controlling and eliminating point for hexene.
15
4. REFINING UNIT
a)NEUTRALIZATION UNIT
This process includes the mixing of the oil with caustic soda and the removal of the
dregs by centrifugal decomposition method in order to saponify oil acids in the oil.
This process provides the production of 1st class consumable oil at end of refining
process.
The unrefined oil that comes in the smell elimination unit must be cleared of the impurity
substances in order to obtain 1st class oil.
Caustic Neeutralization and Bleaching are the required processes in order to obtain
purified oil.
b) BLEACHING UNIT
The main objective of the Bleaching Unit is to eliminate the colarant substances in the
oil and to succeed the optimum colour at the final output. In addition to that, Bleaching also
provides the removal of any remaining soap substances before deodorize unit.
The mixing process begins after the elimination of water from oil in the tank which also
serves as a drier. Stream is applied after the vacuum is kept. After the temperature reaches a
certain degree, soil is applied by means of vacuum.
After the temperature of oil-soil mixture reaches to the required degree, stream is shut
down and the process is finished by means of stirring. Oil and soil are sent to the filters by
pumps and decomposed from each other by means of these filters.
c) VINTERIZE UNIT
When cooled to the room temperature, seed oil becomes roily in colour. Vinterizing is
required to keep the oil bright at even lower temperatures. Vinterizing is the filtering process
at low temperature.
d) DEODORIZE UNIT
Deodorization qualifies
the real value of the consumed
oil and therefore it is one of
the most essential processes
of the refining unit. Smell and
taste are the most concerning
points for consumers.
These
specifications
are achieved by means of
deodorants. For this reason,
deodorants have significant
importance in the oil industry.
Every oil has a characteristic
natural smell and this smell is
tried to be cleared off through
deodorants. This process
is conducted by means of
heating the oil over 200C in
the deodorization reactor at the batch system via vacuum.
16
5. QUALITY CONTROL AND LABORATORY UNIT
After the arrival of the sun flowers to the factory, oil and moisture percentages are determined
from the collected samples. The oil and moisture percentages of the bagasse coming from the
pressing unit can also be determined on demand. Also, the bagasse raised after the extraction
process can be treated in the same way. For the refining process, some quality controls are performed
to the unrefined oil, neutral oil, deodorized oil and the final product.
Sunflower Seeds:
•Moisture Determination
•Lubricity Determination
Unrefined Oil:
• Free fatty acid determination
• Colour determination
• Dregs determination
Neutral Oil:
• Soap determination
Vinterizing Oil:
• Wax (turbidity) determination
Deodorized Oil:
• Peroxide determination
Manufactured Oil (Final Controls):
• Peroxide determination
• Soap determination
• Smell and Taste
• Vinterization (Transparency)
• Refractive Index
• Volatile and Foreign Substance
• Density
QUALITY CONTROL AND LABORATORY UNIT
6. BOTTLING AND FILLING
Refined and controlled oil is bottled from 0,5lt to 18lt volume bottles on demand of the market.
For the low volumes Plastic Bottle and for the high volumes Tin Cans are preferred. Plastic Bottles
are put into box and transported after the boxes are shrinked.
17
7. FLOWCHART
18

The Power of Ostim about SEED OIL PLANT

Transcription

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