ABT Sunwind SWM Series Product Guide

ABT Rechargeable Products
Lead-Acid Battery
SUNWIND
SWP Series
SWM Series
Renewable Energy
Product Guide
Solar Typical Installation
Wind Energy
Contents
Renewable Energy Introduction.......................................... 01
ABT SWP
Introduction................................................................... 02
Applications.................................................................... 02
Standards....................................................................... 02
Certification.................................................................... 02
Product Characteristics..................................................... 03
General Specifications ...................................................... 03
Drawings with terminal position.......................................... 04
Terminals....................................................................... 04
Technical characteristics.....................................................05
ABT SWM
Introduction.................................................................... 07
Applications.................................................................... 07
Standards....................................................................... 07
Certification.................................................................... 07
Product Characteristics..................................................... 08
General Specifications...................................................... 08
Drawings with terminal position......................................... 09
Terminals....................................................................... 09
Technical characteristics.....................................................10
Operation....................................................................... 12
Installation..................................................................... 12
Storage ......................................................................... 12
Maintenance................................................................... 12
SUNWIND
SWP/SWM Series
ABT Sunwind
Stores Solar and Wind Energy
Renewable Energy Introduction:
Introduction
01
Renewable Energy Introduction:
These two sources of Energy are considered as the
most abundant energy source available and has been
used from time immemorial.
These forms of energy are normally clubbed under
Renewable Energy Sources;ie energy sources that can
be constantly replenished.Also the fact that the present
energy sources like coal,oil and gas being finite in
nature, the renewable energy sources have that much
more demand and are lucrative as the demand is likely
to growth at double digit growth in the coming years
worldwide.
Besides the diminishing natural resources, renewable
energy offers key benefits such as being environmental
friendly and cost effective due to the abundant supply
available. (cost involved is only in converting the
available energy and not in searching for the same.
Energy Storage is the biggest issue to be tackled in
renewable energy systems due to the fat although
there is an abundant supply of energy available, the
sources for storing the same is scarce. Also one more
area of concern is:
How much energy can actually be stored and what is
the mechanism in which the energy can be stored ?
The Answer to this is Lead Acid Battery
Our Solution is Sunwind SWP and SWM which stores
solar and wind energy, safe,reliable and economical.
Solar batteries are specially designed for small to medium
performance requirement in leisure and consumer applications.
This range is the ideal energy source for medium industrial solar systems, small
solar and wind power stations.
SUNWIND
SWP/SWM Series
ABT SWP
The Advantages of the maintenance free VRLA batteries are enhanced by the high
technology.
Applications
Typical applications are:
●
Week End and Holiday houses in remote area
●
Mobile homes and caravans
●
Boats and Yacht
●
Street solar stations
●
Pagers, informations signs
●
Parking meters
●
Wireless emergency phone boxes and other safety equipment power supplies
Standards
●
IEC61427:2005
Certification
●
CE
●
UL
●
ISO9001
●
ISO14001
●
OHSAS18001
02
Applications
reputation and technical image of the major features and benefit of the AGM
SUNWIND
SWP/SWM Series
Product Characteristics
Introduce what we have witten is Product overview but also need to include:
Range 12Volts monoblocs from 40 ah to 170 ah
High cycling performance
Number of cycles
80% DOD 420
03
50% DOD 650
Product Characteristics
20% DOD 1800
●
Special alloy and active material which provide High Cycles capability
●
Low floating charging voltage design
●
High Energy density which provide minimum space, reduced weight
●
Usable in any orientation
●
Optimal rate of current acceptance, good charge acceptance even with small current flows
and good over-discharging recovery performance
●
Safety and reliable leakage-proof performance
●
Low self-discharge rate:<3% (20°C) monthly on average
●
Operatiing in wide ambient temperature range:-20°C to 55°C
●
One way pressure relief valve with integral Flame arrestor
●
Box and cover in ABS material(Flame retardant upon request)
●
Battery handles for safety handling
General Specifications
Nominal Capacity
( Ah , 20℃ ）
C5
1.75Vpc
C10
C20
1.80Vpc 1.80Vpc
C120
Total Height
1 . 85Vpc
h1
SWP12-40
12
32
40
41.2 44.8
196
165
176
176
14 .2
200
500
7.60
M6 x Ø16
B
SWP12-60
12
48
60
61.8 67.2
324
166
175
175
22.2
300
600
4.96
M6 x Ø16
B
SWP12-65
12
52
65
329
172
215.5
223.5
26.8
325
650
5.50
M8 x Ø18
A
SWP12-130
12
104
130
134
145.6 483
171
240
240
45.2
585
1040
3.40
M8 x Ø17
A
SWP12-170
12
136
170
175
190.4 497
203
228
237.5
58.6
680
1190
3.20
M8 x Ø18
D
67
72.8
A
M6
M6 ×Φ 16
+
（b/w）
-
φ16
-
B
D
Terminals
M8 ×Φ 17
Terminal layout
+
（b/w）
+
-
(h1)
(h2)
(h 1 / h2)
（b/w）
SUNWIND
SWP/SWM Series
Terminal layout
04
φ17
φ18
M8
M8
M8 ×Φ 18
SUNWIND
SWP/SWM Series
Technical characteristics
Fig-1
2.6
2.55
Charging in V per
ce11
Technical characteristics
05
2.5
B
2.45
A
2.4
C
2.35
2.3
2.25
2.2
-20
-10
0
15
20
30
35
50
Temperature in 20 ℃
Charge mode (to Fig.1):
1) with switch regulator (two-step controller)
- charge on curve B (max.charge voltage) for max.2 hrs/daythen switch
over to continous charge - curve C
2) Standard charge (without switching) - curve A
3) Boost charge (Equalizing charge with external generator)
- charge on curve B for max. 5 hrs/month, then switch Over to curve C
SUNWIND
SWP/SWM Series
06
Capacities C 1 - C 120 (20℃)
C 20
C 100
C 120
1.80C 1.85V/C 1.85V/C
SWP12-40
24
32
40
41.2
44
44.8
SWP12-60
36
48
60
61.8
66
67.2
SWP12-65
39
52
65
67
71.5
72.8
SWP12-130
78
104
130
134
143
145.6
SWP12-170
102
136
170
175
187
190.4
Cycle vs depth of discharge
D.O.D in%
100%
80%
60%
40%
20%
0%
0
0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8
Thousand Cycles
Technical characteristics
C 10
C5
C1
1.70C 1.75V/C 1.80/C
Type
SUNWIND
SWP/SWM Series
ABT SWM
Solar batteries are specially designed for High capacity , for
medium to large solar powered applications.
The high level of recyclability and long storage life without recharge make SWM an
environmental friendly solar battery recommendable for various renewable storage
energy applications.
07
The advantages of the maintenance free VRLA batteries are enhanced by the High
reputation and technical image of the major features and benefit of the AGM
Applications
technology.
Applications
●
Applications
● Solar and wind energy system
● Energy equilibrium system
● Electrification in urban environment
● Electrification for remote sites
● Electrification in developing countries
● Telecommunications
● Motorway Network
● Pumping Oil and gas
Standards
●
IEC60896-21/22 2004
●
IEC 61427 2005
●
BS EN 61427 2002
Certification
●
CE
●
UL
●
ISO9001
●
ISO14001
SUNWIND
SWP/SWM Series
Product Characteristics
Introduce what we have witten is Product overview but also need to include:
Range 2Volts cells from 200ah to 3000ah
High cycling performance
· Number of cycles
80% DOD
530
08
50% DOD 1050
Special alloy and active material which provide High Cycles capability
Low floating charging voltage design
High Energy density which provide minimum space, reduced weight
Usable in any orientation
One way pressure relief valve with integral Flame arrestor
Box and cover in ABS material (Flame retardant upon request)
Optimal rate of current acceptance, good charge acceptance even with small current flows
and good over-discharging recovery performance
Safety and reliable leakage-proof performance
Low self-discharge rate:<3% (20 ° C) monthly on average
Operatiing in wide ambient temperature range:-20 ° C to 60 ° C
General Specifications
Product Characteristics
20% DOD 2000
Nominal Capacity
( Ah , 20℃ ）
C10
1.80Vpc
C100
C120
Total Height
C240
1.85Vpc
1.85Vpc
1.85Vpc
SWM2-200
2
200
236
240
244
98.5
174.0 348.5
357.5
13.5
700
1250
0.50
M8 x Ø20
F
SWM2-300
2
300
354
360
366
141.0 174.0 348.5
357.5
19.0
1050
1850
0.43
M8 x Ø20
F
SWM2-400
2
400
472
480
488
175.0 174.0 348.5
357.5
24.0
1400
2500
0.36
M8 x Ø20
F
SWM2-500
2
500
590
600
610
213.5 174.0 348.5
357.5
30.0
1750
3100
0.34
M8 x Ø20
F
SWM2-600
2
600
708
720
732
252.0 175.0 348.5
357.5
36.0
2200
3700
0.36
M8 x Ø20
H
SWM2-800
2
800
944
960
976
350.0 173.0 338.0
347.0
49.0
2800
4800
0.19
M8 x Ø20
H
SWM2-1000
2
1000 1180 1200 1220 430.0 173.0 338.0
347.0
59.5
3500
6000
0.17
M8 x Ø20
H
SWM2-1200
2
1200 1416 1440 1464 510.0 175.0 338.0
347.0
71.5
4200
7200
0.18
M8 x Ø18
K
SWM2-1500
2
1500 1770 1800 1830 318.0 341.0 341.0
351.0
86.5
5250
8500
0.18
M8 x Ø18
J
SWM2-2000
2
2000 2360 2400 2440 433.0 342.0 341.0
351.0
118.0
6000
11000
0.10
M8 x Ø18
J
SWM2-3000
2
3000 3540 3360 3660 629.0 346.0 341.0
351.0
174.0
9000
16600
0.09
M8 x Ø18
L
W
L
09
W
W
L
Terminal layout
L
F
H
W
K
(H)
(TH)
SUNWIND
SWP/SWM Series
Terminal layout
W
L
L
J
L
Terminals
φ18
φ2 0
M8
M8
M8×Φ18
M8×Φ20
SUNWIND
SWP/SWM Series
Technical characteristics
Fig - 2
10
2. 5
2 . 45
B
2. 4
A
2 . 35
C
2. 3
2 . 25
2. 2
-20
-10
0
15
20
25
30
35
50
Temperature in ℃
Charge mode (to Fig.2):
1) with switch regulator (two-step controller)
- charge on curve B (max.charge voltage) for max.2 hrs/day then switch
over to continous charge - curve C
2) Standard charge (without switching) - curve A
3) Boost charge (Equalizing charge with external generator)
- charge on curve B for max. 5 hrs/month, then switch Over to curve C
Technical characteristics
Charging in V per ce11
2 . 55
SUNWIND
SWP/SWM Series
Capacities C 1 - C 100 (20℃)
Technical characteristics
11
Type
C1
1.75V/C
C3
C5
C 10
C 100
1.80V/C 1.80V/C 1.80V/C 1.85V/C
SWM2-200
110
150
170
200
220
SWM2-300
165
225
255
300
330
SWM2-400
220
300
340
400
440
SWM2-500
275
375
425
500
550
SWM2-600
330
450
510
600
660
SWM2-800
440
600
680
800
880
SWM2-1000
550
750
850
1000
1100
SWM2-1200
660
900
1020
1200
1320
SWM2-1500
825
1125
1275
1500
1650
SWM2-2000
1100
1500
1700
2000
2200
SWM2-3000
1650
2250
2550
3000
3300
Cycle life VS depth of discharger
D . O . D in %
100%
80%
60%
40%
20%
0%
0
0. 2 0. 4 0. 6
Discharge at 20%
0. 8
1
1. 2 1. 4 1. 6
Thousand cycles
End of life if 60 % of C Nom . are reached
1. 8
2
2. 2
To achieve optimal operating life avoid deep discharges. Never leave the battery in
a discharged state. Electrolyte level for flooded batteries has to be checked
regularly and then filled with demineralized water (DIN43530 part4) filled up to
SUNWIND
SWP/SWM Series
Operation
max. level mark. The single point automatic watering system can be considered on
some types. Valve regulated batteries with absorbed electrolyte (AGM) or gel
12
Installation
Battery monoblocs should be installed in accordance with the instructions from
vehicles/trucks manufacturers (respect of polarity for the connection, and
mechanically robust installation). While
operating on battery connections avoid short circuits.
Storage
If batteries have to be stored out of service for a long time, they must be kept fully
charged in a dry, clean and frost free zone. A monthly refreshing charge avoids any
harmful deep discharge and damage to the battery.
Maintenance
Keep batteries clean and dry to avoid current leakage. Clean the monoblocs with a
damp cotton rag. Never use any organic solution! Operation and maintenance
instructions for each product range should always be observed.
Operation
electrolyte are sealed for life and need no watering.
ISO14000 OHSAS18001
ABT VRLA Battery:
ISO9001
GOST
PowerLine/ Thunder / Enduro / Sunwind / e-Trek / GEL
ABT World Wide
Our sales growth is due to a complete Global Network with
Master distributors and Country managers who apply ABT
commercial strategy and through Global Key Account, in
Telecom,Power Supply and UPS
ABT
Version : 201201
Copyright 2012,Shandong Sacred Sun Power Sources Co., Ltd. All rights reserved
Shandong Sacred Sun Power Sources Co.,Ltd.
Add: 1, Shengyang Road, Qufu 273100 China
Tel: 86-537-4438 666 extn 6028 Fax:86-537-4411 936
Website: www.abtbatt.com www.sacredsun.com
Email: [email protected]