AUTOREXTM. The automatic plasma cutting centre.

Transcription

AUTOREXTM. The automatic plasma cutting centre.
AUTOREX .
The automatic plasma
cutting centre.
TM
FUTURE- ORIENTED ERGONOMICS FOR QUIE T
AND INTELLIGENT USE OF HIGH-PERFORMANCE
P L A S M A T E C H N O LO GY.
02
03
INSIGHTS INTO THE AUTOMATED MANUFACTURING PROCESS
01 AUTOREX TM overview
02 Exchange table
Loading the exchange table while
Increased efficiency thanks to
the cutting process is running, to
parallel loading and unloading
increase productivity.
with built-in material disposal.
03 Parts
04 Detailed view of
Products for further use without
remnant blank grid
post-processing, to reduce
Minimisation of remnant blank
production costs.
volume for raw material recovery.
01
AUTOREX - innovation in plasma cutting.
TM
Unique in its class.
2
The AUTOREX TM broadens
This economical plasma cutting
quality. Be convinced by accurate
The focus of the AUTOREX TM is
long-term service, the AUTOREX TM
Key facts at a glance
your scope for precision in
machine is persuasive not only
cut edges, precise outer contours
on the first complete integration
quickly fires its users’ enthusiasm
Your introduction to automation
the cutting process and is
thanks to parallel loading and
and clean, programmed openings.
of plasma technology in addition
in plasma cutting for the highest
a genuine alternative to
unloading of blanks and end
to great user-friendliness and
cost-intensive laser cutting.
products but also the high degree
consistent automation. Thanks to
for economical plasma cutting.Einblicke In den AUTOMATISIERTEN Verarbeitungsprozess
of freedom in the choice of blank
the low training costs and ESAB’s
AUTOREX
TM
04
degree of utilisation.
Very easy to integrate into your
existing production system.
3
TM
Innovative housing for a quiet and safe working environment.
The specific development of
As all of the cutting technology is
on Noise, the AUTOREXTM meets the
This orientation towards the
By combining impressive results from
Green machine technology
the AUTOREX included the
embedded in a compact production
highest possible standards of industrial
working environment is reflected
the cutting process with leading user
Low noise level for a healthy
implementation of new solutions
cell, the operation team is extensively
safety for the operator.
in the integration of powerful dust
orientation concepts, the AUTOREXTM
working environment
for noise reduction and
protected from noise, dirt and glare.
User-oriented control interfaces and
extraction for the exchange table
represents the next stage in the
Environmentally friendly reduction
consistent industrial safety.
With a noise level far below the limit
remote maintenance options complete
system as well as the fine particle
evolution of plasma cutting.
of pollution due to production
values of the Technical Instructions
the solution.
filter system.
TM
4
Automated disposal concepts
AUTOREX
The next generation of plasma cutting.
5
6
7
AUTOREX
TM
1
AUTOREX ERGONOMICS
TM
2
Computer-aided
remote maintenance
of the AUTOREX TM
Minimisation of the
residual grid and the
greatest freedom of
choice between different
blank quality levels
Rapid response
capability in
maintenance
Efficient raw
material usage
and flexibility in
purchasing
HIGHER PRODUCTIVITY
MORE OPTIONS FOR USE
6 WAYS TO SAVE TIME AND MONEY
WITH THE AUTOREX
TM
INCREASING YOUR
PRODUCTIVITY WITH
THE AUTOREX
SOLUTION CONCEPT
TM
6
5
4
3
2
1
ERGONOMICS
for consistent
production optimisation
4
User-friendly
operating cycle thanks
to parallel supply and
disposal
8
5
Comprehensive
ESAB integration
support and
assistance for use
Automatic removal
of remnant fragments
from production
by integrated drag
conveyor
6
Compliant with the
Technical Instructions on
Noise due to extensive
machine housing
Plasma – a modern cutting process.
Economical, innovative, precise.
High precision and cutting speed.
Plasma cutting in a new light.
TM
3
No additional costs
for noise protection
measures
Clean operating
processes for precise
results
Plasma – your forward-looking
new possibilities in metalworking.
outstanding cutting process. Only
With plasma cutting technology,
Plasma is suitable for all conductive
results and opens up new potential in
cutting technology.
Gases are ionised with electrical
the specific enhancement of the
the AUTOREX creates a new
materials, though it offers particularly
production. With the AUTOREXTM, you
energy to produce an arc, which
technology by ESAB allows it to be
position between oxy-fuel and
effective performance when cutting
can rely on application-oriented future
Using plasma, the fourth aggregate
is guided through a high-precision
used in the challenging precision
laser cutting.
construction steel. The impressive
technology to secure your success in
state of matter alongside “solid”,
nozzle. The focused plasma jet
cutting process.
cost-benefit ratio at high cutting
manufacturing.
“liquid” and “gaseous”, opens up
forms the technical basis for an
TM
speeds makes for high-grade
AUTOREX
Minimisation of
training costs and
increase in staff
motivation
Optimised staff
deployment
9
Data and facts.
The components of your success.
Plasma gases
Your AUTOREXTM compact range
Argon/hydrogen
1
VISION 55 control
7
Control for cutting table and Methane
2
SAFESET TM gas supply panel
loading and unloading system
Argon
3
Plasma power source
8
Exchange table with extraction
Nitrogen
4
Water cooling unit
9
Compressed air
5
Filter unit
Oxygen
6
Technical data
AUTOREX TM 3000
AUTOREX TM 4000
Suitable for sheet plate size of
max. 1,500 x 3,000 mm
max. 2,000 x 4,000 mm
Cutting thickness (according to plasma unit power)
up to 30 mm
up to 30 mm
Automated loading and
Cutting speed
35,000 mm/min
35,000 mm/min
Equipped with
1 plasma torch
1 plasma torch
Plasma torch for cutting
unloading system
10
Automated storage system
and marking
11 Slag conveyor system
Control
VISION 55
VISION 55
Programming system
COLUMBUS
TM
Your customer benefit
5
COLUMBUS TM
Note
Fully automatic loading and unload-
Great process reliability and
Depending on the selected plasma
ing system for optimal deployment
operational safety.
power source, the system can cut
of staff in multi-shift operation.
Systems adapted to needs with
and mark in automatic mode.
Shortest period of amortisation.
modular expansion options.
10
2
9
1
6
4
7
8
11
10
Subject to technical modifications and
enhancements. Products may differ from
those illustrated.
AUTOREX
TM
3
11
ESAB CUTTING SYSTEMS
Your partner in cutting.
Seven decades of experience and
combine the highest cut quality
the consistent focus on customers’
with high cutting speeds, allowing
needs are the foundations for the
intelligent integration into automated
successful and comprehensive
production processes. So in many
product range of our cutting
sectors, the AUTOREX TM plasma
machines. In keeping with the
cutting machine also helps to
thermal cutting processes – plasma
optimise production and enhance
cutting, oxy-fuel cutting and laser
our customers’ operating efficiency.
cutting – ESAB has developed a
range of machines that efficiently
Includes manufacturing facilities of ESAB North America.
A wholly owned subsidiary of Anderson Group Inc.
ESAB CUTTING SYSTEMS GmbH
Robert-Bosch-Str. 20 · 61184 Karben · Germany
Phone: +49 (0) 6039 / 40-0 · Fax: +49 (0) 6039 / 40-301
E-mail: [email protected] · Internet: www.esab.de
© 2009 ESAB CUTTING SYSTEMS, Karben.
All rights reserved. Reproduction or copying in
whole or in part only with the written permission
of the publisher.
Reg. no. AUTOREX_EN_2009_08 · Technical modifications and errors excepted.
ESAB sales and service offices worldwide