AUTOREXTM. The automatic plasma cutting centre.
Transcription
AUTOREXTM. The automatic plasma cutting centre.
AUTOREX . The automatic plasma cutting centre. TM FUTURE- ORIENTED ERGONOMICS FOR QUIE T AND INTELLIGENT USE OF HIGH-PERFORMANCE P L A S M A T E C H N O LO GY. 02 03 INSIGHTS INTO THE AUTOMATED MANUFACTURING PROCESS 01 AUTOREX TM overview 02 Exchange table Loading the exchange table while Increased efficiency thanks to the cutting process is running, to parallel loading and unloading increase productivity. with built-in material disposal. 03 Parts 04 Detailed view of Products for further use without remnant blank grid post-processing, to reduce Minimisation of remnant blank production costs. volume for raw material recovery. 01 AUTOREX - innovation in plasma cutting. TM Unique in its class. 2 The AUTOREX TM broadens This economical plasma cutting quality. Be convinced by accurate The focus of the AUTOREX TM is long-term service, the AUTOREX TM Key facts at a glance your scope for precision in machine is persuasive not only cut edges, precise outer contours on the first complete integration quickly fires its users’ enthusiasm Your introduction to automation the cutting process and is thanks to parallel loading and and clean, programmed openings. of plasma technology in addition in plasma cutting for the highest a genuine alternative to unloading of blanks and end to great user-friendliness and cost-intensive laser cutting. products but also the high degree consistent automation. Thanks to for economical plasma cutting.Einblicke In den AUTOMATISIERTEN Verarbeitungsprozess of freedom in the choice of blank the low training costs and ESAB’s AUTOREX TM 04 degree of utilisation. Very easy to integrate into your existing production system. 3 TM Innovative housing for a quiet and safe working environment. The specific development of As all of the cutting technology is on Noise, the AUTOREXTM meets the This orientation towards the By combining impressive results from Green machine technology the AUTOREX included the embedded in a compact production highest possible standards of industrial working environment is reflected the cutting process with leading user Low noise level for a healthy implementation of new solutions cell, the operation team is extensively safety for the operator. in the integration of powerful dust orientation concepts, the AUTOREXTM working environment for noise reduction and protected from noise, dirt and glare. User-oriented control interfaces and extraction for the exchange table represents the next stage in the Environmentally friendly reduction consistent industrial safety. With a noise level far below the limit remote maintenance options complete system as well as the fine particle evolution of plasma cutting. of pollution due to production values of the Technical Instructions the solution. filter system. TM 4 Automated disposal concepts AUTOREX The next generation of plasma cutting. 5 6 7 AUTOREX TM 1 AUTOREX ERGONOMICS TM 2 Computer-aided remote maintenance of the AUTOREX TM Minimisation of the residual grid and the greatest freedom of choice between different blank quality levels Rapid response capability in maintenance Efficient raw material usage and flexibility in purchasing HIGHER PRODUCTIVITY MORE OPTIONS FOR USE 6 WAYS TO SAVE TIME AND MONEY WITH THE AUTOREX TM INCREASING YOUR PRODUCTIVITY WITH THE AUTOREX SOLUTION CONCEPT TM 6 5 4 3 2 1 ERGONOMICS for consistent production optimisation 4 User-friendly operating cycle thanks to parallel supply and disposal 8 5 Comprehensive ESAB integration support and assistance for use Automatic removal of remnant fragments from production by integrated drag conveyor 6 Compliant with the Technical Instructions on Noise due to extensive machine housing Plasma – a modern cutting process. Economical, innovative, precise. High precision and cutting speed. Plasma cutting in a new light. TM 3 No additional costs for noise protection measures Clean operating processes for precise results Plasma – your forward-looking new possibilities in metalworking. outstanding cutting process. Only With plasma cutting technology, Plasma is suitable for all conductive results and opens up new potential in cutting technology. Gases are ionised with electrical the specific enhancement of the the AUTOREX creates a new materials, though it offers particularly production. With the AUTOREXTM, you energy to produce an arc, which technology by ESAB allows it to be position between oxy-fuel and effective performance when cutting can rely on application-oriented future Using plasma, the fourth aggregate is guided through a high-precision used in the challenging precision laser cutting. construction steel. The impressive technology to secure your success in state of matter alongside “solid”, nozzle. The focused plasma jet cutting process. cost-benefit ratio at high cutting manufacturing. “liquid” and “gaseous”, opens up forms the technical basis for an TM speeds makes for high-grade AUTOREX Minimisation of training costs and increase in staff motivation Optimised staff deployment 9 Data and facts. The components of your success. Plasma gases Your AUTOREXTM compact range Argon/hydrogen 1 VISION 55 control 7 Control for cutting table and Methane 2 SAFESET TM gas supply panel loading and unloading system Argon 3 Plasma power source 8 Exchange table with extraction Nitrogen 4 Water cooling unit 9 Compressed air 5 Filter unit Oxygen 6 Technical data AUTOREX TM 3000 AUTOREX TM 4000 Suitable for sheet plate size of max. 1,500 x 3,000 mm max. 2,000 x 4,000 mm Cutting thickness (according to plasma unit power) up to 30 mm up to 30 mm Automated loading and Cutting speed 35,000 mm/min 35,000 mm/min Equipped with 1 plasma torch 1 plasma torch Plasma torch for cutting unloading system 10 Automated storage system and marking 11 Slag conveyor system Control VISION 55 VISION 55 Programming system COLUMBUS TM Your customer benefit 5 COLUMBUS TM Note Fully automatic loading and unload- Great process reliability and Depending on the selected plasma ing system for optimal deployment operational safety. power source, the system can cut of staff in multi-shift operation. Systems adapted to needs with and mark in automatic mode. Shortest period of amortisation. modular expansion options. 10 2 9 1 6 4 7 8 11 10 Subject to technical modifications and enhancements. Products may differ from those illustrated. AUTOREX TM 3 11 ESAB CUTTING SYSTEMS Your partner in cutting. Seven decades of experience and combine the highest cut quality the consistent focus on customers’ with high cutting speeds, allowing needs are the foundations for the intelligent integration into automated successful and comprehensive production processes. So in many product range of our cutting sectors, the AUTOREX TM plasma machines. In keeping with the cutting machine also helps to thermal cutting processes – plasma optimise production and enhance cutting, oxy-fuel cutting and laser our customers’ operating efficiency. cutting – ESAB has developed a range of machines that efficiently Includes manufacturing facilities of ESAB North America. A wholly owned subsidiary of Anderson Group Inc. ESAB CUTTING SYSTEMS GmbH Robert-Bosch-Str. 20 · 61184 Karben · Germany Phone: +49 (0) 6039 / 40-0 · Fax: +49 (0) 6039 / 40-301 E-mail: [email protected] · Internet: www.esab.de © 2009 ESAB CUTTING SYSTEMS, Karben. All rights reserved. Reproduction or copying in whole or in part only with the written permission of the publisher. Reg. no. AUTOREX_EN_2009_08 · Technical modifications and errors excepted. ESAB sales and service offices worldwide