High E ciency Machining Center V-12iP/V-20S/V-30S/V-30M V

High E ciency Machining Center V-12iP/V-20S/V-30S/V-30M V

High Efficiency Machining Center
V-12iP/V-20S/V-30S/V-30M
V-40L/V-40M/V-50L
V-60S/V-60i/V-80i
LEADWELL CNC MACHINES MFG., CORP.
No. 23 Gong 33th Road, Taichung Industrial Park
Taichung 407, Taiwan
T: 886 - 4 - 23591880 / F: 886 - 4 - 23592555, 886 - 4 - 23593875
E: [email protected]
www.leadwell.com.tw
2014.12
VERTICAL MACHINING CENTERS
FEATURE
3 Axis absolute motor.
One piece telescope design in rear Y axis
Saddle one piece design
High Efficiency Machining Center
High Rigidity:
●
●
●
●
●
FEA Analysis.
High rigidity structure design.
Dual nuts ball screw design in X and Y axis.
The new wider base and saddle improved
machine rigidity.
Saddle one piece design.
●
●
●
●
●
●
●
●
●
01
Roller type motion system.
3 Axis absolute motor.
One piece telescope design in rear Y axis.
Ball screw bearing lubrication system design.
Front chip disposal system with surrounding coolant
system.
LEADWELL CNC MACHINES MFG., CORP.
V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
Rapid feed rate 48/48/48.
Spindle speed 12,000 rpm(opt)
Tool change time T to T 1.8 sec.
Tool change time C to C 4 sec.
High Flexibility:
●
High Reliability:
Three Axis Bearing Oil Lubrication System.
High Efficiency:
●
30T tools magazine available.
4/5 axis rotary table available.
Dual nuts ball screw design in X and Y axis.
www.leadwell.com.tw
Surrounding coolant system.
LEADWELL CNC MACHINES MFG., CORP.
V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
02
FEA REPORT(Finite Element Analysis)
PERFORMANCE
V-40M
Optimum
Section areas
● Moments of inertia
● Torsional constant
● Plate thickness
●
Bending stiffness
● Transverse shear
● Vibration reduce
●
With FEA you can:
1. Predict and improve product performance and reliability.
2. Reduce physical prototyping and testing .
3. Evaluate different designs and materials .
4. Optimize designs .
FACE MILL
Removal Rate
Ø63mm
Feedrate
2100mm/min
Depth of Cut
5mm
Spindle Speed 1750rpm
Width of Cut
V-50L
U-DRILL
Drilling
X AXIS
525cc/min.
Tool
50mm
Removal Rate
Tool
200cc/min.
Ø25mm
Spindle Speed 2800rpm
Feedrate
1000mm/min
Width of Cut 25mm
Depth of Cut 8mm
Ø42mm
Tool
Ø42mm
Feedrate
180mm/min.
Spindle Speed 1750rpm
Depth of Cut
End-MILL
RIGID TAP
Tapping
M20
Feedrate
4375mm/min.
Spindle Speed 1750rpm
30mm
MATERIAL
S45C
Y AXIS
RENISHAW GUI:
LEADWELL developed RENISHAW interface, can be used in
TS27R, or OMPXX measuring device.
measurement process and read data indicate on the
screen, simply instructions screen which greatly simplifies the operation complexity, users do not need to
remember the program number and many measurement
parameters.
Z AXIS
ATC Tool management system:
Manual work-piece measurement:
Maintenance screen
03
The Ultimate in Performance.
V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
www.leadwell.com.tw
LEADWELL CNC MACHINES MFG., CORP.
V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
04
OUTLINE DIMENSION
V-50L
2200
2306
V-60i
1716
3820
2555.5
2734
2203
2526
2095
545
2676.33
2347.5
2423
2628
2406.75
70
1320
2783
2261.25
V-30M
3565
V-12iP
OUTLINE DIMENSION
2612
V-40L
2200
2800
3276
3793
2305(FANUC)；
2445(SIEMENS)
2200
V-60S
890
V-40M
05
4140
2640
2385
3266
2203
2526
2734
2200
5466
2203
2526
2734
2095
2395
2648
2347.5
2200
2800
2200
3850
4285
2198
V-30S
32.5
4140
3215
2439
2100
2335(SIEMENS),
2195(FANUC)
2800
3400
2734
2203
2526
2395
2095
2644.5
2364.5
549
2000
2600
3565
3820
V-80i
2200
2467
V-20S
190
2200
1500
2195(FANUC);
2335(SIEMENS)
LEADWELL CNC MACHINES MFG., CORP.
V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
2800
3555
32.5
2100
www.leadwell.com.tw
The Ultimate in Performance.
V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
06
INTERNAL DRAWING
INTERNAL DRAWING
INTERNAL
V-12iP
2669.5
2260
550
132
540.5
946.5
950
2347.5
510
2360
2423
2621
2095
100 Z AXIS 510
V-30M
190 268.5
400
280
410
510
3500
(Z AXIS)
2195
2721
Z AXIS
100 610
510
100
610
Y AXIS
635
950
345 400
(Y AXIS)
X AXIS:1020
1500
2800
3567
410
2195(FANUC)
2335(SIEMENS、HEIDENHAIN)
600
2000
1120
2200
2525
2681
2095
510(Z AXIS)
1034
500(Y AXIS 510)
896
950
950
1000
100
2648
2395
2354.5
2195
Z AXIS 100~710
V-40M
1040
1120(X AXIS 1020)
1060
800(X AXIS)
2200
07
500
2305(FANUC)
2445(SIEMENS)
564
1000
1060
V-30S
245 Y AXIS 510
V-40L
946.5
2354.5
1329
2095 2744.5(HEIDENAIN)
V-20S
2395
2644.5(FANUC、SIEMENS)
2318
5
1060
X AXIS 800
900
2200
2800
1220
900
The Ultimate in Performance.
V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
(Y AXIS)
410
2195(FANUC)
2335(SIEMENS、HEIDENHAIN)
345
400
www.leadwell.com.tw
4010
1500
2800
2100
The Ultimate in Performance.
V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
08
SPINDLE POWER CURVE
INTERNAL DRAWING
Z AXIS:610
Continuous N-m
30 min N-m
Coutinuous KW
30 min KW
V-12iP/V-20S
α8-8000i/8000rpm
2195
2721
V-50L
80
610
950 100
564
X AXIS:1270
60
1420
0
950 100
840
7.5KW
40
Y AXIS:635
1500
8000
0
12
11KW
47.7N-m
7.5KW
40
8
7.5KW
5.5KW
20
0
0
1750
8000
rpm
αP22-8000i/8000rpm
25
750rpm
19.4N-m
4
20
15kW
14.29N-m
15
11kW
11kW
9kW
10
762
120
840
Z AXIS 720(840-120)
0
V-60i/V-80i
16
60
0
1500
8000
0
0
0
750
8000
rpm
1041
X AXIS 1520
15kW
11kw
30
70N-m 1500rpm
V-60i
15kW
4
V-30S/V-30M
α8-8000i/8000rpm
2195
3850
81.8N-m
8
7.5KW
80
908
18.5kW
90
20
1550
1750rpm
100.9N-m
12
11KW
5.5KW
610
α15-7000i/8000rpm
120
47.7N-m
2200
V-60S
X AXIS:1520
16
70N-m 1500rpm
Y AXIS:635
Z AXIS:610
1500
3280
3839.5
V-50L/V-60S
V-40M/V-40L
α15-7000i/8000rpm
Y AXIS 760
120
V-80i
840
Z AXIS 720(840-120)
90
2040
997
24
100.9N-m 1750rpm
18.5KW
81.8N-m
15KW
18
15KW
60
12
11KW
30
6
1031
Y AXIS 1000
0
09
The Ultimate in Performance.
V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
www.leadwell.com.tw
1750
8000
0
The Ultimate in Performance.
V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
10
VERTICAL MACHINING CENTERS
MACHINE SPECIFICATIONS
Pull Stud
V-12iP
Standard
BT 40 FOR CTS
BT 40 FOR STANDARD
25
10
(4)
3
28
35
65.4
10
5
44.45
21
14.6
16.1
M16
23 0.1
29 0.1
7
24
53
63
75.679
5
6
21
14.6
Shank BT40
Pull Stud JIS B 6339
,
15 15
5
53
63
75.679
M16
3.6
7
24
44.45
16.1
10=8.1
45
C1 R2
15=8.1
Shank BT40
25
10
2
23
19
14
2
Type
A.T.C
CAPACITY
Optional
65.4
10
60
Unit
mm (in)
X axis travel
mm (in)
Y axis travel
mm (in)
Z axis travel
mm (in)
Distance from table top to spindle end
Distance from column front to spindle center mm (in)
TABLE
mm (in)
Table size (L x W)
kg
Max. table load weight
mm
T-slot size
SPINDLE
rpm
Spindle speeds
Spindle bearing inner diameter
V-30S
V-30M
V-40M
Arm
Arm
Arm
Arm
Arm
300(11.8)
510(20)
800(31.5)
800(31.5)
1020(40.2)
410(16)
410(16)
410(16)
510(20)
510(20)
510(20)
510(20)
510(20)
510(20)
610(24)
100-610(4-24)
100-610(4-24)
100-610(4-24)
100-610(4-24)
100-710(4-27.9)
450(17.7)
450(17.7)
450(17.7)
550(21.6)
560(22)
550X400(21.6x15.7)
600x400(23.6x15.7)
900X400(35.4X15.7)
900X500(35.4X19.6)
1120X500(44X19.7)
500(1102)
500(1102)
500(1102)
500(1102)
800(1760)
18TX125X3
18TX125X3
18TX100X3
18TX100X5
18TX100X5
8000
8000
8000
8000
8000
7/24 TAPER,NO.40
7/24 TAPER,NO.40
7/24 TAPER,NO.40
7/24 TAPER,NO.40
7/24 TAPER,NO.40
mm(in)
70(2.75)
70(2.75)
70(2.75)
70(2.75)
70(2.75)
m/min(ipm)
m/min(ipm)
48(1889)
48(1889)
48(1889)
48(1889)
36(1417)
10(394)
10(394)
10(394)
10(394)
10(394)
24
24
Spindle nose (normal size, No.)
60
V-20S
FEEDRATE
Rapid traverse X/Y/Z
Optional
Max. cutting feedrate
A.T.C.
44.45
53
63.5
16.1
60
Total machine weight
19.1
Power requirement
7
24
63.55
72.3
Control
5
6
68.4
The Ultimate in Performance.
V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
24
24
24
80(3.15)
80(3.15)
80(3.15)
80(3.15)
80(3.15)
225(8.86)
250(10)
250(10)
250(10)
250(10)
1.8/4
1.8/4
1.8/4
1.8/4
1.8/4
11(14.7)
11(14.7)
11(14.7)
11(14.7)
18.5(24.8)
1.6/3/4(2/4/5.4)
1.6/3/4(2/4/5.4)
3/3/4(4/4/5.4)
3/3/4(4/4/5.4)
3/3/4(4/4/5.4)
2680(105.5)
2620(103.1)
2650(104.3)
2650(104.3)
2721(107)
1500X2600(59X102.3)
2700X2200(106.3X86.6)
2900X2310(114X91)
2900X2310(114X91)
3420X2100(134.6X82.7)
5000(11000)
5200(11464)
5700(12566)
5700(12566)
6500(14330)
25
25
25
25
30
0i/828DB
0i/828DB
0i/828DB
0i/828DB
0i/828DB
Control Panel OPTION
BBT Two face contact
FANUC
11
24
11.1
60
11.1
60
Cartridge Type Spindle
X/Y/Z axis motor
24
7
32.25
Spindle motor(30 min) FANUC
Floor space (L x W)
14.6
44.45
3.6
3 25.25
Tool change time(T-T/C-C)
16.1
56.25
10=8.1
SHANK
DIN-69871
10=8.1
15=8.1
16.1
45
(4)
7
68.4
56.25
63.55
72.3
7
24
Max. tool length
Height of machine (H)
DIN 40
19.1
Max. tool diameter(with adjacent tools)
MOTORS
7 4.4
60
35
19.05
15.87
MACHINE SIZE
5
6
(4) 3 25.25
32.25
14.6
44.45
23
19
14
20 0.1
26 0.1
3.6
C1 R2
PULL STUDSHANK
DIN-69872 DIN-69871
,
15 15
15=8.1
16.1
44.45
7 4.4
DIN 40 FOR CTS
45
Tool storage capacity
68.25
M16 UNC 0.625-11
M16 UNC 0.625-11
30
45
15.87
12.85
18.8
23
3
35
19.05
C1 R2
19
1.5 11
68.25
44.45
53
63.5
16.25
CAT 40
44.45
CAT 40 FOR CTS
pcs
mm(in)
mm(in)
sec
kw(hp)
kw(HP)
Kw(hp)
mm(in)
mm(in)
mm(in)
Kg(lb)
KVA
www.leadwell.com.tw
SIEMENS
MITSUBISHI
SAGOR
LEADWELL CNC MACHINES MFG., CORP.
V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
12
MACHINE ACCESSORIES
MACHINE SPECIFICATIONS
V-40L
V-50L
V-60S
V-60i
V-80i
Arm
Arm
Arm
Arm
Arm
V-30S
V-30M
V-40M
V-40L
V-50L
V-60S
V-60i
V-80i
Full enclosure guarding
●
●
●
●
●
●
●
●
●
●
Chip conveyor(auger type)
●
●
●
●
●
●
●
●
●
●
Work light
●
●
●
●
●
●
●
●
●
●
V-12iP V-20S
A.T.C
Type
CAPACITY
Unit
X axis travel
mm (in)
1020(40.2)
1270(50)
1520(59.8)
1520(59.8)
2040(80.3)
Alarm lamp
●
●
●
●
●
●
●
●
●
●
Y axis travel
mm (in)
635(25)
635(25)
635.(25)
760(30)
1000(40)
Heat exchanger
●
●
●
●
●
●
●
●
●
●
Z axis travel
mm (in)
610(24)
610(24)
610(24)
720(28.3)
720(28.3)
Rigid tapping
●
●
●
●
●
●
●
●
●
●
Distance from table top to spindle end
mm (in)
100-710(4-27.9)
100-710(4-27.9)
100-710(4-27.9)
120-840(4.8-33)
120-840(4.8-33)
Auto counter for work piece
●
●
●
●
●
●
●
●
■
■
Distance from column front to spindle center
■
■
■
■
■
●
●
●
●
635(25)
635(25)
635(25)
760(30)
1000(40)
Remote MPG
■
mm (in)
Surrounding coolant system
■
●
●
●
■
■
■
■
■
■
Spindle air purge
■
■
●
●
●
■
■
●
■
■
10000rpm spindle
■
■
■
■
■
■
■
■
■
■
TABLE
Table size (L x W)
1550X750(61X29.5) 2100X1000(82.7X40)
mm (in)
1120X610(44X24)
1420X610(56X24)
1550X610(61X24)
Max. table load weight
kg
800(1760)
1000(2200)
1000(2200)
1200(2640)
1800(3960)
12000rpm spindle
■
■
■
■
■
■
■
■
■
■
T-slot size
mm
18TX100X6
18TX100X6
18TX100X6
18TX125X6
18TX125X8
Spindle oil chiller
■
■
■
■
■
■
■
■
■
■
Two speed gearbox
■
■
■
■
■
■
■
■
■
■
CTS From A
■
■
■
■
■
■
■
■
■
■
Linear scale
■
■
■
■
■
■
■
■
Tool overload detection
■
■
■
■
■
■
■
■
■
■
Auto tool length measurement (ATLM)
■
■
■
■
■
■
■
■
■
■
Automatic workpiece measurement
■
■
■
■
■
■
■
■
Simple tool life management
■
■
■
■
■
■
■
■
Chip conveyor outside machine & chip bucket
■
■
■
■
■
■
■
■
■
■
Oil skimmer
■
■
■
■
■
■
■
■
Coolant gun
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
x
x
x
x
SPINDLE
Spindle speeds
rpm
Spindle nose (normal size, No.)
Spindle bearing inner diameter
8000/DDS 10000,12000,15000 opt
7/24 TAPER, NO.40
7/24 TAPER, NO.40 7/24 TAPER, NO.40
7/24 TAPER, NO.40
7/24 TAPER, NO.40
mm(in)
70(2.75)
70(2.75)
70(2.75
70(2.75)
70(2.75)
Rapid traverse X/Y/Z
m/min(ipm)
36(1417)
36(1417)
36(1417)
Max. cutting feedrate
m/min(ipm)
10(394)
10(394)
10(394)
24X24X20
(945/945/787.4)
5(196.8)
24X24X20
(945/945/787.4)
5(196.8)
pcs
24
24
24
24
24
Max. tool diameter(with adjacent tools)
mm(in)
80(3.15)
80(3.15)
80(3.15)
80(3.15)
80(3.15)
Air conditioner
■
■
■
■
■
■
■
■
Max. tool length
mm(in)
250(10)
250(10)
250(10)
250(10)
250(10)
Rotary table preparation
■
■
■
■
■
■
■
■
sec
1.8/5
1.8/4
1.8/4
1.8/4
1.8/4
Manual tailstock for rotary table
■
■
■
■
■
■
■
■
Through hole drill kit
■
■
■
■
■
■
■
■
DNC link software
■
■
■
■
■
■
■
■
Programmable Nozzle
■
■
■
■
■
■
■
■
Programmable air blow
■
■
■
■
■
■
■
■
CTS preparation
■
■
■
■
■
■
■
■
Extra coolant tank
■
■
■
■
■
■
■
■
Spindle annular coolant jet (Arm type ATC)
■
■
■
■
■
■
■
■
FEEDRATE
A.T.C.
Tool storage capacity
Tool change time T-T (C-C)
MOTORS
Spindle motor(30 min) FANUC
kw(hp)
18.5(24.8)
18.5(24.8)
18.5(24.8)
15(20)
15(20)
X/Y/Z axis motor
kw(HP)
3/3/4(4/4/5.4)
3/3/4(4/4/5.4)
3/3/4(4/4/5.4)
4/4/4(5.4/5.4/5.4)
4/4/4(5.4/5.4/5.4)
MACHINE SIZE
Height of machine (H)
mm(in)
2721(107)
2721(107)
2721(107)
3006(118)
3006(118)
Floor space (L x W)
mm(in)
3420X2200
(134.6X86.6)
3840X2200
(151.2X86.6)
4130X2200
(162.6X86.6)
3820X4365
(150X171.8)
5466X4135
(215X163)
Total machine weight
kg
6800(14991)
7000(15432)
7800(17195)
10500(23100)
11700(25770)
Power requirement
KVA
30
30
30
35
35
ARM 30T ATC
FANUC
0i/828DB
0i/828DB
0i/828DB
0i/828DB
0i/828DB
Table guarding
Control
Auto door
■
■
■
●：S.T.D ／ ■：O.P.T (DESIGNED)／ ▲：O.P.T (TO BE ADVISED)／ X：N/A(NOT AVAILABLE)
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LEADWELL CNC MACHINES MFG., CORP.
V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
www.leadwell.com.tw
The Ultimate in Performance.
V-12iP/V-20S/V-30S/V-30M/V-40M/V-40L/V-50L/V-60S/V-60i/V-80i
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