DM9900 Series - J Flow Controls

DM9900 Series
Segmented V-Port Control Valve
Direct mount, Live Loaded Packing · Interchangeable Metal and Soft seats
DESIGN FEATURES
• Size Range 1-1/2” - 30”
• ISO 5211 Direct Mount Design
• ANSI Class 150, 300, 600, 900
• Flanged and flangeless versions
available
• Live Loaded Packing
• Protected Bearings, Top & Bottom
• Easy Installation and Versatility
• Standard ISA 75.04 face-to-face;
Option: ANSI B16.10 short pattern
• Extremely low actuator torque
• Reduced trim option
• WCB, 316SS, 317SS, and other alloy
materials
• Soft seated and metal seated
• Patents Pending
ORDERING
SCHEMATIC
ORDERING SCHEMATIC
Series
DM 99
Body
2
3
6
WCB
316SS
Alloy 20
317SS
7
Hastelloy C
9
Duplex
3
4
Port
Trim
6
316SS
Alloy 20
317SS
7
Hastelloy C
9
Duplex
4
F
R
Full Port
Red. Port
Seat
Packing
G Graphoil
TM TFM 1600
TC TFM 4215
M
TM
TC
Metal
TFM 1600
TFM 4215
End Connections
F1
ANSI 150
(ISA 75.04 f to f)*
F3
ANSI 300
(ISA 75.04 f to f)*
F6
ANSI 600
(ISA 75.04 f to f)*
F9
* Option ANSI B16.10 short pattern f to f
ANSI 900
(ANSI B16.10)
J Flow JControls,
Flow Controls,
LLC LLC
4665 Interstate
4665 Interstate
Drive Drive
Cincinnati,
Cincinnati,
OH 45246
OH 45246
Phone:Phone:
513-731-2900
513-731-2900
Fax 513-731-6939
Fax 513-731-6939
DESCRIPTION
The segmented V-port ball control valve provides
excellent modulating control with obstruction free
design.
The uni-body construction provides increased structural
integrity and minimized leaks through body joints.
The specially designed compound V opening provides
precise equal percentage flow control with small
incremental opening in the lower end of the valve
rotation and high flow capacity in the upper end. The
nearly wide open at full open, along with recessed
bearings, virtually eliminates plugging/clogging of the
valve.
OPERATION
The valve can be direct mounted (no mounting
bracket or coupling) to:
• J-Flow’s JFD spring & diaphragm actuators,
• J-Flow’s JFC rack & pinion actuators, or
• J-Flow’s JFE electric actuators
They can be controlled with a variety of J-Flow
positioners:
• Pneumatic
• Electro-pneumatic
• Digital smart
There are two actuator mounting options.
• The standard connection is direct mount
compatible with any ISO 5211 standard
actuator. Optional splined connection for the
installation of diaphragm actuators with DSYDSZ conversions.
DESIGN AND CONSTRUCTION
The valve’s design allows control of the most fluids
used in many industries. The valve is suitable for fibers,
particles in suspension, dirty, clean, viscous, and
corrosive fluids, gas, steam, and especially pulp and
paper applications.
The valve can be supplied with a variety of actuators,
positioners, limit switches/transmitters, or other
topworks accessories.
Soft Seat
Soft Seat
Soft Seat
Seat
Housing
Soft Seat
Seat Housing
Seat
Housing
Soft Seat Seat Housing
STANDARD SEATS
TFM Gasket
Seat Housing
TFM
Gasket
TFM Gasket
TFM Gasket
Viton Backup
TFM Gasket
Viton
Backup
Viton
Backup
Seal Seal
Seal
Viton Backup
Viton Backup
Seal
Seal
TFM, Suitable to temperatures of 500 °F for general
services where ANSI Class VI shut off is required to
comply with ANSI/FCI 70-2 (see graph below).
Metal Seat
METAL-TO-METAL CONTACT SEATS
Metal SeatMetal SeatSeat Housing
Metal Seat
MetalSeat
SeatHousing
Seat Housing
SeatGraphite
Housing
Gasket
Seat Housing
Suitable for erosive services, fibers, chemical fluids with
suspended solids, and high temperature applications.
Metal seat with hardened stellite contact surface and
316 stainless steel segmented ball with tungsten
carbide coating ANSI class IV shut off.
Graphite Gasket
Spring Disc
P RE SSURE
P RE SSURE
( P.S.I.( )P.S.I. )
Graphite Gasket
Graphite Gasket
Spring
Seat Back
Seal Disc
Graphite Gasket
Seat
Seal
Spring
Disc
600Back
Spring Disc
500 Spring Disc
600
Seat Back Seal
400
Seat Back
Seal PRESSURE TEMPERATURE CHARTS
500
300
Seat Back
Seal
400
ANSI 150 600
Soft Seat200
500
400
300
100
200
0
100-70
400
300
200
300
200
100
200
100
-20
0
100
200
300
400
500
600
650
400
500
600
650
T E MP E R AT URE ( º F )
0
-70
-20
0
100
200
300
T E MP E R AT URE
( º F(+25%
)
TFM1600
TFM4215
Carbon)
FPO
TFM1600
0
100
0
-70
-20
0-70
-70
TFM4215 (+25% Carbon)
600
0
-20
-20
ANSI 150 Metal Seat
0
P R ES SPR
U RE
E SS( UP.RE
S . I .( )P. S. I . )
400
300
0
PRES SURE ( P.S.I. )
100
500
600
400
500
200
100
300
400
Si ze 1 - 1 / 2 ”~6”
200 TFM1600
TFM1600
300
100
TFM1600
200
0
100 -20
0
100 200 300
600-20
500
0
100
600
500
400
500
400
300
400
300
200
300
200
100
200
100
0
-20
200
300
400
300
ºF )
TEMPER
ATURE ( 300
100
200
TEMPER
ATURE ( º F )
Si ze 1 - 1 / 2 ”~6”
TEMPER ATURE ( º F )
0
600
PREPRE
SS URE
( P.S
SS URE
( .I.
P.S).I. )
600
500
PRESSURE
( P.S.I.
) )
PRESSURE
( P.S.I.
PRESSURE ( P.S.I. )
600
500
200
500
400
500
500
600
650
600
650
600
650
TFM4215 (+25% Carbon)
TFM4215 (+25% Carbon)
TFM4215 (+25% Carbon)
400
500
600 700
T E M P E R AT URE (
300
400
400
500
ºF
)
600 700
800
900 1000
800
900 1000
T E M P E R AT URE ( º F )
Size 1 - 1 /2 ”~ 6”
Size 1-1/2”~6”
100
0
0
100
0
0 -20
-20
0
Size 1-1/2”~6”
200 300 400 500 600 700
800
100 200 300 400 500 600 700
ºF
100TEMPER
200 300
400 (500
ATURE
) 600 700
TEMPER ATURE ( º F )
TEMPER ATURE ( º F )
900 1000
800 900 1000
800
900 1000
DM9900F Series - Size and Class (1 1/2” - 12”)
DM9900
Series Flanged
Nominal Diameter
DM9900
DM9900
Class
150
Series
Series
Flanged
Flanged
inches
mm
Nominal
Nominal
Diameter
Diameter
1 1/2”
inches
inches
mm
mm
2”
9900 Series Wafer
40
Class150
9900
9900
Series
Series
Wafer
Wafer Class 300
Class
Class
150150
Class150
Class150
Class
Class
300300
40 40
2”3”2”
Cv Cv
Max
Max
50
1 1/2”
1 1/2”
Cv
80 80
Max
80
102
80
50 50
102102
340
3”4”3”
80100
80
340340
650
4”6”4”
100100
150
650650
845
6”8”6”
150150
200
845845
1690
8” 8”
200200
1690
1690
10”10”
250250
2690
2690
12”12”
300300
4440
4440
10”
12”
250
300
2690
4440
The segmented V-port ball valve can be used in modulating control services or “on-off” services
ACTUATOR SIZING TORQUE
DM9900 Soft Seats
DM9900 Metal Seats
in-lbs
in-lbs
in-lbs
in-lbs
in-lbs
in-lbs
10000
10000
10000
10000
10000
10000
12” 12”
10” 10”
1000
1000
1000
1000
1000
4” 4”
100100
12”
10”
3” 3”
8”
2” 2”
6”
1 1/2”
1 1/2”
4”
10”
6” 6”
4” 4”
8” 8”
6” 6”
12”
8” 8”
12” 12”
10” 10”
8”
3” 3”
1000
6”
4”
2” 2”
1 1/2”
1 1/2”
100100
3”
3”
2”
2”
100
1 1/2”
10 10
0 0
100100
200200
300300
400400
500500
600600
1 1/2”
100
10 10
0 0
100100
Differential Pressure (PSI)
10
0
100
200
300
200200
300300
400400
500500
600600
Differential Pressure (PSI)
Torque is based on clean, clear
10 liquid
0
400
500
600
100
200
300
400
500
DM9900F SERIES - 1 1/2” - 6” ANSI 150 FLANGED
Metal Seat Detail
Soft Seat
DM9900F SERIES - 8” - 12” ANSI 150 FLANGED
(SOFT SEAT)
DM9900FLANGED 0812
J Flow
J Flow
Controls,
Controls,
LLC
LLC
4665
4665
Interstate
Interstate
Drive
DriveCincinnati,
Cincinnati,
OHOH
45246
45246
Phone:
Phone:
513-731-2900
513-731-2900FaxFax
513-731-6939
513-731-6939