nlj prcd "u" series bellows valves
Transcription
nlj prcd "u" series bellows valves
NLJ PRCD "U" SERIES BELLOWS VALVES Hardened 440C stainless steel actuators in all valves provide maximum strength and wear resistance. Additional features include: Non-rotating stem tip to eliminate galling • Bottom and panel mounting • Low operating torque (25 in. lbs. at maximum operating pressure) • Replaceable stem adapters in the " 6 U " and " 8 U " gasketed models* Bellows sealed for long service life* Reliable union bonnet construction • Safety back seat sealing is standard in all " U " Series valves • 100% helium leak testing of every valve across the seat and at potential leak points • Choice of SWAGELOK, socket or butt weld end connections to ease installation • A variety of tube extensions can be welded to the valves on request as described on page 5 • A bellows regulating valve, " 4 U R " Series, is available for those applications requiring fluid control and the additional feature of metal-to-metal shut-off • Angle pattern models also available. Choice of models: "UW" SERIES In the N U P R O " U W " Series Bellows Valve, the bellows-to-stem, bellows-to-ring, and bellows assembly-to-body seals are HELI-ARC welded providing an all metal, hermetically sealed valve. The all welded design, with SWAGELOK, socket or butt weld end connections, is primarily used in critical fluid sysMETAL STEM TIP tems where leakage cannot be tolerated. Applications nclude vacuum, extremely high pressures and temperatures with dangerous or hazardous fluids, where in the event of leakage, safety to personnel and surrounding equipment is the primary concern. LOWER SECONDARY SEAL 316 STAINLESS STEEL ORING PURPOSE The NUPRO " U " Series Bellows Valve, with its many optional features, offers versatility of application to the most difficult fluid handling problems. Bellows valves are used in critical service where reliability greater than that given by sliding seals is required. The " U " Series design with the secondary sealing system, fills the need for a safe, reliable, double sealed valve for service at cryogenic or high temperatures, high vacuum or pressures with corrosive, dangerous, radioactive, hazardous or toxic fluids. OPERATION NUPRO " U " Series Bellows Valves are operated by simply turning the bar handle. Approximately 1 3A turns on the " 4 U " and 2VA turns on the " 6 U " and " 8 U " Series will open the valves to full flow. APPLICATIONS Containment and control of toxic, radioactive, hazardous, corrosive and expensive fluids are general applications. • Cryogenics • High pressures and temperatures • Liquid metals • High vacuum systems • Power plants • Ultrapure systems • Instrumentation systems and panels • Critical sampling systems. SPECIAL FEATURES Positive stem retraction is provided by the ball joint, double pin design which insures positive lifting of the stem. In certain very clean, high temperature systems, valves may tend to stick in the closed position. In the " U " Series design, the double pins engage a shoulder on the stem, lifting the stem tip free should sticking occur. Secondary sealing system prevents leakage to atmosphere in the event of a bellows rupture due to over-pressurization. Leakage past the bonnet-ring joint is contained by a 316 stainless steel O-Ring. Leakage past the actuator is contained by a three-piece Asbestos-lnconel packing (optional TFE). A jam nut is provided for locking the upper packing nut. Acme power transmission threads are used on the bonnet and actuator because of the extreme force loads transmitted to the threads in a high pressure bellows valve. This eliminates normal thread problems of galling, seizing, short life and high operating torques. The Acme threads are not in contact with the process fluid and are protected from atmospheric contaminants by the secondary packing. Thread lubricant is also contained by the secondary packing, even at high temperatures. BODY TO BELLOWS SUB ASSEMBLY SEAL ALL WELDED CONSTRUCTION "UG" SERIES The NUPRO " U G " Series valve offers the same leak-tight integrity 0" 3 O-RING as the all welded model except the body-to-bellows subassembly seal is maintained by a solid 316 stainless steel O-Ring. Suggested applic a t i o n s for t h e m e t a l g a s k e t e d model are vacuum, high pressures and temperatures with a variety of difficult fluid media. The " U G " Series valves offer additional savings to the user by providing replaceable stem tips or bellows subassemblies in the event of damage through normal or extended use. cprninMvcFA! ITFFI 316 STAINLESS STEEL IN( BODY TO BELLOWS «SEMBLY SEAL STAINLESS STEEL SUB 3l6 UK" SERIES LOWER SECONDARY SEAL 316 STAINLESS STEEL O RING BODY TO BELLOWS ASSEMBLY SEAL KEL F GASKET S UB The NUPRO " U K " Series valve offers the same benefits as the " U G " model but Kel-F soft seat shut-off is featured for specialized applications such as cryogenics, vacuum, or pressurized systems at moderate temperatures. The bodyto-bellows subassembly seal is also maintained by a Kel-F gasket. Bonnet Port (optional) As shown, a bonnet having a tube extension welded to it can be used for carrying fluid back to a reservoir, or to activate an alarm in the event of a bellows rupture. Another use would be to provide a vacuum insulation above the bellows during cryogenic service, or to pressurize the outside of the bellows for higher pressure service. A bonnet having two VA" tube extensions welded to it may be useful during high temperature operation to pass an inert cooling NUPRO® "H" SERIES BELLOWS VALVES Temperature Gradient fluid through the upper bonnet tubes. Continuous heat dissipation would help extend valve life. Add -T1 or -T2 as a suffix to the valve part number when ordering valves with monitoring bonnets. WHEN VALVE SEAT IS °F VALVE HANDLE IS ° F 600 135 900 140 1200 150 MATERIALS Partial Section One tube extension welded to the bonnet Partial Section Two y r tube extensions welded to the bonnet Bar Handle—Anodized aluminum, Hunter Green with steel set screw. Pins—Hardened type 416 stainless steel (solid). Ball Bearing, Actuator, Stem Extension—Hardened 440C stainless steel. Bellows*—347 seamless stainless steel. Upper Secondary Packing—Asbestos-lnconel (TFE optional on special order). T F E standard in " U K " Series. Lower Secondary O-Ring Seal—316 stainless steel. Stem Insert—Solid Stellite #6B. All Other Parts—Type 316 stainless steel. NOTE: When pressurizing above the bellows through the bonnet port or ports, system or bellows internal pressure must be greater than the external bellows pressure before the valve is operated. The maximum pressure rating above the bellows is 1000 psi. 60% of the pressure supplied above the bellows may be added to the internal or system pressure ratings. This proportion factor is necessary because of force distribution and areas within the valve. TECHNICAL DATA VALVE STEM SERIES TYPE "4U" Vee Kel-F "6U" "8U" ORIFICE SIZE (INCHES) 0.172 0.281 (port) 0.312 FLOW COEFFICIENT, Cv 0.36 1.0 1.2 MAXIMUM DEAD TEMPERASPACE TURE (APPROX.) RATING "4UK" 300°F 0.11 cu. in. "6UK-8UK" 2500 psi 200°F 0.25 cu. in. "UG" 650° F "UW" 1200°F 0.27 cu. in. MAXIMUM PRESSURE RATING *0n special order, the "U" Series Bellows Valve is available with an Inconel bellows which substantially improves cycle life, especially at high pressures and temperatures. Some applications requiring Inconel's outstanding corrosion resistance would be boiling water, heavy water, and pressurized water reactor systems. Specify an Inconel bellows when ordering. Pressure and Temperature Ratings (Internal) " U W " SERIES 2500 psi (max.) @ 650°F 600 psi @900°F 250 psi @ 1200°F (max.) " U G " SERIES " U K " SERIES 2500 psi @ 650°F "4UK" 2500 psi @ 300°F "6UK-8UK" 2500 psi @ 200°F NOTES: 1. In applicatiQns involving thermal cycling above 650°F, the "UW" Series valves are recommended. 2. For high temperature service with self-lubricating fluids such as liquid metals, ratings may be extended to 50 psi (max.) at 1500°F (max.). (Use -HT model). 3. For applications above 900°F, "UW" Series valves can be supplied in a factory prepared High Temperature (-HT) model. For ordering instructions, see Note 2 under Table of Dimensions. 4. The maximum temperature rating of "U" Series valves with optional TFE secondary packing is +400°F. TABLE OF DIMENSIONS CONNECTION SIZE " U " SERIES VALVES PART NUMBER®© INLET AND OUTLET ORIFICE (INCHES) DIMENSIONS© A OPEN A CLOSED B OPEN L M HEX 9 21/2 1 1 5V32 — 1 1 m 5*fe 11/8 31/8 I1/2 11/8 5^32 1% — I1/2 11/8 Va SWAGELOK 631/64 6 % SS-4UW-TSW© 0.172 %TSW / % MTW 631/64 6% 0.281 5 / 3 65/8 633/64 SS-6UW-TSW© 0.281 (port) 3/8TSW/y2MTW 65/8 SS-8UW 0.312 SS-8UW-TSW© 0.312 SS-6UW-MM SS-10UW-MM /s SWAGELOK K 1 0.172 (port) D H DIA. SWAGELOK 1 SS-4UW SS-6UW C OPEN 559/64 59 64 5V32 w — — — 3/8 1/4 — — — — 1/2 Vi 21/4 — — — — 3/4 Vz 21/4 /l6 — — — — — — "/IB 633/64 6^8 Vz SWAGELOK 6 /8 6»/64 11/8 3 /ie I1/2 11/8 65/8 % 11/8 — IV* 631/64 6 % 559/64 51/32 1 I1/2 4.37MM 6MM SWAGELOK 6 /64 m m 5V32 &TSW/3/4MTW 21/2 1 1 9 7.14MM (port) 10MM SWAGELOK 65/8 633/64 6V8 51/32 11/8 31/8 I1/2 1H 3 33 s SOCKET WELD DIA. /l6 5 5 N BUTT WELD DIA. /4 © I f optional TFE secondary packing is desired in place of standard Asbestos-lnconel, add -TFE as a suffix to the above part numbers. Example: SS-4UW-TFE. ©To order specially prepared High Temperature (HT) models, add -HT as a suffix to the above part numbers. Example: SS-4UW-TSW-HT. TFE secondary packing is standard in "UK" Series valves. To order, add -TFE as a suffix to the part number. Example: SS-6UK-TFE. Gasketed models, "UG" Series, and regulating models, "4UR" Series, are available. Example: SS-8UG, SS-4URG. ©Dimensions shown with SWAGELOK nuts finger-tight, when applicable. ©Factory welded tube extensions can be supplied (See page 5). — l»/l« NUPRO® "H" SERIES BELLOWS VALVES FLOW CAPACITY CURVES FLOW COEFFICIENT (Cv) • TURNS OPEN FLOW COEFFICIENT(Cv) * TURNS OPEN FLOW COEFFICIENT (Cy) • TURNS OPEN "12U" SERIES BELLOWS VALVES APPLICATIONS Liquified gases • Pilot plants • High temperature systems • Vacuum systems • Super heated steam • Feedwater and coolant sampling • Rod controls (Nuclear) • Cryogenic systems • Radioactive or explosive gases, toxic fluids • Liquid metal systems. SCOPE The NUPRO " 1 2 U " Series Bellows Valves are designed to increase the service capability of double sealed bellows valves in the larger flow ranges. This has been accomplished by inverting the longer bellows to eliminate "slinking," or distortion, while increasing stability and cycle life. The " 1 2 U " Series valves provide the following additional features: Welded or gasketed models • Non-rotating stem tip • Positive stem retraction • Secondary sealing system • Safety back seat sealing • Bonnet port • Choice of mountings • Straight or angle patterns • Union bonnet construction • Long service life • Protected threads • Low operating torque • Acme power transmission threads • Socket or butt weld end connections • 100% helium leak tested. TECHNICAL DATA PURPOSE NUPRO " 1 2 U " Series Bellows Valves offer higher flow capacity in an inverted bellows design to meet the most critical fluid handling requirements. The large capacity, compact design is safety engineered with all of the fine features of the smaller "4U-6U-8U" Series NUPRO Bellows Valves. OPERATION NUPRO " 1 2 U " Series Bellows Valves are operated by simply turning the handle. Approximately 2Vz turns will open the valve to full flow. Operating torque is very low, even at maximum rated pressure. VALVE STEM SERIES TYPE "12U" "12UA" Vee Kel-F ORIFICE SIZE (INCHES) BODY PORT FLOW COEFFICIENT, Cv 0.625 0.500 3.1 0.625 0.625 5.3 MAXIMUM MAXIMUM TEMPERAPRESSURE TURE RATING RATING "UK" 200°F 2500 psi "UG" 650°F "UW" 1200°F NOTES: 1. In applications involving thermal cycling above 650°F, the "UW" Series valves are recommended. 2. For high temperature service with self-lubricating fluids such as liquid metals, ratings may be extended to 50 psi (max.) at 1500°F (max.). 3. The maximum temperature rating of "12U" Series valves with optional TFE secondary packing is +400°F. 4. Complete technical data for NUPRO "12U" Series Bellows Valves is supplied in NUPRO Technical Bulletin No. 28A. YOUR LOCAL SALES & SERVICE REPRESENTATIVE PRINTED IN U.S.*. 4-78-100M-525M-CL