PDF Version - IMCO Marine
Transcription
PDF Version - IMCO Marine
IMCO 510 East Arrow Highway San Dimas, California 91773 800.899.8058 • Fax: 909.592.6052 imcomarine.com • [email protected] DRIVES Xtreme Advantage SCT Drives, Kits and Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 SCT Upper Case and Accessories Diagram and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 SCT Upper Gear Assembly Diagram and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Xtreme Advantage SCX Seals, Gears, Bearings and Assemblies . . . . . . . . . . . . . . . . . . . . . . . . .14 SCX Upper Case and Accessories Diagram and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 SCX Upper Gear Assembly Diagram and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 SCT/SCX Lowers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 SCX Drives and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 SCT/SCX Lower Case Assembly Diagram and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Xtreme Advantage SC Seals, Gears, Bearings and Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . .30 SC Upper Case and Accessories Diagram and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 SC Upper Gear Assembly Diagram and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 SC Lower Gear Assembly Diagram and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Xtreme Advantage Drive Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Xtreme Advantage Gimbals and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Gimbal Housing Diagram and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Gimbal Ring and Helmet Diagram and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Gimbal Steering and Trim Diagram and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Xtreme Advantage Engine Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 TANKS Inman Marine Corp. (IMCO) has been a family run business for over 30 years. We engineer, manufacture and test all of our products in order to offer quality parts that will meet your satisfaction. We like to think of ourselves as innovators in the aftermarket of high performance marine products. At IMCO, we want all our customers to feel important, because you are! We will work hard to answer all your questions so you have a clear understanding on how the part operates and installs. We not only want to fill your present needs, we want the opportunity to earn your future business for many years to come. IMCO 510 East Arrow Highway San Dimas, California 91773 ORDERING INFORMATION: Call between the hours of 7:30 a.m. through 5:00 p.m. Pacific Time to place your order (909) 592-6162 or (800) 899-8058 Fax your purchase order to (909) 592-6052 E-Mail your order to [email protected] Online ordering at imcomarine.com Aluminum and Stainless Steel Fuel Tanks with Vented Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Fuel Tank Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Custom Aluminum Gunnel, Belly and Fuel Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 How to Order Gunnel Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Custom Aluminum Gunnel, Belly and Fuel Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 How to Order Belly Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Tie Bars and Water Pickups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Sea Strainers - Crossovers/Thermostat Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Valve Covers/Breathers - Puke Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Timing Chain Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 EXHAUST Stainless Steel Exhaust Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Exhaust Mufflers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Exhaust Accessories - Mercruiser Replacement Risers and Accessories . . . . . . . . . . . . . . . . . . .76 Custom Pipes - Thumper Power Exhaust Systems and Accessories . . . . . . . . . . . . . . . . . . . . . . .78 Powerflow by IMCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Manifolds and Riser Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82 Powerflow Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 IMCO Powerflow Plus - Powerflow Plus Manifold Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 ENGINE ACCESSORIES Sound Advantage Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 Power Steering, Alternator Brackets - Water Pumps and Brackets . . . . . . . . . . . . . . . . . . . . . .90 1 READ THIS IF YOU’RE CONCERNED ABOUT, OR HAVE EXPERIENCED, HIGH PERFORMANCE STERN DRIVE FAILURE It’s time to face facts. If you’re a performance boater putting more than 500 horsepower to your stock Bravo drive, you’re inviting trouble. And more than likely, you’ve already experienced one or more drive related failures related to high output horsepower and torque. Isn’t it about time you stopped hoping for a band-aid miracle and solved the problem once and for all? Here’s how to do it. After more than a decade of designing, engineering, testing, racing and manufacturing high performance stern drive products, IMCO has a staff of stern drive application specialists at your disposal. Give us your accurate horsepower, torque, gross weight, prop, gearing and hull type, and we’ll gladly recommend the correct IMCO drive best suited for you. IMCO offers three unique stern drive solutions, including the brand new SCX, the strongest and most reliable high performance cone clutch option ever. If you’re serious about performance boating and eliminating the “weak-link” give us a call. 2 3 5 • 100% engineered and manufactured by IMCO IMCO Xtreme Advantage SCT Available as a Complete Propulsion Package! • All new, oversized heavy-duty components (bearings, gears, shafts, and case). Rear motor mount/bellhousing, high performance BAM transmission, IMCO extension box, IMCO heavy-duty gimbal assembly, all new Xtreme Advantage SCT drive with IMCO Nevada hydraulic steering system and tilt helm. • 2+ years of research, design, development and testing. • 3 gear ratios available 1:25, 1:34, 1:50. • Accept standard Bravo style or optional Mercury racing # 6 propellers. Designed for high performance applications using a separate transmission. No cone clutch. Fits standard IMCO gimbal. Completely assembled with oversized tapered bearings. • 23/8” adjustable vertical drive height, by using spacers. • 3 prop shafts available 11/4” 17/16” or Mercury #6 SCT LOWER GEAR ASSEMBLY A. E. B. F. A. H. D. E. B. C. BAM Heavy Duty transmission with bell housing, drive coupler adapter, drive coupler, transmission mounts. F. I. G. G. D. C. H. SCT UPPER BEARING KIT A. Upper Driven Gear Bearing Cup . . . . . . . . . . . . B. Upper Driven Gear Bearing Cone . . . . . . . . . . . C. Lower Driven Gear Bearing Cup . . . . . . . . . . . . D. Lower Driven Gear Bearing Cone . . . . . . . . . . . E. & G. Pinion Gear Bearing Cup . . . . . . . . . . . . . . F. Pinion Gear Bearing Cone (no slots) . . . . . . . . . H. Pinion Gear Bearing Cone (with slots) . . . . . . . 6 SCT UPPER SEAL KIT 10-8075 10-2031 10-1030 10-2035 10-1032 10-2029 10-1029 10-1028 A. B. C. D. E. F. G. H. I. J. J. 11-8015 Pinion Shaft Seal . . . . . . . . . . . . . . . . . . . . . . . “O” Ring (Pinion Retainer Nut) . . . . . . . . . . . . “O” Ring (Top Cap) . . . . . . . . . . . . . . . . . . . . . “O” Ring (Oil Passage-Upper to Mid Section) . . “O” Ring (Dip Stick) . . . . . . . . . . . . . . . . . . . . “O” Ring (Water Passage-Upper to Mid Section) . “O” Ring (Vertical Shaft-Upper to Mid Section) . . “O” Ring (Steering Cap-Oil) . . . . . . . . . . . . . . . “O” Ring (Steering Cap-Water) . . . . . . . . . . . . “O” Ring (Gimbal Water Passage) . . . . . . . . . . 11-3036 11-2044 11-2159 11-4011 11-2112 11-2018 11-2042 11-2156 11-2154 11-4021 The lack of a clutch cone meant the drive needs a way to shift. A Borg-Warner Velvet Drive transmission has been incorporated into the extension box. The engine remains in the stock Bravo location as shown. (Also available without extension box, engine moves forward 13”). 7 ITEM 8 DESCRIPTION QTY PART NUMBER 1 Upper Case 1 01-1407 2 Steering Cap 1 01-1408 3 Upper Cap 1 01-1409 4 Mid Section 1 01-1410 5 Dip Stick 1 01-2493 6 Screw (3/8-16 x 1” S/S 12 Point) 4 08-070806081 7 “O” Ring (Dip Stick) 1 11-2112 8 “O” Ring (Steering Cap-Oil) 1 11-2156 9 Screw (7/16-14 x 21/4” 12 Point) 2 08-070907141 10 Screw (7/16-14 x 11/4” 12 Point) 2 08-070907091 11 Screw (7/16-14 x 13/4” 12 Point) 2 08-070907111 12 “O” Ring (Steering Cap-Water) 1 11-2154 13 “O” Ring (Vertical Shaft-Upper to Mid Section) 1 11-2042 14 Dowel Pin (3/16” x 3/4”) 2 01-2113 15 Wear Pad Kit (Right & Left) 1 Pair 01-2471 16 Screw (1/4-20 x 7/16” Flat Head Undercut) 4 08-020604041 17 “O” Ring (Top Cap) 1 11-2159 18 Screw (7/16-14 x 11/2” 12 Point) 1 08-070907101 19 Lock Nut (7/16” Nylock) 4 08-080904001 20 Flat Washer (7/16” AN) 4 08-100900001 21 Gimbal Water Seal 1 11-4021 22 Stud (7/16 x 21/4” SS) 4 08-130904131 23 “O” Ring (Oil Passage-Upper to Mid Section) 1 11-4011 24 “O” Ring (Water Passage-Upper to Mid Section) 1 11-2018 25 Screw (3/8-16 x 3/4” HH) 2 08-010806061 26 Washer (3/8” Star) 2 08-110800001 27 Anode 1 01-2067 9 ITEM 10 DESCRIPTION QTY PART NUMBER 1 Pinion Gear Nut 1 01-2414 2 Pinion Shaft Bushing 1 01-2417 3 Shim (Pinion Bearing-Steering Cap) Kit 01-2420 4 Bearing Cup (Pinion Bearing) 2 10-2029 5 Bearing Cone (Pinion Bearing No Slots) 1 10-1029 6 Pinion Gear Spacer 1 01-2415 7 Upper Driven Gear (19-23 Combination) 1 01-4533 8 Bearing Cone (Driven Gear Top Bearing) 1 10-1030 9 Bearing Cup (Driven Gear Top Bearing) 1 10-2031 10 Shim (Upper Driven Gear Bearing, Large) Kit 01-2418 11 Shim (Upper Driven Gear Bearing, Small) Kit 01-2419 12 Bearing Cup (Driven Gear Lower Bearing) 1 10-2035 13 Bearing Cone (Driven Gear Lower Bearing) 1 10-1032 14 Driven Gear Washer 1 01-2438 15 Driven Gear Nut 1 01-2416 16 Upper Pinion Gear (19-23 Combination) 1 01-4532 17 Shim (Pinion Gear) Kit 01-2421 18 Bearing Cone (Pinion Bearing with Slots) 1 10-1028 19 “O” Ring (Pinion Retainer Nut) 1 11-2044 20 Pinion Shaft Seal 23655 1 11-3036 21 Pinion Retainer Nut 1 01-2413 22 Pinion Shaft 1 01-3412 23 Cross & Bearing XR 2 01-2086 24 Center Socket XR 1 01-2087 25 Yoke Coupler End XR 1 01-2088 26 “O” Ring (U-Joint Assembly) 1 11-2215 27 “O” Ring (U-Joint Assembly) 2 11-2119 11 13 SCX BILLET TOP CAP Engineered from scratch for high horsepower/high torque engines, IMCO’s SCX. • No transmission needed. Cone clutch shifts internally. • Fits standard Bravo gimbal with helmet change. • Larger net-forged, 1 piece gears and oversized bearings. • Larger clutch. • Internal water cooling with built-in drive shower. • Giant 5 quart oil capacity. • 3 gear ratios available 1:25, 1:34, 1:50. Designed with larger bearings and races. Both lower and upper gears circulate oil through internal passages for better top cap lubrication. Cooling water passes internally through the case from lower to upper, cooling oil and case throughout its travel. No external hose necessary. SCX BILLET PINION PACK This hub is machined from solid billet stock. It is designed for ease of assembly. Set the rolling preload of the pack and it is ready for assembly. Backlash is than set by shimming the pack. No further preload adjustment is necessary. SCX UPPER CASE One piece case. casting is reinforced in critical areas for additional torque loads. Cast in bridge for additional side load strength. Improved screw in solid wear pads. Cavitation plate is extended for quicker easier planeing. All bearings and race are of maximum size and durability. Built in oil tank with 5 quart total capacity. 14 15 SCX UPPER FORGED GEARS CLUTCH SHAFT IMCO net forged gears are made from the highest quality material and forged in one piece. Gear tooth configuration includes three sided webs and large radius for maximum gear strength. Driven gear is a full 5” diameter. Upper gears shown from left to right as a raw forging to a finished gear. IMCO upper net forged gears are designed and built for maximum strength and durability. SC or XR Clutch Shaft SCX Clutch Shaft 01-4538 01-4539 SCX clutch shaft, with rolled forged splinds, utilizes larger bearing diameters, longer bearing surfaces and larger diameter, more splines to connect to lower. 01-2562 A. G. B. M. K. C. H. A. E. G. G. D. E. F. Detail shows IMCO’s one piece gear which has full support on 3 sides of each tooth B. F. C. C. N. I. H. H. L. O. I. I. J. J. K. D. D. SCX UPPER BEARING KIT Shown to the left is a size comparison between IMCO gears and clutch on the left and Mercury XR upper gears and clutch on the right. 16 L. SCX UPPER SEAL KIT M. 10-8076 A. Pinion Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . B. Pinion Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . C. Tower Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . D. Roller Bearing (Internal Gear) . . . . . . . . . . . . . E. Pinion Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . F. Pinion Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . G. Thrust Race (.055-.065) . . . . . . . . . . . . . . . . . . H. Thrust Bearing (Gear) . . . . . . . . . . . . . . . . . . . . I. Thrust Bearing (Clutch Spring) . . . . . . . . . . . . . J. Lower Shift Shaft Bushing . . . . . . . . . . . . . . . . K. Upper Shift Shaft Bushing . . . . . . . . . . . . . . . . L. Roller Bearing (Clutch Shaft Tower) . . . . . . . . . M. Roller Bearing (Clutch Shaft Cap) . . . . . . . . . . . 10-2022 10-1021 10-6041 10-3046 10-2024 10-1023 10-5045 10-4044 10-4020 10-7019 10-7018 10-3043 10-3042 11-8008 A. Shift Shaft Plug . . . . . . . . . . . . . . . . . . . . . . . . B. Quad Ring (Cooling Water) . . . . . . . . . . . . . . . . C. Quad Ring (Cooling Water) . . . . . . . . . . . . . . . . D. Seals (Shift Shaft) . . . . . . . . . . . . . . . . . . . . . . E. “O” Ring (Top Cap, Oil Pressure) . . . . . . . . . . . F. Gasket (Drain Screw) . . . . . . . . . . . . . . . . . . . . G. Seal (Input Yoke) . . . . . . . . . . . . . . . . . . . . . . . H. “O” Ring (Pinion Retainer Nut) . . . . . . . . . . . . I. “O” Ring (Water Passage-Upper to Gimbal) . . . J. Gasket (Oil Tank Cover) . . . . . . . . . . . . . . . . . . K. “O” Rings (Pinion Hub) . . . . . . . . . . . . . . . . . . L. “O” Ring (Steering Cap, Oil) . . . . . . . . . . . . . . M. “O” Ring (Top Cap) . . . . . . . . . . . . . . . . . . . . . N. “O” Ring (Steering Cap, Shift Cavity) . . . . . . . . O. “O” Ring (Shift Linkage) . . . . . . . . . . . . . . . . . 11-1024 11-4024 11-4025 11-3030 11-2013 11-1017 11-3029 11-2154 11-2148 11-1030 11-2161 11-2250 11-2049 11-2242 11-2129 17 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 18 DESCRIPTION Upper Case Steering Cap Upper Cap Pinion Hub Screw (5/16-18 x 1/2” Button Head) Top Cap Lid Screw (3/8-16 x 13/4” S/S 12 Point) Screw (3/8-16 x 11/2” S/S 12 Point Shift Shaft Plug Quad Ring (Cooling Water, Bottom) Screw (5/16-18 x 1/2” Allen Set) (For Tower) Quad Ring (Cooling Water, Top) “O” Ring (Top Cap) “O” Ring (Top Cap Oil Passage) Spring Kit “O” Ring (Water Passage-Upper to Gimbal) “O” Ring (Shift Linkage) Pinion Hub Shims “O” Ring (Pinion Hub) “O” Ring (Pinion Retainer Nut Pinion Hub (5/16” Copper Sealing Washers) Screw (5/16-18 x 1” Socket Cap) Screw (5/16-18 x 11/2” Socket Cap) Screw (3/8-16 x 3/4” Hex Head S/S) Washer (3/8” Star) Washer (3/8” AN) Anode Screw (7/16-14 x 13/4” S/S 12 Point) “O” Ring (Steering Cap, Oil) “O” Ring (Steering Cap, Shift Cavity) Detent Kit Drain Screw Sealing Washer Drain Screw Guide Pads (Port & Starboard) Screw (1/4-20 x 1/2” Flat Head Undercut) Stud (7/16 x 21/2”) Washer (7/16” AN S/S) Nut (7/16-20 Nylock S/S) Screw (10-24 x 5/8” Socket Cap) Magnet Screw (1/4 x 5/8” Socket Cap) Oil Tank Gasket Oil Tank Cover QTY 1 1 1 1 1 1 4 4 1 1 1 1 1 1 Kit 1 1 Kit 2 1 10 4 6 2 2 2 1 4 1 1 Kit 1 1 2 4 4 4 4 1 1 8 1 1 PART NUMBER 01-1550 01-1551 01-2555 01-2560 08-040705041 01-2071 08-070806111 08-070806101 11-1024 11-4024 08-050705041 11-4025 11-2049 11-2013 01-2045 11-2148 11-2129 01-2548 11-2161 11-2154 08-120700004 08-060705082 08-060705102 08-010806061 08-110800001 08-100800001 01-2067 08-070907111 11-2250 11-2242 01-2044 11-1017 01-2504 01-2471 08-020604041 08-130904141 08-100900001 08-080904001 08-060403052 01-9587 08-060604051 11-1030 01-2574 19 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 20 DESCRIPTION Upper Case Roller Bearing (Clutch Shaft Cap) Upper Cap Pinion Hub Tower Race Thrust Race (Specify Thickness) Thrust Bearing (Gear) Keepers (Clutch Shaft) Clutch Shaft Retainer (Thrust Collar) Spirol Retainer Ring Roller Bearing (Internal Gear) SCX Pinion Gear SCX Clutch Gear Thrust Bearing (Clutch Spring) Clutch Spring SCX Clutch SCX Clutch Shaft Pinion Hub Shims Roller Bearing (Clutch Shaft Tower) SCX Tower SCX Shift Cable Retainer SCX Shift Arm Cotter Key SCX Shift Link Shift Shaft Bushing (Top-9/16” Bore) SCX Shift Shaft Screw (1/4-28 x 3/4” Socket Cap) Yoke & Cam Seal, Shift Shaft Shift Shaft Bushing (Bottom-1/2” Bore) Retainer Nut Yoke Gear End XR Cross & Bearing XR Center Socket XR Yoke Coupler End XR Nut (5/8-18 Thin Nylock) (Yoke Gear End) Washer (Yoke Gear End) Bearing Cone (Pinion Bearing) Bearing Cup (Pinion Bearing) Bearing Cup (Pinion Bearing) Bearing Cone (Pinion Bearing) Yoke Gear End Shims Pinion Shoulder Washer Yoke Gear End Seal Pinion Seal Carrier QTY 1 1 1 1 2 2 2 2 1 2 2 1 2 2 2 1 1 Kit 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 1 1 1 1 1 Kit 1 1 1 PART NUMBER 01-1550 10-3042 01-2555 01-2560 10-6041 10-5045 10-4044 01-2047 01-2189 01-2055 10-3046 01-4538 01-4539 10-4020 01-2056 01-2562 01-3556 01-2548 10-3043 01-2561 01-2573 01-1578 08-150200041 01-1577 10-7018 01-3559 08-060602062 01-2068 11-3030 10-7019 01-2239 01-2085 01-2086 01-2087 01-2088 08-091105002 08-121100001 10-1021 10-2022 10-2024 10-1023 01-2020 01-2241 11-3029 01-2240 21 SCT and SCX Lowers are built with net forged oversized gears in three ratios supported by oversized taper roller bearings. Available with your choice of, 11/4”, 17/16” with square bore hub adaptor or Mercury #6 prop shaft. SCT, SCX LOWER CASES Case on the left shown with short skeg, typically used on V bottom boats. Case on the right shown with longer skeg, typically used on cats extreme high “X” dimensions. Prop Gear Shown to the right is a size comparison between IMCO bearings (top) and Mercury XR (below). Lower Vertical Bearing Carrier Detail shows IMCO’s one piece gear which has full support on 3 sides of each tooth. 18-19 Combination 01-8212 Shown below is a size comparison between IMCO gears on the left and Mercury XR gears on the right. Prop Gear Upper Vertical Lower Vertical Upper Vertical 17-19 Combination 01-8208 Vertical Roller Bearing Carrier 22 15-19 Combination 01-8204 23 PROP SHAFT & PROP ADAPTOR KIT Shown here with SCX vertical shaft and 17/16” prop shaft. #6 SPEED MASTER PROP SHAFT KIT SCX LOWER 1 / PROP SHAFT 7 16 Shown here with SCT vertical shaft and #6 racing prop shaft. 01-8010 #6 Oversized prop shaft, bearing carrier, prop hub adaptor and shims. 01-8013 17/16” Oversized prop shaft, bearing carrier, prop hub adaptor and shims. A. A. B. C. SCT, SCX 11/4” OR 17/16” PROP SHAFT BEARINGS A. B. C. D. Prop Prop Prop Prop Shaft Cone . . Shaft Cup . . Gear Cone . . Gear Cup . . . 10-1035 10-2035 10-1030 10-2031 A. SCX VERTICAL SHAFT BEARINGS B. B. IMCO vertical shafts for the SCT and SCX are made from aerospace alloy with oversized splines for additional strength. C. C. SCT, SCX PROP SHAFT BEARINGS A. B. C. D. Prop Prop Prop Prop Shaft Cone . . . . Shaft Cup . . . . Gear Cone . . . . Gear Cup . . . . . 01-2398 10-2033 10-1030 10-2031 SCT VERTICAL SHAFT BEARINGS IMCO vertical shafts for the SCT and SCX are made from aerospace alloy with oversized splines for additional strength. D. D. A. B. C. D. E. D. E. A. B. C. D. E. Vertical Shaft Bearing Sleeve . . . . . . . . . . . . . . Top Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . Top Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . Bottom Bearing Cone . . . . . . . . . . . . . . . . . . . . Bottom Bearing Cup . . . . . . . . . . . . . . . . . . . . . 01-2400 10-1034 10-2036 10-1036 10-2037 A. B. D. C. D. E. F. SCT, SCX “O” RINGS Spacers for the SCT and SCX are billet aluminum and hard anodized. All necessary hardware and “O” rings are included. 24 Part No. 01-8046 01-8049 01-8052 01-8055 01-8058 Description SCT, SCX Spacer SCT, SCX Spacer SCT, SCX Spacer SCT, SCX Spacer SCT, SCX Spacer /” 3/4” 1” 11/2” 2” 1 2 A. B. C. D. D. E. F. “O” Ring (Bearing Carrier) . . . . . . . . . . . . . . . “O” Ring (Alignment Spacer) . . . . . . . . . . . . . . “O” Ring (Water Passage) . . . . . . . . . . . . . . . . Bearing Carrier Seals 17/16” or 11/4” Shaft . . . Bearing Carrier Seals #6 Shaft . . . . . . . . . . . . “O” Ring (Cooling Water Passage) . . . . . . . . . . “O” Ring (Oil Passage) . . . . . . . . . . . . . . . . . . . A. B. C. D. E. Vertical Shaft Bearing Sleeve . . . . . . . . . . . . . . Top Bearing Cone . . . . . . . . . . . . . . . . . . . . . . . Top Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . Bottom Bearing Cone . . . . . . . . . . . . . . . . . . . . Bottom Bearing Cup . . . . . . . . . . . . . . . . . . . . . 01-2400 10-1034 10-2036 10-1036 10-2037 11-2349 11-2144 11-2143 11-3037 11-3038 11-2014 11-4011 25 ITEM 1 2 2A 3 4 5 6 26 DESCRIPTION Lower Case Vertical Shaft SCX Vertical Shaft SCT Shim (Pinion Gear) Cup (Pinion Gear) Cone (Pinion Gear Modified) Pinion Gear (1:50) 15 Tooth QTY 1 1 1 Kit 1 1 1 PART NUMBER 01-5511 01-3567 01-3422 01-2394 10-2037 10-1036 01-4563 ITEM 6A 6B 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26A 26B 27 27A 28 29 30 31 31A 32 32A 33 33A 34 34A 35 36 37 37A 38 38A 39 40 41 42 42A 43 43A DESCRIPTION Pinion Gear (1:34) 15 Tooth Pinion Gear (1:25) 18 Tooth Pinion Gear Spud Washer Nut (Pinion Gear) Nut (7/16-20 Nylock S/S) Washer (7/16” AN S/S) Stud (7/16 x 2” S/S) “O” Ring (Water Passage) “O” Ring (PTFE Oil Passage) “O” Ring (Cooling Water Passage) Retainer Ring (Vertical Shaft Coupler) Vertical Shaft Coupler “O” Ring (Alignment Spacer) Alignment Spacer Vertical Shaft Bearing Sleeve Bearing Cone (Vertical Shaft) Bearing Cup (Vertical Shaft) Shim (Vertical Shaft) Shim (Prop Gear) Bearing Cup (Prop Gear) Bearing Cone (Prop Gear) Prop Gear (1:50) 19 Tooth Prop Gear (1:34) 17 Tooth Prop Gear (1:25) 19 Tooth Prop Shaft 17/16” Prop Shaft #6 Bearing Carrier Thrust Washer Shim (Bearing Carrier) “O” Ring (Bearing Carrier) Bearing Cone (Bearing Carrier) Bearing Cone (Bearing Carrier #6) Bearing Cup (Bearing Carrier) Bearing Cup (Bearing Carrier #6) Seal (Prop Shaft 17/16” or 11/4”) Seal (Prop Shaft #6) Bearing Carrier (17/16” Prop Shaft) Bearing Carrier (#6 Prop Shaft) Drain Screw Sealing Washer Drain Screw Tab Washer (17/16” Prop Shaft) Tab Washer (#6 Prop Shaft) Cover Nut (17/16” Prop Shaft) Cover Nut (#6 Prop Shaft) Prop Adaptor Ring Prop Adaptor (17/16” Prop Shaft) Thrust Washer Washer (3/4” Spring) Washer (1” Spring, #6 Shaft) Nut (3/4-16 Nylock, Brass) Nut (1-12 Nylock, Brass, #6 Shaft) QTY 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 Kit Kit 1 1 1 1 1 1 1 1 Kit 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NUMBER 01-4565 01-4597 01-2404 01-2397 08-080904001 08-100900001 08-130904121 11-2143 11-4011 11-2014 08-211700001 01-2140 11-2144 01-2401 01-2400 10-1034 10-2036 01-2396 01-2395 10-2031 10-1030 01-4564 01-4566 01-4598 01-3571 01-3446 01-2392 01-2393 11-2349 10-1035 10-1038 10-2035 10-2040 11-3037 11-3038 01-2398 01-2447 11-1017 01-2504 01-2403 01-2498 01-2402 01-2492 01-2399 01-3569 01-6579 08-221300001 08-221700001 08-081306003 08-081712003 27 29 Xtreme Advantage SC not only makes the difference on how fast you go, it makes the difference on how far you go! The Billet Aluminum top cap is supported by eight bolts with a controlled water-circulation system and built in spray nozzles to provide maximum cooling to the external upper gear case. IMCO Xtreme Advantage drive is the only drive available with both upper and lower steel towers. IMCO has developed a rigid pinion and bearing pack assembly with non-elastic shims to provide the correct rolling torque while stabilizing both input yoke and pinion. Tightened to 75 lb/ft, the pinion assembly is held in place by our plated steel ujoint retainer nut through a direct load-bearing path. NET FORGED UPPER GEARS The steel tower in the floor is stabilized through internal lateral support beams to eliminate tower flex and gear deflection. 3” SHORTER MID SECTION CAVITATION PLATE STEPPED UP FOR PROPELLER CLEARANCE IMCO is the only manufacturer at this time that can offer four vertical lengths and three exterior finishes. See our lower section for more information. 01-2510 IMCO UPPER 30 STOCK UPPER Our Xtreme Advantage SC drives are also available as upper units only, for those who may already own a IMCO, or a stock Bravo lower. Servicing can be performed by any qualified Mercruiser repair shop, no need to send back to the manufacturer. This means more time on the water. BILLET ALUMINUM IMCO UPPER CAP 31 UPPER CASE GEARS NET FORGED LOWER CASE GEARS Three ratio’s available. (See chart below) 01-4224 Net forged, straight gears are 40% stronger than Bravo spiral cut gears. Thicker upper gear floor provides structural integrity to handle more torque. 15-19 Combination 01-8240 U-JOINT RETAINER NUT 01-4223 The IMCO plated steel nut has a far superior fit and strength over a stock cast aluminum nut. The nut works as its own tap to cut tighter fitting threads, so you don’t have to worry about it coming loose and throwing off the backlash. This is a MUST for all Bravos. 01-2606 01-2239 D. A. G. 15-17 Combination 01-8244 Complete Gear Set with Clutch 01-8220 Complete Gear Set without Clutch 01-8216 17-18 Combination 01-8248 A. G. J. H. B. H. H. E. B. GEAR COMBINATIONS C. I. I. D. C. C. J. J. G. E. F. F. F. K. K. 32 Pinion Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pinion Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust Race (Indicate Thickness) . . . . . . . . . . . . Pinion Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pinion Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Shaft Bushing . . . . . . . . . . . . . . . . . . . . . Roller Bearing (Internal Gear) . . . . . . . . . . . . . Tower Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust Bearing (Clutch Spring) . . . . . . . . . . . . . Thrust Bearing (Gear) . . . . . . . . . . . . . . . . . . . . Roller Bearing (Clutch Shaft) . . . . . . . . . . . . . . CLUTCH SET M. L. SC UPPER SEALS SC UPPER BEARINGS A. B. C. D. E. F. G. H. I. J. K. K. I. 10-2022 10-1021 10-5027 10-2024 10-1023 10-7019 10-3047 10-6018 10-4020 10-4027 10-3017 A. Seal (Shift Shaft) . . . . . . . . . . . . . . . . . . . . . . B. Seal (Standard Yoke) . . . . . . . . . . . . . . . . . . . . C. Seal (XR Yoke) . . . . . . . . . . . . . . . . . . . . . . . . D. “O” Ring (Gimbal Shift) . . . . . . . . . . . . . . . . . . E. “O” Ring (Lower Water Seal) . . . . . . . . . . . . . . F. “O” Ring (Lower Oil Pressure Seal) . . . . . . . . . G. “O” Ring (Lower Shaft Seal) . . . . . . . . . . . . . . H. “O” Ring (Rear Cap) . . . . . . . . . . . . . . . . . . . . I. “O” Ring (Gimbal Water) . . . . . . . . . . . . . . . . . J. “O” Ring (Upper Cap) . . . . . . . . . . . . . . . . . . . K. “O” Ring (Retainer Nut) . . . . . . . . . . . . . . . . . . L. “O” Ring (Cooling Jet) . . . . . . . . . . . . . . . . . . . M. Shift Shaft Seal Disc . . . . . . . . . . . . . . . . . . . . 11-3030 11-3028 11-3029 11-2139 11-2124 11-4012 11-2132 11-4015 11-4021 11-2157 11-2154 11-2014 11-1016 P/N Teeth P/N Teeth P/N Teeth P/N Teeth P/N Teeth P/N Teeth P/N Teeth P/N Teeth P/N Teeth Pinion 43-826642T 27 43-81561T 27 43-826642T 27 43-815661T 27 43-826642T 27 43-815661T 27 43-849320T 16 43-49320T 16 43-849320T 16 Gear 43-859776A3 32 43-807438A5 29 43-59776A3 32 43-807438A5 29 43-859776A3 32 43-807438A5 29 43-840898A3 19 43-840898A3 19 43-840898A3 19 PROP SET Notes Bravo-1 1:50 Bravo-1 1:36 Bravo-1 1:50 Bravo-1 1:36 Bravo-1 1:50 Bravo-1 1:36 Xtreme Advantage SC Xtreme Advantage SC Xtreme Advantage SC Pinion Gear 43-14063A1 15 19 43-14063A1 15 19 43-840872A1 15 17 43-40872A1 15 17 43-840870A1 17 18 43-840870A1 17 18 43-14063A1 15 19 43-840872A1 15 17 43-840870A1 17 18 Notes Bravo-1 (Net Forged) Bravo-1 (Net Forged) Bravo-1 (Net Forged) Bravo-X (Net Forged) Bravo-X (Net Forged) Bravo-X (Net Forged) Bravo-1 (Net Forged) Bravo-X (Net Forged) Bravo-X (Net Forged) End Ratio 1.501 1.360 1.343 1.217 1.255 1.137 1.504 1.346 1.25 33 XTREME ADVANTAGE LOWER UNITS PROP SHAFTS Hydro dynamically designed, cast aluminum lowers have been reinforced in all the critical stress areas for improved strength and durability. Designed with a unique oil passage that provides for lower oil temperatures, less bearing, and gear wear, and greater reliability. With the extended leading edge, the Xtreme Advantage lower reduces slip, prop blowout and drag. The internal design allows for more air to pass through the propeller hub, reduces drag which greatly improves top end speed. IMCO prop shafts are made from non-corrosive aerospace alloy. Standard diameter, 1” prop shafts are available for stock Mercury bearing carriers or IMCO billet bearing carrier, IMCO billet carriers triple the stock load carrying capacity. ULTRA HEAVY-DUTY DOWN SHAFT IMCO’s precision engineered one piece vertical torsion shafts are made from an aerospace allow, designed to absorb the load created by hi-pitch props used today. Available in four sizes, standard length, 1”, 2” and 3”. For extreme duty, you need to use or Xtreme 11/4” or new 17/16” diameter. The 11/4” has 60% more material in the cross sectional area at the prop spline and the 17/16” has 75% more. These shafts can be retrofitted to a stock lower gear case. You can use your square bore propeller with a Mercury prop adaptor (11/4” prop shaft) or the IMCO prop adaptor (17/16” prop shaft). A. Standard Length B. 1” Length C. 2” Length D. 3” Length IMCO uses only the highest load capacity bearings available in the industry. 01-3255 01-3256 01-3257 01-3258 GOLD BEARING CARRIER KIT 01-3008 Mercury stock replacement 01-8016 PROP SHAFT ONLY Four lengths are available. Standard, 1”, 2” and 3” shorter. Our 3” shorter is only available with the Xtreme Advantage SC upper, due to prop clearance. Three finishes: Satin, Polished and Black. Cases are available as a complete unit or case only. Case only comes with the vertical shaft, roller bearing and race, tab washer and nut. Both taper roller bearings and cups. 01-8019 01-8202 BLACK BEARING CARRIER KIT 34 RED BEARING CARRIER KIT 35 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 36 DESCRIPTION Upper Case Top Cap Rear Cap Mid Section Screw (5/16-18 x 1/2” Button Head) Top Cap Lid Screw (3/8-16 x 11/4” S/S 12 Point) Upper Cooling Hose Screw (3/8-16 x 1” S/S Allen Head) Shift Shaft Seal Disc (Upper) Screw (3/8-16 x 2” S/S Allen Head) “O” Ring (Rear Cap) Detent Kit (Ball Cylinder) Fitting (3/8” NPT to -8JIC S/S) Fitting (1/4” Hose to 1/8” NPT Brass) Lower Cooling Hose Screw (7/16-14 x 21/4” S/S 12 Point) Screw (3/8-16 x 31/4” S/S Allen Head) (Std & 1”) Stud (7/16 x 2”) Dowel Pin (1/8” x 7/8” Long) “O” Ring (Upper Cap) “O” Ring (Cooling Jet) Cooling Jet Oil Level Screw Oil Level Screw “O” Ring Spring Kit “O” Ring (Gimbal Shift) “O” Ring (Gimbal Water) “O” Ring (Retainer Nut, Pinion Gear) Screw (5/16-18 x 1/2” Allen Set) (Tower Retainer) “O” Ring (Lower Shaft Seal) “O” Ring (Lower Oil Pressure Seal) “O” Ring (Lower Water Seal) Fitting (1/4” Hose to -4 JIC Brass) Fitting (1/8” NPT to -4 JIC 45° Brass) Lock Nut (7/16-20 S/S Thin Nylock Nut) Washer (7/16” AN S/S Flat Washer Thin) Screw (7/16-14 x 11/2” S/S 12 Point) Guide Pads (Port & Starboard) Screw (3/8-16 x 3/4” S/S Hex Head) Washer (3/8” S/S Star Washer) Anode QTY 1 1 1 1 1 1 8 1 2 1 1 1 1 1 1 1 2 1 8 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 8 8 1 1 Pair 2 2 1 PART NUMBER 01-1182 01-2510 01-1517 01-1050 08-040705041 01-2071 08-070806091 09-2006 08-060806081 11-1016 08-060806121 11-4015 01-2044 09-2005 09-2004 09-2003 08-070907141 08-060806171 08-130904121 01-2113 11-2157 11-2014 01-2184 01-2504 11-1017 01-2045 11-2139 11-4021 11-2154 08-050705041 11-2132 11-4012 11-2124 09-2002 09-2001 08-090904001 08-160900001 08-070907101 01-2066 08-010806061 08-110800001 01-2067 37 ITEM 1 2 3 4 5 6 7 8 9 38 DESCRIPTION Upper Case Top Cap Roller Bearing (Clutch Shaft) Mid Section Tower Race Thrust Race Thrust Bearing Keepers Clutch Shaft Retainer (Thrust Collar) QTY 1 1 2 1 2 2 2 2 1 PART NUMBER 01-1182 01-2510 10-3017 01-1050 10-6018 10-5027 10-4027 01-2047 01-2189 ITEM 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29A 30 30A 31 31A 32 32A 33 34 35 36 37 38 39 40 41 42 43 43A 44 44A 45 45A DESCRIPTION Snap Ring (Clutch Gear Bearing Retainer) Roller Bearing (Internal Gear) SC Clutch Gear (16-19) Thrust Bearing (Clutch Spring) Clutch Spring SC Clutch Cone SC Clutch Shaft SC Tower SC Shift Cable Retainer SC Shift Linkage Assy Washer Shift Shaft Bushing SC Shift Shaft Screw (1/4-28 x 3/4” Socket Cap) Yoke & Cam Seal, Shift Shaft Shift Arm Cotter Key Retainer Nut Yoke Gear End Yoke Gear End HD Cross & Bearing (Cup dia. 1.078) Cross & Bearing HD (Cup dia. 1.219) Center Socket Center Socket HD Yoke Coupler End Yoke Coupler End HD Nut (Yoke Gear End) (5/8-18 Thin Nylock Steel) Washer (Yoke Gear End) SC Pinion Gear Pinion Shim Bearing Cone (Pinion Bearing) Bearing Cup (Pinion Bearing) Pinion Bearing Spacer Bearing Cup (Pinion Bearing) Bearing Cone (Pinion Bearing) Yoke Gear End Shims Pinion Shoulder Washer Pinion Shoulder Washer HD Yoke Gear End Seal Yoke Gear End Seal HD Pinion Seal Carrier Pinion Seal Carrier HD QTY 2 2 2 2 2 1 1 1 1 Kit 1 2 1 2 1 2 Kit 1 1 1 1 2 2 1 1 1 1 1 1 1 Kit 1 1 1 1 1 Kit 1 1 1 1 1 1 PART NUMBER 01-2057 10-3047 01-4223 10-4020 01-2056 01-2606 01-3599 01-2179 01-2600 01-2069 08-160600001 10-7019 01-3289 08-060602062 01-2068 11-3030 01-2069 08-150200141 01-2239 01-3033 01-2085 01-2054 01-2086 01-2052 01-2087 01-2053 01-2088 08-091105002 08-121100002 01-4224 01-2019 10-1021 10-2022 01-2070 10-2024 10-1023 01-2020 01-2167 01-2241 11-3028 11-3029 01-2002 01-2240 39 ITEM 1 1A 1B 1C 2 2A 2B 2C 3 4 5 40 DESCRIPTION Lower Case (-0) Standard Length Lower Case (-1”) Shorter Lower Case (-2”) Shorter Lower Case (-3”) Shorter Vertical Shaft-Standard Length Vertical Shaft-1” Shorter Vertical Shaft-2” Shorter Vertical Shaft 3” Shorter Bearing Race Nut (7/16-20 Nylock S/S Thin) Washer (7/16” AN S/S Thin) QTY 1 1 1 1 1 1 1 1 1 2 2 PART NUMBER 01-1120 01-1121 01-1122 01-1123 01-3255 01-3256 01-3257 01-3258 10-6005 08-090904001 08-160900001 ITEM 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25A 25B 26 27 27A 27B 28 29 30 31 32 33 34 34A 34B 35 35A 35B 35C 36 36A 36B 37 37A 37B 38 39 40 DESCRIPTION “O” Ring (Oil Passage) “O” Ring (Water Passage) “O” Ring (Cooling Water Passage) Pipe Plug - 1/8 NPT S/S Stud (7/16 x 2” S/S) Retainer Ring (Vertical Shaft Coupler) Vertical Shaft Coupler “O” Ring (Alignment Spacer) Alignment Spacer Shim (Vertical Shaft Upper) Tab Washer (Vertical Shaft) Bearing Cup (Vertical Shaft Upper) Bearing Cone (Vertical Shaft Upper) Bearing Cone (Vertical Shaft Lower) Bearing Cup (Vertical Shaft Lower) Shim (Vertical Shaft Lower) Shim (Prop Gear) Bearing Cup (Prop Gear) Bearing Cone (Prop Gear) Prop & Pinion Gear 1:50 Prop & Pinion Gear 1:34 Prop & Pinion Gear 1:25 Bushing - Prop Shaft, -X Prop Shaft, 1” Prop Shaft, 11/4” Prop Shaft, 17/16” Bearing (Roller) Nut (Pinion Gear) Cover Nut Tab Washer (Bearing Carrier) Drain Screw Drain Screw Sealing Washer Bearing Carrier (1” Prop Shaft) Bearing Carrier (11/4” Prop Shaft) Bearing Carrier (17/16” Prop Shaft) Seal (Prop Shaft 1”) Seal (Prop Shaft 1” Line Cut) Seal (Prop Shaft 11/4”) Seal (Prop Shaft 17/16”) Bearing Cup (I Prop Shaft) Bearing Cup (11/4” Prop Shaft) Bearing Cup (17/16” Prop Shaft) Bearing Cone (1” Prop Shaft) Bearing Cone (11/4” Prop Shaft) Bearing Cone (17/16” Prop Shaft) “O” Ring (Bearing Carrier) Shim (Bearing Carrier) Thrust Washer (.109 Thick) QTY 1 1 1 1 2 1 1 1 1 Kit 1 1 1 1 1 1 Kit 1 1 Set Set Set 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 Kit 1 PART NUMBER 11-4011 11-2143 11-2014 09-2007 08-130904121 08-211500001 01-2148 11-2228 01-2015 01-2012 01-2043 10-2012 10-1011 10-1010 10-2009 01-2013 01-2014 10-2007 10-1008 01-8240 01-8244 01-8248 01-2178 01-3009 01-3010 01-3570 10-3006 01-2251 01-2065 01-2042 01-2504 11-1017 01-2130 01-2131 01-2575 11-3035 11-3032 11-3033 11-3034 10-2014 10-2016 10-2018 10-1013 10-1015 10-1017 11-2344 01-2011 01-2042 41 DRIVE SPACERS Lower your drive with a 1/2”, 1”, 11/2”, 2”, 21/2” or 3” spacer. Part No. 01-8028 01-8031 01-8034 01-8037 01-8040 01-8043 Description 1/2” Spacer 1” Spacer 11/2” Spacer 2” Spacer 21/2” Spacer 3” Spacer TRIM PUMP • Billet aluminum oil canister with clear acrylic cylinder for easy oil level check. • Easy fill billet aluminum cap. SHOWER CAPS • Stainless stell mounting bracket with solenoids mounted and wired. Designed for easy installation on both Bravo and Alpha Generation 1 drives. Our stainless steel caps reduce oil and bearing temperatures to promote maximum drive durability and longevity. This unique design disburses water over the top cap along with the sides of the case where the majority of heat dissipation takes place. Kits come complete with all the necessary mounting hardware and installation instructions. • Polished and clear anodized. 05-8035 Part No. 01-8073 01-8076 Description Bravo Drive Shower Alpha Generation 1 Drive XTREME ADVANTAGE ENGINE AND DRIVE FLUSHER Design to work with IMCO’s Xtreme lowers. IMCO DRIVE OIL RESERVOIR 01-2034 HIGH PERFORMANCE NOSE CONE Hydro dynamically engineered cast aluminum extended nose cones. These are ideal for elevated, semi surfacing X-dimensions. Improves efficiency, reduces blow out and slip, at speeds of 80 mph or more. The new IMCO drive oil reservoir is designed to install perpendicular on a 12º transom. It is constructed of billet aluminum and 1/4” wall clear acrylic. All hardware is stainless steel. The IMCO drive oil reservoir has an easy fill cap and can be easily disassembled and reassembled for cleaning. The reservoir comes either polished or polished and clear anodized. Fitting are provided. Holds up to 11/2 qt. Shown with optional low water pickup. Part No. 01-1037 01-1038 42 Description Nose Cone (with low water pick-up) Nose Cone (NO low water pick-up) 01-8061 43 IMCO HIGH PERFORMANCE GIMBAL PACKAGE XTREME ADVANTAGE GIMBAL ASSEMBLY This “Heavy Duty” gimbal assembly is ideal for new installations, or as a stronger replacement over your Bravo stock or H.P. gimbal assembly. COMPLETE GIMBAL, NO STEERING • IMCO High Performance Gimbal Housing Assembly • Flywheel Housing • Complete Hydraulic Pump (Trim Pump) • Engine Coupling Assembly • Shift Bracket • Motor Mount Bolt Kit • Optional Stern Advantage Steering • Drive Oil Reservoir Features: • Silver or Black. • All gimbal parts are constructed from A-356 aluminum, and heat-treated to T6 full hardness. • HD Gimbal housing: has a thicker casting than stock and features a removable bearing carrier pack for easy maintenance. The lower swivel fork is 40% stronger, than standard. The removable nameplate on top allows for quick access to the upper swivel shaft nut without removing the housing from the transom. • Stern Advantage Steering and tilt rams are 100% 316 stainless steel. Designed on crankshaft centerline for maximum strength and reliability. Integrated Hydraulic system for easy installation, with braided 316 stainless steel lines. No additional through hulls required in transom for hose connections. 05-8001 REPLACEABLE BEARING CARRIER COMPLETE GIMBAL WITH STEERING 05-8039 HYDRAULIC MANIFOLD Aluminum Hard Anodized hydraulic manifold made for easy installation, with –6 steering connection and –4 trim connection. 05-8007 05-8090 44 BLACK GIMBAL PACKAGE COMPLETE 45 GIMBAL HELMET XTREME ADVANTAGE GIMBAL RINGS AND HELMETS SILVER GIMBAL COMPLETE Why not get the best? Oversized, gimbal rings and helmets are designed with additional mass to increase strength and reliability. Side load strength increased dramatically. Constructed from A-356 aluminum and heat treated to -T6 full hard. Gimbal rings come with all necessary pins and washers. Available in Black or Silver. Xtreme Advantage Gimbal Rings are to be used with Xtreme Advantage helmets, Xtreme Advantage Gimbals or Mercury HD Gimbals with full hydraulic steering. Helmets are available for SCT, SC, Mercury XR, Mercury XZ, and Mercury Bravo. SCX drive uses a optional helmet and is available in Black or Silver. 05-8103 STAINLESS STEEL STEERING TILT HELM New 100% Stainless Steel Tilt Helms Pre assembled as shown, with white, black, or no wheel. Fast and simple to install, no shims, no through bolts, no post, no guess work, and no mistakes. Available in 51/2” or 8” lengths. GIMBAL RINGS Part No. 05-8021 05-8023 05-8025 05-8027 Description SC, SCT Mercury Drives (Black) SC, SCT Mercury Drives (Silver) SCX (Black) SCX (Silver) EXTENSION BOX KIT 05-8033 STEERING CAPS SCT Steering Caps 05-8034 SC Steering Caps 01-1408 01-1319 SCX Steering Caps shown in three configurations: Left cap is used with IMCO transom or wing plate mounted steering. 01-1552 Center cap is used with IMCO Gimbal mounted steering. 01-1551 Right caps is generic cap, no holes, fit to available steering. 01-1553 46 Part No. 05-8325 05-8326 05-8327 05-8328 Description Neutral Black Neutral Silver 3” Offset Black 3” Offset Silver E-BOX DRIVE SHAFT Extended drive line for 12” extension box. XR U Joint 01-3549 IMCO GIMBAL STEERING HOSE KIT 03-8035 47 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19A 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 48 DESCRIPTION Gimbal Housing (Black or Silver) “O” Ring -111 (Bulkhead Fitting) Bulkhead Fitting (Oil) Hose Fitting (1/8 NPT-1/4” Hose) “O” Ring (Bearing Carrier) -240 “O” Ring (Bearing Carrier) -045 Bearing Carrier 3/8-16 x 3/4” Flat Head Allen S/S Seal, Oil (Gimbal Bearing Carrier Seal) Gimbal Bearing Insert (Water Hose) Water Hose Cover Plate Gasket Cover Plate 10-24 x 1/2” Button Head Allen S/S # 20 Hose Clamp Bellow (Shift Cable) Clamp Lower Swivel Pin S/N GA 600 & Up Lower Swivel Pin S/N GA 599 & Down Cotter Key 1/8 x 21/2” S/N GA 599 & Down Clip (Lower Pin) 5/16-18 x 3/4” HH SS W/Hole S/N GA 600 Up Hydraulic Manifold Gasket -4 Hose Extension -6 Hose Extension Hydraulic Manifold 1/4-20 x 7/8” Allen Bolt Armer Coat Steel Anode Plate 1/4” Lock Washer SS (For Socket Head Cap Screw) 1/4-20 x 5/8” Allen Bolt S/S Zerk Fitting S/S Grease Short Strap Cap Fitting Hose Anchor 10-24 x 5/8” Hex Head S/S Permaglide Bearing Seal (Upper Swivel Pin) Gasket (Water Connector) Water Connector Block Off Plate -OptionalWater Connector 1/4” Flat Washer AN 1/4-20 x 13/4” Hex Head Bolt 7/16” Thin Washer AN S/S 7/16-20 Lock Nut Thin S/S Cable Glide Teflon Bushing 3/8” NPT x 1/4” NPT Stud, 7/16” x 43/4” Stud, 7/16” x 41/4” 7/16” Washer AN S/S 7/16-20 Nylock Nut Tin Zink 1/2” Sealing Cord QTY 1 1 1 1 1 1 1 3 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 2 1 2 2 1 1 2 2 1 1 1 1 1 2 2 1 1 1 2 6 8 8 1 PART NUMBER 05-1306 11-2111 05-2345 09-2004 11-2240 11-2045 05-2308 08-020806061 11-3043 10-3001 05-2004 05-2003 11-1013 05-2376 08-040403041 05-2005 05-2008 05-2006 05-3605 05-3320 08-150200141 05-2601 08-230705061 11-1012 05-2317 05-2316 05-2315 08-060604072 05-2009 08-170600001 08-060604051 05-2011 05-2010 05-6012 08-010403051 10-7002 11-3044 11-1045 05-2382 05-2013 08-100600001 08-010604112 08-160900001 08-090904001 09-2012 08-130904231 08-130904211 08-100900001 08-080904002 11-4026 49 ITEM 50 DESCRIPTION QTY PART NUMBER 1 Gimbal Ring (Black or Silver) 1 05-1297 2 7 8 1 08-091507002 3 Permaglide Bearing 1 10-4003 4 Washer (7/8” ID x 13/4” OD S/S) 1 5 Upper Swivel Pin 6 ITEM QTY PART NUMBER Gimbal Helmet SC & Bravo Drives (Black or Silver) 1 05-1309 Gimbal Helmet SCX Drive (Black or Silver) 1 05-1552 2 Bellows Sleeve 1 05-2022 08-121500001 3 Bellows Kit, U-Joint 1 05-2023 1 05-3343 4 Clamp 1 05-2007 Fiber Washer 2 05-2016 5 Stud ( / ” x 2 / ” S/S) 6 08-130904151 7 Gimbal Hinge Pin 2 05-2307 6 Washer ( / ” AN S/S) 6 08-100900001 8 Screw (1/4-20 x 1/2” 12pt. S/S) 8 08-070604041 7 Nut (7/16-20 Nylock S/S) 6 08-080904001 9 Washer, Shim (Lower Pin .020) 1 05-2036 8 “O” Ring (Oil Passage) 1 11-2019 10 Screw ( / -16 x 2 / ” 12pt. S/S) 2 08-070806131 9 Insert (Water Hose) 1 05-2004 11 Bonding Wire 6” 1 05-2017 10 Valve Assembly 1 05-2024 12 Screw (10-24 x 3/8” HH S/S) 2 08-010403031 11 “O” Ring (Valve Assembly) 2 11-2012 13 Bushing, (Lower Swivel Pin) 1 10-7004 12 Nut (3/8-24 Flange Self Lock) 1 08-180803002 14 Front Anchor Pin (Trim Cylinder) 1 05-3611 13 Gasket 1 11-1014 15 Washer (Big Hole-Trim Pin S/S) 2 05-6002 14 Shift Cable Assembly 1 05-2025 16 Snap Ring (Extra Thick) 2 08-211300001 15 Fitting (1/8” Pipe - 1/4” Hose) (Oil Line) 1 09-2004 17 Bushing (Trim Pin) 4 05-2020 16 Hose (1/4” Push Lock - 83/4”) (Oil) 1 09-2003 18 Washer (Small Hole-Trim Pin S/S) 2 05-6004 17 Shift Cable Guide Kit 05-2025 19 7 16 2 08-080904001 20 Cap (Plastic Anchor Pin Cap) 2 05-2021 / -14 Hex Thin Nut Grade 8 Steel 3 8 1 4 / -20 Nylock Nut S/S 1 DESCRIPTION 1A 7 16 3 4 7 16 51 ITEM 52 DESCRIPTION QTY PART NUMBER 1 Gimbal Housing (Black or Silver) 1 05-1306 2 Steering Cap (SCT) (Black or Silver) 1 01-1408 2A Steering Cap (SCX) (Black or Silver) 1 01-1551 2B Steering Cap (SC) (Black or Silver) 1 01-1319 3 Steering Bracket (Port) (Black or Silver) 1 05-1312 4 Steering Bracket (Starboard) (Black or Silver) 1 05-1313 5 Screw (7/16-14 x 11/4” 12 pt. S/S) 8 08-070907091 6 Trim Ram (Port) 1 05-6028 7 Trim Ram (Starboard) 1 05-6029 8 Fitting (45° Jic -5 to 1/4” pipe S/S 316) 2 09-2009 9 Fitting (90° Jic -5 to 1/4” pipe S/S 316) 6 09-2010 10 -5 Hose Assembly 171/2” 4 05-2331 11 -5 Hose Assembly 101/4” 2 05-2332 12 -5 Hose Assembly 251/2” 2 05-2330 13 3 4 / ” x 2” Clevis Pin 4 05-6434 14 Washer (1/2” AN S/S) 4 08-101000001 15 Nut (1/2-13 Nylock S/S) 4 08-081008001 16 Steering Ram 2 05-6030 17 Nut (1/2-20 Thin Nylock S/S) 4 08-091004001 18 Urethane Bushing 8 05-2240 19 Clevis Joint 4 05-1034 20 Clevis Bolt 4 05-6035 21 Rear Anchor Pin 1 05-3612 22 S/S Washer (Big Hole-Trim Pin) 2 05-6002 23 Bushing (Trim Pin) 4 05-2020 24 S/S Washer (Small Hole-Trim Pin) 2 05-6004 25 Nut (7/16-20 Nylock S/S) 2 08-080904001 26 Cap (Plastic Anchor Pin Cap) 2 05-2021 27 Screw (10-24 x 5/8” HH S/S) 4 08-010403051 28 Nut (10-24 Nylock S/S) 4 08-080403001 29 Hose Anchor 4 05-6012 53 ENGINE MOUNTS A complete engine mounting system, fully adjustable height and width from 25”-30” stringers and easy to use. Compact size allow easy access to hoses, oil coolers, water pumps, wiring and additional hardware. All parts are pre-fabricated and ready to mount. Adjusting hardware is all stainless steel. Mounts and stringer mounts are A-356 aluminum heat treated to -T6 full hard for maximum strength. Engine mounts can be purchased as kits or as individual parts. 05-8078 XTREME ADVANTAGE FLYWHEEL HOUSING IMCO’s new flywheel housing is a direct replacement to be used with Bravo, XR, XZ and IMCO Xtreme Advantage SC drives. The housing is reinforced in all critical areas with additional guesseting around motor mount area. There is a flange at the top of the housing for accessory mounting. All this and yet it’s affordable. Part No. 04-2295 Description Flywheel Housing Black SHIFT PLATE WITH SHIFT INTERRUPT Part No. Description 04-8002 Kit Black 04-8001 Kit Polished Included in Kit Pair Stringer Mount Pair Engine Mount Pair Engine Mount Stud Kit ENGINE MOUNT BLACK ENGINE MOUNT POLISHED Interrupts ignition when using higher gear ratios and big pitch propellers. This lessens the load on the clutch to facilitate shifting out of gear. Wire loom designed for MSD ignition (05-8078). Wire loom designed for General Motors Thunderbolt ignition (05-8084). 05-8072 /” ENGINE MOUNT STUD KIT 3 4 04-1301 STRINGER MOUNT BLACK DRIVE INDICATOR 04-8004 04-1302 STRINGER MOUNT POLISHED BILLET MOUNTS / - STUD 3 4 16 Connects cable to mechanical drive indicators, IMCO Trim Cylinders only SHIFT PLATE 04-1294 05-8043 54 04-1296 04-8005 55 IMCO’s polished tanks are available in aluminum, or stainless steel. We offer a wide variety of tanks, from Bullet to Stacked tanks. All tanks are built at time of order to your exact specification. All tanks include black vinyl coated mounting brackets, 2” black anodized, engraved IMCO logo screw cap, cast breather (aluminum tanks only), optional ice tube and your choice of returns, and pickup (NPT fittings only). Returns are generally 3⁄8” or 1⁄2” NPT, and pickups are 3⁄4” or 1”. Other fittings available. All tank orders require a 50% deposit. STAINLESS STEEL STACKED TANKS WITH VENTED CAP ALUMINUM BULLET TANKS Part No. 06-8001 06-8002 06-8003 06-8004 06-8005 Description 21⁄2 gallons 8” diameter x 14” tall 31⁄2 gallons 8” diameter x 18” tall 3 gallons 10” diameter x 14” tall 41⁄2 gallons 10” diameter x 18” tall 51⁄2 gallons 10” diameter x 22” tall Part No. 06-8050 06-8055 Description 14 gallons 20” high x 32” long (81⁄2” diameter tanks) with brackets 22 gallons 24” high x 32” long (101⁄2” diameter tanks) with brackets STAINLESS STEEL SIDE GUNNEL TANKS ALUMINUM “T” TANKS Part No. 06-8010 06-8011 06-8012 06-8013 06-8014 06-8015 56 Description 4 gallons 8” diameter x 18” long 5 gallons 8” diameter x 24” long 6 gallons 8” diameter x 30” long 6 gallons 10” diameter x 18” long 8 gallons 10” diameter x 24” long 10 gallons 10” diameter x 30” long STAINLESS STEEL RACE TANKS WITH VENTED CAP ALUMINUM RACE TANKS Part No. 06-8020 06-8021 06-8022 06-8023 06-8024 06-8025 Description 4 gallons 8” diameter x 18” long 5 gallons 8” diameter x 24” long 6 gallons 8” diameter x 30” long 6 gallons 10” diameter x 18” long 8 gallons 10” diameter x 24” long 10 gallons 10” diameter x 30” long Part No. 06-8040 06-8041 06-8042 06-8043 06-8044 06-8045 Description 4 gallons 81⁄2” diameter x 18” long 51⁄2 gallons 81⁄2” diameter x 24” long 7 gallons 81⁄2” diameter x 30” long 6 gallons 101⁄2” diameter x 18” long 81⁄2 gallons 101⁄2” diameter x 24” long 101⁄2 gallons 101⁄2” diameter x 30” long Excellent for replacing your old fiberglass, or aluminum tanks in jets boats, flat bottoms and ski boats. 2” fill necks are located 5” in from the end, and a 21⁄2” offset allows for narrow gunnels. Tanks are polished and come with Black vinyl coated brackets. Optional sending unit, 06-2090, is available in the right and/or left side. Also can be ordered with fill neck in different location. Part No. 06-8060 06-8061 06-8065 06-8066 Description 81⁄2” x 48” 10 gallon stainless steel gunnel tanks (pair). 81⁄2” x 48” 10 gallon stainless steel gunnel tanks (pair) with sender. 81⁄2” x 60” 13 gallon stainless steel gunnel tanks (pair). 81⁄2” x 60” 13 gallon stainless steel gunnel tanks (pair) with sender. side side side side 57 FUEL TANK SENDING UNIT FUEL VALVES 2” ALUMINUM WELD IN FILL NECK 240 to 33 OMS, adjustable float depth 5” to 22”. Standard in the industry. For use with 06-7080 or 06-7082 cap. TANK BRACKETS 06-7084 06-2090 2” STAINLESS STEEL WELD IN FILL NECK SuperFuel electric fuel selector valves are designed for high capacity flow. SuperFuel valves flow 250 gallons per hour at a 400-pound maximum operating pressure. Designed with a brass ball valve and 1⁄2” thru-hole for a non-restrictive flow. An internal micro switch allows you to read each fuel tank sender as you switch from one tank to the other. IMCO’s unique mechanical override allows you to switch over in case of electrical failure. SuperFuel valves measure 4” Wide x 123⁄4” Long x 2” Deep, and 1⁄2” NPT Ports. POLISHED SUPERFUEL VALVE For use with 06-7080 or 06-7082 cap. 06-6086 ULTRA SONIC TANK SENDER Industry standard SAE stud mounting pattern. Supports 10-180, 24033 and 0-5 volt gauge outputs. Works with Gas, Diesel, Water and Chemical Toilet (Must be programmed to the specific tank). CARGO CAP Part No. 06-9070 06-9072 06-9071 06-9073 06-2092 Description 8”diameter for aluminum Bullet, Race or “T” tanks. 81⁄2” diameter for stainless steel Race or “T” tanks. 10”diameter for aluminum Bullet, Race or “T” tanks. 101⁄2” diameter for stainless steel Race or “T” tanks. 06-2099 - 3 port 06-2100 - 6 port 3 PORT SUPERFUEL VALVE 06-9088 06-2097 6 PORT SUPERFUEL VALVE (for EFI engines with fuel returns) 06-7080 58 06-7082 2” ALUMINUM SCREW FILL CAP 2” ALUMINUM SCREW FILL CAP VENTED. Anodized black, engraved with IMCO logo. Anodized black, engraved with IMCO logo. Comes standard on Stainless Steel Race Tanks. Part No. 06-9074 06-9075 Description 81⁄2” diameter for Flat bottom stainless steel Side Gunnel tanks. 8” diameter for aluminum Side Gunnel tanks (replacement). 06-2095 59 HOW TO ORDER IMCO’s custom aluminum fuel tanks are made to fit your needs. We have over 30 years of experience in assisting marine manufacturers (as well as the individual consumer) throughout the western United States. We use our unique race-proven methods to build a tank to your specifications. Gunnel Tanks Note in the photographs throughout this section, we use radius bends to eliminate surface cracking in materials normally caused by sharp bends. We use rib-bending to prevent oil canning which causes metal fatigue. Step 1 (Top View): Measure length and Our unmatched welding process allows for maximum strength. We use seamwelding to prevent stress on the surface of the tank. The ends of our tanks are tig welded (heliarc) for maximum fill and penetration. IMCO’s welded baffle process is unmatched in the marine industry. We employ an exclusive double-skinned procedure which ensures width. Allow 1⁄2” of clearance for length 11⁄ 2" - 2" and width. FILL NECK Step 2 (Height of Tank): IMPORTANT: Allow 5” from gunnel to top of tank. This FRONT VIEW Ou tsid eE dg e Below is an aluminum side Gunnel Tank which is fabricated out of one sheet of material with a one seam weld. This style tank is suspended from the bulkhead. Note the rounded bottom. This diagram will assist you in ordering a Gunnel Tank. When measuring for all dimensions, allow 1⁄2” of clearance. VENT will allow room for fill neck on tank and fuel fill cap on deck. The next three photos are typical examples of IMCO’s customized aluminum Belly Tanks. These tanks are normally foamed into place under the boat’s floor board. Step 3 (Front View): Measure height, width at top and width at bottom (in most maximum tank strength. And prior to shipment, each IMCO tank is pressure tested to ensure safe-guard against leaks. IMCO only uses top quality anti-siphon valves and sending units to guarantee the finest tank available at an affordable price. SENDING UNIT REAR VIEW cases, inside edge of tank should remain 90°.) Ou tsid eE dg e The next photo is also an aluminum side Gunnel Tank formed with one sheet of material and one seam. This style tank mounts on the bulkhead making installation easy. Simply mount bulkhead to tank first, backside mounts to a 12° Transom. Then fiberglass into place. TOP VIEW Step 4 (Rear View): Measure height, width at top and width at bottom again. To PICKUP double check your measurements, simply make a cardboard profile. This will assure your dimensions. All IMCO tanks are built to Coast Guard standards. IMCO welcomes all tank orders, single or multiple units. 60 Please photocopy this page and write in your dimensions; then mail or fax (909.592.6052) to IMCO. Contact ____________________________________________________________________________________ Phone ____________________________________________________________________________________ 61 ALUMINUM CARGO TANK HOW TO ORDER IMCO has designed this tank to transport fuel conveniently and efficiently. Constructed out of 3⁄16” Aluminum for maximum strength and double baffled. Measures 27” H x 16” W x 60” L, and has a maximum capacity of 110 gallon, and can be ordered with an Optional bumper. Los Angeles Fire Department (LAFD) approved. Pump not sold Belly Tanks Use this diagram to assist you in ordering a Belly Tank. When measuring for all dimensions, allow 1⁄2” of clearance. If your looking for a tank with more capacity, IMCO can manufacture a tank to fit your needs. Step 1 (Top View): Measure length and width. Allow 1⁄2” of clearance for length 05-0500 FRONT VIEW BOW and width. Step 2 (Bow View): Measure center-line depth and stringer depth. FUEL TANK WARRANTIES Step 3 (Transom View): Measure center- LIMITED WARRANTY FOR MARINE FUEL TANKS line depth and stringer depth. The fuel tank covered by this warranty was produced by IMCO (Inman Marine Corporation), and it is warranted against defects in materials and workmanship for one year from the date of its first consumer sale, whether by IMCO or by any other marine products dealer or seller. LIMITATIONS: This warranty is expressly conditioned upon the tank having been properly installed and under proper usage for which the tank was intended. The terms of this warranty shall not apply to any case where any unauthorized repair or work has been done upon the tank. IMCO fuel tanks are designed strictly for pleasure craft purposes only. Any tanks used in crafts other than for pleasure purposes will not be covered in any way under this written warranty as set forth herein, and IMCO in no way will be liable or responsible for any damages. It is expressly provided that IMCO shall not be responsible for consequential inconvenience, injury, or damages; and that no warranty, expressed or implied, other than this written warranty is made or authorized by IMCO. Notwithstanding the foregoing, some states do not allow certain limitations, or exclusions may not apply when the laws of such states are controlling. Furthermore, this warranty gives the buyer specific legal rights, and the buyer may also have additional rights which vary from state to state. WARRANTER PROMISES: In the event that the fuel tank, to which this warranty applies, fails to comply with the terms of the warranty set forth above, IMCO agrees to either replace or repair any part or parts which are defective in materials or workmanship, or IMCO agrees to refund an amount not in excess of the factory purchase price of said part or parts. The decision as to which of the foregoing remedies is allowed shall be made in the sole discretion of IMCO upon the following principles: IMCO will in all cases elect to either repair or replace such a part or parts unless a) IMCO is unable to provide a replacement and/or repair is not commercially practical or cannot be timely made, or b) IMCO and the consumer mutually agree upon a refund as set forth above, except as provided hereafter with respect to certain allowable cost incident to replacement or repair, and with respect to the remedy for a defective sender. The foregoing shall be the exclusive remedy offered by IMCO under this warranty. The sending unit has a one year limited warranty. IMCO will replace any defective senders within this time frame at no charge. However, IMCO will not pay for or be liable for any labor costs incurred. 62 TOP VIEW CUSTOMER TO LOCATE FILLERNECK ON TOP VIEW. PROCEDURE FOR CLAIMS: Claims under this warranty must be made directly to IMCO, Inman Marine Corporation - ATTN: Warranty Claims Dept. 510 East Arrow Highway, San Dimas, CA 91773 Telephone No.: (909) 592-6162 Step 4 (Fitting locations): The fill neck diameter is either 1 1⁄2” or 2”. You must PROCEDURE (A): A consumer may write or call directly to IMCO in order to describe the nature of the claim, or PROCEDURE (B): A consumer may present his/her claim to the dealer from which he/she purchased the IMCO product (or to any other IMCO dealer). In order for a claim, made in this manner, to be recognized by IMCO, the dealer must make an inspection of the work necessary to remedy the defect. He/she then must write or phone IMCO with a report of the inspection. When a claim has come to the attention of IMCO in either manner as set forth above, the consumer or dealer must give the date the tank was manufactured and the date the boat was purchased. IMCO will at this point determine whether the claim is covered by the warranty as set forth herein, and IMCO reserves the exclusive right to make this determination. If the claim is covered by warranty and the consumer has followed procedure (A) above, IMCO will instruct the consumer either to send the defective merchandise to IMCO, freight collect, or to deliver the defective product to a specific authorized IMCO dealer, who shall be informed of the work which IMCO will perform under the warranty, or to pursue such other reasonable course of action at the expense of IMCO, which IMCO in its sole discretion shall deem most practical in satisfying its obligations hereunder. PROCEDURE (C): If the consumer desires, the following additional claims procedure is available, but the burden of all costs incurred pursuant thereto, prior to approval of the claim by IMCO, must be borne by the consumer, who is subject to possible limited reimbursement as set forth hereafter. Under this procedure, the consumer must return the defective product directly to IMCO freight prepaid. If upon receipt of the defective product, IMCO approves the warranty claim, IMCO will replace or repair the product and return it to the consumer freight prepaid, along with the reimbursement of the initial freight cost incurred by the consumer. NOTE: Under all three of the claims procedures set forth above, IMCO will not pay for, or reimburse the cost of, repair work or other labor (including labor with respect to tank removal) unless prior authorization for such service has been granted by IMCO. Under the limitations of this warranty set by IMCO, IMCO fuel tanks cannot be tampered with or repaired by any source other than IMCO. If so, under no conditions, will IMCO honor the warranty. • • ••• REAR VIEW STERN indicate exact location. Type and size of vent, either 1⁄2” pipe coupling or 5⁄8” tubing. We suggest pickup to be placed in transom end of tank to allow for rise of bow. You must indicate if you need a fuel sender. Please photocopy this page and write in your dimensions; then mail or fax (909.592.6052) to IMCO. Contact ____________________________________________________________________________________ Phone ____________________________________________________________________________________ 63 ALPHA II TIE BAR 58 14 with ⁄ ” x 11 ⁄ ” stainless replacement shaft, and nuts IMCO’s stainless steel Tie Bars improve the handling characteristics and are necessary for external steering. Tie bars add stability and keeps drives in unison. Unlike other manufactures, our bars are machined with an “Eyebolt” on one end, and a Threaded Eyebolt and Jam Nut at the other for strength and durability. Available for Mercruiser Alpha I, Alpha II and Bravo outdrives. All tie bars are highly polished. IMCO offers a wide variety of stainless steel pickups, for just about every application. All pickups come highly polished and available with 11⁄4” push-on, 10, or 16 male fittings. 04-6060 Please have your Prop shaft to Prop shaft centerline when ordering. 04-6050 04-6100 Part No. 03-8001 03-8002 03-8003 03-8004 03-8005 03-8006 03-8007 03-8008 03-8009 03-8010 03-8011 Description 28” Alpha 2 29” Alpha 2 30” Alpha 2 31” Alpha 2 32” Alpha 2 33” Alpha 2 34” Alpha 2 35” Alpha 2 36” Alpha 2 37” Alpha 2 38” Alpha 2 Tie Tie Tie Tie Tie Tie Tie Tie Tie Tie Tie Bar Bar Bar Bar Bar Bar Bar Bar Bar Bar Bar ALPHA GENERATION I TIE BAR Part No. 03-8012 03-8013 03-8014 03-8015 03-8016 03-8017 03-8018 03-8019 03-8020 03-8021 03-8022 64 Description 28” Alpha Tie 29” Alpha Tie 30” Alpha Tie 31” Alpha Tie 32” Alpha Tie 33” Alpha Tie 34” Alpha Tie 35” Alpha Tie 36” Alpha Tie 37” Alpha Tie 38” Alpha Tie Bar Bar Bar Bar Bar Bar Bar Bar Bar Bar Bar 04-6001 BRAVO TIE BAR Part No. 03-8023 03-8024 03-8025 03-8026 03-8027 03-8028 03-8029 03-8030 03-8031 03-8032 03-8033 Description 28” Bravo Tie 29” Bravo Tie 30” Bravo Tie 31” Bravo Tie 32” Bravo Tie 33” Bravo Tie 34” Bravo Tie 35” Bravo Tie 36” Bravo Tie 37” Bravo Tie 38” Bravo Tie Bar Bar Bar Bar Bar Bar Bar Bar Bar Bar Bar 11⁄4” push-on or –16 male fitting Ballast tank pickup. Designed for use where a ballast tank is needed. Can be cable operated with a 33C cable or equivalent. 11⁄4” push-on and –16 male fitting through hull, cut to length pickups. 11⁄4” push-on, –16 male fitting, or ⁄ ” NPT female fitting cut to length pickup. This transom mounted pickup can be cut to fit various location. Attaches with 3 screws (not included). 34 04-6020 04-6010 11⁄4” push-on or –16 male fitting is a transom mount offshore design pickup. This bolts to the transom with 4 screws (not included), designed to mount no lower than a 1⁄4” below the bottom of the boat. -16 04-6070 11⁄4” 04-6080 04-6090 04-6030 04-6040 11⁄4” push-on or –16 male fitting, Adjustable pickup. Just loosen the two bolts to adjust for any amount of pressure. Designed to mount to the transom with 4 screws (not included). –10 male fitting Cut to length pickup, is ideal for inner coolers. Mounts to the transom by 3 screws (not included). 65 CROSSOVERS IMCO’s sea strainers are the strongest available on the market. Our stainless steel cans are investment cast for strength. Our brackets are unique in design. Machined out of 386 aluminum and polished. The mounting bracket bolts together with 2 stainless steel allen bolts, capturing the can, o-ring seal, and the 3⁄4” plexi-glass top in one clean and simple operation without stress on the glass. Our perforated screen works as a grater to reduce debris into fine particles. IMCO’s strainers are 61⁄4” in diameter, 5” deep, and can be ordered in any depth for offshore use. All strainers are made to order. We offer 2, 3, and 4 port configurations with 11⁄4” hose barbs, 1” NPT female fittings, 3⁄4” NPT female fittings, or –16 male fittings. A B C IMCO’s polished water crossovers are designed to fit Chevy small block and big block. Constructed from stainless steel with tight radius bends to clear our cast aluminum timing chain covers. Flanges are 1⁄4” to assure a good seal. All crossovers are available with 11⁄4” push on hose barb, –16 fitting, and with or without a 1⁄2” NPT bypass bung. HIGH FLOW FITTINGS IMCO’s fittings are made from stainless steel and designed to work with sea strainers, oil coolers, etc. Available in Straight, Short 90-degree, and Long 90-degree. Part No. 04-6180 Part No. 04-6150 04-6160 04-6170 04-6190 D SEA STRAINER PORT IDENTIFICATION Description 11⁄4” Straight High Flow fitting Short 90-Degree High Flow fitting Long 90-Degree High Flow fitting SEA STRAINER CUSTOM DEPTH Part No. 04-1110 04-1115 04-1120 04-1125 04-1130 04-1135 04-1140 66 Description Sea Strainer Sea Strainer Sea Strainer Sea Strainer Sea Strainer Sea Strainer Sea Strainer 2 2 2 2 3 3 4 Port Port Port Port Port Port Port AC AD BC BD ACD BCD ABCD THERMOSTAT HOUSINGS 04-6185 04-6195 Description Chevy small block with bypass. Chevy small block without bypass. Chevy small block with bypass. Chevy small block without bypass. crossover –16 fitting These polished stainless steel thermostat housing are designed to work with our water crossovers on Chevy small block and big block. Engines without a recirculating system run much too cold. IMCO’s thermostat housings will keep your engine at the desired temperatures. Available with 3⁄4” NPT or 1” push on, and with or without 3⁄4” NPT bypass. 04-6230 Part No. 04-6235 04-6230 Description Thermostat housing 3⁄4 NPT without bypass Thermostat housing 3⁄4 NPT with bypass crossover –16 fitting crossover 11⁄4” pushon 04-6220 04-6225 Part No. 04-6220 04-6225 Description Thermostat housing 1” pushon with bypass Thermostat housing 1” pushon without bypass Part No. 04-6200 Description Chevy big block with bypass. Chevy big block without bypass. Chevy big block with bypass. Chevy big block without bypass. crossover 11⁄4” pushon 04-6205 04-6210 SEA STRAINER 04-6235 04-6215 crossover –16 fitting crossover –16 fitting crossover with 11⁄4” pushon crossover with 11⁄4” pushon 67 VALVE COVERS PUKE TANKS IMCO’S cast aluminum, polished, big block valve covers allow access for hard to reach bolts on center riser manifolds. Our unique design allows for roller rocker and stud girdle clearance. Valve covers come with 1 each oil fill cap per pair. Polished cast aluminum, baffled breathers, 04-1260 and 04-1265 are available and are internally tapped for mounting. IMCO’s polished aluminum puke tanks may be mounted on the engine or behind the engine for use as a remote breather. They eliminate the problem of oil blowing out of the breathers onto the valve covers. Our valve cover breathers, 04-1270 come machined for –16 fittings to run hoses to the 1” pipe connections on the tanks. Tank brackets sold separately. 04-7275 04-1260 04-6276 04-1240 BREATHER Polished angled mounting flange valve cover breather. Used on 04-1240. Part No. 04-1240 04-1245 04-1250 Description Polished big block Chevy valve covers. Powder coated black. Raw Part No. 04-7275 04-6276 Description 3”diameter by 10” long, with 1 breather (holds 1 quart). 3” diameter polished stainless steel tank bracket. 04-7280 04-1255 04-6281 Polished big block Chevy valve covers. 04-1265 New style valve cover with all the advantages of the previous IMCO valve covers and added pocketed area for longer rocker arm ratio’s on the intake side. Top side of valve cover is flat for easy accessory installation. Part No. 04-7280 04-1270 04-6281 Description 5” diameter by 10” long, with 2 breathers (holds 2 quarts) 5” diameter polished stainless steel bracket. BREATHER PUKE TANK BREATHER Polished 90-degree mounting flange valve cover breather. Used on 04-1255. 68 Polished aluminum valve cover breather. 69 IMCO’s polished aluminum timing chain covers are CNC machined for precision accuracy. All covers will accept double roller chains. Available for Chevy big block Generation 4, 5, and 6. They are available with or without pump drive mounting. Pump drive covers include cam drive (pump not included). All covers include seal and o-ring gasket. (mounting hardware not included). Part No. 04-1325 04-1330 70 Part No. 04-1335 04-1340 Description Chevy big block Generation 5 Chevy big block Generation 5 with pump drive mounting Part No. 04-1345 04-1350 Description Chevy big block Generation 4 Chevy big block Generation 4 with pump drive mounting Description Chevy big block Generation 6 Chevy big block Generation 6 with pump drive mounting STRAIGHT 90-DEGREE CUT SERIES 02-6294 - 31⁄2” no flap 02-8113 - 31⁄2” with flap IMCO offers a wide variety of polished, stainless steel exhaust tips. All 90- degree tips are available with internal, and external flaps to prevent engine backwash. All angled cut tips are available with our internal flaps only. Mounting hardware not included. Custom tips are also available. SIDE PORT SERIES 02-6352 - no flaps 02-8143 - with flaps 02-6350 - no flaps 02-8141 - with flaps 02-6334 - 31⁄2” no flap 02-8129 - 31⁄2” with flap 02-6296 - 4” no flap 02-8115 - 4” with flap 4”diameter. These angled tips, comes right hand and left hand for side port connections. Can be ordered with or without internal flap. 31⁄2” and 4” diameter swim step tips, have a rolled edge to prevent injury. They measure 7” long, with 2” external, 5” internal. 02-6364 - 31⁄2” no flaps 02-8149 - 31⁄2” with flaps 02-6366 - 4” no flaps 02-8151 - 4” with flaps ANGLE CUT SERIES 02-6298 - 31⁄2” no flap 02-8117 - 31⁄2” with flap 02-6360 - no flaps 02-8145 - with flaps 02-6336 - 4” no flap 02-8131 - 4” with flap 31⁄2” and 4” diameter series tips measure 9” long with 4” external, and 5” internal. 02-6300 - 4” no flap 02-8115 - 4” with flap 31⁄2” and 4”diameter series tips measure 7” long with 2” external, and 5” internal. 4” diameter angled flange tips. Can be ordered with or without internal flaps. 31⁄2” and 4” diameter series tips measure 101⁄2” long with 61⁄2” external, and 5” internal. Can be ordered with internal flaps. 4” diameter measure 151⁄2” long with 101⁄2” external, and 5” internal. Can be ordered with or without internal flaps. ALL PURPOSE SERIES 02-6340 - no flap 02-8137 - with flap FLUSH MOUNT SERIES 02-8405 - no flaps 02-8406 - with flaps 02-6373 - 90º 02-8153 - with flaps 02-6375 - 12º 02-8155 - with flaps 02-6310 - 4” no flap 02-8125 - 4” with flap 4”diameter, measure 8” long, with 4” external, and 4” internal. 72 4” diameter measure 151⁄2” long with 101⁄2” external, and 5” internal. Designed to except 02-6479 mufflers. 4” diameter flush mount tips are available with a 90-degree, and 12-degree flange. Can be ordered with or without internal flaps. 4” diameter all- purpose tips. Designed for extreme transom angles, this tip comes with our 02-8287 flange and gasket, to stretch uniformly around the 15” long tube as pictured. This tip is hose connected internally for easy installation. Must be installed above the water line. Can be special ordered with a 45degree cut, and can be ordered with or without internal flaps. 73 02-8165 31⁄2” flange mount 02-6478 31⁄2” muffler 02-8167 4” flange mount FLANGE & GASKET 02-6479 4” muffler 02-8169 4” clamp on 02-8167 4” flange mount, 02-8165 31⁄2” flange mount, and 028169 4” clamp on, dual stage mufflers. True performance stainless steel through transom mufflers that silences motors up to 500 horsepower without sacrificing power. It works so well that we have a patent on the design. Our internal silencing chambers, plus integral flapper help to eliminate engine backwash, while reducing the decibel levels through out the entire RPM range. Easy bolt on replacement for stock thru transom exhaust tips, or use the 4” clamp on version with your existing tips. 02-2464 replacement flaps are also available. 02-6479 and 02-6478, 4”and 31⁄2” packed insert mufflers, combine the same design as our hi-performance muffler tips, but are designed to fit inside exhaust tips. They measure 81⁄2” in length, and bolts to most exhaust tips. 02-6472 4” and 02-6471 31⁄2” diameter by 4” long, stainless steel, internally welded, single butterfly mini mufflers. Bolts in most short exhaust tips. Stainless steel flange, with silicon gasket. IMCO now offers three sizes. 7” outside diameter, with a 5” inside diameter, 7” outside diameter, with a 51⁄2” inside diameter, 81⁄4” outside diameter, with a 61⁄4” inside diameter. The flange or the silicone gasket can be ordered separately. Part No. 02-8287 02-8288 02-8289 Description 7” x 5” Flange and silicon gasket 7” x 51⁄2” Flange and silicon gasket 81⁄4” x 61⁄4” Flange and silicon gasket 02-6274 02-6275 02-6276 7” x 5” Flange only 7” x 51⁄2” Flange only 81⁄4” x 61⁄4” Flange only 11-1018 11-1019 11-1020 7” x 3” Silicon gasket only 7” x 4” Silicon gasket only 12” x 12” Silicon gasket sheet 02-6472 4” muffler 02-6450 02-6437 02-6436 02-6448 - no flaps 02-8163 - with flaps 02-6448 4” tip without flap and 02-8163 4” tip with flap, are our High Performance exhaust tips with built in mufflers. These mufflers are exceptional in noise reduction with zero power loss due to its stainless steel wool packed, louvered design. Replaces any 4” stock exhaust tips, and available as a clamp on versions, 02-6450 is 4”, 02-6451 are designed for 41⁄2” applications and 02-6452 is designed for 5” applications. 74 GATLIN MUFFLERS are the ultimate in high performance mufflers. Designed for big horsepower motors. 02-6436 4” flange mount, 026437 4”, 02-6438 41⁄2” and 02-6439 5” clamp on. All gatlin mufflers are stainless steel, highly polished. Our unique perforated 7 tubes with stainless steel wool packing will calm even the wildest beast. Let IMCO add a set of Gatlin mufflers to your existing through transom tailpipes. Give us a call for details. 75 02-6194 Cast aluminum 85-degree elbows are designed for routing exhaust through tight places. Powder coated black for maximum durability. MERCRUISER REPLACEMENT RISER ACCESSORIES 02-6193 02-1210 02-6186 Cast aluminum “S” pipes. Great for boats where exhaust tips need clear swim steps. The pipes are 4” diameter center to center drop, 131⁄4”. Power coated black for maximum durability. Pipes can be purchased with or without hoses and clamps. Kit included 8 each 02-2259 stainless steel hose clamps, and 2 each 02-2241 hoses. Part No. 02-1225 02-8101 02-6192 02-2241 4” Preformed Rubber Hose 02-2258 31⁄2” and, 022259 4” stainless steel hose clamps. Description Center to center no hoses or clamps Center to center with hoses or clamps 02-2251 31⁄2” and, 022252 4” soft wall exhaust hose. Sold per inch, can be cut to any length up to 150”. 12” minimum order. Our bolt on, Shift, ECM, or EFI module brackets, to retain stock locations as pictured. 02-6197 02-6196 02-6195 02-2267 31⁄2” and, 02-2268 4” exhaust flapper valves. Brass bushing (included) hold flaps inside tips to help reduce engine backwash. MGK RISER GASKET 02-2242 02-2265 4” clamp on flap. Clamps to most 4” diameter exhaust tips. 02-2259 4” stainless steel clamp included. 76 Oval hose for wishbone attachments. Measures 63⁄4” tall, and includes 4 each 02-2259 stainless steel hose clamps. Used with Sound Advantage. A must for Powerflow, Thumper Power, and IMCO’s stainless steel Mercruiser replacement risers, for wishbone attachments. Thru transom and silent choice stainless steel riser pipes fit stock Mercruiser center rise manifolds, as well as Glenwood Magnaflow manifolds. They are available in standard height, 3” taller, and 6” taller to accommodate those systems that require spacers. These pipes have shown a performance gain of 9 horsepower in our dyno test over stock risers. 11-1001 All kits include all necessary mounting hardware and gaskets. 77 THUMPER POWER EXHAUST 02-9189 IMCO’s affordable alternative to stock cast iron Chevy manifolds and risers. Our all cast aluminum manifolds and risers will increase Horsepower, RPM, and Torque by 5 to 7% over stock cast iron manifolds and risers at a fraction of the cost. We have designed Thumper Power for everyone whether you’re a high performance or family recreation boater. Kits are available for Chevy big block, small block, and V-6 motors. Available in black powder coated, optional hard anodized for corrosion (prior to powder coat), and polished. Shift, EFI, or ECM brackets sold separately. When using these manifold and riser kits, it’s best to order 2 each 02-2242 oval hoses for wishbone connections. Please specify optional “Hard Anodized” when ordering. All kits include all necessary mounting hardware, chromed water fittings, and gaskets. V-6 manifold to head gasket. 11-1011 02-9190 BIG BLOCK KITS 02-1007 Black powder coated manifolds and risers. 02-8040 Manifold 02-1007 Riser 02-1007 SHIFT BRACKET SMALL BLOCK KITS Black powder coated manifolds and risers. 02-8037 Manifold 02-1007 Riser Part No. 02-9189 02-9190 Description EFI, or ECM bracket. Shift linkage bracket. Small block manifold to head gasket. 11-1010 02-1007 02-8097 02-8041 V-6 KITS Black powder coated manifolds and risers. 02-8033 Manifold 02-1007 Riser 02-8037 Big block manifold to head gasket. 11-1008 02-8033 THUMPER POWER BOLT KITS (not shown) 02-1008 02-1008 SMALL BLOCK KITS Polished manifolds and risers. 02-8034 Manifold 02-1008 Riser Upside down oil filter relocate bracket, includes Shift, ECM, or EFI brackets. Used on Merecruiser engine. Part No. 02-8093 02-8089 02-8091 Description B/B kit S/B kit V6 kit 02-1008 11-1007 V-6 KITS 02-8043 BIG BLOCK KITS Polished manifolds and risers. 02-8043 Manifold 02-1008 Riser 78 11-4003 Polished manifolds and risers. 02-8035 Manifold 02-1008 Riser 02-8039 Riser to manifold gasket (all Thumper Power). Manifold to riser compression seals. 02-8035 79 These high performance manifolds are unique in design, that creates a high velocity airflow that increases torque, rpm, and horsepower over stock cast iron manifolds on both small block and big block. We have experienced 40 to 50 foot pounds of torque on big block 502, 415 horsepower motors, and 80 to 90 foot pounds of torque on engines up to 575 cubic inches. Powerflow manifolds are water-jacketed, water surrounds each exhaust passage, including the ports to eliminate burnout. Black manifolds are hard anodized prior to powder coat, to ensure against corrosion. All manifolds are available in Recirc or standard. 02-1091 The risers are highly polished stainless steel, and are designed for 4” exhaust tips. We offer a wide variety of riser pipe configurations (as shown), to accommodate just about every application. Custom riser pipes can also be manufactured to order, just give us a call for details. Our Powerflow manifolds have a weight savings of 80 pounds over stock cast iron big block manifolds. It allows for twin engine mounting down to 33” centers. Small block weights 65 pounds less than stock cast iron and allows for twin installation down to 30” centers. Part No. 02-6098 02-6021 Description Big Block 6” Small Block 6” 02-6097 02-6020 Big Block 3” Small Block 3” 02-6096 02-6019 Big Block std. Small Block std. 02-1015 Stainless steel ”A” risers as pictured are designed for stock Mercruiser Bravo exhaust tip locations. Standard height, 3” taller, and 6” taller are available to accommodate those systems that requires spacers. Shift bracket, ECM, or EFI brackets available as bolt on or welded to the risers. 02-1091 black and 02-1092 polished big block manifolds only. 02-1093 black and 02-1095 polished big block recirculation manifolds. These are perfect for those who like to pre-heat their motors to get temperature, or for those who have closed cooling systems (early style, round hole with round water inlet replacement manifolds available). 02-1095 These Powerflow Recirc and Preheat Manifolds are a specialized exhaust system that are one of many examples for all out powerboat racing applications. 80 02-1015 black or 02-1016 polished small block manifolds. 02-1017 black and 02-1018 polished small block recirculation manifolds. POWERFLOW SMALL BLOCK These manifolds were designed for high horsepower 350 cid to 427 cid engines that are making 350 HP Plus. Manifolds have a 11⁄2” I.D. Runner with a tall D port entry. The outlet is 3” with a stainless steel air straightened plate to direct exhaust into riser pipe for maximum scavenging. Manifolds will work with angled spark plugged heads or straight spark plugged heads. Also you can use tall valve covers for various rocker arm assemblies and stud girdle. Manifolds are available in black powder coated, hard anodized or polished in standard or recirc manifolds. IMCO has custom fabrication capabilities to satisfy all your special exhaust system needs. Including manifolds, tailpipes, risers, tips, etc., for one-of-a-kind high performance engines. (Approximately one week turnaround time) Stainless steel “S” pipe is unique in many ways. These pipes will fit many pre-existing port locations, and is widely used with swim step applications as well as V-Drives and Jet boats. Can be ordered with brackets as well as recirc. Part No. 02-6105 02-6028 Description Big Block std. Small Block std. Stainless steel “SA” riser pipes are designed for Mercruiser Silent Choice, Corsa Quick and Quiet (with modifications), and IMCO’s Sound Advantage systems. They can also be used with our Aluminum “S” pipes part number 02-1225 for under swim step applications. Can also be ordered in 3” taller, and 6” taller with brackets, as well as recirc. When using these risers it’s best to order 2 each 02-2242 oval hoses for the wishbone connection. Part No. 02-6110 02-6033 Description Big Block 6” Small Block 6” 02-6109 02-6032 Big Block 3” Small Block 3” 02-6108 02-6031 Big Block std. Small Block std. *Engines using 4 outlet hoses from Therostat will use pipes with bung. Engines using 2 outlet hoses from Therostat has no need for bungs. 81 SMALL BLOCK MANIFOLD AND RISER KITS BIG BLOCK MANIFOLD AND RISER KITS 02-6098 02-6097 02-6028 02-6096 02-6019 02-8049 - Black 02-8051 - Polished Black manifolds with “S” riser pipes (not available in 3” or 6” taller) shown. Polished manifolds available. Please specify year of motor, whether you need water inlet bungs mounted on the front of the risers, or 3", or 6" taller risers. All kits include all necessary mounting hardware, chromed water fittings, and gaskets. 02-8057 - Black 02-8059 - Polished Black manifolds with “A” risers, standard height shown. Polished manifolds available. 02-6110 02-6109 02-6108 02-6105 02-8049 - Black 02-8051 - Polished 02-6031 Black manifolds with “A” risers, standard height (shown). Polished manifolds available. 02-8057 - Black 02-8059 - Polished Please specify year of motor, whether you need water inlet bungs mounted on the front of the risers, or 3", or 6" taller risers. All kits include all necessary mounting hardware, chromed water fittings, and gaskets. 02-8057 - Black 02-8059 - Polished 02-8049 - Black 02-8051 - Polished Black manifolds with “SA” riser pipes shown. Polished manifolds available. Black manifolds with “S” riser pipes (not available in 3” or 6” taller) shown. Polished manifolds available. Black manifolds with “SA” riser pipes (shown). Polished manifolds available. 82 83 02-6187 11-1002 Riser gaskets for early style (round hole with round water inlets). 11-1004 Riser gaskets for later style (oval hole with triangular water inlets). Bolt on Shift, ECM, or EFI module brackets. These are designed to retain the stock Mercruiser Shift bracket, or ECM, and EFI modules in their stock locations. Manifold to head gaskets for small blocks. 11-1009 02-8097 02-6188 Upside down oil filter relocation kits are designed for 1998 and later Mercruiser big block motors, and allows clearance for Powerflow or Thumper Power manifolds. Kit includes all the necessary hardware with instructions. Manifold to head gaskets for big block. 11-1008 Weld on Shift, ECM, or EFI module brackets are welded directly to Powerflow stainless steel risers as pictured for a clean look. POWERFLOW BOLT KITS (not shown) Part No. 02-8081 02-8083 84 Description Powerflow S/B Bolt Kit Powerflow B/B Bolt Kit Big Block Chevy 1⁄2” Stainless Steel Manifold Spacers 02-2346 85 MANIFOLDS ONLY IMCO’s innovative patented cast aluminum manifolds and risers are designed with 33” internal runners for those 510 and bigger cubic inch, naturally aspirated, or blown big block Chevy motors. Fully water-jacketed with 21⁄4” primaries, they are equal to any tubular header on the market today. Dyno results have proven that Powerflow Plus outperforms headers in torque, rpm, horsepower, and most of all longevity. Risers are available in three different configurations, three different heights, and two finishes Polished or Black. Black manifolds are hard coat anodized inside and out to withstand tough marine environments. All stainless steel tail pipes are custom made to your exact specifications. We offer several internal mufflers for you to choose. Please call IMCO for further information. Part No. 02-8065 02-8067 90-DEGREE RISERS Description Black Polished 30-DEGREE RISERS Part No. 02-1167 02-1168 Description Black Polished POWERFLOW PLUS ACCESSORIES Manifold to head gasket Part No. 02-1163 02-1164 Description Black Polished 85-DEGREE RISERS 11-1006 11-1005 Manifold to riser gasket CUSTOM PIPES 86 Shown in the picture is a good pipe template sent in by a customer. This template shows us where the water inlet goes, the location of the pipe in relation to which engine and which side. The flange in this case is a CMI and is properly fixed to the template. (We can build a pipe only as good as the template. A small error in the header or manifold end is a huge error at the end of the pipe) Take your time with the template. 11-1008 Riser to tailpipe gasket POWERFLOW PLUS BOLT KITS Part No. 02-8085 02-8087 Part No. 02-1165 02-1166 Description Manifold Bolt Kit (not shown) Riser Bolt Kit (not shown) Description Black Polished 87 IMCO has spent hours engineering and developing this outstanding product. In testing this product, we have found that the propeller creates a vacuum through the propeller hub and wishbone, which is adequate for medium speeds, but for top speeds, more power is required, and better exhaust flow. Sound Advantage provides better flow, and more power with a touch of a switch for both big block and small block. This system is unique because of its simplicity. Unlike other systems created by other manufactures that are either wide open or closed at all times, Sound Advantage can be opened to any position for any amount of exhaust flow and sound at any time. Our unique worm gear drive requires a 12-volt supply and an optional switch sold separately. All Sound Advantage systems for Mercruiser, IMCO Powerflow, and IMCO Stainless Steel Risers for Mercruiser are powder coated black. Exhaust tips sold separately. 02-8196 When using these systems with Mercruiser 8.1, Powerflow or Thumper Power, and Corsa, you will need to order two each 02-2242 oval hoses for wishbone to “Y” pipe connections. Low profile system for Mercruiser, IMCO Powerflow, Thumper Power, and IMCO stainless steel replacement riser pipes are designed for low profile boats as pictured. This system has a 180-degree bend, and sweeps 90 degrees down as pictured. This allows the exhaust tips to be installed low and outside of the stringers. Switch and exhaust tips sold separately. Please specify big block or small block when ordering. 02-8194 02-8200 Standard system for Mercruiser, IMCO Powerflow, Thumper Power, and IMCO Stainless Steel replacement riser pipes along with 02-8200 system for OMC are designed for large freeboard boats with 36” or taller from bottom of boat as pictured. Switch and exhaust tips sold separately. Please specify big block or small block when ordering. Mercury OMC 02-2563 Momentary rocker switch with fuse link, pre-mounted panel, and 20’ wire loom attached ready to install. Panel is powder coated black. 88 89 IGNITION BRACKET 04-9367 Ignition bracket has previsions for the following: Mercury wire loom, circuit breaker starter, solenoid, MSD Box, and ECM unit. Bolts to cylinder head at the rear on the right side. 04-2365 04-2370 POWER STEERING BRACKET 04-9365 power steering bracket designed to be positioned down by the crank dampener. This location allows for stringer clearance well inside 24” centers making the V-belts much shorter in length than most brackets eliminating high RPM belt derailment. WATER PUMP 04-9367 04-2365 brass and 04-2370 chrome plated brass replacement pumps for Mercruiser systems are designed for greater dependability. Brass bodies allow for multiple rebuilds with standard impellers. Pump shown with optional pulley. 04-9365 04-1360 04-1380 04-1385 04-2375 04-9355 90 POWER STEERING PUMP & ALTERNATOR BRACKET POWER STEERING & ALTERNATOR BRACKET Power steering pump and alternator relocation bracket designed for Bravo applications to allow for clearance of Powerflow Manifolds. The bracket allows for the use of all stock belts and power steering hoses. Its black coated heavy duty steel construction assures trouble free operation. Can also be used for any BB Chevy application. Power steering and Alternator bracket are cast aluminum and black powder coated. Designed to be used with a stock Mercruiser dampener pulley, and requires shorter belts, which increases high RPM reliability. Bolts easily to the block. An optional tension strap can be run from the alternator to the stud on the oil pan, or to the sea water pump. WATER PUMP BRACKET 04-1380 black and 04-1385 polished water pump brackets are cast aluminum that fit both IMCO’s and certain Mercruiser pumps. Can be installed in the stock location. WATER PUMP REBUILD KIT 91 Payment Terms 1. 2. 3. 4. C.O.D. – Cashiers check is required. C.O.D. – Company check approved. Prepaid – Discover, Visa, MasterCard or American Express Prepayment by Business or Personal check. The order will be held for five to ten business days for clearance, resulting in a delay in shipment of your order. Custom Order Merchandise requires 50% prepayment in advance. Such prepayments are NOT REFUNDABLE once the merchandise is ordered or after work has started in the manufacture of such merchandise. Refused shipments Shipments returned to IMCO marked refused, C.O.D. not available, or not in on several attempts, will cause the refusing customer’s buying status to be frozen. No more shipments will be possible until all freight, C.O.D., and handling charges are paid in full. Refusal of a shipment does not relieve the customer of liability for paying these charges. Repeated returned shipments of this type will cause the customer’s buying status to be permanently revoked. Returns OEM/Dealer Requirements Our policy is to consider allowance of a discount to any legitimate marine company including boat manufacturers, boat dealers, performance dealers, marinas, etc. Before this discount is considered, proof that a company is actively and gainfully involved in the marine business will be required. Potential OEM/Dealers must submit the following before OEM/Dealers purchasing will be considered: 1. A copy of your current business license 2. A copy of your state sales tax certificate (where applicable) 3. A copy of a current phone book or magazine advertisement 4. A copy of a business check 5. A signed resale card (California only) 6. A copy of the Coast Guard Hull Identification Certificate (OEM) Possession of our OEM or Dealer price sheet does not qualify a company to purchase at an OEM or Dealer level without submitting the above information. Freight All orders will be shipped by U.P.S. or best method unless specified otherwise by customer. All orders will be shipped F.O.B. San Dimas, CA. Any Claims for shortage of product to customers must be reported within 48 hours of receipt of shipment for any adjustment to be considered. Shipment damage claims must be made directly with the freight carrier. If you fail to report the damage immediately upon the delivery, it is more than likely they will refuse the claim. 92 Equipment may be returned for credit only after you have called and received a Returned Goods Authorization Number. Upon receipt and evaluation of the merchandise, the determined credit amount will be refunded. Merchandise must be returned prepaid, accompanied by a photo copy of the original invoice on which it was purchased. NO RETURNS AFTER 60 DAYS. Prices All prices are subject to change without verbal or written notice. Our price sheets are intended for use as a guideline only. All products will be shipped at the price in effect regardless of what the latest price sheet reflects. General Warranty All IMCO products (unless stated) are warranted to be free of defects in material and workmanship for a period of 12 months from the date the parts are shipped. All defective components must be returned to IMCO within 14 days of receipt of shipment, along with a copy of the invoice. IMCO will at their discretion, repair or replace said component if evaluation proves defects in material or workmanship. IMCO will in no way be liable for more than the original product. No warranty on outdrive products unless other specified. Mercruiser, Bravo, Alpha are registered trademarks of Brunswick Corp.