HE POWER PACKS
Transcription
HE POWER PACKS
HE POWER PACKS HYDRAULIC SYSTEMS DIVISION Outstanding Hydraulic Products, Service and Expertise, Worldwide HE POWER PACK CONCEPT 4- 5 ADAPTOR HE 1000 6- 7 ADAPTOR HE 2000 7-8 HE PUMPS AND DC MOTORS TECHNICAL INFORMATION AND HE BOX HE POWER PACK CODE KEY The right to modifications for technical improvements is reserved. HALDEX HE1000 HE2000 GB-03-03 9 - 14 15 16 - 19 THE POWER OF HE Haldex Hydraulic Systems is one of the world’s leading manufacturers of hydraulic power packs. In recent years, we have focused on strategically important markets such as vehicles and materials handling. The result is a new series of high performance hydraulic power packs. The HE series represents a further development of the versatile technical platform developed by Hesselman in Sweden and JS Barnes in the USA. HE Power Packs are optimized for demanding applications. They are designed for use in trucks operating in harsh climates, or for heavy materials handling with long service intervals. Applications that demand high performance and superb quality. We have also prioritized customers’ wishes for greater flexibility and better cost-efficiency. The result is an extremely versatile platform, which uses standard components and can handle most of the applications the market demands. It lets you cut your stock of hydraulic components down to a minimum and radically reducing the need for specially developed components. HE Power Packs make it easier to build short series of special applications cost efficiently. Haldex Hydraulic Systems is part of the Haldex Group. Haldex is an innovator in vehicle technology and supplies proprietary systems and components for trucks, cars and industrial vehicles worldwide. Haldex is listed on the Stockholm Stock Exchange and has yearly sales exceeding 6,5 billion Swedish Krona with 4.000 employees (www.haldex.com). The company operates globally and enjoys global advantages: secure supply lines, close contact with customers on development and a universal technical platform that will always fit your product. No matter where in the world it is manufactured. Pictures on front page are used with the kind permission of eg: Atlet, BT, Huddig, Scania, Toro and Volvo Construction Equipment. HALDEX HE1000 HE2000 GB-03-03 HE POWER PACK CONCEPT The HE Power Pack is based on a versatile platform that allows you to combine 80-132 mm motors (0.3-4.5 kW) with a variety of pumps (0.24-5.7 cc/rev). A unit can individually control up to four hydraulic cylinders. The core of the system consists of two different adaptors with alternative shapes and variable assembly direction. 4 Motors AC Operation DC motors,12/24/48 volt. Efficient motors with long service life, long service interval and low power consumption. Special noise reduced motors (LSM) available. Flanges for 71/80/91/100 B14 AC motors permit the installation of motors rated at 0.25-4 kW/1500 rpm or 0.37-4 kW/2800 rpm. AC mounting only with HE 2000 adaptor. HALDEX HE1000 HE2000 GB-03-03 HE 1000 / HE 2000 Pump Valves Pressure-balanced gear pumps of our own design are extremely efficient, with low noise. Special noise reduced pumps (WQ) available. Screw-in cartridge valves with a standard cavity are available in 2/2, 3/2, or 4/2 versions. Cetop 2, Cetop 3, and additional cartridge valve blocks are available for up to 4 individual functions. Start switch Start switch with high IP protection class and silverplated contacts meets tough demands for a long, problem-free service life. Check valve Constant-flow regulator Adaptors A built-in pressure-compensated flow regulator can be added, providing pressure compensated lowering speed between 2 and 17,5 lpm regardless of load. Two different adaptors with two alternative mounting directions: the smaller HE 1000 adaptor and the larger HE 2000. Relief valves Oil reservoir Flushed low-profile non-blocking relief valves provide high security. One model covers the entire 50-250 bar setting range, and meets tough demands for dependability and life expectancy. The standard unit is equipped with a transparent plastic reservoir with 0.54.0 litre usable volume, or a 1.5-12.2 litre steel reservoir. HALDEX HE1000 HE2000 GB-03-03 The following pages contain more information on the HE power range. If you have any questions, please do not hesitate to contact our local sales office or distributor, or any of our factories. 5 HE ADAPTORS AND VALVES HE 1000 be equipped with directly mounted or blockmounted cartridge valves or be equipped with block-mounted Cetop 2 or Cetop 3 valves. Both adaptors have a check valve, and most models can be equipped with an integrated pressure-compensated constantflow regulator. The HE series is based on two different adaptors with two alternative assembly directions: the smaller HE1000 adaptor, and the larger HE 2000. The HE1000 is designed for use with 80 mm and 112 mm motors. Pump sizes: 0.24-2.0 cc/rev. The HE 2000 is designed for use with 112 mm, 125 mm and 132 mm motors. Pump sizes: 0.8-5.7 cc/rev. With the HE 1000 and 2000 adaptors, the unit can be used as a pump motor unit only, HE 2000 Please note that adaptors are shown from the pump side on the following pages. ADAPTOR HE 1000 AA000 AE012 Adaptor prepared for blockmounted valves or pump unit. 26 DIAM 6.5 (4) PLACES MARKED "M" AE230 O O M 40 90 MOUNTING PAD "A" AL012 AL024 T P 78.5 61.5 46 N 22 11.5 G 1/4" THD.x13 M.F.D. A PRESSURE PORT G 1/4" THD. x13 MOUNTING PAD "B" B N M M 4.5 O 14 T 34 90 O P 37.5 M M 15 4 N 22.5 Adaptor with 12 or 24 VDC, 2/2 cartridge valve, normally closed. Standard DIN 43650 connection or optional “Kostal’’ or “AMP junior’’ connections. Normally open valve or manual override is available as an option. AE024 M 4.5 23 20.3 M6x1 6H THD.x12 M.F.D. (3) PLACES MARKED "N" G 1/4" THD.x20 M.F.D. M10x1.5 6H THD x12 MFD (4) PLACES MARKED "O" A Adaptor with 12 or 24 VDC, 4/2 cartridge valve integrated in adaptor. AL230 Adaptor with block for mounting of 1 x Cetop 2 valve. AP000 A B 37.5 B G 1/4" THD.x13 M.F.D. AP T B A A M B T P A B M B A B 65.7 18 G 1/4" THD.x13 M.F.D. 31.3 G 1/4" THD. x13 AR000 Adaptor with block for mounting of 2 x Cetop 2 valve. Adaptor with block for mounting of 3 x Cetop 2 valve. BA 112.5 BA A A A A P T B P T B B T P A B A P A A P T B BA A P T B A P T A T B G 1/4" THD.x13 M.F.D. A P T B G 1/4" THD.x13 M.F.D. A P T B B A P T B B AQ000 M B G 1/4" THD.x13 M.F.D. B G 1/4" THD.x13 M.F.D. 6 HALDEX HE1000 HE2000 GB-03-03 ADAPTOR HE 2000 Adaptor prepared for block-mounting of external valves. AA000 AE012 AE024 AE230 G 3/8 M10x1.5 6H THD x12 MFD (6) PLACES MARKED "O" M8x1.25-6H THD.x12 M.F.D. (4) PLACES MARKED "N" 21.89 27.75 40.1 12.7 Aux.outlet port G 3/8" (Normally plugged) N O AF024 O O O AF012 M 33.34 40.1 N N 12.7 MOUNTING PAD "B" 84 95 T P MOUNTING PAD "A" 84 95 131 A G 3/8" T P N O O Ø1 7.2 7 Adaptor with 12 or 24 VDC, 2/2 cartridge valve, normally closed. Standard DIN 43650 connection or optional “Kostal” or “AMP junior” connections. Normally open valve or manual override is available as an option. 24.59 40.13 M 6.02 AH012 Adaptor with 12 or 24 VDC, blockmounted 2/2 cartridge valve. AH024 AH230 AF230 Adaptor with 12 or 24 VDC, 2 x blockmounted 3/2 cartridge valve, normally closed. A B Nr 2 Nr 1 G 3/8 Nr 1 1+2 Nr 2 A 100 G 1/4 85 G 3/8 A 100 55 M M A G 3/8" 40 G 3/8" 40 B 108 Adaptor with block-mounted pilotoperated 3/2 valve. G 3/8 AK000 A 100 G 1/4 80 M 40 HALDEX HE1000 HE2000 GB-03-03 7 ADAPTOR HE 2000 AL012 AL024 Adaptor as pump motor unit with pressure and return line port. AN000 Adaptor with 12 or 24 VDC blockmounted 4/2 cartridge valve. G 3/8 A B 21 T P M AQ000 Adaptor with block for mounting of 2 x Cetop 3/NG 6 valve B Adaptor with block for mounting of 1 x Cetop 3/NG 6 valve BA A P T B AP000 M Aux.outlet port G 3/8" (Normally plugged) G 1/4 100 G 1/4 G 3/8" T 0 80 G 3/8" AL230 B P A A P A P T T B 100 T A B B A P T B A G 3/8" A G 3/8 G 3/8 A P T B M M 50 100 B G 3/8" 50 BA BA A P T B P A A A A P T B T B B P T B P T A A G 3/8" Adaptor with block for mounting of 3 x Cetop 3/NG 6 valve G 3/8 AR000 A P T B 50 B G 3/8" 150 50 M 8 HALDEX HE1000 HE2000 GB-03-03 HE PUMPS AND DC MOTORS Q (l/min) MAKE THE OPTIMAL CHOICE OF PUMP AND MOTOR I (amp) The HE series is equipped with motors for 12,24 or 48 VDC. These compound motors provide extremely high power output and meet tough load requirements. A thoughtful basic design and long-lasting carbon brushes cut down on 200 7 Pump motor (Instruction 12 MG32 Ø 80) I=1,22 cc 180 Q=1,22 cc 6 160 140 100 80 4 I=0,61 cc I=0,48 cc Q=0,61 cc 3,3 3 Q=0,48 cc I=0,24 cc 2 Q=0,24 cc 40 1 20 0 0 0 20 40 60 80 90 100 120 140 160 180 200 220 p (bar) I (amp) 160 S3 (%) Example: 3,3 l/min at 90 bar and 80 amp on pump motor curve above gives S2 = 2,8 min and S3 = 11% at corresponding motor curve below. How to read the curves: When pressure and flow are determined, the amperage can be read from the pump/motor curve. The amperage is then transferred to curve 2. The amperage corresponds to an S2 and an S3 value. These values represent two ways of calculating duty capability. S2 is the number of minutes a unit can operate at a certain workload before reaching the maximum allowable temperature. After this, the unit must cool down until the motor temperature is less than 2°C from the ambient temperature before the same S2 value can be applied again. S3 is the maximum time in % per 10 minute period that a unit can work at a certain pressure/ workload. For example an S3 value of 30% = 3 min. for each 10 min. period, over and over again. I=0,84 cc 5 Q=0,84 cc 120 60 Important parameters to consider in choosing the correct unit are flow in l/min, pressure in bars, and duty cycle. In some cases, allowable amp consumption is a factor too, due to restricted battery capacity. Our curves permit easy comparison at a constant voltage measurement. I=0,97 cc Q=0,97 cc S2 (min) On the following pages, you will find our range of DC motors and pumps. Note that on the pump motor curves those with a RED mark are for the smaller 1000 adaptor, those with BLUE for the larger 2000 adaptor and the BLACK ones for both adaptors. maintenance requirements. All motors are manufactured by Haldex Hydraulics to ensure maximal system optimization, performance and quality. HE 2000 adaptor can also be equipped with flanges for AC-motor mounting. 10 25 Corresponding motor (Instruction 12MG32 Ø 80) S3 (%) 140 8 20 6 15 4 11 10 120 I (amp) S2 (min) 100 80 2,8 60 40 2 5 0 0 HALDEX HE1000 HE2000 GB-03-03 9 S3 (%) 3,5 S2 (min) 12MH82-HE Corresponding motor I (amp) 70 12MH82-HE HE 1000 MH pump motor 12V DC Ø 84 mm Viscosity 32 cSt at 40°C. Voltage 12 VDC constan Q (l/min) I (amp) HE PUMPS AND DC MOTORS 100 10 40 S3 (%) 90 60 Q=1,75 cc 3,0 80 I=0,97 cc Q=1,52 cc 50 Q=1,22 cc 2,5 35 I=1,75 cc I=1,52 cc 8 30 I=0,84 cc 70 I (amp) I=0,61 cc I=1,22 cc 60 25 6 I=0,48 cc S2 (min) 50 20 Q=0,97 cc 40 2,0 40 Q=0,84 cc 4 15 30 30 10 1,5 Q=0,61 cc 20 I=0,24 cc 1,0 10 0,5 0 0,0 5 10 Q=0,48 cc 20 2 0 0 0 Q=0,24 cc 0 50 100 150 200 p (bar) 250 Code Motor 40 4,0 30 3,5 3,0 2,5 10 2,0 15 1,5 10 1,0 5 0,5 0 0,0 S3 (%) 50 I (amp) 35 I=1,52 cc I=0,61 cc Q=1,22 cc 8 40 6 30 4 20 2 10 0 0 S2 (min) 30 25 Q=0,97 cc Q=0,84 cc 20 0,24 cc 0,50 cc 0,60 cc 0,80 cc 1,00 cc 1,25 cc 1,50 cc 1,75 cc S3 (%) I=0,97 cc Q=1,52 cc 02 05 06 08 10 12 15 18 I=0,84 cc I=0,48 cc 25 S2 (min) 40 I=1,22 cc I=1,75 cc Q=1,75 cc 35 12MH82HE Pump 24MH82-HE Corresponding motor I (amp) 24MH82-HE HE 1000 MH pump motor 24VDC Ø 84 mm Viscosity 32 cSt at 40°C. Voltage 24 VDC constan Q (l/min) I (amp) 01 Code 20 Q=0,61 cc I=0,24 cc 15 Q=0,48 cc 10 Q=0,24 cc 0 50 100 150 200 Code 02 10 Code Pump 02 05 06 08 10 12 15 18 0,24 cc 0,50 cc 0,60 cc 0,80 cc 1,00 cc 1,25 cc 1,50 cc 1,75 cc 250 p (bar) HALDEX HE1000 HE2000 GB-03-03 Motor 24MH82-HE 160 S3 (%) 7 12MG32-HE Corresponding motor S2 (min) Q (l/min) 200 12MG32(T)HE HE 1000 MG pump motor 12 VDC Ø 80 mm Viscosity 32 cSt at 40°C. Voltage 12 VDC constant I (amp) I (amp) HE PUMPS AND DC MOTORS 10 25 I=1,22 cc 180 6 Q=1,22 cc 160 I=0,97 cc Q=0,97 cc 140 20 6 15 4 10 2 5 0 0 S2 (min) 100 Q=0,84 cc 120 8 120 I=0,84 cc 5 I (amp) S3 (%) 140 4 I=0,61 cc 80 100 I=0,48 cc Q=0,61 cc 3 80 60 Q=0,48 cc I=0,24 cc 60 40 2 Q=0,24 cc 40 1 20 0 0 0 20 40 60 80 100 120 140 160 180 220 p (bar) 200 Code Motor 120 10 8 12MG32-HE 12MG32THE 0,24 cc 0,50 cc 0,60 cc 0,80 cc 1,00 cc 1,25 cc S3 (% I=1,75 cc 8 02 05 06 08 10 12 20 I (amp) 100 100 Pump 24MG32-HE Corresponding motor S3 (%) S2 (min) 24MG32(T)HE HE 1000 MG pump motor 24 VDC Ø 80 mm Viscosity 32 cSt at 40°C. Voltage 24 VDC constant I (amp) I (amp) 120 Q (l/min) 10 11 Code S2 (min) I=1,52 cc Q=1,75 cc 6 15 4 10 2 5 0 0 I=1,22 cc 80 Q=1,52 cc 80 I=0,97 cc 6 Q=1,22 cc Q=0,97 cc 60 40 Q=0,84 cc 4 60 I=0,84 cc I=0,61 cc I=0,48 cc 20 Q=0,61 cc 40 Q=0,48 cc 20 0 I=0,24 cc 0 2 Q=0,24 cc Code Pump 02 05 06 08 10 12 15 18 0,24 cc 0,50 cc 0,60 cc 0,80 cc 1,00 cc 1,25 cc 1,50 cc 1,75 cc 0 0 20 40 60 80 100 120 140 160 180 200 220 Code 15 24 HALDEX HE1000 HE2000 GB-03-03 Motor 24MG32-HE 24MG32THE 11 20 350 12MD12(T)WA Corresponding motor S3 (%) 20 S2 (min) Q (l/min) 300 12MD12(T)WA HE 1000/2000 MD pump motor 12 VDC Ø 112 mm Viscosity 32 cSt at 40°C. Voltage 12 VDC constant I (amp) I (amp) HE PUMPS AND DC MOTORS 40 S2 (min) 12MD12(T)WA I=5,7 cc 18 I=4,8 cc I=3,2 cc I=4,3 cc I=3,8 cc I=2,5 cc 18 Q=5,7 cc S3 (%) 12MD12THSWA 35 300 I (amp) 16 250 I=2,0 cc 30 250 Q=4,8 cc 16 14 S3 (%) 12MD12(T)WA Q=4,3 cc 200 14 200 I=1,6 cc Q=3,8 cc 12 10 150 Q=3,2 cc 10 Q=2,5 cc 4 50 Q=2,0 cc 8 15 6 100 10 S2 (min) 12MD12THSWA 20 8 I=1,2 cc 150 25 12 5 2 Q=1,6 cc 100 0 6 0 0 Q=1,2 cc 4 50 2 0 40 60 80 100 120 140 160 180 200 250 Q (l/min) I (amp) 20 21 27 Pump 02 05 06 08 10 12 15 16 0,24 cc 0,50 cc 0,60cc 0,80 cc 1,00 cc 1,25 cc 1,50 cc 1,60 cc Motor 12MD12WA 12MD12TWA 12MD12THSWA 24MD22(T)WA/24MD22THSWA HE 1000/2000 MD pump motor 24 VDC Ø 112 mm Viscosity 32 cSt at 40°C. Voltage 24 VDC constant 25 160 16 140 14 18 20 26 32 37 43 48 57 1,75 cc 2,00 cc 2,50 cc 3,20 cc 3,80 cc 4,30 cc 4,80 cc 5,70 cc 24MD22(T)WA/24MD22THSWA Corresponding motor 50 S2 (min) 24MD22THSWA I=4,8 cc I=5,7 cc Code Pump p (bar) 220 Code Code S3 (%) 20 S2 (min) 0 I (amp) 0 I=4,3 cc S2 (min) 24MD22(T)WA I=3,8 cc I (amp) S3 (%) 24MD22THSWA 40 200 Q=5,7 cc 20 120 12 100 10 80 8 60 6 I=1,75 cc 40 4 I=1,6 cc I=1,2 cc 20 2 0 0 I=3,2 cc Q=4,8 cc 30 Q=4,3 cc 150 I=2,5 cc Q=3,8 cc 15 Q=3,2 cc I=2,0 cc Q=2,5 cc 100 10 S3 (%) 24MD22(T)WA 20 Q=2,0 cc Q=1,75 cc Q=1,6 cc 10 I=0,8 cc 0 Q=1,2 cc 50 I=0,48 cc 5 Q=0,8 cc I=0,24 cc Q=0,48 cc Q=0,24 cc 0 0 0 20 40 60 80 100 120 140 160 180 Code 25 26 28 12 200 220 p (bar) Motor 24MD22WA 24MD22TWA 24MD22THSWA HALDEX HE1000 HE2000 GB-03-03 Code Pump Code Pump 02 05 06 08 10 12 15 16 0,24 cc 0,50 cc 0,60 cc 0,80 cc 1,00 cc 1,25 cc 1,50 cc 1,60 cc 18 20 26 32 37 43 48 57 1,75 cc 2,00 cc 2,50 cc 3,20 cc 3,80 cc 4,30 cc 4,80 cc 5,70 cc 20 70 70 300 60 60 250 50 50 200 40 40 150 30 30 100 20 20 50 10 10 0 0 0 S3 (%) Q=5,7 cc Q=4,8 cc I=2,0 cc 200 15 350 I=4,8 cc I=4,3 cc I=3,8 cc I=3,2 cc I=2,5 cc 250 S3 (%) I=5,7 cc S2 (min) 25 12MD12LS(T)WA Corresponding motor I (amp) 300 12MD12LS(T)WA HE 1000/2000 MD pump motor 12 VDC Ø 112 mm Viscosity 32 cSt at 40°C. Voltage 12 VDC constant Q (l/min) I (amp) HE PUMPS AND DC MOTORS Q=4,3 cc I=1,75 cc I (amp) S2 (min) I=1,6 cc Q=3,8 cc I=1,52 cc 150 Q=3,2 cc I=1,2 cc 10 Q=2,5 cc 100 50 I=0,8 cc Q=2,0 cc Q=1,75 cc 5 Q=1,6 cc Q=1,52 cc Q=1,2 cc Q=0,8 cc Q=0,48 cc I=0,48 cc I=0,24 cc Code Q=0,24 cc 0 0 50 100 150 200 250 p (bar) Code Motor I=5,7 cc S3 (%) 25 350 70 70 300 60 60 250 50 50 200 40 40 150 30 30 100 20 20 50 10 10 0 0 0 I=4,8 cc I=4,3 cc 1,2 cc WQ 1,6 cc WQ 2,0 cc WQ 2,5 cc WQ 3,2 cc WQ 3,8 cc WQ 4,3 cc WQ 4,8 cc WQ 5,7 cc WQ S3 (%) I=3,8 cc 160 Q=5,7 cc 80 81 82 83 84 85 86 87 88 24MD22LS(T)WA Corresponding motor S2 (min) Q (l/min) 180 24MD22LS(T)WA HE 1000/2000 MD pump motor 24 VDC Ø 112 mm Viscosity 32 cSt at 40°C. Voltage 24 VDC constant 12MD12LS(T)WA I (amp) I (amp) 29 140 Pump 0 I=3,2 cc 20 I (amp) S2 (min) Q=4,8 cc 120 I=2,5 cc Q=4,3 cc 15 100 Q=3,8 cc I=2,0 cc Q=3,2 cc I=1,75 cc I=1,6 cc I=1,52 cc 80 10 60 40 5 Q=2,0 cc Q=1,75 cc Q=1,6 cc Q=1,52 cc Q=1,2 cc I=0,8 cc Code Q=0,8 cc 20 0 I=1,2 cc Q=2,5 cc 0 0 50 100 150 200 250 p (bar) Code 30 HALDEX HE1000 HE2000 GB-03-03 Motor 24MD22LS(T)WA 80 81 82 83 84 85 86 87 88 Pump 1,2 cc WQ 1,6 cc WQ 2,0 cc WQ 2,5 cc WQ 3,2 cc WQ 3,8 cc WQ 4,3 cc WQ 4,8 cc WQ 5,7 cc WQ 13 Q=5,7 cc I=4,8 cc I=5,7 cc 300 80 100 24MA42(T)WAL/24MA42(T)(H)SWAL Corresponding motor S2=24MA42(T)(H)SWAL I=4,3 cc 20 250 S3 (%) 22 S2 (min) Q (l/min) 300 24MA42(T)WAL/24MA42(T)(H)SWAL HE 2000 MA pump motor 24VDC Ø 125 mm Viscosity 32 cSt at 40°C. Voltage 24 VDC constant I (amp) I (amp) HE PUMPS AND DC MOTORS I=3,8 cc 250 Q=4,8 cc I (amp) S3=24MA42(T)(H)SWAL 80 60 18 200 I=3,2 cc 200 16 150 14 40 20 Q=2,5 cc 50 0 8 I=1,6 cc Q=2,0 cc I=1,2 cc Q=1,6 cc I=0,8 cc 6 Q=1,2 cc 4 Q=0,8 cc S3=24MA42(T)WAL 100 I=2,0 cc 12 10 100 40 I=2,5 cc Q=3,8 cc Q=3,2 cc 150 60 Q=4,3 cc S2=24MA42(T)WAL 20 50 0 0 0 Code 2 0 20 40 60 80 100 120 140 160 180 200 220 p (bar) Code I=5,7 cc Q=5,7 cc I=4,8 cc I=4,3 cc S3 (%) 35 250 50 50 200 40 40 I=3,8 cc S3 (%) I=3,2 cc 30 Q=4,8 cc 200 I (amp) S2 (min) I=2,5 cc 25 1,2 cc WQ 1,6 cc WQ 2,0 cc WQ 2,5 cc WQ 3,2 cc WQ 3,8 cc WQ 4,3 cc WQ 4,8 cc WQ 5,7 cc WQ 24MF22S-HWAL Corresponding motor S2 (min) Q (l/min) 250 24MF22S-HWAL HE 2000 MF pump motor 24VDC Ø 132 mm Viscosity 32 cSt at 40°C. Voltage 24 VDC constant 24MA42-HSWAL 24MA42THSWAL 24MA42-WAL 24MA42TWAL I (amp) I (amp) 35 36 45 46 Motor 80 81 82 83 84 85 86 87 88 Pump Q=4,3 cc 150 30 30 100 20 20 50 10 10 0 0 0 I=2,0 cc Q=3,8 cc 150 20 Q=3,2 cc Q=2,5 cc 100 15 Q=2,0 cc 10 50 5 Code 0 0 50 100 150 200 250 300 p (bar) Code 31 14 Pump 0 HALDEX HE1000 HE2000 GB-03-03 Motor 24MF22S-HWA 82 83 84 85 86 87 88 2,0 cc WQ 2,5 cc WQ 3,2 cc WQ 3,8 cc WQ 4,3 cc WQ 4,8 cc WQ 5,7 cc WQ TECHNICAL INFORMATION Symbols SI-units Flow Q m3/s Operating pressure p Pa Internal diameter, hydraulic cylinder d m Area of hydraulic cylinder A m2 Piston force F N Piston speed v m/s Power requirement for AC motor P kW START SWITCHES Equations Common units l/min Q=vxA p= p= F 0,1 x A mm A= ∏ x d2 mm2 A= 4 ∏ x d2 4 N m/s kW P=pxQ P= pxQ 600 x B C p1 p2 230 bar 255 bar Allowable fluids HL or HLP hydraulic oils according to DIN 51524. Biogradable fluids eg. Statoil Bio Pa. Before using other types of fluids, contact factory. Recomended viscosity 40-16mm2/s. Permissible cold start viscosity is 2000mm2/s. Contact factory before using fluids outside this range. Temperature min -25oC, max +80oC. Fluid cleanliness We recommend a cleanliness according to IS4406/1986 Code 18/14 or better to achieve optimal performance and lifetime. Q = 0,06 x v x A bar F A Max pressure Intermittent Equations When operating outside these limits, see recommendations in “Allowable fluids”. Tot B C Circuitry - example Dimensional drawing 12/24 VDC start switch Cyl. ner Code Start switch A B C D E G None 12VDC, MG and MH motor 24VDC, MG and MH motor 12VDC, MD and MA motor 24VDC, MD and MA motor 24VDC, MA motor, Heavy duty D E G D E G M + Cyl. upp + HE-BOX POWER PACKS HE POWER PACK with box 1 or 2 kW Performance with box 1, 2 or 3 kW Performance Grommets for hydraulic outlets and el.cables. HE POWER PACK Grommets for hydraulic outlets and el. cables. From the well-known and well-reputed Hesselman Classic (made by Haldex) the New HE-Box Power Pack is developed. The base concept is the HE Power Pack,which, with a box in steel/TPE combination, is a hydraulic unit for easy mounting, tough conditions, and high serviceability. Attaching holes M10 (4x) HALDEX HE1000 HE2000 GB-03-03 15 TECHNICAL INFORMATION HE 1000 Dimensional drawing for power unit 12/24 VDC 90 84 MH 150 90 137 29.5 Ø 79 MG 151 MD 90 9 O'CLOCK 3 O'CLOCK 6 O' CLOCK 90 180 113 Ø 112 12 O' CLOCK 88 A 29.5 137 30 152 66 Ø112 Ø 116 MD-HS 47 B 130 211 Reservoir, length HE 1000 Weights, ~kg HE 1000 Reservoir (V=Usable volumes) Codes Horizontal V Vertical V Cylindrical Cylindrical Rectangular Rectangular Rectangular Rectangular AA AC AE AG AJ AL V=0,5 l V=0,7 l V=1,0 l V=1,4 l V=2,0 l V=3,0 l AB V=0,5 l AD V=1,0 l AF V=1,0 l AH V=1,7 l AK V=2,1 l AM V=3,8 l Basic version and add-on's Kg Reservoir, length A=172 A=249 B=129 B=164 B=199 B=299 Standard HE 1000 80mm 5 Standard HE 1000 112mm add-on (diff 80mm - 112 mm) +3.7 Add-on Cetop block HE 1000 +0.47/pc Add-on HE Box 400mm (box + cover) +6.4 Add-on HE Box 520mm (box + cover) +7.5 Basic version incl. plastic reservoir 1 l, 2/2 cartridgevalve, start solenoid. AC version excl motor and start solenoid. Weights also excludes oil and are approximate and depending on version of pumps, reservoirs and valving. 16 HALDEX HE1000 HE2000 GB-03-03 HE 1000 POWER PACK CODE KEY To order a complete unit, simply work through the options below, creating an assembly number as shown in the example. Example of Order Code Structure: HE1 - AE024 - 05 - 150 - F - 15 - AD - 6 - C - 2 - AA - 0 - A - 00 - 00 Sect: I II III IV V VI VII VIII IX X XI XII XIII XIV XV Sect I Code HE1 II III IV V VI HE 1000 kit no. HE 1000 Adaptor Size HE1000 adaptor HE Box • Code AA000 AE012 AE024 AE230 HE 1000 Coil volt.+ valve type Adaptor Kit Valve Kit 12V 2/2 norm closed Valve Kit 24V 2/2 norm closed Valve Kit 230V 2/2 norm closed Adaptor Kit 1303384 1303386 1303387 1303389 1303385 • • • • • AL012 AL024 AL230 Valve kit 12V 4/2 in block Valve kit 24V 4/2 in block Valve kit 230V 4/2 in block Adaptor kit 1303392 1303393 1303395 1303390 • • • • AN000 Adaptor kit 1303384 • AO012 AO024 AO230 Valve kit 12V, code AE with manual override Valve kit 24V code AE with manual override Valve kit 230V code AE with manual override Adaptor kit 1303396 1303397 1303399 1303385 • • • • AP000 Adaptor kit Cetop block, head 1303384 1303400 • • AQ000 Adaptor kit Cetop block, head Cetop block, 1 pcs 1303384 1303401 1303402 • • • AR000 Adaptor kit Cetop block, head Cetop block, 2 pcs 1303384 1303445 1303403 Code 02 05 06 08 10 12 15 18 20 HE 1000 Pump 0,24 cm3 0,50 cm3 0,60 cm3 0,80 cm3 1,00 cm3 1,25 cm3 1,50 cm3 1,75 cm3 2,00 cm3 1303431 1303432 1303578 1303433 1303579 1303434 1303580 1303581 1303582 • • • • • • • • • Code *** HE 1000 Relief valve Setting 50-250 bar, eg 150 bar 1303525 • Code A E F K HE 1000 Flow control valve None 4 l/min 5 l/min 8l/min 1303448 1303449 1303450 • • • • Code 10 11 15 16 20 21 25 26 01 02 27 28 29 30 HE 1000 Motor 12MG32-HE Ø 80 mm 12MG32THE (Therm.sw.) Ø 80mm 24MG32-HE Ø 80 mm 24MG32THE (Therm.sw) Ø 80 mm 12MD12-WA Ø 112 mm 12MD12TWA (Therm.sw.) Ø 112 mm 24MD22-WA Ø 112 mm 24MD22TWA (Therm.sw.) Ø 112 mm 12MH82HE Ø 84 mm 24MH82HE Ø 84 mm 12MD12THSWA (with fan) Ø 112 mm 24MD22THSWA (with fan) Ø 112mm 12MD12LSTWA (Therm.sw.) Ø 112 mm 24MD22LSTWA (Therm.sw.) Ø 112 mm HE 1000 kit no. 1303454 1303455 1303456 1303457 1303458 1303459 1303460 1303461 1303641 1303642 1303643 1303644 1303645 1303646 • • • • • • • • • • • • Sect VII Code AA AB AC AD AE AF AG AH AJ AK AL AM AN HE 1000 kit no. HE 1000 Reservoir 0.5 l usable, horizontal, plastic 0.5 l usable, vertical, plastic 1,0 l usable, horizontal, plastic 1,0 l usable, vertical, plastic 1.5 l usable, horizontal, plastic 1.5 l usable, vertical, plastic 2,0 l usable, horizontal, plastic 2,0 l usable, vertical, plastic 2.5 l usable, horizontal, plastic 2.5 l usable, vertical, plastic 4,0 l usable, horizontal, plastic 4,0 l usable, vertical, plastic 5,5 l usable reservoir-kit He1 in a box VIII Code 0 3 6 9 HE 1000 Motor terminal screw pos. 12 o'clock to pad A Terminal bolts at 3 o'clock to pad A Terminal bolts at 6 o'clock to pad A Terminal bolts at 9 o'clock to pad A IX Code A B C D E HE 1000 Start switch None 12V Ø 80 mm and Ø 84 mm 24V Ø 80 mm and Ø 84 mm 12V Ø 112 mm, SW80PE 24V Ø 112mm, SW80PE X HE 1000 Start switch position 12 o'clock to pad A Relative to motor terminal 3 o'clock to pad A 6 o'clock to pad A 9 o'clock to pad A No switch Code 0 2 3 6 9 A XI Code AA HE 1000 Tube kit Tube kit included in reservoir kit XII Code 0 1 3 4 5 6 7 9 HE 1000 Breather position 12 o'clock to pad A 01.30 o'clock to pad A 3 o'clock to pad A 04.30 o'clock to pad A 10.30 o'clock to pad A 6 o'clock to pad A 07.30 o'clock to pad A 9 o'clock to pad A XIII Code A B C D N HE 1000 Coil/Lever pos on valve 12 o'clock = Towards motor 3 o'clock = Towards center of adaptor 6 o'clock = Towards reservoir 9 o'clock = Away from center of adaptor None XIV Code 00 28 HE 1000 Access 1 No accessories HE box 400 mm Cover to 400 mm box Assemble kit HEQ box 400 mm Cover sound absorbed 400 mm box Box assembly kit 29 XV Code 00 HALDEX HE1000 HE2000 GB-03-03 1303484 1303485 1303486 1303487 1303488 1303489 1303490 1303491 1303492 1303493 1303494 1303495 1303634 HE Box • • 1303516 1303517 1303518 1303519 • • • • • • • • • • • • 1303635 1303636 1303637 1303638 1303639 • • • • • • HE 1000 Access 2 No accessories 17 TECHNICAL INFORMATION HE 2000 Dimensional drawing for power unit 12/24 VDC MD 164.5 Ø112 168 55 12 O'CLOCK 3 O'CLOCK 6 O'CLOCK 132 178 Ø125 Ø116 Ø112 170 66 MD-HS 196 43 130 9 O'CLOCK 47 Ø128 Ø 124 152 MA C 228 Ø125 MA-HS D Ø132 165 188 MF E 276.7 Reservoir V = Usable volume Codes Horizontal Vertical 124 Plastic 124 Plastic 124 Plastic 124 Steel 124 Steel 170 Steel 170 Steel 170 Steel 165x203 Steel 165x203 Steel BA BC BE BG BJ BL BN BP BR BT Cylindrical Cylindrical Cylindrical Cylindrical Cylindrical Cylindrical Cylindrical Cylindrical Rectangular Rectangular 38 203 Weights, ~kg HE 2000 Reservoir, length HE 2000 18 198 Ø 170 40 6 O'CLOCK 132 178 260 M10 3 O'CLOCK 9 O'CLOCK 130 Ø132 186 12 O'CLOCK V=1,0 V=1,6 V=1,8 V=1,5 V=2,8 V=3,4 V=5,6 V=6,2 V=6,3 V=10,6 BB V=0,9 BD V=1,3 BF V=1,8 BH V=1,5 BK V=2,9 BM V=2,0 BO V=4,4 BQ V=5,6 BS V=7,0 BU V=12,1 Reservoir, length C=143 C=191 C=230 D=230 D=306 D=219 D=328 D=397 E=306 E=471 Basic version and add-on's Standard HE 2000 112mm Standard HE 2000 125mm add-on (diff 112mm-125mm) Standard HE 2000 AC (add-on Standard-112mm motor + AC flange and connector Add-on Cetop block HE 2000 Add-on HE Box 400mm (box + cover) Add-on HE Box 520mm (box + cover) Kg 9.5 +4.8 3 +0.7/pc +6.4 +7.5 Basic version incl. plastic reservoir 1 l, 2/2 cartridgevalve, start solenoid. AC version excl motor and start solenoid. Weights also excludes oil and are approximate and depending on version of pumps, reservoirs and valving. HALDEX HE1000 HE2000 GB-03-03 HE 2000 POWER PACK CODE KEY Example of Order Code Structure: HE2 - AE024 - 43 - 150 - B - 25 - BE - 6 - E - 2 - AA - 0 - A - 00 - 00 Sect: I II III IV V VI VII VIII IX X XI XII XIII XIV XV Sect I Code HE2 II Code AA000 AE012 AE024 AE230 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Code 08 12 16 20 26 32 38 43 48 57 80 81 82 83 84 85 86 87 88 HE 2000 Pump 0,8 cm3 1,2 cm3 1,6 cm3 2,0 cm3 2,5 cm3 3,2 cm3 3,8 cm3 4,3 cm3 4,8 cm3 5,7 cm3 1,2 cm3 WQ 1,6 cm3 WQ 2,0 cm3 WQ 2,5 cm3 WQ 3,2 cm3 WQ 3,8 cm3 WQ 4,3 cm3 WQ 4,8 cm3 WQ 5,7 cm3 WQ 1303435 1303436 1303437 1303438 1303439 1303440 1303441 1303442 1303443 1303444 1303619 1303620 1303621 1303622 1303623 1303624 1303625 1303626 1303627 • • • • • • • • • • • • • • • • • • • Code *** HE 2000 Relief valve Setting 50-250 bar, eg 150 bar 1303525 • Code A E K M N R B HE 2000 Flow control valve None 4 l/min 8l/min 10 l/min 11 l/min 15 l/min 17,5 l/min 1303448 1303450 1303453 1303451 1303452 1303601 Code 20 21 25 26 35 36 45 46 HE 2000 Motor 12MD12-WA Ø 112 mm 12MD12TWA (Therm.sw.) Ø 112 mm 24MD22-WA Ø 112 mm 24MD22TWA (Therm.sw.) Ø 112 mm 24MA42-HSWAL Ø 125mm fan 24MA42THSWAL (Therm.sw.) Ø 125mm fan 24MA42-WAL Ø 125 mm 24MA42TWAL(Therm.sw.) Ø 125 mm 1303462 1303463 1303464 1303465 1303470 1303471 1303476 1303477 AH000 AH012 AH024 AK000 AL012 AL024 AL230 AM00 AN00 AO012 AO024 AO230 AP000 AQ000 AR000 Sect VI VII VIII IX X XI XII XIII XIV V VI HE 2000 kit no. Code HE Box HE 2000 MOTOR • 1303404 1303386 1303387 1303389 1303405 1303406 1303407 1303409 1303404 1303410 1303411 1303412 1303414 1303404 1303416 1303417 1303419 1303404 1303420 1303421 1303527 1303422 1303392 1303393 1303395 1303404 1303423 1303404 1303424 1303405 1303425 1303396 1303397 1303399 1303405 1303404 1303426 1303404 1303427 1303428 1303404 1303429 1303430 AG012 AG024 AG230 IV HE Box HE 2000 Coil volt.+ valve type Adaptor Kit Valve Kit 12V 2/2 norm closed Valve Kit 24V 2/2 norm closed 2Valve Kit 230V 2/2 norm closed Adaptor Kit Valve Kit 12V 2/2 norm closed in block Valve Kit 24V 2/2 norm closed in block Valve Kit 230V 2/2 norm closed in block Adaptor Kit Valveblock Kit Valve Kit 12V 2x 2/2 norm closed in block Valve Kit 24V 2x 2/2 norm closed in block Valve Kit 230V 2x 2/2 norm closed in block Adaptor Kit Valve Kit 12V 2x 3/2 norm closed in block Valve Kit 24V 2x 3/2 norm closed in block Valve Kit 230V 2x 3/2 norm closed in block Adaptor Kit Valveblock Kit 3/2 valve pilot operated in block Adaptor kit Valve block kit Valve kit 12V 4/2 in block Valve kit 24V 4/2 in block Valve kit 230V 4/2 in block Adaptor kit Valveblock kit Adaptor Kit Manually oper. 2/2 release valve in block Adaptor kit Port plug kit Valve kit 12V, code AE with manual override Valve kit 24V code AE with manual override Valve kit 230V code AE with manual override Adaptor kit Adaptor kit Cetop block, head Adaptor kit Cetop block, head Cetop block, 1 pcs Adaptor kit Cetop block, head Cetop block, 2 pcs AF012 AF024 AF230 III HE 2000 kit no. HE 2000 Adaptor Size HE2000 adaptor • • • • • • • • • • • • • XV 50 51 52 53 27 28 29 30 31 AC flange B14-71 AC flange B14-80 AC flange B14-90 AC flange B14-100 12MD12THSWA (with fan) Ø 112 mm 24MD22THSWA (with fan) Ø 112mm 12MD12LSTWA (Therm.sw.) Ø 112 mm 24MD22LSTWA (Therm.sw.) Ø 112 mm 24MF22S-HWA Ø 132 mm 1303480 1303481 1303482 1303483 1303602 1303603 1303604 1303605 1303606 Code BA BB BC BD BE BF BG BH BJ BK BL BM BN BO BP BQ BR BS BT BU BV HE 2000 Reservoir 0.8 l usable, horizontal, plastic 0.8 l usable, vertical, plastic 1.1 l usable, horizontal, plastic 1.1 l usable, vertical, plastic 1.5 l usable, horizontal, plastic 1.5 l usable, vertical, plastic 1.5 l usable, horizontal, steel 1.5 l usable, vertical, steel 2.3 l usable, horizontal, steel 2.3 l usable, vertical, steel 3.0 l usable, horizontal, steel 3.0 l usable, vertical, steel 4.6 l usable, horizontal, steel 4.6 l usable, vertical, steel 6.1 l usable, horizontal, steel 6.1 l usable, vertical, steel 7.6 l usable, horizontal, steel 7.6 l usable, vertical, steel 12.2 l usable, horizontal, steel 12.2 l usable, vertical, steel 5,5 l usable reservoir-kit He2000 in a box 1303496 1303497 1303498 1303499 1303500 1303501 1303502 1303503 1303504 1303505 1303506 1303507 1303508 1303509 1303510 1303511 1303512 1303513 1303514 1303515 1303628 Code 0 3 6 9 HE 2000 Motor terminal screw pos. 12 o'clock to pad A Terminal bolts at 3 o'clock to pad A Terminal bolts at 6 o'clock to pad A Terminal bolts at 9 o'clock to pad A Code A D E G HE 2000 Start switch None 12V Ø 112 mm, SW80PE 24V Ø 112mm, SW80PE 24V Ø 125 mm heavy duty, SW80PL Code 0 2 3 6 9 A HE 2000 Start switch position 12 o'clock to pad A Relative to motor terminal 3 o'clock to pad A 6 o'clock to pad A 9 o'clock to pad A No switch Code AA HE 2000 Tube kit Tube kit included in reservoir kit Code 0 1 3 6 9 HE 2000 Breather position 12 o'clock to pad A 10.30 o'clock to pad A 3 o'clock to pad A 6 o'clock to pad A 9 o'clock to pad A Code A B C D N HE 2000 Coil/Lever pos on valve 12 o'clock = Toward motor 3 o'clock = Away from center of adaptor 6 o'clock = Toward reservoir 9 o'clock = Toward center of adaptor None Code 00 03 28 28 28 29 29 29 30 30 30 31 31 31 HE 2000 Access 1 No accessories Handpump HE box 400 mm Cover to 400 mm box Box assembly kit HEQ box 400 mm Cover sound absorbed 400 mm box Box assembly kit HE box 520 mm box Cover to 520 mm box Box assembly kit HEQ box 520 mm Cover sound absorbed 540 mm He-box Box assembly kit Code 00 HE 2000 Access 2 No accessories HALDEX HE1000 HE2000 GB-03-03 • • • • 1303518 1303519 1303523 • • • • • • • • • • • • 1303524 1303607 1303608 1303609 1303610 1303611 1303613 1303614 1303615 1303616 1303617 • • • • • • • • • • • 19 HALDEX HE1000 HE2000 GB-03-03 PRODUCT RANGE www.haldex.com HE Powerpacks 12/24/48 VDC 0.3 – 4.5 kW and 0.75 – 3 kW AC modular power packs Pressure Switches 5 - 350 bar, connecting/ disconnecting HE Box Powerpacks 12/24/48 VDC modular powerpacks in weatherproof boxes W100 Hydraulic pumps 0,5 - 2,0 cc 227 bar Haldex Hydraulics AB Industrigatan 6 Box 511 SE-195 25 ARLANDASTAD Sweden Tel: +46–8 591 288 50 Fax: +46-8 591 288 60 [email protected] Haldex Hydraulics Corp. 2222 15th Street ROCKFORD, IL 61104 USA Tel: +1-815 398 4400 Fax: +1-815 398 5977 [email protected] Haldex Hydraulics AB Ringvägen 3 SE-280 40 SK. FAGERHULT Sweden Tel: +46-433 32400 Fax: +46-433 30546 [email protected] Haldex Hydraulics Corp. 214 James Farm Road Statesville, NC 28625 USA Tel: +1-704 873 2587 Fax: +1-704 838 7989 [email protected] Haldex Hydraulics GmbH Seligenweg 12 Postfach 1507 DE-95014 HOF Germany Tel: +49-9281 895-0 Fax: +49-9281 87133 [email protected] Haldex is an innovator in vehicle technology and supplies proprietary systems and components for trucks, cars and industrial vehicles worldwide. Haldex is listed on the Stockholm Stock Exchange and has yearly sales exceeding 6,5 billion Swedish Krona with 4.000 employees (www.haldex.com). W300 Hydraulic pumps 0.8 – 5.7 cc 230 bar W600 Hydraulic pumps 3 – 12 cc 276 bar WM600 Hydraulic motors 3 – 12 cc 276 bar W900 Hydraulic pumps 5 – 31 cc/section 276 bar WM900 Hydraulic motors 5 - 31 cc/section 276 bar WQ900 The quiet pump 5 - 23 cc/section 230 bar W1500 Hydraulic pumps 19 - 50 cc/section 276 bar WM1500 Hydraulic motors 19 - 50 cc/section 276 bar G25 Hydraulic pumps 21.3 – 63 cc/section 250 bar GPA Internal Gear pumps 1.7 – 63 cc/section 100 bar GC Hydraulic pumps 1.06 – 11.65 cc/section 275 bar II-Stage Hydraulic pumps 4.2 – 22.8 cc/section 275 bar Rotary Flow Dividers 3.8 – 13.3 cc/section 300 bar G20/G30 (LS) Hydraulic pumps 23 – 161 cc/section 275 bar Transmission pumps Fuel pumps
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