CubeMaster Overview
Transcription
CubeMaster Overview
A Member of Vanning Management System CubeMaster Overview Cargo Load Plan & Optimization Software Logen Solutions Co., Ltd 17-Jul-13 © Copyright Logen Solutions CubeMaster Backgrounds Many companies are shipping & delivering wasted spaces They waste so much time to calculate how many products can be loaded into containers and trucks They are unsure how many containers will be needed to ship multiple orders Logistics cost is higher than manufacturing’s in Supply Chain More companies are seeking cost saving solutions in Logistics 2 © Copyright Logen Solutions CubeMaster Backgrounds - 2 Loading in Real World Product Box Pallet Product Secondary Box Primary Box Box Pallet Container/Truck <Conceptual View on the packing & loading> 3 © Copyright Logen Solutions CubeMaster What is a load optimization? Challenges - Increasing cost pressure forces companies to streamline their logistics processes to be cost effective Objectives - Reduction of transport costs which typically represent up to 75 percent of the total logistics costs - The economical use of packaging and transport units • Beginning with the choice of the appropriate shipping cartons • Then creating the optimal pallet • Finally achieving the maximum utilization of the load spaces of vehicles - In all phases, costs are saved by • Streamlining the process • Reducing the number of packaging and transport units required 4 © Copyright Logen Solutions CubeMaster What is a load optimization? - 2 Required Features for load optimizations - Planning • • • • • - Order picking plan Cartonizing plan Palletizing plan Shipment consolidation plan Vehicles allocation plan Palletizing Job Instruction • Clear instructions in 3D graphical format • Regarding the work preparation • Share instructions over Internet with team - Cartonizing Cost & Resource Optimization Vehicle Allocation Shipment Consolidation • Personnel resources can be planned effectively • Order picking and loading times minimized • The number of freight cost relevant packaging and transport units reduced 5 © Copyright Logen Solutions CubeMaster What is CubeMaster? Load Plan & Optimization Software - CubeMaster is total software solutions that allow you to build optimal load plan for carton, pallet and vehicles with mixed product through intelligent loading and space utilization - You can reduce your logistics costs and improve company's profitability Shipping Case Pallet Configuration Shipping Plan Pallets CubeMaster Vehicles Allocation Vehicles <Conceptual View on CubeMaster> ULD (Air Pallet) 6 © Copyright Logen Solutions CubeMaster What can you do with CubeMaster? With the CubeMaster, you can ; - Plan loading of vehicles like trucks, sea and air containers - Calculate optimal volume of the shipping & transport - Forecast the best size of orders - Maximize the loading space and weight - Calculate the best pallet configuration - Determine the optimal measurement of products and cartons - Build the reports on load and unload in 3D graphics quickly - Share loading diagram and packing list over the Internet Plan Optimize Forecast 7 © Copyright Logen Solutions CubeMaster Optimization Types Vehicle Load Optimization (VLO) Pallet Optimization (PPO) Carton Optimization (CPO) Air Cargo Optimization (ACO) 8 © Copyright Logen Solutions CubeMaster Vehicle Load Optimization (VLO) CubeMaster VLO optimizes the loading of transport units such as trucks, trailers, railcars and sea container. - - - Minimizes the number of vehicles to fulfill the orders Allocates orders to the proper vehicles with maximized load efficiency Various load types X 30 X 50 X 23 • Mix Load finds optimal number of vehicles to load all orders of different size cartons • Unit Load calculate optimal pattern type for full container loads of single-size product • Set Load calculates best qty of each cargo when several cargos should be kept to compose one product • Multi-Set Load finds optimal number of vehicles to load all orders of different size cartons with regarding multiple destinations and stops 9 © Copyright Logen Solutions CubeMaster Vehicle Load Optimization (VLO) - 2 - Considers diverse loading rules • Multiple cargo styles such as shipcase, palletload, unitload and roll • Multiple vehicle types (e.g. 40FH x 2, 40FT x 3, 20FT x1) • Stacking rules • Grouping for same destinations or stops • Load orientations and max/min layers • Loading and unloading sequences - Useful tools for improving the filled containers • • • • Change the size of loaded container on the fly Spread the load on the floor Fill with additional cargoes Move loads between two containers 10 © Copyright Logen Solutions CubeMaster Vehicle Load Optimization (VLO) - 3 Palletizing to a vehicle - Build full or partial pallets and mixed Pallet configuration of each Cargo pallets loads before loading a vehicle by using the Palletizing options - Carton CubeMaster will configure full, partial and mixed unitload and fill the Unitloads automatically generated! vehicles with them automatically with maximum load efficiency Vehicles automatically filled with the generated unitloads Full Unitload Partial Unitload Mixed Unitload 11 © Copyright Logen Solutions CubeMaster Pallet Optimization (PPO) CubeMaster PPO calculates the loading of order picking pallets while considering numerous restrictions such as multiple pallet types, palletizing height and packing weight. Wood Steel Paper Default Pallet Types • Wood, Steel, Paper, Flat, 2-Ways, 4-Ways Palletizing Rules • Overhang • Diverse Loading Patterns such as 1 Block, 2 Blocks, 3 Blocks, Pin-wheel, Interlock, Multi-surface • User Selectable Patterns Single & Mix Loaded Pallet • It fills pallet with single Cargo type and multi Cargo types as many as possible Packaging Materials • You can add banding, wrapping, top & angle panel to palletizing 12 © Copyright Logen Solutions CubeMaster Carton Optimization (CPO) Using orders as a basis, CubeMaster CPO minimizes the number of cartons by determining the optimal transport packaging to be used and the corresponding packing instructions - Simulates the complex order picking processes Minimizes the picking path distances and the pick face visit frequency Carton 13 © Copyright Logen Solutions CubeMaster Air Cargo Optimization (ACO) - 1 CubeMaster ACO optimizes the air freight cargo loading with diverse ULD and air-pallet types. Vehicle Type • ULD (Unit Load Device) • Air Pallet • User Defined Type B A C D <Conceptual View on Air Cargo Optimization> 14 © Copyright Logen Solutions CubeMaster Air Cargo Optimization (ACO) - 2 Three steps to build a loading plan of an air craft Step 1: Defining an air craft - Define various ULD shapes Assign ULD shapes to each air craft Air crafts are saved to the database Step 2: Loading an air craft - Choose an air craft from the database Define a shipment list to be placed in the air craft Step 3: View the loading plan of the air craft - - View the loading diagrams of all ULDs in the air craft Create the loading reports including the loading instruction and step-by-step images Print the loading reports or send to email messages to the operating team 15 © Copyright Logen Solutions CubeMaster Main Features Quickest To Learn Easiest to Use - CubeMaster has very nice looks that allow you to handle complex information and navigate the solutions with ease and simple. Smart Unit Change Main Menu Command Buttons Icon Menu Multiple Container Types Shortcut Menu Quick Rules Settings 16 © Copyright Logen Solutions CubeMaster Main Features - 2 Five Task Views - Setup View • Allows you to define new simulation, control load rules and build a load plan with easy 3 steps - Analysis View • Allows you to browse the results of simulation in detail, change the properties of simulation on the fly and analyze the unused spaces and load blocks in vehicles - Load Edit View <Setup View> <Analysis View> <Load Edit View> <Reports View> • Through this view, you can change the loading patterns of vehicles in graphics mode - Reports View • Generates quickly the reports from the simulation results - Database View • Allows you to manage vehicles and Cargos data 17 © Copyright Logen Solutions CubeMaster Main Features - 3 Easy to define a load simulation - Step 1: Provide a title and description of the simulation, and shipping information Step 2: Define a list of containers which be filled Step 3: Define a list of cargos which fill the containers at step 2 18 © Copyright Logen Solutions CubeMaster Main Features - 4 Supports Multiple Containers Types Optimal calculation of container quantity & sequence Manual assignment of container quantity & sequence 19 © Copyright Logen Solutions CubeMaster Main Features - 5 Intelligent Rules Setting A rule activation shows correspondence columns at the Cargo List 20 © Copyright Logen Solutions CubeMaster Main Features - 6 Smart Unit Change One Click Changes All Unit System Automatically 21 © Copyright Logen Solutions CubeMaster Main Features - 7 Integrated Document & Work Management at Today View Easy change of your information Easy start of new calculation You can insert your company’s logo Document category Open or remove a document at the list A list of documents recently used 22 © Copyright Logen Solutions CubeMaster Main Features - 8 Easy Excel and CSV import - Use copy and paste to bring in thousands of cargo data from an Excel sheet at once (Of course you can just type data into our cargo list if you like) - Or use the Import Wizard to bring from CSV file which were created by your external program such as ERP and WMS Step1: Provide a file name to import Step2: Configure the columns settings Step3: Preview the import results © Copyright Logen Solutions CubeMaster Main Features – 9 Exporting to Excel sheet - - Save out your calculations to an Excel sheet which could be integrated with your existing application Simulation summary, solutions list and loading guide with 3D thumbnails placed all together in one single sheet Exporting to XML file - - Or save out to a XML file to enable a better integration with your existing application Well structures includes all information such as calculation overview, solutions list and manifest in one single XML file Load Plan XML (Output) <LoadPlan No="ABC123" Description="Sample Order" ErrorCode="1"> <ContainerTypes Total="1"> <ContainerType No="1"> <ID>PAR06</ID> <Loaded>1</Loaded> <OutLength>800</OutLength> <OutWidth>400</OutWidth> <OutHeight>400</OutHeight> </ContainerType> </ContainerTypes> <Containers Total="1"> <Container No="1"> <Type>PAR06</Type> <TotalSKUs>33</TotalSKUs> <TotalWeight>82.5</TotalWeight> </Container> </Containers> <Manifest Total="3"> <Load No="1"> <ContainerNo>1</ContainerNo> <ContainerType>PAR06</ContainerType> <OrderLine>1</OrderLine> <SKU>WE 12500</SKU> <Qty>13</Qty> </Load> <Load No="2"> <ContainerNo>1</ContainerNo> <ContainerType>PAR06</ContainerType> <OrderLine>2</OrderLine> <SKU>PH 14740</SKU> <Qty>17</Qty> </Load> </Manifest> </LoadPlan> © Copyright Logen Solutions CubeMaster Main Features - 10 Excellent Graphics in 2 & 3D - CubeMaster shows all simulation objects, previews, loading patterns and weight distribution in 2D and 3D graphics - All 3D graphics are very clear and fast to render by using the vector graphics engine that is specially built for CubeMaster <Clear 3D Graphics in Vector Rendering> 25 © Copyright Logen Solutions CubeMaster Main Features - 11 Smart Tab System - CubeMaster provides smart tab system, that allows you to enter data and browse results rapidly and easily <Smart Tab System> 26 © Copyright Logen Solutions CubeMaster Main Features - 12 Powerful Load Editor - CubeMaster provides a load editor that allows following tasks; • Add, remove and modify the vehicles • Add, remove and exchange load blocks in the vehicles • Fill unused spaces in the vehicles - Easy-to-use & Integrated • 4 types layouts for multiple vehicles editing • Drag and drop to move the load blocks, Cargos and vehicles • Graphical preview in advance of the changes <Pattern Editor> 27 © Copyright Logen Solutions CubeMaster Algorithm Overview Algorithm Types - Heuristics (Published at JORS 2006) - Meta Heuristics (Tabu Search + GA) Vehicle Types - Sea Container - Air Container (ULD, Air Pallet) - Carton - Pallet - Truck Pallet Container/Truck Cargo Types - Shipcase (Cube) - Pallet Load - Unit Load - Roll Carton 28 ULD © Copyright Logen Solutions CubeMaster Load Types Mix Load ● Finds the min number of vehicles needed to load different Cargo types with different order quantities. Unit Load Cargo Types Order Qty. X 200 Vehicle #1 X 240 ● Finds the max number of loads of single Cargo type in a single vehicle. X 300 Set Load X 178 ● Finds the max number of loads in a single vehicle to load different Cargo types with different set ratio, for example air-conditioner and audio sets. #2 Concept of Mix Load Multi-Set Load ● Finds the min number of vehicles needed to load different Cargo types with different set ratio and order quantities. 2-Stages Load ● You can make pallet loads with single or mix cartons and then load trucks and containers with them. You can also mix the pallets and cartons together in a same load . 29 Concept of 2-Stages Load © Copyright Logen Solutions CubeMaster Load Rules Cargo Orientations Orientations Priority • Controls the Cargo orientations. You can use directional signs on each orientation, and control to allow turning on the bottom of vehicle. • Even if all orientations are permitted, you can give a priority to them. Below picture shows the blue Cargo is loaded with primary orientation in front spaces and others in rear spaces. Max Stacks on each Orientation • Controls maximum stacks on each orientation. For example if a Cargo should be located on the bottom of container less than 2 layers with orientation 1 and 2, the max stacks of both the orientation 1 and 2 should be 2. Orientation 1 is used as the primary orientation Other orientations are used in remaining spaces 30 © Copyright Logen Solutions CubeMaster Load Rules - 2 Loading Sequence Grouping • You can give loading sequence to handle multiple stops and priority loading. • The Cargos with the smaller loading sequences will be stowed earlier than ones with larger sequences starting from the front area to door (rear) side of the container. • The left figure shows loads where the blue, green and yellow are loaded sequentially with priorities. Sequence is used • Use the group to load according to drop off or with same order kept together. • Cargos of the same group will be loaded keeping together and different groups will separate in a container. • The left figure shows loads where Group 1 and 2 are separated (Group 1 is blue types and 2 is red). Group is used Sequence is NOT used Group is NOT used Seq. 1 Group 1 Seq. 2 Seq. 3 Group 2 31 © Copyright Logen Solutions CubeMaster Load Rules - 3 Stacking Orders Limit Cargo types per Vehicle • You can control the vertical locations on stacking. • Stacking order can be used to prevent heavy boxes from being put on top of light boxes or put pallets on top of pallets with exactly same sizes. Stacking Rule Used • It controls the max number of Cargo types when mix-load with different types of Cargos. It allows the user to control the complexity of loads. • Below 2 figures show the difference of max 4 and 3 types of Cargos. No Stacking Rule Used Max 4 Types Max 3 Types Stack Value=3 Stack Value=2 Stack Value=1 32 © Copyright Logen Solutions CubeMaster Load Rules - 4 Balance Control • Use 4 rules to make full load into the remaining vehicles after initial load. • Next Vehicles Exchanging: Changes the vehicles of lower space utilization with next smaller vehicles • Order Pulling: Fills the vehicles of lower space utilization with the packages of next orders • Order Rounding-Down: Drop the vehicle of lower space utilization (Total shipping amount decreased) • Order Rounding-Up: Fills the vehicles of lower space utilization with the packages existing in the vehicles (Total shipping amount increased) Piece Count of Cargo • Use the piece count for specific Cargo. For example, a new ship case called BOX has 12 cans inside. You will enter 12 as the piece count when defining BOX as a new Cargo. When you add a quantity of 100 BOX to the load list, the total piece count will indicate 1200 cans. No Turning on the Bottom of Vehicle • Even when all orientations permitted, control allowance of the turning orientations on the bottom of vehicle. No Turning on the Bottom X X Turning orientations 33 X X © Copyright Logen Solutions CubeMaster Load Rules - 5 Partial Load through Locking Limit Load Weight and Volume • You can lock loads or vehicles to prevent them from changing next load. Through this rule, you can make a partial loads and fleets plan. Change Vehicle Type on the fly • Without reloading all vehicles, you can replace the specific vehicle with another type with just one-click. • Controls total loads not exceed the maximum weight and volume of the vehicle. It allows the user for example to equally divide the boxes among the available containers. Axle Weight and Center of Gravity • Axle weight and exact location of center of gravity for all loads are calculated automatically. Loose Item • Breaks up pallet loads and load the Cargos in the pallet as loose items to fill vacant space in the vehicle. Center of Gravity Axle Weight 34 © Copyright Logen Solutions CubeMaster Impact on Bottom Line Implementing CubeMaster will reduce the cost of your logistics by: - Increasing inbound and outbound load efficiency of 10~15% - Reducing labor costs by 30% - Reducing the palletizing and packaging costs by 4 to 10% depending on complexity of items - Reducing shipping and transportation costs - Increasing productivity in the packaging and loading process 35 © Copyright Logen Solutions CubeMaster Architecture of CubeMaster CubeMaster is composed of the following components; - - Five Views : Today, Setup, Analysis, Report & Database Simulation Engine calculates the load optimization Data Source imports a list of cargos with sizes from an external database such as an Excel, WMS & ERP CubeMaster Simulation Data •Order Data •Package Data •Vehicle Data •Customer Data External Database (Excel, TMS, WMS, ERP) Data Source D/O Rules •Clustering •Grouping •Stacking •Enhancing •Naming Simulation Engine Today Reports (Blueprint, Load Guide) Warehouse Setup Reports Analysis Database <Conceptual View on the Architecture of the CubeMaster> 36 © Copyright Logen Solutions CubeMaster Architecture of CubeMaster - 2 The relationship of the components & their roles in the system Import Setup View Data base View Define Load Plan Define Database Simulation Engine Execute Load Plan -Vehicle -Package -Loading Rules Local Database (MS Access 2007) Data Source External Database (Excel, TMS, WMS, ERP) Save Warehouse Report View Email Build Reports Browse Loading Diagram Buyers Analysis View Modify Vehicle Layouts Internet Save Browse Loading Diagram Load Plan Export Today Archive & Export Load Plan Clients Web Version (CubeMaster.NET) Only Local File System <Conceptual View on the relationship of the components> 37 © Copyright Logen Solutions CubeMaster Load Samples 38 © Copyright Logen Solutions CubeMaster Main Customers • Mitsubishi Electronics, Japan • Nintendo, USA • Energizer, Singapore • Globe Express, USA • Samsung Electronics Home Appliance, USA • DHL, South Africa, India, Australia • SONY Electronics, Philippines • Hyundai Motor Company, Automobiles, Korea • Nike, USA, China • LG Electronics White Electronics, Korea • Starbucks. LTD, USA • Hyundai MOBIS, Automotive, Korea • LG Electronics, Belgium • LAMPLUX CO., LTD., China • Boeing Company, USA • BAX Global, Shanghai, China • Far East Brokers and Consultants, Inc., USA • Lotte Confectionery, Gum, Biscuit & Snack, Korea • Samsung Electronics White Electronics, Korea • Ludwig Transport Limited, Germany • Niagara Conservation Corp. USA • Shhetmetal Fabricated Products, New Zealand • Markpeak, Hong Kong • Haffmans, Netherlands • FRACHT, NETHERLANDS • International Trade & Research, Israel • Medopharm, India • Chombo Suits Corp. Thailand • Chocolat Frey AG, Swiss • Maclaren, Hong Kong • SVC Limited, Shenzhen, China • Korean Military Service • THE SEMKGROUP, Hong Kong • Plastic Omnium, France • 3M, Thailand • SKC Co., Ltd, Digital Media, Korea • NYK Logistics, Singapore • Pacific Co., Ltd., Cosmetic, Commodities, Korea • DSIDE International, Italy • Hankook Tires, Korea • TP Activity Toys, UK • BE.Interactive, Australia • Excellence, Hong Kong • Instore Products Limited, Canada • Event Fabrication Services, Australia • Impact Plastics, USA • BAULI SPA, Italy 39 © Copyright Logen Solutions CubeMaster Global Sales Partners Japan – Qarite Solutions - 株式会社カリテ・ソリューションズ http://www.qsol.co.jp 〒802-0001 北九州市小倉北区浅野三丁目8番1号 Tel : 093-513-5310 Fax : 093-513-5310 France, Spain & Netherlands - SimCore S.A.R.L http://www.simcore.fr Immeuble Cassiopée - Parc Monier 167, Route de Lorient, 35000 Rennes Tel : +33 2 99 14 88 50 Fax : +33 2 99 14 88 51 U.K - Quorate Consulting Limited 18 College Street Petersfield GU31 4AD UK Tel : 01730 234512 Mobile: 079 5109 5909 email: [email protected] USA Brach - Logen Solutions USA Suite 307, 3003 North 1st Street San Jose, CA 95134 Tel : 408.519.5771 China - BEIJING TOMSOFT Co., Ltd. Room 217, 5#, Er Li Zhuang, Haidian District, Beijing, China http://www.cubemaster.com.cn Tel: +86 10 8237 1105 Fax: +86 10 8237 4815 Mobile: +86 139 1129 7535 Thailand - Aware Corporation Ltd. - http://www.aware.co.th 25/1 Moo 2 T.Pabong, A.Sarapee, Chiang Mai 50140 Thailand Tel. +66 (0) 5326 3350 Fax. +66 (0) 5324 9854 - 408/160 39th fl. Phaholyothin Place, Phaholyothin Rd. Samsennai, Phayathai, Bangkok 10400 Thailand Tel. +66 (0) 2619 0226-30 Fax. +66 (0) 2619 0231 40 © Copyright Logen Solutions CubeMaster Contact Us Logen Solutions Co., Ltd. Dr. Andrew Chang General Manager US Office: Suite 307, 3003 North 1st Street San Jose, CA 95134 Email : [email protected] Korean Office: 6F Anyang Bldg Daechi-dong Kangnam-gu Seoul Korea Mobile : +82-16-9816-4633 Tel : +82-2-466-6091 Fax : +82-2-466-6093 http://www.LogenSolutions.com 41 © Copyright Logen Solutions
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