Kemper en Van Twist - Training Syllabus 2012-Q1

Training Centre
Course Syllabus
Version 2012-Q1
Course Syllabus
Version 2012-Q1
Page 1 of 28
Table of content
Introducing the Kemper en Van Twist Training Centre
Page
2
Brand specific information
Page
4
5
7
FG Wilson course offering
Lombardini Marine course offering
Perkins course offering
Courses listing by Brand and Course Code
Brand
Course
Code
LM01
Lombardini Marine Water-cooled Diesel Tec
PDL-T4M1*
PDL-T4M2*
PT01*
PT05
PT07
PT16
PT19
PT21*
PT26*
PT27
PT29
PT31
PT32*
PT36*
PT38*
PT62*
ST11
Tier IV Technology Introduction (Module 1)
Tier IV Intermediate Technology (Module 2)
Perkins Product Appreciation
2000 Series Engines - Mechanical/Electrical
400 C/D Series Engines
1100 A,B,C & D Series Mechanical Engines
1300 Edi Engines - Mechanical/Electrical
Applied Failure Analysis
Introduction Electronically Controlled Engines
1100C Series Engines - Mechanical/Electrical
800C/D Series Engines (not 854!)
1100D Series Engines - Mechanical/Electrical
ECG & LCG Electronic Governors
Intermediate Electronically Controlled Engines
Tier IV Diagnostics Training (Module 3)
Electronically controlled Engines
4000 Series Diesel Engines - Mechanical
Description
Page
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
* Non Product Specific
Course Enrolment
Terms and Conditions
Training Booking Form
Training Schedule
Page
25
27
28
Course Syllabus
Version 2012-Q1
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Introducing the Kemper en Van Twist Training Centre
Kemper en Van Twist Diesel B.V. (KvT) offers training courses at their modern facility in Dordrecht (NL).
The KvT office is easily reachable
by
either
car
or
public
transportation. Hotel facilities are
available at walking distance if
required.
After registering at the front desk in our combined showroom-lobby, our guests will be escorted to one the
appropriate training rooms.
Given training courses can be manufacturer prescribed or made to customer requirements. All courses will be
either manufacturer or KvT certified after successful completion and/or full attenuation.
Theoretical learning facilities
State of the art audio/visual aids
(beamer, speaker system & whiteboard).
Separate rooms for small groups (up to 7) and larger parties (up to 13 persons).
All rooms are air conditioned.
Refreshment corner nearby.
Course Syllabus
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Hands on learning facility
Air conditioned.
State of the art tools (Metric/Inch/Torx).
Personal safety equipment.
Computer diagnostics corner.
Manufacturer special tools available.
Visual explanation aids (whiteboard).
Refreshment corner.
All our Trainers have many years of practical
experience, and are all First Aid, AED Trained
and SCC Certified. As well as certified Innovam
mentors. They do receive frequent product
update information to provide during training.
Besides the hands on training room we have the opportunity to do hands on training on running engines in one of
our test docks.
In our test docks we have to
opportunity to do hands on
training
on
engines
with
simulated load.
Want to know what KvT can do for you?
See or standard course offering hereafter to boost your
productivity?
Not sure what you need ?
Please feel free to get in contact with the Product Support
Department or your regular contact within KvT.
Course Syllabus
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FG Wilson course offering
For many years Kemper en Van Twist Diesel B.V. (KvT) is the official Dutch importer for FG Wilson generator
set’s.
FG Wilson(FGW) sets can be supplied as a of the shelve product with additional transfer panels upon request.
Or as part of a integrated project specific installation with KvT build power control panels.
Due to operational regulation we only focus on the low voltage systems, related with engine operational systems
and communication to and from the control panel.
For quite a number of years FGW is using Perkins engines as their preferred engine suppliers. For this reason we
are able to rapidly supply a tailor made training upon you request, while focusing on your preferred operation
panel and engine type.
Upon course completion for a tailor made course, a KvT certificate will be issued when desired.
To enhance your knowledge on Perkins engines, please see the Perkins course offering in this Syllabus.
Course Syllabus
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Lombardini Marine course offering
Since the mid 1990’s Kemper en Van Twist Diesel B.V. (KvT) is the official Dutch importer for Lombardini Marine
engines.
Besides Dutch boat builders and distributor refit’s, quite a number of Lombardini engines find their way into
Holland via vessel import.
To enhance knowledge on Lombardini Marine engines we are proud to enounce a technical course offering on
st
Lombardini LDW engines is scheduled to launched in 1 halve of 2012. Upon this course completion, a KvT
certificate will be issued.
A new release of this syllabus will be issues upon availability of new course offering.
Course Syllabus
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Course Code
Description
LM01
Lombardini Marine Water Cooled Diesel Tec
Course Language
Course Duration
Course Location
Dutch/English
1 Day
KvT Premises - Dordrecht (NL)
Certification
Pre – requisite
KvT Certificate
None
Course Overview
A hands on, engine teardown course, designed to give an insight into the features and mechanical aspects of
Lombardini Marine Water Cooled Diesel Engines. The course also covers service points and is therefore aimed
at those within a technical role. Persons in non-technical roles are welcome to attend also. This course contains
a substantial amount of hands-on, specially focusing on FOCS technology and service.
Pre-requisite
Persons with a sound diesel engine background, wishing to attain or grow their knowledge of the Lombardini
LDW FOCS and CHD Series engine family.
Course Objectives
Upon completion of the course the participants will be able to;
• Use Lombardi nomenclature to identify engine types
• Use information in Lombardi workshop manuals
• Strip and re-assemble Lombardini Water Cooled Diesel Engines
• Carry out service operations
Course Outline
•
•
•
•
•
Introduction and course objectives
CHD Engines overview and specifics
FOCS Engines overview and specifics
FOCS FUEL SYSTEMS, timing and synchronization
LDW Engine electrics.
Course Syllabus
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Perkins course offering
Kemper en Van Twist Diesel B.V. (KvT) and Perkins share a long history together. KvT is there first Distributor
abroad and has been there distributor for over 75 Years. Also one of the first Perkins certified externally Trainers
is a KvT Employee.
In the mean time KvT is now an official Perkins Regional Training Centre and has several official Perkins
Trainings Authorized by the Perkins Training Guild. For this reason we are able to give Perkins Certified Training.
KvT is shortlisted by Perkins to become a Training Centre of Excellence in 2012.
Perkins is working with prerequisite’s that need to be followed before some courses can be followed.
Hereunder a table showing prerequisite’s per course. Not mentioned courses do not have a prerequisite
obligation.
Perkins prerequisite table
Course
Prerequisite
Code
PT36 or PT62
PT05
PT36 or PT62
PT19
PT36 or PT62
PT27
PT36 or PT62
PT31
PT36
PT26
PDL-T4M2 and PT31
PT38
PDL-T4M2 PDL-T4M1
Due to the introduction of new technologies and environmental regulations such as Stage 3A and Tier 4 interim.
A successfully completed PT38 “Tier 4 diagnostics training” is obliged in order to be qualified to work on their new
engines. Although PT38 can only be followed on Perkins Peterborough UK Factory premises, it is mentioned in
this syllabus. It is foreseen that in due time, KvT will be able to offer this course in our own facility. However it is
recommended to enhance knowledge on Tier 4 products, to getting trained up to the PT38 level.
A quotation for UK based training can be provided upon request.
In line with enhancement of their training program on these new engines. Perkins has announced three new
training courses being developed covering 400F, 854 & 1200S “Key Disassembly & Assembly”. And a course for
their new 1600 engine.
Due to the current economic climate, Perkins has reduced the time needed to get trained on engine electronics by
one day by introducing a 3 day course PT62, replacing both two day courses PT36 and PT26.
Although PT26 and 36 are no longer Perkins certified, we still over these course, and advice these for people new
to the business and having no prior experience with (engine) electronics. Mind though, PT62 is still to be
completed before any of the courses mentioned in the Perkins prerequisite table above are to be followed.
Furthermore an EST (electronic service tool) course is to be launched in 2012.
A new release of this syllabus will be issues upon availability of new course offering.
Course Syllabus
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Course Code
Description
PDL-T4M1
Tier IV Technology Introduction (Module 1)
Course Language
Course Duration
Course Location
Dutch/English
¼ hour
Distance learning or KvT Premises - Dordrecht
Certification
Pre – requisite
No Certificate Issued
None
Course Overview
Diesel engines have evolved over the years from sole mechanical to electronically controlled. Due to new
environmental regulations, introduction of new technology is necessary to meet ever stringent emissions.
This course is suitable for people who require to gain the all important 'Perkins Tier IV Knowledge', prior to
attending any other Perkins Tier IV training course. This module is intended to provide a short overview of ‘what
is Tier 4, Step 4 and Stage 3b’ and ‘what technology you’ll be seeing on engines to be able to meet these
requirements.
In case of distance learning, course completion should be reported to KvT for registration purposes, and to be
able to attend PDL-T4M2 training.
Pre-requisite
Persons with a sound diesel engine background and electrical knowledge, wishing to attain or grow their
knowledge on the Perkins Tier IV technology.
Course Objectives
Upon completion of the course the participants will be able to tell;
• What is Tier 4, Step 4 and Stage 3b
• The various solutions to meet these requirements
Course Outline
•
•
•
•
Introduction
Tier 4 Acronyms
Regulations
Technology
Course Syllabus
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Course Code
Description
PDL-T4M2
Tier IV Intermediate Technology I (Module 2)
Course Language
Course Duration
Course Location
Dutch/English
½ Day
Distance learning or KvT Premises - Dordrecht
Certification
Pre – requisite
KvT Certificate
PDL-T4M1
Course Overview
Tier 4, Module 2 , is the second part of training initiatives designed to steadily increase your knowledge on the
changes in emission technology. This module is focussed more on the Tier IV, Step 4 and Stage 3b’ technology
you’ll be seeing on Perkins engines. Although this module is available as distance learning module, we strongly
recommend to take this training face-to face due to the high level of applied technical English. A set minimum
score on the end of course test, is required to receive a certificate and be able to attend PT38 training.
In case of distance learning, test score results are to be send to KvT for registration purposes and to receive a
KvT Certificate .
Pre-requisite
Persons wishing to take this course, should have previously followed PDL-T4M1. Completion of PT36 or PT62
and PT31 is highly recommended.
Course Objectives
Upon completion of the course the participants will be able to tell in more detail;
• What is Tier 4, Step 4 and Stage 3b.
• The various solutions and technology used by Perkins to meet these requirements
Course Outline
•
•
•
•
•
Introduction
Tier 4 Interim Systems Overview
Tier 4 Interim Aftertreatment
Tier 4 Interim Air Systems
Tier 4 Interim Regeneration Strategy
Course Syllabus
Course Code
Description
PT01
Perkins Product Appreciation
Course Language
Course Duration
Course Location
Dutch/English
2 Days
KvT Premises - Dordrecht (NL)
Certification
Pre – requisite
Official Perkins Certificate
None
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Course Overview
Diesel engines have evolved over the years to become one of the most efficient power producing units used
worldwide. They are found in nearly every type of application used in construction, agriculture, power generation
and all manner of industrial uses. This course has been designed to show people new to the engine business
and in depth overview of how these engines have been designed and how they work. This course is very hands
on.
Pre-requisite
This course is suitable for people who require to gain the all important 'Diesel Knowledge', prior to attending any
other Perkins course.
Course Objectives
Upon completion of the course the participants will be able to;
• To give diesel knowledge to new staff in the business or final year apprentices, etc.
• To act as an important refresher to fitters who have not attended a course for some time.
• The course time is split between classroom theory and practical.
Course Outline
•
•
•
•
•
•
•
•
•
•
•
•
Diesel engine design features
Description and function of components
Compression ignition principles - 4 stroke cycle
Comparison with other forms of heat engines
Description of the engine fuel systems
Description of the engine oil systems
Description of the engine air systems
Description of the engine cooling systems
'Direct' and 'Indirect' combustion systems
Electronics and the Perkins Diesel
Lubrication, fuels, coolants, etc
Perkins engine numbering system
Course Syllabus
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Course Code
Description
PT05
2000 Series Engines – Mechanical/Electrical
Course Language
Course Duration
Course Location
Dutch/English
3 Days
KvT Premises - Dordrecht (NL)
Certification
Pre – requisite
Official Perkins Certificate
PT36 or PT62
Course Overview
With any engine there are always new skills which need to be learnt and practised and this is especially true with
the 2000 series. This course has be prepared specifically for engine technicians and workshop staff to get to
grips with the disassembly, rebuild and fault diagnosis techniques used on this engine.
Pre-requisite
Persons wishing to attend this course should first attend PT36 or PT62 or have covered the content in a
previous course.
Course Objectives
Upon completion of the course the participants will be able to;
• Show technicians strip down techniques and the use of special tools
• EST(Electronic Service Tool) and fault diagnosis procedures specific to 2000 Series engines
Course Outline
•
•
•
•
•
•
•
Engine Overview
Sensor operation
The function of the electronic control module
The wiring loom
Customer wiring
Diagnostics/re-programming
Operation of the electronic service tool relating to 2000 Familiarisation with mechanical features
Course Syllabus
Course Code
Description
PT07
400 C/D Series Engines
Course Language
Course Duration
Course Location
Dutch/English
1 Day
KvT Premises - Dordrecht (NL)
Certification
Pre – requisite
Official Perkins Certificate
None
Version 2012-Q1
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Course Overview
A hands on, engine teardown course, designed to give an insight into the features and mechanical aspects of
the engine. The course also covers service points and is therefore aimed at those within a technical role.
Persons in non-technical roles are welcome to attend also.
Pre-requisite
Persons with a sound diesel engine background, wishing to attain or grow their knowledge of the 400C/D Series
engine family.
Course Objectives
Upon completion of the course the participants will be able to;
• Use Perkins nomenclature to identify engine types
• Use information in Perkins workshop manuals
• Strip and re-assemble 400C/D Series engines
• Carry out service operations
Course Outline
•
•
Introduction and course objectives
Engine overview
Course Syllabus
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Course Code
Description
PT16
1100 A,B,C & D Series Mechanical Engines
Course Language
Course Duration
Course Location
Dutch/English
1 Day
KvT Premises - Dordrecht (NL)
Certification
Pre – requisite
Official Perkins Certificate
None
Course Overview
A hands on, engine teardown course, designed to give an insight into the features and mechanical aspects of
the engine. The course also covers service points and is therefore aimed at those within a technical role.
Persons in non-technical roles are welcome to attend also.
Pre-requisite
Persons with a sound diesel engine background, wishing to attain knowledge of the Perkins 1100 Series
mechanical engine family.
Course Objectives
The course aim is to provide a technical understanding of the 1100 Series mechanical engine range.
At the end of the course the delegates will be able to;
•
Use Perkins nomenclature to identify engine types
•
Use information in Perkins workshop manual
•
Strip and re-assemble 1100 Series engines
•
Carry out service operations
•
Course Outline
•
Reception and registration
•
1100 Series history
•
Nomenclature
•
Technical presentation
•
Use of workshop manual
•
Strip and re-assembly
•
Service operations
Course Outline
•
•
Introduction and course objectives
Engine overview
Course Syllabus
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Course Code
Description
PT19
1300 Edi Engines – Mechanical/Electrical
Course Language
Course Duration
Course Location
Dutch/English
2 Days
KvT Premises - Dordrecht (NL)
Certification
Pre – requisite
Official Perkins Certificate
PT36 or PT62
Course Overview
The 1300 series engine was the first diesel engine Perkins had in production, that made use of electronic
controllers. This course is aimed directly at workshop and service personnel that come into contact with the 1300
series engines.
Pre-requisite
Persons wishing to attend this course should first attend PT36 or PT62 or have covered the content in a
previous course.
Course Objectives
Upon completion of the course the participants will be able to;
• Recognise the components associated with 1300EDi engines
• Understand their operation and functions
• Perform fault diagnostics, using a multimeter, flashing lights and the electronic service tool
• Wire up all industrial open power unit requirements and two gen set functions
Course Outline
•
•
•
•
•
•
•
•
•
•
Overview
Injector operation
Oil system
Fuel system
The electronic control module
Sensor operation
Wiring the engine controls
Diagnostics/re-programming
Use and operation of the flashing fault codes
Use and operation of the electronic service tool - specific to these engines
Course Syllabus
Course Code
Description
PT21
Applied Failure Analysis
Course Language
Course Duration
Course Location
Dutch/English
3 Days
KvT Premises - Dordrecht (NL)
Certification
Pre – requisite
Official Perkins Certificate
None
Version 2012-Q1
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Course Overview
However well an engine is designed and manufactured there will always the time when some event occurs
causing a part to fail. This course is designed to help people understand why the failure happened, what caused
it to happen and be able to report back to customers, managers and manufacturer the most probable root cause
of the failure.
Pre-requisite
Persons who are competent with engine assembly, wishing to expand their knowledge. Persons who already
carry out failure analysis wishing to enhance their knowledge/experience.
Course Objectives
The course aim is to provide a logical approach to failure analysis on a diesel engine. The delegates will be
shown through practical demonstration how different failure modes evidence themselves.
Upon completion of the course the participants will be able to;
• Identify common parts failures
• Describe the evidence of common failure modes
• Ascribe the most probable root cause of a failure
Course Outline
•
•
•
•
•
•
•
•
Reception and registration
Group Workshop - Failed Parts Reporting
Introduction to the Perkins Failure Analysis Techniques
Collecting failure data
Analysing failure data
Determine probable root causes
Report compilation
Allocation of blame
Course Syllabus
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Course Code
Description
PT26
Introduction to Electronically Controlled Engines
Course Language
Course Duration
Course Location
Dutch/English
2 Days
KvT Premises - Dordrecht (NL)
Certification
Pre – requisite
KvT Certificate
None
Course Overview
An eye opener into the world of Electronically Controlled Engines. Dispelling the myths surrounding electronics
and building confidence in this new method of controlling diesel engines. Ideal for complete beginners wishing to
grow their knowledge and to be able to advance onto the intermediate course.
Pre-requisite
Designed to impart a general understanding of electronically controlled engines to a wide range of interested
parties who do not need or require direct involvement with the engine on a day to day basis.
Course Objectives
Upon completion of the course the participants will be able to;
• Understand basic electrical and electronic components and circuits
• To identify electronic engine components
• Perform basic electrical checks on the engine
• Use the basic functions of the electronic service tool
Course Outline
•
•
•
•
•
•
•
•
•
•
•
Introduction and course objectives
What is an electronic engine
Fuel Systems in use with Perkins Range
1100 Series-VP30 Pump
1300 Series-Hydraulically actuated electrically controlled unit injectors (H.E.U.I.)
2800 Series-Mechanically activated electronically controlled unit injectors (M.E.U.I)
Basic circuit building including the use of the multimeter and basic fault diagnostics
The operation of the electronic control module throttle sensors
Engine mounted sensors - temperature - pressure and speed/position
Electronic Service Tool (EST)
Overview of controller area networks (CAN)
Course Syllabus
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Course Code
Description
PT27
1100C Series Engines - Mechanical/Electrical
Course Language
Course Duration
Course Location
Dutch/English
2 Days
KvT Premises - Dordrecht (NL)
Certification
Pre – requisite
Official Perkins Certificate
PT36 or PT62
Course Overview
This course covers the elements of the mechanical course plus the electronic components and systems that
differ from the other products in the Perkins range. Specific elements within EST relating to this engine are also
covered.
Pre-requisite
Persons wishing to attend this course should first attend PT36 or PT62 or have covered the content in a
previous course. It is recommendable to have attended PT16 prior to this course although this is not a
prerequisite.
Course Objectives
Upon completion of the course the participants will be able to;
• Recognise the components associated with 1100C electronic engines
• Understand their operation and functions
• Appreciate the reasons behind the migration to electronic engines
• Perform operations within the electronic service tool relating to 1100C Series
Course Outline
•
•
•
•
•
•
•
•
Engine Overview
Sensor operation - pressure-temperature speed
The function of the electronic control module
The wiring loom
Customer wiring
Diagnostics/re-programming
Use and operation of the electronic service tool
Familiarisation with new mechanical features of 1100 series engines
Course Syllabus
Course Code
Description
PT29
800C/D Series Engines
Course Language
Course Duration
Course Location
Dutch/English
1 Day
KvT Premises - Dordrecht (NL)
Certification
Pre – requisite
Official Perkins Certificate
None
Version 2012-Q1
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Course Overview
A hands on, engine teardown course, designed to give an insight into the features and mechanical aspects of
the engine. The course also covers service points and is therefore aimed at those within a technical role.
Persons in non-technical roles are welcome to attend also.
This course does not cover the newly introduced Perkins 854 Series engines.
Pre-requisite
Persons with a sound diesel engine background, wishing to attain or grow their knowledge of the 800C/D Series
engine family.
Course Objectives
The course objective is to provide a technical understanding of the 800 Series engine family.
Upon completion of the course the participants will be able to;
•
Use Perkins nomenclature to identify engine types
•
Use information in Perkins workshop manuals
•
Strip and re-assemble 800C/D Series engines
•
Carry out service operations
Course Outline
•
•
Introduction and course objectives
Engine overview
Course Syllabus
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Course Code
Description
PT31
1100D Series - Mechanical/Electrical
Course Language
Course Duration
Course Location
Dutch/English
2 Days
KvT Premises - Dordrecht (NL)
Certification
Pre – requisite
Official Perkins Certificate
PT36 or PT62
Course Overview
The 1100D series is one of Perkins latest emission controlled engines with many new design features not before
seen on Perkins products. This course has been designed to go through all the features of this new engine and
is especially suited to workshop staff involved with service and overhaul of the engines.
Pre-requisite
Persons wishing to attend this course should first attend PT36 or PT62 or have covered the content in a
previous course. It is recommendable to have attended PT16 prior to this course although this is not a
prerequisite.
Course Objectives
Upon completion of the course the participants will be able to;
• Recognise the components associated with 1106D engines.
• Perform strip, rebuild and service operations.
• Perform systematic electrical fault diagnostics.
Course Outline
•
•
•
•
Mechanical overview.
Service operations.
Electrical/electronic overview.
Use and operation of the electronic service tool relating to 1100D.
Course Syllabus
Course Code
Description
PT32
ECG & LCG Electronic Governors
Course Language
Course Duration
Course Location
Dutch/English
1 Day
KvT Premises - Dordrecht (NL)
Certification
Pre – requisite
Official Perkins Certificate
None
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Course Overview
This course not only provides information on the workings of the ECG & LCG governors but also includes
installation, programming and troubleshooting.
Anyone involved with the installation, service and repair of a Perkins engine using these types of governor
should attend this course. It will also benefit those who may not have contact with the engines but want an
understanding of the governors.
Pre-requisite
Persons wishing to attend this course need to have a good understanding of diesel engines, a basic
understanding of electrics including using a multi-meter and electronic engine control.
Course Objectives
Upon completion of the course the participants will be able to;
• Install governors in accordance with the installation literature
• Use the appropriate service tools
• Program the governor with the required software
• Perform systematic electrical/electronic fault diagnostics
Course Outline
•
•
•
•
•
Product overview
Product specifications
Inputs and outputs
Speed control features
Service tool
Course Syllabus
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Course Code
Description
PT36
Electronically Controlled Engines - Intermediate
Course Language
Course Duration
Course Location
Dutch/English
2 Days
KvT Premises - Dordrecht (NL)
Certification
Pre – requisite
Official Perkins Certificate
PT26
Course Overview
A course, aimed primarily at the technician, covering generic subjects relating to electronically controlled Perkins
Engines. The course covers subjects such as speed control, sensors, engine & application wiring. Fault finding
and use of diagnostic equipment such as the Electronic Service Tool (EST), are a key part of this course.
Pre-requisite
Persons who have not had experience with electrical systems or equipment, should first attend PT26.
Course Objectives
Upon completion of the course the participants will be able to;
• Understand, test and fault diagnose all the critical circuits on the engine
• Use a multimeter and EST to assist in fault finding effective
• Reprogram the engine with new software and configuration files
• Reprogram throttle settings and understand the configuration process
• There will be more practical involvement on this course
Course Outline
•
•
•
•
•
•
Fuel Pump Power Circuits
ECM Power Circuits
Electronic Component Fault Finding and Repair
Reflashing and Configuration process using EST & PTMI
Throttle Configuration
Practical examples and exercises throughout the course
Course Syllabus
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Course Code
Description
PT38
Tier IV Diagnostics Training (Module 3)
Course Language
Course Duration
Course Location
English
3 Days
Perkins Premises – Peterborough (UK)
Certification
Pre – requisite
Official Perkins Certificate
PT31 and PDL-T4M2
Course Overview
With new technologies such as high temperature regeneration and Nox Reduction Systems (NRS) being used
on the latest range of engines from Perkins, diagnostics training is essential to provide the technician with the
knowledge and confidence to provide effective repair, right first time.
During this course students learning will be heavily focussed around working on running engines with replicated
faults and utilising the Electronic Service Tool (EST) together with the appropriate service literature to learn how
to correctly diagnose engines within the Tier IV range.
Pre-requisite
Persons wishing to attend this course should first complete courses PT31 and Tier IV module 2.
Course Objectives
Upon completion of the course the participants will be able to;
• Diagnose faults related to the Nox Reduction System (NRS) and After treatment
• Use a Clamp-on Multi-Meter
• Use the additional features within the Electronic Service Tool (EST)
• Use the Trouble Shooting Guide to assist in fault finding.
Course Outline
•
•
•
•
Revision of Tier IV technology
EST additions in support of Tier IV
Use of Service Literature
Tier IV related fault diagnosis
Course Syllabus
Course Code
Description
PT62
Electronically Controlled Engines
Course Language
Course Duration
Course Location
Dutch/English
3 Days
KvT Premises - Dordrecht (NL)
Certification
Pre – requisite
Official Perkins Certificate
None
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Course Overview
A course, aimed primarily at the technician, covering generic subjects relating to electronically controlled Perkins
Engines. The course covers subjects from basic circuits to speed control, sensors, engine & application wiring.
Fault finding and use of diagnostic equipment such as multimeters and the Electronic Service Tool (EST), are a
key part of this course.
Pre-requisite
A basic understanding of electricity is desirable.
Course Objectives
Upon completion of the course the participants will be able to;
• Describe the benefits of electronically controlled engines
• Answer basic questions relating to system components
• Use a multimeter to fault find using resistance and volts
• Demonstrate the key functions of the Electronic Service Tool (EST)
• Diagnose faults with engine electrical systems
• Reprogram ECM software and configuration files
• Reprogram throttle settings and understand the configuration process
Course Outline
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Basic circuit building including the use of the multimeter basic fault diagnostics
The operation of the Electronic Control Module
Engine mounted sensors
Engine speed control
Electronic Service Tool (EST)
Electronic Component Fault Finding and Repair
Reflashing and Configuration
Practical examples and exercises throughout the course
Course Syllabus
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Course Code
Description
ST11
4000 Series Diesel Engines - Mechanical
Course Language
Course Duration
Course Location
Dutch/English
4½ Days
KvT Premises - Dordrecht (NL)
Certification
Pre – requisite
Official Perkins Certificate
None
Course Overview
The 4000 Series engine is one of Perkins most successful engines finding use in many applications around the
world. This course covers all aspects of the engine and is particularly suited to workshop personnel.
Pre-requisite
This syllabus shows the course content presented during classroom presentations and in the workshop training
facilities. The information given is to the 'Must know' standard, i.e. that required to effectively maintain, fault
diagnose and repair the engine and it's systems. Delegates must be technically aware of diesel engine generic
technology.
Course Objectives
Upon completion of the course the participants will be able to;
• Answer basic questions relating to system components
• Perform strip, rebuild and service operations using the appropriate service documentation.
Course Outline
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Introduction To The Course
External features of the engines
Engine strip and use of special workshop tools
Lubrication system
Fuel system
Governors
Engine rebuild and use of special workshop tools
Failed component analysis
Cooling system
Turbocharger and induction system
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Terms and Conditions
Introduction
For all training enquiries contact:
Kemper en Van Twist Diesel B.V.
Product Support
Keerweer 62 – 3316 KA
PB 62 – 3300 AD Dordrecht
The Netherlands
T: +31 (0)78 6326600
F: +31 (0)78 6136746
E: [email protected]
W: www.kvt.com
Enrolment
We would advise you to request course places well in advance to avoid disappointment.
To enrol for a course, complete the 'Training Booking Form' section below.
When we receive a fully completed form we will acknowledge this by sending joining instructions, which will
confirm your booking. This document will also state any special requirements necessary during attenuation for the
enrolled training if applicable.
Please pay particular attention to the Health and Safety (H&S) information contained in the joining instructions,
especially the requirement for delegates to wear protective footwear. KvT has a duty of care towards all personnel
on its premises and we in the Training team take this very seriously. Individuals have a duty of care to themselves
and are required to comply with H&S. KvT reserves the right to refuse training to any person who will not comply
with Health and Safety requirements.
Please do not assume you are booked on the course until you receive this communication.
Note: The form requires an ‘Order Number’ - this must be supplied or the booking cannot be made.
Classes
Classes normally begin at 9:00 and end at 16.00hr. Final arrangements are stated in the joining instructions.
Delegates who do not attend the full duration of the course will not be awarded a completion certificate.
Many of our classes can take a maximum of predetermined delegates.
Courses
All courses are identified by a code number and a description.
The dates for some of the courses will be set for the year, however all courses are available on request. It is also
possible to request bespoke course adapted to your requirements. Courses for non-current/historic product are
available, subject to resource availability - please contact us for further details.
Prerequisite
Before completing the enrolment form please check the prerequisite of the course being booked - this must be
adhered to for the course booking to be acknowledged and accepted.
Course Syllabus
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Hotel Reservations
Hereunder our selection of recommended hotels.
Please note that we do not book hotels on your behalf. Reservations must be made by the delegate at their hotel
of choice. KvT assumes no responsibility for any costs incurred for accommodation and sustenance. All hotel
costs are to be settled by the delegate prior to departure.
Hotels;
Postillion Hotel – Dordrecht
Van der Valk Hotel – Dordrecht (opening Q3-2012)
Hotel Dordrecht – Dordrecht
www.postillionhotels.com
www.valk.com
www.hoteldordrecht.nl
The last hotel provides an alternative for those who prefer to be in the city centre.
Fees
Prices are available on request only.
Training fee’s will be invoiced according to our general terms and conditions (VIV) and will have to be paid
accordingly.
Cancellations
Failure to provide an Order Number will result in the course being cancelled 21 days prior to the course date.
Cancellation by a delegate must be advised in writing to KvT’s Product Support, 21 days prior to the course start
date to avoid being charged for the course.
If any courses have less than four people confirmed within 21 days of the course date, we reserve the right to
cancel. We also reserve the right to cancel courses at any time due to unforeseen circumstances such as illness.
KvT does not accept responsibility for any financial loss due to cancelation.
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Training Booking Form
Kemper en Van Twist Diesel B.V. assumes no responsibility for any costs incurred for accommodation and
sustenance. All Hotel costs are to be settled by the delegate prior to departure. Before completing this form, you
are requested to read our Terms and Conditions.
Training Booked By
Name*:
E-Mail*:
Phone number*:
Fax number:
Organisation Name*:
Course Code*:
Course Dates
(week beginning)*:
Delegate Information
Delegate 1*:
Delegate 2:
Delegate 3:
Delegate 4:
Delegate 5:
Delegate 6:
Budget and Acceptance
We understand that accommodation cost are not included, and we will settle the account direct with the hotel
concerned if applicable.
To accept and confirm our terms
and conditions, please tick the
box*:
Order number/Budget Code*:
Please use block letters to fill this form!
* marked questions are mandatory to answer.
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Training Schedule 2012
January(1)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
February(2)
March(3)
April(4)
May(5)
June(6)
July(7)
August(8)
September(9)
October(10)
November(11)
PT21
PT05
PT05
PT05
PT32
PDL-T4M1+2
PT16
PT31
PT31
PDL-T4M1+2
PDL-T4M1+2
PT01
PT01
PT62
PT62
PT62
PT07
PDL-T4M1+2
PDL-T4M1+2
(E)
XX
XX
Normally, courses are given in Dutch language
Marked courses are given in English language
Training planned
Training confirmed
Unavailable for training
No working day
Non mentioned courses, as well as planning courses back to back, are available on request.
Please feel free to contact us for any training wishes you might have.
December(12)