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GRUPPO COLINES® HOLDING & B-PACK® HOLDING
The power of Synergy
®
:
machine/production and new developments
speaker
Arkady Pikman
ACCEPT TECHNOLOGIES
Representative for Russia
COLINES® SpA
www.colines.it
VI Global Conference«Polypropylene 2009»
31 March, 2009
Hotel «Baltchug Kempinski Moscow»
Moscow, Russia
Barrier film
CPP film
Bubble Guard®
Ondubol®
BASIC GROUP data
Re. year
Turnover (m.€)
Employees
2006
2007
2008*
80
95
110
260
300
320
*from budget
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia
Gruppo Colines® Holding facilities
COLINES® SpA
www.colines.it
15,000 sqm. covered surface
31 March, 2009
Moscow, Russia
B-Pack® Holding facilities
COLINES® SpA
www.colines.it
35,000 sqm. covered surface
31 March, 2009
Moscow, Russia
Group uniqueness
Examplary case of verticalization and sinergy
Unique group structure allowing effective R & D
Undisputed reputation on the market
Problem solving oriented approach
Machinery manufacturer worldwide oriented
Film producers leader in Italy
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia
The power of synergy®
Feedback with production facilities
Higher level of technology
Best production systems
Better performances
Best film produced
Deep knowledge on:
Raw materials
Formulations
Market demand
Key factor of our synergy
Final applications
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia
Production program (abstract)
Polycast® coex CPP film line, first to produce at 350 m/min.
Barriercast® coex barrier film line, with the most profitable and advanced technology.
Barrierblown® coex barrier film line.
Handrollex® & Jumborollex® cast coex stretch film line.
Embossing and Breathable cast coex film lines.
Air-bubble cast coex film line, more than 200 lines in.production all over the world.
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia
CPP Film
B-PACK DUE® was established in 1996 to satisfy
an increasing demand for cast polypropylene
film. From the concept stage onwards, the
company founders strived for a structure that
was flexible, dynamic and professional,
capable of providing customers with an excellent
service.
B-Pack Due® Factory total area 25.000 sqm.
COLINES® SpA
www.colines.it
B-PACK DUE® produces coextruded cast
polypropylene film up to 5 layers for the food,
medical, textile fields. The company is certified
ISO 9001:2000 for guarantee all the processes.
The overall production of CPP is about 30,000
tons. per year, which make of the company a
real market leader.
31 March, 2009
Moscow, Russia
Technology
Machines :
• No.2 - 5 layer POLYCAST® coex CPP film 4500 mm.
• No.1 - 3 layer POLYCAST® coex CPP film 2800 mm.
• No.2 - slitters 4500 mm.
• No.1 - slitter 2800 mm.
• No.2 - monofolding units
100% monitoring of the production :
• Production areas equipped with technical devices to guarantee the greatest level of hygiene.
Rooms constantly cleaned and sanitized by qualified staff.
• Optical system on the extrusion lines to detect impurities with diameter up to 0,3 mm.
No-stop energy :
• B-PACK DUE® has recently equipped itself with a cogeneration system in order to be selfsufficient as far as its energy requirements are concerned. The constancy of power supply of
our state-of-the-art lines reflects upon the constancy of the product quality.
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia
Main products
(among 150 different structures)
ABS - CPP for slippery bags for the textile industry
Production range
Flexible polypropylene cast film, clear and colored,
up to 5 layers. Available with thickness between
25 µ and 250 µ
AAR - CPP for high antistatic hot tack vertical
packaging of dry and dusty products
AAF - CPP for trays, bags and top standard
ACT - CPP for lamination, aseptic, bottom high-soft
ABB - CPP for lamination for standard medical packaging
Applications
AKG - CPP for lamination of packs with high mechanical
features. Block copolymer
Food, pet-food, twist, medical, lamination, bags
and textile.
AP4 - CPP top peelable, non-sterilizable, for trays,
thickness 40 microns
ATS – Neutral/Clear CPP TWIST
Film properties
ATM – Metallizzable CPP TWIST
Sterilizable up to 134°, low sealing temperature in
presence of liquid, antistatic, high slipping,
vacuum forming, peelable, twist, metallizable,
good machinability, 100% recyclable
ABL – CPP for vertical packaging of fresh products
with liquids
COLINES® SpA
www.colines.it
ASC – CPP for packaging of high performance TISSUE
31 March, 2009
Moscow, Russia
B-Pack Due® - Optimized production process
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia
B-Pack Due® - Raw material supply and storage
B-Pack Due® only purchases top quality pellets
Raw Material stored in 32 intercommunicating silos
Storage capacity is 1,600 tons
Safety stock of 2 weeks (rotating)
First battery of 12 silos
COLINES® SpA
www.colines.it
Second battery of 20 silos
Safety stock in bags
31 March, 2009
Moscow, Russia
B-Pack Due® - Storage, Cut, Shipping
Extruded film matured and rewound
Advantages :
Higher precision in the transverse direction
Better planarity
Optimum winding quality
Possibility to perform further controls
Selected carriers for punctual service
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia
Colines® is the leading manufacturer of air bubble film extrusion lines. With more than 200 lines
sold world-wide, our experience in this field was so wide to allow us to do the next step:
FINDING NEW AND INNOVATIVE SOLUTIONS FOR PP PACKAGING
Bubble Guard® Flex line
Bubble Guard® Flex PP air-bubble industrial line
THE NEW FRONTIER IN PP PACKAGING
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia
The power of synergy®
Imballaggi Protettivi – production facility
MACHINE
PRODUCTION
FACILITIES
FILM
PRODUCTION
FACILITIES
Patented products
and process
Colines® - Extrusion line manufacturer
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia
PP
Vs. PE air bubble
COMPARISON PE AIR BUBBLE FILM AND PP BUBBLE GUARD® FLEX FILM
(AIR BUBBLE COMPRESSION RESISTANCE)
STRENGTH (N)
STRENGTH (N/50 mm)
COMPARISON PE AIR BUBBLE FILM AND PP BUBBLE GUARD® FLEX FILM
(TENSILE STRENGTH)
WEIGHT (GR/SQM)
WEIGHT (GR/SQM)
PP
COLINES® SpA
www.colines.it
PE
PP
PE
31 March, 2009
Moscow, Russia
Gr/sqm
D7: min. 35 / max 100
D10: min. 80 / max 100
D18: min. 100 / max 120
Thickness (mm)
D7: from 2,50 to 4,00
D10: from 2,50 to 4,00
D18: from 8,00 to 12,00
Gr/sqm
min. 170 / max 800
Thickness (mm)
from 2,50 to 3,00
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia
Rolls
Extrusion line
in production at:
www.bubbleguard.com/extrusion.html
Useful width
mm.
1300
1600
2000
IN-LINE bag markers
Machine manufactured
by Welding Machinery
member of Gruppo
Colines Holding
COLINES® SpA
www.colines.it
IN-LINE format cutter
Machine manufactured
by Welding Machinery
member of Gruppo
Colines Holding
Output
Kg./h
200-400
250-500
300-600
In-line lamination on
both surfaces with:
PP foam, PP coated fabric,
PP coated aluminium,
PP coated carpet,
PP printed film,
PP metallized,
PP coated paper, Barrier
film, Non-woven fabric
31 March, 2009
Moscow, Russia
Gr/sqm
D4: min. 200 / max 1000
D8: min. 500 / max 2000
D12: min. 1000 / max 3500
Thickness (mm)
D4: from 2,00 to 4,00
D8: from 3,00 to 6,00
D12: from 8,00 to 13,00
Gr/sqm
min. 170 / max 800
Thickness (mm)
from 2,50 to 3,00
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia
Bubble Guard® Board Vs. Hollow Profile
COMPRESSION
BOTH
DIRECTIONS
Technological comparison of the two production systems
COMPRESSION
ONLY
IN-LINE
LAMINATION
NO
LAMINATION
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia
PRODUCTIONS
BubbleØ
mm.
D4
D8
D12
D18
COLINES® SpA
www.colines.it
Weight
Gr/sqm
200 - 1000
500 - 2000
1000-3000
2000-4000
Thickness
mm.
2-4
3-6
8-13
13-17
IN-LINE LAMINATION
on both surfaces with:
PP foam, PP coated fabric,
PP coated aluminium,
PP coated carpet,
PP printed film,
PP metallized,
PP coated paper, Barrier
film, Non-woven fabric
31 March, 2009
Moscow, Russia
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia
CPP film packaging and Bubbleguard
Market Trends
®
Board:
B-Pack Due® experienced since 2005 a percentage growth over
6% as a general market trend for CPP
In particular, the request for CPP for bread on the Northern
European markets registers an exponential growth
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia
During the last exhibiton in Geneva it emerged that the tendency
is to replace wood,woodstock and twin sheet tehrmoformed ,with
economical, light and recyclable products as it is PP honeycombs
(Bubbleguard ® Board ).
As concerns Bubbleguard ®
Board for automotive interiors,
which represents at the moment more than 50% of the production
of Imballaggi Protettivi, an annual increment of 30% for the next 5
years is estimated.
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia
Thank you for your
kind attention.
COLINES® SpA
www.colines.it
31 March, 2009
Moscow, Russia

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