Chapter 1 - Robomower Layout

1. Robomow Layout & Spare Parts
This first section is dedicated to the layout of the Robomow, how it is
constructed, part numbers and identification of parts.
Important: Be sure to review section 1.1 (Orientation). It explains what is referred
to as “right”, “left” etc. Failure to understand this can result in a mistake or problem in
the analysis or repair of the product.
Table of Contents
1.1 Robomow layout and main components………………2
1.2 IPL’s (Illustrated Parts List) ……………………….….6
1.3 Fuse location…….…………………………….………..20
1.4 Board identification ……………………………………21
1.5 Wiring Layout…….…………………………………….23
1.6 Parts List…….…………………………..………………25
1.7 Parts Compatibility Table…….…………..……………33
1
1
1.1 Robomow layout and main components
1.1.1 Robomow top view
9
10
8
RL Model Stickers
RL550 – STC0048A
RL850 – STC0049A
RL1000 – STC0056A
Charging contacts
SPP0026A
Front Bumper
MSB0106B
1
Yellow Cover GEN0094A
Green Cover GEN0227A
2
7
Manual Controllers
MSB0112A (tones)
MSB0114A (speech)
MSB0118B (ESBC050B+)
Manual Controller
holder assembly
MSB0105B
2A
MSB0119A (Rain sensor)
6
Operation lamp
cover + seal
SPP0032A
3A
3
Knobby drive wheel
MSB0099A
Smooth drive wheel
MSB0078A
5
Rear Bumper
MSB0107A
4
Power Pack
UNT0009A
Figure 1.1.1 Top view
1
2
1.1.2 Robomow bottom view
Note: Mower sides are determined by its top view
10
16
Front Bumper
MSB0106B
11
Front Wheel
SPP0011A
Snap lock (curved)
GEN0163A (x4)
15
12
High cut blades
MRK0002A
Low cut blades
MRK0003A
Mowing Motor
MSB0065B (x3)
3A
Knobby drive wheel
MSB0099A
14
13
Snap lock (straight)
GEN0162A (x6)
RL plastic base
GEN0095A
Rear Bumper
MSB0107B
5
Figure 1.1.2 Bottom view
1
3
1.1.3 Robomow internal views
27
82
17
Front left
Wire sensor
SPP0018A
&
28
17
Front wheel stopper
GEN0207A
& Spring GEN0208A
Drop-off Board
SPP0005B
Front right
Wire sensor
SPP0018A
12
12
Right Mowing
Motor
MSB0065B
Left Mowing
Motor
MSB0065B
12
Center
Mowing Motor
MSB0065B
25
Main Board
SPP0019C
18
Cover-base seal ring
GEN0182A
19
Odometer boards +
cable - ESB0245A
Odometer boards +
cable - ESB0245A
19
20
23A
Battery contacts +
cable - SPP0014B
Left Drive Motor +
cable - SPP0051A
Rear right
Wire sensor
SPP0018A
Rear left
Wire sensor
SPP0018A
17
Ground
clearance limiter
GEN0202A
Thermistor Kit
SPP0020A
Right Drive Motor +
cable - SPP0051A
17
23
21
22
Figure 1.1.3 Internal view
1
4
1.1.4 Charging Station views
Charging
Station Cover
SPP0030A
29
32
Charging Station
contacts assembly
SPP0031A
30
Charging
Station Base
SPP0029A
122
Charging
Station Fence
GEN0215B
Charging Station
Drive Wheel
supports + screws
31
Figure 1.1.4 Charging Station view
1
5
1.2 IPL’s / Exploded views
1.2.1 Robomow – bottom view……………………..…7
1.2.2 Base – top view.…………………………………8
1.2.3 Cover – top view…….……………………….….9
1.2.4 Charging Station…….……………………..…..10
1.2.5 Gear Case ……………………………………...11
1.2.6 Power Pack & Power Supply………………….13
1.2.7 Fuses.....................................................................14
1.2.8 Perimeter Switch…….…………………………15
1.2.9 Bumpers………………………………………...16
1.2.10 Front Wheel…….……………………………..16
1.2.11 Thermistors…….……………………………...17
1.2.12 Add-on Items…….…………………………….17
1.2.13 Decals…….…………………………………….18
1.2.14 Old configuration spare parts………………..19
1
6
1.2.1 Robomow bottom view
34
DETAIL A
DETAIL A
15
14
12
36
35
16
37
38
39
3
SEE DETAIL A
7
1
7
1.2.2 Base - top view
41
42
28
25
44
21
27
40
43
17
22
10
125
20
5
18
8
1
8
1.2.3 Cover – top view
6
4
2
7
46
45
105
47
3
9
10
9
1
9
1.2.4 Charging Station
29
29
48
32
30
53
54
48
49
50
122
31
123
122
51
127
52
10
1
10
1.2.5 Gear Case
56
44
26
21
95
125
94
21
111
42
Gear exploded view
1
11
1.2.5 Gear Case (con.)
102
55
57
59
61
23
56
58
111
125
22
60
1
12
1.2.6 Power Pack & Power Supply
4
62
63
117
64
NOTE: for Power Pack wiring P/N’s refer to ‘Power Pack wiring diagram’ (Section 1.5.2)
65
66
P/N
Part Description
P/N
Part Description
PWS0007A
230VAC Out Door Power
Supply 1.2A (EUR)
PWS0001B
230VAC indoor power
supply -Europe
PWS0008A
120VAC Out Door Power
Supply 1.2A (US)
PWS0002B
230VAC indoor power
supply - UK
PWS0009A
230VAC Out Door Power
Supply 1.2A (UK)
PWS0003B
120VAC indoor power
supply - US
1
13
68
121
1.2.7 Fuses
69
69
70
71
72
70
FUS0021A
FUS0015A
FUS0003A
FUS0012A
71
72
Fuse 5x20 10A 125V (External Charger)
Fuse mini blade 5A
Fuse AT blade 30A 32V
Fuse AT blade 1A 32V
1
14
1.2.8 Perimeter Switch
75
74
73
77
76
1.2.9 Bumpers
78
10
79
5
1
15
1.2.10 Front Wheel
83
82
81
80
11
1
16
1.2.11 Thermistors
84
21
85
21
84
85
SPP0020A Thermistors kit (Includes NIT 0009A & HSN0003A)
NIT0009A Pop rivet/D3.2x6
HSN0003A Heat sink silicone insulator
1.2.12 Add-On Items
15
15
Low cut blades
High cut blades
86
DOC0015F – RL550/850 Operating & Safety Manual (En)
DOC0076D – RL1000 Operating & Safety Manual (En)
1
17
87
GEN0211A
Charging plug rubber cover
7
MSB0105B Man. cont. holder assembly (sp)
88
TOL0001A
Mowing motor removal tool
1.2.13 Decals
91
89
90
92
93
1
18
1.2.14 Old configuration spare parts
The parts below are available spare parts, which are not part of the ’07 configuration, but are
still required to support the previous RL configurations.
97
96
WSB0025B
Perimeter wire to
perim. switch cable
GEN0148A
Navigator keypad
99
98
WSB0053A
Mowing motors cable
GEN0118A
Front Wheel Click Spring
1
19
1.3 Fuse location
72
1A Lamp fuse
70
5A Charging
fuse
Figure 1.3.1 Robomow fuse location
71
64
(-) Terminal
30A Power Pack fuse
(+) Terminal
Figure 1.3.2 Power Pack fuse location
69
Figure 1.3.3 External Charger fuse location
1
20
1.4 Board identification
1.4.1 Main Board
100
101
25
104
17
114
12
12
12
103
21
102
The Mowing motor cable is available
as a separate part to support old
configuration models.
12 - Soldered to the mowing motor
98 – Only cable
1.4.2 Connector Board
43
1
21
1.4.3 Odometer Board
19
Odometer boards + cable
1.4.4 Drop-off Board
82
1
22
1.5 Wiring layout à 1.5.1 Robomow schematic wiring diagram
WSB0043B
WSB0071A
Lamp board
ESB0022C
Front
Bumper
white
WSB0044A
Front right
Wire sensor
SPP0018A
Yellow
WSB0052A
white
Red &
(+)
Green
(-)
Charging socket
MSB0105B
Rear right
Wire sensor
SPP0018A
SPP0020A
Mowing
Motor R
MSB0065B
Blue
Manual
Controller
MSB0118B/9A
Black
Connector board
ESBC021D
Orange
ESB0245A
Odometer
board
ESB0245A
Purple
(-) Charging contacts (+)
WSB0043B
Purple
Drop-off
Brown
Board
SPP0005C
Red (+)
Main
Board
SPP0019C
Green (-)
Mowing
Motor Ctr.
MSB0065B
Black (-)
WSB0035A
Red (+)
J502
white
Installed –
black & white
Not installed –
black & purple
Red &
(+)
Green
(-)
Drive
Motor R
SPP0050A
White (+)
Drive
Thermistor
Battery
UNT0009A
Drive
Motor L
SPP0051A
Black (-)
ESB0245A
Yellow
Mowing
Motor L
MSB0065B
Front left
Wire sensor
SPP0018A
Odometer
board
ESB0245A
Rear left
Wire sensor
SPP0018A
Gray
SPP0018A 23
1
Rear
Bumper
1.5.2 Power Pack wiring diagram
Fuse holder & cable (Red)
+
-
106
Fuse
Holder
WSB0046B
108
Red
Battery jumper cable
WSB0049B
Battery
Contact
Left (+)
Grey
+
-
Red
Negative battery cable (Black)
WSB0048B
107
Battery
Contact
Right (+)
1
24
1.6 Spare Parts List
1.6.1 Spare Parts – sorted by item number
#
Friendly
P/N (2008)
Friendly P/N
(2007)
1
1
2
2
2
2A
3
3A
4
5
6
7
8
8
8
8
9
10
11
12
13
14
15
15
16
17
18
19
20
21
22
23
23
24
24
24
25
26
27
28
29
30
31
32
GEN0094A
GEN0227A
MSB0112A
MSB0114A
MSB0118B
MSB0119A
MSB0078A
MSB0099A
UNT0009A
MSB0107A
SPP0032A
MSB0105B
STC0048A
STC0049A
STC0056A
STC0057A
SPP0026A
MSB0106B
SPP0011A
MSB0065B
GEN0095A
GEN0162A
SPP0012A
SPP0013A
GEN0163A
SPP0018A
GEN0182A
ESB0245A
SPP0014B
SPP0020A
GEN0202A
SPP0050A
SPP0051A
PRG5100D
PRG5101D
PRG5102D
SPP0019C
GEN0234A
GEN0208A
GEN0207A
SPP0030A
SPP0039A
GEN0215C
SPP0031A
GEN0094A
GEN0227A
MSB0112A
MSB0114A
MSB0118B
MSB0119A
MSB0078A
MSB0099A
UNT0009A
MSB0107A
SPP0032A
MSB0105B
STC0048A
STC0049A
STC0056A
STC0057A
SPP0026A
MSB0106B
SPP0011A
MSB0065B
GEN0095A
GEN0162A
SPP0012A
SPP0013A
GEN0163A
SPP0018A
GEN0182A
ESB0245A
SPP0014A
SPP0020A
GEN0202A
SPP0008B
SPP0008B
------------SPP0019B
----GEN0208A
GEN0207A
SPP0030A
SPP0039A
GEN0215C
SPP0031A
Part Description
RL Yellow cover
RL Green cover
Manual controller- Europe (tones)
Manual Controller - US
Manual controller (ESBC050B and forwards)
Enhanced Manual Controller (Rain sensor)
Smooth drive wheel + bearing
Knobby drive wheel + bearing
Power Pack
Rear bumper assembly
Operation lamp cover + seal
Man. cont. holder assembly
RL550 Sticker
RL850 Sticker
RL1000 Sticker
RL350 Sticker
Charging contact (for Docking Station)
Front bumper (one spring) assembly
Front wheel with axle
Mowing Unit + cable
RL plastic base
Snap lock (straight)
Single high cut blade
Single low cut blade
Snap lock (curved)
Wire Sensors x4 with cable
Cover-base seal ring
Odometer Boards + cable
Battery contacts assembly (RL side)
Thermistors kit
Ground clearance limiter
Drive motor (right) replacement kit (Black&White)
Drive motor (left) replacement kit (Red&Green)
Flash software version 3.19 - 08
Flash software version 3.2 - 08
Flash software version 4.1 - 08
Main Board (ESBC050D)
Drive motors shield
Front Wheel stopper spring
Front Wheel stopper
Charging Station Cover
Charging Station Base (Green)
Docking Station Fence (Green)
Charging Station Contacts Assembly
Appears in
Exploded views
No.
1.1.1
1.1.1
1.1.1 & 1.2.3
1.1.1 & 1.2.3
1.1.1 & 1.2.3
1.1.1 & 1.2.3
1.1.1 & 1.2.1
1.1.2
1.1.1 & 1.2.6
1.2.8
1.1.1 & 1.2.3
1.1.1 & 1.2.3
1.1.1
1.1.1
1.1.1
1.1.1
1.1.1 & 1.2.3
1.2.8
1.1.2 & 1.2.10
1.2.1 & 1.1.3
1.1.2
1.1.2
1.1.2 & 1.2.11
1.1.2 & 1.2.11
1.1.2
1.1.3
1.2.2
1.1.3 & 1.4.3
1.1.3 & 1.2.2
1.1.3 & 1.2.11
1.1.3 & 1.2.5
1.1.3 & 1.2.5
1.1.3 & 1.2.5
1.1.3 & 1.4.1
1.2.5
1.2.2 & 1.1.3
1.2.2 & 1.1.3
1.2.4
1.2.4
1.2.4
1.2.4
1
25
1.6.1 Spare Parts – sorted by item number (con.)
#
Friendly
P/N (2008)
Friendly P/N
(2007)
33
34
35
36
37
38
39
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
65
65
66
66
66
67
68
69
70
71
72
73
74
STC0054A
GEN0140A
ESB0022C
GEN0133A
RNG0005A
RNG0002A
GEN0104A
GEN0201A
GEN0146A
CPS0007A
GEN0171A
ESB0021D
SPP0004D
GEN0142A
GEN0145A
LMP0004A
SCR0029A
SPP0028C
SCR0027A
GEN0176A
GEN0218A
GEN0223B
GEN0217B
SPP0009B
SPP0015B
GEN0122A
MSB0077A
MSB0079A
GEN0101A
SCR0025A
GEN0132A
GEN0131A
GEN0130A
PWS0007A
PWS0008A
PWS0009A
PWS0001B
PWS0002B
PWS0003B
MRK0037A
UNT0016A
FUS0021A
FUS0015A
FUS0003A
FUS0012A
MRK0025A
GEN0156A
STC0054A
GEN0140A
ESB0022C
GEN0133A
RNG0005A
RNG0002A
GEN0104A
GEN0201A
GEN0146A
CPS0007A
GEN0171A
ESBC021D
SPP0004C
GEN0142A
GEN0145A
LMP0004A
SCR0029A
SPP0028C
SCR0027A
GEN0176A
GEN0218A
GEN0223A
GEN0217B
SPP0009B
SPP0015A
GEN0122A
MSB0077A
MSB0079A
GEN0101A
SCR0025A
GEN0132A
GEN0131A
GEN0130A
PWS0004A
PWS0005A
-----PWS0001A
PWS0002A
PWS0003A
MRK0037A
UNT0016A
FUS0021A
FUS0015A
FUS0003A
FUS0012A
MRK0025A
GEN0156A
Part Description
Charging station cover sticker
Sealing cup
Lamp Board (LCD)
Magnet for Manual Controller
Spacer for Drive Wheel - D18*D12*0.5 DIN 988
Retaining ring for 12mm shaft (for Drive Wheel)
Wheel Cup (gray)
Wheel Cup (black)
Main board rubber holder
Wire twist lock
Motor shading
Connectors Board
Spare part gear case
Connector's cover
Pivot for manual controller's tray
Operating bulb bayonet 24v/4w
Screw DIN 7981C A2 4.2x25 (Docking Station)
Charging Station Board (ESB0044C)
Screw WN 1412 KA25x8 (Docking Board)
Docking Board seal
Push button for Docking Board
Fastening Stakes for the Charging Station
D. Station Connectors Cover (Green)
Gear Shafts replacement kit
Gear Frame (+ GEN0202A)
Shafts clamp (gear)
Slider assembly
Gear spline + bearing
Odometer magnet
Screw for RL motors
Battery cover
Battery Case
Contact leaf-battery
230VAC Out Door Power Supply 1.2A (EUR)
120VAC Out Door Power Supply 1.2A (US)
230VAC Out Door Power Supply 1.2A (UK)
230VAC power supply -Europe
230VAC power supply - UK
115VAC power supply - US
Empty Power Pack (excluding the batteries)
Power Pack external charging adaptor
Fuse 5x20 10A 125V (External Charger)
Fuse mini blade 5A
Fuse AT blade 30A 32V
Fuse AT blade 1A 32V
5 hrs. Perimeter Switch (ESB0042C)
Perimeter switch back cover
Appears in
Exploded views
No.
1.1.4
1.2.1
1.2.1
1.2.1
1.2.1
1.2.1
1.2.1
1.1.3 & 1.2.1
1.2.2
1.2.2
1.2.2
1.2.2 & 1.4.2
1.2.2 & 1.2.5
1.2.3
1.2.3
1.2.3
1.2.4
1.2.4
1.2.4
1.2.4
1.2.4
1.2.4
1.2.4
1.2.5
1.2.5
1.2.5
1.2.5
1.2.5
1.2.5
1.2.5
1.2.6
1.2.6
1.2.6
1.2.6
1.2.6
1.2.6
1.2.6
1.2.6
1.2.6
1.2.6
1.2.7 & 1.3
1.2.7 & 1.3
1.2.7 & 1.3
1.2.7 & 1.3
1.2.8
1.2.8
1
26
1.6.1 Spare Parts – sorted by item number (con.)
#
Friendly
P/N (2008)
Friendly P/N
(2007)
75
76
77
78
79
80
81
82
83
84
85
86
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
115
115
115
GEN0175A
BAT0003A
CON0054A
MSB0090A
MSB0091B
RNG0031A
GEN0117A
SPP0005C
GEN0116A
NIT0009A
HSN0003A
DOC0015F
DOC0076D
GEN0211A
TOL0001A
STC0018A
STC0022A
STC0012B
STC0036D
STC0055A
GEN0232A
GEN0233A
WSB0025B
GEN0148A
WSB0053A
GEN0118A
WSB0035A
WSB0052A
GEN0237A
WSB0043B
WSB0063A
WSB0044A
WSB0046B
WSB0048B
WSB0049B
WSB0071A
DOC0008B
SPP0052A
DOC0053E
DOC0065B
WSB0042A
SPP0033D
SPP0035D
SPP0036D
SPP0040E
GEN0175A
BAT0003A
CON0054A
MSB0090A
MSB0091B
RNG0031A
GEN0117A
SPP0005C
GEN0116A
NIT0009A
HSN0003A
DOC0015E
DOC0076C
GEN0211A
TOL0001A
STC0018A
STC0022A
STC0012A
STC0036C
STC0055A
--------WSB0025B
GEN0148A
WSB0053A
GEN0118A
WSB0035A
WSB0052A
RNG0032A
WSB0043B
WSB0063A
WSB0044A
WSB0046B
WSB0048B
WSB0049B
WSB0071A
DOC0008B
----DOC0053D
DOC0065B
WSB0042A
SPP0033C
SPP0035C
SPP0036C
SPP0040D
Part Description
Stake for perimeter switch
Battery holder for perim.switch with screws
Plot connector
Contact strip front assembly
Contact strip rear assembly
Washer M10x15 (BN 739)
Adjusting bolt
Drop off board + holder
Drop off flag
Pop rivet /D3.2x6 (Thermistors)
Heat sink silicone insulator (Thermistors)
RL550/850 Operating Manual (En)
RL1000 Operating Manual (En)
Charging plug rubber cover
Mowing motor removal tool
Danger sticker
Front caution sticker
Rear warning sticker
Battery charging decal (4 languages)
Charging Station fence sticker
Drive motors shield spring
Drive Thermistor spring
Perim. wire to perim. switch cable
Navigator keypad
Mowing motors cable
Front Wheel Click Spring ('02 configuration)
Main board to battery cable
Flat cable
Gear shaft spacer
Bumper cable
Drive motor + ferrite cable
Lamp board cable
Fuse holder battery pack cable
(-) spring battery cable
Battery jumper cable
Connector Board to charging contacts cable
RoboRuler
RL pinion + magnets
RL Service Guide CD (En)
RL Operating & Safety CD (En)
Drop off cable
Flash Software v3.2-08 + Operating Manual (En)
Flash Software v3.2-08 + Operating Manual (BLX)
Flash Software v3.2-08 + Operating Manual (DE)
Flash Software v3.2-08 + Operating Manual (IT)
Appears in
Exploded views
No.
1.2.8
1.2.8
1.2.8
1.2.8
1.2.8
1.2.10
1.2.10
1.2.10
1.2.10
1.2.11
1.2.11
1.2.12
1.2.12
1.2.12
1.1.12
1.2.13
1.2.13
1.2.13
1.2.13
1.2.13
1.2.5
1.2.5
1.2.14
1.2.14
1.2.14 & 1.4.1
1.2.14
1.4.1 & 1.5.1
1.4.1 & 1.5.1
1.2.5
1.4.1 & 1.5.1
1.4.1 & 1.5.1
1.2.3 & 1.5.1
1.5.2
1.5.2
1.5.2
1.5.1
NA
1.2.5
NA
NA
1.4.1
NA
NA
NA
NA
1
27
1.6.1 Spare Parts – sorted by item number (con.)
#
Friendly
P/N (2008)
Friendly P/N
(2007)
115
115
115
115
115
115
116
117
120
121
121
122
124
125
127
SPP0041E
SPP0101C
SPP0102C
SPP0103C
SPP0104C
SPP0105C
CPS0013A
GEN0129A
STC0052A
MRK0009B
MRK0010B
SPP0106A
STC0058A
GEN0231A
SCR0033A
SPP0041D
SPP0101B
SPP0102B
SPP0103B
SPP0104B
SPP0105B
CPS0013A
GEN0129A
STC0052A
MRK0009B
MRK0010B
SPP0106A
STC0058A
GEN0231A
SCR0033A
Part Description
Flash Software v3.2-08 + Operating Manual (DK)
Flash Software v4.1-08 + Operating Manual (En)
Flash Software v4.1-08 + Operating Manual (BLX)
Flash Software v4.1-08 + Operating Manual (DE)
Flash Software v4.1-08 + Operating Manual (IT)
Flash Software v4.1-08 + Operating Manual (DK)
Wire twist lock for bat. cable
Batteries (available as box with 2 batteries)
Theft Guard decal
External charger for Power Pack (EUR)
External charger for Power Pack (US)
Charging Station drive wheel supports + screws
Crossed-out wheeled bin
Gear frame support
Screw for the Charging Station drive wheel supports
Appears in
Exploded views
No.
NA
NA
NA
NA
NA
NA
NA
1.2.6
NA
1.2.6
1.2.6
1.1.4 & 1.2.4
1.2.5
1.2.4
1
28
1.6.2 Spare Parts – sorted by Friendly part number
#
Friendly
P/N (2008)
Friendly P/N
(2007)
76
77
41
116
110
86
112
113
86
43
35
19
71
72
70
69
1
13
60
39
83
81
99
57
117
64
63
62
36
34
45
46
40
97
74
14
16
42
75
51
18
39
22
BAT0003A
CON0054A
CPS0007A
CPS0013A
DOC0008B
DOC0015F
DOC0053E
DOC0065B
DOC0076D
ESB0021D
ESB0022C
ESB0245A
FUS0003A
FUS0012A
FUS0015A
FUS0021A
GEN0094A
GEN0095A
GEN0101A
GEN0104A
GEN0116A
GEN0117A
GEN0118A
GEN0122A
GEN0129A
GEN0130A
GEN0131A
GEN0132A
GEN0133A
GEN0140A
GEN0142A
GEN0145A
GEN0146A
GEN0148A
GEN0156A
GEN0162A
GEN0163A
GEN0171A
GEN0175A
GEN0176A
GEN0182A
GEN0201A
GEN0202A
BAT0003A
CON0054A
CPS0007A
CPS0013A
DOC0008B
DOC0015E
DOC0053D
DOC0065B
DOC0076C
ESBC021D
ESB0022C
ESB0245A
FUS0003A
FUS0012A
FUS0015A
FUS0021A
GEN0094A
GEN0095A
GEN0101A
GEN0104A
GEN0116A
GEN0117A
GEN0118A
GEN0122A
GEN0129A
GEN0130A
GEN0131A
GEN0132A
GEN0133A
GEN0140A
GEN0142A
GEN0145A
GEN0146A
GEN0148A
GEN0156A
GEN0162A
GEN0163A
GEN0171A
GEN0175A
GEN0176A
GEN0182A
GEN0201A
GEN0202A
Part Description
Battery holder for perim.switch with screws
Plot connector
Wire twist lock
Wire twist lock for bat. cable
RoboRuler
RL550/850 Operating Manual (En)
RL Service Guide CD (En)
RL Operating & Safety CD (En)
RL1000 Operating Manual (En)
Connectors Board
Lamp Board (LCD)
Odometer Boards + cable
Fuse AT blade 30A 32V
Fuse AT blade 1A 32V
Fuse mini blade 5A
Fuse 5x20 10A 125V (External Charger)
RL Yellow cover
RL plastic base
Odometer magnet
Wheel Cup (gray)
Drop off flag
Adjusting bolt
Front Wheel Click Spring ('02 configuration)
Shafts clamp (gear)
Batteries (available as box with 2 batteries)
Contact leaf-battery
Battery Case
Battery cover
Magnet for Manual Controller
Sealing cup
Connector's cover
Pivot for manual controller's tray
Main board rubber holder
Navigator keypad
Perimeter switch back cover
Snap lock (straight)
Snap lock (curved)
Motor shading
Stake for perimeter switch
Docking Board seal
Cover-base seal ring
Wheel Cup (black)
Ground clearance limiter
Appears in
Exploded views
No.
1.2.8
1.2.8
1.2.2
NA
NA
1.2.12
NA
NA
1.2.12
1.2.2 & 1.4.2
1.2.1
1.1.3 & 1.4.3
1.2.7 & 1.3
1.2.7 & 1.3
1.2.7 & 1.3
1.2.7 & 1.3
1.1.1
1.1.2
1.2.5
1.2.1
1.2.10
1.2.10
1.2.14
1.2.5
1.2.6
1.2.6
1.2.6
1.2.6
1.2.1
1.2.1
1.2.3
1.2.3
1.2.2
1.2.14
1.2.8
1.1.2
1.1.2
1.2.2
1.2.8
1.2.4
1.2.2
1.1.3 & 1.2.1
1.1.3 & 1.2.5
1
29
1.6.2 Spare Parts – sorted by Friendly part number (con.)
#
Friendly
P/N (2008)
Friendly P/N
(2007)
28
27
87
31
54
52
53
1
125
94
95
26
102
85
47
121
121
73
67
12
58
3
59
78
79
3A
7
10
5
2
2
2
2
84
24
24
24
66
66
66
65
65
65
38
37
GEN0207A
GEN0208A
GEN0211A
GEN0215C
GEN0217B
GEN0218A
GEN0223B
GEN0227A
GEN0231A
GEN0232A
GEN0233A
GEN0234A
GEN0237A
HSN0003A
LMP0004A
MRK0009B
MRK0010B
MRK0025A
MRK0037A
MSB0065B
MSB0077A
MSB0078A
MSB0079A
MSB0090A
MSB0091B
MSB0099A
MSB0105B
MSB0106B
MSB0107A
MSB0112A
MSB0114A
MSB0118B
MSB0119A
NIT0009A
PRG5100D
PRG5101D
PRG5102D
PWS0001B
PWS0002B
PWS0003B
PWS0007A
PWS0008A
PWS0009A
RNG0002A
RNG0005A
GEN0207A
GEN0208A
GEN0211A
GEN0215C
GEN0217B
GEN0218A
GEN0223A
GEN0227A
GEN0231A
------------RNG0032A
HSN0003A
LMP0004A
MRK0009B
MRK0010B
MRK0025A
MRK0037A
MSB0065B
MSB0077A
MSB0078A
MSB0079A
MSB0090A
MSB0091B
MSB0099A
MSB0105B
MSB0106B
MSB0107A
MSB0112A
MSB0114A
MSB0118B
MSB0119A
NIT0009A
------------PWS0001A
PWS0002A
PWS0003A
PWS0004A
PWS0005A
-----RNG0002A
RNG0005A
Part Description
Front Wheel stopper
Front Wheel stopper spring
Charging plug rubber cover
Docking Station Fence (Green)
D. Station Connectors Cover (Green)
Push button for Docking Board
Fastening Stakes for the Charging Station
RL Green cover
Gear frame support
Drive motors shield spring
Drive Thermistor spring
Drive motors shield
Gear shaft spacer
Heat sink silicone insulator (Thermistors)
Operating bulb bayonet 24v/4w
External charger for Power Pack (EUR)
External charger for Power Pack (US)
5 hrs. Perimeter Switch (ESB0042C)
Empty Power Pack (excluding the batteries)
Mowing Unit + cable
Slider assembly
Smooth drive wheel + bearing
Gear spline + bearing
Contact strip front assembly
Contact strip rear assembly
Knobby drive wheel + bearing
Man. cont. holder assembly
Front bumper (one spring) assembly
Rear bumper assembly
Manual controller- Europe (tones)
Manual Controller - US
Manual controller (ESBC050B and forwards)
Enhanced Manual Controller (Rain sensor)
Pop rivet/D3.2x6 (Thermistors)
Flash software version 3.19 - 08
Flash software version 3.2 - 08
Flash software version 4.1 - 08
230VAC power supply -Europe
230VAC power supply - UK
120VAC power supply - US
230VAC Out Door Power Supply 1.2A (EUR)
120VAC Out Door Power Supply 1.2A (US)
230VAC Out Door Power Supply 1.2A (UK)
Retaining ring for 12mm shaft (for Drive Wheel)
Spacer for Drive Wheel - D18*D12*0.5 DIN 988
Appears in
Exploded views
No.
1.2.2 & 1.1.3
1.2.2 & 1.1.3
1.2.12
1.2.4
1.2.4
1.2.4
1.2.4
1.1.1
1.2.5
1.2.5
1.2.5
1.2.5
1.2.5
1.2.11
1.2.3
1.2.6
1.2.6
1.2.8
1.2.1 & 1.1.3
1.2.5
1.1.1 & 1.2.1
1.2.5
1.2.8
1.2.8
1.1.2
1.1.1 & 1.2.3
1.2.8
1.2.8
1.1.1 & 1.2.3
1.1.1 & 1.2.3
1.1.1 & 1.2.3
1.1.1 & 1.2.3
1.2.11
1.2.6
1.2.6
1.2.6
1.2.6
1.2.6
1.2.6
1.2.1
1.2.1
1
30
1.6.2 Spare Parts – sorted by Friendly part number (con.)
#
Friendly
P/N (2008)
Friendly P/N
(2007)
80
61
50
48
127
44
82
55
11
15
15
20
56
17
25
21
9
49
29
32
6
115
115
115
30
115
115
23
23
111
115
115
115
115
115
122
91
89
90
92
8
8
120
33
RNG0031A
SCR0025A
SCR0027A
SCR0029A
SCR0033A
SPP0004D
SPP0005C
SPP0009B
SPP0011A
SPP0012A
SPP0013A
SPP0014B
SPP0015B
SPP0018A
SPP0019C
SPP0020A
SPP0026A
SPP0028C
SPP0030A
SPP0031A
SPP0032A
SPP0033D
SPP0035D
SPP0036D
SPP0039A
SPP0040E
SPP0041E
SPP0050A
SPP0051A
SPP0052A
SPP0101C
SPP0102C
SPP0103C
SPP0104C
SPP0105C
SPP0106A
STC0012B
STC0018A
STC0022A
STC0036D
STC0048A
STC0049A
STC0052A
STC0054A
RNG0031A
SCR0025A
SCR0027A
SCR0029A
SCR0033A
SPP0004C
SPP0005C
SPP0009B
SPP0011A
SPP0012A
SPP0013A
SPP0014A
SPP0015A
SPP0018A
SPP0019B
SPP0020A
SPP0026A
SPP0028C
SPP0030A
SPP0031A
SPP0032A
SPP0033C
SPP0035C
SPP0036C
SPP0039A
SPP0040D
SPP0041D
SPP0008B
SPP0008B
----SPP0101B
SPP0102B
SPP0103B
SPP0104B
SPP0105B
SPP0106A
STC0012A
STC0018A
STC0022A
STC0036C
STC0048A
STC0049A
STC0052A
STC0054A
Part Description
Washer M10x15 (BN 739)
Screw for RL motors
Screw WN 1412 KA25x8 (Docking Board)
Screw DIN 7981C A2 4.2x25 (Docking Station)
Screw for the Charging Station drive wheel supports
Spare part gear case
Drop off board + holder
Gear Shafts replacement kit
Front wheel with axle
Single high cut blade
Single low cut blade
Battery contacts assembly (RL side)
Gear Frame (+ GEN0202A)
Wire Sensors x4 with cable
Main Board (ESBC050D)
Thermistors kit
Charging contact (for Docking Station)
Charging Station Board (ESB0044C)
Charging Station Cover
Charging Station Contacts Assembly
Operation lamp cover + seal
Flash Software v3.2-08 + Operating Manual (En)
Flash Software v3.2-08 + Operating Manual (BLX)
Flash Software v3.2-08 + Operating Manual (DE)
Charging Station Base (Green)
Flash Software v3.2-08 + Operating Manual (IT)
Flash Software v3.2-08 + Operating Manual (DK)
Drive motor (right) replacement kit (Black&White)
Drive motor (left) replacement kit (Red&Green)
RL pinion + magnets
Flash Software v4.1-08 + Operating Manual (En)
Flash Software v4.1-08 + Operating Manual (BLX)
Flash Software v4.1-08 + Operating Manual (DE)
Flash Software v4.1-08 + Operating Manual (IT)
Flash Software v4.1-08 + Operating Manual (DK)
Charging Station drive wheel supports + screws
Rear warning sticker
Danger sticker
Front caution sticker
Battery charging decal (4 languages)
RL550 Sticker
RL850 Sticker
Theft Guard decal
Charging station cover sticker
Appears in
Exploded views
No.
1.2.10
1.2.5
1.2.4
1.2.4
1.2.4
1.2.2 & 1.2.5
1.2.10
1.2.5
1.1.2 & 1.2.10
1.1.2 & 1.2.11
1.1.2 & 1.2.11
1.1.3 & 1.2.2
1.2.5
1.1.3
1.1.3 & 1.4.1
1.1.3 & 1.2.11
1.1.1 & 1.2.3
1.2.4
1.2.4
1.2.4
1.1.1 & 1.2.3
NA
NA
NA
1.2.4
NA
NA
1.1.3 & 1.2.5
1.1.3 & 1.2.5
1.2.5
NA
NA
NA
NA
NA
1.1.4 & 1.2.4
1.2.13
1.2.13
1.2.13
1.2.13
1.1.1
1.1.1
NA
1.1.4
1
31
1.6.2 Spare Parts – sorted by Friendly part number (con.)
#
Friendly
P/N (2008)
Friendly P/N
(2007)
93
8
8
124
88
4
68
96
100
114
103
105
106
107
108
101
98
104
109
STC0055A
STC0056A
STC0057A
STC0058A
TOL0001A
UNT0009A
UNT0016A
WSB0025B
WSB0035A
WSB0042A
WSB0043B
WSB0044A
WSB0046B
WSB0048B
WSB0049B
WSB0052A
WSB0053A
WSB0063A
WSB0071A
STC0055A
STC0056A
STC0057A
STC0058A
TOL0001A
UNT0009A
UNT0016A
WSB0025B
WSB0035A
WSB0042A
WSB0043B
WSB0044A
WSB0046B
WSB0048B
WSB0049B
WSB0052A
WSB0053A
WSB0063A
WSB0071A
Part Description
Charging Station fence sticker
RL1000 Sticker
RL350 Sticker
Crossed-out wheeled bin
Mowing motor removal tool
Power Pack
Power Pack external charging adaptor
Perim. wire to perim. switch cable
Main board to battery cable
Drop off cable
Bumper cable
Lamp board cable
Fuse holder battery pack cable
(-) spring battery cable
Battery jumper cable
Flat cable
Mowing motors cable
Drive motor + ferrite cable
Connector Board to charging contacts cable
Appears in
Exploded views
No.
1.2.13
1.1.1
1.1.1
1.1.12
1.1.1 & 1.2.6
1.2.6
1.2.14
1.4.1 & 1.5.1
1.4.1
1.4.1 & 1.5.1
1.2.3 & 1.5.1
1.5.2
1.5.2
1.5.2
1.4.1 & 1.5.1
1.2.14 & 1.4.1
1.4.1 & 1.5.1
1.5.1
1
32
1.7 Parts Compatibility Table
P/N
Description
Service
Bulletin
GEN0118A
Front Wheel Click Spring
#RL0536-05
GEN0148A
Navigator keypad
-----
GEN0182A
Cover-base seal ring
-----
S/N IRL02340100 and older
S/N IRL02340100 and older
(M. Controller without ‘GO’
printed on the green button)
S/N IRL03000000 and onwards
GEN0207A
GEN0208A
Front Wheel stopper
Front Wheel spring
#RL0536-05
S/N IRL03010000 and onwards
MSB0065B
#RL0536-06
All models
#RL0340-08
All models
#RL0640-09
All models
#RL0640-09
MSB0119A
Mowing Unit + cable
Front bumper (one spring)
assembly
Manual controller (tones)
M. Controller (US - speech)
Manual controller (ESBC050B
and forwards)
Enhanced Manual Controller
(Rain sensor)
Main Board ESBC050B and
onwards
SPP0005C
Drop off board
#RL0641-19
SPP0019C
Main Board
#RL0740-01
MSB0106B
MSB0112A
MSB0114A
MSB0118B
Compatible with
Not compatible with S.W.
versions ‘06
All models, but with S.W. ’08
and onwards
Sample of ID decal (serial number) located at bottom of the Power Pack cavity:
Manufacture date:
Year – 2001
Week - 18
1
33