PDF version of the catalog

COLE ENGINEERED
C.E. TOOLING
Section
10
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PRESS BRAKE
Table of Contents
COLE ENGINEERED
C.E. has teamed up with some of the best names in the Industry to offer
our customers savings and convenience in locating machine parts, plant
supplies, and equipment.
Save, CE always looks to extend the best value.
Spend less time ordering tools from multiple vendors.
Reduce costs in processing PO’s to multiple vendors
PAGE
PRODUCTS INDEX
BRAKE PRESS TOOLING Overview
Brake Die ORDER FORM
Brake Press Restoration Re-Machine worn ram & beds
Urethane Sheet, Inserts, and Dies Further Urethane Products Section 17
Brake: Precision Plained ±.002" / .05mm
Brake: American Style Precision Ground ±.0008" / .02mm
Brake: European Style Precision Ground ±.0004" / .01mm
Gagging Arms also see Section 17 Booklet
Louvers American & European
Off-Set Tools
RAM Adapters and Die Holders
Seam / Hemming Tools
Wiping Tools
12
29
3
13-16
20-22
231,32
32-38
41
17
23 & 26
24 & 39
26
28
CORNER RADIUS KITS
DIE SET Components Detailed information found in Booklet 17
Iron Worker Punches & Dies
Tool Storage Shelves & Cabinets
EQUIPMENT-MACHINERY OFFERED BY C.E. Tooling.
Brake Presses WOLF –Basic Machine
PUNCH PRESS The OHMA® Press 4-70 Ton Presses
TOOL GRINDER: Surface Grinder & Punch Sharpening Jig
Turret Punch Press CHASSIS MAKER
Shear Presses
Page 2b
C.E. TOOLING, Inc.
39
Booklet 17
Booklet 18
6-8
3
12
42
11
3
[email protected]
BRAKES PRESSES, featuring Wolf
COLE ENGINEERED TOOLS
*A
Many models available. Let us know your desired capacity needs (material
size and thickness), so we may suggest and extend you a quotation.
POWER SQUARING SHEARS
Many models available. Let us know your desired capacity needs (material
size and thickness), so we may suggest and extend you a quotation.
13gage 20” & 40”
1/8" X 48", 51" & 60"
Request our Section 30 “Machinery–New/Used” for details
Cost ranged from $___ -
F.O.B California
Order through CE to receive REWARDS DOLLARS = 10% of
purchase costs to be used towards turret, or duplicator Tools
BRAKE Restoration
Through normal use, wear across the surfaces of the ram and the bed occurs. A
common corrective procedure has been to
shim. However, with excessive shimming
it is understood that the load is not transferred equally from the die set to the bed
and the ram. As a result, longer set-up times, thus reducing productivity, and often reduced bend quality . With a patented milling
process, your ram and bed surfaces to original specifications. The process is performed in your own plant, and usually
takes less than 30 hours.
Request a Color Brochure on this Service.
C.E. TOOLING, Inc.
[email protected]
Page 3b
3
NCT Turret Automated Tapping
*A
Reduce your cost per hole to below $.01 each Tap up to 180 holes a minute. (Depending
on ram speed) Pitch insert change in minutes. Roll form taps. No minimum distance between tapped holes
Pre-Pierce Hole is required prior to tapping.
Tapping tool and Oil Tank is loaded into turret. The “ready punch height will need to be calibrated
prior to tapping and the clamp safety zone will need to be set.
Oil Housing rests on the backside of the turret and is held in place by two magnets. The tapping
unit and oil housing are connected together by supplied hoses. (With Finnpower machines, the tank
surrounds the B sta. Yet still allows the station to be used.
COLE ENGINEERED
Max. Material Thickness is determined by Pitch.
Speed is up to 200 SPM on 1” Centers.
Tapping Tool consists of Tapping Motor, Oil Tank (mounts outside station on turret), Die Anvil, Lubrication Kit for Maintenance, (1) Pitch Insert (interchangeable)
2"" Sta. C: Smaller threads M1.6-M5 or #2- #12
Tapping Unit Complete with one thread size
as of 8/2003
Pitch Insert (mated to tap pitch size)=$
Taps: 10pc Pack for most common sizes $ . - $
3-1/2" Sta. D: Larger threads M6-M8 or #12-5/16
Tapping Unit Complete with one thread size
as of 8/2003
Pitch Insert (mated to tap pitch size)=$
Taps: 10 pc Pack for most common sizes
Replacement: Soft Nose Piece $
Prolong Grease $15., Replacement: Soft Nose Piece, Prolong Grease, Prolong
Prolong Oil $ ., PT-Vanishing Oil 1ga.=$ . 5ga.=
Oil, PT-Vanishing Oil 1gal. 5ga. PT-Extreme Oil 15 ga
PT-Extreme Oil 1gal . 5 gal, 1 Quart Sprayer, Storage Case 1 Quart Sprayer, Storage Case, Pitch Puller, Retaining Ring
Pack for Pitch Inserts.
Pitch Puller, Retaining Ring Pack for Pitch Inserts
50% deposit with PO, 40% prior to
shipping, 10% net 30
Order through CE to receive
the best product support,
and REWARDS DOLLARS =
5% of purchase costs to be
used towards future turret
or duplicator tooling needs.
Page 4b
C.E. TOOLING, Inc.
Also Available for
Murata Wiedemann:
Motorum and Vectrum
machines that utilize
push pull style tooling
[email protected]
Ironworker Punches & Dies
*E
CE can service all your Ironworker Tooling and often Machine
parts needs. CE doesn’t produce common, Ironworker tools, but
offers through relationships with other
manufacturers (OEM’s). Through this, we
offer great value with the convenience of a
single source.
COLE ENGINEERED TOOLS
Fax or email your tooling needs.
Go to Booklet 18
Include your Iron Worker Make & Model, For more information
then quantity, shape, size, and die clearance.
If you have the OEM or any tool mfg. part# please include.
SHEAR BLADES New or Sharpening
*E
Flat bar, Angle Shear,
We can supply cutting blades for most
Plate
Notchers, Square/
makes and models of cutting equipment
Round Bar Knives,
for the Metalworking; Paper, Film, Foil
Guillotine/Trimmer
Plastics, Textiles, Wood Veneer, etc...
Manny standard blades in stock.
Custom blades manufactured
Amada(See Sect.-11), AccurShear, American Hercules, At- to your print or specifications.
lantic, Betenbender, Cincinnati, Cleveland Crane, Columbia, Century, Edwards, Haco,
Herrvoss, HTC, Lodge & Shipley, Niagra, Pacific, Pearson,
Pexto, Standard, Steelweld,
Wolf, Wyson & Miles, and simi-
SHARPENING of up to 16’ long, to
original specifications and tolerances.
They are polished to a mirror finish and
then hand honed.
Recommended regrind tolerances are
as follows: WIDTH - Parallel to
within .005" from end to end THICKNESS - Parallel to within .003" from end
to end No variation greater than .001"
within any 12" length.
C.E. TOOLING, Inc.
Paper
Guillotine Trimmer
Grinding Limits
CIRCULAR METAL SLITTING BLADES & TUBE
SLITTERS
Ary, Gary, HFW, Iowa Precision, Shinko, Sleer, Stamco,
Reika-Werk, Wean, WeltyWay, Yoder
[email protected]
Page 5b
Tool Storage Shelves & Cabinets
COLE ENGINEERED
*A
Save time…locate tools in seconds, reduce machine and operator waiting time.
Improve inventory control….reduces chance of duplicate purchases
Turret Towers for Thick or Thin Tool Styles. Provide economical methods to move, setup and store turret tooling. They protect tooling, make it easy to locate, and let you check inventory in minutes rather than hours. You save steps, time, and money.
Tower units come with 3 shelves. Two
tower units can be stacked to form a 6
shelf tower using accessory kit #14860.
Get twice the storage in half the space.
Modular 3' and 6' tall Turret Towers can
be used for both work stations and tool
cribs. An optional staging tray can be
mounted on either side. Bolt to a wall or
floor for additional security.
Weight
75 Ibs.
THICK TURRET:
*AEDP #13750 $
*AEDP #13755 $
*AEDP #13760 $
*AEDP #13765 $
*AEDP #13770 $
1/2"
1-1/4"
2"
3-1/2"
4-1/2"
3 shelves
3 shelves
3 shelves
3 shelves
3 shelves
THIN TURRET: *AEDP#13710 $
1¼" 3 shelves
10 sizes per shelf, Per size: 2 punch assemblies, 2 punches, 5 dies.
*AEDP#13720 $
3-1/2" 3 shelves
(5 sizes per shelf, 2 punches per size, 5 dies per size)
ACCESSORIES-OPTIONS: *AEDP#14860 Stacking kit $
*AEDP#14865 $40.00 Staging Tray
*AEDP #14870 $
Mag-Tag (white faced, magnetic strip. Placed on shelf, to mark tool description. 1.75”X24” )
Tool and Machine Accessory Cabinets.
Go to page 6 for Cabinets for Sectional Brake Tooling
Page 6b
C.E. TOOLING, Inc.
[email protected]
Tool Carts for Thick & Thin Turret Tools
COLE ENGINEERED TOOLS
*A
Turret Carts provide economical methods to move, set-up and
store turret tooling. They protect tooling, make it easy to locate,
and let you check inventory in minutes rather than hours.
Great Advantages:
• Easily move from tool storage to turret press to sharpening area.
• Optional staging trays allow quick tool-set-ups right on the cart.
• Sturdy 16 gauge steel, full solid side panels
• Durable baked on electro powder coated finish resistant to
scratching and corrosion.
• 5" heavy duty, self-lubricating casters. Roll smoothly on factory
floor, with ball bearing swivels for easy turning on angles and corners.
Thick Turret Tool Cart
Holds up to 56 turret tools to match new turret configuration for
most frequently used tooling. station and one shelve to hold two
each of 2", 3-1/2", and 4-1/2" sta.
*AEDP#13780
*AEDP#14865
*AEDP#14875
Thick Turret Weight: 80 lbs.
Accessory Staging Tray
Clear vinyl cover with zippered openings
Thin Turret/Strippit Tool Cart
Economical Tooling Transport
• Protect Tooling Investment.
• Eliminate Wasted Searching.
•
Organized For Efficient Use.
*AEDP#13730 $
3 shelves for 1-1/4” tools
10 rows per shelf, holding per row:
2 punch assemblies, 2 punch only, 5 dies
One shelve for 3-1/2" station tools
(_ sizes per shelf, _ punches per size, _ dies per size)
*AEDP #13740
4 shelves for 3-1/2” Tools
*AEDP #14865
4
Accessory Staging Tray
*AEDP #14875 Clear vinyl cover with zippered
openings.
C.E. TOOLING, Inc.
[email protected]
Page 7b
BRAKE PRESS Sectional Tool Storage
Save time…locate tools in seconds, reduce machine and operator wait time.
Improve inventory control….Protect Tools from Damage
Stored Punches & Dies upright in U-Channels to prevent accidental damage
Cylindrical draw lock, Individual draw latches
PrevenTip® safety system (prevents cabinets from tipping by ensuring that when one
drawer is open, all others are . Capacity. · Retainer top with rubber mat.
Sturdy tubular steel handles, mounted on side of cabinet: easy maneuverability strips
with clear protective cover.
COLE ENGINEERED
•
•
•
•
42” Height 40 ¼”Width 22½ Depth
Cabinet Model QSHS900-__ 5 Drawers
Drawer arrangement and capacity
-channel
U
m
o
t
s
u
C
Tools
e
k
a
r
B
s
d
Hol
Three 7” drawers holds up to Five (5) Punches
Two 2” drawers holds up to Five (5) Dies
Weight, Approximate. 450 lbs.
Ships from Holliston, MA Zip 01746
10 colors to chose from
COREGATED BRAKE
TOOL SHEETS
Can be used on your tables, on your racks...or on any flat surface.
•Keep tools organized and easily accessible. • Each sheet has 17 slots.
•Protect dies from accidental damage. •Sheet measures 29 1/2” X 96”
Ships from NV or CA
Page 8b
C.E. TOOLING, Inc.
[email protected]
The OHMA® Press
COLE ENGINEERED TOOLS
4-70 Tons
*A
The OHMA press is ideal for performing a variety of metalworking applications including:
piercing, self-pierce riveting, pierce-nut installation, coining, crimping, assembly, clamping,
stamping, trimming, bending, tube flaring, marking, corner radius, staking, and forming.
The OHMA Press Features:
• Choice from 4, 8, 15, 32 and 70 ton metalworking presses
• Runs from Electrical: 110 VAC, 15 Amps, & 12CFM @ 100 PSI
minimum, clean dry air.
•
•
•
designed to satisfy production and prototype needs
totally flexible, offering soft-touch (non-shock) approach to the part
and a 1/2" high force work stroke to perform the application
completely adjustable; low pressure advance stroke and overall
cycle time are set by you
Costs: 4 tons $7,000 8 tons $8,000 15 tons
$9,000 32. tons $12,000 71.5 tons $20,000
F.O.B Windsor Canada
Order through CE to receive
REWARDS DOLLARS towards your
next purchase of turret, duplicator or
Radius Kit Tools!
Standard features include:
OHMA Piercing Cylinder • Anti-tie
down electrical controls
• Separate Time & Force adjustment
for: advance stroke & work stroke
CORNER RADIUS KITS
See Page 19
Description
Work Force Range: tons
Return Force @100psi: lbs
Max. total Stoke: inch
Max. Work Stroke: inch
Approximate Weight: lbs.
Throat Height: inch
Throat Depth: inch
Platen Depth: inch
Platen Width: inch
Overal Height: inch
Base Depth: inch
Base Wideth: inch
P400 P800 P1500 P3200 P7000
.79-3.95 1.5-7.8 3.0-15 6.5-32.6 14-71.5
360
590
2120
3770
940
6”
420
640
8
82
24
32
5
5
10
86
28
32
10
4
4
7
83
20
32
8”
.5”
920
1960
12
7
7
14
92
36
44
4500
18
8
8
20
109
40
44
Options: · Die Set components (see Section 17)
· Adapters to use Whitney 28XX or Roper Punches & Dies.
· C-Frame Units of all kinds.
C.E. TOOLING, Inc.
[email protected]
Page 9b
COLE ENGINEERED
Page 10b
C.E. TOOLING, Inc.
[email protected]
CHASSIS MAKER Turret Punch Press
COLE ENGINEERED TOOLS
*E
A most economical way to produce a large variety of sheet metal applications.
Whether the need is for quick proto-types, or large production runs, the CM2000
gives its users the competitive edge. The key to the CM2000's affordability is innovative techniques, coupled with being controlled by personal computer.
20 Tons · Hydraulic Ram
CM2000 Turret Press
Thick or Thin Turret Style Tooling
Punch up to 1/4” Mild Steel.
200 Hits per min.
Max. Work Piece
With Automatic
Rotation 24 X 30”
With Manual
Rotation 27.5 X 96”
Easy to use programming software,
Machine Control is run off standard PC
Program at machine or you may load software on
office PC. Graphic Display of Programmed Part
Contour virtually any shape.
Nibble Circle, Bolt Circle Patterns, Grid
Patterns, Nibble Squares/Rectangles Step
and Repeat Parts,
Rotate material manually or automatically
Punch: Arc, Micro joining, all types of
Forming applications: coin extrude,
louver, character mark, lances, etc...
Optional software packages are available for importing CAD, DXF files,
and automatic flat-pattern layout.
Further Features
· .002” Positioning Resolution
· Rugged Bridge Frame Construction
· Brush Tables for Quieter Operation
· Feed Clearance .875” Optional 2.0”
· Automatic Work Clamp Avoidance
· High Precision and Repeatability
F.O.B. Anaheim CA
Order through C.E. Tooling and
we’ll include a tooling credit,
machine setup and
training at your facility and
12 month warranty.
Tool Credit is FROM REWARDS DOLLARS !
Pass-Through Work Clamps allows the operator to
punch to NET SHAPE. The CNC
Controller automatically calculates work-clamp dead zones
and clamp locations, automatically repositioning the part to allow the operator to punch any location on the sheet.
Additionally, repositioning can
be used to automatically proc-
· High Speed X and Y Travel Travel
· Punch to NET SHAPE No Re-shear required
· Automatic X Axis Repositioning
· Easy Programming Pc Software Included
Electrical: 110 VAC, 15 Amps, on request 208/230/460
Overall Dimensions Height: 68” Length: 93” Width: 72” Weight: 6,000 pounds
C.E. TOOLING, Inc.
[email protected]
Page 11b
COLE ENGINEERED
BRAKE
PRESS
TOOLING
Allow CE to help determine the best tool profile for your bending
*E some *A
requirements. Through the use of multiple brake press tool manufactures,
CE can extend great value on standard or special profiles.
Tooling Supplied Through
Precision Planed Dies from
C.E. Tooling & qualified U.S. Mfg.
Description
Page
American Planed 90º Regular & Gooseneck
American Planed 30º + FLATTENING DIES
American Precision Ground +/-.0008 Hardened 50-56
American Multi-V Dies
EUROPEAN Precision Ground+/-.0004
OFF-SET / JOGGLE DIES
LOUVER TOOLS
HOLDERS & Risers
20-21
22
30-31
24
32-38
Precision Ground Dies from
EURAM Italiana srl & Tools Press
Stocked in USA, or 2-7 day delivery.
Description
Page
ORER / QUOTATION FORM
Perfect Bends Patented Forming Technology
RIB FORMING
CHANNEL—ROCKER CHANNEL DIES
STANDING SEAM, HEMMING DIES
23&26 Urethane Sheet—Film—Inserts
16
Urethane Dies Tru-Form®
24, 30, 38-40 WIPING DIES
27
23
25
24
13
14-15
26
QUALITY MATERIALS Following worldwide standards for precision tooling, materials are selected based on proven high strength, toughness, and deep harden ability.
Precision-Planed: SAE 4140 (42CrMo4) 26-30Rc or Flame hardened to 45-49.
Precision-Ground: Induction hardened CK50 50-56Hrc & DIN 17200, ISO 683 53-60Hrc
American-style
P18-24 Precision-planed to tolerances of ±.002" (0.05mm) on all critical surfaces.
Available in lengths of 1’,2’,3’,4’, then every 2’ till 24’ max. length
P28-29 Precision-ground to tolerance of ±.0008"(0.02mm) on all critical surfaces.
Available in lengths of 36", 18" or sectionalized in 10 matched pieces 4+3+2+½+½+1+¾+8+12+4 Part#+ “SECT”
European-style
P18-24 Precision-planed to tolerances of ±.002" (0.05mm) on all critical surfaces.
Available in lengths of 1’,2’,3’,4’, then every 2’ till 24’ max. length
P30-36 Precision-ground to tolerance of ±.00039"(0.01mm) on all critical surfaces.
Available in lengths of 835mm & 415 (32 7/8” & 16 5/16) or sectionalized. Upper unit in 9 matched pieces
100+300+10+15+20+40+50+200+100 Lower unit 8 matched pieces of 100+10+15+20+40+50+400+200 Part#+ “SECT”
Yes, we can supply tools for use with most fast change tool systems
Hurco
Amada
Smart
Clamp
One Touch
Wila Trump
Vers.__
Wilson Tool
Express Clamping
System™
Die
&
s
ter 2 & 37
p
a
Ad age 2
RAM ers P
d
Hol
One Touch is a registered trade mark of Amada Corp. Smart Clamp is a registered trade mark of Hurco Inc.
Express Clamping System is a registered trade mark of Wilson Tool International Inc.
Page 12b
C.E. TOOLING, Inc.
[email protected]
Acrotech URETHANE
Brake Products
*A
COLE ENGINEERED TOOLS
Acro-Hyde™ is a urethane film, which prevents die marks
on materials like stainless, aluminum, and other polished
stocks. Reduce your costs from secondary polishing or from
having to scrap out parts.
Simply cut sheet to required length, lay it
on top of the bottom die, secure one side with double faced
clamping tape and you’re set.
Description
.015 X 2” Wide X 100 ft. Long
.015 X 4” Wide X 100 ft. Long
.015 X 6” Wide X 100 ft. Long
.030 X 6” Wide X 100 ft. Long
.015 X 36” Wide X 20 ft. minimum
Double Faced Clamping Tape
1” X 36 Yards
Part No.
*ATP-02015
*ACH-04015
*ACH-06015
*ACH-06030
*ACH-36015
Price
*A-KPT-136
Acroform™ Inserts These triangular shaped K·Prene® insert
converts steel “V” dies into non-marring, versatile bottom dies. Under pressure from a punch,
the urethane takes the shape of a variety of
punch tips and in the process produces a variety of scratch free, accurate bends. Stocked in
K-950A (other durometers available) in 1 foot increments to 4
foot maximum lengths.
Simply position the correct sized urethane insert in 1” or 2” steel “V die, using lengths
that allow 2” to extend beyond the end of the part to be formed. For maximum life,
do not penetrate any further than is needed to produce the desired bend. Penetrating to a depth of more than 30% of the height of the Insert can significantly reduce its
effective life. Note: Spring back problems are reduced and it allows you to form different material thickness without having to change dies.
C.E. TOOLING, Inc.
[email protected]
Page 13b
*A
COLE ENGINEERED
For 1X1, $
For 2X2, $
For 3X2, $
1X1=$
2X2=ft
3x2=$
1X1X1 $
1X1X2$
2X2X2 $
2X2X3 $
3X2X4 $
1X1=ft $
2X2=ft $
3x2=ft $
Base + $
Base + $
Base + $
/ft
ft
1X1=ft $
2X2=ft $
1X1X¼dia=$_.__/ft
2X2X½dia=$__._/ft
3X2x5/8d=$$__._/ft
Flexible
Back Gages
$
per
Clamping Tape (1”X36yards)$__.__ per roll
Grade K950A for general purpose
Grade 900A for deep penetration
Grade K800A for general purpose
Grade K900A for Heavy materials, very
high blank holding pressure is required.
Die Pad or Block Pad Grade K900A best general purpose. 1X1 conforms most V-Jobs up to 11 gauge. 2X2 up to 1/4”
Radius V-forms up to 11 gauge, or flat bottom U-forms up to 16 gauge. K950A recommended when higher back holding
and form pressure is required. K800A for light gage <20 gauge Mild steel
Page 14b
C.E. TOOLING, Inc.
[email protected]
Metal Forming with Urethane
COLE ENGINEERED TOOLS
C.E. TOOLING, Inc.
[email protected]
Page 15b
URETHANE PRESS BRAKE DIES
*A
COLE ENGINEERED
Page 16b
C.E. TOOLING, Inc.
[email protected]
COLE ENGINEERED TOOLS
C.E. Tooling LOUVER Open & Closed Ends for Breaks
Form Up or Down Single, Double Triple, ect.. .
Approximate Pricing for:
American style range $1,200.00 and up
European style range $1,350 and up
Multi-Hit Louvers. +$1,000ea. for additional louvers set Horizontally (“D” Spacing).
Add $1,500 each for additional set side to side
Fax or Email you Specifics to allow us to extend detailed Quote.
Common LOUVER Sizes
“A”
“B”
“C”
“D”
Length
Width
Height Spacing
2”
3”
4”
4-1/2”
1/2”
5/8”
3/16” 3/4”
1/4” 15/16
3/4”
1/4”
1-1/8”
7/8
3/8
1-3/8
6”
8”
n
owfety
h
r S Sa
pe /2”
U p ve 1
N
ha
EA uld
P
o
RO w
EU erian
Am
Bottom unit shown with .5 wide for use in American style
adapter mounted in lower bed of Brake
European Style would have 50mm base
C.E. TOOLING, Inc.
[email protected]
Page 17b
Patented
Forming Technology “Perfect”
COLE ENGINEERED
Page 18b
C.E. TOOLING, Inc.
[email protected]
COLE ENGINEERED TOOLS
Punches are solid 105+ radius
ended, set to inside radius.
Ref. See RS-20 on page 25
Adjustable to 80mm/3.15”Radius in 1-hit, achive larger radius with 3 hits (60+ bend per hit. Upper is solid full 95” radius.
C.E. TOOLING, Inc.
[email protected]
Page 19b
American Planed ±.002"
90° Forming
*E
COLE ENGINEERED
Page 20b
/ .05mm
C.E. TOOLING, Inc.
[email protected]
American Planed ±.002"
/ .05mm
*E
COLE ENGINEERED TOOLS
Gooseneck Punches
C.E. TOOLING, Inc.
[email protected]
Page 21b
American Planed ±.002"
/ .05mm
30° Forming
*E
COLE ENGINEERED
Page 22b
C.E. TOOLING, Inc.
[email protected]
*E
TONNAGE CHART
←OFF-SET TOOLS
*E
COLE ENGINEERED TOOLS
C.E. TOOLING, Inc.
[email protected]
Page 23b
Multi-Vee Block Dies
*E
Ram Adapters and Die Holders
*E
COLE ENGINEERED
Page 24b
C.E. TOOLING, Inc.
[email protected]
Rotary Bender
*E
Rib Forming Dies
*E
COLE ENGINEERED TOOLS
C.E. TOOLING, Inc.
[email protected]
Page 25b
Page 26b
3XMat. = Min. PinØ After this, a special nested/
gauging die is required which secure part .
Offset/Joggle Dies
*E
Est. 2’=$1,750
Standing Seam, Hemming Dies
*E
COLE ENGINEERED
C.E. TOOLING, Inc.
[email protected]
Channel Dies
*E
Rocker Channel Dies
*E
COLE
ENGINEERED
COLE
ENGINEERED
TOOLS
C.E. TOOLING, Inc.
[email protected]
Page 27b
Wiping Dies
*E
COLE ENGINEERED
Page 28b
C.E. TOOLING, Inc.
[email protected]
Ordering / Quotation Form
COLE ENGINEERED TOOLS
800 848-3161
C.E. TOOLING, Inc.
[email protected]
Page 29b
American -Ground ±.0008"
/ .02mm
*A
COLE ENGINEERED
Page 30b
C.E. TOOLING, Inc.
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American -Ground ±.0008"
/ .02mm
*A
COLE
ENGINEERED
COLE
ENGINEERED
TOOLS
C.E. TOOLING, Inc.
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Page 31b
European “Ground”
COLE ENGINEERED
Page 32b
*A
±.0004" / .01mm
C.E. TOOLING, Inc.
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European “Ground” .0004"
/ .01mm
*A
COLE ENGINEERED TOOLS
C.E. TOOLING, Inc.
[email protected]
Page 33b
European “Ground” ±.0004"
/ .01mm
*A
COLE ENGINEERED
Page 34b
C.E. TOOLING, Inc.
[email protected]
European “Ground” ±.0004"/.01mm Mat. CK 50
50-53Rc
*A
Ref.: Base of European(Amada) machine = 60mm With 4007 or 4008, & 4010, you can use 15mm slotted “Quick-Change”
COLE ENGINEERED TOOLS
Often used for
hemming, or as
flattening die
C.E. TOOLING, Inc.
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Page 35b
*A
COLE ENGINEERED
Page 36b
C.E. TOOLING, Inc.
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Hemming:
Mat.—14ga
Use with upper
1017/35/.8
COLE ENGINEERED TOOLS
Es835-970
*A
Hemming:
Mat.—
12ga
Use with
upper
1017/26/.8
Es835-1090
C.E. TOOLING, Inc.
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Page 37b
*A
COLE ENGINEERED
4008
4015
Set screw for
clamping
4017
Threads for Bolting from
machine T
Riser, bolts to machine bed, or sits on 4018. Adapter Plate to use American Style
Commonly then 4010 is attached.
Tooling, bolts to machine bed, or sits
Threads on bottom for bolting from
on 4008, or in 4018
machine T
RISER: Mimics standard European (Amada) 60.5 Slot Base, bolts to machine bed
machine base. This unit rises dies by 50mm
Lengths 415=$219, 835=$336 Approximate
Threads on bottom
for bolting from
machine T
Page 38b
C.E. TOOLING, Inc.
Threads on bottom
for bolting from
machine T
QUICK-CHANGE 15mm Slot Base
Bolts to machine bed, or commonly sits on
4007 or 4008 riser/support machine base.
Threads for Bolting from
machine T
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Shown is Bed of Press Set up for European Tool Style. Photo is specifically an Amada Machine. Lower Base clamps a 60mm or < die or die holder. 50mm is common.
COLE ENGINEERED TOOLS
EUROPEAN
Style Upper
BELOW = AMERICAN Style Upper
RISER, Shown Below. Sits on machine bed or
on 4018 riser. Has T-bolts 4 places on 835mm
length. Commonly then 4010 is attached.
C.E. TOOLING, Inc.
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Page 39b
*A
COLE ENGINEERED
Holders
Clamps
Quick Release Security
Security Clamp
Shown with
Security
Clamp Z2
Standard Clamp
ZMT-
INT/S/H120
Page 40b
C.E. TOOLING, Inc.
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GAGE ARMS
COLE ENGINEERED TOOLS
COLE ENGINEERED TOOLS
See Booklet 17 for more details
C.E. TOOLING, Inc.
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Page 41b
Punch & Die Sharpener
COLE ENGINEERED
*E
Ensure you tools are sharpened Properly, In House.
The actual physical process of grinding(sharpening) can greatly effect the tools continued performance! Improper tool
sharpening can cause premature tool edge failure. If you heat up the tool, you may be annealing the steel, bringing
down its hardness, thus causing lower wear resistance. Further, if the steel discoloring during a grinding pass, even if
on a following pass, these burn marks can be hidden, the steels surface may later form surface cracks (buckling of the
outer most skin surface). With Premium tool steels used for today’s Punches and Dies, a surface grinder extends best
results and with CE punch grinding fixture offers fast efficient sharpening of your punches and dies, including inverted or
concave shears. With minimal training, your operators will be properly sharpening your tools,
Properly sharpening your tools will increase tool life!
MODEL: SG-618 CAPACITY Maximum grinding L18.5" W6.3" Table to spindle center 16" TABLE Working surface (W x L) 6 x 14.4" 6 x 18.3" Maximum
longitudinal travel 15.0" 18.9" Maximum cross travel 7" FEED Longitudinal
movement of table Hand feed per revolution
SPINDLE AND WHEEL Spindle motor 1 1/2 hp Spindle speed 3,600 rpm Grinding wheel outside diameter 8" Grinding wheel bore 1.25" Grinding wheel
width 0.51" 0.63" GENERAL Floor space (W x H x L) 83 x 40 x 40" 83 x 40
x 48" Net weight (approximately) 1,210 lbs 1,500 lbs
Punch Sharpening
Jig available for
all tool styles
Cost at time of printing $_,___
50% deposit with PO, 40% prior to shipping, 10% net 30
Order through CE to receive REWARDS DOLLARS
for use towards turret or duplicator tooling
One "V" and one flat way for longitudinal travel; both ways are
hand-scraped and covered with Turcite B coating
Accurate slot grinding achieved using saddle locking system
Double-nut backlash eliminator
Cross slide and column screws are hardened and ground to a 70
Rockwell C hardness, Wire rope-driven table main spindle run out
within 0. 0001" , Automatic lubrication system
STANDARD EQUIPMENT: Grinding Wheel , Wheel adaptor,
Work light , Balancing arbor , Diamond dresser, Tool kit
Permanent Magnetic Chuck Mounted on right side of table.
CE Punch Grind Jig Mounted on Left Side for one tool style.
Additional Tool Style Punch Holders available.
OPTIONAL ACCESSORIES
• Electro-magnetic chuck with control, Spare wheel adaptor,
physical process of grinding(sharpening) can greatly effect the tools continued
Tool Sharpening: The actual
performance! Improper tool sharpening can cause premature tool edge failure. If you heat up the tool, you may
be annealing the steel, bringing down its hardness, thus causing lower wear resistance. Further, if the steel discoloring
during a grinding pass, even if on a following pass, these burn marks can be hidden, the steels surface may later form
surface cracks (buckling of the outer most skin surface). If facilities aren’t available to properly care for your tooling, CE
offers a tool sharpening service.
Sharpen tools when edge shows .01-.015 of break down. Punches often require sharpening 2-3 times more often
than dies. If the tools are not sharpened at proper intervals, edge breakdown becomes more rapid, hole quality
deteriorates, and as tool will require much more metal removal to achieve a sharp edge, the result is reduced tool life.
Grinding Wheel Selection: Use an open coarse wheel, a 46-60 grit, H-J hardness.
CE sells common surface grinder wheels: 7-8” diameter. 1¼ID X ½” Width 46H grade
Dressing of Grinding Wheel: Move diamond across wheel at a fast steady pass
of (4 IPM). Take multiple passes at depths of .001-.002”. A good way to think of dressing is
that your using the diamond to rip out the dull stone particles to expose fresh jagged edged stones.
Grinding Tool: Take frequent light passes of no more than .0005 to .001 inch. Removal of more than this may cause
the tool steel to burn, resulting in the edge becoming brittle, and chipping on the edges or corners. Keep Constant
Flood Coolant on tool to prevent steel from heating up. Removal of .005 to .010” should return the tool to the proper
sharpness. By hand, rub a medium oil/india stone on newly harpened edges to reduce strengthen and reduce edge
wear during punching. Lastly, Demagnetize tools, to prevent punched slugs and slivers from adhering to them.
Page 42b
C.E. TOOLING, Inc.
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ENSURE YOUR TOOLS ARE SHARPENED PROPERLY
COLE ENGINEERED TOOLS
If facilities aren’t available to properly care for your tooling, CE offers it’s
customers a tool sharpening service at low rates.
Generally a 1-2 day turn around.
PUNCH SHARPENING COST
FLAT (NO SHEAR)
Qty
1-3
Qty Qty
4-10 11-25
DIE SHARPENING COSTS
MAXIMUM DIAGONAL UP TO
TIP DIAGONAL 2-1/4 TO 5”
O.D. UP TO 2-1/4” DIAMETER
O.D. OVER 2-1/4 TO 6-1/2”
TIP DIAGONAL 5” TO 8”
O.D. > 6” - 11” Diameter
Qty
1-3
Qty Qty 114-10
25
Have CE remove old Ejector, and add new, Add below cost per ejector hole.
2mm/.078” or 3mm/.109” holes +$2.50 6mm/.236” or 1/4=.25” + $3.5 10mm/.394” or 15mm/.590” + $
To Sharpen Shears: Add below cost to above flat punch cost.
Roof Top
Inverted
Concave
Add $
To Punch
Add $
To Punch
Add $
To Punch
Double
Inverted
Add $ To
Punch
Whisper
Spherical
Spherical
Add $5.00
Add $
To Add
Punch
$ To
Punch
(1-Way)
FORMING TOOLS Assure best performance. Using the tool’s prints, which we
keep on file, our tool room will sharpen, re-set, and test. We can usually turn
around a Form Tool in two to three work days. We have a minimal charge to
cover labor. Our primary goal of this service is to assure long term satisfaction
with C.E. products.
CORNER RADIUS KITS
Produce eight (8) different sized
radius corners equally and easily.
*Self-Contained Unit means fast easy set-up
*Requires a vertical hit from any type press
*Punch material up to 13 gage mild steel
Fractional Unit: Cat. Code *E-RK1002
1/16, 1/8, 3/16, 1/4, 5/16, 3/8, 7/16, 1/2
Metric Unit: Cat. Code *E-RK1001
2mm, 3mm, 4mm, 5mm, 6mm, 8mm, 10mm, 12mm
The Corner Radius Kit takes the “Pain” out of corner
rounding. This unique, self-contained unit requires
only a vertical “hit” from a mach. press, brake, etc...
(soft hammer on a bench for short runs) to produce
clean corner radii on sheet stock up to 13 gage mild
steel. Precision self-aligning punches and dies make
30 second changeover common.
Shut ht. 3 1/8 • Base 5” x 6 1/4
• box 10 1/2 x 6 1/2 • wgt 13 lb.
C.E. TOOLING, Inc.
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Page 43b
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