Dependable, Powerful, Intuitive CNC Solutions

Dependable, Powerful, Intuitive CNC Solutions
CNC CONTROLS
OEM CONTROLS
PLASMA
CONTROLS
CNC RETROFITS
CUSTOM
SOLUTIONS
ROBUST INNOVATION
Control Solutions Engineered
to Fit Your Needs
Retrofits
Plasma
Laser
Waterjet
Mills
ROBUST CNC CONTROLS
Since 1996, FlashCut CNC has skillfully developed robust, Windows-based CNC solutions
for a wide range of machine tool and robotic applications. Whether your business requires
CNC or robotic controls for a mill, lathe, waterjet, laser, hotwire, router, plasma or a
custom application, FlashCut CNC has a comprehensive product line and the engineering
expertise to customize our world-renowned controls for your unique application needs.
INDUSTRY LEADING OEM PARTNERSHIPS
Our team of engineers works directly with our OEM partners to develop powerful and
economical CNC solutions tailored toward a given application. These partnerships provide
leading-edge advancements that help position our OEM’s as leaders in their industry.
ROCK SOLID SUPPORT
FlashCut CNC offers the most responsive and knowledgeable customer service support in
the industry. We are always available to meet your needs either by phone, e-mail or live
web conferencing.
FLASHCUT CNC COMMUNITY
FlashCut CNC is at the heart of a community of engineers, machinists, business leaders,
and educators worldwide. We are also strong supporters of our local high schools,
colleges and charitable organizations through our leading edge internship program and
annual awareness and fundraising events
FlashCut CNC has a full engineering and
development staff ready to assist you in
customizing our software and controls
for your unique application...and ready
to support you and your customers for
years to come.
Routers
Lathes
Lab Automation
Hot Wire
Factory Automation
Windows CNC - The Right Way
Our Windows-based
software is easy, intuitive
and customizable to
each unique application.
FlashCut CNC is the only
Windows CNC solution
offering a dedicated
CNC electronic controller
ensuring smooth and
uninterrupted motion using 32 or 64-bit Windows 8, 7, Vista or XP with a
USB connection on a laptop or desktop.
ENGINEERED CONTROL
Innovative, Robust and User-Friendly
CNC Solutions Give You a Competitive Edge
CNC CONTROLS
All of our controllers are designed and built in the USA to give you
seamless plug-and-play operation from any laptop or PC. They all
include up to 5 axes of motion, 8 inputs and 8 outputs. We also offer
optional I/O expansion with more digital I/O and analog inputs and
outputs. Many other optional accessories are available.
Compact Microstepper
Precision motion at your desktop for
controlling any small multi-axis stepper
motor driven machine. It is engineered and
built in the USA maintaining high quality
and affordability.
•
Affordable, compact unit for coordinated
control of up to five motors
•
Quiet bi-polar microstepping technology
•
Adjustable current up to 2.5 A per axis
•
Plugs into any PC with a USB port
•
Perfect for running small CNC machines and
general automation
Pro-Series Microstepper
Affordable, precise, powerful
coordinated motion for
controlling virtually any
stepper motor driven machine.
Engineered and built in the USA
for true plug-and-play operation.
From Fortune 500 companies to startups and from the best
educational institutions in the world to small machine shops,
FlashCut CNC has provided many thousands of customers worldwide with powerful, affordable and easy to use CNC controls.
•
8 Amps and 70VDC of power for up to 5 axes
•
Digital anti-resonance technology with inertia
matching for smooth, precise motion
•
Easily runs NEMA 17, 23, 34, 42 and 56
stepper motors with precision and power
•
Perfect for running medium and large CNC
machines or factory floor automation
CNC CONTROLS
Configurable Multi Axis Controllers
Your Partner in Custom
CNC Controls
CNC CONTROLS
Pro-Series Servo
Provides precise, powerful
coordinated motion for controlling
virtually any machine. Advanced
digital servo can be tuned to run
almost any servo motor.
The FlashCut CNC Retrofit Kits are low cost and easy to install with
unrivalled CNC performance. Your machine will run better and be
easier to use with FlashCut CNC Controls. Our retrofits combine the
latest technology using either of our robust and powerful Stepper or
Servo Controls and Motors. With our kits you can bring life back to
your machine to be a smarter version of the dependable workhorse it
once was.
•
Available in 12 or 20 amp versions
•
Advanced digital servo technology for
quick, smooth, precise motion
•
Easily runs NEMA 23, 34, 42, and 56 Servo
motors with precision, power and speed
•
Perfect for running medium and large
CNC machines or general automation
Whether you are designing a new machine, replacing antiquated
controls or converting a manual machine to CNC, our sales and
engineering team will work closely with you to configure the perfect
CNC Retrofit Kit for your application. The Retrofit Kits consist of our
world-renowned software, USB signal generator, drive electronics,
motors and accessories for unrivaled performance and simplicity.
Platinum Series Servo
The ultimate in precision, power and
reliability for the most demanding
production environments. It features top
of the line digital servo drives for reliable
precision, a high voltage bus for power
and speed and an optional integrated
touch screen PC.
•
Delivers up to 2.3 kW of power with
a 240 VAC voltage bus
•
In application Auto-Tune
•
Runs a wide range of servo motors
•
Optional on-board PC with industrial
3M touch screen
•
IP55 sealed enclosure
Compact Stepper Retrofit Kits
Pro Stepper Retrofit Kits
Pro Servo Retrofit Kits
Platinum Servo Retrofit Kits
RETROFITS
We have a solution
for any machine
RETROFITS
The FlashCut CNC Bridgeport Retrofit
Kit is perfect for turning your manual
Bridgeport mill or clone into a powerful,
precision CNC machining center. This
kit was engineered and built in the USA
to seamlessly integrate FlashCut CNC
Servo or Stepper controls and motors
with existing manual machines. There
is no machining or drilling necessary
and you can install it on your machine
in just a few hours. We also have
engineered an optional ball screw kit for
even more precision. All of our retrofit
kits are available in servo and stepper
versions and employ FlashCut’s intuitive
Windows-based control software driving
our USB Signal Generator. Call us today
to talk about converting your machine.
•
Fits Bridgeport mills and clones from Rong-Fu,
Grizzly, South Bend, Acer, MSC, Enco, Vectrax,
Jet and many more
•
Sturdy steel construction
•
No machining necessary for quick installation to
existing machine
•
Includes X, Y & Z hardware for full 3 axis CNC
•
Available in NEMA 42 stepper or servo versions
employing FlashCut CNC software and
controller
•
Optional XY ball screw kit available
•
Optional ball screw for Z axis quill
•
A wide range of accessories available including
remote pendant, limit switch kit and spindle
relay box
Retrofit Kits for Machines
of All Shapes and Sizes
Benchtop and Miniature Mills and Lathes from Grizzly,
Enco, MSC, Jet, Busy Bee, Rong Fu, Taig and Sherline
FADAL Machining Centers
Router tables from Precix, Techno,
Shopbot, and many others
RETROFITS
Bridgeport Retrofit Kit
CNC SOFTWARE
•
Intuitive user interface
•
Real time 2D or 3D solid visualization
of toolpath
•
Advanced control of G-Code program
including reverse and jump to line
•
Full G-Code editor
•
DXF import for immediate cutting from
CAD files
•
Go from Drawing to Toolpath to
Cutting all in one integrated program
Simple yet powerful
integrated CAD
•
FlashCut CAD’s Intuitive user
interface makes it simple to
draw any 2D shape
Conversational programming makes
pocketing, drilling and profiling simple
•
Create lines/arcs/polylines/
circles/ellipses/splines
•
Advanced G-Code programming
including canned cycles, macros,
variables, branching and subroutines
•
Make modifications with scale/
trim/extend/rotate/offset/fillet/
chamfer/mirror
•
Coordinate system rotation
•
•
Support for multiple screen layouts
(eg. engineering vs. production)
Advanced snapping support
(endpoint, midpoints, etc.)
•
•
Touch probe support
Simple import of any 2D
drawing
•
Machining time and progress meter
•
•
Remote control from your smart phone
Convert any bitmap image to a
toolpath (outline or centerline)
•
Teach mode
•
Create text for engraving
•
Camera support
•
Foreign language support
FlashCut CAM creates
toolpaths instantly
Easy customization for
your production needs
•
FlashCut CAM generates any
2 or 2.5D toolpath for Plasma,
Waterjet, Laser, Milling or
Routing
•
•
Customizable user interface can be tailored for any
cutting application
Automatic generation of leadins and lead-outs
•
•
Specialized on-screen controls for various applications
such as plasma, milling, turning, waterjet and laser
Automatic generation of
fixturing tabs
•
Automatic kerf compensation
•
Seamless integration with networked programs and
PLC’s via digital I/O or network interface
•
Support for pockets, profiles
and islands
•
Simple import of DXF files
•
Sheet management including
indexing large sheets on a small
table and multiple sheets per job
•
Grid nesting
•
True shape nesting
Intuitive setup for any type of machine
mechanics and drive technology
•
Setup Wizard helps get any machine running quickly
•
Graphically illustrated settings take the guesswork out of
marrying the controller to the mechanics
CAD/CAM SOFTWARE
The World Leader in Windows Based
Software for Dedicated CNC Controls
PLASMA
PLASMA
Integrated Torch Height Control
The FlashCut Integrated THC
reads the plasma voltage as
feedback to adjust the Z axis
height thousands of times a
second. This system
maintains a precise distance
between the plasma torch and
the workpiece while cutting
any XY pattern at any speed,
resulting in smooth edges,
sharp details and higher
precision. The system can
inherently handle warped,
bent or corrugated sheet.
Add THC to any new or existing plasma table
There are many advantages to Integrating the THC with
the XYZ movement, including:
•
No duplication of Z axis motion control, saving
thousands of dollars over using two control systems
•
The main controller knows exactly where every axis
is, including the Z on the microsecond level
•
•
The THC system can be added to any
new controller or it can be retrofitted to
all existing controllers that are based on
FlashCut’s unique USB Signal Generator. It
consists of any of the following components,
depending on your needs, for plug-and-play
operation with your plasma controller:
•
Mechanical lifter
Real-time visualization of plasma voltage, height and
position parameters in the CNC software interface
•
Torch holder with
magnetic breakaway
Real-time control of the THC as feedrate changes
preventing unwanted diving into the material as the
system slows down for a corner
•
Analog controller card
•
Voltage isolation box
•
Stepper or servo drive
•
Stepper or servo motor
•
All necessary cables
•
Recognition of kerf crossings to prevent diving into a
previous cut
•
Optimal control and tracking of nozzle use leads to
better consumable life and cut quality
•
Cut wizard automatically sets THC parameters based
on material, thickness and consumables
OEM
FlashCut has a proven track record of tailoring software, controls and
accessories for our OEM’s specific applications, making them clear leaders
within their industry. Whether you are launching a new product or replacing
antiquated controls on an existing product, our experienced team of engineering
and application specialists will work closely with you to tailor the perfect control
package for your hardware. Our OEM solutions span a variety of applications
and industries including:
•
•
•
•
Plasma
Waterjet
Factory Automation
Hot Wire
•
•
•
•
Selective Soldering
Lathes
Mills
Routers
•
•
•
•
OEM
We specialize in making our OEM’s
leaders in their industries
Jewelry Manufacturing
This world-leader for the jewelry industry
brings jewelers and technology together
with innovative CNC and CAD/CAM
products. For over a decade, FlashCut has
helped guide their machines to make
some of the most intricate precision
crafted pieces of jewelry in the world.
Laser
Press Brakes
Lab Automation
Retrofits
Selective Soldering
Machines
This leader in selective
soldering equipment chose
the FlashCut Pro-Series Servo
and microstepping controls
and motors to reliably
produce electronic circuit
assemblies in production
plants around the world.
Stone Cutting Machines
Based in Sweden, this internationally
recognized manufacturer produces
compact, clever and affordable stone
CNC machinery including a 5-axis, fully
automated, stone CNC saw. These
machines have reliably been under
FlashCut control for over a decade.
Machining Centers
Locomotive Wheel Lathe
This revolutionary CNC, Low Profile,
Locomotive Wheel Lathe is the precise,
portable, and affordable solution to locomotive
wheel truing. The Railway Wheel Truing and
Wheel Profiling System is an effective and
accurate machine that allows the rail car
wheel sets to be reprofiled and re-trued at the
same time. The Wheel Lathe is controlled by
a FlashCut CNC Platinum Controller to ensure
quality, reliability and safety keeping trains
rolling smooth throughout the world.
This CNC machining center
company is a new business venture
from the former leadership team of
Fadal. Together the group designs,
manufactures and assembles all of
their machinery and components.
They trust the FlashCut Pro-Series
and Platinum Series controls and
motors to launch their exciting
new product line of machining and
turning centers.
CUSTOM APPLICATIONS
From aerospace and railway to medical and the oil industry, FlashCut CNC
has designed and engineered rock-solid, custom control solutions to help
companies expand their capabilities, simplify their processes, increase
revenue and excel within their industry.
While our success and reputation is the result of our experienced and
talented team of engineers, it is our team’s innovative thinking and
expertise in automation designs that sets us apart from our competition.
Our experienced team is accomplished in:
• Robotic Control
• Factory Floor Automation
• Precision Manufacturing
We build custom applications for a variety of industries
Oil/Natural Gas • Mining • Aerospace • Agriculture
Food/Beverage • Textile • Music • Medical Device
Dental • Laboratory Automation • Jewelry • Automotive General Manufacturing • Railway/Transportation
Food Processing • Education • Recreational-Boating/ATV
Recreational-Biking/Skiing/Surfing • Materials Processing • Multi Axis Motion Control
• Digital and Analog I/O Control
• Hydraulic and Pneumatic Control
It is not only our expertise alone that allows us to excel in the CNC industry;
it is our unique business model that offers a comprehensive approach to
quality customer service. FlashCut CNC is dedicated to building strong
customer relationships. We truly take an interest in each of our customers to
understand their business so we can deliver on-going, quality support and
the best possible solutions. This unique approach offers our customers:
• Responsiveness with close personal service
• Integrity to deliver our promises
• Cost effective pricing
• On-time delivery
• Robust, turnkey solutions that deliver results
Custom IO Controller for Hydraulics
World leaders in oil pipe
fabrication, pipe drilling
and timber cutting have
entrusted FlashCut CNC
to control the heart of
their operations.
CUSTOM APPLICATIONS
Innovative Solutions that are Custom
Engineered for Your Company’s Success
MACHINES
FlashCut CNC is committed to
technology education
The continued need to build a qualified workforce with the latest technology in school
programs is very important to FlashCut CNC. These programs prepare students for
technology and manufacturing careers which in turn will lead to a strong economy and
a brighter future for everyone. Our controls, retrofits and machines can be found in over
a hundred major universities and schools world-wide including MIT, Stanford, Illinois,
Michigan, Ohio State and Hong Kong. We are also an integral part of high schools, tech
centers and tech museums. These institutions chose FlashCut CNC for its:
Gantry CNC Mills
Accurate, ball screw driven machines that
have large beds to easily fixture large parts,
yet can easily fit on a workbench
•
Ease of use
•
Industry-leading customer support
Vertical CNC Mills
•
Windows compatibility
•
Educational discounts
•
Plug and play installation
•
Heavy Duty Benchtop
Mills with ball screws that
easily cut any material for
production or prototyping
•
Rock-solid robustness
Unlimited additional software
licenses for entire labs free of charge
We also sponsor technology, racing and robotics
teams around the country. Call today to see how
FlashCut CNC can streamline technology and
engineering education in your school.
Tabletop CNC Mills
Machines that are light weight
and convenient yet accurate to cut
precision prototypes
FlashCut is an integral part
of education programs
worldwide like this student lab
at The Ohio State University.
Tabletop CNC Lathes
Turning machines that are light
weight and convenient yet accurate
to cut precision prototypes
FlashCut CNC Community
Model
Gantry CNC Mills
Vertical CNC Mills
Tabletop CNC Mills
Tabletop CNC Lathes
XYZ Travel
[in]
Lead
Screw
Accuracy
[in]
Enclosure
Available
Materials
Cut
Top Speed
Step (Servo)
Plastic,
Wood,
Non-Ferrous
Metals
300 (400)
6700
20 x 20 x 20
Ball
0.002
Yes
9100
17 x 7 x 4.5
Ball
0.0005
No
3000B
12 x 7 x 10
Ball
0.001
Yes
2000
9 x 7 x 6.5
Acme
0.002
Yes
25 (45)
5400
9 x 5 x 6.5
Acme
0.002
Yes
25 (45)
4400
4.5 x 17
Acme
0.002
Yes
25 (45)
All Metals,
Plastic,
Wood
50 (80)
40 (75)
FlashCut CNC is at the heart of a community of
engineers, machinists, business leaders, and
educators worldwide. We are also a strong
supporter of our local high school by offering
our annual “FlashCut CNC Future Engineer
Scholarship” along with supporting charitable
organizations through our annual awareness and
fund raising events. Every year we choose a non
profit organization for our annual bike riding event.
Contact us today to see how you can get involved.
EDUCATION / COMMUNITY
FlashCut CNC offers a complete line of quality
gantry-style, benchtop and tabletop CNC mills
and lathes, for prototyping or production of parts.
CNC CONTROLS
OEM CONTROLS
PLASMA
CONTROLS
CNC RETROFITS
CUSTOM
SOLUTIONS
www.flashcutcnc.com
444 Lake Cook Rd., Suite 22 | Deerfield, IL 60015
T 847.940.9305 | F 847.940.9315
Toll-Free 888.883.5274
[email protected]
CNC CAD/CAM
SOFTWARE