IN-LINE MICRONIC FILTERS Models M329 - 200 M329
Transcription
IN-LINE MICRONIC FILTERS Models M329 - 200 M329
Installation, Operating & Maintenance Manual (Original Instructions) IN-LINE MICRONIC FILTERS Models M329 - 200 M329 - 300A M329 - 450A 4991130001 September 2013 Contents Description Page General Description 3 Dimensions & Performance Data 4 Operation of the Restriction Indicator 5 Maintenance 6 Removing the element 6 Cleaning the filter 7 Spare Parts List for M329 - 200 8/9 Spare Parts List for M329 - 300A / 450A 9/10 4991130001 (September 2013) Page 2 IN-LINE MICRONIC FILTERS M329 - 200 (200mm element) M329 - 300A (300mm element) M329 - 450A (450mm element) GENERAL DESCRIPTION The Drum International range of Micronic Filters are supplied in three basic sizes to suit various applications when discharging bulk foodstuff. The filters cover a performance range of 200m 3/hr to 1000m 3/hr, with the filter element being rated at 5 micron, (Refer page 3 for further details of dimensions and performance figures). Both the Filter bowl and element are of stainless steel construction thus making the cleaning and maintenance of these items a quick and simple operation. A sightglass is built into the filter bowl wall to allow visual inspection of the filter element, additionally, a coloured indicator is located on the filter body to give warning of the element’s condition. The two larger filter assemblies feature industry standard TW1 flanges allowing easy fitment into compressor air systems. 4991130001 (September 2013) Page 3 2 GENERAL DIMENSIONS AND PERFORMANCE FIGURES The DRUM range of Micronic filter assemblies are supplied in three basic models to suit various applications and are classed by the overall length of the filter element. The element sizes are 200, 300, and 450mm. (Refer Figs 1,2, and 3 for dimensions and performance data.) 180 105 87 square Alternative 2 hole J100 flange Maximum safe Working Pressure = 2.5 bar 3 P at 200m 3/hr = 75 mBar at 0 Bar P at 200m /hr = 50 mBar at 2 Bar Weight = 4.4 Kg 317 4 holes x 11 dia equi-spaced on 80 P.C.D. 125 220mm Req’d to remove bowl Fig1. Filter fitted with 200mm Element 116 260 470 TW1 flange,154 O.D. 4 holes x 12 dia equi-spaced on 130 P.C.D Maximum Safe Working Pressure = 2.0 bar 3 P at 500m /hr = 50 mBar at 0 Bar P at 500m 3/hr = 25 mBar at 2 Bar Weight = 8.9kg Fig 2. Filter fitted with 300mm Element 195 220mm Req’d to remove bowl 4991130001 (September 2013) Page 4 116 260 620 TW1 flange, 154 O.D. 4 holes x 12 dia equi-spaced on 130 P.C.D. 195 Maximum Safe Working Pressure = 2.0 bar P at 1000m3 /hr = 35 mBar at 0Bar P at 1000m3 /hr = 20 mBar at 2 Bar Weight = 10.8 Kg Fig 3. Filter fitted with 450mm Element 2. 220mm Req’d to remove bowl OPERATION OF THE RESTRICTION INDICATOR An indicator is built into the filter assembly and is activated by a pressure difference within the filter as the element becomes restricted. The indicator window normally displays a green sleeve when the element is functioning correctly but as the filter becomes contaminated, the green sleeve will move upwards allowing the red indicator sleeve to come into view. The indicator will show fully red when the pressure difference reaches 200 mBar. It is recommended that the filter element is cleaned as soon as the red sleeve appears, as a drop in air delivery pressure will occur. (Refer Fig. 4) Indicator window showing fully green. Indicator window starting to show red indicator sleeve. Indicator window showing fully red Fig 4. 4991130001 (September 2013) Page 5 3. MAINTENANCE When the clogging indicator has started to turn red as described in section 2 the filter element will have to be cleaned. (Refer to Fig 5 for identification of parts) (1) Filter Bowl Release Knob (2) Filter Element Indicator Window (9) Filter Bowl tie rod (10) ‘O’ Ring (11) Seal Housing (12) Spring (3) Filter Bowl Seal (4) Filter Element Support Seal (5) Filter Element (13) Sight Glass (6) Filter Element Support Seal (14) Filter Bowl (7) Filter Base (15) Ball Valve Fig 5. Filter Element Parts Description 4 REMOVING THE FILTER ELEMENT 4.1 Before any attempt can be made to remove the filter element, any air in the system must be vented from the filter by opening the ball valve (15) located at the base of the filter bowl. 4.2 Release the filter bowl (14) by rotating the release knob (1). Ensure filter bowl is supported. 4.3 Remove Filter Bowl taking care not to damage the seal (3) 4.4 Extract the element (5) complete with the two support seals (4) and (6) 4.5 Inspect the seals for damage and replace if neccessary 4991130001 (September 2013) Page 6 4. REMOVING THE FILTER ELEMENT (Cont’d) 4.1 Extract the filter bowl seal from the filter body, inspect for damage and replace if necessary. 5. CLEANING THE FILTER / FILTER ELEMENT 5.1 It is recommended that the filter element be ultrasonically cleaned, if you do not have acces to such equipment please follow the procedure outlined below 5.2 Immerse the filter element into a suitable receptacle filled with hot soapy water / commercial detergent and remove any contaminants by agitating and rotating the element 5.3 When the element has been cleaned it is advisable to repeat the process in clean water and thoroughly rinse until all traces of detergent have been removed. By using a high pressure water jet or steam pressure lance working from the inside outwards, the same effect can be achieved. The element should be dried, preferably using a compressed air line again blowing from the inside outwards. 5.4 Visually inspect the element after cleaning for any remaining contaminants and repeat the cleaning procedure if necessary. The filter element should also be checked for any damage to the pleated media, if in doubt DO NOT use and replace with a new unit./ . SERIAL No./ MODEL IDENTIFICATION SERIAL No. TYPE/RATING Filter Model and Micron Rating Fig. 6 4991130001 (September 2013) Page 7 SPARE PARTS LISTING FOR :M329 - 200 Micronic Filter Assembly ITEM 1 2 DESCRIPTION St a r Kno b Body PART No. 64 51100000 - 2 3051287463-2 Qty 1 1 3 4 5 6 F i lt er E l e me nt Sea l Filter Bowl Seal Sight Glass Seal Sight Glass 7080100604- 2 7080400604-2 7080300604-2 6482400687-2 2 1 1 1 7 8 9 Sight Glass Locking Ring F i lt er B ow l Filter Element* 8780700252-2 73 10887000 - 2 6288587000-2 1 1 1 10 11 12 F ilt er Base Spri ng B a l l V a l ve 3203387251-2 SK939/14 7654300000 - 2 1 1 1 13 14 15 16 Washer ( 5 3.5 x 4 3 x 1) S e a l H o us i n g ‘ O ’ -R i n g Indicator Body DE V19 3/ 9 8240700059-2 6 741 900 604 - 2 8061300459-2 1 1 1 1 17 19 20 ‘O’ Ring ‘O’ Ring D i aph r a gm 6759100604-2 6742400604-2 8210500604- 2 1 1 1 21 22 23 Indicator Plunger Spri ng I nd icat or S l e eve Indicator Sleeve 8651000630-2 8871500000-2 DEV1 93/ 50 DEV193/49 1 1 1 1 S i g ht Gl ass Retaining Ring DEV1 93/ 8 DEV193/53 1 1 27 28 29 Co l l a r Ca p Scr ew Washer DEV1 93/ 48 M450067020- 2 M630120000- 8 1 2 1 30 31 32 Serial No. Plate Dr iv e Scr ew Str a i g ht Adapt or 6727800451-2 M510038006- 2 6916000242 - 2 1 2 1 24 25 26 *Note: When replacing a Filter Element, it is recommended that both the part number and the filtration rating are quoted. These items can be found on a plate attached to the element. 4991130001 (September 2013) Page 8 1 29 28 SERIAL No. TYPE/RATING 2 30 31 16 19 22 3 26 9 27 24 23 21 3 17 10 25 15 20 14 11 4 8 5 6 13 7 32 12 M329 - 200 Micronic Filter Assembly 4991130001 (September 2013) Page 9 SPARE PARTS LISTING FOR :M329 - 300A & 450A Micronic Filter Assemblies ITEM DESCRIP TION PAR T N o. Qty 1 2 3 Star Knob Body F i lt er E l e me nt Sea l 64 511 00 000 - 2 3051288463-2 70 80200604 - 2 1 1 2 4 5 6 7 Filter Bowl Seal Sight Glass Seal Sight Glass Wa she r ( 5 3. 5 x 4 3 x 1) 7080500604-2 7080300604-2 6482400687-2 DEV193/9 1 1 1 1 8 9 9a Sight Glass Locking Ring Filter Bowl (M329 - 300) F i lt er Bow l (M32 9 - 450) 8780700252-2 7310988000-2 7 310 989 000 - 2 1 1 1 10 10a 11 12 Filter Element (M329 - 300) Filter Element (M329 - 450A) F i lt er Base Ba l l Va lve 6288688000-2 6320589000-2 3 203 388 251 - 2 7 654500000 - 2 1 1 1 1 13 14 15 Spr ing S e a l H o us i n g ‘ O ’ -R i n g SK939/14 8240700059-2 6741900604- 2 1 1 1 16 17 19 Indicator Body ‘ O ’ -R i n g ‘O’ Ring 8061300459-2 675 9100604- 2 6742400604-2 1 1 1 20 21 22 23 D i aphr agm Indicator Plunger Spri ng I nd icat or S l eev e 8210500604- 2 8651000630-2 8871500000-2 DEV193/50 1 1 1 1 24 25 26 Indicator Sleeve S i g ht Gl a ss Retaining Ring DEV193/49 DEV193/8 DEV193/53 1 1 1 27 28 29 30 Co l l a r Ca p Scr ew Washer Serial No. Plate DE V19 3/ 48 M450067020 - 9 M6 301 20 000 - 8 6727800451-2 1 2 1 1 31 32 Dr iv e Scr ews Str a i g ht Ada pt or M510 038 006 - 2 6916000242- 2 2 1 *Note: When replacing a Filter Element, it is recommended that both the part number and the filtration rating are quoted. These items can be found on a plate attached to the element. 4991130001 (September 2013) Page 10 SERIAL No. 29 2 1 TYPE/RATING 28 30 31 7 8 16 19 22 3 26 10 10a 27 24 23 21 3 17 11 15 25 14 20 13 4 5 6 32 9 9a 12 M329 - 300A & 450A Micronic Filter Assemblies 4991130001 (September 2013) Page 11 Contact Us Americas Australia Belgium *DUGQHU'HQYHU,QF ,QGXVWULDO3URGXFWV*URXS$PHULFDV *DUGQHU([SUHVVZD\ 4XLQF\,/ 7ROO)UHH 3KRQH )D[ *DUGQHU'HQYHU,QG$XVWUDOLD3W\/WG %HDULQJ5RDG 6HYHQ+LOOV 1HZ6RXWK:DOHV $XVWUDOLD 3KRQH )D[ *DUGQHU'HQYHU%HOJLXP19 /XLWKDJHQ$ +DYHQ %$QWZHUSHQ %HOJLXP 3KRQH )D[ email: [email protected] email: [email protected] email: [email protected] France Germany Netherlands *DUGQHU'HQYHU)UDQFH6$ 'LYLVLRQ&RPSUHVVHXUV UXHGX0RQWPXULHU%3 6DLQW4XHQWLQ)DOODYLHU)UDQFH 3KRQH )D[ *DUGQHU'HQYHU'HXWVFKODQG*PE+ $P'RUQ 6HQGHQ *HUPDQ\ 3KRQH )D[ *DUGQHU'HQYHU1HGHUODQG%9 %DUZRXWVZDDUGHU% +H:RHUGHQ 7KH1HWKHUODQGV 3KRQH )D[ email: [email protected] email: [email protected] email: [email protected] UK Sales & Service Spain Rest of the World *DUGQHU'HQYHU8./WG 32%R[ &URVV/DQH7RQJ %UDGIRUG:HVW<RUNVKLUH 8QLWHG.LQJGRP %'68 3KRQH )D[ email: [email protected] *DUGQHU'HQYHU,EHULFD6/ &DOOH3ULPDYHUD 3ROLJRQR,QGXVWULDO/DV0RQMDV 7RUUHMRQGH$UGR] 0DGULG6SDLQ 3KRQH )D[ *DUGQHU'HQYHU/WG 32%R[ 6SULQJPLOO6WUHHW %UDGIRUG:HVW<RUNVKLUH 8QLWHG.LQJGRP %'<+ 3KRQH )D[ email: [email protected] email: [email protected] For additional information, contact your local representative or Gardner Denver Ltd PO Box 178, Springmill Street, Bradford, West Yorkshire, UK BD5 7YH Tel: +44 (0)1274 718100 Fax: +44 (0)1274 655272 Email: [email protected] Web: www.gd-transport.com © 2013 Gardner Denver Ltd.
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