engine parts manual

Transcription

engine parts manual

9
4
7
3
0D
4.3
G A S
P.O. BOX 8 WAUKESHA WI 53187
LITER
GM
ENGINE
PARTS
MANUAL
PRINTED IN U.S.A.
ISSUED: 03/01/02
4.3L GAS TABLE OF CONTENTS
QUICK REFERENCE GUIDE ................................................................................................................................2
SERVICE RECOMMENDATIONS ..........................................................................................................................4
ENGINE BLOCK AND ACCESSORIES..................................................................................................................8
UPPER END ENGINE PARTS..............................................................................................................................14
ENGINE COMMON PARTS
DIRECT DRIVE INDUSTRIAL UNITS (LEFT SIDE) ......................................................................................18
DIRECT DRIVE INDUSTRIAL UNITS (RIGHT SIDE) ....................................................................................20
GEAR BOX INDUSTRIAL UNITS (LEFT SIDE) ............................................................................................22
GEAR BOX INDUSTRIAL UNITS (RIGHT SIDE) ..........................................................................................24
LEGEND
“AR” AS REQUIRED
( S T D ) S TA N D A R D S I Z E
“ O . S .” O V E R S I Z E
“ U . S .” U N D E R S I Z E
N A N O T AVA I L A B L E
NOTICE!
THE INFORMATION IN THIS MANUAL IS KNOWN TO BE ACCURATE AS OF THE DATE OF
RELEASE SHOWN ON THE COVER. HOWEVER, ENGINEERING CHANGES CAN OCCUR
WITHOUT NOTICE.TO OBTAIN THE PROPER PARTS, PLEASE BE SURE TO USE THE MODEL
NUMBER OF THE UNIT BEING SERVICED WHEN ORDERING FROM THIS MANUAL.
1
4.3L GAS QUICK REFERENCE GUIDE
◆ ENGINE OIL RECOMMENDATIONS
DANGER
The unit has been filled with “break in” engine oil
at the factory. Use a high-quality detergent oil classified
“For Service CC, SD, SE or SF.” Detergent oils keep the
engine cleaner and reduce carbon deposits. Use oil having the following SAE viscosity rating, based on the
ambient temperature range anticipated before the next
oil change:
!
Do not remove the radiator pressure cap while
the engine is hot or serious burns from boiling
liquid or steam could result.
!
Ethylene glycol base antifreeze is poisonous. Do
not use your mouth to siphon coolant from the
radiator, recovery bottle or any container. Wash
your hands thoroughly after handling. Never
store used antifreeze in an open container
because animals are attracted to the smell and
taste of antifreeze even though it is poisonous
to them.
!
Do not use any chromate base rust inhibitor with
ethylene glycol base antifreeze, or chromium
hydroxide (“green slime”) will form and cause
overheating. Engines that have been operated
with a chromate base rust inhibitor must be
chemically cleaned before adding ethylene glycol
base antifreeze. Using any high silicate antifreeze
boosters or additives also will cause overheating.
We also recommend that you DO NOT use any
soluble oil inhibitor for this equipment.
Engine Lubrication System:
Crankcase Oil Capacity ..............................................4.25 L (4.5 U.S. qts.)
Temperature
Above 80º F (27º C)
30º to 80º F (-1º to 27º C)
Below 32º F (0º C)
Oil Grade (Recommended)
SAE 30W or 15W-40
SAE 20W-20 or 15W-40
SAE 10W or 15W-40
◆ COOLANT
Use a mixture of half low silicate, ethylene glycol base
antifreeze and half soft water. Use only soft water and
only low silicate antifreeze. If desired, you may add a
high quality rust inhibitor to the recommended coolant
mixture. When adding coolant, always add the recommended 50-50 mixture.
Cooling System:
Coolant Capacity
System SG035/045/075 ......................................17 L (4.5 U.S. gals.)
System SG060 ......................................................19 L (5 U.S. gals.)
2
4.3L GAS QUICK REFERENCE GUIDE
QUICK REFERENCE ENGINE PARTS
PART NUMBER
DESCRIPTION
QTY
0A37970001
0A4637
0A37970201
0A37970191
0A37970193
0A37970195
0A37970198
075885
0A2440
0A37970127
0758720149
0A37970208
0A37970101
0A37970102
0A37970103
0A37970104
0A37970172
OIL FILTER
AIR FILTER (11-1/2” X 3-1/2”)
DISTRIBUTOR CAP
DISTRIBUTOR PICK UP COIL
DISTRIBUTOR IGNITION MODULE
DISTRIBUTOR ROTOR
IGNITION COIL
THERMOSTAT
THERMOSTAT GASKET
SEAL, CR/SHAFT RR OIL (1997-98)
SEAL, CR/SHAFT RR OIL (1996)
SEAL, CR/SHAFT RR OIL (1999-2001)
RING KIT, PISTON, STD
RING KIT, PISTON, 0.50 MM O.S.
PISTON KIT, STD
PISTON KIT, 0.50 MM O.S.
SPARK PLUG
1
1
1
1
1
1
1
1
1
1
1
1
6
AR
6
AR
6
3
4.3L GAS SERVICE RECOMMENDATIONS
35 KW - 200 KW STANDBY GAS ENGINE DRIVEN GENERATOR SETS
Following is a recommended maintenance schedule for Generac standby gas engine driven generator sets from
35 kW to 200 kW in size. The established intervals in the schedule are the maximum recommended when the
unit is used in an average service application. They will need to be decreased (performed more frequently) if
the unit is used in a severe application. Use the unit hour meter or calendar time, whichever occurs first, from
the previous maintenance interval to determine the next required maintenance interval.
Service Maintenance Interval Information:
The various service maintenance intervals are designated by interval numbers as follows:
1 An early inspection of the generator set to insure it is ready to operate when required and to identify any
potential problem areas.
Performed monthly or following each 10 hours of operation of the unit and requires approximately .5
man-hours per unit to complete.
This inspection may be performed by the end user providing the following safety steps are taken to prevent the engine from starting automatically without warning:
To prevent injury, perform the following steps in the order indicated before starting any maintenance:
•
•
•
•
Disable the generator set from starting and/or connecting to the load by setting the control panel
Auto-Off-Manual switch to the “OFF” position.
Remove the control panel fuse.
Turn off the battery charger.
Remove the negative battery cable.
The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condi
tion from burning out sensitive control panel components and circuits.
Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal
oper
ation when required.
2 A break-in service inspection of the generator set to insure it is ready to operate and carry the load when
required, and to identify any potential problem areas.
Performed ONLY ONCE following the first three months or the first 30 hours of operation after purchase
of the unit and requires approximately 2.5 man-hours per unit to complete.
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an authorized Generac Service Dealer.
3 An operational inspection of the generator set to insure it is ready to operate and carry the load when
required, and to identify any potential problem areas.
Performed semi-annually or following each 50 hours of operation of the unit and requires approximately 1.5 man-hours per unit to complete.
4 A mid-level inspection of the generator set to insure it is ready to operate and carry the load when required,
and to identify any potential problem areas.
Performed annually or following each 100 hours of operation of the unit and requires approximately 5.0
man-hours per unit to complete.
NOTE: Add 20% to all times for 8 cylinder or larger engines.
4
GENERAC POWER SYSTEMS, INC.
RECOMMENDED SCHEDULED MAINTENANCE PROGRAM
SERVICE WORK TO BE PERFORMED BY FACTORY-TRAINED PERSONNEL ONLY.
OWNER INFORMATION
DEALER INFORMATION
NAME:
ADDRESS:
NAME:
ACCOUNT #:
ADDRESS:
SITE:
PHONE:
PHONE:
TECHNICIAN:
SIGNATURE:
SIGNATURE:
PURCHASE DATE:
APPLICATION:
START-UP DATE:
Standby Power
Prime Power
Rental/Trailerized
GENERATOR & TRANSFER SWITCH INFORMATION
GENERATOR
TRANSFER SWITCH
MODEL NUMBER:
SERIAL NUMBER:
MODEL NUMBER:
SERIAL NUMBER:
HOUR METER READING at Completion of the Inspection:
!
WARNING!
!
To prevent injury, perform the following steps in the order indicated before starting any maintenance:
• Disable the generator set from starting and/or connecting to the load by setting the control panel
Auto-Off-Manual switch to the “OFF” position.
• Remove the control panel fuse.
• Turn off the battery charger.
• Remove the negative battery cable.
NOTE:
The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condition from burning out sensitive control panel components and circuits.
Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal
operation when required.
5
Maintenance
Tasks
Level 1
Recommended
to be done
monthly/
10 hrs.
Level 2
Task
Comp.
(DateInitials)
Required
to be done
3 months/
Break-in
30 hrs.
1. Disable the unit from
operating per the first page
warning.
2. Check the engine oil level.
Adjust as necessary.
3. Check the engine coolant
level. Adjust as necessary.
4. Check the engine coolant
thermal protection level.
Correct as necessary.
5. Check the natural gas
delivery system. Tighten
connections as necessary.
6. Check the air inlets and
outlets for debris. Clean
as necessary.
7. Check the battery
electrolyte level if
accessible. Adjust as
necessary.
8. Check the battery posts,
cables, and charger for
loose connections,
corrosion, and proper
operation. Correct as
necessary.
9. Check the unit wiring for
loose connections,
corrosion, and damage.
10. Check the engine
accessory drive belts for
wear, weather cracking
and damage. Replace as
necessary.
11. Visually inspect the unit
looking for leaks, wear or
damage, loose connections
or components, and
corrosion. Correct as
necessary.
12. Test the engine and transfer
switch safety devices.
Correct and/or adjust as
necessary.
6
Level 3
Task
Comp.
(DateInitials)
Required
to be done
Semiannually/
50 hrs.
Level 4
Task
Comp.
(DateInitials)
Required
to be done
Annually/
100 hrs.
Task
Comp.
(DateInitials)
Maintenance
Tasks
Level 1
Recommended
to be done
monthly/
10 hrs.
Level 2
Task
Comp.
(DateInitials)
Required
to be done
3 months/
Break-in
30 hrs.
13. Initiate an automatic start
and transfer of the unit to
site load and exercise it for
at least 1 hour looking for
leaks, loose connections or
components, and abnormal
operating conditions.
14. Start and exercise the unit
at full rated load (use a
load bank if the site load is
not enough) for at least 2
hours looking for leaks,
loose connections or
components, and abnormal
operating conditions.
15. Change the engine oil.
16. Replace the engine oi
filter(s).
17. Replace the engine air
filter(s).
18. Check the engine spark
plugs. Clean and re-gap
or replace as necessary.
19. Perform a 5 minute no-load
operational run of the unit
looking for any post service
problems.
20. Return the unit to standby
setup for operation when
required.
7
Level 3
Task
Comp.
(DateInitials)
Required
to be done
Semiannually/
50 hrs.
Level 4
Task
Comp.
(DateInitials)
Required
to be done
Annually/
100 hrs.
Task
Comp.
(DateInitials)
4.3L GAS ENGINE BLOCK AND ACCESSORIES
8
ITEM
PART NUMBER
DESCRIPTION
1
19
20
0A37970101
0A37970102
0A37970103
0A37970104
0A37970105
0A37970106
0A37970107
0758720114
0758720201
0830340138
0A37970108
0758720156
0758720248
0758720120
0A37970240
0A37970109
0A37970110
0758720180
0A37970111
0A37970112
0A37970241
0A37970113
0A37970114
21
0A37970115
22
23
24
25
26
0A37970116
0A37970117
0A37970118
0A37970204
0A37970205
RING KIT, PISTON, STD
RING KIT, PISTON, 0.50 MM O.S.
PISTON KIT, STD
PISTON KIT, 0.50 MM O.S.
ROD, CONN (BOLTS, CAP, NUT & ROD)
BOLT, CONN ROD, 3/8-24 X 1/2 3/64 MM
BEARING KIT, CONN ROD, STD
NUT, CONN ROD (PART OF 3)
PLUG, ENG BLK OIL GAL RH (RR)
PLUG, ENG BLK OIL GAL LH (RR)
PLUG, CM/SHF RR BRG HOLE (8.970)
PIN, CR/SHF RR OIL SEAL HSG LOC
PIN, CYL HD LOC (5/16 X 9/16 STL)
PIN, TRANS LOC (5/8 DIA, 1 32/16 LG)
PLUG, ENG BLK CORE HOLE
VALVE, OIL FILTER BYPASS
PIN, CM/SHF SPKT LOC
PLUG, ENG BLK OIL GAL, FR (RH)
PLUG, ENG BLK OIL GAL, FR (LH)
CAMSHAFT, ENG (1996-97)
CAMSHAFT, ENG (1998-2001)
CHAIN, CAMSHAFT TIMING
SPROCKET, CAMSHAFT, (THRU 1999)
(NOTE: 1999-2001 ORDER TIMING
CHAIN KIT P/N 0A37970223)
SPROCKET, CRANKSHAFT (THRU 1999)
(NOTE: 1999-2001 ORDER TIMING
CHAIN KIT P/N 0A37970223)
BOLT, CAMSHAFT SPROCKET
BOLT, CAMSHAFT RETAINER
RETAINER, CAMSHAFT
BEARING, CAMSHAFT (#1 POS)
BEARING, CAMSHAFT (#2 POS)(1997-2001)
(IDENTIFIED BY I.D.# ON LEFT
SIDE RR TRANS HOUSING FLANGE
THAT STARTS WITH AN “A” FOLLOWED
BY A 8 DIGIT #)
(HOUSING FLANGE IS BLANK)
BEARING, CAMSHAFT (#2 POS) (1996)
BY A 8 DIGIT #)
BEARING, CAMSHAFT (#3 POS) (1996)
2
3
4
5
7
9
10
11
12
13
14
15
16
17
18
0A37970206
27
0A37970205
0A37970205
0A37970206
0A37970206
9
QTY
6
AR
6
AR
6
12
6
12
AR
AR
1
1
4
2
5
1
1
AR
AR
1
1
1
1
AR
2
1
1
1
1
1
1
1
1
10
ITEM
PART NUMBER
DESCRIPTION
28
0A37970204
BEARING, CAMSHAFT (#4 POS RR POS)(1997-2001)
BEARING, CAMSHAFT (#4 POS RR POS)(1997-2001)
BY A 8 DIGIT #)
BEARING, CAMSHAFT (#4 POS RR POS)(1996)
GASKET, WATER PUMP (PART OF 35)
BOLT, WATER PUMP (1996-2001)
(3/8-16 X 2 1/8)
BOLT, WATER PUMP (2000)
(3/8-16 X 1.0 X 2.75 LONG)
BOLT, WATER PUMP (2000)
(3/8-16 X 1 3/4 CAD)(HEX)
(3/8-16 X 2 1/8)
(3/8-16 X 1 3/4 CAD)(HEX)
PUMP KIT, WATER
(NIPPLE & SEAL) (INCLUDES BOLT,
BRG, CON, CVR, GASKT, HSG, HUB,
IMPEL, LABEL)
SHAFT, OIL PUMP DRIVE
PIN, OIL PUMP LOC
RETAINER, OIL PUMP DRIVE SHAFT
PUMP, OIL
BOLT, OIL PUMP
SCREEN, OIL PUMP
PLUG, OIL PRESSURE RELIEF VALVE
VALVE, OIL PRESSURE RELIEF
SPRING, OIL PRESSURE RELIEF VALVE
BOLT, OIL PUMP COVER
PIN, OIL PRESURE RELIEF VALVE
COVER, OIL PUMP
FITTING, OIL FILTER
FILTER, OIL
GEAR, FLYWHEEL RING
PIN, FLYWHEEL
BOLT, FLYWHEEL (7/16-20 X 45/64)
PIN, FLYWHEEL LOCATING
SEAL, CR/SHAFT RR OIL (PART OF 71)(1997-98)
SEAL, CR/SHAFT RR OIL (PART OF 71)(1996)
SEAL, CR/SHAFT RR OIL (PART OF 71)(1999-2001)
CRANKSHAFT (1996-98)
CRANKSHAFT (1999-2001)
NOT SERVICED SEPARATELY
BALANCER, CRANKSHAFT
BOLT, ENG FRT COVER (CENTER)
COVER, ENG FRT (INCLUDES GASKET)
KEY, CRANKSHAFT BALANCER
0A37970205
31
32
0A37970204
0758720177
0A37970119
0830340152
0A37970242
34
0A37970119
0A37970242
35
0A37970120
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
0758720121
0A37970121
0758720123
0A37970122
0758720129
0A37970123
0758720126
0758720127
0758720128
0830340111
0758720140
0A37970124
0A37970125
0A37970001
0758720151
0758720150
0A37970126
0758720155
0A37970127
0758720149
0A37970208
0A37970128
0A37970209
NS
0A37970129
0A37970131
0A37970132
0A37970210
55
57
58
60
61
62
11
QTY
1
1
1
2
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
AR
6
1
1
1
1
1
1
1
2
1
1
12
ITEM
PART NUMBER
DESCRIPTION
63
83
84
87
88
89
90
91
92
93
0A37970243
0A37970244
0A37970211
0A37970134
0A37970212
N.S.
0A37970213
0A37970135
0758720152
0758720148
0A37970136
0A37970214
0A37970137
0A37970215
0A37970216
0A37970217
0A37970218
0A37970139
0A37970140
0A37970111
0757820180
0A37970142
0758720147
0758720201
0A37970143
N.S.
0A37970145
0A37970146
0A37970108
0A37970148
94
95
105
106
107
108
0A37970149
N.S.
0A37970219
0A37970150
0A37970151
0A37970152
109
112
113
120
121
0A37970220
0A37970221
0A37970153
0A37970154
0A37970156
N.S.
BEARING KIT, CRANKSHAFT (#1,2,3) (STD)
BEARING KIT, CRANKSHAFT (#1,2,3) (.010 U.S.)
BEARING KIT, CRANKSHAFT (#1,2,3) (.020 U.S.)
BEARING KIT, CRANKSHAFT (RR#4) (STD)
BOLT, CR/SHF BRG CAP (7/16-14)
CAP, CR/SHF BRG
GASKET, CR/SHF RR OIL SEAL HSG
STUD, CR/SHF RR OIL SEAL RET
BOLT, CR/SHF RR OIL SEAL HSG
BOLT, CR/SHF RR OIL SEAL HSG
HOUSING, CR/SHF RR OIL SEAL (1997-98)
HOUSING, CR/SHF RR OIL SEAL (1999-2001)
GASKET, OIL PAN
PAN, OIL (1996-98)
PAN, OIL (1999-2001)
SEAL, OIL PAN DRN PLUG
PLUG, OIL PAN DRN
BOLT, OIL PAN
NUT, OIL PAN
PLUG, ENG BLK OIL GAL (CUP 5/8 X 5/16)
PLUG, ENG BLK OIL GAL (CUP 15/32 X 5/16)
SEAL, CR/SHF FRT OIL
NUT, CR/SHF RR OIL SEAL RET
PLUG, KNOCK SEN HOLE
BOLT, BAL SHF GR
GEAR, BALR SHF DRVN
RETAINER, BALR SHF
BALANCER (INCL ITEM 121)
PLUG, BAL SHF RR BRG HOLE (CUP PLUG)
BEARING KIT, BALR SHF (INCL RR BRG
INSTR SHT AND SPACER)
BOLT, BAL SHF RET
GEAR, BAL SHF DRV
GASKET, W/PMP CVR
WASHER, INT-EXT TOOTH
BOLT, W/PMP CVR
FLYWHEEL, ENG (1996-98)
(INCLS RING GEAR, LABEL & WEIGHTS)
FLYWHEEL, ENG (1999-2001)
PLUG, ENG BLK COOL DRN
STUD, ENG FRT CVR (1995-97)
GROMMET, ENG FRT CVR
BEARING, BALR SHF FRT
PIN, BALR SHF GR (PART OF ITEM 91)
64
65
66
67
68
69
70
71
74
76
77
78
79
80
82
SERVICE KITS
0A37970222
0A37970223
GEAR KIT, BALR SHF (1997-2001)
(INCLS DRIVE & DRIVEN GRS, ITEMS 89 & 95)
CHAIN KIT, TMG (1999-2001)
(INCLS CHAIN, CR/SHF SPROCKET,
CM/SHF SPROCKET)
13
QTY
3
3
3
1
10
NA
1
2
2
1
1
1
1
1
1
1
1
10
2
1
1
1
1
2
6
NA
1
1
1
1
2
NA
1
AR
10
1
1
2
1
6
1
NA
1
1
4.3L GAS UPPER END ENGINE PARTS
14
ITEM
PART NUMBER
DESCRIPTION
1A
0A37970159
1B
0A37970158
2
3
4
5
6
9
11
12
13
14
15
17
19
0A37970160
0A37970224
0758720223
0758720224
0758720225
0A37970161
0887780179
0758720236
0A37970162
0A37970163
0A37970164
0A37970165
0A37970166
21
0A37970167
COVER, VLV RKR ARM (RIGHT HAND)
(INCLS BOLTS, COVER, DEFLECTOR,
GSKT, GROMS & RETAINER)
COVER, VLV RKR ARM (LEFT HAND)
(INCLS BOLTS, COVER, DEFLECTOR,
GSKT, GROMS & RETAINER)
CAP, OIL FILL
DISTRIBUTOR
BOLT, DISTR CLAMP
CLAMP, DISTR
GASKET, DISTR
GROMMET, VLV RKR ARM CVR
PLUG, INT MANIF VAC HOLE
PLUG, HTR HOSE NIP HOLE (1996-98)
BOLT, INT MANIF
MANIFOLD, INTAKE
GASKET KIT, INT MANIF
BOLT, VLV RKR ARM CVR
NUT, VLV RKR ARM (1996-2000)
(PART OF 21, 34)
ARM KIT, VLV RKR (1996-99)
(INCLS 19) (USED FOR CYL HEAD
WITH NET LASH (NON-ADJUSTABLE)
(ARM, BALL, NUT) (METRIC THREADS)
(INCLS ARMS, BALL & NUT)
ARM, VLV RKR (2000-01)
GASKET, VLV RKR ARM CVR
BOLT, CYL HD (LONG)
BOLT, CYL HD (MEDIUM)
BOLT, CYL HD (SHORT)
SPARK PLUG
VALVE, EXH (STD)
VALVE, EXH (.0305 O.S.)
VALVE, INT (STD)
LIFTER, VLV (STD)
ROD, VLV PUSH (INCLS INSERT)
GASKET, CYL HD
HEAD, CYL (1996-99)
HEAD, CYL (2000-01)
STUD, VLV RKR ARM BALL (1996-99)
SEAL, INT VLV STEM OIL
SPRING, VLV
SEAL, EXH VLV STEM OIL
KEY, VLV STEM
CAP, VLV SPR
PIN, DISTTR GR (1999-2001)
GEAR, DISTR SHF (PART OF 3)
WASHER, DISTR SHF (PART OF 3)
WASHER, DISTR SHF THR (PART OF 3)
SHIELD, DISTR IGN PICK UP COIL (PART OF 3)
COIL, DISTR PICK UP (PART OF 3)
POLE PIECE & PLATE, DISTR (PART OF 3)
BOLT, DISTR ICM (PART OF 3)
22
23
24
25
26
28
29
30
32
33
34
35
36
37
39
41
42
48
49
50
51
52
53
54
55
0A37970225
0A37970168
0A37970169
0A37970170
0A37970171
0A37970172
0A37970173
0A37970226
0A37970174
0A37970175
0A37970176
0A37970177
0A37970178
0A37970227
0A37970179
0A37970180
0A37970182
0A37970228
0A37970183
0A37970184
0A37970187
0A37970188
0A37970189
0758720209
0A37970190
0A37970191
0A37970192
0887780223
15
QTY
1
1
1
1
1
1
1
6
AR
2
8
1
1
6
12
AR
12
2
10
4
10
6
6
6
6
12
12
2
2
2
12
6
12
6
24
12
1
1
1
1
1
1
1
2
16
ITEM
PART NUMBER
DESCRIPTION
56
57
0A37970229
0887780221
58
59
60
61
62
63
64
65
69
81
90
0A37970194
0887780214
0A37970195
0A37970196
0A37970230
0A37970231
0A37970198
0A37970199
075885
0A37970201
0A37970232
0A37970233
0A37970234
0A37970202
0A37970186
0A37970235
0A37970236
0A37970237
0A37970238
0A37970225
N.S.
MODULE, DISTR IGN CONT (PART OF 3)
PIN, DISTR IGN PICK UP POLE PIECE LOC
(PART OF 3)
HOUSING, DISTR (PART OF 3)
BOLT, DISTR CAP (PART OF 3)
ROTOR, DISTR (PART OF 3)
SHAFT, DISTR (PART OF 3)
RETAINER, DISTR IGN PICK UP COIL (1996-2000)
BOLT, IGN COIL
COIL, IGN
HARNESS, IGN COIL WRG (1996-98)
THERMOSTAT, ENG COOL
CAP, DISTR (PART OF 3)
BRACKET, IGN COIL (TOP) (1996)
BRACKET, IGN COIL (BOTTOM) (1996)
NUT, IGN COIL BRKT (1996)
GUIDE, VLV LFTR PUSH ROD (INCLS BOLTS)
BOLT, VLV LFTR GDE
NIPPLE, HTR INL HOSE
CLAMP, W/PMP INL HOSE
HOSE, W/PMP INL
SUPPORT, VLV RKR ARM PIV (2000-01)
ARM, VLV RKR (INCL 107) (2000-01)
BOLT, VLV RKR ARM PIV (PART OF 106)
0A37970239
0A37970164
GASKET KIT, CYL HEAD
GASKET KIT, INT MANIF (INCLS GASKETS & INST SH)
91
95
96
97
98
99
105
106
107
17
QTY
1
1
1
2
1
1
1
2
1
1
1
1
1
1
2
2
4
1
1
1
2
12
NA
1
1
24
45
42
40
23
32
43
34
22
6
34 20
31
37
40
5
18
10
33
4
13
35
34
41
3
14
8
7
44
2
27
29
28
30
8
47
9
1
12
16
26
34
17
38
15
LEFT SIDE
11 36
31
40
34
21 46
25
19
40 43
4.3L GAS ENGINE COMMON PARTS DIRECT DRIVE INDUSTRIAL UNITS
ITEM
PART NUMBER
DESCRIPTION
1
2
3
4
5
0A9046
0A4084
0A4239
0A4240
0A5640
0A5640A
0A5639
0D3293A
077996
057823
035579
037065
022302
0A8584
052644
0A4278A
0A4930A
0A4085
0A3927
0C7947
0A1232
0A7801B
021928
0C6239
0A4241
0C2885
0A5737C
022131
077456
044117
057823
057448
022129
022142
048614
022237
029745
042633
033819
022241
0A5768
046526
049814
0C3756
045772
0A37970172
052259
055934D
0A37970001
ENGINE 4.3L GM
1
MOUNT, ENGINE (R & L)
2
PULLEY CRANKSHAFT
1
PULLEY WATER PUMP
1
SPACER FAN 50MM 4.3L (35KW UNITS ONLY)
1
SPACER FAN 62MM (45KW UNITS ONLY)
1
FAN 17" REVRS ROT (35KW UNITS ONLY)
1
FAN COOLING 22" DIA REVRS ROT (45KW UNITS ONLY) 1
CAP HOSE
1
CLAMP HOSE #10 .56 - 1.06
1
BUSHING REDUCER 1/4 TO 1/8
1
SCREW HHC 7/16-20 X 2-1/4 G5
1
WASHER LOCK 7/16
1
SWITCH OIL PRESSURE
1
SPACER .5 X 1.5 X .25 STL/ZINC
1
BELT SERPENTNE 72.5"
1
HEAT SHIELD LEFT
1
GASKET EXHAUST MANIFOLD
1
MANIFOLD LEFT EXHAUST
1
BOLT U 3/8-16 X 2.50
2
DC ALTERNATOR ASSEMBLY
1
PULLEY PLOY-V 82 OD.
1
BRACKET ALT. SUPPORT
1
BRACKET MOUNTING WELD ASSEMBLY
1
PULLEY GROOVED IDLER
1
PULLEY TENSIONER
1
SPACER DC ALTERNATOR 34MM
1
WASHER FLAT 3/8-M10 ZINC
8
ADAPTOR M12-1.75 3/8 NPT
1
BARBED STRAIGHT 3/8 NPT X 5/8
1
CLAMP HOSE #10 .56 - 1.06
1
HOSE 5/8 ID TYPE 3 SINGLE (12")
1
WASHER LOCK M8-5/16
8
SCREW HHC 5/16-18 X 3/4 G5 (45KW)
4
SCREW HHC 5/16-24 X 3/4 G5
4
WASHER LOCK 3/8
12
SCREW HHC 3/8-16 X 1 G5
4
3
1
NUT HEX 3/8-16 STEEL
4
WASHER FLAT HEAVY DUTY
1
WASHER LOCK M10
5
SCREW HHC M10-1.5 X 25 G8.8
2
BOLT TENSIONER PULLEY
1
NUT HEX M10-1.5 G8 YEL CHR
2
SPARK PLUG 4.3L GM
8
WASHER FLAT M12
1
CLAMP VINYL 1.06 X .406 Z
1
FILTER OIL
1
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
19
QTY
39
38
Coil
9
40
27
9
28
20
27
9
29
13
26
26
2
29
4
37
33
34
Distributor
22
9
21
34
6
17
8
18
19
3
12
10
11
32
42
41
14
1
15
3
36
30
9
31
16
To Air Cleaner
23
35
9
24
25
RIGHT SIDE
ITEM
PART NUMBER
DESCRIPTION
1
2
3
4
6
8
9
10
11
12
13
14
15
16
17
18
19
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
**43
**44
0A9046
0A3849A
070022
0A6021
059056A
058385A
022237
045772
049226
051716
0A4244
0A4215
0A4231
059057
0A2440
026568
099729A
069939
035606
0A4930B
0A4084
029745
044101
023152
022131
058030
0A4085
0A3928
0C7947
057794
0A4277
022241
057795
048191
032303
0A3852
098239
057522
034339
074908
0536210163
ENGINE, 4.3L GM
FLYWHEEL 4.3L GM SAE
WASHER STAR M12 EXT
STARTER 5.7L/7.4L GM
STARTER BOLT GM 4-1/4"
WASHER LOCK 3/8
WASHER LOCK M5
CONNECTOR COIL TO DISTRIBUTOR
DIP STICK 4.3L GM
TUBE DIP STICK 4.3L
HOSE 3/4 ID SAE-30R2 (10" LG.)
GASKET THERMOSTAT
SCREW HHC 3/8-16 X 2-3/4 G5
HOUSING THERM IMPREX
HOUSING THERMOSTAT/WATER INLET
SENSOR HI COOLANT SHUTDOWN
HEAT SHIELD RIGHT
MOUNT ENGINE (R & L)
SUPPORT BRACKET SPARK PLUG WIRE
SCREW HHC 3/8-16 X 3/4 G5
RETAINER PLUG WIRES
MANIFOLD RIGHT EXHAUST
BOLT U 3/8-16 X 2.50
RETAINER SPARK PLUG WIRES
WIRES SPARK PLUG 4.3L
CONNECTOR C/C VENT
PIN DOWEL M10 X 24
SCREW HHC 3/8-16 X 3-1/2 G5
PLATE FLEX GM
CASTING ADAPTOR
SENSOR COOLANT LEVEL
BARBED EL 90 3/8 NPT X 5/8
SCREW HHTT M5-0.8 X 10 BP (NOT SHOWN)
WIRE ASSEMBLY (NOT SHOWN)
QTY
1
1
1
6
1
2
17
1
1
1
1
1
1
1
2
2
1
1
1
1
2
3
2
2
2
2
1
1
2
2
1
4
1
2
6
3
1
1
1
1
1
* HARNESS #0A4308 4.3L STD WIRE (NOT SHOWN)
** ITEMS #43 & #44 (NOT SHOWN) ARE ATTACHED TO THE THERMOSTAT SPACER (#19)
21
55
39
37
22
5
46
34
20
19
53 38
57
36
31
41
61
40
58
35
53
4
31 59
60
21
25
34
4
56
3
62
14
7
8
27
2
34 35
11
12
10 13
30
8
Oil
9
1
16
60
31
17
8
15
45
44
LEFT SIDE
6
31
39
40 24
42
34
52
23
43
4.3L GAS ENGINE COMMON PARTS GEAR BOX INDUSTRIAL UNITS
ITEM
PART NUMBER
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
27
28
29
30
31
34
35
36
37
38
39
40
41
42
43
44
45
46
52
53
55
56
57
0A5374
0A4038
0A4239
0A4240
0A4246
042907
077996
035473
035579
035578
035430
0A8584
053666
0A4278B
0A4930A
0A4085
0A3927
0C7947
0A1232
0A7801A
021928
0D4746
0A4241
0C2885
0A4100G
077456
044117
057823
057448
022129
022237
029745
042633
033819
022241
0A5768
046526
049814
0C3756A
045772
0A4247A
0A37970001
0D4744
0A5265
022131
022146
0D4741
0A5070
0A5979
0A5264
0A5650
030795
023258
0A37970172
ENGINE 4.3L VORTEC
MOUNT ENGINE
PULLEY CRANKSHAFT
PULLEY WATER PUMP
FAN
CAP , HOSE
CLAMP HOSE #12 .50 - 1.25
BUSHING REDUCER 1/4 TO 1/8
NIPPLE CLOSE 1/8 NPT
PIPE TEE 1/8 NPT
SWITCH OIL PRESSURE
SENDER OIL PRESSURE
SERPENTINE BELT 72-1/2
HEAT SHIELD, LEFT
MANIFOLD, LEFT EXHAUST
U-BOLT, 3/8-16 X 2.50
DC ALTERNATOR ASSY
PULLEY POLY-V 134 OD
BRACKET,ALT. SUPPORT
WELDMENT, MOUNTING BRACKET
PULLEY, GROOVED IDLER
PULLEY TENSIONER
SPACER, DC ALTERNATOR, 32MM
ADAPTOR M12-1.75 - 3/8 NPT
BARB STRAIGHT 3/8 NPT X 5/8
CLAMP HOSE #10 .56 - 1.06
HOSE 5/8 ID TYP 3 SNGL
WASHER LOCK M8-5/16
WASHER LOCK 3/8
WASHER FLAT HEAVY DUTY
WASHER LOCK M10
BOLT, TENSIONER PULLEY GB.
ADAPTOR OIL FILTER RELOCATION
OIL FILTER
ASSEMBLY, FAN DRIVE
IDLER PULLEY
WASHER FLAT M10-3/8 ZINC
SCREW HHC 3/8-16 X 1-3/4 G5
SPACER, DRIVE PULLEY
PULLEY V-BELT-75KW
PULLEY V-BELT-60KW
V-BELT 3/8 X 41
PLATE, PULLEY REINFORCEMENT
SCREW HHC 5/16-18 X 3-1/4 G5
SPARK PLUG, 4.3L GM
58
59
60
61
62
23
QTY
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
14
15
7
3
1
5
5
5
2
1
2
1
1
1
1
6
1
1
1
1
1
1
4
2
8
38
9
Coil
40
27
9
28
26
26
24
2
29
4
37
33
20
9
34
8
17
6
3
42
17
21
19
18
11
10
22
14
32
12
41
15
32
1
36
28
28
16
30
To Air Cleaner
31
9
35
23
RIGHT SIDE
27
9
28
29
13
34
Distributor
ITEM
PART NUMBER
DESCRIPTION
1
2
3
4
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
26
27
28
29
30
31
32
33
34
35
36
37
38
40
41
42
**43
**44
0A9046
0A3849A
070022
0A6021
059056A
058385A
022237
045772
049226
051716
0A4244
0A4215
0A4231
059057
0A2440
026568
099729A
053667
069939
035606
0A4930B
044101
023152
022131
058030
0A4085
0A3928
0C7947
057794
0A4277
022241
057795
048191
032303
098239
057522
034339
074908
0536210163
ENGINE, 4.3L GM
FLYWHEEL 4.3L GM SAE
WASHER STAR M12 EXT
STARTER 5.7L/7.4L GM
BOLT STARTER GM 4-1/4"
WASHER LOCK 3/8
WASHER LOCK M5
CONNECTOR COIL TO DISTRIBUTOR
DIP STICK 4.3L GM
TUBE DIP STICK 4.3L
HOSE 3/4 ID SAE-30R2
GASKET THERMOSTAT
SCREW HHC 3/8-16 X 2-3/4 G5
HOUSING THERM IMPREX
SENDER WATER TEMPERATURE
HOUSING THERMOSTAT/WATER INLET
SENSOR HI COOLANT SHUTDOWN
HEAT SHIELD RIGHT
SUPPORT BRACKET SPARK PLUG WIRE
SCREW HHC 3/8-16 X 3/4 G5
RETAINER PLUG WIRES
MANIFOLD RIGHT EXHAUST
BOLT U 3/8-16 X 2.50
RETAINER SPARK PLUG WIRES
WIRES SPARK PLUG
CONNECTOR C/C VENT
PIN DOWEL M10 X 24
SCREW HHC 3/8-16 X 3-1/2 G5
CASTING ADAPTOR
SENSOR COOLANT LEVEL
BARBED EL 90 3/8 NPT X 5/8
SCREW HHTT M5-0.8 X 10 BP (NOT SHOWN)
WIRE ASSEMBLY (NOT SHOWN)
QTY
1
1
1
6
1
2
14
1
1
1
1
1
1
10"
2
2
1
1
1
1
1
2
2
10
2
1
1
2
2
1
4
1
2
6
1
1
1
1
1
* HARNESS #0A4308 4.3L STD WIRE (NOT SHOWN)
** ITEMS #43 & #44 (NOTSHOWN) ARE ATTACHED TO THE THERMOSTAT SPACER (#19).
25

engine parts manual

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