Geotechnical and Geological Engineering for the Nakheel Tower
Transcription
Geotechnical and Geological Engineering for the Nakheel Tower
AGS – PERTH – March 2011 Geotechnical and Geological Engineering for the Nakheel Tower, Dubai Chris Haberfield 1 Outline 1. 2. 3. 4. 5. 6. 7. 8. 9. Introduction Ground Investigation Foundation Concept Engineering Properties Test Barrettes Design Properties Design Performance Assessment of Geotechnical Risk Questions 2 Dubai Trivia Dubai 1990 Dubai 2003 UAE - 7 Emirates Largest population at 2.3 million (17 % Emiraties, 42 % Indian, 13 % Pakastani, 9 % Arabs) 2nd largest in area: 4100 sq kms, 56 km coastline Import everything but oil (even sand) Wealth – Oil 5%, trade, real estate and financial services 95 % Arabian desert at sea level, 60 % humidity, 35 – 45oC (summer), 15 – 25oC (winter – 2 months), 80 mm rain (no stormwater system) Low seismicity, low tsunami risk 3 Dubai - A Brief History 2006 Mangrove swamp 7000 ya, covered in (calcareous) sand 5000 ya Earliest documented: 1095 (Dubai), 1799 (Dubai City) Protectorate of UK in 1892 Constitutional Monarchy - Al Maktoum family since 1833 – His Highness Sheik Mohammed bin Rashid Al Maktoum, UAE Prime Minister and Vice President, Ruler of Dubai (owner of Nakheel – our client) The madness. During 2008 Dubai had 15-25% of all the world’s tower cranes … 4 Dubai Drivers Ski Dubai World’s tallest hotel on an artificial island in the Gulf Set backs small pox, 1841 fire, 1894 loss of pearling trade – WW1 and Great Depression wars with Abu Dhabi (1947 – 1979) Gulf War, 1990 (withdrawal of funds) World economic downturn 2009 Stimulants oil, 1966 (population grew 300 % 1968 75) formation of UAE, 1971; currency (Dirham, 1973) Jebel Ali Free Zone, 1979 (worlds largest man-made port) 20 year vision (1995) 5 The Dream - The Islands The World 300 islands $25-30million each Palm Jebel Ali 500,000 people 2,000 villas, 40 luxury hotels, shopping centres, movie theatres, and many other facilities.. From 56 km to 8500 km of coastline 6 The Dream - Dubailand • 28,000 ha (280 sq km) • $80 billion • 45 mega projects, 200 “smaller projects” 7 The Burj Khalifa (formally Burj Dubai) Worlds tallest building - 826 m 40 % higher than Taipei 101 Opened January 2010 8 March 2008 ~ 630 m 200 m (?) to go World’s Tallest Towers Key Structural issues 9 • Weight (20 GN) • Wind Four Towers in One Wind Slots 10 Consultant Team Lead Consultant : WSP Structural Engineers : WSP, VDM, Les Robertson Structural Peer Review : Winward Structures Geotechnical : Golder Associates Geotechnical Peer Review : Coffey Geosciences Wind Engineering : RWDI Wind Engineering Peer Review: U of W Ontario Architecture : Woods Bagot MEP : LCI International Security : Olive Group Fugro ME (site :investigation contractor) Fire / Life Safety Schirmer Lift Consultant Barker Mohandas LoadTest (pile: testing) Quantity Surveyor : Rider Levett Bucknall Soletanche Bachy – Interfor (piling contractor) Plus Others 11 Ground Investigation Site 1 Site 2 12 Site 1 • Extensive ground investigation at Site 1 • Developed foundation concept for Site 1 • Ground conditions similar at Site 2 • Foundation concept for Site 1 adopted for Site 2 • Ground investigation at Site 2 used lessons from Site 1 13 Lessons Learnt at Site 1 Founding material (below 20 m depth) “soft” rock, relatively high void ratio (e = 0.6 to 1) massive (no joints) – very young (Quaternary) stress vs strain behaviour dominated by carbonate and gypsum cementation Site 2 relatively high stiffness - elastic prior to breaking of cementitious bonds (bond yield strength) • concentration on insitu testing thereafter exhibits high compressibility and creep • focus on Best drilling/sampling • elastic stiffness practice - but sample disturbance significant • bond yield strength Laboratory tests affected by sampleafter disturbance • time dependent displacements yield Insitu testing appears to be more reliable • variability 14 Site 2 180 m Cored Boreholes 5 boreholes to 200 m 4 boreholes to 150 m PQ3 triple tube coring (Borehole to 300 m - Site 1) 90 m Hydrological Boreholes Tower Footprint 6 perimeter boreholes for water testing 15 Drilling Moisture contents taken on site Double vs triple tube coring All core photographed in splits Triple Tube Coring 16 Thursday Evening Cricket 17 Australia vs. Pakistan Core Samples • selected on site in splits (immediately after photographing splits) • immediately plastic wrapped, wax coated, cardboard tubes • transported - fragile cargo • laboratories in Dubai & Australia (and United Kingdom -Site 1) 18 Golder Field “Hardness” Test 10 BH203 BH205 BH206 BH202 BH201 BH208 BH207BH200 BH204 0 -10 -20 1 6 -30 -40 -50 -60 -70 -80 -90 -100 -110 -120 -130 -140 -150 -160 -170 -180 -190 Scratch Hardness Test • Developed specifically for this site • Continuous assessment of “hardness” with depth • Probalistic assessment of variability across the site 19 • Probabilistic assessment of settlement • Estimate tilt and differential settlement Site Hazards Air conditioner on site core shed caught fire! 100 mm in 24 hours Core boxes mostly intact, core a bit black. 20 Subsurface Stratigraphy Unit A : Loose, saturated sands 0m to 6 m 0 Unit B : Variably Cemented Sands 6 m to 20 m Depth (m Below Ground Level) 10 20 30 Unit C :Calcareous Sediments 40 20 m to 77 m 50 (Mostly Calcisiltite) 60 70 80 Unit D : Mudstone with interbedded Gypsum 90 77 m to >200 m 100 21 Gypsum layers up to 3.5 m thick Foundation Concept 1. 3. Install 4. 2. Construct Install Make Excavation Circular Barrettes Raft Diaphragm Slab Wall Loose, saturated sands, 0 m to 6 m 0 Sand 20 Variably Cemented (variably Sands 6 m tocemented, 20 m permeable) 30 Calcareous Sediments 40 20 m to 77 m 50 (Mostly Calcisiltite) Depth (m Below Ground Level) 10 Rock 60 (higher stiffness and strength, low permeability) Mudstone with interbedded Gypsum 70 80 90 77 m to >150 m 100 22 Properties of Interest Modulus (static, wind, earthquake) Bond yield strength Compressibility Creep Shaft resistance 23 Laboratory Testing Non-Specialist (Fugro ME, Dubai) UCS (strength and modulus), Moisture content, Density, Point load strength index (upper 20 m only), Chemical testing (carbonate, sulphate, chloride, magnesium) Specialist (Monash University, Australia) High pressure oedometer with local strain measurement (bond yield strength, creep) Constant normal stiffness direct shear testing (shaft resistance) Specialist (other – Site 1) Triaxial (strength) Cyclic triaxial (strength and modulus) Resonant column (small strain modulus) Not repeated at Site 2 Strength/deformation test results affected by disturbance and micro-cracking 24 Conventional Oedometer Testing 0.95 High pressure Samples affected by disturbance (microcracking) Compressibility overestimated Useful for understanding bond strength, consolidation and creep behaviour Significant creep occurred once bond yield strength exceeded 0.9 0.85 Void ratio Depth = 84.3 m ,including creep Depth = 84.3 m, excluding creep Depth = 90.65 m, including creep Depth = 90.65 m, excluding creep Depth = 108.8 m, including creep Depth = 108.8 m, excluding creep 0.8 0.75 0.7 0.65 0.6 100 1000 Effective Pressure (kPa) 25 10000 Oedometer Testing (Local Displacement Measurement) Time (min) Local displacement measurement Impact on creep rate 1 10 100 1000 10000 0 0.02 Local displacement measurement Platen displacement measurement 0.04 0.06 Settlement (mm) 0.08 0.1 0.12 0.14 900 kPa to 1820 0.16 0.18 26 100000 Resonant Column, Cyclic Triaxial Tests Strain dependency of modulus Compliance affects (testing) unresolved Consistent (but lower) with insitu testing (pressuremeter,crosshole seismic) 100 Young's Modulus (GPa) BH8, 36.7 m Bh12, 79.1 m BH7, 114.8 m 10 BH7, 133 m BH7, 182.5 m 1 0.1 0.001 0.01 0.1 1 Strain (%) 27 CNS Direct Shear Tests Shaft resistance purely frictional 800 Depth = 31.95 m Depth = 39.75 700 Depth= 46.35 m Depth = 51.9 m 600 Depth = 63.65 m Shear stress (kPa) Depth = 84.10 m 37 deg 500 39 deg 400 300 200 100 φ = 37o 0 0 100 200 300 400 500 600 Normal stress (kPa) 28 700 800 900 Insitu Testing Shallow SPT testing sand density Pressuremeter testing 3 boreholes Testing at 5m intervals up to 200 m Measurement of insitu Young’s modulus, strength and creep properties Water pressure testing 6 boreholes 200 m Measurement of in-situ permeability Cross hole and down hole seismic testing 2 locations (6 boreholes) 200 m Continuous measurement of insitu small strain modulus 29 Pressuremeter Tests R.L. (m) DMD Sample disturbance and stress relief (impact on initial modulus) Initial loading Modulus Ei (MPa) 1000 10000 Pressuremeter Shear Strength (MPa) 100000 0 0 0 -20 -20 -40 -40 -60 -60 -80 -80 -100 -120 -140 -160 BH204 Pressuremeter BH203 Pressuremeter BH208 Pressuremeter UCS E R.L. (m) DMD Laboratory UCS tests underestimate insitu strength and stiffness 100 2 -100 -120 -140 -160 -180 -180 -200 -200 30 1 BH204 Pressuremeter BH203 Pressuremeter BH208 Pressuremeter UCS/2 3 4 5 6 Pressuremeter Tests Similarity between Ei and Eur consistent with dominance of cementation and massive structure Creep (hold tests) also undertaken Unload/reload Young's modulus, Eur (MPa) 100000 BH204 BH203 BH208 10000 Ei = Eur 1000 100 100 1000 10000 Initial loading Young's Modulus Ei (MPa) 31 100000 Cross hole Seismic Tests Initial Modulus Ei (MPa) 100 1000 0 Cross hole seismic (reduced by factor of 5) for comparison with pressuremeter tests -20 -40 -60 -80 E pressuremeter R.L. (m) DMD Ecrosshole ≈ 5 -100 -120 -140 BH204 - Pressuremeter BH203 - Pressuremeter -160 BH208 - Pressuremeter BH202 3m Seismic BH201 6m Seismic -180 -200 32 10000 Test Barrettes Three trial barrettes 2.8 m x 1.2 m, 2 x 65 m deep, 1 x 95 m deep Osterberg Cell Testing Rated 54 MN (5,400 tonnes) Achieved 80 MN (8000 tonnes) Two levels of O-Cells Confirm Performance Shaft and base resistance Cycle shaft Long Term Base (creep) Deformation properties Construction aspects meters Base drilling – cleanliness Soil strain Cross-hole sonic testing Constructability 33 Hydrofraise & Polymer Plant 34 Osterberg Cells & Reinforcement 35 Base Drilling 36 Testing (My home for 26 days) 37 Loading Sequence – TB03 90 Stage 1 Stage 2 Stage 3 Stage 4 81 MN 80 Lower O-Cell 70 Upper O-Cell 70 MN O-Cell Load (MN) 60 50 Hold periods 40 Cyclic loading of shaft 30 20 10 0 22/03 0:00 22/03 12:00 23/03 0:00 23/03 12:00 24/03 0:00 Date and Time 38 24/03 12:00 25/03 0:00 25/03 12:00 Test Results - UOC 90 Upper O-Cell Top Plate TB01 Upper O-Cell Bottom Plate 80 Upper O-Cell 70 Upper O-Cell Load (MN) 62 m to head of barrette Upper plate 60 50 40 Lower plate 30 20 10 12.4 m shaft + base 0 -4 39 -2 0 Displacement (mm) 2 4 Measured Base Responses - LOC 90 TB02 Soil strain meter (0.6 m below barrette toe TB02 Barrette toe tell-tale 80 Base debris TB03 Barrette toe tell-tale 70 60 LOC load (MN) Soil strain meters TB03 Soil strain meter (1.1 m below barrette toe) 50 40 30 20 10 0 0 20 40 60 80 Displacement (mm) 40 100 120 140 Base Resistance 60 10 9 50 Barrette base bearing pressure (MPa) 8 Soil strain meters Ebase = 1.0 to 1.2 GPa LOC Load (MN) 40 30 20 TB01 (Soil strain meter) 10 7 6 5 4 3 2 TB02 (Soil strain meter) TB03 (Soil strain meter) 1 0 0 0 10 20 30 Barrette toe displacement (mm) 41 40 0 10 20 30 Displacement of Barrette Toe (mm) 40 Base Creep Time (mins) 1 10 100 0.0 Settlement (mm) 0.5 1.0 1.5 2.0 TB02, TB03, TB01, TB01, TB03, TB02, TB03, TB02, TB03, Estimated increase in vertical Estimated increase in vertical Estimated increase in vertical Estimated increase in vertical Estimated increase in vertical Estimated increase in vertical Estimated increase in vertical Estimated increase in vertical Estimated increase in vertical stress stress stress stress stress stress stress stress stress = = = = = = = = = 1.2 MPa 1.7 MPa 1.9 MPa 3.0 MPa 3.1 MPa 3.4 MPa 3.5 MPa 4.0 MPa 4.5 MPa 2.5 42 Soil strain meters 1000 Shaft Resistance – Cyclic Loading 1500 Average shaft resistance (kPa) 1000 Average shaft resistance (kPa) 800 600 400 200 Mobilised shaft resistance : 500 Shaft displacement (mm) 0 -20 -200 0 20 40 60 80 100 120 • 550 kPa to 600 kPa at RL -55 m 0 -400 TB02 • >1250 kPa 1at RL-85 m (gypsum) -600 -4 -800 -500 No degradation pre-peak under one way and two way loading Average shaft resistance (kPa) 800 No degradation post-peak under one way cyclic loading (wind/earthquake) -1000 600 Degradation (net tension) post-peak under two way cyclic loading (not a design case) TB01 -1500 Shaft displacement (mm) TB03 400 200 Shaft displacement (mm) 0 -20 -200 0 20 -400 -600 -800 43 40 60 80 100 120 Summary of Test Barrette Performance Mobilised Shaft Resistances and Base Bearing Pressures Test Barrette TB01 TB02 TB03 Maximum mobilised shaft resistance between UOC and LOC 1250 kPa 550 kPa 600 kPa Maximum mobilised base bearing pressure 13.6 MPa 11.6 MPa 16.8 MPa Maximum Test Barrette Loads Mobilised during Testing Test Barrette TB01 TB02 TB03 Maximum load mobilised at UOC 81 MN 48 MN 69.5 MN Maximum load mobilised at LOC 75 MN 60.3 MN 81.4 MN Maximum load mobilised on shaft between UOC and LOC 81 MN 35.2 MN 38.4 MN Equivalent total load mobilised during testing (design structural ultimate load) 237 MN 143.5 MN 189.3 MN (96 MN) (96 MN) (96 (MN) 44 Estimated Head of Barrette Performance 400 350 Test Barrette TB01 TB02/ TB03 Ultimate shaft capacity 370 MN 168 MN Ultimate base capacity 85 MN 72 MN Ultimate capacity (geotechnical strength) 455 MN 240 MN Design ultimate structural load 96 MN 96 MN Barrette head load (MN) 300 250 200 TB01 150 TB02 and TB03 100 50 0 0 50 100 150 1 MN = 100 tonnes Barrette head displacement (mm) 45 Design Geotechnical Model NW SE NE SW Gypsum layers N NW SW NE SE 46 Design Properties “Bond Yield” Strength Modulus/strength ratio Pressuremeter 0 100 200 Ei/2su 300 400 500 600 0 -20 -40 Adopt su = Ei/600 R.L. (m) DMD -60 -80 -100 -120 -140 -160 -180 BH204 - Pressuremeter -200 BH203 - Pressuremeter BH208 - Pressuremeter 47 Design Properties Strength and Stiffness Pressuremeter Shear Strength (MPa) 0 100000 0 0 -20 -20 -40 -40 -60 -60 -80 -80 R.L. (m) DMD R.L. (m) DMD 100 Initial loading Modulus Ei (MPa) 1000 10000 -100 -120 -140 -160 BH204 Pressuremeter BH203 Pressuremeter -120 -160 Design Line -180 -180 -200 -200 48 2 -100 -140 BH208 Pressuremeter 1 BH204 Pressuremeter BH203 Pressuremeter BH208 Pressuremeter Design Line 3 4 5 6 Design Properties Variation Correlation between field hardness and modulus Probabilistic analysis 10 BH203 0 -10 -20 -30 -40 -50 BH205 BH206 BH202 BH201 BH208 BH207BH200 BH204 Pressuremeter modulus (MPa) 6000 5000 Mean + 1 Standard Deviation 4000 Mean 3000 2000 1000 Mean - 1 Standard Deviation -60 -70 -80 -90 0 0 1 2 -100 -120 -140 -150 -160 4 Hardness -110 -130 3 49 5 6 7 Design Properties Creep Rate Creep rate ¾ Oedometer ¾ Test barrettes Increased creep rate above bond yield stress 3.5 Creep rate (% per log cycle of time) ¾ Pressuremeter 4 Pressuremeter Test Barrettes 3 Oedometer 2.5 ⎛ ( p − po ) ⎞ Creep rate = 0.5⎜⎜ − 1⎟⎟ su ⎠ ⎝ 2 1.5 1 0.5 Keep stress increase -1 below bond yield strength 0 0 1 2 3 4 Normalised increase in stress in excess of initial insitu stress 50 5 ( p − po ) su 6 Design Properties Shaft Resistance Shaft resistance, τ Shaft friction (kPa) 0 500 1000 0 CNS direct shear tests Test Barrette TB01 Test Barrette TB02 purely frictional φ= 37o (CNS direct shear) Test Barrette TB03 -20 Theoretical Theoretical x 0.85 τ= σntanφ τ = 8 z (lower) τ = 9.1 z (best) τ =12.5z (upper) . .. . .. . .. . . -40 . . . .. ... . . .. . . . . .. . Normal stress RL (m DMD) Buoyant weight of fluid concrete, σn -60 -80 Shaft friction . . . . . . . .. . . -100 . . . .. ... -120 51 1500 Design Performance Test Barrettes 100 80 Measured vs Predicted performance 60 70 Load at LOC (MN) Prediction based on design property profiles 80 Load at UOC (MN) Class A prediction 90 70 50 40 30 Theoretical - clean base 60 50 40 30 TB02 - based on soil strain meter 20 Theoretical : clean base TB02 - based on soil strain meter TB03 - based on soil strain meter 20 10 10 0 0 0 10 20 30 Displacement at UOC (mm) 40 0 50 100 52 200 Displacement at LOC (mm) (b) LOC (a) UOC 150 250 Design Performance Vertical Key Structural Elements “Hammer” Mega-Column Mega-Columns Hammer Wall Barrettes located under main structural columns and walls Inner Drum Wall Fin Wall 53 Design Performance Footing Layout Barrette toe levels • -55 m DMD • -60 m DMD • -79 m DMD Barrette sizes • 1.5 m x 2.8 m • 1.2m x 2.8 m Raft thickness • 2.5 m • 4.0 m • 6.0 m to 8.0 m 54 Design Performance Base Debris Construction observed in test barrettes cause identified changes to installation process Design little difference to design settlements (2D) design for full base resistance and no base resistance (worst case base debris) potential higher stresses near barrette toes use gypsum layer (drum wall) and stagger barrette lengths (hammer walls) to distribute loads in shaft resistance 55 Design Performance 2D PLAXIS 0 Distance from centre line between Hammer Walls (m) 5 10 15 0 • base stresses • base debris • staggered length barrettes • target gypsum layers • barrette toe depths Increase in vertical stress (MPa) -1 -2 -3 -4 -5 0 m below barrette toe 1 m below barrette toe 2.5 m below barrette toe 7.5 m below barrette toe -6 -7 -8 -9 (b) With base debris 56 20 Design Performance 3D PLAXIS 50 Design Property Cases 40 30 • Best guess 20 10 • Lowest credible 0 • Highest credible -10 Design Load Cases -20 Working load -30 -40 • DL + LL -50 • DL + 0.8 WL -50 -40 -30 -20 -10 0 10 20 30 40 50 -50 -40 -30 -20 -10 0 10 20 30 40 50 50 • DL + 0.75 LL + 0.6 WL 40 Ultimate load 30 • 1.2 DL + 0.5 LL + WL 20 • 1.2 DL + 0.5LL + E + base shear 10 0 -10 Design base conditions • Full base resistance -20 -30 -40 • No base resistance -50 57 Design to work under all design cases and combinations Design performance Stresses Beneath Barrettes Ultimate wind load case Working wind load case -55.5 m DMD -60.5 m DMD -79.5 m DMD MPa 58 Design Performance Settlement Global Settlement DL + LL With and without base debris Radius from Centre of Tower (m) 0 10 20 30 40 50 0 -10 Tilt (WL) = +/-10 mm Best estimate 80 mm to 85 mm Differentials 20 mm Occurs during construction Settlement (mm) -20 -30 -40 clean base -50 -60 -70 -80 -90 -100 base debris 59 60 Design Performance Tilt and Settlement Range 1 Probabilistic analysis 0.9 Hardness vs E profiles BH201 BH202 BH203 BH204 BH205 BH206 BH207 BH208 0.8 0.7 0.6 Probability 95 % probability < 150 mm 3D analysis using credible upper bound properties 0.5 0.4 0.3 0.2 3D analysis using credible lower bound properties 0.1 0 0 50 100 150 200 250 Settlement (mm) Analyses indicate tilt under gravity loads not significant 60 Design Performance - Barrette Actions Bending Moments and Shear Force Shear Force (kN) -4000 -2000 0 2000 Bending Moment (kNm) 4000 -4000 -2000 0 0 0 2 2 4 4 6 6 8 8 10 10 12 12 Design ultimate WL Shear forces dissipate 6 m from head of barrette Bending moments dissipate 16 m from head of barrette Depth below raft (m) Finite Element analysis Depth below raft (m) Group effects 14 16 18 20 14 16 18 20 61 2000 4000 6000 Design Performance - Equivalent Stiffness Equivalent Stiffness Ring Radius (m) For structural analysis Spring Stiffness MN/mm Better model of ground 1 49.0 0.56 Iterative process 2 46.5 0.50 3 44.0 0.52 4 41.0 0.51 5 39.0 0.58 6 36.0 0.78 7 33.5 0.56 Refine footing system Pile Groups Mega Column 3 x 3 pile group Raft Stiffness (kPa/mm) 12 10 Inner Drum 4 x 3 pile group 8 8 31.0 0.61 9 28.0 0.65 10 25.5 0.52 11 23.0 0.43 20.5 50 0.29 60 18.0 0.29 6 4 2 0 0 10 20 30 12 40 Radius from centre of tower (m) 13 62 Values derived for Raft and barrettes DL + LL (long term) WL (short term) Assessment of Geotechnical Risk Risk Mitigation • comprehensive ground investigation (best practice) • comprehensive insitu & laboratory testing • advanced analysis • prudent design • proving performance Investigation and Design Measures Geotechnical Risk Register Identifies and assesses geotechnical hazards • monitoring • contingencies Potential geotechnical issues Design objectives to manage issues Geotechnical investigation to investigate issues and design control measures Design of control measures Expected outcomes related to inadequacy of control measures unidentified ground issues Contingency plan and mitigation 63 Construction began early 2008 D-wall guide walls D-Wall complete About 200 barrettes have been completed Site : April 2008 Excavation of first D-wall panel 64 EFF’s Golder Associates Darren Paul Max Ervin (and many others) Thank you – Questions ? 65