Avenger 220_ SPC_01_Feb_13
Transcription
Avenger 220_ SPC_01_Feb_13
Bajaj Auto Limited Akurdi Pune 411 035 India Tel Fax +91 20 27472851 +91 20 27407385 Spare Parts Catalogue Brand ID: 001MC630 We have pleasure in presenting the Spare Parts Catalogue for ‘Avenger DTS-i 220cc’ Motorcycle. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 100% availability. The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used. All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of this catalogue, will be conveyed to you through our Service Circulars. You are requested to make necessary corrections in the Parts Catalogue as per the circulars so as to keep your catalogue up-to-date. This will ensure the appropriate and speedy delivery of the Spare Parts as the order placed will bear the latest part numbers. In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address : manufactured previously. Contact your authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was issued. Bajaj Auto Limited Service Department Akurdi, Pune 411 035 India DOC. NO.: 7111119 REV. 01, FEB 13 Phone : 020-27406557 Fax : 020-27407385 E-mail : [email protected] Brand ID: 001MC630 Brand ID: 001MC630 Instructions for using the Catalogue 1. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text. In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order. 2. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required. 3. Part Number System: We have used 8 digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify the spare parts easily. 4. Abbreviations : The following abbreviations are used in this catalogue. assly. Assembly V Volts N.I. Not illustrated W Watts C'case Crankcase accl. Accelerator Cyl Cylinder Comp. Complete o/s. Over size Fr Front Std. Standard L Length A/t. Alternate Rr Rear R.H. Right hand Hex. Hexagonal L.H. Left hand AR As required INDEX No. 1 2 3 4 5 Description Cover Cylinder Head Cylinder Head Valve Camshaft / Tensioner Cylinder & Piston Page No. 1 2 3 4 5 6 7 8 9 10 Crankshaft Balancer & Balancer Idler Gear Transmission Change Drum/ Shift Fork Gear Change Mechanism 6 7 8 & 9 10 11 11 12 13 14 15 Engine Assly & Crankcase RH Crankcase LH Cover RH Cover Magneto Clutch 12 13&14 15&16 17 18&19 16 17 18 19 20 Oil Pump Oil Cooler Assly. Carburettor Silencer Assly Air Cleaner Comp. 21 22 23 24 25 Magneto/C.D.I./H.T.Coil Starter Assly Frame Frame Fitting Swing Arm 26 27 28 29 30 Rear Shock Absorber Foot Rest Mudguard Front & Rear Stand Tyre/ Tube & Wheel Rim 31 32 33 34 35 Front Hub Rear Hub Brake Pedal Front Master Cylinder Front Brake 20 21 22 23 24 25&26 27 28 29&30 31 32 33 34 35 36 37 38&39 40 41&42 43 No. Description Page No. 36 37 38 39 44&45 46&47 48&49 40 Handle Bar Front Fork Fuel Tank Seat / Grip Frame Rear Cover Grip Frame Speedometer 41 42 43 44 45 Control Cables Side Cover / Chain Cover Guards Head Light Tail Light / Reflector Reflex 46 47 48 49 50 Indicator Light Electrical Equipments Ignition Switch Tool Kit Painted Parts Kits List Amendment Sheet (Part Added) Amendment Sheet (Part Deleted) Part Index 50 51 52 53 54 55 56 57 58 59 60 61&62 63 64 65 66 Brand ID: 001MC630 Brand ID: 001MC630 Pictorial Index Brand ID: 001MC630 Brand ID: 001MC630 Pictorial Index Pictorial Index Brand ID: 001MC630 Brand ID: 001MC630 Pictorial Index Pictorial Index Brand ID: 001MC630 Brand ID: 001MC630 Pictorial Index Pictorial Index Brand ID: 001MC630 Brand ID: 001MC630 Pictorial Index Pictorial Index Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 1 : COVER CYLINDER HEAD No. Part No. 01 26 01 66 96 Qty/ Veh. Remarks Kit Head Cylinder with Cover Cover Tappet ‘O’ Ring Kit for Cover Cyl. Head Silent Bush (V) Camshaft Cap 1 2 1 1 1 Refer Page No. 63 Description 1 2 3 4 5 36 PD00 DS 1010 36 DS10 DS 1011 DS 1010 6 7 8 9 10 39 2647 15 DS 1010 84 59 0400 23 39 1075 04 DH 1012 72 Domed Cap Nut Copper gasket Hex. Bolt with Flange Hex. Bolt with Flange M6 x 35 Plug 4 4 2 4 2 11 31 1011 06 Gasket 2 1 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 2 : CYLINDER HEAD Plate No. 3 : VALVE 9 4 8 2 9 9 1 1 10 3 6 11 2 8 5 13 5 4 12 6 7 7 3 7 14 Part No. 1 2 3 4 5 36 PD00 08 39 1660 05 DK 1010 03 DH 1015 08 39 1283 21 Head Cylinder with Cover Stud (Exhaust) Gasket Cylinder Head Damper Cylinder Head ‘O’ Ring for Spark Plug collar 1 2 1 5 1 6 7 8 9 10 PD 5814 01 DH 1210 38 39 1674 04 DH 1110 12 39 2608 01 Carburettor Insulator Clamp for Insulator Hex. Bolt / Flange Sleeve - Spark Plug Grub Screw 1 2 2 1 1 11 12 13 36 DS10 01 PD 5090 00 59 2100 28 ‘O’ Ring Kit for Cover Cyl. Head Manifold "O" ring insulator 1 1 1 2 Description Qty/ Veh. No. Remarks D-44-2/12/2011 (Old-36PD0001) Description Qty/ Veh. No. Part No. Remarks 1 2 3 4 5 DK 1017 48 DK 1017 51 DK 1017 55 DG 1010 29 39 2017 19 Rocker Arm Shaft - Intake Rocker Arm Shaft - Exhaust Rocker Arm with roller Cotter valve Seal valve stem 1 1 2 4 2 D-44-2/12/2011 (Old-DS101335) D-44-2/12/2011 (Old-DS101336) D-44-2/12/2011 (Old-DS101333) 6 7 8 9 DK 1013 26 DK 1013 27 DH 1012 95 39 2440 11 Valve Repair Kit Valve Kit Wave washer Plain washer 1 1 2 4 Refer Page No. 63 Refer Page No. 63 D-44-2/12/2011 (Old-DS101366) D-44-2/12/2011 (Old-59110002) For Sleeve Spark Plug Refer Page No. 63 3 3 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 4 : CAMSHAFT / TENSIONER Qty/ Veh. No. Part No. 1 2 3 4 5 39 2669 21 DK 1016 14 JC 1010 86 JC 1010 85 DK 1013 30 Ring ‘O’ Tension assly Camshaft Assembly Bearing cam RH side Bearing cam LH side Guide chain Kit 1 1 1 1 1 6 7 8 9 10 DS DH DH DK DK Sprocket cam Driven (32 T) Collar cam Sprocket Special camshaft washer Hex. Soc. Head cap Bolt Cam Chain 1 1 1 1 1 11 12 13 14 15 DH 1013 92 DK 1010 25 39 1673 04 CS 1011 28 DD 1010 62 Cam chain Tensioner pivot Bolt Tensioner Assly Hex Bolt / Flange Tensioner assly. gasket Bolt 1 1 2 1 1 4 1012 1014 1010 1013 1010 76 12 48 86 64 Description Plate No. 5 : CYLINDER AND PISTON No. Part No. Refer Page No. 63 1 2 3 4 5 DK 1010 63 39 2181 06 DH 1014 14 DK 1013 28 39 2132 17 Gasket Cylinder Pin dowel Damper Ring Set Piston Ring Snap 1 4 6 1 2 6 7 8 9 36 PD00 02 DK 1012 38 DD 1210 07 31 1210 06 Kit Cylinder Block / Piston Assly. Banjo oil cooler pipe Bolt special Washer copper 1 1 2 4 3 Description Qty/ Veh. Remarks Remarks 5 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 6 : CRANK SHAFT Plate No. 7 : BALANCER & BALANCER IDLER GEAR 1 8 5 4 9 7 3 2 6 10 8 1 12 11 3 5 2 9 11 6 6 13 7 10 No. Part No. 1 2 3 4 5 DK 1010 65 DH 1013 96 39 2165 11 31 1011 73 DS 1011 54 Crankshaft assly. comp. Bolt Plain washer Key woodruff Parallel key 6 7 8 9 10 39 1931 20 DK 1012 48 39 2203 07 DH 1016 28 DH 1010 64 11 12 13 14 DH 1011 DH 1010 36 DK00 DK 1015 6 95 65 07 61 Description 8 7 5 Qty/ Veh. Remarks 12 12 4 9 Part No. 1 1 1 1 1 1 2 3 4 5 DK 1017 76 DH 1010 72 DH 1013 85 DH 1014 32 39 2152 20 Body Balancer Assly. Bearing stopper Bolt stopper Assly. Balancer Idler Gear comp. Needle roller bearing 1 1 1 1 2 Bearing Ball Sprocket cam drive (16 T) Parallel pin Primary Driven Gear Body centrifugal oil filter 1 1 1 1 1 6 7 8 9 10 DJ 1011 33 39 2557 17 39 1686 06 39 1620 11 52 DH01 77 Spring torsion Balancer Idler Circlip ext. Dowel Pin Spring steel washer Balancer Idler Holder 2 2 2 2 1 Nut primery drive Cover centrifugal oil filter Kit centrifugal over screw oil filter Clutch Housing 1 1 1 1 11 12 13 39 1674 04 DH 1013 73 59 2000 28 Hex bolt with flange Scissor Balancer Idler nylon Bearing Balancer 3 2 1 Refer Page No. 3 Description Qty/ Veh. No. Remarks F-29-31.10.2012 (Old-DK101416) F-29-31.10.2012 (Old-39218520) 7 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 8 : TRANSMISSION Plate No. 8 : TRANSMISSION 1 16 2 5 4 15 14 3 12 6 5 4 11 7 8 9 5 4 13 10 17 19 18 11 20 5 24 22 23 Qty/ Veh. Part No. 1 2 3 4 5 DK 1014 71 39 2158 11 DK 1011 03 DH 1010 79 DH 1012 35 Shaft Input Transmission Washer plain Gear 4th Drive Washer Spline External Circlip 1 2 1 3 4 16 17 18 19 20 DK DK DH DK DK 1017 1017 1013 1017 1012 17 20 19 19 45 Gear 1st driven Gear 5th Driven Bush 2nd driven Gear 2nd Driven Collar Sprocket 1 1 1 1 1 6 7 8 9 10 DK 1011 02 DK 1016 32 DH 1010 84 39 2160 11 DK 1011 45 Gear 3rd Drive Gear 5th drive Gear 2nd drive Plain washer Shaft output Transmission 1 1 1 1 1 21 22 23 24 DK DV DJ 39 1013 1010 1010 1062 52 48 63 04 ‘O’ Ring Sprocket Coller Sprocket Drive Plate Drive Sprocket Bolt (Sprocket mtg) 1 1 1 2 11 12 13 14 15 DH DK DH DK DH Washer Thrust Gear 3rd Driven Washer spline Gear 4th Driven Bush 1st driven 2 1 2 1 1 8 36 05 79 18 11 Remarks No. Part No. Description Qty/ Veh. No. 1013 1011 1010 1017 1011 Description 21 Remarks D-41-29/07/2011 (Old-DK101118) D-41-29/07/2011 (Old-DK101633) D-41-29/07/2011 (Old-DK101660) for circlip crankcase D-41-29/07/2011 (Old-DK101106) 3 9 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 9 : CHANGE DRUM / SHIFT FORK Plate No. 10 : GEAR CHANGE MECHANISM 1 13 14 8 7 9 4 6 12 5 8 4 11 6 10 13 5 9 2 15 2 Part No. 1 2 3 4 5 DK DK DH DH DK 6 7 8 9 10 39 2639 04 39 2606 07 DK 1013 61 DH 1014 96 DK 1011 35 10 1011 1011 1011 1014 1017 59 60 46 93 32 Description 16 2 3 No. 1 17 10 7 Qty/ Veh. Fork Gear Shift Input Fork Gear Shift output Shaft Gear Shift Fork Shaft Gear Shift Fork Drum comp. Gear Shift 1 2 1 1 1 Bolt Socket Parallel pin Guide Gear Shifter Spacer Bush Fork Gear Shift 1 1 1 1 1 No. Remarks Part No. Description 3 Qty/Veh. Remarks 1 2 3 4 5 DK 1017 DH 1017 DV 1010 52 DV00 DG 1013 33 14 44 52 39 Lever comp. Gear Shifter Spring Slider arm reset Spring Gear Shifter return Lever comp. change Damper change pedal(Rear) 1 1 1 1 1 6 7 8 9 10 DG DH DK DV DH 87 93 25 45 94 Bolt Pivot lever Bolt Gear Shift drum Stopper Stopper gear shifter drum Spring gear shifter drum stopper Bolt shift change pre coated 1 1 1 1 1 11 12 13 14 15 39 2228 15 39 2400 11 39 1998 19 DG 1011 88 DV 1010 34 Domed cap Nut Washer Oil Seal Damper Change Pedal(Front) Rod assly. Tie 1 1 2 1 1 16 17 52 DV00 51 39 2354 04 Lever Assly. Change Hex. Bolt / Flange 1 1 D-41-29/07/2011(Old-52JM0020) D-41-29/07/2011 (Old-DK101382) D-41-29/07/2011 (Deleted) 3 1011 1013 1017 1010 1013 D-41-29/07/2011(Old-DH101503) 11 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 11 : ENGINE ASSLY. & CRANKCASE RH Plate No. 12 : CRANKCASE LH 13 3 3 2 2 18 10 8 2 19 4 20 8 6 5 7 9 8 6 15 14 9 7 3 5 4 Part No. 1 2 3 4 5 PD 5010 00 DK 1010 57 59 0500 02 DJ 1013 00 DH 1018 96 Engine Assly. with starter motor Crankcase RH Stud Bolt Flanged Gasket Crankcase 1 1 2 1 1 6 7 8 9 10 39 2583 20 39 2601 20 39 2180 06 59 2000 27 DH 1014 87 Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Dowel Pin NRB Plate Stopper 1 1 2 1 1 12 Description 1 12 Qty/ Veh. No. 21 17 16 10 25 11 Remarks No. N I 3 Part No. Description Qty/ Veh. 1 2 3 4 5 DK 59 DK 39 59 1013 0500 1010 2188 2100 85 02 94 19 06 Crankcase LH Stud Guide starter assly Oil Seal ‘O’ Ring 1 2 1 1 1 6 7 8 9 10 DK 39 39 59 39 1010 0752 2603 2000 2185 97 01 20 06 20 Damper C’ Sunk Head Screw Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Balancer LH Bearing 1 3 1 1 1 11 12 13 14 15 39 2189 19 39 2190 19 DH 1012 03 DH 1016 61 31 1011 06 Oil Seal (For Output shaft) Oil Seal (For Shift lever) Breather pipe fitting Plug (Drain Bolt) Gasket (For Drain Bolt) 1 1 1 1 1 Remarks 13 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 12 : CRANKCASE LH No. Part No. Description Plate No. 13 : COVER RH Qty/ Veh. 16 DK 1013 80 Switch comp. (Neutral) 1 17 39 1013 21 ‘O’ ring neutral switch 1 18 39 1677 04 Bolt 8 19 39 2305 04 Bolt 1 20 39 2448 11 Plain Washer 1 21 DJ 2010 21 Cable assly. (Battery to Earth) 1 22 39 2180 06 Hallow dowel pin 2 23 39 2181 06 Hallow dowel pin 2 24 DH 1013 85 Bolt M6X16 (Neutral Switch) 1 25 KE BA37 15 Circlip for output shaft 1 14 Remarks 3 Part No. 1 2 3 4 5 36 PD00 06 DH 1011 97 39 1041 19 DH 1011 41 DH 1011 42 Cover comp RH With Relief Valve Grommet Breather Oil Seal Rack Shaft clutch release 1 1 1 1 1 6 7 8 9 10 DK 1012 51 DG 1014 18 DS 1012 15 DS 1013 53 39 0999 06 Parallel pin Gauge Wire circlip Bolt Pin Dowel 1 1 1 10 2 11 12 13 14 15 DK DH DK DH DH Bracket Clutch Cable Gasket cover RH Plunger Oil Plate Plunger Oil Spring Joint ‘A’ 1 1 1 1 1 1012 1011 1014 1210 1210 52 54 80 11 12 Description Qty/ Veh. No. Remarks D-38-25/01/2011 (Old-DK101076) 15 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 13 : COVER RH Qty/ Veh. No. Part No. 16 17 18 19 20 DH 1015 44 39 2443 11 DH 1015 10 DH 1013 88 JC 1010 40 Spring torsion clutch lever Washer Damper Flanged Bolt ‘Bajaj’ Decal 1 1 1 8 1 21 22 23 24 39 1990 20 DH 1014 82 DK 1014 69 DK 1017 38 NRB Plate Pressure relief valve assly. Decal Clutch Cover 2 1 1 1 16 Description Plate No. 14 : COVER MAGNETO Remarks Fitted on Cover comp. RH D-38-25/01/2011 (N.I.) 3 Part No. 1 2 3 4 5 52 PD00 13 DV 1010 42 DH 1013 96 39 0999 06 52 JM00 13 Cover Magneto Gasket Magneto cover Bolt Pin Dowel Cover LH RR 1 1 7 2 1 D-38-25/01/2011 (Old-DK101084) 6 7 8 9 10 36 Dh10 DH 1013 36 DH10 DJ 1610 AP 1010 Set Damper Flanged Bolt Set of Plate Gear Shift Label NR bearing 1 4 1 1 1 Refer Page No. 63 Refer Page No. 63 11 JE 5412 12 Decal Magneto Cover 1 D-38-25/01/2011 (N.I.) 05 88 04 12 43 Description Qty/ Veh. No. Remarks 17 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 15 : CLUTCH Plate No. 15 : CLUTCH 17 6 7 4 6 18 7 1 6 7 19 5 13 15 16 6 12 2 10 14 No. Part No. Description Qty/ Veh. 1 2 3 4 5 DK DK DK DK DK 1015 1015 1015 1013 1015 60 63 64 56 69 Clutch assembly comp. Clutch Plate Assly Clutch Center Friction clutch plate kit Plate Clutch pressure 1 1 1 1 1 6 7 8 9 10 DJ DK DK DK 39 1013 1015 1015 1015 1880 69 65 72 74 20 Friction Plate Kit Plate Clutch Spring Clutch Capacity Bolt Bearing Clutch lifter thrust 1 4 6 6 1 11 12 13 14 15 DK DK DK DH DK 1015 1010 1011 1016 1016 73 72 26 48 36 Holder Clutch Rod Clutch lifter Spacer Clutch Nut Primary drive lock Lever Assly. Clutch 1 1 1 1 1 18 Remarks No. Part No. Description Qty/ Veh. 16 39 2200 11 Washer Primary Drive Gear 1 17 DK 1015 70 Judder spring 1 18 DK 1015 71 Spring 1 19 DH 1012 75 Special Nut 1 Remarks LH Thread 3 19 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 17 : OIL COOLER ASSEMBLY Plate No. 16 : OIL PUMP Remarks No. 1 2 3 4 5 52 DH01 69 39 1674 04 DH 1210 10 39 1686 06 DH 1210 35 Oil Pump Assly Hex. Bolt with flange Mesh filter Oil pump Hollow dowel pin Clip Mesh Oil filter 1 3 1 1 1 1 2 3 4 5 PD DH PD PD DK 5712 1013 5712 5712 1013 00 85 01 03 66 Oil cooler assembly Bolt Pipe inlet oil cooler Pipe outlet oil cooler Banjo bolt 1 1 1 1 2 6 39 2194 21 ‘O’ Ring 1 6 7 8 9 10 DK DK DK DK 39 1012 1012 1610 1013 2637 37 79 81 40 04 Gasket Banjo bolt Washer Oil Cooler Rubber ‘O’ ring oval Hexagon Head Screw 4 1 2 1 2 11 DK 1016 35 Oil cooler jali 1 3 Part No. Description Qty/ Veh. Part No. 20 Description Qty/ Veh. No. Remarks 21 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 18 : CARBURETTOR Plate No. 19 : SILENCER ASSLY. 5 2 8 15 3 4 4 16 9 13 7 14 9 15 8 9 13 3 14 7 5 2 1 1 10 6 6 11 12 10 11 12 No. Part No. Description Qty/ Veh. 1 2 3 4 5 PD PD PD PD PD 5812 5812 5812 5812 5812 00 02 03 05 04 Carburettor Assly. Vacuum Piston Kit Idling Screw Kit Jet needle(JN) Float bowl “O” ring 1 1 1 1 1 6 7 8 9 10 PD PD PD PD DH 5812 5812 5812 5812 1211 06 07 08 09 01 Float bowl Screw Float Assly. Jet Holder Jet kit Magnet Assly. 2 1 1 1 1 11 12 13 14 15 DJ 39 PD PD DJ 1210 1780 5812 5812 1210 70 01 11 12 59 Reed Switch Assly. Pan Head Screw Needle Assly. Set Adjuster (PS) Set Plunger Assly. 1 2 1 1 1 16 JM 1200 05 Air jet (Fixed in body) 1 22 17 Remarks Refer Page No. 63 N.I. 3 No. Part No. 1 PD 5910 05 2 3 4 5 6 Description Qty/ Veh. DG 1012 45 DG 1014 17 DG 1012 85 39 2228 15 Silencer Assly. without cover (With CAT & Resonator) Holder Exhaust pipe Gasket Exhaust pipe holder Bolt Domed cap Nut 1 1 1 1 2 6 7 8 9 10 39 1225 15 DG 1012 49 DG 1012 50 DG 1012 51 DG 1014 10 Nut flanged Washer Collar Bushing rubber, muffler Collar 1 1 2 2 1 11 12 13 14 15 DG 1012 53 39 2209 04 DG 2210 38 DV 1010 57 DV 1010 35 Damper Bolt Flanged Gaurd Muffler Cover Muffler Shield Exhaust tube 1 1 1 1 1 16 17 DH 1016 07 DV 1010 56 Truss Screw Cover Muffler 2 1 Remarks Alt. DG 1014 19 23 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 20 : AIR CLEANER Plate No. 21 : MAGNETO/ CDI/ SPARK PLUG/ H.T. COIL 7 8 1 6 12 12 4 9 5 10 12 11 2 3 No. Part No. Qty/ Veh. 1 2 3 4 5 PD DG DG DG DG 00 10 12 20 14 Air Filter Assly. Element Air filter Gasket Air filter Tube Plate Element 1 1 1 1 1 6 7 8 9 10 DV 1210 07 PD 5090 01 DV 1210 05 DG 1210 23 39 2044 01 Tube Breather Connecting tube Tube Rubber Flame Arrester Screw 1 1 1 1 5 11 12 39 0747 01 DG 1210 26 Screw Clamp 5 2 24 5810 1210 1210 1210 1210 Description Remarks 3 Part No. 1 2 3 4 5 JC 1110 28 JC 1110 26 39 1674 04 39 0761 01 DH 1011 99 Rotor Stator Assly. comp Hex. Bolt with Flange Pan Head Screw Stopper plate (wiring harness) 1 1 2 2 1 6 7 8 9 10 39 0746 01 DK 1110 28 PD 3512 00 DH 1110 13 PD 3512 05 Screw Pan head Spark plug C.D.I Assly. / Damper Grommet Spark Plug cap H.T. Coil Kit 1 2 1 2 1 11 12 13 14 15 DH DH PD PD DD Grommet Sleeve Spark Plug Cap Spark Plug Capacitor with bracket Regulator Voltage Grommet H.T. Cable 1 2 1 1 2 1110 1110 4020 4020 1110 16 15 02 03 12 Description Qty/ Veh. No. Remarks D-36-4/11/10(Old No.JC111025) D-36-4/11/10(Old No.JC111027) Refer Page No. 63 25 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 21 : MAGNETO/ CDI/ SPARK PLUG/ H.T. COIL Plate No. 22 : STARTER MOTOR 12 11 14 3 13 7 9 1 2 6 10 4 8 21 16 5 15 No. Part No. 16 17 18 39 1902 04 59 1000 02 39 1950 04 26 Description Flange Bolt Spring dowel Flange Bolt small (regulator) Qty/ Veh. 2 1 2 Remarks No. N.I. 3 Part No. 1 2 3 4 5 36 DK00 DK 1016 JC 1011 DH 1015 DH 1013 6 7 8 9 10 76 05 14 81 85 Description Qty/ Veh. Body comp. starter clutch Plate roller clutch Gear starter clutch Plate starter clutch gear return Bolt 1 1 1 1 1 DK 1011 76 DK 1011 76 JC 1011 15 59 2000 07 DH 1013 82 Shaft starter counter Collar starter counter Gear comp. starter counter assly. Needle roller bearing Bolt socket 1 1 1 1 3 11 12 13 14 15 DK 1110 09 39 1074 04 DH 1011 84 39 2285 01 DH 1011 64 Starter Motor Bolt Cover starter motor Slotted c’sunk screw Spring 1 2 1 1 5 16 18 20 DH 1011 63 36 DK00 77 36 DK00 45 Roller Spring comp st. clutch Molicoat grease 5 1 1 21 39 0849 14 Star Washer 3 Remarks D-40-2/05/2011 (Old-DK101595) Stopper plate For stopper plate D-40-2/05/2011 (Old-DK101596) 27 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 23 : FRAME Plate No. 24 : FRAME FITTING 3 5 2 6 4 1 7 No. Part No. 1 2 3 4 5 PD 1110 DG 1810 DG 1810 36 DV00 DG 1810 6 7 DK 1810 50 DK 1810 51 28 09 42 44 07 48 Description Qty/ Veh. Frame comp. Cap Steering Stem Bolt flanged Steering Cone Kit Nut 1 1 1 1 1 Cage bearing upper Cage bearing lower 1 1 Remarks D-39-22/02/2011 (Old-PD111001) Refer Page No. 63 No. Part No. Qty/ Veh. Description 1 2 3 4 DG DG DG DG 1611 1611 1612 1611 54 63 08 65 Cap, Pivot Bracket, Igniter Engine Bracket Cap, Tool case 5 6 7 8 9 10 JM JM JM PD PD 39 1610 1610 1610 1134 1134 2681 04 02 03 00 01 04 Bracket, Bracket, Bracket, Bracket, Bracket, Bolt 11 12 13 14 15 39 1966 04 39 2157 04 59 0400 43 39 0291 15 DG 1612 24 Engine Engine Engine Engine Engine Bolt, Flanged Bolt Bolt, Allen Nut Flanged Damper Remarks 2 1 1 1 Rear Mtg. Front LH Mtg. Front RH Top LH Top RH 1 1 1 1 1 4 1 3 1 11 1 29 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 24 : FRAME FITTING No. Part No. 16 17 18 19 39 1912 04 39 1944 04 39 2455 04 DG 1612 08 30 Description Bolt Flanged Bolt Flanged Bolt Bracket Engine Plate No. 25 : SWING ARM Qty/ Veh. 2 2 3 1 Remarks No. Part No. Description Qty/ Veh. 1 2 3 4 5 JM PD DG JM DG 1710 1220 1710 1710 1710 04 02 15 03 16 Cap chain Adjuster Arm Comp. Swing Shaft Swing Arm Adjuster Chain Sleeve 2 1 1 2 2 6 7 8 9 10 DG DG DG DG DG 1710 1710 1710 1710 1710 34 17 22 18 19 Guard, Chain Nut Nut Bearing Needle Seal Oil 1 1 2 2 4 11 12 39 1997 15 39 1224 11 Nut Hex small Washer Plain small 2 2 Remarks D-39-22/02/2011 (Old-DG171020) D-37-30.11.10 (Old No.DG171021) 31 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 26 : REAR SHOCK ABSORBER Plate No. 27 : FOOT REST 1 6 7 5 12 1 15 18 16 4 5 14 13 17 7 6 6 4 2 19 8 3 5 8 7 3 6 2 10 5 11 9 8 No. Part No. 1 2 3 4 5 DV DG DG DG DG 6 7 8 DG 1710 25 39 1829 12 DG 1710 38 32 1710 1710 1710 1710 1710 01 35 37 36 39 Description Qty/ Veh. Rear Shock Absorber Collar, shock Absorber Damper, Lower Damper, Upper Nut cap 2 2 2 2 2 Washer Spring Washer Bolt Flanged 2 2 2 Remarks No. Part No. 1 2 3 4 DV DV 39 JM 5 6 7 8 9 10 1610 1610 2544 1610 Qty/ Veh. Holder Step Front LH Assly. Guard Step LH Bolt Flanged small Holder Step Front RH Assly. 1 1 1 1 52 DV00 22 DG 1611 53 DG 1611 45 52 DV 00 24 39 0146 08 DG 1611 50 Step Rear LH Bolt socket Pin Holder Step Rear RH Split Pin Washer 2 2 2 2 2 2 11 12 13 14 15 DG DG DG DG DG Step Rubber Rear Rubber Main Step Bolt Spring Step RH 2 2 1 1 1 16 17 18 19 20 DG 1611 45 39 1937 17 DV 1610 50 JM 1610 38 DG 1612 22 Pin Circlip Rubber stopper Assly. comp stay RH Bolt for step 1 1 1 1 1 1611 1611 1611 1611 1611 46 45 04 37 Description 52 43 44 47 87 Remarks 33 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 28 : MUDGUARD FRONT & REAR Plate No. 29 : STAND 3 4 2 1 3 5 7 2 4 6 11 8 5 7 5 6 1 Qty/ Veh. Part No. 1 2 3 4 5 DG 1612 67 DG 1612 06 DG 1611 10 DP 1611 45 39176511 Flap Stay rear fender Bolt Number Plate Plain Washer 1 1 2 1 4 1 2 3 4 5 DV DG DG DD DV 17 19 29 71 33 Side Stand Spring Bolt Lock Nut Stand Centre 1 1 1 1 1 6 7 8 9 10 39 39 39 DF PD Hex. head Bolt Spring Washer Hex. Nut Bkt. Rear Number Plate Damper Rear Mud Guard 2 2 2 1 1 6 7 8 9 10 DG 1612 30 39 0797 08 DG 1611 24 DV 1610 60 39 2423 11 Shaft Stand Pin Cotter Damper Spring Plain washer 1 1 1 1 1 11 12 DH 1611 45 DG 1612 76 Cover Spring main stand Damper Side Stand 1 1 34 04 12 15 48 01 Remarks N.I. N.I. No. Part No. 1610 1612 1611 1610 1610 Description Qty/ Veh. No. 1943 0790 0291 1612 1814 Description 8 9 Remarks N.I. 35 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 30 : TYRE, TUBE & WHEEL RIM Plate No. 31 : FRONT HUB 11 2 8 11 8 7 1 7 3 6 4 5 6 2 3 4 11 10 5 No. Part No. Description 11 9 Qty/ Veh. 1 2 3 4 5 DG DG DG DG DG 1510 1510 1510 1510 1510 97 70 21 71 94 Tyre Front Tyre Rear Tube for Tyre Front Tube for Tyre Rear Rim Rear 1 1 1 1 1 6 7 8 9 10 DG DG DG DG DG 1510 1510 1510 1510 1510 93 25 75 26 76 Rim Front Spoke Inner Front Spoke Inner Rear Spoke Outer Front Spoke Outer Rear 1 18 18 18 18 11 30 1511 13 Nipple Spoke 72 36 Remarks } Proprietory Items Not to Service Description Qty/ Veh. No. Part No. 1 2 3 4 5 DG 1510 03 DG 1510 06 JZ 1316 05 39 0800 15 DG 1510 04 Drum Front Brake Axle, Front Case Assly Meter Gear Nut Castle Collar 1 1 1 1 1 6 7 8 39 2241 20 DG 1510 05 DG 1510 07 Ball Bearing Seal oil Collar Front Axle 2 1 1 Remarks D-47-3/7/2012 (Old-DG151009) 37 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 32 : REAR HUB 19 21 Plate No. 32 : REAR HUB 17 23 2 5 22 7 3 16 4 15 13 28 25 26 18 9 14 8 12 24 27 6 21 No. Part No. 20 10 11 Description Qty/ Veh. Remarks No. Part No. Description Qty/ Veh. 1 2 3 4 5 DG DG DG DG DG 1510 1510 1510 1510 1510 84 81 96 59 60 Drum Rear Brake Panel Assly Brake Rear Shoe Brake Rear (Pair) Cam Brake Lever Brake Cam 1 1 1 1 1 16 17 18 19 20 30 1510 69 39 0800 15 DG 1510 62 DG 1510 62 DG 1510 67 Spring Brake Shoe Nut Castle Collar Rear Brake Drum Collar Rear Axle Collar Rear Hub Coupling 1 1 1 1 1 6 7 8 9 10 JM 1510 30 1510 30 1510 PD 1312 36 PD00 05 09 76 01 03 Axle Rear Indicator Brake Shoe Damper Rear Hub Shock Coupling Assly Rear Hub Chain - Sprocket - Kit 1 1 1 1 1 21 22 23 24 25 DG 1510 08 39 1916 04 39 0148 08 39 2240 20 39 2241 20 Washer Bolt Upset Split Pin Bearing Ball Bearing Ball 2 1 1 1 1 11 12 13 14 15 DG 1510 66 30 1510 82 39 2242 20 DG 1510 95 DG 1510 58 Nut Flanged lock Seal Oil Bearing Ball Joint Chain Spring Brake Shoe 6 1 1 1 1 26 27 28 DG 1510 65 DG 1510 68 DV 1510 05 Sleeve Bolt Caupling 1 6 1 38 Ref. Pg No.63 (Old-36JM0003) Remarks 39 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 33 : BRAKE PEDAL Plate No. 34 : FRONT MASTER CYLINDER 8 4 3 11A 10 11B 4 11 5 1 14 5 9 12 16 11 15 10 11B 9 12,14 11A 2 1 15 19 7 7 15 20 6 5,6 8 2 3 5 13 5 4 Part No. 1 2 3 4 5 6 7 8 9 10 JM 1610 37 KA AC06 30 39 1513 15 JM 1910 11 39 0805 11 LE C000 01 JM 1910 12 JM 1910 13 DG 1910 51 DG 1910 66 Stay RH assly. Hexagon head bolt M6X1 Hexagon Nut-M6X1 Lever Brake Washer Circlip E type Spring Rear brake cable Pin Washer 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 16 17 18 19 20 39 0146 08 JM 1910 15 KB UA06 12 LB U000 08 JM 1910 14 PD 1220 03 PD 1220 04 39 0694 15 39 0789 12 39 1540 11 Slip Pin Guard Brake pedal Mushroom Head screw - M6-L12 Mushroom Head screw - M6-L40 Spring Brake Switch Torque Rod Bolt Torque Rod Nut Washer Spring Washer Plain 1 1 1 1 1 1 1 1 1 1 40 Description Qty/ Veh. No. Remarks N.I N.I N.I N.I N.I D-42-30/07/2011 D-42-30/07/2011 D-42-30/07/2011 D-42-30/07/2011 D-42-30/07/2011 No. Part No. Description Qty/ Veh. 1 DE 1510 15 Major Kit - Master Cylinder 1 2 DG 0100 14 Hose Brake Front 1 3 DV 1910 07 Lever Grip RH 1 4 DE 1910 11 Banjo Bolt 2 5 DE 1910 10 Washer Copper 4 6 DK 1810 52 Clamp Holder RH 1 7 DE 1910 34 Bolt 2 8 DE 1910 31 Bolt Front Brake Lever 1 9 DE 1910 32 Nut Flanged 1 10 DE 1910 30 Screw 2 1 11 DE 1910 29 Reservoir Cover 12 DE 1910 28 Diaphragm 1 13 DE 1910 27 Cover Seal Master Cylinder (Boot) 1 Remarks N.I. 41 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 34 : FRONT MASTER CYLINDER Plate No. 35 : FRONT BRAKE 6 7 11A 10 11B 12A 11A 11B 9 9 5 8 10 4 7 2 11 3 12A 6 1 12 No. Part No. Description Qty/ Veh. 14 DJ 2011 09 Front brake switch 1 15 DE 1910 23 Return spring 1 16 DE 1910 35 Oil Window Kit 1 19 DE 1910 25 Push rod 1 20 DE 1910 26 Conical spring 1 42 Remarks (window / ‘O’ ring / clip) No. Part No. Description Qty/ Veh. 1 2 3 4 5 DG DG DG DG DE 1511 1510 1510 1510 1510 02 89 49 88 48 Disc, Front Caliper Assly. Front Bolt, Disc Plate Bolt Flanged Spring Pad 1 1 6 2 1 6 7 8 9 10 DE DE DE DE DE 1510 1510 1510 1510 1510 46 47 37 43 45 Bleeder Screw Bleeder Cap Disc Pad Set Insulator Dust cover 1 1 1 1 1 11 12 DE 1510 51 DE 1510 52 Minor Kit - Caliper Major Kit - Caliper 1 1 Remarks 43 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 36 : HANDLE BAR No. Part No. Description Plate No. 36 : HANDLE BAR Qty/ Veh. 1 2 3 4 5 JM DV DG DG DV 1810 1810 1910 1810 1810 08 03 80 69 08 Handle Weight, Handle Holder Clutch Lever Plate Bracket speedometer 1 2 1 1 1 6 7 8 9 10 DG DG DG DH DH 1810 1810 1810 1910 1910 67 70 71 08 07 Holder Handle Upper Holder Handle Lower LH Holder Handle Lower RH Grip RH Grip LH 1 1 1 1 1 11 12 13 14 15 DG PD JM JM DG 1910 4014 2210 2210 1910 10 01 01 02 13 Lever Assly. Grip Clutch LH Housing Assly. Control RH Mirror Assly LH Mirror Assly RH Bolt Clutch Lever 1 1 1 1 1 16 17 18 30 1910 24 39 2427 04 DG 1910 14 Screw cable Adjust Allen key bolt Nut Lock 1 2 1 44 Remarks Part No. 19 20 30 1910 17 DG 1810 87 Nut Cable Adjust Lock Nut Cap 1 2 21 22 23 24 25 26 27 28 29 30 DG 1810 54 39 1993 04 39 1953 04 39 1952 04 39 1995 01 39 1506 11 39 0789 12 PD 4014 04 DG 1910 15 DH 1910 14 Damper Bolt Upset Bolt Flanged small Bolt Flanged small Screw CSK Cross Washer Plain small Washer spring Housing Assly. Control LH Lever Grip LH Grip assly. RH 4 1 2 4 2 1 2 1 1 1 31 32 33 34 35 JM JM JM DG JM Mirror Rubber boot Nut Mirror LH Nut Mirror RH Clutch Switch Lever Boot - Clutch Lever 2 1 1 1 1 2210 2210 2210 2010 1910 04 05 06 30 10 Description Qty/ Veh. No. Remarks D-38-25/01/11 45 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 37 : FRONT FORK Qty/ Veh. No. Part No. 1 2 3 4 5 39 1951 04 DG 1810 34 DG 1810 12 DG 1810 89 DV 1810 13 Bolt Flanged small Grommet, Hose Clamp Pipe - Left Fork Outer Pipe - Right Fork Outer Pipe, Fork Inner 2 2 1 1 2 6 7 8 9 10 DG DG DG DG DG Spring Front Fork Seat Fork Spring Cover Fork Holder Fork Under Holder Fork Upper 2 2 1 1 1 11 12 13 14 15 DG 1810 22 39 1943 04 DG 1810 11 DG 1810 13 DV 1810 01 Ring, Oil Seal Stopper Bolt Flange Bushing - Front Fork, Inner Pipe Bushing - Front Fork, Outer Tube Fork Front assly. 2 3 2 2 1 46 1810 1810 1810 1810 1810 14 15 93 95 91 Description Plate No. 37 : FRONT FORK Remarks Includes Sr.No. 9,10,25 & 26 No. Part No. Description Qty/ Veh. 16 17 18 19 20 DG DG DG DG DG 1810 1810 1810 1810 1810 27 85 03 24 05 Bolt, Fork Cylinder Nut, Cap Washer Spacer Race, Steering Stem Bearing 2 2 1 2 1 21 22 23 24 25 DG DG DG DG DG 1810 1810 1810 1810 1810 23 26 04 21 88 Seal Oil, Fork Outer Tube Ring 'O' Fork Top Seal Oil, Steering Stem Seal, Fork Outer Tube Damper assly. RH 2 2 1 2 1 26 27 28 29 30 DG DG DG DG DG 1810 1810 1810 1810 1810 09 36 06 08 44 Damper assly. LH Bolt Bolt Socket Bolt Bolt Fork Top 1 4 2 2 2 31 32 34 35 DP 1611 44 DG 1810 41 36 3140 04 DG 1810 40 Plate Number Front Clamp S’ cable clamp Front Fork oil Bottle 160ml Clamp 1 1 1 2 Remarks 47 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 38 : FUEL TANK Plate No. 38 : FUEL TANK 21 6 4 10 12 16 18 26 9 19 5 13 20 14 14 7 15 3 11 8 23 17 25 No. Part No. 1 2 3 4 5 DG PD DK DG DG 6 7 8 9 10 11 12 13 14 15 48 1410 1710 1410 1410 1410 20 00 01 52 59 Description Qty/ Veh. 24 Remarks No. Part No. Description Qty/ Veh. Bracket Fuel Tank Cover Cover Assly. Fuel Tank Fuel Cock Assly. Cap Tank Fuel Trim 1 1 1 1 1 16 17 18 19 20 DG 1410 26 DG 1410 29 DG 1410 27 39 1912 04 39 1913 04 Bolt Tube Washer Bolt Flanged Bolt Flanged 2 1 2 2 2 39 2179 24 30 2110 05 DG 1410 28 DG 1410 43 30 1410 31 Washer Collar Clamp Clamp, Tube Ring 'O' 2 2 1 1 2 21 22 23 24 25 39 JM JM 30 30 Screw Pan Cross Cover with fuel gauge Fuel gauge sender Gasket Tank Unit Bolt for tank Unit 2 1 1 1 4 30 1410 39 DG 1410 24 DG 1410 25 30 1410 26 DG 1410 19 Ring 'O' Fuel Tap Packing Plug Damper Damper Fuel Tank Damper 1 2 2 2 2 26 27 28 PD 4026 00 DJ 1410 06 30 1410 15 Fuel gauge (Meter) Fuel Cock Tube Clip for Tube 1 1 1 0761 1410 2010 1410 1410 01 02 04 28 32 Remarks 49 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 39 : SEAT/GRIP FRAME RR./COVER GRIP FRAME Plate No. 40 : SPEEDOMETER 18 2 17 8 4 10 6 16 11 13 2 11 3 2 14 3 18 4 5 12 1 5 10 7 1 7 6 16 5 9 15 12 8 5 19 17 9 15 16 Part No. 1 2 3 4 5 DG 2110 07 DG 2110 01 39 1942 04 39 1949 04 DV 2210 01 Plate Seat Seat Assly. Bolt Flanged Bolt Flanged Small Emblem Back Rest 1 1 2 1 1 6 7 8 9 10 DG DG DG DG DG Cover, Pad Cover, Rear Fender LH Cover RH Grip frame rear Cover Grip frame LH 1 1 1 1 1 11 12 13 14 15 16 17 18 19 DG 2210 32 DG 2210 16 DG 2210 19 DG 2210 27 39 2147 04 39 1952 04 39 1951 04 DG 2110 06 DG 2210 41 Cover Grip frame RH Grip frame LH Grip frame RH Pad seat Bolt Upset Bolt flanged Small Bolt Flanged Small Seat Damper Screw emblem 1 1 1 1 2 4 4 1 2 50 2210 1611 1611 2210 2210 28 82 83 22 31 Description Qty/ Veh. No. Remarks No. Part No. 1 2 3 4 5 DG DG DG DV DG 6 7 8 9 10 11 12 1910 1910 1910 1910 2010 69 03 05 08 40 Description Qty/ Veh. Lamp Assly Lens - TPI & Neutral Lens - Hi Beam Meter Assly. Lamp 12V - 3.4 W 1 2 1 1 4 39 1953 04 DG 1910 93 DG 1910 95 DG 1910 96 DG 1910 97 Bolt Flanged Small Assly. lamp holder Washer Screw pan head Trip meter knob 2 1 2 2 1 DG 1910 98 JM 2010 19 Screw (Knob reset trip meter) Loose cover speedo 1 1 Remarks For Meter Assly. For Machine mtg. For Machine mtg. 51 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 41 : CABLES Plate No. 42 : SIDE COVERS / CHAIN COVER 1 11 5 2 12 7 5 5 4 7 5 8 9 10 8 6 6 4 4 6 3 9 1 8 No. Part No. 1 2 3 4 5 30 PD JM DV DV 6 7 8 9 10 11 12 13 52 1910 4022 1910 1910 1910 35 07 13 02 04 Description Qty/ Veh. Spring, Brake Rod Cable- Speedometer Cable Brake Cable Clutch Cable Throttle 1 1 1 1 1 39 0146 08 30 1910 36 DG 1910 66 DG 1910 50 DG 1910 51 Pin Cotter Nut Brake Rod Washer Pin Brake Rod Pin 1 1 1 1 1 DV 1910 06 JM 1910 08 39 0841 01 Clamp Clutch cable Speedo Inner Screw (Speedo cable fitment) 1 1 1 2 3 7 3 3 Remarks D-47-3/7/2012 (Old-JM191007) Description Qty/ Veh. No. Part No. 1 2 3 4 5 DG 1612 20 DG 1611 20 DG 1611 21 39 1076 01 DG 1611 17 Cover Side RH Rear Case Chain Screw Tapping Screw Screw 1 1 3 2 3 6 7 8 9 31 1610 78 DG 1611 18 DD 1610 22 DG 1612 25 Washer Grommet Damper Damper 2 2 2 1 Remarks (Deleted-DV191007) D-47-3/7/2012 53 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 43 : GUARDS Plate No. 44 : HEAD LIGHT 2 2 15 7 9 2 13 16 12 6 18 3 17 14 3 10 4 3 5 10 11 1 5 5 8 4 No. Part No. 1 2 3 4 5 DG 2210 33 JM 1610 17 39 1940 04 39 1814 04 39 1941 04 54 Description Guard Sari Guard- Front Bumper Bolt Flanged Bolt Flanged Bolt Flanged M8 Qty/ Veh. 1 2 4 1 2 Remarks No. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 39 2029 04 DG 2010 66 39 0790 12 DG 2010 10 30 2010 33 DG 2010 68 DG 2010 69 DG 2010 43 DG 2010 70 DG 1910 64 DG 2010 57 DG 2010 71 DG 2010 72 DG 2010 12 DG 2010 73 DV 2010 10 DG 2010 74 DG 2010 40 Description Bolt Flanged Screw Pan Cross Spring Washer Body Comp. Head Lamp Washer Cap for Head lamp Screw Focus Adjust Screw Nut Nut Flanged Collar Lamp 12V - 60/55W Spring Focus Adjust Clamp Harness Tube Head Lamp Assly. Wire assly. parking Lamp 12V - 4W 1 Qty/ Veh. 2 1 2 1 2 1 2 2 1 1 2 1 2 1 2 1 1 1 Remarks For holding head light For mtg. Head light on body For mtg. Head light on body For holding head light For Head Light Mtg. Imported bulb 'E' mark 55 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 45 : TAIL LIGHT / REFLECTOR REFLEX No. Part No. 1 2 3 4 5 DG PD DG DG DG 6 7 8 9 10 11 56 2010 4010 2010 2010 2010 75 01 49 50 76 Description Qty/ Veh. Gasket Tail Lamp Lens Tail Lamp Assly. Lens Tail Lamp- Red Lens Tail Lamp- Clear Screw Tapping 1 1 1 1 2 DG 1910 64 31 2010 01 AA 2012 27 DG 2010 15 DD 2010 02 Nut Flanged Collar Lamp 12V - 21/5W Damper Reflector Reflex 3 3 1 3 1 39 1972 15 Nut Flanged 1b Plate No. 46 : INDICATOR LIGHT Remarks D-37-30/11/10 (Old NoPD401000) No. Part No. 2010 2010 2010 2124 1225 Description Qty/ Veh. 1 2 3 4 5 JM JM JM 39 39 28 29 30 15 15 Lamp Assly Signal FR. LH Lamp Assly Signal FR. RH Lamp Assly Signal Rear. LH Nut Cap Nut Flanged 1 1 1 2 2 6 7 8 9 10 31 2010 01 39 1950 04 JM 2010 31 20 2010 51 DG 2010 52 Collar Bolt Flanged Small Lamp Assly. Signal Rear RH Lamp 12V-10W Lens Signal Light 2 2 1 4 4 11 12 13 14 15 DG DG DG DG DG Reflector Signal Light Stay Signal Light Fr. LH Stay Signal Light Fr. RH Stay Signal Light Rear Screw Signal Light 4 1 1 2 8 16 DG 2010 78 Washer Signal Light Light 8 2010 2010 2010 2010 2010 53 54 55 56 77 Remarks 57 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 47 : ELECTRICAL EQUIPMENT No. Part No. Description Plate No. 48 : IGNITION SWITCH Qty/ Veh. 1 2 3 4 5 JM 39 30 JM 31 2010 1912 1910 2010 2010 02 04 48 32 21 Horn Bolt Flanged Band Battery adapter with Tube Clamp wiring harness 1 2 2 1 1 6 7 8 9 10 DJ PD DV PD DV 2011 4022 2010 4020 1610 25 02 16 01 36 Battery 12 V 9 Ah CHRG Wiring Harness Starter Relay Assly. Relay Turn Signal Band Battery Bracket 1 1 1 1 1 11 12 13 14 15 DG 2010 27 JZ 4010 13 DK 2010 99 30 2010 85 JM 2010 12 Mat Battery Head lamp Controller unit Fuse assly. Fuse Cable Assly. (Batt. to Starter Rly.) 1 1 1 3 1 16 17 18 DV 2010 06 DG 2010 61 JD 4022 17 Cable Assly. (Battery to Earth) Rear Brake Switch Band (L 150) 1 1 2 58 Remarks D-39-22/02/2011 (Old-PD402200) D-44-2/12/2011 (Old-JB401013) No. Part No. 1810 1410 4014 1810 2210 Description Qty/ Veh. 1 2 3 4 5 DG DG PD JM DG 55 17 00 02 09 Cap, Steering Lock Rotor, Lock, Tank Cap Switch Assly. Ignition Lock Assly Steering Lock Assly Helmet 1 1 1 1 1 6 7 DG 1611 68 PD 4014 08 Lock Assly Side Cover Lock Set (5 in 1) 1 1 8 9 10 DG 1810 57 DG 2210 10 DG 2010 23 Screw Screw Plug 1 1 1 11 12 13 DG 1810 58 DG 1810 59 39 1975 04 Washer Wave Spring Steering Lock Bolt Socket 1 1 1 Remarks D-39-22/02/2011 (Old-PD401402) N.I. N.I. 59 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 49 : TOOL KIT Plate No. 50 : PAINTED PARTS & DECALS 4 1 3 7 6 2 5 No. 1 2 3 4 60 Part No. JM 2210 52 JM00 JM 1810 DD 2010 03 18 06 11 Description Tool Kit Wind Shield Kit Frame Wind Shield Rubber Damper Qty/ Veh. 1 1 1 4 Remarks Qty/ Veh. No. Part No. Description 1 JM 7101 4M JM 7101 4L JM 7101 2V JM 7101 4K PD 7101 23 Tank Tank Tank Tank Tank 2 JM 7301 4M JM 7301 4L DV 7301 2V JM 7301 4K 52 DG01 91 Cover Cover Cover Cover Cover side side side side side left left left left left 3 JM 7302 4M JM 7302 2L DV 7302 2V JM 7302 4K 52 DG01 92 Cover Cover Cover Cover Cover side side side side side right right right right right fuel fuel fuel fuel fuel with with with with decal decal decal decal with with with with decal decal decal decal with with with with decal decal decal decal Remarks 1 1 1 1 1 Black Silver Red Blue Unpainted 1 1 1 1 1 Black Silver Red Blue Unpainted 1 1 1 1 1 Black Silver Red Blue Unpainted 61 Brand ID: 001MC630 Brand ID: 001MC630 Plate No. 50 : PAINTED PARTS & DECALS KIT LIST FOR Sr. Kit Part No. Kit Description No. 1 No. 4 5 6 7 8 62 Part No. Description JM 1612 4M JM 1612 4L DG 1612 2V JM 1612 4K 52 DG02 88 Fender Fender Fender Fender Fender assly. assly. assly. assly. assly JM 7401 4M JM 7401 4L JM 7401 2V JM 7401 4K Fender Fender Fender Fender rear rear rear rear PD PD JM JM 1812 1812 1410 1610 00 01 06 32 Front-Black Front-Silver Front-Red Front-Blue Oil Cooled decal Oil Cooled decal Tank Decal “Casa Blanka White” decal Unpainted 1 1 1 1 Black Silver Red Blue 1 1 1 1 Qty./Kit 2 39128321 O ring 2 1 DK101327 Valve Kit DK101052 Valve Intake DK101011 Valve Exhaust 1 3 DK101326 Valve Repair Kit DK101247 Retainer valve spring 2 DK101108 Spring valve inner 2 DK101110 Spring valve outer 2 DK101246 Seat valve spring 2 1 4 DK101330 Guide Chain Kit DK101060 Guide chain (Tight) DK101059 Guide Chain (slack) 1 5 36DK0029 Set primary Drive/Driven DK101241 Clutch Housing 1 6 36DK0007 Kit Centrifugal Oil Filter 36DH1005 Set Damper Remarks 1 1 1 1 1 Discription 39239121 O Ring (Cover tappet) 2 7 Qty/ Veh. 36DS1001 Cyl.Head O Ring Kit Consisting of Following Parts Part No. 8 36DH1004 Set of Plate D-40-2/05/2011 (Old-JM 1612 2V 9 PD351205 H.T.Coil Kit 10 36DV0007 Steering cone kit 11 36PD0003 Chain Sprocket Kit 12 JM120008 Jet Kit DH101628 Gear Primary Drive 1 39220011 Washer 1 DH101234 Gasket Centrifugal Oil Filter 1 39226701 Oval Screw 3 DH101066 Join Oil Deliver 1 DH101067 Spring Oil Deliver 1 39219908 Pin Oil Deliver Joint 1 DK101191 Damper Cover Magneto 1 DH101292 Damper A Cover LH RR 1 DH101294 Damper B Cover LH RR 1 JM100040 Damper C Cover LH RR 1 DK101192 Plate Damper for Cover Mgt. 1 DH101293 Plate Damper Cover LH Rear 1 JM100041 Plate Damper Cover LH RR 1 PD351201 H.T.Coil LH 1 PD351202 H.T.Coil RH 1 DG181045 Bearing Cone Upper 1 DG181046 Bearing race Upper 1 DG181047 Bearing race Lower 1 DG181005 Bearing Cone Lower 1 PD131200 Sprocket (36 T) 1 JM151002 Chain ‘O’ ring Type 1 DV101048 Sprocket (14 T) 1 JM120004 Main Jet 1 JM120007 Needle Jet 1 63 Brand ID: 001MC630 Brand ID: 001MC630 KIT LIST FOR Sr. Kit Part No. Kit Description No. 13 DK101328 Ring Set Piston 14 36PD0005 Fork Seal kit Tube 15 36PD0004 Kit Hardware saree guard 16 DJ101369 Friction Clutch Plate Kit 64 Consisting of Following Parts Part No. Discription Qty./Kit DK101049 Top Ring 1 DK101050 Second Piston ring 1 DK101051 Ring Piston 1 DG181021 Seal fork outer Tube 1 DG181023 Seal oil fork outer Tube 1 DG181022 Ring Snap 1 39194004 Bolt Flanged 1 39181404 Bolt Flanged 1 39194104 Bolt Flanged 1 DK101566 Disc Clutch friction 4 DK101568 Disc Clutch friction (B type 1 DK101567 Disc Clutch friction (C type 1 Amendment Sheet (Parts Deleted) Sr.No. Part No. Description Qty. Page No. Fig.No. 65 Brand ID: 001MC630 Brand ID: 001MC630 PART INDEX Part No. 20 2010 51 30 1410 15 30 1410 26 30 1410 28 30 1410 31 30 1410 32 30 1410 39 30 1510 09 30 1510 69 30 1510 76 30 1510 82 30 1511 13 30 1910 17 30 1910 24 30 1910 35 30 1910 36 30 1910 48 30 2010 33 30 2010 85 30 2110 05 31 1011 06 31 1011 06 31 1011 73 31 1210 06 31 1610 78 31 2010 01 31 2010 01 31 2010 21 36 3140 04 36 DH10 04 36 Dh10 05 36 DK00 07 36 DK00 45 36 DK00 76 36 DK00 77 36 DS10 01 36 DS10 01 36 DV00 07 36 PD00 01 36 PD00 02 36 PD00 03 36 PD00 06 36 PD00 08 39 0146 08 66 Figure Page No. No. 9 28 14 24 10 25 11 7 16 8 12 11 19 16 1 7 3 5 14 7 11 15 4 9 6 7 6 5 34 8 6 13 20 1 18 3 11 4 1 6 10 1 1 9 57 49 48 49 48 49 48 38 39 38 38 36 45 44 52 52 58 55 58 48 1 13 6 5 53 56 57 58 47 17 17 6 27 27 27 1 2 28 1 5 38 15 2 33 Part No. 39 0146 08 39 0146 08 39 0148 08 39 0291 15 39 0291 15 39 0694 15 39 0746 01 39 0747 01 39 0752 01 39 0761 01 39 0761 01 39 0789 12 39 0789 12 39 0790 12 39 0790 12 39 0797 08 39 0800 15 39 0800 15 39 0805 11 39 0841 01 39 0849 14 39 0999 06 39 0999 06 39 1013 21 39 1041 19 39 1062 04 39 1074 04 39 1075 04 39 1076 01 39 1224 11 39 1225 15 39 1225 15 39 1283 21 39 1506 11 39 1513 15 39 1540 11 39 1620 11 39 1660 05 39 1673 04 39 1674 04 39 1674 04 39 1674 04 39 1674 04 39 1677 04 Figure Page No. No. 11 6 23 14 8 18 6 11 7 4 21 19 27 7 3 7 4 17 5 13 21 10 4 17 3 24 12 9 4 12 6 5 5 26 3 20 9 2 13 8 11 2 3 18 40 52 39 29 34 40 25 24 13 25 49 40 45 34 55 35 37 39 40 52 27 15 17 14 15 9 27 1 53 31 23 57 2 45 40 40 7 2 4 2 7 20 25 14 Part No. 39 1686 06 39 1686 06 39 1765 11 39 1780 01 39 1814 04 39 1829 12 39 1880 20 39 1902 04 39 1912 04 39 1912 04 39 1912 04 39 1913 04 39 1916 04 39 1931 20 39 1937 17 39 1940 04 39 1941 04 39 1942 04 39 1943 04 39 1943 04 39 1944 04 39 1949 04 39 1950 04 39 1950 04 39 1951 04 39 1951 04 39 1952 04 39 1952 04 39 1953 04 39 1953 04 39 1966 04 39 1972 15 39 1975 04 39 1990 20 39 1993 04 39 1995 01 39 1997 15 39 1998 19 39 2017 19 39 2029 04 39 2044 01 39 2124 15 39 2132 17 39 2147 04 Figure Page No. No. 8 4 5 12 4 7 10 16 16 19 2 20 22 6 17 3 5 3 6 12 17 4 18 7 1 17 24 16 23 6 11 11 13 21 22 25 11 13 5 1 10 4 5 15 7 20 34 22 54 32 18 26 30 49 58 49 39 6 33 54 54 50 34 46 30 50 26 57 46 50 45 50 45 51 29 56 59 16 45 45 31 11 3 55 24 57 5 50 3 Part No. 39 2152 20 39 2157 04 39 2158 11 39 2160 11 39 2165 11 39 2179 24 39 2180 06 39 2180 06 39 2181 06 39 2181 06 39 2185 20 39 2188 19 39 2189 19 39 2190 19 39 2194 21 39 2200 11 39 2203 07 39 2209 04 39 2228 15 39 2228 15 39 2240 20 39 2241 20 39 2241 20 39 2242 20 39 2285 01 39 2305 04 39 2354 04 39 2400 11 39 2423 11 39 2427 04 39 2440 11 39 2443 11 39 2448 11 39 2455 04 39 2544 04 39 2557 17 39 2583 20 39 2601 20 39 2603 20 39 2606 07 39 2608 01 39 2637 04 39 2639 04 39 2647 15 Figure Page No. No. 5 12 2 9 3 6 8 22 2 23 10 4 11 12 6 16 8 12 11 5 24 6 25 13 14 19 17 12 10 17 9 17 20 18 3 7 6 7 8 7 10 10 6 6 7 29 8 8 6 48 12 14 5 14 13 13 13 13 20 19 6 23 11 23 39 37 39 38 27 14 11 11 35 44 3 16 14 30 33 7 12 12 13 10 2 21 10 1 Part No. 39 2669 21 39 2681 04 52 DG01 91 52 DG01 92 52 DG02 88 52 DH01 69 52 DH01 77 52 DV 00 24 52 DV00 22 52 DV00 51 52 DV00 52 52 JM00 13 52 JM00 18 52 PD00 13 59 0400 23 59 0400 43 59 0500 02 59 0500 02 59 1000 02 59 2000 06 59 2000 07 59 2000 27 59 2000 28 59 2100 06 59 2100 28 AA 2012 27 AP 1010 43 CS 1011 28 DD 1010 62 DD 1110 12 DD 1210 07 DD 1610 22 DD 1610 71 DD 2010 02 DD 2010 11 DE 1510 15 DE 1510 37 DE 1510 43 DE 1510 45 DE 1510 46 DE 1510 47 DE 1510 48 DE 1510 51 DE 1510 52 Figure Page No. No. 1 10 2 3 4 1 10 8 5 16 4 5 2 1 8 13 3 2 17 9 9 9 13 5 13 8 10 14 15 15 8 8 4 10 4 1 8 9 10 6 7 5 11 12 4 29 61 61 62 20 7 33 33 11 11 17 60 17 1 29 12 13 26 13 27 12 7 13 2 56 17 4 4 25 5 53 35 56 60 41 43 43 43 43 43 43 43 43 Part No. DE 1910 10 DE 1910 11 DE 1910 23 DE 1910 25 DE 1910 26 DE 1910 27 DE 1910 28 DE 1910 29 DE 1910 30 DE 1910 31 DE 1910 32 DE 1910 34 DE 1910 35 DF 1612 48 DG 0100 14 DG 1010 29 DG 1011 87 DG 1011 88 DG 1012 45 DG 1012 49 DG 1012 50 DG 1012 51 DG 1012 53 DG 1012 85 DG 1013 39 DG 1014 10 DG 1014 17 DG 1014 18 DG 1210 10 DG 1210 12 DG 1210 14 DG 1210 20 DG 1210 23 DG 1210 26 DG 1410 17 DG 1410 19 DG 1410 20 DG 1410 24 DG 1410 25 DG 1410 26 DG 1410 27 DG 1410 28 DG 1410 29 DG 1410 43 Figure Page No. No. 5 4 15 19 20 13 12 11 10 8 9 7 16 9 2 4 6 14 2 7 8 9 11 4 5 10 3 7 2 3 5 4 9 12 2 15 1 12 13 16 18 8 17 9 41 41 42 42 42 41 41 41 41 41 41 41 42 34 41 3 11 11 23 23 23 23 23 23 11 23 23 15 24 24 24 24 24 24 59 48 48 48 48 49 49 48 49 48 67 Brand ID: 001MC630 Brand ID: 001MC630 PART INDEX Part No. DG 1410 52 DG 1410 59 DG 1510 03 DG 1510 04 DG 1510 05 DG 1510 06 DG 1510 07 DG 1510 08 DG 1510 21 DG 1510 25 DG 1510 26 DG 1510 49 DG 1510 58 DG 1510 59 DG 1510 60 DG 1510 62 DG 1510 62 DG 1510 65 DG 1510 66 DG 1510 67 DG 1510 68 DG 1510 70 DG 1510 71 DG 1510 75 DG 1510 76 DG 1510 81 DG 1510 84 DG 1510 88 DG 1510 89 DG 1510 93 DG 1510 94 DG 1510 95 DG 1510 96 DG 1510 97 DG 1511 02 DG 1611 10 DG 1611 17 DG 1611 18 DG 1611 20 DG 1611 21 DG 1611 24 DG 1611 29 DG 1611 43 DG 1611 44 68 PART INDEX Figure Page No. No. 4 5 1 5 7 2 8 21 3 7 9 3 15 4 5 18 19 26 11 20 27 2 4 8 10 2 1 4 2 6 5 14 3 1 1 3 5 7 2 3 8 3 12 13 48 48 37 37 37 37 37 39 36 36 36 43 38 38 38 39 39 39 38 39 39 36 36 36 36 38 38 43 43 36 36 38 38 36 43 34 53 53 53 53 35 35 33 33 Part No. DG 1611 45 DG 1611 45 DG 1611 47 DG 1611 50 DG 1611 52 DG 1611 53 DG 1611 54 DG 1611 63 DG 1611 65 DG 1611 68 DG 1611 82 DG 1611 83 DG 1611 87 DG 1612 06 DG 1612 08 DG 1612 08 DG 1612 19 DG 1612 20 DG 1612 22 DG 1612 24 DG 1612 25 DG 1612 2V DG 1612 30 DG 1612 67 DG 1612 76 DG 1710 15 DG 1710 16 DG 1710 17 DG 1710 18 DG 1710 19 DG 1710 22 DG 1710 25 DG 1710 34 DG 1710 35 DG 1710 36 DG 1710 37 DG 1710 38 DG 1710 39 DG 1810 03 DG 1810 04 DG 1810 05 DG 1810 06 DG 1810 08 DG 1810 09 Figure Page No. No. 7 16 14 10 11 6 1 2 4 6 7 8 15 2 3 19 2 1 20 15 9 4 6 1 12 3 5 7 9 10 8 6 6 2 4 3 8 5 18 23 20 28 29 26 33 33 33 33 33 33 29 29 29 59 50 50 33 34 29 30 35 53 33 29 53 62 35 34 35 31 31 31 31 31 31 32 31 32 32 32 32 32 47 47 47 47 47 47 Part No. DG 1810 11 DG 1810 12 DG 1810 13 DG 1810 14 DG 1810 15 DG 1810 21 DG 1810 22 DG 1810 23 DG 1810 24 DG 1810 26 DG 1810 27 DG 1810 34 DG 1810 36 DG 1810 40 DG 1810 41 DG 1810 42 DG 1810 44 DG 1810 44 DG 1810 48 DG 1810 54 DG 1810 55 DG 1810 57 DG 1810 58 DG 1810 59 DG 1810 67 DG 1810 69 DG 1810 70 DG 1810 71 DG 1810 85 DG 1810 87 DG 1810 88 DG 1810 89 DG 1810 91 DG 1810 93 DG 1810 95 DG 1910 03 DG 1910 05 DG 1910 10 DG 1910 13 DG 1910 14 DG 1910 15 DG 1910 50 DG 1910 51 DG 1910 51 Figure Page No. No. 13 3 14 6 7 24 11 21 19 22 16 2 27 35 32 2 3 30 5 21 1 8 11 12 6 4 7 8 17 20 25 4 10 8 9 2 3 11 15 18 29 9 9 10 46 46 46 46 46 47 46 47 47 47 47 46 47 47 47 28 28 47 28 45 59 59 59 59 44 44 44 44 47 45 47 46 46 46 46 51 51 44 44 44 45 52 40 52 3 Part No. DG 1910 64 DG 1910 64 DG 1910 66 DG 1910 66 DG 1910 69 DG 1910 80 DG 1910 93 DG 1910 95 DG 1910 96 DG 1910 97 DG 1910 98 DG 2010 10 DG 2010 12 DG 2010 15 DG 2010 23 DG 2010 27 DG 2010 30 DG 2010 40 DG 2010 40 DG 2010 43 DG 2010 49 DG 2010 50 DG 2010 52 DG 2010 53 DG 2010 54 DG 2010 55 DG 2010 56 DG 2010 57 DG 2010 61 DG 2010 66 DG 2010 68 DG 2010 69 DG 2010 70 DG 2010 71 DG 2010 72 DG 2010 73 DG 2010 74 DG 2010 75 DG 2010 76 DG 2010 77 DG 2010 78 DG 2110 01 DG 2110 06 DG 2110 07 Figure Page No. No. 10 6 10 8 1 3 7 8 9 10 11 4 14 9 10 11 34 5 18 8 3 4 10 11 12 13 14 11 17 2 6 7 9 12 13 15 17 1 5 15 16 2 18 1 55 56 40 52 51 44 51 51 51 51 51 55 55 56 59 58 45 51 55 55 56 56 57 57 57 57 57 55 58 55 55 55 55 55 55 55 55 56 56 57 57 50 50 50 Part No. DG 2210 09 DG 2210 10 DG 2210 16 DG 2210 19 DG 2210 22 DG 2210 27 DG 2210 28 DG 2210 31 DG 2210 32 DG 2210 33 DG 2210 38 DG 2210 41 DH 1010 48 DH 1010 64 DH 1010 65 DH 1010 72 DH 1010 79 DH 1010 79 DH 1010 84 DH 1011 11 DH 1011 41 DH 1011 42 DH 1011 46 DH 1011 54 DH 1011 63 DH 1011 64 DH 1011 84 DH 1011 95 DH 1011 97 DH 1011 99 DH 1012 03 DH 1012 35 DH 1012 72 DH 1012 75 DH 1012 95 DH 1013 19 DH 1013 36 DH 1013 73 DH 1013 82 DH 1013 85 DH 1013 85 DH 1013 85 DH 1013 85 DH 1013 88 Figure Page No. No. 5 9 12 13 9 14 6 10 11 1 13 19 8 10 12 2 4 13 8 15 4 5 3 12 16 15 13 11 2 5 13 5 10 19 8 18 11 12 10 3 24 2 5 19 59 59 50 50 50 50 50 50 50 54 23 50 4 6 6 7 8 8 8 8 15 15 10 15 27 27 27 6 15 25 13 8 1 19 3 9 8 7 27 7 14 21 27 16 Part No. DH 1013 88 DH 1013 92 DH 1013 93 DH 1013 94 DH 1013 96 DH 1013 96 DH 1014 12 DH 1014 14 DH 1014 32 DH 1014 82 DH 1014 87 DH 1014 93 DH 1014 96 DH 1015 08 DH 1015 10 DH 1015 44 DH 1015 81 DH 1016 07 DH 1016 28 DH 1016 48 DH 1016 61 DH 1017 14 DH 1018 96 DH 1110 12 DH 1110 13 DH 1110 15 DH 1110 16 DH 1210 10 DH 1210 11 DH 1210 12 DH 1210 35 DH 1210 38 DH 1211 01 DH 1611 45 DH 1910 07 DH 1910 08 DH 1910 14 DJ 1010 63 DJ 1011 33 DJ 1013 00 DJ 1013 69 DJ 1210 59 DJ 1210 70 DJ 1410 06 Figure Page No. No. 7 11 7 10 2 3 7 3 4 22 10 4 9 4 18 16 4 16 9 14 14 2 5 9 9 12 11 3 14 15 5 7 10 11 10 9 30 23 6 4 6 15 11 27 17 4 11 11 6 17 4 5 7 16 12 10 10 2 16 16 27 23 6 18 13 11 12 2 25 25 25 20 15 15 20 2 22 35 44 44 45 9 7 12 18 22 22 49 69 Brand ID: 001MC630 Brand ID: 001MC630 PART INDEX Part No. DJ 1610 12 DJ 2010 21 DJ 2011 09 DJ 2011 25 DK 1010 03 DK 1010 25 DK 1010 57 DK 1010 63 DK 1010 64 DK 1010 65 DK 1010 72 DK 1010 94 DK 1010 97 DK 1011 02 DK 1011 03 DK 1011 05 DK 1011 26 DK 1011 35 DK 1011 45 DK 1011 59 DK 1011 60 DK 1011 76 DK 1011 76 DK 1012 37 DK 1012 38 DK 1012 45 DK 1012 48 DK 1012 51 DK 1012 52 DK 1012 79 DK 1013 26 DK 1013 27 DK 1013 28 DK 1013 30 DK 1013 40 DK 1013 52 DK 1013 56 DK 1013 61 DK 1013 66 DK 1013 80 DK 1013 85 DK 1013 86 DK 1014 69 DK 1014 71 70 PART INDEX Figure Page No. No. 9 21 14 6 3 12 2 1 10 1 12 3 6 6 3 12 13 10 10 1 2 6 7 6 7 20 7 6 11 7 6 7 4 5 9 21 4 8 5 16 1 9 23 1 17 14 42 58 2 4 12 5 4 6 18 13 13 8 8 8 18 10 8 10 10 27 27 21 5 9 6 15 15 21 3 3 5 4 21 9 18 10 21 14 13 4 16 8 Part No. DK 1014 80 DK 1015 60 DK 1015 61 DK 1015 63 DK 1015 64 DK 1015 65 DK 1015 69 DK 1015 70 DK 1015 71 DK 1015 72 DK 1015 73 DK 1015 74 DK 1016 05 DK 1016 14 DK 1016 32 DK 1016 35 DK 1016 36 DK 1017 17 DK 1017 18 DK 1017 19 DK 1017 20 DK 1017 25 DK 1017 32 DK 1017 33 DK 1017 38 DK 1017 48 DK 1017 51 DK 1017 55 DK 1017 76 DK 1110 09 DK 1110 28 DK 1410 01 DK 1610 81 DK 1810 50 DK 1810 51 DK 1810 52 DK 2010 99 DP 1611 44 DP 1611 45 DS 1010 26 DS 1010 84 DS 1010 96 DS 1011 54 DS 1011 66 Figure Page No. No. 13 1 14 2 3 7 5 17 18 8 11 9 2 2 7 11 15 16 14 19 17 8 5 1 24 1 2 3 1 11 7 3 8 6 7 6 13 31 4 2 7 5 5 4 15 18 6 18 18 18 18 19 19 18 18 18 27 4 8 21 18 9 8 9 9 11 10 11 16 3 3 3 7 27 25 48 21 28 28 41 58 47 34 1 1 1 6 1 Part No. DS 1012 15 DS 1012 76 DS 1013 53 DV 1010 34 DV 1010 35 DV 1010 42 DV 1010 44 DV 1010 45 DV 1010 48 DV 1010 56 DV 1010 57 DV 1210 05 DV 1210 07 DV 1510 05 DV 1610 17 DV 1610 33 DV 1610 36 DV 1610 45 DV 1610 46 DV 1610 50 DV 1610 60 DV 1710 01 DV 1810 01 DV 1810 03 DV 1810 08 DV 1810 13 DV 1910 02 DV 1910 04 DV 1910 06 DV 1910 07 DV 1910 08 DV 2010 06 DV 2010 10 DV 2010 16 DV 2210 01 DV 7301 2V DV 7302 2V JC 1010 40 JC 1010 85 JC 1010 86 JC 1011 14 JC 1011 15 JC 1110 26 JC 1110 28 Figure Page No. No. 8 6 9 15 15 2 3 9 22 17 14 8 6 28 1 5 10 2 1 18 9 1 15 2 5 5 4 5 11 3 4 16 16 8 5 2 3 20 4 3 3 8 2 1 15 4 15 11 23 17 11 11 9 23 23 24 24 39 35 35 58 33 33 33 35 32 46 44 44 46 52 52 52 41 51 58 55 58 50 61 61 16 4 4 27 27 25 25 3 Part No. JD 4022 17 JE 5412 12 JM 1200 05 JM 1410 02 JM 1410 06 JM 1510 05 JM 1610 02 JM 1610 03 JM 1610 04 JM 1610 17 JM 1610 32 JM 1610 37 JM 1610 37 JM 1610 38 JM 1612 4K JM 1612 4L JM 1612 4M JM 1710 03 JM 1710 04 JM 1810 02 JM 1810 06 JM 1810 08 JM 1910 08 JM 1910 10 JM 1910 11 JM 1910 12 JM 1910 13 JM 1910 13 JM 1910 14 JM 1910 15 JM 2010 02 JM 2010 04 JM 2010 12 JM 2010 19 JM 2010 28 JM 2010 29 JM 2010 30 JM 2010 31 JM 2010 32 JM 2210 01 JM 2210 02 JM 2210 03 JM 2210 04 JM 2210 05 Figure Page No. No. 18 11 16 22 7 6 6 7 5 2 8 4 1 19 4 4 4 4 1 4 3 1 12 35 4 7 8 3 15 12 1 23 15 12 1 2 3 8 4 13 14 1 31 32 58 17 22 49 62 38 29 29 29 54 62 33 40 33 62 62 62 31 31 59 60 44 52 45 40 40 40 52 40 40 58 49 58 51 57 57 57 57 58 44 44 60 45 45 Part No. JM 2210 06 JM 7101 2V JM 7101 4K JM 7101 4L JM 7101 4M JM 7301 4K JM 7301 4L JM 7301 4M JM 7302 2L JM 7302 4K JM 7302 4M JM 7401 2V JM 7401 4K JM 7401 4L JM 7401 4M JZ 1316 05 JZ 4010 13 KA AC06 30 KB UA06 12 KE BA37 15 LB U000 08 LE C000 01 PD 1110 09 PD 1134 00 PD 1134 01 PD 1220 02 PD 1220 03 PD 1220 04 PD 1312 01 PD 1710 00 PD 1812 00 PD 1812 01 PD 1814 01 PD 3512 00 PD 3512 05 PD 4010 01 PD 4014 00 PD 4014 01 PD 4014 04 PD 4014 08 PD 4020 01 PD 4020 02 PD 4020 03 PD 4022 02 Figure Page No. No. 33 1 1 1 1 2 2 2 3 3 3 5 5 5 5 3 12 2 13 25 14 6 1 8 9 2 16 17 9 2 6 6 10 8 10 2 3 12 28 7 9 13 14 7 45 61 61 61 61 61 61 61 61 61 61 62 62 62 62 37 58 40 40 14 40 40 28 29 29 31 40 40 38 48 62 62 34 25 25 56 59 44 45 59 58 25 25 58 Part No. PD 4022 07 PD 4026 00 PD 5010 00 PD 5090 00 PD 5090 01 PD 5712 00 PD 5712 01 PD 5712 03 PD 5810 00 PD 5812 00 PD 5812 02 PD 5812 03 PD 5812 04 PD 5812 05 PD 5812 06 PD 5812 07 PD 5812 08 PD 5812 09 PD 5812 11 PD 5812 12 PD 5814 01 PD 5910 05 PD 7101 23 Figure Page No. No. 2 26 1 12 7 1 3 4 1 1 2 3 5 4 6 7 8 9 13 14 6 1 1 52 49 12 2 24 21 21 21 24 22 22 22 22 22 22 22 22 22 22 22 2 23 61 71
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