Preco Inc. Presentation (Big file - 19 MB)

Providing Laser, Die Cutting,
Laminating & Screen Printing
Solutions
Who We Are
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Preco, Inc. is a premier solution provider for
material processing that is completely unique
with our combination of systems and contract
manufacturing services. We are a leading designer
and manufacturer of precision automated processing
systems for high speed and high accuracy cutting,
perforating, welding, and other specialized industrial
applications. With engineered systems, contract
manufacturing services, an applications development
team and a multitude of resources within our company, we are capable of providing solutions unlike
any other manufacturer in the industry. Our laser and
die cutting contract manufacturing capabilities make
us one of the largest contract manufacturing service
providers in North America.
Our solid intellectual property portfolio of material
processing and equipment innovations including
patents, designs and know how enables us to be a
valuable resource for manufacturers looking for a
knowledgeable partner. Preco has over 50 years of
experience in developing laser-based systems, die
cutting systems, screen printing systems, lamination
systems and material handling systems to provide
our customers with an optimal solution for their
unique application requirements.
Our company
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Our experience
Our Mission...
“
Create
for
others
“
- Jack Pierson
Preco Chairman
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Our commitment
We understand that every company requires unique
solutions. Over 50 percent of Preco systems are
custom designed specifically to meet the performance criteria of the customer. We will assist you
in developing your ideal system design tailored to
reach your goals. When other manufacturers say
it can’t be done, Preco finds a way to say, “Yes, it
can.” The versatile capabilities of Preco systems
open new market opportunities for our customers.
And there’s more...
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Our promise
When you invest in a Preco system, you get more
than a piece of equipment. You get the benefits
of our Research and Development team, the
experience of over five decades of improving labor
efficiency, increasing material yields, and reducing
setup times. You get consultative solutions, education on how to better the process, and the integrity
of the company behind the system. You can rely on
us for expert installation, training and field service.
We have a direct service line, a customer service
coordinator and after hours technical support, all
to ensure every customer is supported every hour,
every day.
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Flat Bed
Die Cutting
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Flat bed die cutting
Preco’s flat bed die cutting systems are the most productive
and accurate presses on the market. The Preco press is a
hydraulically actuated 4-post design with press tonnage from
20 to 100 tons. Preco’s range of presses start with cutting
areas of 12″x 12″ (305 mm x 305 mm) and extend to 42″x
44″ (1065 mm x 1115 mm). The exclusive micrometer ram
adjustment produces a repeatable die stroke for kiss-cutting
or through cutting your material. All Preco presses include
an innovative quick change tooling design that allows you to
rapidly change tooling with minimal downtime. Additionally,
this press can be used with both steel rule dies and also
matched metal die sets.
Innovative Solutions
Preco manufactures a complete line of automated die cutting systems. One of our standard systems
may be the answer for your application, or let our engineers configure a total in-line automated solution
for maximum productivity.
Automated flat bed die cutting
The standard Preco press can be configured with
a wide range of accessories to greatly improve
your operation’s functionality and productivity.
Incoming material can be sheet fed or roll fed
using features from a selection of Preco rewind
stands, lamination stations or sheet feeders.
Preco’s versatile part knockout stations are
designed to automatically remove production
parts from the material matrix, reducing manpower requirements.
Using matrix rewind stations, tandem stripping
stations or standard/shingling conveyors, the
back end of the press may be designed for sheet,
roll, or individual production part collection.
Automated optical systems
For applications that require a precise die cut in reference to preprinted production parts, Preco offers two
powerful solutions: CCD vision technology and fiber optic registration. Both methods advance preprinted
fiducials into the optic fields, adjusting material progression and Preco’s innovative floating bolster to cut
your preprinted production part perfectly in X, X/Y, and X/Y/Theta registration.
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Rotary
Die Cutting
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Complete solutions
Whether you are a contract converter requiring
a system with fast setup and flexible configuration or a manufacturer requiring an engineered
solution for your specific rotary converting
needs, Preco has a solution. Preco can guide
you to the correct configuration by offering a
complete range of rotary die cutting equipment.
Time Tested
With over 50 years in the die-cutting industry, Preco is the leading manufacturer of standard and custom
automated die cutting equipment.
Rotary Converting Platform
(RCP™) for high productivity
The RCP product range was designed with the contract converter in mind. Responding to a multitude
of new and existing contract production programs
require flexibility for unique web paths and converting stations. This flexibility, coupled with rapid
changeover features and reduced “make-ready”
time, means dramatic productivity improvements
and more money going to your bottom line.
If you require a rotary system for a specific product
or application, the RCP can be configured to meet
your specification. Preco’s engineering staff will work
closely with you to develop the necessary processes
for each station on the system in order to minimize
risk and provide a robust production system.
RCP with laser stations
Preco is the technology leader when integrating a laser station to a rotary web system. The drive toward
smaller and more complex parts can quickly exceed the capabilities of dies. Therefore, alternative approaches need to be considered. The use of hybrid techniques such as rotary die cutting and laser cutting
can greatly improve productivity for difficult to convert applications.
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Laser
Processing
Packaging
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Laser-placed enhancements for flexible packaging
Preco is a leader in the use of industrial lasers
to modify and enhance flexible packaging films.
As the market for convenient easy-open, breathable, and microwave vent features continues to
grow, Preco has expanded its technology and
processes to meet the demands of this market. By
offering laser systems and contract manufacturing
services, Preco supports your needs by providing
high quality, cost-effective flexible packaging
solutions.
Customer Convenience
As the flexible packaging market continues to evolve, consumer’s expectations for package convenience and product freshness are key drivers that influence package design innovation.
Preco’s AcuTear® laser scoring technology
provides easy open, flexible packaging features
resulting in high consumer satisfaction while maintaining package strength and barrier properties.
Laser scoring can be straight line or contoured to
provide access to zipper and peel/reseal closure
features.
AcuBreathe®, or laser micro-perforating, is a
process of placing a series of small diameter holes
allowing for modified atmosphere packaging that
extends the shelf life of fresh-cut produce. Laser
micro-perforating can provide burst protection for
high altitude transportation. It can also reduce
package fill times and stack height as entrapped
air in the package has a means to escape.
AcuVent® is used to create controlled depth laser
score segments at high processing speeds. These
laser scored segments (or vents) burst when the
package is placed into a microwave. The steam
generated during the cooking process bursts the
vents, automatically ventilating the package for a
perfect microwaved product.
Our Web Direction and Cross Web series of laser
systems provide scoring, cutting or micro-
perforating of films at web speeds over 450 meters/minute (1500 feet/minute). The systems can
be designed and integrated to existing production
lines with web widths up to 2 meters (80 inches)
providing the ultimate flexibility while minimizing
costs. To expand our capabilities, Preco also
offers individual FlashLite™ laser modules that
can be populated across a new or existing web
handling system. The FlashLite offers a compact
size, unparalleled flexibility and is available with a
variety of options to meet your requirements.
For process development of your application,
market test studies, initial product roll-out and
even long term production, Preco offers contract
manufacturing services using our in-house Web
Direction and Cross Web systems. We can handle
web widths up to 1250 mm (50 inches), while
processing your materials in a clean environment.
The contract manufacturing services group is ISO
9001 and ISO 13485 certified, assuring you that
your films are being processed to an internationally recognized standard.
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Laser
Processing
Converting
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We have the solution
Preco offers a complete range of systems and
processes for laser converting polymer and paper
based products. This range includes processing
materials in roll or sheet formats with motion
systems including galvanometer scanning systems,
cartesian systems, or both depending on your application. Laser converting compliments our range
of die cutting systems as laser technology is able to
process features and materials that prove difficult
to die cut. Laser converting offers advantages to
a range of markets including electronics, medical,
abrasives, automotive, gaskets and graphics.
Faster and Smarter
Our goal is to build laser converting systems that represent the most direct and efficient route from
inception to finished product.
Relying on our proprietary software such as AcuNav®, AcuBeam® and AcuPower®, we eliminate
inefficiencies in material and labor usage and make the overall process faster and more precise.
Precision at high speed
Preco’s laser converting systems are flexible,
precise and consistent in addition to being highly
productive. Knowing your specific production
needs and material types, we can select from a
wide range of modular platforms and laser options. Preco’s FlashLite™ modules, FlexPro® and
WebPro® series systems are designed to address
specific market demands and needs. Each has a
range of complementary options to optimize your
productivity and overall quality.
A broad range of products
Preco offers the broadest range of laser systems
for the converting market. Not only do we have a
range of standard system configurations, but our
engineering capabilities extend to systems designed and built to meet your specific applications.
Our depth of capabilities also extend into material
handling systems where we have the ability to accurately control and position both web and sheet
based material. Our controls engineering group
are experts at laser and machine control in addition to vision systems for demanding applications.
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Laser
Processing
Metals
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A leader in the industry
Preco maintains a strong technology leadership
position in metals processing, especially with laser
cladding, welding, heat treating, and specialty
cutting. These processes are supported with a
complete range of processing equipment that
includes both cartesian and robotic motion systems.
Our dedicated and knowledgeable staff can recommend the laser technology best suited for your
specific process, in addition to working with you
to fully develop your application prior to entering
production.
Unmatched Expertise
Preco, Inc. has been a leading innovator of metal laser processing technologies and systems for more
than 30 years.
Preco specializes in systems for cutting round, flat
or contoured parts that are fabricated or machined.
Offering a range of standard or engineered system
configurations, we are well suited to build a system
that will meet your specifications. Our expertise of
systems is matched by our expertise in the following processes:
Laser Cladding
Preco supports many laser cladding technologies
including coaxial and off-axis powder deposition.
Laser cladding offers numerous advantages over
competing techniques. This process can be used
for new part manufacturing, remanufacturing
worn or damaged surfaces, and applying wear or
corrosion resistant surfaces.
Laser Heat Treating
This surface modification process is designed to
change the microstructure of the metal through
controlled heating and cooling of the selected
part surface. This process is self-quenching and
localized so only select surfaces are heat treated.
Laser heat treating often eliminates the need for
secondary operations.
Laser Welding
Most materials commonly welded by other
processes can be readily laser welded. Laser
welding offers high speeds with minimal heat input
and distortion. Difficult to join or incompatible
materials can also be successfully laser welded.
Supplementing our strong process knowledge with
standard laser welding, Preco’s technical staff
is also well versed in hybrid laser welding. This
includes induction pre-heat and post-heat of the
part along with cold and hot wire feed technol­ogy.
During the process development phase, our
technical staff can also assist with fixture and weld
joint design to provide a robust process window.
Laser Specialty Cutting
Preco focuses on specialty laser cutting that
falls outside the realm of standard laser cutting
systems and materials. Our applications engineers
can develop processes for unique materials and
cut profiles and then select a laser, optical path,
and motion system that will best suit your specific
requirements.
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Close
Tolerance
Screen Printing
Our strength is precision
For demanding technical screen printing
applications, Preco’s MTS Series screen
printers stand out. We offer a number of
design features not available with other screen
printers that set our press at the forefront of
precision screen printing. The MTS printer
offers a unique vision registration system that
will locate a pre-punched or printed fiducial
when the material has indexed into the screen
print station. Upon acquisition of the fiducial
by the vision system, the screen is adjusted in
x, y, and ө and the print cycle initiates with the
screen in precise orientation to the fiducial.
Preco also takes an additional step to make
sure the printing platen flatness is the best in
the industry. All MTS Series platens are 50 mm
(2.0 inches) thick solid steel and are precision
ground across the platen face to assure an
overall flatness of 25 µm. The flatness of the
platen is critical in controlling the uniformity
of ink thickness to assure consistency in the
screen print process.
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Matched to your requirements
The MTS Series is available in print widths from 100 mm (4.0 inches) to 700 mm (27.5 inches) and
can be supplied to process material in roll or sheet
formats. If required, engineered systems can also be
designed and built to meet your specific requirements.
These screen printers can be found in a demanding range of applications for manufacturers
of bio-sensors, disposable medical devices, printed
electronics, displays, photo-voltaic and flexible circuit
devices, among others. As the required accuracy for
the printed device increases, the value of the MTS
Series screen printer from Preco is realized.
Material
Lamination
Custom designed to your
specification
The demand for precision laminating
systems is increasing due to the growth in
multiple layer devices, such as displays,
flexible circuits, micro-fluidic devices and
other products that require electrical or
fluidic paths through layers of films and
adhesives. Preco laminating technology can
greatly improve productivity while reducing
part cost by providing an automated solution
to your laminating project. Preco offers a
range of engineered solutions that include
pressure sensitive or heated adhesive
laminations. Preprocessed features in a web
can be identified via a vision system. The
matching feature is die or laser cut, then
laminated, producing precision laminated
features. Preco can also laminate parts that
have been sheeted and precisely laminate
them to parts on an adjacent web. You can
rely on Preco’s engineering team to supply a
laminating system to meet your specification.
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Contract
Manufacturing Services
CMS
Contract Manufacturing
Services
Outsourcing production can be a well
justified decision with potential for
reduced costs, greater efficiencies,
reduced overhead, and the ability for
your company to focus on its core
strengths. With the industry’s largest
number of workstations, Preco offers
an extensive range of innovative laser
and die cutting services. We are a
reliable source for both short and long
term production of your components.
Our customer base ranges from
automotive, abrasives, medical device
and diagnostics, electronics, flexible
packaging, aerospace, and heavy
construction. Along with an experienced
staff, Preco maintains a quality
management system certified to ISO
9001. If required, our ISO 13485 quality
certification provides quality standards
for medical device manufacturing.
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Contract Converting Die Cutting
Complementing the laser converting
offering, Preco’s Contract Manufacturing
Services also provide a complete range of
die cutting solutions. Precision flat bed die
cutting with vision registration capabilities
for both sheet and roll processing is available along with multiple station rotary die
cutting for high productivity, multiple lamination and rotary die cutting.
Complete Solution
Preco’s Contract Manufacturing Services can provide you with all of the resources needed to integrate
laser processing into your manufacturing stream. The extensive design, testing and manufacturing
capabilities of Preco can help you answer today’s challenges – enhancing product design, improving
quality, lowering unit cost and shortening lead times.
Contract Converting - Lasers
Preco’s contract manufacturing services include laser
processing of polymer, paper and fiber based materials
that can be processed in either sheet or roll fed formats.
These systems incorporate vision registration capabilities
for unmatched precision for demanding applications.
Laser converting is an ideal process solution for applications where materials or features are required that prove
difficult to die cut. While Preco provides contract converting services to a broad range of customers and markets,
the primary focus is on medical diagnostic devices,
advanced Lab-on-a-Chip cards, polymer based displays,
printed electronic components, optical film and abrasives
processing. Clean room processing is also available.
Medical
Preco’s Medical and Precision Converting division offers
laser and die cutting contract manufacturing services to
the diagnostic, medical device, and life science industries. Preco will assist you in your manufacturing process
for microfluidic components, catheter components,
consumables, surgical implements, medical instruments
and diagnostic devices.
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Contract Manufacturing Services continued...
Flexible Packaging
Preco offers a complete range of flexible
packaging laser enhancements including
micro-perforations, easy opening features
and microwave venting. Preco’s flexible
packaging services include process development and toll converting to support your
market introduction and long term production
requirements. In addition to a complete
range of production roll handling systems,
Preco also provides quality test equipment
to provide stringent quality assurance
protocols through your production run. Preco
is certified to ISO9001 and ISO13485 quality
management standards.
Metals
Specializing in laser cladding, welding, heat treating and specialty cutting, Preco excels at difficult process
specific applications. With an in-house staff that includes welding engineers along with doctorate level
guidance, Preco’s capabilities are unsurpassed. Our range of equipment includes fiber lasers up to 10kW
and CO² lasers up to 12kW which provide deep penetration welding and heat treating. Supporting this equipment are work stations and material handling that can support fabrications and castings weighing upwards
of 10,000 pounds.
• Laser welding – Preco offers both autogenous and wire feed welding. Additional hybrid weld processes are
offered including induction pre-heat and/
or post-heat stations for crack prone
materials. Preco also provides secondary
operations including hydraulic presses
for pre-weld component assembly, grit
blast booths and stress relieving ovens.
• Laser heat treating – Workstations are available for flat and rotary laser heat
treating.
• Laser cladding – Our powder feed systems include off-axis and coaxial
powder flow technology to support our
cladding offering. Laser cladding can be
performed on flat or cylindrical surfaces
with a powder metal selection to provide
wear and corrosion prevention or other
specified requirements.
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Equipment
Service
We’re here to serve
Preco maintains a staff of highly skilled service
personnel trained to meet the requirements of our
customers. Our service representatives are devoted
to providing the best possible customer service and
believe that friendly and knowledgeable service is a
key factor in customer satisfaction.
Our support begins with the development and
publication of operation and service manuals for
each piece of equipment and continues through
installation, operator and maintenance training, as
well as post-installation support.
Most Preco systems include remote diagnostics
software which allows Preco technicians to connect
directly with the machine to conduct offsite tests.
Preco also offers Preventive Maintenance contracts
tailored to the type of system, environmental factors,
hours of operation and scheduled service visits that
keep your systems operating efficiently.
Our die cutting and laser service teams are available
via phone or email and offer extended hours across
the U.S., Europe and China.
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Preco’s
Global Contacts
1
LENEXA, KS
Preco Kansas, Headquarters
9705 Commerce Parkway
Lenexa, Kansas 66219
800.966.4686
913.541.0066
Fax: 913.541.9088
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2
SOMERSET, WI
Preco Wisconsin
500 Laser Drive
Somerset, WI 54025
800.775.2737
715.247.3285
Fax: 715.247.5650
3
HUDSON, WI
Preco Wisconsin
Medical and Precision Converting
2251 Willis Miller Drive
Hudson, WI 54016
800.775.2737
715.247.3285
4
CANTERBURY, UK
Preco-Europe, Inc.
81/82 Castle Street
(Corner of Beer Cart Lane)
Canterbury, Kent CT1 2QD
England
+44 (0) 1227 473 900
Fax: +44 (0) 1227 473 901
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NÅS, SWEDEN
5
3 2
4
1
Preco Sweden LMI-AB
Storbygatan 7
S-780 53, Nås
Sweden
+46.281.30710
www.lmiab.se
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Preco’s
Standard Systems
FlashLite™ Series
These compact and flexible laser modules offer scoring and
micro-perforating for easy opening, easy fill and easy breathe packaging.
Unparalleled in their precision and flexibility, the FlashLite is Preco's latest
addition to an impressive array of laser systems for the flexible packaging
industry.
Web Direction Series - Laser Packaging Systems
Designed for multiple lane web direction laser micro-perforating, scoring
or cutting of flexible packaging materials. This unit can be integrated
in-line with laminators and extruders or off-line with slitters and rewinders.
Cross Web Series - Laser Packaging Systems
This galvanometer based system is designed for high speed laser
processing to create cross-web contour scores for easy opening
features in flexible packaging materials typically used in form, fill and
seal machines. This system is also capable of contour scoring or linear
micro-perforating in the down-web direction.
FlexPro® Series - Sheet-fed or add-on web Laser Converting Systems
The FlexPro is designed for sheet fed or add-on web processing of
polymers and paperboard typically found in the flexible circuit, digital
print and medical device markets. The system incorporates high speed
galvanometer processing with a linear motor XY table for laser processing large area sheets.
ST Series - Laser Systems
The Preco ST Series Laser Workstations perform multi-axis laser
welding, drilling, cutting and micro-processing in a class I enclosure.
These time and field proven machines are designed around fixed beam
laser technology and Preco XY motion and control technology.
WebPro™ Series - Roll-fed Laser Converting System
The WebPro is designed to process rolls of material by incorporating
galvanometers for laser processing rolls of material in continuous or indexing material motion. This system incorporates many of the features found
in rotary die cutting equipment such as servo controlled unwind/rewind
spindles, nip stations in addition to a range of other optional accessories.
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SL Series - Laser Systems
With up to four beam outputs, the SL Series laser cutting systems feature
a fixed beam laser with a multi-axis table to provide consistent cut,
accuracy and speed in sizes ranging from 48″ x 48″ to 60″ x 120″.
Optical Registration Die Cut Presses
With a patented “Micron-Vision” CCD system, these advanced optical
registration die cutting systems are the industry’s single choice for
ultra-precise registration. They improve cut-to-print accuracy, die costs
and efficiency.
Automated Die Cut Presses
Preco’s high precision die cut machines help you increase material yields
through closer nesting of parts and reduced web scrap. Choose from 10
standard presssystems or let us custom-build a system to match your
specific needs.
Rotary Converting Platform - Rotary Die Cut Press
Each axis on this rotary converting press is independently servo driven
which allows it to be registered to the web. The system is controlled
through a user friendly touchscreen, allowing the operator to configure
the press to handle the most difficult web applications.
SL4200
The SL4200 is designed to cut, kiss cut, scribe or etch a wide range of
materials. It is a computer controlled laser system with simple "on board"
storage of programs and process parameters. Its advantages include
precision, ease of use, flexibility and repeatability.
RT1000 - Micro Processing
The RT1000 is designed for precision laser cutting of small diameter
tubes for medical devices such as surgical instruments, stents and other
implantable devices. The combination of a granite base, precision servo
drives, rigid work holding, fiber delivered laser sources and Preco's
optimized fine cutting head offers unmatched precision and productivity.
Laminators
Custom built for all industries and markets. Preco can laminate in line,
bypassing the need to rewind the material. Selective or full adhesive
coverage for laminations. Capable of handling material widths up to 60″.
Consistent registration for laminating sheet to sheet, sheet to roll & roll to
roll laminating.
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FLAT BED DIE CUTTING
LASER CLADDING
• Robust flat bed four-post hydraulic ram design
• From 20 to 100 tons
• Platen sizes from 12″ x 12″ to 42″ x 44″
• Accommodates steel rule or matched metal dies
• Micrometer stop control of ram advance for precise control
of die cut depth
• Optional vision systems and unique floating bolster design
will precisely register and die cut printed features
ROTARY DIE CUTTING
• All servo control design for die stations and spindles
• Manifold design for optimal die station configuration
• Standard designs from 3 station and 6 spindle and up to
5 station and 10 spindle systems
• Optional laser processing station
LASER CONVERTING
• Sheet and roll based system are available for processing
polymer and paper based materials
• Galvanometer and cartesian based systems can be
selected to best match requirements
• Lasers and motions systems are selected based on
application
MEDICAL PROCESSING – LASER & DIE CUTTING
• Laser cut microfluidic components
• Laser and die cut invitro diagnostic components
• Die cut EKG patches & blood filters
• Laser clad flat, contoured or cylindrical (OD and ID) surfaces
• Laser cladding provides a metallurgical bond with minimal
dilution and part distortion
• Coaxial, off-axis, hot and cold wire and hybrid cladding are
available
LASER HEAT TREATING
• Laser heat treat flat, contoured or cylindrical (OD and ID)
surfaces
• Infrared feedback devices available for heat treat
monitoring
LASER WELDING
• Laser weld flat, contoured or cylindrical components
• Laser spot and seam welding of butt or lap weld joints
using fiber delivered or CO laser sources
²
• Galvanometer laser heads for high speed remote welding
• Cold and hot wire feed units and induction pre or post
heating for process specific applications
• Seam tracking and weld monitoring devices are available
LASER CUTTING/DRILLING
• Specialty laser cutting for process specific applications
• High accuracy small diameter tube cutting
• Systems with up to 8 axis of motion for complex part
processing.
SCREEN PRINTING
• Laser and die cut consumables
• Precision screen printer for high accuracy technical printing
of polymer substrates
• Laser weld and cut tubing
• Automated web or sheet processing available
• Laser weld and cut surgical tools
LASER FLEXIBLE PACKAGING
• Down-web and cross-web systems are available to meet
your production requirements
• AcuTear® technology provides easy opening straight or
contoured score lines for flexible packages
• AcuBreathe® technology provides micro-perforations in
flexible packages for extended shelf life of produce
• AcuVent® technology provides controlled microwave
venting features for flexible packages
• Vision cameras capture print fiducials in the print area and
adjust the screen in X, Y and ϴ for increased accuracy
• Precision ground printing platen assures uniform and
consistent ink thickness during printing
LAMINATING
• Engineered systems to precision laminate polymer and
adhesive multilayer assemblies
• Roll fed and sheet fed systems available
• Vision system allows die or laser cut feature to be cut and
precision laminated to a pre-processed web
• Parts on discrete sheets and be laminated to pre-processed
webs using vision systems for alignment
GET IN TOUCH...
Preco, Inc. Headquarters
LENEXA, KS
913.541.0066
800.966.4686
Preco, Inc.
SOMERSET, WI
715.247.3285
800.775.2737
Preco - MPC
HUDSON, WI
715.247.3285
800.775.2737
Preco-Europe, Inc.
CANTERBURY, UK
+44.1.227.473.900
ISO 9001 & ISO 13485. All data is subject to change without further notice. Published: 6.1.15
Preco LMI, AB
NÅS, SWEDEN
+46.281.30710
www.precoinc.com