X-Fold Pulverizer - Landoll Corporation

®
X-Fold Pulverizer
Models: XXL184 and XXLO184
Widths: 38’, 40’, 42’, 44’, and 46’
Operator’s Manual
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
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XXL184 PULVERIZER
CONTENTS
Introduction ---------------------------------------------------------------------------------------------------------- 3
Location Reference ---------------------------------------------------------------------------------------- 3
Parts Ordering ----------------------------------------------------------------------------------------------- 3
Safety Suggestions ----------------------------------------------------------------------------------------------- 4
Operating Instructions -------------------------------------------------------------------------------------------- 5
Designed Use ----------------------------------------------------------------------------------------------- 5
Bleeding Hydraulic Cylinders ---------------------------------------------------------------------------- 5
Hydraulic Lift ------------------------------------------------------------------------------------------------- 5
Field Operation ---------------------------------------------------------------------------------------------- 6
Hitch Adjustment (Used to Limit Soil Pushing) ------------------------------------------------------ 6
Transpor Lock ----------------------------------------------------------------------------------------------- 7
Packer Wheel Adjustment -------------------------------------------------------------------------------- 7
Scraper Adjustment ---------------------------------------------------------------------------------------- 7
Maintenance -------------------------------------------------------------------------------------------------------- 8
Fasteners ----------------------------------------------------------------------------------------------------- 8
Tires ------------------------------------------------------------------------------------------------------------ 8
Lubrication ---------------------------------------------------------------------------------------------------- 8
Shipping Bundles -------------------------------------------------------------------------------------------------- 9
Assembly Instructions ------------------------------------------------------------------------------------------10
Basic Machine ----------------------------------------------------------------------------------------------10
Hydraulics---------------------------------------------------------------------------------------------------------------15A
LED Warning Lights---------------------------------------------------------------------------------------------------21A
Scraper Kit (Optional) ------------------------------------------------------------------------------------22
Specifications -----------------------------------------------------------------------------------------------------23
Model Designation -----------------------------------------------------------------------------------------23
Basic Machine Specifications --------------------------------------------------------------------------23
Options -------------------------------------------------------------------------------------------------------24
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INTRODUCTION
To obtain maximum benefits from the Brillion Pulverizer, please study this manual carefully before starting
assembly or operation. A special section, “Assembly Instructions”, is included.
This safety alert symbol is used to call your attention to instructions concerning
personal safety. Federal law requires you to explain the safety and operating
instructions furnished with this machine to each employee before they are allowed
to operate the machine. These must be repeated to the employee at the start of
each season. Be sure to observe and follow the instructions for the safety of
anyone operating or near the machine.
Location Reference
Right hand, left hand, and forward designations are determined by standing behind the machine and facing the
direction it will travel during field operation.
Parts Ordering
When ordering parts for this machine, include the complete model number and serial number. Refer to the
name plate on the angled tube above the drawbar, left side, center section of the machine as indicated in the
diagram below. Please record these numbers upon taking delivery of the unit.
Pulverizer Model No.
_______________________________
Serial No.
_______________________________
Date Purchased
_______________________________
Be sure to read the warranty card which is shipped with the machine. Return the proper portion of the card for
recording at the factory.
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SAFETY SUGGESTIONS
Federal law requires you to explain the safety and operating instructions furnished with this machine to all
employees before they are allowed to operate the machine. These must be repeated to the employees at the
beginning of each season. Be sure to observe and follow the instructions for the safety of anyone operating or
near the machine.
Investigation has shown that nearly one-third of all farm accidents are caused by careless use of machinery.
You can do your part in improving safety by observing the following suggestions. Insist that all people working
with you or for you abide by them.
1.
Do not stand between the tractor and implement when attaching or detaching implement unless both
are not moving.
2.
Do not make adjustments or lubricate machine while it is in motion.
3.
Do not allow anyone to ride on tractor or machine.
4.
Always use transport lock when transporting machine.
5.
Do not transport at speeds over 20 mph.
6.
Avoid sudden stops or turns when transporting because weight of machine may cause operator to lose
control of tractor. Use a tractor heavier than machine. Do not allow tractor drawbar to swing when
transporting.
7.
Use caution when towing behind articulated steering tractors; fast or sharp turns may cause the machine to slip sideways.
8.
When transporting the machine on a road or highway, use adequate warning symbols, reflectors, lights,
and slow moving vehicle signs as required.
9.
Lower machine to ground when not in use.
10.
Block machine so it will not roll when unhitched from tractor.
11.
Relieve pressure in hydraulic lines before uncoupling hydraulic hoses from tractor. On most tractors
this can be done by operating valves after engine is stopped.
12.
Securely block machine when working on or under it to prevent injury in case of hydraulic failure or
inadvertent lowering by another person.
13.
Do not allow anyone near the machine when folding or unfolding the wings.
14.
Fold wings on as level a surface as possible.
15.
Install safety chain between the pulverizer and the tractor. See page 24 of this manual and/or tractor
manual.
16.
Escaping hydraulic fluid under pressure can have sufficient force to penetrate the skin, causing serious
personal injury. Before applying pressure to the system, be sure all connections are tight and that lines
and hoses are not damaged.
17.
Hydraulic fluid escaping from a very small hole can be almost invisible. Use a piece of cardboard or a
piece of wood, rather than hands, to search for suspected leaks.
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Safety Signs & Decals
There are three levels of hazard intensity that appear with the safety alert symbol on safety decals: DANGER,
WARNING, and CAUTION. The level of hazard intensity is determined by the following definitions:
DANGER -
Immediate hazards which WILL result in severe personal injury or death.
WARNING -
Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION -
A reminder of safety practices, or an alert to unsafe practices which could result in
personal injury.
Examine safety decals and be sure you have the correct safety decals for the machine. Keep these signs clean
so they can be observed readily. It is important to keep these decals cleaned more frequently than the machine. Wash with soap and water or cleaning solution as required.
Replace decals that become damaged or lost.
Order decals through your BRILLION dealer.
When applying decals to the machine, be sure to clean the surface to remove any dirt or residue. Where
possible, sign placement should protect the sign from abrasion, damage, or obstruction from mud, dirty oil, etc.
These are the safety decals provided for the pulverizer. (Their locations are illustrated on the next page).
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3J678
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DANGER
DANGER
FALLING WINGS CAN CAUSE INJURY
OR DEATH. STAND CLEAR WHEN WINGS
ARE BEING RAISED OR LOWERED.
3J675
BLEED THE AIR FROM WING LIFT CYLINDERS
BEFORE OPERATING. FAILURE TO DO SO WILL
ALLOW WINGS TO FREE-FALL AND MAY CAUSE
SERIOUS PERSONAL INJURY. SEE OPERATOR’S
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MANUAL FOR CORRECT PROCEDURE.
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IMPORTANT
528933
3K706
WARNING
1.
READ AND FOLLOW OPERATING INSTRUCTIONS IN THE MANUAL.
2.
WHEN CHANGING FROM TRANSPORT POSITION TO FIELD POSITION, UNFOLD WINGS
COMPLETELY, THEN REVERSE THE HYDRAULIC LEVER TO ALLOW REMOVAL OF THE
CYLINDER TRANSPORT LOCK. AFTER THIS THE IMPLEMENT MAY BE COMPLETELY
LOWERED.
3.
WHEN CHANGING FROM FIELD POSITION TO TRANSPORT POSITION, RAISE CENTER
SECTION COMPLETELY WITHOUT FOLDING THE WINGS. THEN INSTALL CYLINDER
TRANSPORT LOCK BEFORE FOLDING THE WINGS.
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DO NOT GO NEAR LEAKS
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CAUTION
1.
2.
3.
4.
5.
DO NOT ALLOW ANYONE TO RIDE ON THIS IMPLEMENT.
DO NOT TRANSPORT AT SPEEDS OVER 20 MPH.
DO NOT STAND BETWEEN TRACTOR AND IMPLEMENT WHILE TRACTOR IS MOVING.
WHEN SERVICING IN RAISED POSITION, PLACE BLOCKING UNDER ROLLERS.
WITH WINGS FOLDED AND WEIGHT ON CENTER ROLLER, THE IMPLEMENT IS
DRAWBAR LIGHT.
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HIGH PRESSURE OIL EASILY PUNCTURES
SKIN CAUSING SERIOUS INJURY,
GANGRENE OR DEATH.
IF INJURED, SEEK EMERGENCY MEDICAL
HELP. IMMEDIATE SURGERY IS
REQUIRED TO REMOVE OIL.
DO NOT USED FINGERS OR SKIN TO
CHECK FOR LEAKS.
LOWER LOAD OR RELIEVE HYDRAULIC
PRESSURE BEFORE LOOSENING FITTINGS.
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528934
AMBER
REFLECTIVE
6J999
PULVERIZER FIELD
ADJUSTMENTS
4K036
BRILLION
4K158
XXL SERIES
528934
AMBER
REFLECTIVE
3J675
DANGER-FALLING WINGS
528933
REFLECTIVE
RED
4K036
BRILLION
(Front & Back)
3J675
DANGER-FALLING WINGS
(Front & Back)
DECAL
LOCATIONS
PULVERIZER
4K036
BRILLION
(Both Braces)
4K158
XXL SERIES
3J678
DANGER
BLEED AIR
8D387
PATENT
528934
AMBER
REFLECTIVE
4K036
BRILLION
5J860-IMPORTANT
INSTRUCTIONS
5J859-CAUTION
DO NOT ALLOW...
9J629-DANGER
ELECTRICAL WIRES
3K706-DANGER
HYDRAULIC LEAKS
6K657
OPTIMIZER
(Both Sides)
ADDITIONAL DECAL ON
OPTIMIZER MODEL
PULVERIZERS ONLY:
6J999
PULVERIZER FIELD
ADJUSTMENTS
528934
AMBER
REFLECTIVE
(Both Sides)
528933
RED
4K036
BRILLION
(Front & Back)
3J675
DANGER-FALLING WINGS
(Front & Back)
528934
AMBER
REFLECTIVE
OPERATING INSTRUCTIONS
Designed Use
The folding pulverizer is designed to pull behind wide model field cultivators and discs. It can be used as an individual unit with the tractor to prepare a seedbed or after seeding to break down and pulverize large surface clods.
The long drawbar allows for easy, short turns when pulled behind other equipment.
Bleeding Hydraulic System
The first time the machine is connected to the tractor, or any time the hydraulic circuit is
opened, air must be bled from the system. Care must be taken not to raise the wings up
over center before they have been run part way up 7 or 8 times. The wings depend upon
the passage of oil through a flow restrictor to keep from free falling. If the cylinder is not
full of oil the wing will drop and may cause damage to the machine.
Bleed the system by removing the rod end pins from the wing fold cylinders, loosening hose ties as needed, and
turning those cylinders so the rod ends are upward. Then, fully extend and fully retract all cylinders five or six times.
Rod ends may then be reconnected to the lift links. It takes approximately 5 U.S. gallons of oil to fill the hydraulic
systems. Check your tractor oil level to avoid damage.
If the wings were folded to start with, use the same procedures of lifting the wing part way, except start unfolding at
the wings and then refold them.
Change the machine from field position to transport position 2 to 3 times to insure proper functioning of the automatic transport lock.
Hydraulic Lift
This machine is hydraulically controlled by one circuit which controls the lift of the machine and folding of the wings.
CAUTION: Escaping hydraulic fluid under pressure can have sufficient force to penetrate
the skin, causing serious personal injury. Relieve pressure in hydraulic lines before
uncoupling hydraulic hoses from tractor. On most tractors this can be done by operating
valves after engine is stopped. Before applying pressure to the system, be sure all
connections are tight and that lines and hoses are not damaged.
Hydraulic fluid escaping from a very small hole can be almost invisible. Use a piece of cardboard or a
piece of wood, rather than hands, to search for suspected leaks.
If injured by excaping fluid, see a doctor at once. Serious infection or reaction can develop if proper
medical treatment is not administered immediately.
The sequence for the hydraulic circuit is as follows:
To transport position:
1. Machine raises on transport wheels.
2. Wings fold and automatic transport lock is pulled into locking position.
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Transport Lock
Fold the wings for transport as described above. In transport relieve the hydraulic
pressure until the cylinder transport lock is tight against pin in the lift arm. There should
be no need to do anything with the pulverizer when going from field to transport or
transport to field.
Packer Wheel Adjustment
Allow just enough looseness so each wheel will turn by itself. If wheels become worn,
loosen the clamp at the end of each roller axle and tighten as needed.
Scraper Adjustment
Set scrapers to clear wheels by 1/8” to 3/16”. In operation, wheels will move back slightly,
taking up the clearance between the axle pipe and wheel hub.
Scrapers for 20” wheels are reversible.
NOTE:
Always raise and lower the wings with the machine raised into transport
position to ease the side load on the roller bearings and the end roller clamps.
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+
6K505=12 Wheels
+
6K505=14 Wheels
6K504=15 Wheels
+
6K504=15 Wheels
15’ Wing - 188 1/2”
w/ Longer Pipe
6K510=14 Wheels
14’ Wing - 176 1/2”
6K510=14 Wheels
13’ Wing - 164 1/2”
w/ Longer Pipe
6K509=12 Wheels + 6K505=12 Wheels
12’ Wing - 152 1/2”
6K506=10 Wheels + 6K505=12 Wheels
Center Brkt & Brng
11’ Wing - 140 1/2
Place wheel gang that has pipe
which extends beyond wheels to
the outside end of the machine.
90 3/4”
Male &
female hub ends must
mate and remain in
close contact.
“XXLO” Models
6K505=12 Wheels + 6K506=10 Wheels
NOTE: Wheel Gangs on the XXL model Optimizer wings are not identical on some the pipe shaft extends farther out beyond the wheels. Place these
on the outside end of the machine.
The above diagram shows wheel gang positioning and assembly for the
center and wings of optimizer model pulverizers using optimizer wheels.
When assembling, position the axle clamps toward the outside end of the
wing and the machine. Also, it is especially important that fit of wheels
on the shaft remains tight. Wear and damage can result from wheels
that do not fit tightly against one another. Make frequent checks to insure
that close fit remains intact. If wheels have jostled apart, adjustment is
made by loosening and moving the clamp until the wheels are tightly in
place. Then retighten clamp.
OPTIMIZER WHEEL PLACEMENT
38’ - 46’ Wide Models with
20” Optimizer Wheels - 4 ” bore
(6K351 Wheel & 6K352 End Wheel)
Position All Axle Clamps to ends
opposite Center Bearing
183 13/16”
Center Brkt & Brng
CENTER SECTION
(2x)13 Wheels, (2x)2 End Wheels)
6K351
Optimizer
Wheel
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TELESCOPING DRAWBAR
PIN, 1” X 9 1/4”
KLIK PIN
RETRACTED POSITION
Hold the telescoping drawbar in the retracted position
by extending the 1” x 9 1/4” pin horizontally through the
end plates of the outer drawbar section and through the
tube on the inner section between them. Secure with
klik pin.
KLIK PIN
PIN, 1” X 9 1/4”
EXTENDED POSITION
Hold the telescoping drawbar in the extended position by
extending the 1” x 9 1/4” pin vertically through the plates on
the top and bottom surfaces of the outer drawbar section
and through the end plates of the inner drawbar section.
Secure with klik pin.
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Hyd. Hose
3/8 X 102
Hyd. Hose
3/8 X 252
XXL184 HydSchematic2013
Tractor
Tip
Adapter
Restrictor
90 Deg.
Adapter
Restrictor
Manifold
Straight
Adapter
Hyd. Hose
3/8 X 99
Restrictor
Hyd. Cyl.
4 x 24
Nut,1/2-13
90 Deg.
Adapter
90 Deg.
Adapter
Washer,1/2”
Hyd. Hose
3/8 X 72
Hyd. Hose
3/8 X 60
90 Deg.
Adapter
Hyd. Hose
3/8 X 46
Screw,1/2-13 X 3.75
Straight
Adapter
Hyd. Hose
3/8 X 82-1/2
Hyd. Cyl. 4 X 30
90 Deg.
Adapter
Restrictor
Hyd. Cyl. 4 X 30
HYDRAULICS
XXL-184
01/21/2013 and After
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LED Warning Lights
Red LED Lamp
Amber LED Lamp
Amber LED Lamp
LED Warning
Lights Harness
Flasher Control
Module
7Pin/4Pin
WP Harness
When plugging in the LED 7-pin connector:
1) Make sure the tractor has a good clean receptacle, free of dirt and corrosion.
2) Make sure the 7-pin connector is inserted ALL the way in. With tighter fitting pins, operator
may think the connector is all the way in, but really isn’t.
3) Make sure the tractor receptacle cover latches over the keyway on the 7-pin connector to hold
the connector in place.
If an operator plugs in the 7-pin connector, but the lights do not seem to work right, check the above
items to make sure there is a good connection with the 7-pin connector.
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Warning Light Placement Dimensions
Light Module
Location
70"
Bracket
Rear
Bracket
Bracket
35"
Rear
Bracket
15 1/2"
15 1/2"
CL
The Light Module is mounted on top of the Module Bracket Weldment and secured with
two 1/4-20 X 1-1/2 screws and nuts.
Screw, 1/4-20 X 1-1/2
Light
Module
Nut, 1/4-20
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LED Wiring Layout and Componenets
Screw,1/4-20 X 1-1/2
LED Wiring
Harness
7 Pin
Harness
Tie Strap
Light
Module
Locknut,
1/4-20
7 Pin
Harness
Tie Strap
Red
LED
Locknut,
5/8-11
Screw,1/4-20 X 1-1/2
Screw,
1/4-20 X 1-1/2
Tie
Strap
Tie Strap
Locknut,
1/4-20
Amber
LED
Locknut,
1/4-20
Warning
Lamp Bracket
Locknut,1/2-13
U-Bolt,
5/8-11
Tail Light Mount
XXL-PulvElectLayout
U-Bolt,1/2-13
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LED Lamp and Harness Installation
1. Install each Tail Light Mount on the rear frame tube, approximately 35” from the center of the
frame. Secure mounts with 5/8-11 U-Bolts and Locknuts. See page 21B.
2. Install the Light Module on top of the Module Bracket Weldment using two 1/4-20 X 1-1/2 Screws
and Locknuts. See page 21B.
3. Attach the 7 pin harness to the Light Module. Route the harness along the frame and drawbar
with the hydraulic hoses. See page 21C.
4. Layout the LED Lamp Harness. Note that the cords are marked “Left” and “Right”.
Attach the harness to the Light Module.
5. Route the left 3 plug cord along the left side of the frame center tube, across the rear frame
tube, then under and through the Left Tail Light Mount.
6.
Route the right 3 plug cord along the right side of the front frame tube and along the inside
of the inner frame tube, then under and through the Right Tail Light Mount.
7. Route the remaining left and right 2 plug cords along the left and right front frame tube. Route a
2 plug cord end into the bottom of each Lamp Bracket until the end sticks out the top. See page
21C.
8. Plug a 2 plug harness end into each Amber LED Lamp. Attach Amber LED Lamp to the light
bracket with 1/4-20 X 1-1/2 Screws and Locknuts. Attach the left Lamp Bracket to the back of
the front frame tube and the right Lamp Bracket to the front of the front frame tube using 1/2-13
U-Bolts, Flat Washers and Locknuts. See page 21C.
9. Plug a 3 plug harness end into each Red LED Lamp. With the lens facing rearward, install a Red
LED Lamp onto each Tail Light Mount using 1/4-20 X 1-1/2 Screws and Locknuts. See page 21C.
10. Secure both harnesses with tie straps, making sure to leave enough slack, where the drawbar
meets the frame, to allow the machine to raise and lower. Secure LED lamp harness molded
union to module bracket using Tie Straps. Bundle and secure any excess cord with tie straps.
See page 21C.
11. Raise, lower, fold and unfold machine to check for proper clearance, adjust accordingly.
Important: All wires must be firmly attached to machine frame members, or hydraulic lines, so they
don’t sag or become torn loose by field debris. Use the cable and hose ties provided.
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Machine Specifications
Frame .................................................................................Center
Wings
Drawbar
Braces
Hitch Weight
- two
- two
-
4" x 4" x 5/16" Wall Tubing
5" x 5" x 3/16" Wall Tubing
3" x 6" x 3/126" Wall Tubing
6" x 6" x 3/16" Wall Tubing
3" x 6" x 3/16" Wall Tubing
- Transport with drawbar telescoped ...................................................................... 760 lbs
- Field Position .................................................................................................... 275 lbs
Hydraulics ..................................................................................................... Two 4" x 30" Wing cylinders
One 4" x 24" Transport axle cylinder
(Single tractor system operates both wing and axle cylinders)
Recommended Horsepower ................................................ Approximately 1+ H.P. per foot of rolling width
Machine Weights:
XXL184
XXLW136
XXLW148
XXLW160
XXLW172
XXLW184
-
4308 lbs
3183 lbs
3389 lbs
3599 lbs
3809 lbs
4020 lbs
XXLC184
XXLWC136
XXLWC148
XXLWC160
XXLWC172
XXLWC184
-
4288 lbs
3131 lbs
3417 lbs
3551 lbs
3843 lbs
3980 lbs
Options
9J305 - XXL184 Center Scraper Kit .............................................................................................. 133 lbs
9J306 - XXLW136 Wing Scraper Kit (38') ...................................................................................... 213 lbs
9J307 - XXLW148 Wing Scraper Kit (40') ...................................................................................... 228 lbs
9J308 - XXLW160 Wing Scraper Kit (42') ...................................................................................... 244 lbs
9J309 - XXLW172 Wing Scraper Kit (44') ...................................................................................... 260 lbs
9J310 - XXLW184 Wing Scraper Kit (46') ...................................................................................... 276 lbs
6J194 - Manual Valve Control .......................................................................................................... 6 lbs
(allows wings to be preset to a given height)
Safety Chain: 10,100#
Use of a safety chain is recommended if machines are towed on a public road or highway. Total weight of
towed machine must not exceed chain capacity as shown on the identification tag. If two or more machines are
pulled in tandem, a larger chain may be required. See diagram for installation guidance (all of the hardware
shown may not be used).
Slack in the chain should
be only enough to permit
turning. Distance from
hitch pin to attachment
point or intermediate
support should not exceed
9". See safety chain
instructions supplied with
chain for photographic
illustrations of typical
attachment to tractor.
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Stover Nut, 1-8NC
Flat Washer, 1”
Capscrew,
1-8NC x 2 1/2”
Chain
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Table provided for general use.
NOTES:
Equipment from Landoll Corporation is built to exacting
standards ensured by ISO 9001:2008 registration at all
Landoll manufacturing facilities.
X-Fold Pulverizer
Models: XXL184, XXLO184
Widths: 38’, 40’, 42’, 44’, and 46’
Operator's Manual
Re-Order Part Number 9J698
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
Copyright 2013. Landoll Corporation
"All rights reserved, including the right to reproduce this material or portions thereof in any form."
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