MOTORVAC CH4 PARTS - Snap

CHAPTER 4
PARTS
FRONT VIEW
ITEM
DESCRIPTION
1
1a
2
2a
Gauge, Vacuum Asmb.
Lens, Vacuum Gauge
Gauge, Fuel Press.
Lens, Fuel Press. Gauge
SUN PART
NUMBER
MV2008010
MV0501910
MV2008012
MV0500007
4
5
Regulator Assembly
Wheel
MV2007006
MV0100027
Effective
9/97
ITEM
6
6a
7
NS
NS
DESCRIPTION
SUN PART
NUMBER
Drawer, Plastic
MV0105002
Plate, Magnet Contact
MV0106052
Cap, Reservoir
MV0106060
Intake Cleaning Sys.(ICS) MV2008038
Hose, 36” (used in ICS)
MV1005001
Page 4-1
CHAPTER 4 PARTS
REAR VIEW
1
2
5
4
3
ITEM
DESCRIPTION
1
1
SUN PART
NUMBER
Filter, Orange (BT839-10) MV0500095
Filter Nipple
MV0303095
2
2a
Tank Asmb., Reservoir
Float Arm Assembly
Page 4-2
MV2008034
MV2008045
ITEM
3
4a
4b
5
DESCRIPTION
Pump, Assembly
Adapter, 90° Bulkhead
Adapter, Hex Nipple
Manifold Assemblies
SUN PART
NUMBER
MV2008031
MV0300131
MV0303092
See Page 4-4
Effective
9/97
CHAPTER 4 PARTS
SIDE VIEW
6
OUT
RETURN
7
1
5
2
4
3
ITEM
DESCRIPTION
SUN PART
NUMBER
MV2000300
MV2000400
1
2
Hose, Black Return
Hose, Red Out
3a
Connector, Quick
MV0800230
Disconnect
Fitting, 3/8”Cmp x ¼”MPT MV0300020
3b
Note 1: part not used on
all units.
Effective
9/97
ITEM
4
5
6
7
DESCRIPTION
Cables, Battery
Cable, Ground
(also see note 1)
Hanger, Black Metal
(also see note 2)
Hose, Vacuum
SUN PART
NUMBER
MV0208043
MV0208042
MV0105004
MV0700100
Note 2: replaces
previously used red plastic
hangers.
Page 4-3
CHAPTER 4 PARTS
MANIFOLD BLOCK ASSEMBLY
1
2
3
4
5
6
7
8
ITEM
DESCRIPTION
1
Valve, Relief
SUN PART
NUMBER
MV0500088
2
Block, Manifold
MV0300110
7
3
Valve, Solenoid (NC)
MV0500018
NS
4
5
Nipple, ¼”MPT x ¼”MPT
Switch, Pressure
MV0300014
MV0500016
8
Page 4-4
ITEM
6a
DESCRIPTION
SUN PART
NUMBER
Elbow, 5/16”Nt x 1/8”MPT MV0300015
(pump)
Elbow, 5/16”Nt x ¼”MPT MV0300018
(block)
Elbow, 5/16”Nt x ¼”FPT
MV0300011
(regulator)
Union, 5/16”Nt x ¼”MPT
MV0300017
Effective
9/97
CHAPTER 4 PARTS
COMPLETE REPLACEMENT PARTS LISTING:
ITEM LEVELS
MotorVac
ASMB
Part Number
SUB ASMB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1
23
24
25
26
27
1
28
29
30
31
32
1
33
34
35
36
37
38
1
Effective
9/97
N/A
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
010-0027
010-5004
010-6035
010-6036
010-6044
010-6052
040-0603
040-0607
040-0610
040-0618
040-0619
040-6015
040-6016
040-6028
040-6049
200-8036
010-5002
040-6024
040-6025
040-6051
Descriptions
Cabinet Assembly
1
Wheel, 8" x 1.75", rubber
Hanger Bracket, Stl, painted black
Axle Retaining Bracket, Stl
Axle, 0.5" Dia., Zinc Plate
Cabinet, Red Plastic
Drawer Magnet Contact Plate, Stl (2 studs)
Snap Bushing, for Vacuum Hose
Nut, Nylock 1/4"-20, Zp, for hanger
Screw, PHP 1/4"-20 x 5/8", Zp, for hanger
Screw, PHP 1/4"-20 x 1/2", Zp, for axle brkt
Starwasher, Internal, 1/4"ID, Zp for axle brkt
Tinnerman Nut, #8, to secure back panel
Kep Nut, 6-32, Zp, for drawer magnet contact plate
Round Spacer, 1-1/8" x 5/8"ID, Ny, for axle
Thumbscrew, 10-32 x 1-1/2", Ny, for drawer retention
Drawer Assemblies (4)
Drawer, Black plastic
Magnet, 30lbf pull, 3/16" mount
Pop Rivet, Blind Head, 3/16", Al, for magnet
Tinnerman Nut, 10-32, for drawers
2
3
2
1
1
1
1
6
6
4
4
9
2
2
8
1
4
4
4
8
200-0300 Return Hose Assembly, Black
2
2
2
030-0020
070-0020
080-0230
Un, 3/8"Cmp x 1/4"MPT, Ni
NAB Hose, 3/8"OD, Blk, Ny
Female Quick Disconnect, 1/4" x 1/4"FPT, Ni
200-0400 Output Hose Assembly, Red
2
2
2
2
2
2
2
2
030-0020
070-0010
080-0230
Qty
A
A
A
A
A
1
10ft
1
1
1
10ft
1
200-8030 Pump, Tank, Manifold Block,& Filter Assembly
1
Mounting Bracket for pump, tank, manifold block
Mounting Bracket for filter asmb.
Ferrite Bead, for solenoid wires
Screw, PHP 10-32 x 3/8",Zp, for filter bracket
Starwasher, Internal, #6, Zp, for manifold block mounting
C
C
1
Un, 3/8"Cmp x 1/4"MPT, Ni
NAB Hose, 3/8"OD, Red, Ny
Female Quick Disconnect, 1/4" x 1/4"FPT, Ni
010-6032
010-6033
020-5320
040-0019
040-0200
C
1
1
1
4
9
Page 4-5
CHAPTER 4 PARTS
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
Page 4-6
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
2
3
3
2
3
3
3
3
2
3
3
3
2
3
3
3
3
3
3
1
040-0400
040-0603
040-0605
040-0612
040-0618
040-0619
040-0622
040-1203
040-6010
040-6032
040-6037
070-0085
200-7002
020-0061
030-0014
030-0017
030-0018
030-0110
050-0016
050-0018
200-7009
030-0018
050-1918
200-8029
030-0017
030-0018
030-0110
050-0088
200-8031
020-5320
030-0015
050-0043
200-8034
010-6002BLK
010-6057
020-8079
030-0018
080-6006
200-8045
Starwasher, Internal, #10, Zp, for filter bracket
Snap Bushing, for filter tubing into bracket
Nut, Nylock 8-32, Zp, for pump mounting
Allen Head Screw, 1/4"-20 x 5/8", Ss, for filter mount
Screw, PHP 1/4"-20 x 1/2", Zp, for tank mounting
Starwasher, Internal 1/4", Zp, for tank mounting
Nylon Cable ties 4", for securing wire
Screw, PHP 6-32 x 3/8", Zp, for manifold block mounting
Snap Bushing, 1", for lines into tank and pump brkt
Nylon Cable ties 8", for securing tubing
Cable Tie Mount, 0.75", 4-way, Ny
Tubing, 5/16"OD, Nylon
Manifold Sub-Assembly #2, towards rear of cabinet
Molex Connector Housing, Male, 3 pin, for solnd & prs sw
Un, 1/4"MPT x 1/4"MPT, Ny, between solnd and block
Un, 5/16"Nt x 1/4"MPT, Ny, at solenoid
90°, 5/16"Nt x 1/4"MPT, Ny, at block to prs. gauge
Manifold Block, 1/4"FPT ports, Al
Pressure Switch, 1/4"MPT mount, Stl, N.O. till 4 PSI
Solenoid, 2-way, 12 VDC, Ss, normally closed
Filter Mount Assembly
90°, 5/16"Nt x 1/4"MPT, Ny, at top of filter mount
Filter Mount, 1/4"FPT ports, Al
Manifold Sub-Assembly #1, towards front of cabinet
Un, 5/16"Nt x 1/4"MPT, Ny, at block
90°, 5/16"Nt x 1/4"MPT, Ny, at block
Manifold Block, 1/4"FPT ports, Al
Pressure Relief Valve, 1/4"MPT, 115 PSI (Nominal), Ss
Fuel Pump Assembly
Ferrite Bead, for pump wires
90°, 5/16"Nt x 1/8"MPT, Ny, at pump
Fuel Pump and Mounting bracket, 1/8"FPT ports, 12 VDC
Fuel Tank Assembly, w/ fuel level sensor
Fuel Tank , Black plastic
Tank Cap, 89mm x 4, Metal, White
Potentiometer Assembly, 4 pin ribbon cable, replacement
90°, 5/16"Nt x 1/4"MPT, Ny, top and bttm fittings
Viton O-Ring, dash size 006, for potentiometer shaft
Float Arm Assembly, cylindrical float, clamp, and arm
200-8070 Control Panel Assembly complete, with PCB
2
2
2
2
2
2
010-0244
010-6070
020-5325
040-0433
040-6035
200-7006
Control Panel steel backing plate, for ICC PCB
Control Panel Overlay with integrated Keypad
Control Circuit Board (PCB) assembly
Round Spacer, #6 x 0.5", Al, for PCB
Kep Nut, 4-40, Zp, for PCB
Pressure Regulator Valve Assembly, needle valve
4
2
4
3
3
3
3
9
1
1
3
8.625ft
1
2
1
1
1
1
1
1
1
2
1
1
1
4
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
5
5
1
D
D
Effective
9/97
CHAPTER 4 PARTS
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
Effective
9/97
3
3
2
3
3
2
3
3
1
030-0011
050-0052
200-8010
030-0026
050-0006
200-8012
030-0033
050-0005
N/A
2
2
2
2
2
3
2
2
2
2
2
2
2
2
2
2
2
2
010-5001
010-6046
010-6060
020-0375
020-5316
020-5315
020-8043
030-0131
030-3092
040-1203
040-6016
040-6023
040-6029
040-6039
050-0095
070-0085
070-0100
100-8116
90°, 5/16"Nt x 1/4"FPT, Ny, regulator fittings
Regulator Valve, needle valve, 1/4"MPT ports, Ss
Vacuum Gauge Assembly, 2.5" dial, "MOTORVAC"
Un, 0.170"Barb x 1/4"FPT, Br, for vacuum gauge
Vacuum Gauge, 0-30 in. hg., 2.5" dial, "MOTORVAC"
Pressure Gauge Assembly, 0-160 PSI, 3.5" dial, MotorVac
90°, 5/16"Nt x 1/8"FPT, Ny, pressure gauge fitting
Pressure Gauge, 0-160 PSI, 3.5" dial, MotorVac
Final Pull Assembly, for machine assembly
Rear Panel, Black plastic, for cabinet
Mounting Plate for filter bracket, Stl, Zp (2.8" x 0.47")
Fuel Tank Cap, black plastic
Strain Relief, for external power harness mount into cabinet
Internal Grounding Cable, between cntrl pnl and tank brkt
Internal Grounding Plate, connects to pressure regulator
External Power Harness, 11Ft, with battery clips
90°, 3/8"Comp x 1/4"FPT, Ni, fitting connects to hose asmb
Un, 1/4"MPT x 1/4"MPT, Stl, fitting connects to mnfld block
Screw, PHP 6-32 x 3/8", Zp, for tank brkt mounting to cab
Kep Nut, 6-32, Zp, for control panel mounting to cabinet
Screw, PHP #8 x 3/4", SMS, Zp, for rear panel mounting
Flat Washer, #6, Zp, for tank brkt mounting, front of cabinet
Screw, Truss Head 6-32 x 1/2", Zp, for filter mount. plate
Fuel Filter, spin-on, 10 micron rating, Baldwin BT839-10
Tubing, 5/16"OD, Nylon
Vacuum Hose 5/32"ID, rubber
Caution Label, for top of cabinet application
2
1
1
1
1
1
1
1
N/A
1
1
1
1
1
1
1
2
2
7
12
9
2
2
1
7.42ft
11.58ft
1
B
B
Notes: A > for only one drawer order 1 of each and 2 nuts and screws
B & D> these parts only sold together, not separate
C > when replacing a plastic hanger replace with three
metal hangers
Additional Parts
1
1
2
2
1
200-3025
200-8071
200-8040
100-8101
200-8038
Standard Adaptor Kit, fuel system connecting adaptors
Packet including Operator manual & Quick Reference Cards
Operator's Manual, Revision C
Quick Reference Cards: Carb, TBI, PFI, & CIS fuel systems
Intake Cleaning System (ICS) kit, w/ nozzles & spray tubes
1
1
1
1set
1
Page 4-7
CHAPTER 4 PARTS
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
Page 4-8
Replacement Parts
1
1
1
1
1
1
1
1
1
1
1
020-5329
050-0056
050-0007
050-1910
100-5001
100-5008
100-5009
100-5010
100-8138
200-3026
200-8061
Fuse, 8 Amperes, 5mm x 20mm, fast-acting, for cntrl PCB
Pressure Adjust Regulator Knob, Black plastic
Pressure Gauge Replacement Lens, for 3.5" gauge
Vacuum Gauge Replacement Lens, for 2.5" gauge
ICS, 30" Spray Tube, with multidirectional spray pattern
ICS, Bottle Neck, Black plastic, w/o air filler asmb
ICS, Air Filler Assembly, includes viton valve core & gasket
ICS, Viton Valve Core, for air filler assembly
Solenoid Replacement Plunger, viton, Blue
Deluxe Adaptor Kit, Sun/Snap-On P/N EEFS-102A
ICS Service Kit, includes pickup tube w/valve,nozzle,6" tube
1ea
1ea
1ea
1ea
1ea
1ea
1ea
1ea
1ea
1ea
1ea
Abbreviations:
AL
ASMB
BLK
BRKT
BTTM
CNTRL
DIA
FPT
ID
LBF
MNFLD
MPT
N/A
NAB
Ni
N.O.
NY
OD
PCB
PHP
PNL
PRS
PSI
SMS
SOLND
Ss
STL
SW
UN
VDC
W/
W/O
ZP
90°
Aluminum
Assembly
Black
Bracket
Bottom
Control
Diameter
Female National Pipe Thread
Inside Diameter
Pound of Force
Manifold
Male National Pipe Thread
Not Applicable or Not Available
Nylon Air Brake
Nickel
Normally Open
Nylon
Outside Diameter
Printed Circuit Board
Pan Head Phillips
Panel
Pressure
Pound per Square Inch
Sheet Metal Screw
Solenoid
Stainless Steel
Steel
Switch
Union fitting
Voltage, Direct Current
With
With Out
Zinc Plate
ninety degree angled fitting
Effective
9/97
CHAPTER 4 PARTS
DIAGRAMS AND SCHEMATICS:
Effective
9/97
Page 4-9
CHAPTER 4 PARTS
Page 4-10
Effective
9/97
CHAPTER 4 PARTS
Effective
9/97
Page 4-11
CHAPTER 4 PARTS
Page 4-12
Effective
9/97