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“P” ROTAIR VALVE
“P” ROTAIR® VALVE Service Information WARNING: INSTALLATION AND MOUNTING WARNING! The user of these devices must conform to all applicable electrical, mechanical, piping and other codes in the installation, operation or repair of these devices. INSTALLATION! Do not attempt to install, operate or repair these devices without proper training in the technique of working on pneumatic or hydraulic systems and devices, unless under trained supervision. Compressed air and hydraulic systems contain high levels of stored energy. Do not attempt to connect, disconnect or repair these products when a system is under pressure. Always exhaust or drain the pressure from a system before performing any service work. Failure to do so can result in serious personal injury. MOUNTING! Devices should be mounted and positioned in such a manner that they cannot be accidentally operated. Bosch Rexroth Corporation Pneumatics 1953 Mercer Road Lexington, KY 40511 Tel: 859-254-8031 FAX: 859-254-4188/800-489-4188 Email: [email protected] www.boschrexroth-us.com SM-700.7600 Installation and General Maintenance Recommendations When the neutral start interlock is desired, the terminals marked “Normally Closed” and “Common”, on the limit switch, should be used. The “Normally Open” terminal can be used for other purposes since the circuit will be made at all times other than in neutral. Operation The ROTAIR® VALVE is a handle-operated, rotary-type, directional control valve. Air-flow patterns are selected by using up to eight distinct handle positions, and delivery air is directed through a rotary valve to the necessary number of delivery ports. Those models with an “S” suffix (see the “Identity Schedule”) have a limit-switch, which is activated in the NEUTRAL position. This electrical switch can provide a neutral starting interlock when the starting switch to the engine starting relay is wired through it. The number of handle positions in each valve is indicated by the initial digit in the model designation (see the “Identity Schedule’). Some models of the Rotair Valve are equipped with a “Downshift Inhibitor” (see Identity Schedule). This safety feature prevents downshifting until the proper electrical signal is obtained from the transmission. Detented models have pins in the cover only, except between neutral and 1st. Installation The ROTAIR VALVE can be installed in any position convenient for manual operation; however, an installation with the handle vertical is recommended. As assembled, each valve includes a pipe bracket, or sub-base, to which all piping connections are made. Pipe connections are clearly marked by numbers on the bracket. All ports between the pipe bracket and valve assembly are sealed with tetraseals.* This arrangement permits easy removal of the valve assembly without disturbing the pipe connections. An adequate air filter should be installed in the supply line ahead of the ROTAIR VALVE. Clean air is essential to the trouble-free life of the rotary valve seat. * Maximum operating pressure for the ROTAIR VALVE is 150 psi (10.3 bar), with a temperature range of –40° F to 160° F (-40°C to 71°C). The handle-positioning labyrinth is composed of two mating parts, the body (30) and cover (31). The handle shaft (6) moves, by side-to-side motion, through an arc of designated handle positions, assuring correct sequence of operation. A handle position cannot be bypassed unintentionally on those models with a labyrinth slot pattern. Movement of the handle rotates the rotary valve (26), acting through the rotary valve key (28). The ported rotary valve is aligned with ports in the rotary valve seat (24) as determined by handle position. The aligned ports form a passage for air to flow from the IN port to the numbered OUT ports. Those OUT ports, which are not aligned to supply in a particular handle position are connected to exhaust. With the handle in NEUTRAL position on those models containing a limit-switch, the handle shaft, acting on the set screw (16), positions the switch lever (15) to activate the limit-switch (14). The solenoid portion of the inhibitor (38) is wired to the electric switch on the transmission. The inhibitor is activated by presence of current during improper conditions for shifting. The inhibitor clutches (46 & 50) engage to prevent handle movement in the downshift direction, which if done at the wrong time could cause damage to the engine and the transmission. Adjustment A set screw (16) is provided to adjust the trip point of the limit-switch, if necessary. This adjustment may be made externally through a hole in the bottom of the valve body. An additional function of the hole is drainage of water or sludge. Maintenance To minimize loss of productive time, a complete valve portion (less pipe bracket) should be available when repairs are required or regular maintenance is scheduled. At least one ROTAIR VALVE should be maintained in stock for this purpose. Trademark of GOSHEN RUBBER Co. Page 2 Remove the valve assembly from the pipe bracket by means of kept in proper relationship with the rotary valve. The arrow on the rotary valve should point to the handle ball. the 3 screws (18). Do not disturb the piping connections. Completely disassemble the valve at regular intervals for cleaning, inspection and lubrication. Clean all metal parts with a nonflammable solvent and wash all rubber and plastic parts with soap and water. The strainer (22) should be cleaned thoroughly to keep the capacity of the valve from decreasing. Rinse thoroughly and blow dry with a low-pressure air jet. Replace those parts which are damaged or worn. Do not bump or scratch the seat (24) or the rotary valve (26). If the seat or rotary valve are dented or scratched, they should be replaced, relapped, or returned to the factory for resurfacing. The surfaces of these lapped parts must be carefully maintained. As the assembly proceeds lubricate all metal-to-metal and metal-to-plastic surfaces with Number 107 Lubriplate and all “O” Rings with Dow Corning 55M Grease. The inhibitor and Detent Clutches should be lubricated with Shell AeroShell® Grease 14. After the valve is reassembled, with a pressure gage connected to each numbered out port, connect the IN port to a lowpressure (60-150 psi) air line and operate the handle through all positions. Check the OUT ports in each handle position to determine if the air flow pattern is correct for the particular valve being used. Use “Handle Position – Port Diagrams”, page 7, as a guide. If the port sequence is incorrect, it is an indication of leakage, or Reassemble the valve, using the exploded and assembly views the incorrect rotary valve has been installed, or it has been as reference. No special tools are required. The seat must be installed 180 degrees out of phase. ASSEMBLY VIEWS All models except those with detents or inhibitors. Typical operator portion all models. All Inhibitor Models. Detent Models. Page 3 P -057081-00001 P -061235-00000 P -062255-00000 P -063984-00001 P -063984-00000 P -061648-00000 P -065235-00001 P -055421-00001 P -060894-00000 P -060894-00001 P -061184-00000 P -063348-00000 P -055380-00001 P -057564-00001 P -057250-00008 P -057250-00004 P -058914-00001 P -063985-00000 P -055556-00003 P -060867-00002 P -060867-00003 P -055556-00004 P -060867-00004 P -060867-00005 P -062519-00000 P -064733-00000 P -063983-00000 P -063983-00001 6P-5S 6P-2S (12v) 6P-2S (12v) 6P-1S (Detent) 6P-1S (Detent) 7P-5 7P-5 7P-5S 7P-2S (12V) 7P-2S (24V) 7P-5S 7P-5 7P-5S 7P-7S 7P-8 7P-8S 7P-9 7P-9S(DENT 8P-1S 8P-2S (12V) 8P-2S (24V) 8P-1S 8P-2S (12V) 8P-2S (24V) 8P-1S 8P-1S 8P-1S (12V) 8P-1S (24V) Cover & 32 31 New Cover 31 & 32 Inst. Plate 33 New Inst. Plate 33 Switch Tip 4 New Switch 4 Rotary Valve Seat 24 PART NUMBERS New Roty. Val. Seat 24 Rotary Valve 26 New Roty. Valve 26 Valve Body 39 R43100380 R43100559 R43100559 --R43100915 --R43100632 R431005184 R431005184 R431005655 R431005655 R431005655 R431005713 R431005713 R431005184 R431005184 R431005184 R431005655 R431005655 R431006392 R431006392 P -059561-00000 P -055542-00000 P -059561-00000 P -059561-00000 P -059561-00000 P -057106-00000 P -055542-00000 P -055542-00000 P -059561-00000 P -059765-00000 P -059765-00000 **P -059765P -064208-00000 P -064208-00000 R431005190 R431003803 R431005190 R431005190 R431005190 R431003995 R431003803 R431003803 R431005190 R431005223 R431005223 R431005223 R431006383 R431006383 P -060042-00001 P -060042-00001 P -060042-00003 P -060042-00003 P -060042-00003 P -062639-00000 P -060042-00003 P -060042-00001 P -060042-00003 P -060042-00003 P -060042-00003 P -060042-00003 P -060042-00000 P -060042-00000 R431005370 R431005370 R431005372 R431005372 R431005372 R431006090 R431005372 R431005370 R431005372 R431005372 R431005372 R431005372 R431005369 R431005369 P -059801-00001 P -064210-00000 P -059796-00001 P -059796-00001 P -059796-00001 P -059802-00001 P -059802-00001 P -059801-00001 P -059800-00001 P -059796-00001 P -059796-00001 P -059796-00001 P -064208-00000 P -064208-00000 R431005245 R431006384 R431005241 R431005241 R431005241 R431005246 R431005246 R431005245 R431005244 R431005241 R431005241 R431005241 R431006383 R431006383 P -057471-00000 P -064212-00000 P -055444-00000 P -055444-00000 P -055444-00000 P -055624-00000 P -055624-00000 P -057471-00000 P -058356-00000 P -055444-00000 P -055444-00000 P -055444-00000 P -064213-00000 P -064213-00000 R431004156 R431006385 R431003733 R431003733 R431003733 R431003860 R431003860 R431004156 --- R431003733 R431003733 R431003733 R431006387 R431006387 P -059527-00004 P -065622-00001 P -059527-00004 P -059527-00004 P -059527-00004 P -059456-00003 P -059456-00003 P -059527-00004 P -059527-00004 P -059528-00001 P -059528-00001 P -062256-00001 P -064214-00000 P -064214-00000 R431005158 R431005342 R431005342 R431005158 R431005158 R431005342 R431005342 P -061219-00000 *P -061219-00000 *P -061219-00000 **P -059462P -061219-00000 P -061219-00000 P -061219-00000 *P -057106-00000 P -055542-00000 P -064206-00000 P -059462-00000 P -059462-00000 P -059462-00000 R431005719 R431005719 R431005719 R431005160 R431005719 R541005719 R431005719 R431003995 R431003803 R431006381 R431005160 R431005160 R431005160 * Instruction plate reads in opposite direction P -059460-00001 P -059975-00001 P -059975-00001 P -059460-00001 P -059460-00001 P -059975-00001 P -059975-00001 R431005184 R431005184 R431006398 R431005158 R431005342 R431005342 P -060042-00000 P -060042-00000 P -060042-00000 P -060042-00000 P -060042-00000 P -060042-00000 P -060042-00000 P -060042-00002 P -060042-00001 P -060042-00001 P -060042-00000 P -060042-00000 P -060042-00000 R431005369 R431005369 R431005369 R431005369 R431005369 R431005369 R431005369 R431005371 R431005370 R431005370 R431005369 R431005369 R431005369 P -061609-00000 P -061609-00000 P -061609-00000 P -059802-00001 P -064208-00000 P -064208-00000 P -064208-00000 P -059790-00002 P -059790-00002P -064210-00000 P -061609-00000 P -061609-00000 P -061609-00000 P -058410-00000 P -058916-00000 P -064212-00000 P -061608-00000 P -061608-00000 P -061608-00000 P -061608-00000 P -061608-00000 P -061608-00000 P -055624-00000 P -064213-00000 P -064213-00000 P -064213-00000 R431005240 R431005240 R431006384 R431005801 R431005801 R431005801 R431005801 R431005801 R431005801 R431005246 R431006383 R431006383 R431006383 R431005799 R431005799 R431005799 R431005799 R431003860 R431006387 R431006387 R431006387 R431004524 R431004813 R431006385 R431005799 R431005799 P -059456-00003 P -059456-00003 P -059456-00003 P -059456-00003 P -059456-00003 P -059456-00003 P -059456-00003 P -059456-00003 P -059527-00004 P -059527-00004 P -064216-00000 P -059456-00003 P -059456-00003 P -059539-00001 R431005184 P -057106-00000 R431003995 P -060042-00002 R431005371 P -059790-00002 R431005240 P -058410-00000 R431004524 P -059527-00004 P -059539-00001 P -059539-00001 P -060992-00000 P -060992-00000 P -060992-00000 P -061194-00000 P -061194-00000 P -059539-00001 P -059539-00001 P -059539-00001 P -060992-00000 P -060992-00000 P -064215-00000 P -064215-00000 R43100401 P -059539-00001 --P -059539-00001 R43100632 P -064217-00000 R43100380 P -059460-00001 --P -059975-00001 --P -059975-00001 --- --R43100658 R43100372 ----R43100569 R43100621 R43100370 R43100417 R43100398 R43100572 R43100603 R43100632 R43100632 --P -059540-00001 --P -060294-00000 R431005474 P -060042-00002 R431005371 P -059970-00002 --P -058410-00000 R431004524 P -062095-00001 R43100392 P -059540-00000 R431005186 P -059562-00000 R431005191 P -060042-00003 R431005372 P -059796-00001 R431005241 P -055444-00000 R431003733 P -059528-00001 New Part No. ** Instruction plate mounted on body instead of cover P -062093-00000 P -055804-00001 Superseding Part. No. 5P-2S 5P-5S Valve Model IDENTITY SCHEDULE Coils 38 New Coils 38 R431005153 R431005153 R431005153 R431005153 R431005153 R431005153 R431005153 R431005153 P -059989-00001 R431005357 P -059989-00001 R431005356 P -059989-00001 R431005357 P -059989-00000 R431005356 P -059989-00000 R431005356 R431005180 R431005180 R431006395 R431005153 R431005153 P -059989-00001 R431005357 R431005180 R431005180 R431006647 R431005180 R431005180 P -059989-00001 R431005357 R431005180 P -059989-00001 R431005357 R431005153 R431005153 R431005180 R431005180 R431005182 R431005182 P -059989-00001 R431005357 R431006032 P -059989-00001 R431005357 R431006389 R431006389 --R431005182 New Valve Body 39 TAIR® VALVE. Corrosion resistance throughout the valve is ensured by the materials used, Longer wear results from separate, hardened steel, plated switch tips (4) attached to a single handle shaft (6) to activate the limit-switch in the selected handle position. Any of the shafts and several important design changes. Obsolete numbers are shown in identity schedule. may be replaced by the new shaft as long as the appropriate switch tip is used. Made from The valve cover (31), pipe bracket (20), and the body (30) are die-case aluminum. Handle- tougher, more wear-resistant steel, also plated, the new shaft is designed with rounded corguide pins in the body are hardened steel, plated. To eliminate maintenance problems and ners for smoother operation. Also the pin with cotters has been replaced with a nut (3) and the need for frequent relapping of the rotary valve seat and rotary valve, caused by dirt and handle pin (5). foreign matter in the air system, seven molded nylon, 150-micron strainers (22) are installed in the pipe bracket, one in each port. The pipe bracket was redesigned to accommodate these To improve the handle centering and eliminate the use of shims, the rotary valve key (28) has been redesigned to contain a handle leveler (8) and spring (9), which replace the spring, seven strainers, the single strainer in the IN port no longer being required. shim, and spring seat formerly assembled inside the valve cover on the opposite side of the A ni-resist iron rotary valve seat (24) is used, and seven tetraseals (21) now seal the pipe handle shaft. The new key which replaces the former key can be used in the old valve, but the bracket and seat in place of six larger “O” Rings and one small “O” Ring in the older design. new “O” ring (29) with a smaller cross section is required. If replacement of the old handle Although not recommended, the new seat may be used with the old pipe bracket, but only spring, shim, or seat is required, remove all of these parts, plus the rotary valve key and “O” when tetraseals replace the six large “O” rings. The old seat cannot be used with the new pipe ring. Replace with the new key (28), “O” Ring (29) handle leveler (8) and Spring (9). Greater dependability and longer, trouble-free service are provided by the current, improved RO- bracket because of the slight shift in port locations to accommodate the new strainers. FEATURES OF CURRENT DESIGN EXPLODED VIEW SWITCH TIPS (Ref.4) R431006090 (P –062639-00000) R431005369 R431005370 (P –060042-00000) (P –060042-00001) R431005371 (P –060042-00002) Page 5 R431005372 (P –060042-00003) PARTS LIST (In Order Of Disassembly) REF. QTY DESCRIPTION NEW PART NO. OLD PART NO. 1†o 2†o 3 4 5 6 7 8*†x 9*†x 10 11 12 13 14 15 16 17*†x 18 19 20 20A 21*†x 22 23 24 25*†x 26 27 28 29*†x 30 31 32 33 34 35 36 37 38 39† 40 41 42 43 44 45 46 47 48† 49 50† 51 52 53 54 55 56 57 58 59x 60 61x 62x 63x 3 3 1 1 1 1 1 1 1 4 1 2 2 1 1 1 1 3 3 1 1 7 7 2 1 1 1 1 1 1 1 1 3 1 3 3 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 1 1 1 SCREW WASHER, Lock NUT TIP, Switch PIN, Handle SHAFT, Handle BALL, Handle LEVELER, Handle SPRING SCREW, 6-32 COVER, Switch SCREW, 6-32 x 1” WASHER SWITCH, Limit LEVER, Switch SCREW, Set SPRING, Switch Lever SCREW, Hex Socket WASHER, Lock BRACKET, Pipe BRACKET, Pipe (for 7P-9 model only) TETRASEAL STRAINER SCREW, ¼” x 20 SEAT, Rotary Valve O-RING VALVE, Rotary KEY, Straight KEY, Rotary Valve O-RING BODY, Valve COVER SCREW, Drive PLATE, Instruction SCREW WASHER COVER, Solenoid GASKET, Solenoid Cover COIL O-RING SCREW, Hex Socket WASHER HOUSING, Solenoid RING, Retaining SEAT, Spring SPRING, Override CLUTCH, Outer SPRING, Clutch O-RING PIN, Spirol CLUTCH, Inner RING, Spacer COVER SCREW 6-32 PLATE, Pin Retaining PIN, Rear Detent SCREW, 10-32 WASHER #10 HOUSING, Clutch SPRING, Detent SHIM DETENT, Rear “O” RING 1-1/8” CLUTCH, Front See Repair Kit See Repair Kit R431002561 (See Identity Schedule) R431005677 R431005367 R431004274 See Repair Kit See Repair Kit R431009098 R431003375 R431002245 R431002343 R431002107 R431005368 R431002488 See Repair Kit R431002299 R431002244 R431003710 R431003710 See Repair Kit R431005230 R431002261 (See Identity Schedule) See Repair Kit (See Identity Schedule) R431003709 R431005155 See Repair Kit (See Identity Schedule) (See Identity Schedule) ----(See Identity Schedule) R431002244 R431002235 R431005360 R431005358 (See Identity Schedule) See Repair Kit R431001882 R431002461 R431005359 R431002389 R431005352 R431005351 R431005687 R431005355 See Repair Kit R431001913 See Repair Kit R431005597 (See Identity Schedule) R431009098 R431005199 R431005198 R431002260 R431002344 R431005192 See Repair Kit R431002461 See Repair Kit See Repair Kit See Repair Kit See Repair Kit See Repair Kit P -049923-00018 (See Identity Schedule) P -061150-00000 P -060040-00002 P -057662-00001 See Repair Kit See Repair Kit P -049526-00000 P -054492-00000 P -049835-00012 P -049866-00006 P -049764-00000 P -060041-00000 P -049905-00008 See Repair Kit P -049856-00031 P -049898-00001 P -055397-00001 P -055397-00001 See Repair Kit P -059783-00000 P -049835-00037 (See Identity Schedule) See Repair Kit (See Identity Schedule) P -055393-00000 P -059457-00000 See Repair Kit (See Identity Schedule) (See Identity Schedule) P -049987-00014 (See Identity Schedule) P -049835-00011 P -049866-00003 P -059992-00000 P -059990-00000 (See Identity Schedule) See Repair Kit P -049604-00020 P -049904-00040 P -059991-00000 P -049882-00034 P -059984-00000 P -059983-00000 P -061161-00000 P -059987-00000 See Repair Kit P -049618-00028 See Repair Kit P -060875-00000 (See Identity Schedule) P -049526-00000 P -059570-00000 P -059569-00000 P -049835-00036 P -049866-00007 P -059563-00000 See Repair Kit P -049904-00040 See Repair Kit See Repair Kit See Repair Kit O only one (1) each in inhibitor models, used with ref. 40 & 41 * included in minor repair kit R431004806 (P -058906-00001) (less inhibitor) † included in minor repair kit R431004807(P -058906-00002) (with inhibitor) X included in minor repair kitr431004808 (P -058906-00003) (with detents) OTHER KITS: DESCRIPTION Latch Kit Minor Repair All 7-P Rotairs Minor Repair – Spring Centered Handle Valves Minor Repair – Valves with Inhibitor Minor Repair – Valves with Detent Mechanism Major Repair for Valves P57250-0002, P57250-0005, P57250-6 Valve P -057250-00006 Rotary Valve for P55556-3 & -4 and P60867-2, -3 & -4 (lapped) Rotary Valve seat for P55556-3 & -4 and P60867-2, -3 & -4 (lapped) Page 6 NEW PART NUMBER ----R431004809 R431004806 R431004807 R431004808 R431004810 ----R431005799 R431005801 OLD PART NUMBER P -026576-00000 P -058906-00000 P -058906-00001 P -058906-00002 P -058906-00003 P -058907-00001 P -060824-00001 P -061608-00000 P -061609-00000 HANDLE POSITION PORTING DIAGRAMS PART NO.( P -062093-00000), 5P-2S HDL POS Pressure Supplied to Ports 1 X 2 X R N F1 X F2 X F3 Port 6 is the "IN" Port. 3 X X X 4 X X 5 X X X PART NO. P –063984-00000 PART NO. R431003921 PART NO. R431005722 (P -055804-00001), 5P-5S (P -061325-00000), 6P-2S HD Pressure Supplied to Ports PO 1 2 3 4 5 R X X X N X X F1 X X X X F2 X X X F3 X X Port 6 is the “IN” Port. R431006031 (P -062255-00000), 6P-2S HDL POS R431003982 (P -057081-00001), 6P-5S HDL Pressure Supplied to Ports POS 1 2 3 4 R X X X N X X F1 X X X F2 X X F3 X F4 Port 6 is the "IN" Port. 5 X X X X Pressure Supplied to 6 3 2 4 R X N 1 X X 2 X X 2-4 X 2-5 X Port in side of the Pipe Bracket is "IN" port. Ports #1 & 5 are 1/8" exhaust port in the bracket. PART NO. R431005698 PART NO. R431003722 PART NO. R4310063245 (P -061184-00000), 7P-5S (P -055421-00001), 7P-5S (P -063348-00000), 7P-5 (P -055380-00001), 7P-5S HDL (P -060984-00000), 7P-2S HDL Pressure Supplied to Ports HDL (P -060984-00001), 7P-2S POS R POS R3 Pressure Supplied to Ports 1 2 X R2 X X R1 X X N X X F1 X F2 X F3 X Port 4 is the "IN" Port. 3 5 6 HD Pressure Supplied to Ports X X X X X X X X X PO 1 R2 R1 N F1 F2 F3 F4 X X X X X 2 X X X X X 3 X 4 X X 5 X X X X X 1 2 X 3 N X X F1 X X F2 X X X F3 X X F4 X F5 X Port 4 is the "IN" Port. PART NO. R431003701 5 X X X 6 X X X POS R Pressure Supplied to 1 X 2 3 5 6 X N X F1 X X F2 X X F3 X X F4 X F5 X Port 2 is the "IN" Port. X X X X X X X X Port 6 is the "IN" Port. PART NO. R431004018 / (P -057250-00004), 7P-8 PART NO. P61648, 7P-5 PART NO. R431004176 PART NO. (P -057250-00008), 7P-8S HD Pressure Supplied to Ports HDL POS R3 R2 Pressure Supplied to Ports 1 2 3 4 X X X R1 PO 5 5 X X R2 R1 N X X X 6 X X X X F1 X X X X X X X F2 X X F3 X N F1 X X F2 X X PART NO. (P -058914-00001), 7P-9 (P-057564-00001), 7P-7S 4 1 X X X HDL Pressure Supplied to Ports 3 POS 1 2 R2 R1 N X F1 3 X X X F2 X X X F3 X X X F4 X X 1 X X X F2 X X F1 X X X X X X N X X X X X X R X X X X X F4 X Port 2 is the "IN" Port. Port 6 is the "IN" Port. PART NO. R431006326 (P -063985-00000), 7P-9S PART NO. R431006216 (P - 063348-00000),7P-5S R431003806 (P -055556-00003) PART NO. (P -062519-00000), 8P-1S ROTAIR VALVE R431003807 (P -055556-00004), 8P-1S HDL Pressure Supplied to Ports (P -060867-00002), 8P-2S) POS (P -060867-00003), 8P-2S R R431005595 (P -060867-00004), 8P-2S R431005596 (P -060867-00005), 8P-2S HDL POS Pressure Supplied to Ports 6 3 R 2 5 X N 1 2 X 2-3 X 2-4 X X HD Pressure Supplied to Ports PO X R 1 2 3 6 X N X X Port in side of the pipe bracket is F2 X X "IN" port. Port #4 is exhaust. F3 X X #1 is plugged. F4 X F5 X X 5 X X F6 5 X X 2 X 4 X X X 3 X X X X X X 5 6 X X X X X X “IN” port located on pipe bracket. PART NO (P -063983-00000), 8P-1S X F1 2-5 X X Pressure Supplied to FS F4 F3 X F3 X Port 6 is the "IN" Port. HDL POS 4 X X X X X X X X X 2 X HDL N X X POS F1 X X X F2 X X F4 F5 5 R431006323 (P -063983-00001), 8P-1S 1 F3 3 R431009150 (P -064733-00000), 8P-1S 6 X X Pressure Supplied to 1 X N X F1 X X X F2 X X X F3 X X F4 X F5 X F6 Port 4 is the "IN" Port. 3 F6 2 5 X X X X X X X X X X "IN" port in the side of pipe bracket. 1/8" exhaust port is in the bracket. X Port 4 is the "IN" Port. Page 7 4 X X X 6 R OUTLINE DIMENSIONS Page 8 OUTLINE DIMENSIONS Page 9 NOTICE TO PRODUCT USERS 1. WARNING: FLUID MEDIA Bosch Rexroth pneumatic devices are designed and tested for use with filtered, clean, dry, chemical free air at pressures and temperatures within the specified limits of the device. For use with media other than air or for human life support systems, Bosch Rexroth must be consulted. Hydraulic cylinders are designed for operation with filtered, clean, petroleum based hydraulic fluid; operation using fire-resistant or other special types of fluids may require special packing and seals. Consult the factory. 2. WARNING: MATERIAL COMPATIBILITY Damage to product seals or other parts caused by the use of noncompatible lubricants, oil additives or synthetic lubricants in the air system compressor or line lubrication devices voids Bosch Rexroth's warranty and can result in product failure or other malfunction. See lubrication recommendations below. AIR LINE LUBRICANTS! In service higher than 18 cycles per minute or with continuous flow of air through the device, an air line lubricator is recommended.* (Do not use line lubrication with vacuum products.) However, the lubricator must be maintained since the oil will wash out the grease, and lack of lubrication will greatly shorten the life expectancy. The oils used in the lubricator must be compatible with the elastomers in the device. The elastomers are normally BUNA-N, NEOPRENE, VITON, SILICONE and HYTREL. Bosch Rexroth recommends the use of only petroleum based oils without synthetic additives, and with an aniline point between 180° F and 210° F. COMPRESSOR LUBRICANTS! All compressors (with the exception of special "oil free" units) pass oil mist or vapor from the internal crankcase lubricating system through to the compressed air. Since even small amounts of non-compatible lubricants can cause severe seal deterioration (which could result in component and system failure) special care should be taken in selecting compatible compressor lubricants. It is recommended that users review the National Fluid Power Association "Recommended Guide Lines For Use Of Synthetic Lubricants In Pneumatic Fluid Power Systems" (NFPA T1.9.21978). 3. WARNING: INSTALLATION AND MOUNTING The user of these devices must conform to all applicable electrical, mechanical, piping and other codes in the installation, operation or repair of these devices. INSTALLATION ! Do not attempt to install, operate or repair these devices without proper training in the technique of working on pneumatic or hydraulic systems and devices, unless under trained supervision. Compressed air and hydraulic systems contain high levels of stored energy. Do not attempt to connect, disconnect or repair these products when a system is under pressure. Always exhaust or drain the pressure from a system before performing any service work. Failure to do so can result in serious personal injury. MOUNTING! Devices should be mounted and positioned in such a manner that they cannot be accidentally operated. 4. WARNING: APPLICATION AND USE OF PRODUCTS The possibility does exist for any device or accessory to fail to operate properly through misuse, wear or malfunction. The user must consider these possibilities and should provide appropriate safe guards in the application or system design to prevent personal injury or property damage in the event of a malfunction. 5. WARNING: CONVERSION, MAINTENANCE AND REPAIR When a device is disassembled for conversion to a different configuration, maintenance or repair, the device must be tested for leakage and proper operation after being reassembled and prior to installation. MAINTENANCE AND REPAIR! Maintenance periods should be scheduled in accordance with frequency of use and working conditions. All Bosch Rexroth products should provide a minimum of 1,000,000 cycles of maintenance free service when used and lubricated as recommended. However, these products should be visually inspected for defects and given an "in system" operating performance and leakage test once a year. Where devices require a major repair as a result of the one million cycles, one year, or routine inspection, the device must be disassembled, cleaned, inspected, parts replaced as required, rebuilt and tested for leakage and proper operation prior to installation. See individual catalogs for specific cycle life estimates. 6. PRODUCT CHANGES Product changes including specifications, features, designs and availability are subject to change at any time without notice. For critical dimensions or specifications, contact factory. *Many Bosch Rexroth pneumatic valves and cylinders can operate with or without air line lubrication; see individual sales catalogs for details. LIMITATIONS OF WARRANTIES & REMEDIES Bosch Rexroth warrants its products sold by it to be free from defects in material and workmanship to the following: For twelve months after shipment Bosch Rexroth will repair or replace (F.O.B. our works), at its option, any equipment which under normal conditions of use and service proves to be defective in material or workmanship at no charge to the purchaser. No charge will be made for labor with respect to defects covered by this Warranty, provided that the work is done by Bosch Rexroth or any of its authorized service facilities. However, this Warranty does not cover expenses incurred in the removal and reinstallation of any product, nor any downtime incurred, whether or not proved defective. All repairs and replacement parts provided under this Warranty policy will assume the identity, for warranty purposes, of the part replaced, and the warranty on such replacement parts will expire when the warranty on the original part would have expired. Claims must be submitted within thirty days of the failure or be subject to rejection. This Warranty is not transferable beyond the first using purchaser. Specifically, excluded from this Warranty are failures caused by misuse, neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts. This Warranty also excludes the use of lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products. This Warranty sets out the purchaser's exclusive remedies with respect to products covered by it, whether for negligence or otherwise. Neither, Bosch Rexroth nor any of its affiliates will be liable for consequential or incidental damages or other losses or expenses incurred by reason of the use or sale of such products. Our liability (except as to title) arising out of the sale, use or operation of any product or parts, whether on warranty, contract or negligence (including claims for consequential or incidental damage) shall not in any event exceed the cost of replacing the defective products and, upon expiration of the warranted period as herein provided, all such liability is terminated. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER FOR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE. No attempt to alter, amend or extend this Warranty shall be effective unless authorized in writing by an officer of Bosch Rexroth Corporation. Bosch Rexroth reserves the right to discontinue manufacture of any product, or change product materials, design or specifications without notice. Page 10 Bosh Rexroth Corporation Pneumatics 1953 Mercer Road Lexington, KY 40511-1021 Telephone (859) 254-8031 Facsimile (859) 254-4188 [email protected] www.boschrexroth-us.com/brp International offices: Asia: China India Japan Malaysia Russia Singapore South Korea Australia Europe: Austria Belgium Bulgaria Czech Republic Denmark Finland France Germany Greece Hungary Italy United Kingdom Netherlands Norway Poland Portugal Romania Slovakia Spain Sweden Switzerland Turkey Ukraine North America: Canada Mexico United States South America: Argentina Brazil Venezuela Factory Automation Regional sales offices: Central Bosch Rexroth Corporation 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Telephone (847) 645-3600 Facsimile (847) 645-0804 Great Lakes Bosch Rexroth Corporation 2730 Research Drive Rochester Hills, MI 48309 Telephone (248) 393-3330 Facsimile (248) 393-2893 Northeast Bosch Rexroth Corporation 99 Rainbow Road East Granby, CT 06026-0000 Telephone (860) 844-8377 Facsimile (860) 844-8595 Bosch Rexroth Corporation 2315 City Line Road Bethlehem, PA 18017-2131 Telephone (610) 694-8300 Facsimile (610) 694-8467 Southeast Bosch Rexroth Corporation 14001 South Lake Drive Charlotte, NC 28273-5544 Telephone (704) 583-4338 Facsimile (704) 583-0523 West Bosch Rexroth Corporation 11 Goddard Irvine, CA 92618-4600 Telephone (949) 450-2777 Facsimile (949) 450-2790 ©2008 Bosch Rexroth Corporation North American offices: Bosch Rexroth Corporation Corporate Headquarters 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Telephone (847) 645-3600 Facsimile (847) 645-0804 Bosch Rexroth Corporation Industrial Hydraulics 2315 City Line Road Bethlehem, PA 18017-2131 Telephone (610) 694-8300 Facsimile (610) 694-8467 Bosch Rexroth Corporation Electric Drives and Controls 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Telephone (847) 645-3600 Facsimile (847) 645-6201 Bosch Rexroth Corporation Linear Motion and Assembly Technologies 816 E. Third Street Buchanan, MI 49107 Telephone (269) 695-0151 Facsimile (269) 695-5363 14001 South Lakes Drive Charlotte, NC 28273 Telephone (800) 438-5983 Facsimile (704) 583-0523 Bosch Rexroth Corporation Mobile Hydraulics 145 Southchase Boulevard Fountain Inn, SC 29644-9018 Telephone (864)967-2777 Facsimile (864)962-5338 Bosch Rexroth Canada 3426 Mainway Drive Burlington, Ontario L7M 1A8 Telephone (905) 335-5511 Facsimile (905) 335-4184 www.boschrexroth.ca Bosch Rexroth, S.A. de C.V. Calle Neptuno # 72 Unidad Industrial Vallejo CP 07700 Mexico, D.F. Telephone (555) 754-1711 Facsimile (555) 752-5943 Further contacts: www.boschrexroth.com/addresses The data specified herein only serves to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The given information does not release the user from obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. ©This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Corp. Without their con- sent it may not be reproduced or given to third parties. Printed in the United States SM-700.7600 (Supercedes B4-76.00) September 2008
