Manual - Cloudfront.net

Transcription

READ THIS FIRST
Model M1112
***IMPORTANT UPDATE***
Applies to Models Mfd. Since 12/14
and Owner's Manual Revised 03/12
Phone #: (360) 734-3482 • Tech Support: [email protected] • Web: www.shopfox.biz
We made the following changes to this machine since the manual was printed:
•
•
Spindle ON/OFF switch has been changed from a rotary switch to a micro switch.
Spindle ON/OFF switch wiring has been revised.
Aside from the information contained in this update, all other content in the owner's manual is
applicable and MUST be read and understood for your own safety.
IMPORTANT: Keep this update with the owner's manual for future reference. If you have any further
questions, contact our Technical Support.
New Spindle ON/OFF Switch
4909
4915
4921
4908
4912
4917
4913
4922
4916
4923
Revised Spindle ON/OFF Switch Wiring
4907V2
4910
4911
4914
4920
4918V2
4924
4919V2
REF
PART #
DESCRIPTION
4907V2
4918V2
4919V2
4920
4921
4922
4923
4924
XM11124907V2
XM11124918V2
XM11124919V2
XM11124920
XM11124921
XM11124922
XM11124923
XM11124924
FEED ROD V2.12.14
CONNECTION BRACKET V2.12.14
SPINDLE ON/OFF SWITCH V2.12.14
CAP SCREW M4-.7 X 6
CAP SCREW M6-1 X 8
SPINDLE SWITCH ARM
SPINDLE SWITCH BOX
BUTTON HD CAP SCR M4-.7 X 45
Spindle Rotation Switch
NC
C
4
NO
5
7
NO
6
C
NC
To Electrical
Cabinet
Page 51
COPYRIGHT © JUNE, 2016 BY WOODSTOCK INTERNATIONAL, INC.
#18261WK
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
BD9:AB&&&'&'M(+
<JCHB>I=>C<A6I=:
DLC:GHB6CJ6A
;DGBD9:AHB6CJ;68IJG:9H>C8:)$%-
E]dcZ/ (+%,()"()-'Dca^cZIZX]c^XVaHjeedgi/iZX]"hjeedgi5h]de[dm#Wô
8DENG><=ICDK:B7:G'%%,7NLDD9HID8@>CI:GC6I>DC6A!>C8#!G:K>H:9B6G8=!'%&'HI
&%%.&8G
L6GC>C</CDEDGI>DCD;I=>HB6CJ6AB6N7:G:EGD9J8:9>C6CNH=6E:DG;DGBL>I=DJI
I=:LG>II:C6EEGDK6AD;LDD9HID8@>CI:GC6I>DC6A!>C8#
Eg^ciZY^c8]^cV
K_`jdXelXcgifm`[\jZi`k`ZXcjX]\kpèjkilZk`fejfek_\gifg\ij\klg#
fg\iXk`fe#dXèk\eXeZ\#Xe[j\im`Z\f]k_`jdXZ_è\&kffc%JXm\k_`j
[fZld\ek#i\]\ikf`kf]k\e#Xe[lj\`kkfèjkilZkfk_\ifg\iXkfij%
=X`cli\kfi\X[#le[\ijkXe[Xe[]fccfnk_\èjkilZk`fejèk_`jdXelXc
dXpi\jlckè]ì\fij\i`fljg\ijfeXcèalipÇèZcl[è^XdglkXk`fe#
\c\ZkifZlk`fe#fi[\Xk_%
K_\fne\if]k_`jdXZ_è\&kffc`jjfc\cpi\jgfej`Yc\]fi`kjjX]\lj\%
K_`ji\jgfej`Y`c`kpèZcl[\jYlk`jefkc`d`k\[kfgifg\ièjkXccXk`feè
XjX]\\emìfed\ek#g\ijfee\ckiXèè^Xe[ljX^\Xlk_fi`qXk`fe#
gifg\ièjg\Zk`feXe[dXèk\eXeZ\#dXelXcXmX`cXY`c`kpXe[Zfdgi\$
_\ej`fe#Xggc`ZXk`fef]jX]\kp[\m`Z\j#Zlkkè^&jXe[è^&îè[è^kffc
èk\î`kp#Xe[k_\ljX^\f]g\ijfeXcgifk\Zk`m\\hl`gd\ek%
K_\dXel]XZkli\in`ccefkY\_\c[c`XYc\]fièalipfigifg\ikp
[XdX^\]ifde\^c`^\eZ\#`dgifg\ikiXèè^#dXZ_è\df[`]`ZXk`fejfi
d`jlj\%
Jfd\[ljkZi\Xk\[Ypgfn\ijXe[è^#jXnè^#îè[è^#[i`ccè^#Xe[
fk_\iZfejkilZk`feXZk`m`k`\jZfekXèjZ_\d`ZXcjbefnekfk_\JkXk\f]
:Xc`]fie`XkfZXlj\ZXeZ\i#Yìk_[\]\Zkjfifk_\ii\gif[lZk`m\_Xid%
Jfd\\oXdgc\jf]k_\j\Z_\d`ZXcjXi\1
C\X[]ifdc\X[$YXj\[gXèkj%
:ipjkXccè\j`c`ZX]ifdYi`Zbj#Z\d\ekXe[fk_\idXjfeipgif[lZkj%
8ij\e`ZXe[Z_ifd`ld]ifdZ_\d`ZXccp$ki\Xk\[cldY\i%
Pflii`jb]ifdk_\j\\ogfjli\jmXi`\j#[\g\e[è^fe_fnf]k\epfl
[fk_`jkpg\f]nfib%Kfi\[lZ\pfli\ogfjli\kfk_\j\Z_\d`ZXcj1
NfibèXn\ccm\ek`cXk\[Xi\X#Xe[nfibn`k_Xggifm\[jX]\kp\hl`g$
d\ek#jlZ_Xjk_fj\[ljkdXjbjk_XkXi\jg\Z`Xccp[\j`ê\[kf]`ck\i
flkd`ZifjZfg`ZgXik`Zc\j%
@EKIF;L:K@FE%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%)
Woodstock Technical Support .................. 2
Controls and Features ........................... 6
N8II8EKP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% /(
D8@EK<E8E:<
J<IM@:<
G8IKJ
LJ<K?<HL@:B>L@;<G8><C89<CJKFJ<8I:?FLK@E=FID8K@FE=8JK
FG<I8K@FEJ
FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% )(
General .......................................... 21
Spindle Speeds .................................. 21
Mounting Chuck or Faceplate ................ 22
Swapping Jaws .................................. 25
Four-Jaw Chuck ................................ 26
Faceplate ........................................ 27
Centers........................................... 28
Spindle Spider .................................. 28
Steady Rest ...................................... 29
Follow Rest ...................................... 29
Feed Direction Lever .......................... 30
Feed Rod Lever ................................. 30
Gearbox Levers ................................. 31
Feed Rate Chart ................................ 31
Carriage/Cross Feed Lever ................... 32
Half-Nut Lever and Inch Threading.......... 32
Change Gears & Metric Threading ........... 33
Carriage Handwheels .......................... 35
Tool Post & Holder ............................. 35
Tailstock ......................................... 36
Cutting Shallow Tapers with Tailstock ...... 37
Drilling with Tailstock ......................... 37
Gap Piece Removal............................. 38
Model M1112 Lathe Accessories .............. 39
G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,0
Headstock Gearing and Control Panel ..... 60
Quick Change Gearbox ........................ 62
Apron Assembly ................................. 64
Saddle and Cross Feed ........................ 66
Compound Rest ................................. 68
Tailstock Assembly ............................. 69
Bed and Motor Parts ........................... 70
Cabinet Parts ................................... 71
Spindle Switch Control Rod Assembly ....... 73
Coolant System and Lamp .................... 74
Lathe Accessories .............................. 75
Main Electrical Box ............................ 76
Follow Rest and Steady Rest ................. 77
Label Placement ............................... 78
J<KLG
J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (*
Inventory ........................................ 13
Uncrating and Lifting .......................... 14
Cleaning Machine............................... 15
Machine Placement ............................ 15
Mounting to Shop Floor........................ 16
Power Connection .............................. 16
Test Run & Break-In ............................ 17
Tailstock ......................................... 19
<C<:KI@:8C
<C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ((
Circuit Requirements .......................... 11
Grounding Requirements ...................... 12
Extension Cords ................................ 12
J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% +*
Troubleshooting................................. 43
Troubleshooting................................. 44
Gibs ............................................... 45
Half-Nut Adjustment ........................... 46
Adjusting/Replacing V-Belts .................. 47
Spindle Bearing Preload ....................... 48
M1112 Main Electrical Box Wiring Diagram 51
Headstock Shifters and Change Gears ...... 58
J8=<KP
J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%.
Standard Safety Instructions ................... 7
Additional Safety Instructions for Lathes .... 9
Avoiding Potential Injuries .................... 10
D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% +'
General Maintenance .......................... 40
General Cleaning ............................... 40
General Lubrication............................ 40
Coolant System ................................. 42
@EKIF;L:K@FE
KXYc\f]:fek\ekj
@EKIF;L:K@FE
D((()()o*->lejd`k_è^CXk_\D]^%JèZ\+&'/
@EKIF;L:K@FE
Nff[jkfZbK\Z_e`ZXcJlggfik
Your new E:AB8AJ® Model M1112 Lathe has been specially designed to provide many years of troublefree service. Close attention to detail, ruggedly built parts and a rigid quality control program assure
safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, set up, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%
Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you have comments about this manual, please contact us at:
Nff[jkfZb@ek\ieXk`feXc#@eZ%
8kke1K\Z_e`ZXc;fZld\ekXk`feDXeX^\i
G%F%9fo)*'0
9\ccè^_Xd#N80/)).
<dX`c1dXelXcj7nff[jkfZbèk%Zfd
-2-
02'(/0
6+23)2; *8160,7+/$7+(:,7+67$1'

"
#$ %%'*+
;"< '=+*+
>? @"
@ K%%
<$ %%KX
>? @
"
"
@ <
%*
<$ K*'
>? @
"
"
@ Z
**
<$ '
["Z\]"^ K_
%K$`
^]^@"]` 'z
[ {+{Z|"
[_
K_
]}] ~
Z^^]+{]>? ~z%'
>? >;@@
"
"}]
$"[" $
_
K_
z^ z
='Z
@? %K$`
~]^" [">"
" >[_
"

" <]"
"<
-3-
@EKIF;L:K@FE
@EKIF;L:K@FE
[{|" [@" %
[{|"@" =
[{|"
+
[{|"
=
^]^>` '+
@^]>"
| +*
@
""
>"
| *
@">"
| %+*
!
" '+
>
" >'
~]^" X
=KKKK=K%K%KKKKKKK*KKZ
>? '@
^<#

" $">
"Z"
"!
>
#]>"
| *
>
#>
" >
>
#
""
^" X+%
"
~]^"<]
; *K
Z
<]
; KKKKK
~]^"@"; *K
Z
@"; KKKK*KKK'+"|
~]^"}>"
*K
Z
}>"
*>}
~]^"">"
X
Z
">"
K*'^^
=+*
<
"[
^" K=K
<
"[>}
<
"[< **
?Z@
? +%
;[Z@
? +*
;
` K
;Z
^" K=K
;"@"$ *%+*
$<|
# *+*
$
# @
}"
$
#
" ;
^$
"
}]$
"
"]@
}"
? @
}"
@
}"
["@
-4-
[
{]] X
@]"?{{" @
""
?
"
"
~]^"<
}<
$
#
#
Z^|

z[>]"]=
^"

?<|"@"
;]<
]
"
{+{Z|"[@
""
$
"#<

"
?+;[Z
{]
"]""[
#">
#<#
@
}"
[
@
z]^]^
"@|"
~Z
"^=K*KKZ
$
><|@"
+@]#[>z""
K;
>
@"@
">
%
[@]#[
[
*
[@]#[Z|"
[
;[Z[Z">
]#@
>[{>$"
@

"
?Z[Z">
>
-5-
@EKIF;L:K@FE
@EKIF;L:K@FE
:fekifcjXe[=\Xkli\j
J
G
F
H
K
N
L
O
M
P
Q
R
S
I
T
E
U
D
V
C
B
W
X
A
Y
Z
AA
FF
CC
EE
BB
DD
Model M1112 lathe.
8%
9%
:%
;%
<%
=%
>%
?%
@%
A%
B%
C%
D%
E%
F%
G%
H%
I%
J%
K%
L%
M%
N%
O%
P%
Q%
88%
99%
::%
;;%
<<%
==%
Quick Change Gearbox Levers
Feed Rod Lever
Emergency Stop/RESET Button
POWER START Button
Pump Switch
Feed Direction Lever
Gear and Belt Cover
Inching/Jog Button
Power Light
Spindle Speed Levers
3-Jaw Chuck
Steady Rest
Cross Feed Handwheel
Halogen Work Light
Follow Rest
Tool Rest
-6-
Compound Rest Handwheel
Tailstock Spindle and Center
Tailstock Spindle Lock Lever
Tailstock Spindle Handwheel
Back Splash Guard
Tailstock
Leadscrew
Spindle Rotation ON/OFF Lever
Feed Rod
Chip Tray
Storage Cabinet
Stand Mounting Points
Thread Dial
Half-nut Lever
Apron/Cross Feed Lever
Carriage Handwheel
J8=<KP
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
EFK@:<
This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage
to the machinery.
JkXe[Xi[JX]\kp@ejkilZk`fej
(% K_fifl^_cpi\X[k_\@ejkilZk`feDXelXcY\]fi\fg\iXkè^pflidXZ_è\%Learn the applications,
limitations and potential hazards of this machine. Keep the manual in a safe and convenient place
for future reference.
)% B\\gnfibXi\XZc\XeXe[n\ccc`^_k\[%Clutter and inadequate lighting invite potential hazards.
*% >ifle[Xcckffcj%If a machine is equipped with a three-prong plug, it must be plugged into a
three-hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in
accommodating a two-hole receptacle, ground using a screw to a known ground.
+% N\Xi\p\gifk\Zk`feXkXcck`d\j%Use safety goggles with side shields or safety goggles that meet
the appropriate standards of the American National Standards Institute (ANSI).
,% 8mf`[[Xe^\iflj\emìfed\ekj%Do not operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.
-% <ejli\Xcc^lXi[jXi\j\Zli\cpègcXZ\and in working condition.
.% DXb\jli\jn`kZ_`jèk_\F==gfj`k`febefore connecting power to machine.
/% B\\gnfibXi\XZc\Xe#free of clutter, grease, etc.
0% B\\gZ_`c[i\eXe[m`j`kfijXnXp%Visitors must be kept at a safe distance while operating unit.
('% :_`c[giff]pflinfibj_fgwith padlocks, master switches or by removing starter keys.
((% JkfgXe[[`jZfee\Zkk_\dXZ_è\n_\eZc\Xeè^#X[aljkè^fij\im`Zè^%
-7-
J8=<KP
I<8;D8EL8C9<=FI<FG<I8K@E>D8:?@E<%
=8@CLI<KF=FCCFN@EJKIL:K@FEJ9<CFNN@CC
I<JLCK@EG<IJFE8C@EALIP%
()% ;fefk]fiZ\kffc%The machine will do a safer and better job at the rate for which it was
designed.
J8=<KP
(*% Lj\Zfii\Zkkffc%Do not force machine or attachment to do a job for which it was not designed.
(+%N\Xigifg\iXggXi\c%Do not wear loose clothing, neck ties, gloves, jewelry, and secure long hair
away from moving parts.
(,% I\dfm\Z_lZbb\pj#iX^j#Xe[kffcj%Before turning the machine on, make it a habit to check
that all chuck keys and wrenches have been removed.
(-% B\\ggifg\i]ffkè^Xe[YXcXeZ\ at all times.
(.% CfZbk_\dfY`c\YXj\]ifddfmè^Y\]fi\]\\[è^k_\nfibg`\Z\èkfk_\dXZ_è\.
(/% ;fefkc\Xm\dXZ_è\leXkk\e[\[%Wait until it comes to a complete stop before leaving the
area.
(0% G\i]fiddXZ_è\dXèk\eXeZ\Xe[ZXi\%Follow lubrication and accessory attachment
instructions in the manual.
)'% B\\gdXZ_è\XnXp]ifdfg\e]cXd\%Operating machines near pilot lights or open flames
creates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause
an explosion. Do not operate the machine in high-risk areas, including but not limited to, those
mentioned above.
)(% @]XkXepk`d\pflXi\\og\i`\eZè^ difficulties performing the intended operation, stop using the
machine! Then contact our technical support or ask a qualified expert how the operation should be
performed.
))% 9\XnXi\k_XkZ\ikXèdXk\i`XcjdXpZXlj\XeXcc\i^`Zi\XZk`feèg\fgc\Xe[Xe`dXcj,
especially when exposed to fine dust. Make sure you know what type of material dust you will be
exposed to and the possibility of an allergic reaction.
)*%?XY`kjÇ^ff[Xe[YX[ÇXi\_Xi[kfYi\Xb%Develop good habits in your shop and safety will
become second-nature to you.
-8-
8[[`k`feXcJX]\kp@ejkilZk`fej]fiCXk_\j
LJ<k_`jXe[fk_\idXZ_è\ipn`k_ZXlk`fe
Xe[ i\jg\Zk% 8cnXpj Zfej`[\i jX]\kp ]ìjk#
Xj `k Xggc`\j kf pfli è[`m`[lXc nfibè^
Zfe[`k`fej%Efc`jkf]jX]\kp^l`[\cè\jZXe
Y\ Zfdgc\k\Ç\m\ip j_fg \emìfed\ek `j
[`]]\i\ek%=X`cli\kf]fccfn^l`[\cè\jZflc[
i\jlck è j\i`flj g\ijfeXc èalip# [XdX^\
kf\hl`gd\ekfigffinfibi\jlckj%
(% 8MF@;@E>@EALIP1Read and understand this manual before operating this machine.
)% J8=<:C<8E@E>1 Do not clear chips by hand. Use a brush to avoid lacerations, and never clear
chips while the lathe is turning, or entanglement may occur.
*% LJ@E>:FII<:KKFFC@E>1Always select the right tool bit for the job, and make sure cutting
edges are sharp. Dull or incorrect bits can break and become a projectile causing severe injury.
+% LJ@E>:?L:BB<P:FII<:KCP1Never walk away from the lathe with the key in the chuck. An
accidental start can throw the chuck key with great velocity causing severe injury.
,% J<:LI@E>8NFIBG@<:<1Make sure workpiece is properly held in chuck before starting lathe. A
workpiece thrown from the chuck will cause severe injury.
-% :?L:BJ8=<KP1 Get assistance when installing large chucks. Large lathe chucks are very heavy
and awkward to hold and may cause injury from dropping or lifting incorrectly, so protect your
hands and the precision ground ways. Always use a chuck cradle or piece of plywood over the bed
and ways to prevent accidental damage.
.% NFIBG@<:<JLGGFIK1Support a long workpiece if it extends from the headstock so it will not wobble violently when the lathe is turned on. A workpiece that extends more than 2.5 times its diameter
must be supported by a center or steady rest or it may be thrown from the lathe.
/% 8MF@;@E>JK8IKLG@EALI@<J1 Make sure workpiece, cutting tool, and tool post have adequate
clearance before starting lathe. Check chuck clearance and saddle clearance before starting the
lathe. Make sure spindle RPM is set correctly for part diameter before starting the lathe. Large
parts can be ejected from the chuck if the chuck speed is set too high.
0% 8MF@;@E>FM<ICF8;J1 Always use the appropriate feed and speed rates. Otherwise you may
break tooling or eject a workpiece causing severe injury.
('%8MF@;@E><EK8E>C<D<EK@EALI@<J1 Never attempt to slow or stop the lathe chuck by hand, and
tie back long hair, ponytails, loose clothing, and sleeves so they do not dangle.
((%D8@EK8@E@E>8J8=<NFIBGC8:<1 Never leave lathe unattended while it is running, or coworkers
or passers by may be injured severely.
(). GI<M<EK@E>C8K?<:I8J?<J1 Disengage the automatic feed levers after completing a job.
-9-
J8=<KP
I<8;Xe[le[\ijkXe[k_`j
\ekì\ èjkilZk`fe dXelXc
Y\]fi\ljè^k_`jdXZ_è\%
J\i`flj g\ijfeXc èalip
dXp fZZli `] jX]\kp Xe[
fg\iXk`feXcè]fidXk`fe`j
efk le[\ijkff[ Xe[ ]fc$
cfn\[% ;F EFK i`jb pfli
jX]\kpYpefki\X[è^
J8=<KP
8mf`[è^Gfk\ek`Xc@eali`\j
=`^li\1.Always protect the bed ways, and
unplug the lathe when retooling the lathe.
=`^li\3. Always wear face and eye protection
when using lathes.
=`^li\2.Never walk away from the lathe with
the chuck key inserted in the chuck.
=`^li\4% Never use hands to stop or slow the
chuck when shutting down the lathe.
=`^li\5.Never wear loose clothing or gloves
when working with the lathe.
-10-
<C<:KI@:8C
:ìZl`kI\hlì\d\ekj
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
=lcc$CfX[:lii\ekIXkè^
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
=lcc$CfX[:lii\ekIXkè^Xk))'M%%%%%%%%%%%%%%%%%% ()8dgj
:ìZl`kI\hlì\d\ekj]fi))'M
This machine is prewired to operate on a 220V power
supply circuit that has a verified ground and meets the
following requirements:
:ìZl`kKpg\%%%%%%%%%%%%%%%))'M&)+'M#-'?q#Jè^c\$G_Xj\
:ìZl`kJ`q\%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (,8dgj
Gcl^&I\Z\gkXZc\%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% E<D8-$(,
:fi[%%%%%%%%%%%%%%%%%ÈJÉ$Kpg\#*$Nì\#(+8N>#*''M8:
-11-
@eZfii\Zkcp nìè^ fi îfle[è^ k_`j
dXZ_è\ZXeZXlj\\c\ZkifZlk`fe#]ì\#
fidXZ_è\[XdX^\%Kfi\[lZ\k_`ji`jb#
fecpXe\c\Zki`Z`XefihlXc`]`\[j\im`Z\
g\ijfee\c j_flc[ [f Xep i\hlì\[
\c\Zki`ZXcnfibfek_`jdXZ_è\%
EFK@:<
K_\ ZìZl`k i\hlì\d\ekj c`jk\[ è k_`j
dXelXc Xggcp kf X [\[`ZXk\[ ZìZl`kÇ
n_\i\fecpfe\dXZ_è\n`ccY\ileeè^
Xk X k`d\% @] k_`j dXZ_è\ n`cc Y\
Zfee\Zk\[ kf X j_Xi\[ ZìZl`k n_\i\
dlck`gc\ dXZ_è\j n`cc Y\ ileeè^ Xk
k_\ jXd\ k`d\# Zfejlck X hlXc`]`\[
\c\Zki`Z`Xekf\ejli\k_Xkk_\ZìZl`k`j
gifg\icpj`q\[]fijX]\fg\iXk`fe%
<C<:KI@:8C
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the fullload current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)
K_\ dXZ_è\ dljk Y\ gifg\icp j\k lg
Y\]fi\ `k `j jX]\ kf fg\iXk\% ;F EFK
Zfee\Zk k_`j dXZ_è\ kf k_\ gfn\i
jfliZ\ lek`c èjkilZk\[ kf [f cXk\i è
k_`jdXelXc%
>ifle[èÎ\hlì\d\ekj
<C<:KI@:8C
This machine MUST be grounded. In the event of certain
types of malfunctions or breakdowns, grounding provides
a path of least resistance for electric current to travel—in
order to reduce the risk of electric shock.
Improper connection of the equipment-grounding wire will
increase the risk of electric shock. The wire with green
insulation (with/without yellow stripes) is the equipmentgrounding wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel
if you do not understand these grounding requirements,
or if you are in doubt about whether the tool is
properly grounded. If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
=fi))'M:fee\Zk`fe
The power cord and plug specified under "Circuit
Requirements for 220V" on the previous page has an
equipment-grounding wire and a grounding prong. The
plug must only be inserted into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances (see figure
to the right).
220V
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
<ok\ej`fe:fi[j
Grounding Prong
We do not recommend using an extension cord with this
machine. Extension cords cause voltage drop, which may
damage electrical components and shorten motor life.
Voltage drop increases with longer extension cords and
the gauge smaller gauge sizes (higher gauge numbers
indicate smaller sizes).
=`^li\6% NEMA 6-15 plug & receptacle.
Any extension cord used with this machine must contain a
ground wire, match the required plug and receptacle, and
meet the following requirements:
Dè`dld>Xl^\J`q\Xk))'M%%%%%%%%%%%%%%%%%%%%%% (+8N>
DXo`dldC\e^k_J_fik\i`j9\kk\i %%%%%%%%%%%%%%%%,']k%
-12-
DO NOT modify the provided plug or use
an adapter if the plug will not fit your
receptacle. Instead, have a qualified
electrician install the proper receptacle
on a power supply circuit that meets the
requirements for this machine.
J<KLG
@em\ekfip
DXè:fdgfe\ekj=`^li\7 Hkp
8% 6" Three-Jaw Chuck w/Jaws .............................1
9% Steady Rest .................................................1
:% Follow Rest .................................................1
;% Quick Change Tool Post ...................................1
<% Cabinet Base:
—Cabinets (Left & Right) .................................2
—Front Panel ...............................................1
—Front Panel Brackets ....................................2
-13-
A
B
C
D
E
J<KLG
8ZZ\jjfip:fdgfe\ekj=`^li\8)
=% 8" Four-Jaw Universal Chuck ............................1
>% 10" Faceplate...............................................1
?% Oil Bottle ...................................................1
@% Tool Box .....................................................1
A% Three-Jaw Chuck Jaws ...................................3
B% Tailstock Wrench...........................................1
C% 3- and 4-Jaw Chuck Wrenches.......................1 EA
D% Square Socket T-Wrench ..................................1
E% Quick Change Tool Holder ................................1
F% Change Gears ..............................................1
—Gear 27-Tooth ............................................1
—Gear 26-Tooth ............................................1
—Gear 35-Tooth ............................................1
—Gear 40-Tooth (Installed) ..............................2
—Gear 45-Tooth ............................................1
—Gear 50-Tooth ............................................1
—Gear 60-Tooth ............................................1
—Gear 86/91-Tooth (Installed) ..........................1
G% Hex Wrench Set 2, 4, 5, 6, 8, 10 mm ..............1 EA
H% Wrenches 9/11, 10/12, 12/14, 17/19mm .........1 EA
I% Handwheel Handles .......................................2
J% Dead Center Spindle Sleeve .............................1
K% Arbor B16 to MT#3 ........................................1
L% Standard Dead Center MT#3 .............................1
M% Carbide Tipped Dead Center MT#3 .....................1
N% Live Center MT#3 ..........................................1
O% #2 Phillips & Standard Screwdrivers ................1 EA
P% Drill Chuck B16 1.5-13mm ...............................1
Q% Drill Chuck Key .............................................1
88% Spider Screws ..............................................4
99% Camlock Stud Kit ..........................................1
::% Cabinet Base Fasteners:
—Hex Bolts M12-1.75 x 40 ................................6
—Flat Washers 12mm .....................................6
—Phillips Head Screws M6-1 x 10 ..................... 12
—Hex Nuts M6-1............................................4
—Flat Washers 6mm ..................................... 12
If any parts are missing, find the part number in the back of this manual and contact
Woodstock International, Inc. at (360) 7343482 or at [email protected]
=`^li\7% Main contents.
H
G
F
I
K
L
BB
M
O
J
U
N
S
V
P
Q
W
R
Y
X
CC
Z
AA
=`^li\8% Packaged components.
T
LeZiXkè^Xe[C`]kè^
The Model M1112 lathe has been carefully crated. If
you notice the lathe has been damaged, contact your
authorized E:AB8AJ dealer immediately.
J<KLG
Kfc`]kXe[dfm\k_\cXk_\#[fk_\j\jk\gj1
(%
Wrap two lifting straps around the bedway pedestals
and route them behind the feed rod, control rod, and
the lead screw, as shown in =`^li\ 9.
)%
Move the apron toward the right to help balance the
load, as shown in =`^li\ 9.
*%
Position the chip pan on top of the base assembly so
that the six lathe mounting holes align with top holes
of the cabinets.
+%
Un-bolt the lathe from the pallet.
,%
Slowly raise the lathe from the pallet, and move it
over the cabinet base to your prepared location.
-%
Position the lathe so that the six M12-1.75 x 40
hex bolts and flat washers can be inserted through
the chip pan and partially threaded, but not fully
tightened, into the mounting holes of the cabinets
(see =`^li\10).
.%
Shim between the lathe and cabinet base as required
to make the ways level at all four corner locations as
indicated with a machinist's level.
/%
Fully tighten the six hex bolts to secure the lathe to
the cabinet base.
0%
K_\Df[\cD((()n\`^_jXggifo`dXk\cp
(+'' cYj% Pfl n`cc e\\[ gfn\i c`]kè^
\hl`gd\ek Xe[ Xjj`jkXeZ\ kf i\dfm\
k_`j dXZ_è\ ]ifd k_\ ZiXk\ Xe[ gfj`$
k`fe `k% @ejg\Zk Xcc c`]kè^ \hl`gd\ek
Xe[ dXb\ jli\ k_Xk Xcc `j è g\i]\Zk
nfibè^fi[\iXe[`jiXk\[]fik_\cfX[
Y\]fi\Xkk\dgkè^kfc`]kXe[dfm\k_`j
cXk_\%@êfiè^k_`jnXieè^dXpc\X[kf
j\i`fljg\ijfeXcèalipfi[\Xk_%
For best results, recheck the ways in 24 hours to
make sure the ways are still level and have not
twisted, and re-shim as required.
('% Install the backsplash with four M6-1 x 10 Phillips
head screws and flat washers.
=`^li\9% Lifting strap locations.
EFK@:<
@] X cXk_\ `j efk c\m\c# k_\ nXpj ZXe kn`jk flk f]
Xc`êd\ek# Xe[ Zlkkè^ fg\iXk`fej dXp Y\ X]]\Zk\[%
DXb\jli\k_Xkpflic\m\c`jX_`^_$hlXc`kpdXZ_è`jkj
c\m\c# Xe[ k_Xk Xcc d\Xjliè^ jli]XZ\j Xi\ g\i]\Zkcp
Zc\Xe%I\Z_\Zbk_\cXk_\nXpjèX]\nn\\bjkfdXb\
jli\k_\]cffi_Xjefkj\kkc\[%I\$j_`dXji\hlì\[%
=`^li\10% Lathe mounting hex bolts.
-14-
:c\Xeè^DXZ_è\
The ways and other unpainted parts of your lathe are
coated with a waxy grease that protects them from
corrosion during shipment. Clean this grease off with a
solvent cleaner or citrus-based degreaser. DO NOT use
chlorine-based solvents such as brake parts cleaner,
lacquer thinner, or acetone—if you happen to splash some
onto a painted surface, you will ruin the finish.
DXZ_è\GcXZ\d\ek
=cffiCfX[1 Your lathe is a heavy load distributed
in a small footprint, so you must reinforce the floor
if required. The floor MUST be level, or the lathe
frame and ways may twist and distort over time.

Nfib`e^:c\XiXeZ\j1 Consider existing and anticipated needs, service panel access, length of rods
to be loaded into the lathe, and space for auxiliary stands, work tables or other machinery when
establishing a location for your lathe (see =`^li\11
for dimensions).

C`^_k`e^1 Lighting should be bright enough to eliminate shadow and prevent eye strain.

<c\Zki`ZXc1 Outlets must be located near each
machine, so power cords are clear of high-traffic
areas.
D8B<pflij_fgÈZ_`c[jX]\%É
<ejli\ k_Xk pfli nfibgcXZ\
`jèXZZ\jj`Yc\kfpfle^jk\ij
Yp Zcfjè^ Xe[ cfZbè^ Xcc
\ekiXeZ\j n_\e pfl Xi\
XnXp%E<M<IXccfnlekiXè\[
m`j`kfij è pfli j_fg n_\e
Xjj\dYcè^# X[aljkè^ fi
fg\iXkè^\hl`gd\ek%
/'
))'M
Jlggcp
B\\g
Nfibg`\Z\
CfX[è^8i\X
LefYjkilZk\[
:_`gKiXp
CXk_\
-'
*-
)+
=`^li\11% Minimum wall clearances.
-15-
J<KLG

8CN8PJ nfib è n\cc$
m\ek`cXk\[ Xi\Xj ]Xi ]ifd
gfjj`Yc\ `ê`k`fe jfliZ\j
n_\eljè^jfcm\ekjkfZc\Xe
dXZ_è\ip% DXep jfcm\ekj
Xi\ kfo`Z n_\e è_Xc\[ fi
è^\jk\[% Lj\ ZXi\ n_\e
[`jgfjè^ f] nXjk\ iX^j
Xe[ kfn\cj kf Y\ jli\
k_\p ;F EFK Zi\Xk\ ]ì\
fi \emìfed\ekXc _XqXi[j%
E<M<I lj\ ^Xjfcè\ fi
g\kifc\ld$YXj\[ jfcm\ekj
kfZc\XepflicXk_\%
Dflekè^kfJ_fg=cffi
Although not required, we recommend that you mount
your new machine to the floor. Because this is an optional
step and floor materials may vary, floor mounting
hardware is not included. Generally, you can either bolt
your machine to the floor or mount it on machine mounts.
Both options are described below. Whichever option you
choose it will be necessary to use a precision level to
level your machine.
EFK@:<
8eZ_fi jkl[j Xi\ jkife^\i Xe[ dfi\
g\idXe\ek Xck\ieXk`m\j kf cX^ j_`\c[
XeZ_fij2_fn\m\i#k_\pn`ccjk`Zbflkf]
k_\ ]cffi# n_`Z_ dXp ZXlj\ X ki`ggè^
_XqXi[ `] pfl [\Z`[\ kf dfm\ pfli
dXZ_è\XkXcXk\igfèk%
9fckè^kf:feZi\k\=cffij
J<KLG
Anchor studs, lag screw and anchor (=`^li\12) are two
popular methods for anchoring an object to a concrete
floor. We suggest you research the many options and
methods for mounting your machine and choose the one
that best fits your specific application.
Anchor Stud
Gfn\i:fee\Zk`fe
Lag Screw and Anchor
Before the machine can be connected to the power
source, an electrical circuit, power cord, plug, and
receptacle must be prepared per the <C<:KI@:8C section
in this manual, and all previous setup instructions in the
manual must be complete to ensure that the machine has
been assembled and installed properly.
=`^li\12% Typical fasteners for mounting
to concrete floors.
KfZfee\Zkk_\gfn\iZfi[#[fk_\j\jk\gj1
(%
Make sure the power cord is NOT connected to
power.
)%
Open the electrical cabinet and identify the C and
Eterminals, and the grounding plate (G<) at the
bottom left of the cabinet (see =`^li\13).
*%
+%
,%
9\]fi\ Zfee\Zkè^ k_\ dXZ_è\ kf
gfn\i# XcnXpj dXb\ jli\ k_\ i\j\k
Ylkkfe fe k_\ Zfekifc gXe\c `j glj_\[
èkfXmf`[le\og\Zk\[jkXik$lgj%
Attach insulated crimp-on wire terminals to the
wires of the power cord.
Securely connect the incoming ground to the G<
terminal and the two incoming hot leads to the C
and Eterminals.
L
N
U1
U2
L
N
U1
U2
Ground
PE
PE
PE
Close and secure the electrical cabinet.
To
Work Light
To
Power Source
=`^li\13% Locations of power cord
connections inside the electrical cabinet.
-16-
K\jkIle9i\Xb$@e
The purpose of the test run and break-in is to make sure
the lathe and safety features operate correctly, and
that the lathe can enter service quickly without bearing
damage if heavy work loads are immediately anticipated.
KfY\^èk_\k\jkileYi\Xb$ègifZ\[li\#[fk_\j\
jk\gj1
(%
Make sure the lathe is lubricated and the headstock
oil level is full. Refer toClYi`ZXk`fe on GX^\+'.
)%
Make sure the chuck is correctly secured to the
spindle. Refer to Dflekè^:_lZbXe[=XZ\gcXk\ on
GX^\)) for details.
Disengage the half-nut lever and the feed lever
(=`^li\14).
+%
Connect power to the machine.
E<M<I j_`]k cXk_\ ^\Xij n_\e cXk_\
`j fg\iXkè^# Xe[ dXb\ jli\ Yfk_ k_\
_Xc]$elk c\m\i Xe[ k_\ ]\\[ c\m\i Xi\
[`j\e^X^\[Y\]fi\pfljkXikk_\cXk_\
Fk_\in`j\k_\cXk_\n`cc]\\[k_\Xgife
èkf k_\ Z_lZb fi kX`cjkfZb ZXljè^
j\m\i\cXk_\[XdX^\%
Feed Lever is
Horizontal
(Disengaged)
Half-nut Lever
is Pulled Up
(Disengaged)
J<KLG
*%
EFK@:<
EFK@:<
DXb\ jli\ Xcc gfn\i ]\\[ c\m\ij Xe[ [`Xcj Xi\
[`j\e^X^\[ Y\]fi\ jkXikè^ k_\ cXk_\ K_fifl^_cp
]Xd`c`Xi`q\ pflij\c] n`k_ Xcc k_\ Zfekifcj Xe[ k_\ì
]leZk`fejY\]fi\ljè^Xepgfn\i]\\[
,%
Rotate the red stop/RESET button (=`^li\15)
clockwise so it pops out.
-%
Make sure the spindle rotation ON/OFF lever is in
the central or neutral position (=`^li\14).
.%
Move the speed levers to 9 and ; so the spindle will
rotate at 70 RPM (=`^li\15).
Spindle Rotation
ON/OFF Lever
=`^li\14% Apron controls.
Speed Levers
=`^li\15%Headstock controls.
-17-
/%
Push the POWER START button, then move
the spindle rotation ON/OFF lever (=`^li\14)
down until the chuck turns. The top of the
chuck should turn toward you.
('% Return the spindle rotation ON/OFF lever
to STOP, reset the emergency stop button,
restart the lathe, and let the lathe run for a
minimum of 10 minutes in both directions.
— If you hear squealing or grinding noises,
turn the lathe F== immediately and correct
any problem before further operation.
((% Turn the lathe F==, and move the speed
levers to : and ; so the spindle will rotate at
200 RPM. Run the lathe in both directions for
10 minutes.
— If the problem is not readily apparent, refer
to KiflYc\j_ffkè^ on GX^\+*.
0%
Push the emergency stop button.
J<KLG
— If the lathe does not stop, turn the lathe
F== with the spindle rotation ON/OFF
lever, and disconnect the lathe from power.
Refer to KiflYc\j_ffkè^ on GX^\+* for
correction.
-18-
()% Repeat Jk\g0 for the remaining RPM ranges,
progressively increasing in RPM. When these
steps are complete, the lathe is broken in.
(*% Drain and refill the lubricant in the
headstock with Mobil DTE Light or ISO 32 an
equivalent. Refer toClYi`ZXk`fe on GX^\+'
for steps and apron oil change interval.
KX`cjkfZb
The tailstock alignment was set at the factory with the
headstock. However, we recommend that you take the
time to ensure that the tailstock is aligned to your own
desired tolerances.
KfXc`êk_\kX`cjkfZb#[fk_\j\jk\gj1
(%
Center drill a 6'' long piece of bar stock on both
ends. Set it aside for use in Jk\g+.
)%
Make a dead center by turning a shoulder to make
a shank. Flip the piece over in the chuck and turn a
60° point (s\\=`^li\16)%As long as it remains in
the chuck, the point of your center will be accurate
to the spindle axis.
=`^li\16%Finished dead center.
*%
Place the live center in your tailstock.
+%
Attach a lathe dog to the bar stock from Jk\g( and
mount it between the centers(as shown in =`^li\
17).
,%
Turn approximately 0.010" off the diameter.
-%
Mount a dial indicator so that the plunger is on the
tailstock barrel (=`^li\18).
.%
Measure the stock with a micrometer. If the stock is
wider at the tailstock end, the tailstock needs to be
moved toward the cutter the amount of the taper
(=`^li\18).
J<KLG
Efk\1B\\gèdè[k_Xkk_\gfèkn`cc_Xm\kfY\
i\]è`j_\[n_\e\m\i`k`ji\dfm\[Xe[i\klie\[kf
k_\Z_lZb%
=`^li\(.% Bar stock mounted on centers.
Add`^c\Ydlc[gdbVWdkZ#
— If the stock is thinner at the tailstock end, the
tailstock needs to be moved away from the
operator by half the amount of the taper (=`^li\
19).
BdkZiVâhidXìdlVgY
back d[aVi]Z]Va[i]Z
Vbdjcid[iVeZg
=`^li\(/% Adjusting for headstock end
taper.
-19-
/%
Loosen the tailstock lock lever and adjust the
tailstock offset by half the taper by turning the
adjustment set screw (=`^li\20).Turn another
0.010'' off of the stock and check for taper. Repeat
as necessary until the desired amount of accuracy is
achieved.
EFK@:<
;F EFK ]fi^\k kf cfZb k_\ kX`cjkfZb kf k_\ nXpj
X]k\i\XZ_X[aljkd\ek%
BdkZiVâhidXìdlVgY
frontd[aVi]Z]Va[i]Z
Vbdjcid[iVeZg
Add`^c\Ydlc[gdbVWdkZ#
=`^li\(0% Adjusting for tailstock end
taper.
J<KLG
Adjustment Screw
On Both Sides
=`^li\20%Tailstock left adjustment
location.
-20-
FG<I8K@FEJ
>\e\iXc
EFK@:<
:fdgc\k\ k_\ K\jk Ile Xe[ 9i\Xb$@e gifZ\[li\ fe
GX^\ (. Y\]fi\ ljè^ k_`j cXk_\ ]fi Xep Zlkkè^ fi
k_i\X[è^ fg\iXk`fej2 fk_\in`j\# ^\Xi Yfo [XdX^\
dXpfZZli%
The Model M1112 will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
8cnXpjn\XijX]\kp^f^^c\jn_\efg\i$
Xkè^k_`jcXk_\%=X`cli\kfZfdgcpdXp
i\jlckèXj\i`flj\p\èalipi\jlckè^
èYcè[e\jj%
The instructions in this section are written with the
understanding that the operator has the necessary
knowledge and skills to operate this machine. @]XkXep
k`d\pflXi\\og\i`\eZè^[`]]`Zlck`\jg\i]fidè^Xep
fg\iXk`fe#jkfgljè^k_\dXZ_è\
FG<I8K@FEJ
If you are an inexperienced operator, we strongly
recommend that you read books, trade articles, or seek
training from an experienced lathe operator before
performing any unfamiliar operations. 8Yfm\Xcc#pfli
jX]\kpj_flc[Zfd\]ìjk
Jgè[c\Jg\\[j
The spindle speed or RPM is controlled by the speed
control levers (=`^li\21).Use the chart in =`^li\22 to
find the best spindle speed required for your task.
The chart to the right shows the various combinations of
knob positions for achieving a desired speed.
<oXdgc\1
To select a spindle speed of 270 RPM, move the alpha
lever until the indicator arrow points to 8. Move the
numeric lever so it points to ;(=`^li\21).
=`^li\21%Spindle control levers.
HE>C9A:HE::9
J\Zli\cp ZcXdg pfli nfibg`\Z\ Xe[
i\dfm\ k_\ Z_lZb b\p K_ifne fYa\Zkj
]ifdXcXk_\ZXeZXlj\j\i`fljèalipfi
[\Xk_kfk_\fg\iXkfiXe[kfYpjkXe[\ij
dXep]\\kXnXp%
;
;;
;;;
=`^li\22%Speed chart.
-21-
Dflekè^:_lZbfi
=XZ\gcXk\
The Model M1112 is shipped with the 3-jaw chuck
installed. This is a scroll-type chuck, meaning that all
three jaws move in unison when adjusted.
The 4-jaw chuck, on the other hand, features
independent jaws. This chuck is used for square or
unevenly-shaped stock.
If either chuck cannot hold your workpiece, the castiron faceplate has slots for T-bolts that hold standard or
custom clamping hardware. With the correct clamping
hardware, this faceplate will hold non-cylindrical parts
such as castings.
The chucks and faceplate have a D-5 Camlock mount.
Please note that there are lines stamped into the cam
and on the chuck body ( =`^li\24). A chuck key is used
to turn the locking cams.
G@E:? ?8Q8I; Gifk\Zk pfli _Xe[j
Xe[ gi\Z`j`fe îfle[ Y\[nXpj
n`k_ gcpnff[ n_\e i\dfmè^ cXk_\
Z_lZb K_\ _\Xmp n\`^_k f] X ]Xcc$
è^ Z_lZb ZXe ZXlj\ j\i`flj èalip%
Kfi\dfm\k_\\o`jkè^Z_lZb#[fk_\j\jk\gj1
FG<I8K@FEJ
(% DISCONNECT LATHE FROM POWER!
)%
Place a piece of plywood across the lathe ways and
position it just under the chuck. The board should be
at least 8" wide and 10" long.
*% Turn a cam with the chuck key until the cam line
aligns with the spindle line mark shown in =`^li\24%
+% Turn the other cams in the same way. Make sure to
support the chuck with one hand as you align the last
cam. The chuck may come off at this point, so be
ready to support its weight.
=`^li\23.Simple chuck cradle made of
scrap lumber.
,% Remove the chuck key.
— If the chuck is still tight on the spindle, tap the
back of the chuck with a rubber or wood mallet
while supporting the bottom of the chuck with a
chuck cradle.
— If the chuck does not immediately come off, rotate
the spindle approximately 60˚ and tap again. Make
sure all the marks on the cams and spindle are in
proper alignment.
Spindle Line
Cam
Line
V's
=`^li\24%Cam lines aligned to spindle
line.
-22-
KfèjkXccXZ_lZb#[fk_\j\jk\gj1
Camlock Stud
)% Place a piece of plywood across the lathe bed, wipe
clean the spindle nose taper (=`^li\25) and the
mating surface on the chuck with a rag.
*% If stamped with chuck and spindle timing marks
(=`^li\26), align the marks and the camlock studs
in the back of the chuck with the holes on the
spindle face, and slide the chuck onto the spindle.
+%
While supporting the weight of the chuck, turn
one cam with the chuck key until the cam line is
between the two V's on the spindle. Do not tighten
at this time.
,% Rotate the spindle and repeat Jk\g+ on the opposite
cam.
-% Rotate the spindle and repeat Jk\g+ on the rest of
the cams in an alternating manner.
Spindle Nose Taper
=`^li\25%Installing and removing the
chuck.
Cam
.% When all cams are snug, return to the first cam and
tighten the cam completely. Repeat this step with
the rest of the cams.
=`^li\26%Tightening the camlocks when
the chuck is in time with the spindle.
-23-
FG<I8K@FEJ
Timing Marks
KfcfX[Xnfibg`\Z\#[fk_\j\jk\gj1
(%
With the chuck key, open the jaws so the workpiece
lays flat against the chuck face and jaw step or
fits in the through hole. For jaw and work holding
options, see=`^li\27.
)%
Slowly turn the workpiece, and turn the chuck
wrench until the jaws make contact with the
workpiece.
*% Turn the chuck by hand to make sure you have even
contact with all three jaws and the workpiece is not
off center.
8aVbe^c\dcVcDjih^YZ9^VbZiZg
8aVbe^c\^cVc>ch^YZ9^VbZiZg
• If the workpiece is off center, loosen the jaws and
adjust the workpiece.
FG<I8K@FEJ
• If the workpiece is seated correctly, tighten the
jaws.
dXep]\\kXnXp%
@] k_\ nfibg`\Z\ gifkil[\j dfi\ k_Xe )%, k`d\j `kj
fne[`Xd\k\i#jlggfik`kn`k_XZ\ek\i#Xe[gfjj`Ycp
Xjk\X[pi\jk%Fk_\in`j\k_\nfibg`\Z\ZXe[\]c\Zkfi
Zfd\flkf]k_\Z_lZb#ZXljè^èalip%
-24-
=`^li\27% Loading a workpiece.
JnXggèÂXnj
The three-jaw scroll chuck has removable hardened steel
jaws (=`^li\28). The outside of the jaws are used to hold
the workpiece from the outer diameter.
Numbered from 1–3, the jaws must be used in the
matching numbered jaw guides, see (=`^li\ 29).
Efk\1 K_\Z_lZbe\\[efkY\i\dfm\[]ifdk_\jgè[c\kf
jnXgk_\aXnj%
KfjnXgXj\kf]aXnj#[fk_\j\jk\gj1
Place a piece of wood over the ways to protect them
from potential damage.
*.
Turn the chuck key counterclockwise and back the
jaws out.
+.
Clean the jaw mating surfaces and apply a film of
white lithium grease to the mating surfaces.
,.
Set the old jaws aside in a safe place free of
moisture and abrasives.
-%
Rotate the chuck key clockwise until you see the tip
of the scroll-gear lead thread just begin to enter jaw
guide #1 (see =`^li\30).
.%
Insert jaw #1 into jaw guide #1 and hold the jaw
against the scroll gear.
/%
Rotate the chuck key clockwise one turn to engage
the tip of the scroll-gear lead thread into the jaw.
Pull on the jaw now and it should be locked into the
jaw guide.
0.
Repeat the steps on the remaining jaws.
=`^li\28% Chuck and jaw selection.
Jaw Guide #1
Jaw Numbers
=`^li\29% Jaw guide number.
• If installed correctly, all three jaws will converge
together at the center of the chuck.
• If the jaws do not come together, repeat this procedure until they do.
Lead Thread
=`^li\30% Lead thread on scroll gear.
-25-
FG<I8K@FEJ
).
=fli$AXn:_lZb
Four-jaw chucks feature hardened steel jaws that are
adjusted independently. Each jaw can be removed
from the chuck body and reversed. Independent jaw
adjustment and reversal allows for a wide range of work
holding versatility.
To install the four-jaw chuck, refer to the Dflekè^
:_lZbfi=XZ\gcXk\ procedures on GX^\)).
FG<I8K@FEJ
KfcfX[Xnfibg`\Z\èk_\]fli$aXnZ_lZb#[fk_\j\
jk\gj1
(%
Using the chuck key, open each jaw so the workpiece
will lay flat against the chuck face.
)%
Support the workpiece.
*%
Position and lock the tailstock, then turn the
tailstock quill so the dead center makes contact or
is close to the center point of your workpiece (see
=`^li\32).
+%
Turn each jaw until it just makes contact with the
workpiece.
,% In an opposing pattern, tighten each jaw in small
increments. After you have adjusted the first jaw,
continue tightening the opposing jaw. Check the
dead center alignment frequently to make sure
you have not wandered off your index point due to
applying too much pressure to a single jaw.
-%
After the workpiece is held in place, back the
tailstock away and rotate the chuck by hand. The
center point will move up and down when the chuck
is rotated if the workpiece is out of center.
G@E:? ?8Q8I; Gifk\Zk pfli _Xe[j
Xe[ gi\Z`j`fe îfle[ Y\[nXpj
n`k_ gcpnff[ n_\e i\dfmè^ cXk_\
Z_lZb K_\ _\Xmp n\`^_k f] X ]Xcc$
è^ Z_lZb ZXe ZXlj\ j\i`flj èalip%
=`^li\31%Simple chuck cradle made of
scrap lumber.
dXep]\\kXnXp%
=`^li\32% Clamping workpiece.
-26-
.%
Make fine adjustments by slightly loosening one jaw
and tightening the opposing jaw until the workpiece
is precisely aligned.
/%
Use a dial indicator to fine-tune your adjustments
(see=`^li\33), and use a lower RPM when
machining heavy eccentric workpieces.
GIFA<:K@C<?8Q8I;Lj\Xcfn\iIGDn_\edXZ_èè^
_\Xmp\ZZ\eki`Znfibg`\Z\j%Fk_\in`j\#k_\nfibg`\Z\
ZXeY\\a\Zk\[Ypk_\Z_lZbXe[ZXlj\j\i`fljèalip%
=`^li\33% Centering workpiece.
=XZ\gcXk\
The faceplate can be used to turn non-cylindrical parts or
for off-center turning by clamping the workpiece to the
faceplate.
To install the faceplate, refer to the Dflekè^:_lZbfi
=XZ\gcXk\ procedures on GX^\)) to mount the faceplate.
KfcfX[Xnfibg`\Z\#[fk_\j\jk\gj1
Support the workpiece on the faceplate with a
minimum of three independent clamping devices
(see =`^li\34). Failure to follow this step may lead
to deadly injury to yourself or bystanders. Take into
account rotation and the cutting forces applied to
the workpiece when clamping to the faceplate. DXb\
jli\pfliZcXdgè^Xggc`ZXk`fen`ccefk]X`c
Efk\1 ;\g\e[è^fek_\nfibg`\Z\#jfd\X[[`k`feXc
jlggfikfiZflek\i$YXcXeZ\dXpY\e\\[\[%
)%
Slide the tailstock to the workpiece.
*%
Lock the tailstock and then turn the tailstock quill so
the dead center makes contact with the center point
of your workpiece.
+%
Lock the tailstock quill when sufficient pressure is
applied to hold the workpiece in place.
Efk\1 Lj\Xcfn\iIGDn_\edXZ_èè^_\Xmp
\ZZ\eki`Znfibg`\Z\j%
,%
Clamp the workpiece securely and counter-balance
as needed.
-27-
=`^li\34% Faceplate with properly
clamped workpiece in four locations.
Lj\ X dè`dld f] k_i\\ è[\g\e[\ek
ZcXdgè^[\m`Z\jn_\eklieè^\ZZ\eki`Z
nfibg`\Z\j%=X`cli\kfgifm`[\X[\hlXk\
ZcXdgè^n`ccZXlj\nfibg`\Z\kf\a\Zk#
n_`Z_dXpZXlj\j\i`fljèalipfi[\Xk_%
FG<I8K@FEJ
(.
:\ek\ij
A tailstock center supports stock that is too long to be
supported by the chuck alone. The tailstock barrel and
live center have an MT#3 taper. Included with this lathe
is an MT#3 to MT#5 spindle sleeve. If you need to install
a center in the spindle when using the faceplate, you can
do so by using this adapter sleeve.
Before installing any center or arbor, make sure that the
mating surfaces are perfectly clean. These parts will last
longer and remain accurate if properly maintained. If oil
is present on the mating surfaces, the tapers will not
interlock.
To install the center, insert the end of the center into
the tailstock bore until it seats. Once the workpiece is
installed, the force of a mounted workpiece will fully seat
the taper.
=`^li\35%Live center installed in
tailstock.
FG<I8K@FEJ
When using a live center, the tailstock barrel should
protrude about 1⁄2" and not more than 3" (see =`^li\*,).
To remove the live center, back the tailstock barrel all
the way into the tailstock casting. The live center will
pop out. Be sure to catch it when it comes out to avoid
damaging the tip.
Jgè[c\Jg`[\i
I\dfm\k_\jg`[\ijZi\njn_\eefkèlj\%8cnXpj
[`jZfee\Zkk_\cXk_\]ifdgfn\in_\eèjkXccè^#
i\dfmè^#fiX[aljkè^k_\jg`[\ijZi\nj%@êfiè^
k_`jnXieè^ZXec\X[kfg\ijfeXcèalipfidXZ_è\
[XdX^\%
Your lathe is equipped with a set of spindle support bolts
known as the "spider" (=`^li\*-). Use the spider when
a long workpiece has the potential to wobble or vibrate
when it extends through the outboard side of the lathe.
=`^li\36%Spider.
The tips of the spider screws have brass wear pads that
hold the workpiece without causing indents in the finish.
When installed, make sure to always use the jam nuts to
lock each spider screw in position. Merely tightening the
spider screws against the workpiece and leaving the jam
nuts loose is not safe. The spiders screws may loosen up
during lathe operation and crash into the lathe end cover.
-28-
Jk\X[pI\jk
The steady rest supports long, small diameter stock that
otherwise could not be turned because of deflection. The
steady rest fingers are fitted with bearings that maintain
consistent non-wearing support throughout the cut. The
steady rest can also be used in place of the tailstock to
allow for cutting tool access at the end of your workpiece.
Kflj\k_\jk\X[pi\jk#[fk_\j\jk\gj1
(%
)%
*%
Secure the steady rest to the bedway from below
with the locking plate, then snug the mounting bolt
(=`^li\37).
Adjust the fingers until the bearings make contact
and support the workpiece. Do not over-tighten
the fingers or they will cause deflection in the
workpiece.
Mounting Bolt
=`^li\37%Steady rest in place.
Oil the finger bearings and the rolling surfaces while
in use to assist in friction-free support.
=fccfnI\jk
FG<I8K@FEJ
The follow rest is normally used with small diameter
stock to prevent the workpiece from “springing” under
pressure from the turning tool. The follow rest fingers are
fitted with bearings that maintain consistent non-wearing
support throughout the cut.
Kflj\k_\]fccfni\jk#[fk_\j\jk\gj1
(%
Secure the follow rest to the saddle with the two
cap screws (=`^li\38).
)%
Adjust the fingers until the bearings make contact
and support the workpiece. Do not over-tighten the
fingers as to cause deflection in the workpiece.
*%
Lubricate the finger bearings and the rolling surfaces
while in use to assist in low friction support.
-29-
Mounting Cap Screws
=`^li\38% Follow rest secured to saddle.
=\\[;ì\Zk`feC\m\i
EFK@:<
E<M<I Xkk\dgk kf j_`]k X c\m\i n_`c\ k_\ cXk_\ `j
ileeè^8e[n_\ej_`]kè^Xc\m\i#E<M<I]fiZ\`k%@]
k_\c\m\in`ccefk\e^X^\#ifkXk\k_\Z_lZbYp_Xe[
n_`c\ b\\gè^ c`^_k gi\jjli\ fe k_\ c\m\i% 8j k_\
Z_lZb ifkXk\j `k Xc`êj k_\ ^\Xij Xe[ k_\ c\m\i n`cc
\e^X^\%
Your lathe can cut left or right while feeding or threading,
and it can cut across both ways for facing operations. This
feed direction is controlled by the feed direction lever
shown in =`^li\39.
=`^li\39%Feed direction lever.
When the selection lever is positioned as depicted in
=`^li\39, the carriage will move to the right along
the bed or the cross feed will travel away from the
operator. The cross feed and longitudinal feed selection is
controlled on the apron.
FG<I8K@FEJ
To reverse the direction of the feeding or threading
operation, stop the lathe, move the feed direction lever
completely to the right or left.
When the lever is positioned in the middle, no gear ratio
is selected, and the gear train feeding the apron is in
neutral.
=\\[If[C\m\i
The feed rod can be selected by moving the lever to
the left as in =`^li\40%Use this position for all feed
operations.
When the lever is positioned straight up, no drive
mechanism is selected and the gear train feeding the
apron is in neutral.
When the lever is moved to the right, no gear ratio
is selected, and the gear train feeding the apron is in
neutral.
=`^li\40%Feed rod lever.
-30-
>\XiYfoC\m\ij
EFK@:<
E<M<I Xkk\dgk kf j_`]k X c\m\i n_`c\ k_\ cXk_\ `j
ileeè^8e[n_\ej_`]kè^Xc\m\i#E<M<I]fiZ\`k%@]
k_\c\m\in`ccefk\e^X^\#ifkXk\k_\Z_lZbYp_Xe[
n_`c\ b\\gè^ c`^_k gi\jjli\ fe k_\ c\m\i% 8j k_\
Z_lZb ifkXk\j `k Xc`êj k_\ ^\Xij Xe[ k_\ c\m\i n`cc
\e^X^\%
The two levers (=`^li\41)at the bottom of the headstock
change the feed rate or the number of threads cut perinch.The left-hand lever engages in alpha positions 8, 9,
:, ;, and <; and the right-hand lever engages in numeric
positions (#)#*#+#,#-#.# and /.
=`^li\41%Quick change gearbox.
Use the feed rate chart shown in =`^li\42 to position
the quick change gearbox levers.
=\\[IXk\:_Xik
FG<I8K@FEJ
The far left column in the feed rate chart (=`^li\42)
shows which change gears must be installed so the chart
will be applicable.
=fi\oXdgc\: Using the metric chart to make a 0.158mm
per revolution longitudinal cut, refer to the row that has
this symbol:
.
Then put the
left-hand lever in the : position, and the
right-hand lever in the + position.
To perform a facing cut, use the chart
but refer to the row that has this
the same way
symbol:
.
Efk\1 N_\e\`k_\if]k_\knfj\c\Zkfic\m\ijXi\c\]kè
k_\[fnegfj`k`fe#k_\[i`m\kiXè`j[`j\e^X^\[Xe[`jè
e\lkiXc%
=`^li\ 42%Feed rate chart.
This symbol indicates longitudinal feed.
This symbol indicates cross feed rates.
-31-
:Xii`X^\&:ifjj=\\[
C\m\i
Longitudinal and cross slide powered motions are
controlled by the carriage/cross feed lever. The lever
pivots through two stops that require moving the lever
left and right as well as up and down. Moving this lever
upward activates the automatic longitudinal feed. Moving
the lever downward activates the cross slide (=`^li\43).
?Xc]$ElkC\m\iXe[@eZ_
K_i\X[è^
The half-nut lever clamps and releases the half-nut, which
clamps around the leadscrew (=`^li\44). The lever is
only engaged while cutting threads.
FG<I8K@FEJ
Efk\1@]k_\Xgife]\\[c\m\i`j\e^X^\[#k_\_Xc]$elk
c\m\i`jYcfZb\[]ifdlj\2Xe[`]k_\_Xc]$elkc\m\i`j
\e^X^\[k_\Xgifec\m\i`jYcfZb\[]ifdlj\%@]Yfk_
c\m\ijXi\\e^X^\[Xkk_\jXd\k`d\Xgife[XdX^\n`cc
fZZli%
After the carriage has been returned, the thread dial tells
you when to re-engage the half-nut and resume threading
(=`^li\44).
When the cap screw is loosened, the thread dial housing
pivots so its gear can be engaged or disengaged from the
lead screw. When engaged, the dial will turn when the
lead screw and spindle are turning.
When the half-nut lever is engaged, the dial stops turning.
By carefully engaging the half-nut as the appropriate line
or number passes by the indicator mark, a thread can be
re-entered for its next pass of the cutter without wiping
out the previous cut.
=`^li\43%Carriage/cross feed lever in
neutral position.
Half-nut
Lever
Dial
Cap Screw
=`^li\44%Threading dial and half-nut
lever.
The thread dial chart shown in =`^li\45 indicates when
to use the thread dial if inch threads are to be cut. If an
inch thread is divisible by 8, then you don't need not use
the thread dial. If cutting metric threads, you cannot use
the thread dial.
=`^li\45%Thread dial chart.
-32-
While other thread pitches may be achieved, the Model
M1112 is designed so that gear changes are not needed for
cutting inch threads. However, you will have to move the
feed direction lever to the direction of thread you want
to cut, and then move the feed rod lever to the right. To
get the needed threads in inches, you will then use the
standard thread chart (=`^li\46) to determine which
positions to move the quick change levers.
<oXdgc\1
If the desired threads are 11 threads per inch (=`^li\46),
move the quick change gearbox levers to positions 9 and
,. As the thread dial chart shows, engage the half-nut
when the thread dial reads ( or *and begin your first
cut.
When the cut is complete, disengage the half-nut and
manually return the carriage to the beginning of the cut.
Watch the dial. When the ( or the * on the dial comes
around to the indicator mark, engage the half-nut. Begin
your second pass. Repeat this process until the desired
depth of cut is achieved.
F
86-Teeth
91-Teeth
G
=`^li\47%Change gear locations.
FG<I8K@FEJ
:_Xe^\>\XijD\ki`Z
K_i\X[è^
=`^li\46%Standard thread chart.
This lathe can cut 29 different metric threads, but gear
changes are required to cut all of the listed metric
threads. These gear changes take place on the left hand
end of the machine (=`^li\47).
The chart is divided into 3 main columns, starting from
the left: Gear diagram, Combination of Gears and m/m Per
Pitch.
Kflj\k_\Z_Xik#[fk_\j\jk\gj1
(%
Find the desired pitch in the chart (=`^li\48).
)%
Below the m/m Per Pitch label are numbers. Find the
corresponding number above the desired pitch and
change the right hand quick change lever to that
position.
Efk\1 K_\_fc\jfek_\hl`ZbZ_Xe^\^\XiYfoXi\
c\kk\i[Xe[eldY\i\[]ifdc\]kkfi`^_k%
*% To the left of the desired pitch is a small column
with a letter. This letter indicates placement of the
left hand quick change lever. Move the lever to the
corresponding location.
-33-
=`^li\48. Metric thread chart.
+% In the “Combination of Gears” column (=`^li\49)
are 3 small columns. The numbers below = and >
represent the number of gear teeth on a change
gear. Find the required change gears that have the
corresponding number of teeth as stated in the chart
to the left of the desired pitch.
,% Open the gear and belt cover.
-% Loosen the 17mm arm-support hex nut and rotate
the bracket so the middle gear moves away from
gear = (=`^li\49).
.% Loosen the 17mm gear-support hex nut and slide the
middle gear away from gear >.
/%
Use a 3mm hex wrench and remove the cap screw
and remove change gear =.
0%
Use a 5mm hex wrench to loosen the set screw in
the hub of gear >, and pull the gear off of the shaft.
FG<I8K@FEJ
('% Replace change gears = and > with the gears that
will produce your desired metric thread pitch and
tighten the fasteners to hold the gears on the shafts.
((% Slide the appropriate middle gear against gear >
until they mesh with (0.002" to 0.004" backlash) and
tighten the cap screw.
()% Rotate the appropriate middle gear against gear =
until they mesh with (0.002" to 0.004" backlash) and
tighten the cap screw.
<oXdgc\1
If the desired metric pitch is 1.25mm, move the quick
change levers to positions ( and :. The "Combination
of Gears" column shows that the = position change gear
needs 50 teeth and the > position change gear needs 60
teeth (=`^li\49). A diagram on the left side of the chart
shows that the 50 tooth change gear meshes with the 91
tooth middle gear and the 60 tooth change gear meshes
with the 86 tooth middle gear.
Remember, you cannot use the thread dial for the metric
threads. You must keep the half-nut lever engaged
throughout the whole threading process until the threads
are complete.
-34-
,dd
?\o
JfZb\k
(.dd
>\Xi$Jlggfik
?\oElk
(.dd
8id$Jlggfik
?\oElk
*dd
?\o
JfZb\k
=`^li\49. Metric thread chart and change
gear placement.
:Xii`X^\?Xe[n_\\cj
:Xii`X^\?Xe[n_\\c
The carriage handwheel (=`^li\50) moves the carriage
left or right along the bed. This manual control is
necessary when setting up the machine for turning
or when manual movement is desired during turning
operations.
Compound
Slide
Handwheel
Cross Slide
Handwheel
:ifjjJc`[\?Xe[n_\\c
The cross slide handwheel moves the cross slide toward
and away from the work. Turning the dial clockwise moves
the slide toward the workpiece. The graduated dial can
be adjusted by holding the handwheel with one hand and
turning the dial with the other.
Carriage Handwheel
=`^li\50%Handwheel locations.
:fdgfle[Jc`[\?Xe[n_\\c
The compound slide handwheel (=`^li\50) controls the
position of the cutting tool relative to the workpiece.
This slide is adjustable to any angle. The graduated dial is
adjustable using the same method as the dial on the cross
slide. Angle adjustment is locked by hex nuts on the base
of the top slide.
FG<I8K@FEJ
KffcGfjk?fc[\i
=`^li\51 shows the quick change tool post and holder.
Cutting tools can be secured and removed by tightening or
loosening the clamping screws in the top of the holder. A
threaded stud is mounted in the top of the holder and has
a knurled thumb wheel. Rotating the thumb wheel allows
for adjustment of the tool holder so the cutting tool can
be centered. The handle on the tool post can be rotated
to lock and unlock the tool holder onto the dovetail ways.
The tool post may be rotated by loosening the nut at the
top of the tool post.
=`^li\51%Quick change tool post and
holder.
-35-
KX`cjkfZb
The tailstock (=`^li\52) serves many functions. The
primary use is for holding centers and drill chucks. The
barrel has a Morse taper #3 bore and is imprinted with
graduations in millimeters and inches.
Tailstock
Handwheel
KX`cjkfZb?Xe[n_\\c
Turning the handwheel advances or retracts the barrel
in the tailstock. The graduated dial on the handwheel is
adjustable.
9Xii\cCfZbC\m\i
Side Lock Lever
This lever locks the tailstock barrel in place.
=`^li\52% Tailstock controls.
J`[\CfZbC\m\iKfihl\K`^_k\eè^
This removable lever locks the tailstock in place on the
lathe bed. The socket that it fits into will accept a 1⁄2"
drive torque wrench.
FG<I8K@FEJ
Barrel Lock
Lever
For repeating very accurate vertical alignment positioning
time after time, remove the side lock lever (=`^li\52),
and use an inch-pound torque wrench fitted with a 3⁄8"
to 1⁄2" drive adapter to lock the tailstock into position.
You can use a foot-pound torque wrench but DO NOT
exceed 40 lbs/ft of torque or you may damage the ways
and the tailstock. When tightening the tailstock down to
the maximum torque of 40 lbs/ft, the center point will be
drawn down approximately 0.006". Always verify the exact
draw down position on your tailstock center point.
-36-
:lkkè^J_XccfnKXg\ij
n`k_KX`cjkfZb
The tailstock can be offset to cut a shallow taper on a
shaft or barrel.
Offset
Adjustment
Kfj\klgk_\kX`cjkfZbkfZlkkXg\ij#[fk_\j\jk\gj1
(%
Lock the tailstock in position.
)%
Alternately loosen and tighten the left and right
offset adjustment screws until the desired offset is
indicated on the scale (=`^li\53).
*%
Retighten the lock screw.
Efk\1 Kfi\kliek_\kX`cjkfZbYXZbkfk_\fi`^èXc
gfj`k`fe#i\g\Xkk_\gifZ\jjlek`ck_\Z\ek\i\[
gfj`k`fe`jè[`ZXk\[fek_\jZXc\%
Scale
=`^li\53% Right offset adjustment.
;i`ccè^n`k_KX`cjkfZb
KfèjkXccXkXg\i\[[i`ccZ_lZb#[fk_\j\jk\gj1
With the tailstock locked, unlock the quill lock lever.
)%
Turn the quill feed handle clockwise to extend the
quill about one inch, and insert a tapered drill arbor
or a tapered drill shank into the quill until the taper
is firmly seated.
*%
Advance the tailstock to the workpiece, lock the
tailstock position, and use the handwheel to feed
the drill bit into the rotating workpiece.
+%
To remove the chuck arbor or drill bit, turn the quill
feed handwheel until the chuck is pushed out from
the tailstock.
-37-
FG<I8K@FEJ
(%
>XgG`\Z\I\dfmXc
The Model M1112 comes equipped with a gap piece
below the spindle that can be removed for turning large
diameter parts or when using a large diameter faceplate.
Kfi\dfm\k_\^Xgg`\Z\#[fk_\j\jk\gj1
(%
DISCONNECT THE LATHE FROM POWER!
)%
Using a 14mm open wrench, remove the two
index pins by turning the hex nuts (see =`^li\ 54)
clockwise to draw the pins out of the gap piece.
*%
Using an 8mm hex wrench in an alternating pattern,
remove the five cap screws (=`^li\ 54) that hold
the gap piece in place.
+%
Tap the outside of the gap piece with a dead blow
hammer or wooden mallet to loosen, and with the
help of an assistant, remove the gap piece.
EFK@:<
K_\^Xgg`\Z\`jèjkXcc\[#k_\e
îfle[Xkk_\]XZkfip]figi\Z`j\]`k
Xe[Xc`êd\ek[liè^cXk_\Xjj\dYcp%
=XZkfij[liè^k_\i\dXèè^Xjj\dYcp
XggcpX[[`k`feXc]fiZ\jkfk_\^Xg2
k_\i\]fi\#i\gcXZè^k_\^Xgkfk_\
fi`^èXcgfj`k`fe`jm\ip[`]]`ZlckXe[
jfd\k`d\j`dgfjj`Yc\%
Index Pin & Hex Nut
Cap Screw
Gap
Piece
Kfi\èjkXcck_\^Xgg`\Z\#[fk_\j\jk\gj1
FG<I8K@FEJ
(%
Clean all mating surfaces completely and inspect and
remove any burrs. ALL MATING SURFACES MUST BE
ABSOLUTELY CLEAN!
)%
Apply a thin film of light machine oil to all freshly
cleaned surfaces.
*%
Carefully place the gap piece in position, and use
blocks of wood and clamps to get mating surfaces
back into alignment.
+%
Remove the hex nuts from the index pins, and tap
the pins back into place so they seat completely and
hold the gap piece in alignment.
,%
Reinstall the cap screws and lightly snug in place.
-%
Tighten the appropriate cap screws in an alternating
pattern to regain the gap piece alignment.
.%
Install the index pin hex nuts so they are snug but do
not draw the index pins out again.
-38-
=`^li\54% Lathe gap piece.
Df[\cD((()CXk_\8ZZ\jjfi`\j
The following lathe accessories may be available through your local Woodstock International Inc. Dealer.
If you do not have a dealer in your area, these products are also available through online dealers. Please
call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: (360)
734-3482 or at [email protected].
The Df[\cD('--J_fg=fo?\Xmp$[lkpKi`gc\9\Xiè^C`m\:\ek\i%
This Triple Bearing Live Center is hardened to a 61-65 Rockwell rating, and has a unique head driving mechanism that eliminates dust,
chips and coolant from entering the internal workings. Made with
high quality precision bearings, this MT#3 Live Center has an accuracy of 0.0003".
The Df[\cD('--J_fg=fo9lccEfj\Ifccè^:\ek\iis constructed
for large, hollow workpieces like pipes, tubing and other material
that would “swallow” a regular live center. This MT#3 Bull-Nose
Center is designed for heavy-duty use. Although primarily designed
for metal lathes, our rolling centers also work well on wood lathes.
Don’t worry about dust getting in the bearings—they’re sealed!
TheDf[\cD('-/J_fg=foC`m\:\ek\iJ\k% A super blend of quality
and convenience, this MT#3 Live Center Set offers seven interchangeable tips. High-quality needle bearings prolong tool life and special
tool steel body and tips are precision ground. Supplied in wooden box.
The J_fg=fo-$?\X[Belicè^Kffcj%These versatile Knurling Tools
feature robust construction, self centering capability and lock knob.
Comes supplied with fine, medium and coarse knurls for forming diamond patterns.
DF;<C
J@Q<
D('0+
D('0,
5
⁄16" x 3⁄4" x 5"
1
⁄2" x 11⁄8" x 61⁄2"
Belic
5
3
⁄8" x 5⁄16" x 7⁄32"
⁄4" x 3⁄8" x 1⁄4"
-39-
FG<I8K@FEJ
TheDf[\cD('.,J_fg=fo)'$gZ%:XiY`[\K`gg\[Kffc9`kJ\k. An
exceptional value for 1⁄2" shank carbide lathe tool bits! Twenty piece
sets offer tremendous savings over bits sold individually. Includes ten
C-2 grade bits and ten C-6 grade bits for cutting steel and alloys.
D8@EK<E8E:<
>\e\iXcDXèk\eXeZ\
Before every use, check for loose mounting bolts, chuck
mounting, safety feature operation, worn or damaged
electrical cords, and any other condition that could
hamper the safe operation of this machine.
>\e\iXc:c\Xeè^
Take the time to wipe down and oil your lathe after use.
Do not leave metal chips and cutting fluid on the ways.
We recommend using a good quality way oil.
>\e\iXcClYi`ZXk`fe
=`^li\55%Saddle, compound, and crossslide lubrication.
JX[[c\
Apply lubrication to the saddle (=`^li\,,) through the
two ball fittings on the top face of the saddle and one
near the saddle handwheel. Make sure the apron oil level
is 3⁄4 full as seen in the through the sight glass. Change
the oil for the first time after one month of operation,
and then at six month intervals. We recommend using
Mobil Vactra 2 Oil or an ISO 68 equivalent. The apron
reservoir holds 1 pint of oil.
Headstock Drain Plug
Oil Port
:ifjj$Jc`[\Xe[:fdgfle[Jc`[\
D8@EK<E8E:<
The ball oilers on the slides (=`^li\,,) should be oiled
the same as the saddle.
=`^li\56%Headstock lubrication.
?\X[jkfZb
The oil in the headstock should be changed immediately
after break-in. Then every six months, depending
on usage. Change the headstock and apron oil more
frequently if extreme machine use is common. We
recommend using Mobil DTE Light or an ISO 32 equivalent.
The headstock reservoir holds 3 1⁄2 quarts of oil.
Oil Ports
Hl`Zb:_Xe^\>\XiYfo
Lubrication for the gearbox (=`^li\,.) is provided
through two oil points labeled "Oil Nipple." Add a squirt or
two of oil after every three-to-four hours of use.
=`^li\57%Quick change gearbox
lubrication.
-40-
Jc`[\jXe[NXpj
Wipe the ways with a clean rag and apply oil before
and after each use. Apply oil to the bedways and other
bare metal parts to also protect the lathe from rust and
pitting.
Lead Screw
Feed Rod
Ball
Oilers
C\X[JZi\nXe[=\\[If[
Be sure to clean and lubricate the leadscrew, feed rod
and switch control rod (=`^li\,/). The lead screw and
feed rod have a bearing on the tailstock end support that
will require one to two squirts of oil before every use.
Switch Control Rod
KX`cjkfZb
The tailstock (=`^li\,0) is fitted with two ball oilers.
Apply oil each week or after every five uses (depending
on the frequency of operation). Be sure to clean the
tailstock slide and lift the tailstock and squirt a few drops
of oil on the ways. Remove the tailstock once a month
and wipe the bottom thoroughly and reinstall, if using
water-based cutting fluid, do this daily.
=`^li\58%Lead screw, feed rod and
switch rod lubrication.
=`^li\59%Tailstock lubrication.
D8@EK<E8E:<
-41-
:ffcXekJpjk\d
KfdXèkXèk_\ZffcXekjpjk\d#[fk_\j\jk\gj1
(%
)% Remove the drain plug from the tank, drain the
coolant out, and discard properly as hazardous
waste.
Drain
Tube
Pump
*% Pull the clear plastic drain tube from the tank and
let it hang free (=`^li\60).
+%
Using a magnet, remove metal chips from the tank.
,%
Using a rag, remove remaining material from the
tank.
-% Refill the tank with new coolant, and insert the clear
plastic drain tube back into the tank.
Tank
Drain
Plug
=`^li\60%Coolant pump and reservoir.
9@FCF>@:8CXe[GF@JFE
?8Q8I;
D8@EK<E8E:<
K_\i\j\imfìfek_`jdXZ_è\`j[\j`ê\[kfjkfi\
ZffcXek%;liè^jkfiX^\ZffcXekZXeîfn[Xe^\iflj
d`ZifY\jfiZfcc\Zkkfo`Z_\Xmpd\kXcj#dXbè^k_\
ZffcXekXY`fcf^`ZXcXe[gf`jfe_XqXi[%
Kfgi\m\ekè]\Zk`fejXe[gf`jfeè^#lj\k_\Zfii\Zk
g\ijfeXcgifk\Zk`fe\hl`gd\ekn_\e_Xe[cè^Zffc$
XekXe[Z_Xe^\`kf]k\e%
Kfgifg\icp[`jgfj\f]kfo`ZZffcXek#]fccfn]\[\iXc#
jkXk\#Xe[]cl`[dXel]XZkli\igifZ\[li\j%
-42-
EFK@:<
=X`cli\kf]fccfnclYi`ZXk`fe^l`[\cè\j
n`cc c\X[ kf iXg`[ [\k\i`fiXk`fe f]
cXk_\Zfdgfe\ekj%
J<IM@:<
KiflYc\j_ffkè^
Review the troubleshooting and procedures in this section to fix your machine if a
problem develops. If you need replacement parts or you are unsure of your repair skills,
then feel free to call our Technical Support at (360) 734-3482.
Dfkfi>\XiYfo
Jpdgkfd
Gfjj`Yc\:Xlj\
Motor will not
start.
1. Main power panel switch is F==.
2. Emergency switch is pushed in.
3. Circuit breaker or fuse has tripped.
4.
5.
6.
7.
8.
Gfjj`Yc\Jfclk`fe
1. Turn the main power panel switch FE.
2. Rotate emergency switch so it pops out.
3. Seek an electrician to troubleshoot and repair the
shop power supply.
4. Test circuit, replace wires and connections as
No voltage or open connection.
required.
5. Replace capacitor.
Capacitor is at fault.
6. Replace switch.
Motor direction switch is at fault.
Power switch or magnetic contactor is at 7. Replace power switch or magnetic contactor.
fault.
8. Replace motor.
Motor is at fault.
1. Inspect cord or plug for damaged insulation and
shorted wires.
2. Inspect all connections on motor for loose or
2. Short circuit in motor or loose connections.
shorted terminals or worn insulation.
3. Incorrect fuses or circuit breakers in power 3. Install correct fuses or circuit breakers.
supply.
Fuses or circuit
breakers trip
open.
1. Short circuit in line cord or plug.
Machine is
loud belt slips
when cutting.
Overheats or
bogs down in the
cut.
1. Excessive depth of cut.
2. RPM or feed rate wrong for operation.
Gear change
levers will not
shift into position.
5. Belt is at fault.
1. Decrease depth of cut.
2. Refer to RPM feed rate chart for appropriate
rates.
3. Sharpen or replace cutters.
4. Remove grease or oil on belt or pulleys/tighten belt
tensioner against low range belt.
5. Replace belt.
1. Gears not aligned in headstock.
1. Rotate spindle by hand until gear falls into place.
3. Dull cutters.
4. Belt is slipping.
Loud,
repeti- 1. Pulley set screws or keys are missing or 1. Inspect keys and set screws. Replace or tighten if
loose.
necessary.
tious noise com2. Tighten fan or shim cover, or replace items.
ing from machine 2. Motor fan is hitting the cover.
at or near the
motor.
-43-
J<IM@:<
Continued on next page
KiflYc\j_ffkè^
Fg\iXk`feXe[NfibI\jlckj
Jpdgkfd
Gfjj`Yc\:Xlj\
Gfjj`Yc\Jfclk`fe
Entire machine 1. Workpiece is unbalanced.
vibrates excessively upon start- 2. Worn or broken gear present.
up and while run- 3. Chuck or faceplate has become unbalanced.
ning.
4. Spindle bearings at fault.
Cutting tool or
machine
components vibrate
excessively during cutting.
1. Reinstall workpiece so it is as centered with the
spindle bore as possible.
2. Inspect gears and replace if necessary.
3. Rebalance chuck or faceplate; contact a local
machine shop for help.
4. Tighten or replace spindle bearings.
1. Check for debris, clean, and retighten.
1. Tool holder not tight enough.
2. Cutting tool sticks too far out of tool holder; 2. Reinstall cutting tool so no more than 1⁄3 of the
lack of support.
total length is sticking out of tool holder.
3. Gibs are out of adjustment.
3. Tighten gib screws at affected component.
4. Dull cutting tool.
4. Replace or re sharpen cutting tool.
5. Incorrect spindle speed or feed rate.
5. Use the recommended spindle speed.
Can't
remove 1. Quill had not retracted all the way back into 1. Turn the quill handwheel until it forces taper out of
quill.
tapered tool from
the tailstock.
tailstock quill.
2. Debris was not removed from taper before 2. Always make sure that taper surfaces are clean.
inserting into quill.
1. Tighten gib screw(s).
Cross slide, com- 1. Gibs are out of adjustment.
2. Tighten handwheel fasteners.
pound rest, or 2. Handwheel is loose.
carriage feed has 3. Lead screw mechanism worn or out of adjust- 3. Tighten any loose fasteners on lead screw mechanism.
ment.
sloppy operation.
Cross slide, com- 1. Gibs are loaded up with shavings or grime.
pound rest, or
carriage
feed 2. Gib screws are too tight.
handwheel
is
3. Backlash setting too tight (cross slide only).
hard to move.
4. Bedways are dry.
1. Remove gibs, clean ways/dovetails, lubricate, and
readjust gibs.
2. Loosen gib screw(s) slightly, and lubricate
bedways.
3. Slightly loosen backlash setting by loosening the
locking screw and adjusting the spanner ring at the
end of the handle.
4. Lubricate bedways and handles.
1. Adjust for appropriate RPM and feed rate.
2. Sharpen tooling or select a better tool for the
intended operation.
3. Tighten gibs.
4. Lower the tool position.
Bad surface fin- 1. Wrong RPM or feed rate.
ish.
2. Dull tooling or poor tool selection.
3. Too much play in gibs.
4. Tool too high.
J<IM@:<
Inaccurate turn- 1. Headstock and tailstock are not properly 1. Realign the tailstock to the headstock spindle bore
aligned with each other.
center line.
ing results from
one end of the
workpiece to the
other.
Chuck jaws won't 1. Chips lodged in the jaws.
move or don't
move easily.
1. Remove jaws, clean and lubricate chuck threads,
and replace jaws.
Carriage won't 1. Gears are not all engaged or broken.
feed, or hard to 2. Gibs are too tight.
move.
3. Loose screw on the feed handle.
4. Lead screw shear pin has sheared.
1. Adjust gear positions or replace.
2. Loosen gib screw(s) slightly.
3. Tighten.
4. Correct for cause of shear pin breakage, and replace
shear pin.
Tailstock quill
will not feed out
of tailstock.
1. Turn lever counterclockwise.
1. Quill lock lever is tightened down.
-44-
>`Yj
EFK@:<
N_\e X[aljkè^ ^`Yj# b\\g è dè[ k_Xk k_\ ^fXc f]
^`YX[aljkd\ek`jkfi\dfm\lee\Z\jjXipjcfggè\jj
]ifd k_\ jc`[\ dfm\d\ek n`k_flk ZXljè^ k_\d kf
Yè[% Cffj\ ^`Yj dXp ZXlj\ gffi ]è`j_\j fe k_\
nfibg`\Z\% Fm\i$k`^_k\eè^ dXp ZXlj\ gi\dXkli\
n\Xi%
There are three areas with gib adjustments on the Model
M1112: the cross-slide gib, the compound slide gib, and the
saddle gib.
Set Screw
=`^li\61%Adjusting the cross-slide gib.
:ifjjJc`[\>`Y
The gib on the cross-slide (=`^li\-() is adjusted by the
two screws located at each end. To adjust, loosen the
set screw located along the edge of the cross-slide. This
set screw is provided for locking the slide for certain
operations. After making the adjustments detailed below,
tighten the set screw until it just touches the gib.
Set Screw
The gib is wedge shaped and by loosening the screw
closest to the operator and then tightening the opposite
screw, the slide will become looser. Conversely, loosening
the screw farthest away from the operator and tightening
the closer screw will tighten the gib. Do not over tighten.
Move the cross slide and adjust the gib until you feel a
slight drag.
=`^li\62%Adjusting the compound rest
gib.
:fdgfle[>`Y
The compound gib (=`^li\-)) is adjusted by the same
method as the gibs on the cross-slide, except the screw
closest to the operator (when the compound slide is
aligned with the cross slide) must be loosened and the
screw farthest from the operator tightened to make the
gib tighter.
J<IM@:<
-45-
JX[[c\>`YXe[JX[[c\CfZb
The saddle is supplied with a square head bolt (=`^li\
-*)on the front right hand side of the slide. This bolt
locks the saddle in place for increased rigidity when
making face cuts. Before making adjustments to the
saddle gib, make sure that this bolt is loose by turning it
counterclockwise.
Saddle Lock
Bolt
It is important that this gib stay properly adjusted. A
loose gib will cause finish problems in a workpiece. A gib
adjusted too tightly will cause premature half-nut wear.
The gib for the saddle is located on the bottom of the
back edge of the slide (=`^li\-*). The tension on this
gib is maintained by four set screws with jam nuts. By
loosening the jam nuts and tightening the set screws, the
gib will tighten. Loosening the set screws will loosen the
gib. The gib strip is properly adjusted when a slight drag
is felt while moving the apron. Do not over-tighten.
=`^li\63%Saddle lock bolt and saddle gib
screws.
It is important the four set screws are tightened evenly.
When tightening the jam nuts, hold the set screw in
position with a hex wrench.
?Xc]$Elk8[aljkd\ek
If the half-nut threads do not fully mesh with the
leadscrew, the quality of the workpiece threads may
suffer. If the half-nut clamps the leadscrew too tightly,
rapid half-nut wear and a non-release or delayed half-nut
release condition could occur, which can cause chuck
and carriage crash. It is far better to have a half-nut that
clamps slightly loose rather than having it clamp too tight.
Thread Dial
Swung Out
of Way
Thread Dial Pivot
Cap Screw
Lead Screw
Half-Nut
J<IM@:<
KfX[aljkk_\_Xc]$elk#[fk_\j\jk\gj1
(%
Engage the half-nut lever, loosen the thread dial cap
screw, and rotate the dial out of the way (=`^li\
64).
)%
Loosen the lock nuts, and while rocking the carriage
handwheel back and forth slightly, tighten the
adjustment screws until snug to seat the gibs.
*%
Back out each screw 1⁄4 turn and tighten the lock
nuts.
+%
Verify the half-nut lever easily clamps and un clamps
on the lead screw without binding. I<D<D9<I,
threading cuts that are too deep or have a feed rate
that is too fast may prevent or delay half-nut lever
disengagement and cause a carriage crash.
-46-
Half-Nut
Adjustment
Screws and
Lock Nuts
=`^li\64%Half-nut gib adjustment
location.
8[aljkè^&I\gcXZè^
M$9\ckj
Kfi\gcXZ\fiX[aljkk_\M$Y\ckj#[fk_\j\jk\gj1
(%
DISCONNECT LATHE FROM POWER!
)%
Open the change gear access door.
*%
Loosen four motor mount bolts (=`^li\65) and
replace the belts as a matched set if required.
+%
With one hand, push and hold the motor in the
downward position so the belts are tight.
,%
While holding the motor down and keeping the belts
tight, tighten the motor mount bolts.
-%
Close the access door and lock it shut.
Motor Mount
Bolts
=`^li\65%Motor mount and belt tension
adjustment.
J<IM@:<
-47-
Jgè[c\9\Xiè^Gi\cfX[
This lathe is shipped from the factory with the spindle bearing preload adjusted. If the spindle ever
develops a bit of end-play and the workpiece finish suffers, you can adjust the bearing preload to
remove the end-play and improve the workpiece finish. Adjusting the bearing preload requires using a
spanner wrench or a punch and hammer. You can either purchase the spanner wrench at a tool store or
fabricate one, using the diagram shown below in =`^li\66.
Fabricate from CRS or HRS Bar Stock
19
⁄16
"R
ad
iu
s
12"
Fabricate Pin to 7⁄32"D x 1⁄4"L and Then Weld.
=`^li\66%Spanner wrench diagram.
KfX[aljkk_\gi\cfX[#[fk_\j\jk\gj1
(%
)%
*%
Remove the chuck, shift the spindle to neutral, then
remove the outboard spindle cover (=`^li\67).
+%
Place the chuck key in the cam-lock socket and keep
the spindle from rotating.
,%
Using a spanner wrench or hammer-and-punch,
loosen the outer spanner lock nut (=`^li\68) by
turning it counterclockwise, then remove it.
-%
J<IM@:<
Run the lathe for 20 minutes on high speed to bring
the headstock to a normal temperature.
Loosen the inner spanner nut one turn.
Outboard Spindle Cover
=`^li\67%Outboard spindle cover.
Outboard Spindle Nut
Note: PfldXp_Xm\kfkXgfek_\flkYfXi[jgè[c\
klY\Xj\ogcXè\[èJk\g.kf_\cglecfX[k_\
jgè[c\Xe[Yi\Xbk_\jgXee\ielkcffj\%
-48-
=`^li\68%Loosening outboard spindle
nut.
.%
Place a wooden block over the outboard end of the
spindle, hit it soundly with a small sledge or heavy
dead blow hammer. Your goal is to slide the spindle
forward just enough to introduce spindle end-play
that you can feel by hand.
/%
Place a dial indicator on the cross slide and move
the carriage toward the headstock until the contact
point of the indicator touches the spindle face
(=`^li\69).
0%
Move the carriage an additional 0.100" toward the
headstock.
('% Insert the chuck key into a cam socket and prevent
the spindle from turning. Tighten the inner spanner
nut until you see the motion of the needle in the
dial indicator just barely stop moving (=`^li\70).
During the spanner nut tightening process, rock the
spindle back and forth slightly with the chuck key to
make sure the spindle tapered roller bearings seat
properly in the tapered bearing races.
=`^li\69%Dial indicator set up.
When the dial indicator needle stops moving,
there will not be any spindle end-play nor bearing
preload. It is essential that you find this point
without tightening the spanner nut too much and
inadvertently preloading the spindle bearings.
Since it can take great effort to turn the inner
spanner nut, you may find it difficult to know if you
have gone past the zero end-play point or not. You
may find it easiest to have someone watch the dial
for you while you tighten the inner spanner nut.
If you think you may have gone past the zero endplay point, take the time to unload the bearings as
described earlier, then re-tighten the inner spanner
nut until you know you have reached the correct
setting.
=`^li\70%Adjusting spindle bearings.
0.16" Travel
((% To set the preload, tighten the spanner nut an
additional 0.16" along its circumference. See =`^li\
71 for the example of this measurement.
-49-
=`^li\71%Final spanner nut rotation.
J<IM@:<
When you are confident that you have adjusted the
inner spanner nut until zero spindle end-play and
preload exists, you now must move the spanner
inward an additional 0.001" to set the preload.
()% Without causing the inner spanner nut to
tighten any further, install and tighten the
outer spanner nut against the inner nut.
Do not overtighten the outer spanner nut
because additional preload can force the
bearings even tighter against the races in
the headstock and cause the headstock to
compress, crack, or cause bearing failure.
(*% Position the gasket correctly, and re-install
the outboard spindle cover.
)%
Install the chuck and tighten the jaws.
+%
Connect the lathe to power and turn the
lathe spindle FE.
,%
Let the lathe run for 20 minutes.
-%
Turn the spindle F==, disconnect lathe
from power, and check the temperature of
the spindle.
— If the spindle nose is hotter than you
can comfortably keep your hand on, the
preload is too tight and you must repeat
bearing preload adjustment procedure.
J<IM@:<
Make sure all safety precautions have been
taken and set up steps are complete to make
the lathe fully operational.
Set the spindle speed to its highest setting.
— If the spindle nose is slightly warm to the
touch, you have correct bearing preload.
KfZfe]ìdk_Xkk_\Y\Xiè^jXi\Zfii\Zkcp
gi\cfX[\[#[fk_\j\jk\gj1
(%
*%
-50-
D((()DXè<c\Zki`ZXc
9foNìè^;`XîXd
BV^c:aZXig^XVa7dm
7`
7`
E
C
:FCFIB<P
7!2.).'
!##)$%.4!,
).*529(!:!2$
$ISCONNECTPOWER
SUPPLYBEFORE
ADJUSTMENTSSETUP
ORMAINTENANCE
7`
)+
)*
))
)(
)'
(C(
(('M
*C)
-
(*
*(
*)
**
(
'
<
((
0,
(('M
)K(
+K)
C
E
(
'
0.
EF
)8
K:
'%-
E:
,
0/
0-
/
-K*
*C)
,C*
AIJ+$'0&),[
N?@K<
Nk
>I<<E
>e
I<;
I[
9CL<
9c
9IFNE
9i
EF
)K(
+K)
E:
(*
-K*
C
E
C
0,
Pc
G@EB
Gb
KLIHLF@J<
JKFG I<J<K
0.
P<CCFN
CK&9CL<
=I)
0-
>I<<E
N&P<CCFN
JKI@G<
()
Ck&9c
Kh
Pc&>e
C
G<
7`
Li
Li
C
I\cXp
*
JKFG I<J<K
0/
*'
=I(
8
KiXej]fid\i
AIJ+$'0&),[
'%,
((
)8
(C(
,C*
I\cXp
C
8
),
E
C
E
'%+
C
(
)-
9b
7`
GY
)'$)(4(('M
)'$))4))'M
)'$)*4)*'M
)'$)+4)+'M
)'$),4*/'M
)'$)-4+''M
9C8:B
7`
7`
C
'
7`
C
Li
.
E
7`
7`
7`
Li
7`
7`
7`
'
C
E
C
-
*C)
(C(
,C*
)(E:
*C)
(C(
,C*
>J:($(/'(
:fekXZkfi
:fekXZkfi
BD(
(('M
)K(
+K)
-K*
))E:
L)
Q(
Q)
('
7`
7`
7`
C
E
)(E:
(*EF
-K*
L)
Q(
Q)
))E:
**EF
(*EF
+*EF
:fekXZkfi
(+EF
)+EF
C(
E(
)*EF
(('M
*+EF
(+EF
++EF
8)
((
+*EF
)+M
:fekXZkfi
**EF
,8
B8'
)+EF
*+EF
++EF
GY
,8
/
)+M
8)
8)
('
0
)
AQ:*+'[
B8(
(('M
+K)
8)
0
)*EF
AQ:*+'[
BD)
)K(
)
'
8(
8(
>J:($(/'(
(('M
Li
'
8(
8(
GY
Li
()
*
((
,
GY
N\
GY
G<
7`
7`
7`
7`
7`
7`
7`
7`
C
E
L(
L)
Q(
Q)
C(
E(
C
E
L(
L)
Q(
Q)
C(
7`
7a
7`
GY
7g
7a
7`
GY
GY
GY
GY
GY
GY
GY
(
)
*
,
-
.
(*
Li
((
'
E(
((
'
7a
GY
If
>ifle[
N\
G<
N\
G<
Power Supply
Page 57
)
*
+
,
-
.
(*
E`
Ai$7a
7`
7a
7g
GY
7a
Li
N\
To Work Lamp
Page 57
(
GY
To Spindle Motor
Page 54
-51-
To Pump Motor
Page 56
To Control Panel
Page 53
J<IM@:<
G<
To Spindle ON/OFF Switch
Page 55
Motor Thermal
Overload Relay
Control System
2A, 110V Fuse
Pump Thermal
Overload Relay
System
Transformer
Pump
Contactor
KM1 Motor
Direction A
Contactor
Work
Lamp
5A 24V
Fuse
KM2 Motor
Direction B
Contactor
J<IM@:<
Motor
Inch/Jog
Contactor
Figure 72. Electrical box wiring.
Ground
Block
24-Post
Junction
Block
12-Post
Junction
Block
-52-
Emergency
Stop Button
Power
Button
Pump
Switch
Inch/Jog
Button
Power
Lamp
Figure 73. Control panel wiring.
:FEKIFCG8E<C
I[
I[
)
)
+
I[
)
)
<D<E:P
JKFG9LKKFE
O)
@E:?&AF>
GFNe
Ck&9c
9b
I[
Gb
Nk
9c
Kh
9i
9c
G<
:FCFIBifle[
-53-
9C8:B
9b
P<CCFN
Pc
N?@K<
Nk
G@EB
Gb
I<;
I[
CK&9CL<
9CL<
9c
KLIHLF@J<
Kh
9IFNE
9i
>I<<E
N&P<CCFN
JKI@G<
Pc&>e
Ck&9c
J<IM@:<
To Main
Electrical
Box
Page 51
@EKIF;L:K@FE
Figure 74. Spindle motor wiring.
To Main
Electrical
Box
Page 51
JG@E;C<DFKFI
Ile
:XgXZ`kfi
)'D=;
+,'M8:
>ifle[
G<
:FCFIBe
9b
9b
L(
I[
I[
L)
I[
Pc
9c
I[
Q)
9i
>I<<E
N&P<CCFN
JKI@G<
Q(
I[
JkXik
:XgXZ`kfi
(,'D=;
)-,M8:
I[
Pc
I[
9b
-54-
Pc&>e
Figure 75. Spindle ON/OFF switch
(Left side view).
Figure 76. Spindle ON/OFF switch
(Right side view).
JG@E;C<FE&F==JN@K:?
.
:FCFIBifle[
To Main
Electrical
Box
Page 51
9i
9i
9b
I[
9c
,
9C8:B
9b
I<;
I[
9CL<
9c
9IFNE
9i
>I<<E
N&P<CCFN
JKI@G<
Pc&>e
9b
Pc&>e
G<
*
+
I\Xi
M`\n
J<IM@:<
+
-55-
Figure 77. Pump wiring.
GLDGDFKFI
>e
I[
I[
:FCFIBe
>ifle[
G<
E(
C(
9b
9c
G8IKJ
Pc&>e
I[
9C8:B
9b
>I<<E
>e
I<;
I[
9CL<
9c
>I<<E
N&P<CCFN
JKI@G<
I[
JkXik
:XgXZ`kfi
)D=;
+,'M8:
To Main
Electrical
Box
Page 51
-56-
Pc&>e
NFIBC8DG
Figure 78. Work lamp wiring.
To Main
Electrical
Box
Page 51
'
9c
:FCFIBN@I@E>
9C8:B
9b
N?@K<
Nk
I<;
I[
9CL<
9c
>I<<E
N&P<CCFN
JKI@G<
>ifle[
Pc&>e
GclêfkèZcl[\[
To Main
Electrical
Box
Page 51
Pc&>e
9c
>
?fk
))'
M8:
9b
?fk
-$(,Gcl^
8ji\Zfdd\e[\[
G8IKJ
-57-
('+,
G8IKJ
('+-
('+.
-58(''/
(',)
('()
('(*
('('
('(,
('((
(''*
(''/ (''-
(''. ('',
(''0
(',*
('+) (',(
('+* ('++
('(+
('('
('(0
('(0$(
('+/
('+0 (','
('+(
(''+
('(-
('(.
('(/
('')
(''(
('''
('0'
('/.
('//
('/0
('0(
('/('/,
('/.
('..
('/'
('.0
('/'
('./
('.-
('00
('0)
('0/
('0*
('/)
('/*
('/+
('/(
('.,
('0-
('0,
('0+
('/.
?\X[jkfZbJ_`]k\ijXe[:_Xe^\>\Xij
?\X[jkfZbJ_`]k\ijXe[:_Xe^\>\XiGXikj
REF
PART#
DESCRIPTION
REF
PART#
DESCRIPTION
1000
1001
1002
1003
1004
1005
1006
1007
1008
1009
1010
1011
1012
1013
1014
1015
1016
1017
1018
1019
1019-1
1041
1042
1043
1044
1045
1046
1047
1048
XPSB77M
XPS12M
XM11121002
XPSS04M
XM11121004
XM11121005
XM11121006
XM11121007
XM11121008
XM11121009
XPSS20M
XM11121011
XM11121012
XM11121013
XM11121014
XM11121015
XM11121016
XPSS01M
XPSS02M
XM11121019
XM11121019-1
XPSB26M
XM11121042
XM11121043
XPK12M
XPSB26M
XM11121046
XM11121047
XP6202
CAPSCREWM12-1.75X30
PHLPHDSCRM3-.5X6
FRONTCONTROLPLATE
SETSCREWM6-1X12
HANDLEKNOB
HANDLESTUD
HANDLEHUB
INFORMATIONPLATE
STEELBALL6MM
COMPRESSIONSPRING
SETSCREWM8-1.25X8
TAPERPIN
HANDLE
INFORMATIONPLATE
COMPRESSIONSPRING
HANDLEHUB
OILPLUG
SETSCREWM6-1X10
SETSCREWM6-1X6
COVER
SPIDERSAFETYCOVER
CAPSCREWM6-1X12
SPECIALWASHER
GEAR40T
KEY5X5X30
CAPSCREWM6-1X12
SPECIALWASHER
STEPGEAR
BALLBEARING6202ZZ
1049
1050
1051
1052
1053
1075
1076
1077
1078
1079
1080
1081
1082
1083
1084
1085
1086
1087
1088
1089
1090
1091
1092
1093
1094
1095
1096
1098
1099
XM11121049
XM11121050
XM11121051
XM11121052
XPK12M
XM11121075
XM11121076
XPSB06M
XM11121078
XPRP05M
XPR03M
XM11121081
XM11121082
XPSS06M
XPN03M
XPRP49M
XM11121086
XM11121087
XM11121088
XPK94M
XM11121090
XM11121091
XM11121092
XM11121093
XM11121094
XPSB04M
XPSB13M
XM11121098
XPW06M
BUSHING
SHIFTINGARM
SHAFT
GEAR40T
KEY5X5X30
OILPLUG
COVER
CAPSCREWM6-1X25
GASKET
ROLLPIN5X30
EXTRETAININGRING12MM
SHIFTINGARM
SHIFTINGFORK
SETSCREWM8-1.25X16
HEXNUTM8-1.25
ROLLPIN5X25
GEAR38T
O-RING11.2X2.65
PINIONSHAFT
KEY5X5X8
SHAFT
COLLAR
SHIFTINGARM
SHIFTINGFORK
SHAFT
CAPSCREWM6-1X10
CAPSCREWM8-1.25X30
OILSIGHTGLASS
FLATWASHER12MM
G8IKJ
-59-
((),
((-*
-60-
((.,
((.-
((..
((.0
(((.
((*'
((,'
((+0
((,((,,
((-.
(((.
((),
(((,
((.*
(((+
((-0
((.(
((.'
((.)
((,/
((-/
((-.
((,.
((,)
((,(
((./
((,*
((,0
((-'
((-(
((*'
((-,
((--
((,(
(((.
((*'
(()0
((,+
((-)
((*, ((-+
G8IKJ
((((
(((/
((+/
(('/
((+((+,
((++
((+*
((*/ ((*-
((*,
((*'
((*+
((+)
(()/
(()0
((*'
((*(
((*)
((**
(()+
(())
((),
(()*
((*. ((.+
((+( ((+'
((*0
(((.
(().
(()-
(())
(()(
(('0
(('+
(()'
(((0
(('(('.
((+.
(('+
((',
((()
(((*
(('*
(((.
((')
(((-
((('
(('(
?\X[jkfZb>\Xiè^Xe[:fekifcGXe\c
?\X[jkfZb>\Xiè^Xe[:fekifcGXe\cGXikj
REF
PART#
DESCRIPTION
REF
PART#
DESCRIPTION
1101
1102
1103
1104
1105
1106
1107
1108
1109
1110
1111
1112
1113
1114
1115
1116
1117
1118
1119
1120
1121
1122
1123
1124
1125
1126
1127
1128
1129
1130
1131
1132
1133
1134
1135
1136
1137
1138
1139
1140
XPR56M
XM11121102
XM11121103
XPK14M
XM11121105
XPR30M
XM11121107
XM11121108
XM11121109
XM11121110
XPR82M
XM11121112
XM11121113
XPSB27M
XM11121115
XM11121116
XP6004
XPSB35M
XM11121119
XPORP018
XM11121121
XPR25M
XM11121123
XP6004
XPR09M
XM11121126
XM11121127
XM11121128
XPW03M
XPSB01M
XM11121131
XP6004
XM11121133
XM11121134
XPSB27M
XM11121136
XPSB84M
XM11121138
GEAR36T
GEAR55T
KEY5X5X18
GEAR
GEAR45T
GEAR58T
GEAR21T
GEAR45T
GEAR59T
GEAR46T
CAPSCREWM6-1X14
COVER
GASKET
BALLBEARING6004ZZ
CAPSCREWM8-1.25X6
GEAR83T
O-RING17.8X2.4P18
SHAFT
INTRETAININGRING47MM
GEAR40/45T
BALLBEARING6004ZZ
COLLAR
COLLAR
GEAR45/40T
FLATWASHER6MM
CAPSCREWM6-1X16
SHAFT
BALLBEARING6004ZZ
GASKET
COVER
CAPSCREWM6-1X14
COMPRESSIONSPRING
CAPSCREWM10-1.5X35
CAMLOCK
KEY8X8X80
KEY8X8X45
1141
1142
1143
1144
1145
1146
1147
1148
1149
1150
1151
1152
1153
1154
1155
1156
1157
1158
1159
1160
1161
1162
1163
1164
1165
1166
1167
1168
1169
1170
1171
1172
1173
1174
1175
1176
1177
1178
1179
XPSB80M
XM11121142
XM11121143
XPSB02M
XM11121145
XM11121146
XM11121147
XM11121148
XM11121149
XM11121150
XPR24M
XM11121152
XM11121153
XM11121154
XM11121155
XM11121156
XPK94M
XM11121158
XPK94M
XM11121160
XPSB58M
XM11121162
XM11121163
XPW03M
XM11121165
XM11121166
XM11121167
XPK12M
XPK17M
XM11121170
XM11121171
XM11121172
XM11121173
XPN02M
XM11121175
XM11121176
XM11121177
XM11121178
XM11121179
CAPSCREWM3-.5X8
SPINDLE
KEY8X8X210
CAPSCREWM6-1X20
COVER
GASKET
TAPERROLLERBEARINGD7212
HEADSTOCK
GASKET
COVER
INTRETAININGRING42MM
SHAFT
OILSEAL
GEAR
TAPERROLLERBEARINGE7211
THREADEDCOLLAR
KEY5X5X8
GASKET
KEY5X5X8
COVER
CAPSCREWM8-1.25X12
OILSEAL
PULLEY
FLATWASHER6MM
COVER
GASKET
SPECIALWASHER
KEY5X5X30
KEY5X5X80
SHAFT
GEAR42T
GEAR23T
GEAR47T
HEXNUTM10-1.5
EMERGENCYSTOPSWITCH
POWERONBUTTON
PUMPSWITCH
INCHING/JOGBUTTON
POWERLAMP
XPK152M
XPK43M
G8IKJ
-61-
Hl`Zb:_Xe^\>\XiYfo
)*)'
)*'(
)*()*(/
)*(,
)*(+
)*(*
)*()
)*((
)*('
)*))
)*),
)*')*'+
)*'/
)*0.
)*'+
)*'0
)*)+
)***
)*).$( )*))*).
)*'+
)*')
)*,(
)*',
)*'-
)*('
)*+0
)*+/
)*.+
)**)
)**(
)**+
)*.*
)*'0
)*+.
)*)/
)*)0
)*,,
)*+-
)**'
)*+)
)**.
)*+,
)*++
)*,+
)*(-
)*,)
)*+(
)*,*
)*.(
)*+'
)*,-
)**-
)*.)
)*-)
)**,
)*.'
)*,/
)*-*
)*,.
)*,0
)*--
)*-/
)*-.
G8IKJ
)*-,
-62-
)*-+
)*-0
)*,'
Hl`Zb:_Xe^\>\XiYfoGXikj
REF
PART#
DESCRIPTION
REF
PART#
DESCRIPTION
2301
2302
2304
2305
2306
2308
2309
2310
2311
2312
2313
2314
2315
2316
2318
2320
2322
2324
2325
2326
2327
2327-1
2328
2329
2330
2331
2332
2333
2334
2335
2336
2337
2340
XM11122301
XPRP10M
XP8103
XM11122305
XPK19M
XM11122308
XPN09M
XM11122310
XPSB01M
XM11122312
XPK12M
XPK06M
XM11122315
XM11122316
XM11122318
XM11122320
XM11122322
XPB01M
XM11122325
XPRP28M
XM11122327
XM11122327-1
XM11122328
XPSB01M
XM11122330
XPEC04M
XM11122332
XPRP73M
XM11122334
XPSB26M
XM11122336
XM11122337
XM11122340
LEADSCREW
ROLLPIN5X36
THRUSTBEARING8103
SHAFT
KEY5X5X14
GEAR
HEXNUTM12-1.75
SPECIALWASHER
CAPSCREWM6-1X16
COVER
KEY5X5X30
KEY5X5X10
SHAFT
BUSHING
GEAR32/16T
GEAR32/16T
LEVER
HEXBOLTM10-1.5X30
BOSS
ROLLPIN5X40
COMPLETEGEARBOXASSEMBLY
GEARBOX
PLATE
CAPSCREWM6-1X16
SHAFT
E-CLIP13MM
SHIFTPIVOT
ROLLPIN4X30
SHIFTFORK
CAPSCREWM6-1X12
SPECIALWASHER
GEAR16T
GEAR32T
2341
2342
2344
2345
2346
2347
2348
2349
2350
2351
2352
2353
2354
2355
2356
2357
2358
2359
2362
2363
2364
2365
2366
2367
2368
2369
2370
2371
2372
2373
2374
2397
XM11122341
XM11122342
XM11122344
XM11122345
XM11122346
XM11122347
XM11122348
XM11122349
XM11122350
XM11122351
XM11122352
XM11122353
XPK120M
XPK02M
XM11122356
XM11122357
XM11122358
XM11122359
XM11122362
XM11122363
XPN01M
XM11122365
XM11122366
XM11122367
XM11122368
XM11122369
XM11122370
XPSS20M
XM11122372
XM11122373
XM11122374
XM11122397
GEAR16T
GEAR32T
GEAR16T
GEAR18T
GEAR19T
GEAR20T
GEAR22T
GEAR24T
GEAR26T
GEAR28T
GEAR24T
SHAFT
KEY5X5X75
KEY5X5X40
ANGCONTACTBEARING7000
GEAR16T
GEAR32T
SHIFTLEVER
SHIFTRODKEY
SHIFTROD
HEXNUTM6-1
SHAFT
SHAFT
SPRING
SLEEVE
HOUSING
SHAFT
SETSCREWM8-1.25X8
GEAR15T
GEAR24T
SHAFT
SHAFT
G8IKJ
-63-
-64-
)+*(
)+*)
)+**
)+*,
)+'/
)+'0
)+',
)+('
)+*' )+)0
)+*+
)+')
)+'(
G8IKJ
)+).
)+)-
)+)/
)+(.
)+'+
)+'*
)+'-
)+((
)+),
)+*/
)+*0
)++(
)++)
)+*.
)+-.
)+)'$(
)+*-
)+)'
)+(0$(
)+(/
)++'
)+(,
)+(0
)+)+
)+(+
)+)*
)+(*
)+'.
)+()
)+--
)+)(
)++*
)+-+
)+++
)+-,$(
)+-,
)+))
)++,
)++/
)+-*
)++.
)+-(
)+-/
)+,($(
)+,,
)+,.
)+,+
)++0
)+,'
)+,(
)+,)
)+,*
)+,-
)+,/
)+,0
8gife8jj\dYcp
8gife8jj\dYcpGXikj
REF
PART#
DESCRIPTION
REF
PART#
DESCRIPTION
2401
2402
2403
2404
2405
2406
2407
2408
2409
2410
2411
2412
2413
2414
2415
2417
2418
2419
2419-1
2420
2420-1
2421
2422
2423
2424
2425
2426
2427
2428
2429
2430
2431
2432
2433
XM11122401
XM11122402
XM11122403
XPRP28M
XPSS25M
XM11122406
XM11122407
XM11122408
XPRP05M
XM11122410
XPR08M
XM11122412
XM11122413
XM11122414
XPRP05M
XM11122417
XM11122418
XM11122419
XM11122419-1
XM11122420
XM11122420-1
XM11122421
XPK33M
XPRP06M
XM11122424
XM11122425
XM11122426
XM11122427
XPRP06M
XM11122429
XM11122430
XPSS03M
XPSB30M
XM11122433
HANDLE
HANDWHEEL
GRADUATEDDIAL
ROLLPIN5X40
SETSCREWM6-1X20
BRACKET
GEARSHAFT
KNOB
ROLLPIN5X30
GEAR
GEARSHAFT11T
GEAR48T
GEAR51T
ROLLPIN5X30
SHAFT
BUSHING
GEAR25T
SPACER
SHAFT
GEAR24T
WORMGEAR
KEY5X5X45
ROLLPIN5X24
GEAR14T
KNOB
GEARSHAFT10T
LEVER
ROLLPIN5X24
STEELBALL6MM
COMPRESSIONSPRING
SETSCREWM6-1X8
CAPSCREWM6-1X45
BOSS
2434
2435
2436
2437
2438
2439
2440
2441
2442
2443
2444
2445
2447
2448
2449
2450
2451
2451-1
2452
2453
2454
2455
2456
2457
2458
2459
2461
2463
2464
2465
2465-1
2466
2467
2468
XPW03M
XPSB29M
XM11122436
XM11122437
XPSS17M
XM11122439
XM11122440
XM11122441
XPRP32M
XM11122443
XPSS19M
XM11122445
XM11122447
XPSB127M
XPSB28M
XM11122450
XPSB49M
XM11122451-1
XM11122452
XM11122453
XPN01M
XPSS11M
XM11122456
XM11122457
XPSS12M
XM11122459
XM11122461
XM11122463
XPSS02M
XM11122465
XM11122465-1
XM11122466
XM11122467
XPSB61M
FLATWASHER6MM
CAPSCREWM6-1X40
SHAFT
SAFETYSHIFTER
SETSCREWM8-1.25X6
COMPRESSIONSPRING
STEELBALL6MM
BOSS
ROLLPIN6X40
DOG
SETSCREWM8-1.25X30
LEVER
SHAFT
CAPSCREWM6-1X65
CAPSCREWM6-1X15
GEAR
CAPSCREWM6-1X60
SPACER
HOUSING
THREADDIAL
HEXNUTM6-1
SETSCREWM6-1X16
HALFNUT
HALFNUTHOUSING
SETSCREWM6-1X25
GIB
SHAFT
GEAR25T
SETSCREWM6-1X6
COMPLETEAPRONASSEMBLY
APRONCASE
WORMBRACKET
LIMITBLOCK
CAPSCREWM10-1.5X20
G8IKJ
-65-
JX[[c\Xe[:ifjj=\\[
),(+
),((
),()
),((
),(*
),'/
),'0
),(,
),'-
),'.
),',
),'*
),('
),'+
),')
),)-
),'(
),(/
),))
),)'
),)*
),)+
),*+
),)(
),)(
),(0
),+(
),),
),**
),*-
),*(
),+'
),+) ),*,
),*0
),*'
),*,
),*.
),)0
),++
G8IKJ
),)/
),+*
-66-
JX[[c\Xe[:ifjj=\\[GXikj
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
2501
2502
2503
2504
2505
2506
2507
2508
2509
2510
2511
2512
2513
2514
2515
2518
2519
2520
2521
2522
XM11122501
XPS59M
XM11122503
XPS24
XM11122505
XPS57M
XM11122507
XPRP29M
XPSB40M
XM11122510
XM11122511
XM11122512
XM11122513
XM11122514
XM11122515
XM11122518
XPFH21M
XM11122520
XPS57M
XM11122522
SADDLE
PHLP HD SCR M3-.5 X 14
WIPER
PHLP HD SCR 8-32 x 3/8
COVER
WIPER
ROLL PIN 5 X 45
CAP SCREW M8-1.25 X 35
SADDLE SCREW
CROSS SLIDE SCREW
CROSS SLIDE
GIB
BUSHING
BRASS CROSS SLIDE NUT M8 X 12
SLIDE PLATE
FLAT HD SCR M8-1.25 X 25
WIPER
SLIDE PLATE
2523
2524
2525
2526
2528
2529
2530
2531
2533
2534
2535
2536
2537
2539
2540
2541
2542
2543
2544
XM11122523
XM11122524
XPB19M
XM11122526
XM11122528
XM11122529
XM11122530
XM11122531
XM11122533
XM11122534
XP8102
XM11122536
XPSB06M
XM11122539
XM11122540
XPSS20M
XM11122542
XPSTB003M
XM11122544
SLIDE PLATE
SLIDE PLATE
HEX BOLT M8-1.25 X 24
WIPER
HANDLE
HUB
HUB SCREW
SPANNER NUT
INDICATOR PLATE
INDICATOR PLATE SCREW
THRUST BEARING 8102
BRACKET
CAP SCREW M6-1 X 25
LEAD SCREW
GEAR 13T
SET SCREW M8-1.25 X 8
SCALE HUB
STEEL BALL 6MM
COMPRESSION SPRING 6 X 16MM
G8IKJ
-67-
:fdgfle[I\jk
)-+'
)-+(
)-'*
)-'(
)-')
)-'+
)-'-
)-',
)-'.
)-()
)-'0
)-'/
)-)(
)-)'
)-(.
)-('
)-((
)-(/
)-(0
)-(*
)-(+
)-(,
)-(-
)-+)
:fdgfle[I\jkGXikj
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
2601
2602
2603
2604
2605
2606
2607
2608
2609
2610
2611
2612
XM11122601
XM11122602
XM11122603
XPN02M
XM11122605
XM11122606
XM11122607
XPSS03M
XPN01M
XM11122610
XP8101
XM11122612
GIB SCREW
GIB
COMPOUND SLIDE
HEX NUT M10-1.5
COMPOUND SLIDE SCREW
LEAD SCREW NUT
SET SCREW M6-1 X 8
HEX NUT M6-1
LEAD SCREW
THRUST BEARING 8101
BRACKET
2613
2614
2615
2616
2617
2618
2619
2620
2621
2640
2641
2642
XP8101
XM11122614
XM11122615
XM11122616
XM11122617
XPSS07M
XPSB28M
XPSTB003M
XM11122544
XM11122640
XM11122641
XM11122642
THRUST BEARING 8101
GRADUATED DIAL
SPANNER NUT
BRACKET
HANDLE LARGE
SET SCREW M5-.8 X 5
CAP SCREW M6-1 X 15
STEEL BALL 6MM
COMPRESSION SPRING 6 X 16MM
PIN
HANDLE SMALL
G8IKJ
REF
-68-
KX`cjkfZb8jj\dYcp
*.(,
*.(*
*.(0
*.((
*.)'
*.*)
*.('
*.)(
*.'/
*.(-
*.(+
*.'+
*.()
*.))
*.'0
*.(.
*.'.
*.(/
*.)*
*.).
*.)/
*.'*
*.)+
*.'*.),
*.*(
*.')
*.)-
*.)0
*.',
KX`cjkfZbGXikj
PART#
DESCRIPTION
REF
PART#
DESCRIPTION
3702
3703
3704
3705
3706
3707
3708
3709
3710
3711
3712
3713
3714
3715
3716
XPK136M
XM11123703
XM11123704
XM11123705
XPSS39M
XM11123707
XM11123708
XM11123709
XM11123710
XM11123711
XPSB02M
XM11123713
XM11123714
XPN09M
XM11123716
KEY8X8X30
QUILL
TAILSTOCK
BASE
SETSCREWM10-1.5X50
SPECIALSCREW
PIN
BALLBEARING8101
BRACKET
GRADUATEDDIAL
CAPSCREWM6-1X20
HANDWHEEL
HANDLE
HEXNUTM12-1.75
HANDLE
3717
3718
3719
3720
3721
3722
3723
3724
3725
3726
3727
3728
3729
3731
3732
XM11123717
XM11123718
XM11123719
XM11123720
XPRP05M
XM11123722
XM11123723
XM11123724
XPW06M
XPN09M
XM11123727
XPSB17M
XPSS28M
XPSS42M
XM11123732
LOCKSCREW
LOCKSHAFT
HANDLE
SHAFT
ROLLPIN5X30
COLLAR
SHAFT
BASESHOEBLOCK
FLATWASHER12MM
HEXNUTM12-1.75
SPECIALNUT
CAPSCREWM4-.7X10
SETSCREWM6-1X30
SETSCREWM8-1.25X50
HANDLEBASE
-69-
G8IKJ
REF
G8IKJ
*/'-$-
-70-
*/((
*/)*/),
*/).
*/'-$,
*/'-$+
*/'-$*
*/'-$)
*/'-$(
*/(*
*/))
*/)/
*/'/
*/'0
*/'+
*/',
*/)*
*/)+
*/(( */(+
*/(-
*/'-
*/()
*/(*
*/('
*/')
*/'*
*/(/
*/(0
*/'(
*/(,
*/(.
*/)'
*/'.
*/)(
*/(0
*/(/
9\[Xe[DfkfiGXikj
*/(/
*/(/
*/(0
*/**
*/*+
*/*,
*/(0
*/*-
*/*.
*/*/
*/*'
*/)0
*/)/
*/)'
*/)(
:XYè\kGXikj
G8IKJ
-71-
9\[#Dfkfi#Xe[:XYè\kGXikj
PART#
DESCRIPTION
REF
PART#
DESCRIPTION
XPVA32
XPSS05M
XM11123803
XPW04M
XPB32M
XM11123806
XM11123806-1
XM11123806-2
XM11123806-3
XM11123806-4
XM11123806-5
XM11123806-6
XM11123807
XM11123808
XM11123809
XPB01M
XPRP49M
XPW04M
XPSB06M
XM11123814
XM11123815
V-BELTA-324L320
SETSCREWM5-.8X10
HEADKEY
FLATWASHER10MM
HEXBOLTM10-1.5X25
MOTOR2HP/220V/1-PH
MOTORFANCOVER
MOTORFAN
MOTORJUNCTIONBOX
MOTORTERMINALBLOCK
MOTORCAPACITORCOVER
CAPACITOR150MFD/250VAC
SPLASHGUARD
PULLEY
BRACKET
HEXBOLTM10-2.5X30
ROLLPIN5X25
FLATWASHER10MM
CAPSCREWM6-1X25
RACKGEAR
GAPPIECE
3816
3817
3818
3819
3820
3821
3822
3823
3824
3825
3826
3827
3828
3829
3830
3833
3834
3835
3836
3837
3838
XPSB70M
XM11123817
XPS68M
XPW03M
XM11123820
XM11123821
XM11123822
XM11123823
XM11123824
XPN02M
XM11123826
XM11123827
XM11123828
XM11123829
XM11123830
XM11123833
XM11123834
XPN01M
XM11123836
XPW10M
XPB129M
CAPSCREWM10-1.5X45
THREADEDTAPERPIN
PHLPHDSCRM6-1X10
FLATWASHER6MM
LATHEBED
CHIPPAN
RACKGEAR
RIVET2X5
INFORMATIONPLATE
HEXNUTM10-1.5
SPECIALSTUD
SPECIALNUT
SPACERBLOCK
RIGHTSTANDBASE
RIGHTBRACKET
FRONTPLATE
LEFTBRACKET
HEXNUTM6-1
LEFTSTANDBASE
FLATWASHER14MM
HEXBOLTM14-2X45
G8IKJ
REF
3801
3802
3803
3804
3805
3806
3806-1
3806-2
3806-3
3806-4
3806-5
3806-6
3807
3808
3809
3810
3811
3812
3813
3814
3815
-72-
Jgè[c\Jn`kZ_:fekifcIf[8jj\dYcp
+0'(
+0',
+0')
+0'.
+0'/
+0'0
+0('
+0(,
+0'+
+0((
+0(*
+0(0
+0')
+0'-
+0()
+0(.
+0'*
+0(+
+0(+0(/
Jgè[c\Jn`kZ_:fekifcIf[8jj\dYcp
REF
PART#
DESCRIPTION
REF
PART#
DESCRIPTION
4901
4902
4903
4904
4905
4906
4907
4908
4909
4910
XM11124901
XPSB25M
XM11124903
XPRP34M
XPSS02M
XM11124906
XM11124907
XM11124908
XPRP39M
XM11124910
BRACKET
CAPSCREWM6-1X11
OILCAP
ROLLPIN6X55
SETSCREWM6-1X6
COLLAR
FEEDROD
KEY
ROLLPIN4X20
SPRING7020
4911
4912
4913
4914
4915
4916
4917
4918
4919
XM11124911
XM11124912
XPSB27M
XPRP49M
XM11124915
XPR15M
XPSB31M
XM11124918
XM11124919
HANDLE
BRACKET
CAPSCREWM6-1X14
ROLLPIN5X25
BRACKET
CAPSCREWM8-1.25X25
BRACKET
SWITCH
G8IKJ
-73-
:ffcXekJpjk\dXe[CXdg
5513
5512
5511
5508
5507
5514
5504
5503
5506
5502
5505
5515
5501
G8IKJ
:ffcXekJpjk\dXe[CXdgGXikj
REF
PART#
DESCRIPTION
REF
PART#
DESCRIPTION
5501
5502
5503
5504
5505
5506
5507
XM11125501
XM11125502
XPB94M
XM11125504
XM11125505
XM11125506
XM11125507
COOLANTTANK
COOLANTPUMPASSEMBLY
HEXBOLTM5-.8X25
FLEXTUBE
MOUNTINGPEDESTAL
COOLANTSTANDPIPE
NOZZLEASSEMBLY
5508
5511
5512
5513
5514
5515
XPS11M
XM11125511
XM11125512
XM11125513
XM11125514
XM11125515
PHLPHDSCRM6-1X16
LENS
BULB,50W,24VAC
COMPLETELAMPASSEMBLY
FLOWVALVE
RUBBERDRAINTUBE
-74-
CXk_\8ZZ\jjfi`\j
-+')
-+'(
-+'+
-+'*
-+'($(
-++(
-+*,
-+*0
-+*+
-+)0
-+*(
-+*'
-+*)
-+'-
-+**
-+'.
-+)(
-+)*
-+)/
-+*-$)
-+). -+)-+*-
-+)+
-+),
-+',
-+'0
-+('
-+((
-++)
-+()
-+(+
-+(,
-+))
-+(*
-+*-$(
-+*.
-+*/
CXk_\8ZZ\jjfi`\jGXikj
REF
PART#
DESCRIPTION
REF
PART#
DESCRIPTION
6401
6401-1
6402
6403
6404
6405
6406
6407
6409
6410
6411
6412
6413
6414
6415
6421
6422
6423
6424
XM11126401
XM11126401-1
XM11126402
XM11126403
XM11126404
XM11126405
XM11126406
XM11126407
XPWR1214
XPWR1012
XM11126411
XM11126412
XM11126413
XM11126414
XM11126415
XM11126421
XM11126422
XM11126423
XM11126424
4-JAWUNIVERSALCHUCK8"
4-JAWCHUCK,JAW
FACEPLATE10"
OILBOTTLE
TOOLBOX
SQUARESOCKETT-WRENCH
4-JAWCHUCKWRENCH
3-JAWCHUCKWRENCH
COMBOWRENCH12/14MM
COMBOWRENCH10/12MM
COMBOWRENCH9/11MM
DRILLCHUCKB161.5-13MM
DRILLCHUCKKEY
PHILLIPSHDSCREWDRIVER#2
STANDARDSCREWDRIVER
HEXWRENCHSET2-10MM
SPIDERSCREWSET
LIVECENTERMT#3
CARBIDETIPDEADCENTERMT#3
6425
6426
6427
6428
6429
6430
6431
6432
6433
6434
6435
6436
6436-1
6436-2
6437
6438
6439
6441
6442
XM11126425
XM11126426
XM11126427
XM11126428
XM11126429
XM11126430
XM11126431
XM11126432
XM11126433
XM11126434
XM11126435
XM11126436
XM11126436-1
XM11126436-2
XM11126437
XM11126438
XM11126439
XM11126441
XM11126442
STANDARDDEADCENTERMT#3
ARBORB16-MT#3
DEADCENTERSPINDLESLEEVE
QUICKCHANGETOOLHOLDER
GEAR45T
GEAR27T
GEAR50T
GEAR26T
GEAR35T
GEAR60T
TAILSTOCKWRENCH
3-JAWCHUCK
3-JAWCHUCKTOPJAWSET
3-JAWCHUCKBOTTOMJAWSET
QUICKCHANGETOOLPOST
STEADYREST
FOLLOWREST
CAMLOCKANDCAPSCREWSET
HANDLE
G8IKJ
-75-
DXè<c\Zki`ZXc9fo
6502
6503
6501
6504
6510
6505
6506
6507
6508
6509
G8IKJ
DXè<c\Zki`ZXc9foGXikj
REF
PART#
DESCRIPTION
REF
PART#
DESCRIPTION
6501
6502
6503
XM11126501
XM11126502
XM11126503
6506
XM11126506
6504
XM11126504
6507
6508
6509
6510
XM11126507
XM11126508
XM11126509
XM11126510
CONTACTOR:110VCOIL,
JZC340D
GROUNDTERMINALBLOCK
TERMINALBLOCK12-POLE
TERMINALBLOCK20-POLE
FUSEHOLDER5A,24V
6505
XM11126505
TRANSFORMER,JBK5-100VATH
FUSEHOLDER2A,110V
THERMALRELAY:JRS4-09/25D,
6-13A,SET@11A
THERMALRELAY:JRS4-09/25D,
0.4-0.63A,[email protected]
CONTACTOR:TIANSHUI,110V,
GSC1-1801
-76-
=fccfnI\jkXe[Jk\X[pI\jk
=fccfnI\jkXe[Jk\X[pI\jkGXikj
PART#
DESCRIPTION
REF
PART#
DESCRIPTION
XM11127301
XPSS02M
XM11127303
XM11127304
XM11127305
XPSS03M
XM11127307
XPSS25M
XPN01M
XM11127311
XM11127312
XM11127313
KNURLEDKNOB
SETSCREWM6-1X6
BUSHING
SPECIALSCREW
FINGERW/BEARING
SETSCREWM6-1X8
UPPERSTEADYRESTCASTING
SETSCREWM6-1X20
HEXNUTM6-1
LOWERSTEADYRESTCASTING
PIN
LOCKBOLTM8-1.25
7314
7315
7316
7317
7318
7319
7327
7328
7329
7330
7331
7332
XPN09M
XPW06M
XM11127316
XPB43M
XPW01M
XM11127319
XPN01M
XPSS25M
XM11127329
XPSB35M
XPSS25M
XPN01M
HEXNUTM12-1.75
FLATWASHER12MM
CLAMPPLATE
HEXBOLTM12-1.75X75
FLATWASHER8MM
LOCKKNOBM8-1.25
HEXNUTM6-1
SETSCREWM6-1X20
FOLLOWRESTCASTING
CAPSCREWM8-1.25x60
SETSCREWM6-1X20
HEXNUTM6-1
-77-
G8IKJ
REF
7301
7302
7303
7304
7305
7306
7307
7309
7310
7311
7312
7313
CXY\cGcXZ\d\ek
JX]\kp cXY\cj nXie XYflk dXZ_è\ _XqXi[j Xe[ _fn kf gi\m\ek dXZ_è\ [XdX^\ fi èalip% K_\
fne\i f] k_`j dXZ_è\ DLJK dXèkXè k_\ fi`^èXc cfZXk`fe Xe[ i\X[XY`c`kp f] Xcc cXY\cj fe k_`j
dXZ_è\%@]XepcXY\c`ji\dfm\[fiY\Zfd\jlei\X[XYc\#I<GC8:<k_XkcXY\cY\]fi\Xccfnè^k_\
dXZ_è\kf\ek\ij\im`Z\X^Xè%:fekXZkNff[jkfZb@ek\ieXk`feXc#@eZ%Xk(*-').*+$*+/)finnn%
j_fg]fokffcj%Zfdkffi[\ie\ncXY\cj%
7607
7606
7601
7604
7602
7605
7603
7602
7600
G8IKJ
CXY\cGXikj
REF
PART#
DESCRIPTION
REF
PART#
DESCRIPTION
7600
7601
7602
7603
D3376
XM11127601
XPLABEL-14
XM11127603
SHOPFOXLOGOPLATE
SPIDERENTANGLEMENTLABEL
ELECTRICITYLABEL
DISCONNECTLABEL
7604
7605
7606
7607
XPLABEL-12
XM11127605
XPLABEL-11
XM11127607
READMANUALLABEL
ENTANGLEMENTHAZARDLABEL
SAFETYGLASSESLABEL
MACHINEIDLABEL
-78-
NXiiXekpI\^`jkiXk`fe
Name ___________________________________________________________________________________
Street __________________________________________________________________________________
City _________________________ State ___________________________Zip ________________________
Phone # ______________________ Email___________________________Invoice # ___________________
Model #_________Serial #______________Dealer Name__________________Purchase Date___________
K_\]fccfnè^è]fidXk`fe`j^`m\efeXmfclekXipYXj`j%@kn`ccY\lj\[]fidXib\kè^gligfj\jkf_\cglj
[\m\cfgY\kk\igif[lZkjXe[j\im`Z\j%F]Zflij\#Xccè]fidXk`fe`jjki`ZkcpZfe]`[\ek`Xc%
(%
)%
CUT ALONG DOTTED LINE
*%
How did you learn about us?
_____ Advertisement
_____ Mail Order Catalog
_____ Friend
_____ Website
____ Local Store
____ Other:
How long have you been a woodworker/metalworker?
_____ 0-2 Years
_____ 2-8 Years
____ 8-20 Years
_____ 20+ Years
How many of your machines or tools are EZab8aj?
_____ 0-2
_____ 3-5
____ 6-9
_____ 10+
+%
Do you think your machine represents a good value?
_____ Yes
____ No
,%
Would you recommend EZab8aj products to a friend?
_____ Yes
____ No
-%
What is your age group?
_____ 20-29
_____ 50-59
.%
/%
What is your annual household income?
_____ $20,000-$29,000
_____ $30,000-$39,000
_____ $50,000-$59,000
_____ $60,000-$69,000
____ 40-49
____ 70+
____ $40,000-$49,000
____ $70,000+
Which of the following magazines do you subscribe to?
____
____
____
____
____
____
____
____
____
____
0%
_____ 30-39
_____ 60-69
Cabinet Maker
Family Handyman
Hand Loader
Handy
Home Shop Machinist
Journal of Light Cont.
Live Steam
Model Airplane News
Modeltec
Old House Journal
____
____
____
____
____
____
____
____
____
____
Popular Mechanics
Popular Science
Popular Woodworking
Practical Homeowner
Precision Shooter
Projects in Metal
RC Modeler
Rifle
Shop Notes
Shotgun News
____
____
____
____
____
____
____
____
____
Today’s Homeowner
Wood
Wooden Boat
Woodshop News
Woodsmith
Woodwork
Woodworker West
Woodworker’s Journal
Other:
Comments:VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV
VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV
VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV
FOLD ALONG DOTTED LINE
Place
Stamp
Here
NFF;JKF:B@EK<IE8K@FE8C@E:%
G%F%9FO)*'0
9<CC@E>?8D#N80/)).$)*'0
FOLD ALONG DOTTED LINE
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
N8II8EKP
N8II8EKP
Nff[jkfZb@ek\ieXk`feXc#@eZ%nXiiXekjXccJ_fg=fodXZ_è\ipkfY\]i\\f][\]\Zkj]ifdnfibdXej_`g
Xe[dXk\i`Xcj]fiXg\i`f[f]knfp\Xij]ifdk_\[Xk\f]fi`^èXcgliZ_Xj\Ypk_\fi`^èXcfne\i%
K_`jnXiiXekp[f\jefkXggcpkf[\]\Zkj[l\[ì\Zkcpfiè[ì\Zkcpkfd`jlj\#XYlj\#e\^c`^\eZ\fi
XZZ`[\ekj#cXZbf]dXèk\eXeZ\#fii\`dYlij\d\ekf]k_ì[gXikp\og\ej\jèZlii\[%
Nff[jkfZb@ek\ieXk`feXc#@eZ%n`cci\gXìfii\gcXZ\#Xk`kj\og\ej\Xe[Xk`kjfgk`fe#k_\J_fg=fo
dXZ_è\fidXZ_è\gXik#n_`Z_èefidXclj\_Xjgifm\ekfY\[\]\Zk`m\#gifm`[\[k_Xkk_\fi`^èXc
fne\ii\kliejk_\gif[lZkgi\gX`[kfXJ_fg=fo]XZkfipj\im`Z\Z\ek\in`k_giff]f]k_\ìgliZ_Xj\
f]k_\gif[lZkn`k_èknfp\Xij#Xe[gifm`[\jNff[jkfZb@ek\ieXk`feXc#@eZ%i\XjfeXYc\fggfikle`kpkf
m\i`]pk_\Xcc\^\[[\]\Zkk_ifl^_èjg\Zk`fe%@]`k`j[\k\idè\[k_\i\`jef[\]\Zk#fik_Xkk_\[\]\Zk
i\jlck\[]ifdZXlj\jefkn`k_èk_\jZfg\f]Nff[jkfZb@ek\ieXk`feXc@eZ%jnXiiXekp#k_\ek_\fi`^èXc
fne\idljkY\Xik_\Zfjkf]jkfiè^Xe[i\klieè^k_\gif[lZk%
K_`j`jNff[jkfZb@ek\ieXk`feXc#@eZ%jjfc\ni`kk\enXiiXekpXe[XepXe[XccnXiiXek`\jk_XkdXp
Y\`dgc`\[YpcXn#èZcl[è^Xepd\iZ_XekXY`c`kpfi]`ke\jj#]fiXepgXik`ZlcXigligfj\#Xi\_\i\Yp
c`d`k\[kfk_\[liXk`fef]k_`jni`kk\enXiiXekp%N\[fefknXiiXekk_XkJ_fg=fodXZ_è\ipZfdgc`\j
n`k_k_\gifm`j`fejf]XepcXnfiXZkj%@eef\m\ekj_XccNff[jkfZb@ek\ieXk`feXc#@eZ%jc`XY`c`kple[\i
k_`jnXiiXekp\oZ\\[k_\gliZ_Xj\gi`Z\gX`[]fik_\gif[lZk#Xe[Xepc\^XcXZk`fejYifl^_kX^Xèjk
Nff[jkfZb@ek\ieXk`feXc#@eZ%j_XccY\ki`\[èk_\JkXk\f]NXj_è^kfe#:flekpf]N_XkZfd%N\j_Xcc
èef\m\ekY\c`XYc\]fi[\Xk_#èali`\jkfg\ijfejfigifg\ikpfi]fièZ`[\ekXc#Zfekè^\ek#jg\Z`Xcfi
Zfej\hl\ek`Xc[XdX^\jXi`jè^]ifdk_\lj\f]fligif[lZkj%
<m\ip\]]fik_XjY\\edX[\kf\ejli\k_XkXccJ_fg=fodXZ_è\ipd\\kj_`^_hlXc`kpXe[[liXY`c`kp
jkXe[Xi[j%N\i\j\im\k_\i`^_kkfZ_Xe^\jg\Z`]`ZXk`fejXkXepk`d\Y\ZXlj\f]fliZfdd`kd\ekkf
Zfekèlfljcp`dgifm\k_\hlXc`kpf]fligif[lZkj%
=^\]FjVaînBVX]^cZhVcYIddah
LddYhidX`>ciZgcVi^dcVa!>cX#XVgg^Zhi]djhVcYhd[egdYjXihYZh^\cZY
idbZZii]ZcZZYhd[idYVnhlddYldg`ZghVcYbZiValdg`Zgh#
6h`ndjgYZVaZgVWdjii]ZhZ[^cZegdYjXih/