Manual - Woodstock International Inc.

Transcription

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ELECTRICAL .................................................................................................... 12
Circuit Requirements .................................................................................... 12
Grounding Requirements ................................................................................ 13
Extension Cords .......................................................................................... 13
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LATHE OPERATIONS .......................................................................................... 18
General .................................................................................................... 18
Chuck and Faceplate Mounting ........................................................................ 19
Replacing Jaws ........................................................................................... 20
Using the Four-Jaw Chuck .............................................................................. 21
Using the Faceplate ..................................................................................... 22
Using the Tailstock ....................................................................................... 23
Tailstock Alignment ...................................................................................... 24
Using Centers ............................................................................................. 26
Using the Steady Rest ................................................................................... 27
Using the Follow Rest ................................................................................... 27
Setting Compound Slide ................................................................................. 28
Using the Tool Posts...................................................................................... 28
Using Manual Feed ....................................................................................... 29
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SETUP ........................................................................................................... 14
Inventory .................................................................................................. 14
Machine Placement ...................................................................................... 15
Cleaning Machine......................................................................................... 15
Uncrating & Lifting ...................................................................................... 16
Test Run and Break-In ................................................................................... 17
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SAFETY............................................................................................................8
Standard Machinery Safety Instructions ................................................................ 8
Additional Safety Instructions for Lathes ............................................................ 10
Avoiding Potential Injuries .............................................................................. 11
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INTRODUCTION ..................................................................................................3
Woodstock Technical Support ............................................................................ 3
Machine Specifications .................................................................................... 4
Controls and Features ..................................................................................... 7
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Table of Contents
Contents
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MAINTENANCE ................................................................................................. 34
General Maintenance .................................................................................... 34
General Cleaning ......................................................................................... 34
General Lubrication...................................................................................... 34
SERVICE ......................................................................................................... 36
Cross Slide Backlash ..................................................................................... 36
Cross-Slide and Saddle-Gib Adjustments ............................................................. 36
Replacing the V-Belt ..................................................................................... 37
Replacing the Cogged-Belt.............................................................................. 37
Electrical Safety Instructions........................................................................... 38
Wiring Diagram ........................................................................................... 39
Troubleshooting........................................................................................... 40
PARTS ........................................................................................................... 43
Drive Belt .................................................................................................. 43
Belt Tensioner ............................................................................................ 44
Change Gears ............................................................................................. 45
Headstock ................................................................................................. 46
Quick-Change Gearbox .................................................................................. 47
Apron ....................................................................................................... 48
Saddle & Cross Slide ..................................................................................... 50
Compound Rest & Tool Post ............................................................................ 51
Tailstock ................................................................................................... 52
Steady Rest ................................................................................................ 53
Follow Rest ................................................................................................ 53
Bed ......................................................................................................... 54
Electrical & Tools ........................................................................................ 55
Machine Labels ........................................................................................... 56
WARRANTY ..................................................................................................... 61
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30
31
32
33
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Setting RPM ...............................................................................................
RPM Chart .................................................................................................
Setting Power Feed Rate ................................................................................
Threading Setup ..........................................................................................
LJ<K?<HL@:B>L@;<G8><C89<CJKFJ<8I:?FLK@E=FID8K@FE=8JK
INTRODUCTION
Woodstock Technical Support
Your new E:AB8AJ® Model M1049 Benchtop Lathe has been specially designed to provide many years
of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program
assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%
Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you have comments about this manual, please contact us at:
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Controls and Features
A
B
C
E
D
G
F
H
I
S
R
Q
P
O
N
M
J
L
K
Model M1049 Benchtop lathe.
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
Belt and Change Gear Access Door
Belt Tension Lever
ON/OFF and Spindle Direction Switch
3-Jaw Chuck
Steady Rest
Back Splash
Follow Rest
4-Way Tool Holder
Compound Rest
Tailstock
-7-
K.
L.
M.
N.
O.
P.
Q.
R.
S.
Chip Tray
Thread Dial
Half Nut Lever
Apron Feed Lever
Cross Slide Handwheel
Apron Handwheel
Headstock
Gearbox
Gear Shift Lever
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SAFETY
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For Your Own Safety,
Read Manual Before Operating Machine
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Standard
Machinery Safety Instructions
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FNE<IËJD8EL8C% Read and understand this
owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
?<8I@E>GIFK<:K@FE% Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
<P<GIFK<:K@FE% Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
D<EK8C8C<IKE<JJ% Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or
when distracted.
?8Q8I;FLJ;LJK% Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware
of dust hazards associated with workpiece
materials, and always wear a NIOSH-approved
respirator to reduce your risk.
;@J:FEE<:K@E>GFN<IJLGGCP% Always
disconnect machine from power supply before
servicing, adjusting, or changing cutting tools
(bits, blades, cutters, etc.). Make sure switch
is in OFF position before reconnecting to avoid
an unexpected or unintentional start.
N<8I@E>GIFG<I8GG8I<C% Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips which could cause a loss
of workpiece control.
;8E><IFLJ<EM@IFED<EKJ% Do not use
machinery in wet or rainy locations, cluttered
areas, around flammables, or in poorly-lit
areas. Keep work area clean, dry, and welllighted to minimize risk of injury.
-8-
JK89C<D8:?@E<% Unexpected movement during
operations greatly increases the risk of injury
and loss of control. Verify machines are
stable/secure and mobile bases (if used) are
locked before starting.
=FI:@E>D8:?@E<IP% Do not force machine. It
will do the job safer and better at the rate for
which it was designed.
FECPLJ<8J@EK<E;<;% Only use machine for
its intended purpose. Never modify or alter
machine for a purpose not intended by the
manufacturer or serious injury may result!
8NBN8I;GFJ@K@FEJ% Keep proper footing and
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
LJ<I<:FDD<E;<;8::<JJFI@<J% Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase the risk of serious
injury.
LE8KK<E;<;FG<I8K@FE% Never leave machine
running while unattended. Turn machine off
and ensure all moving parts completely stop
before walking away.
:?@C;I<E9PJK8E;<IJ% Keep children and
bystanders a safe distance away from work
area. Stop using machine if children or
bystanders become a distraction.
D8@EK8@EN@K?:8I<% Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. An
improperly maintained machine may increase
the risk of serious injury.
I<DFM<8;ALJK@E>KFFCJ% Never leave
adjustment tools, chuck keys, wrenches, etc.
in or on machine—especially near moving
parts. Verify removal before starting!
:?<:B;8D8><;G8IKJ% Regularly inspect
machine for damaged parts, loose bolts,
mis-adjusted or mis-aligned parts, binding,
or any other conditions that may affect safe
operation. Always repair or replace damaged
parts, wires, cords, or plugs before operating
machine.
J<:LI@E>NFIBG@<:<% When required, use
clamps or vises to secure workpiece. A secured
workpiece protects hands and frees both of
them to operate the machine.
=<<;;@I<:K@FE% Unless otherwise noted, feed
work against the rotation of blades or cutters.
Feeding in the same direction of rotation may
pull your hand into the cut.
D8@EK8@EGFN<I:FI;J%When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside. Do not
handle the cord/plug with wet hands. Avoid
cord damage by keeping it away from heated
surfaces, high traffic areas, harsh chemicals,
and wet or damp locations.
>L8I;J:FM<IJ% Guards and covers can
protect you from accidental contact with
moving parts or flying debris. Make sure
they are properly installed, undamaged, and
working correctly before using machine.
<OG<I@<E:@E>;@==@:LCK@<J% If at any time you
are experiencing difficulties performing the
-9-
J8=<KP
8GGIFM<;FG<I8K@FE% Untrained operators
can be seriously hurt by machinery. Only
allow trained or properly supervised people
to use machine. When machine is not being
used, disconnect power, remove switch keys,
or lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
Additional Safety Instructions for Lathes
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1.
AVOIDING INJURY: Read and understand this manual before operating this lathe.
2.
AVOIDING LACERATIONS AND ENTANGLEMENT: Do not clear chips by hand. Use a brush, and never
clear chips while the lathe is turning.
3.
USING CORRECT TOOLING: Always select the right cutter for the job, and make sure cutters are
sharp. The right tool decreases strain on the lathe components and provides a better finish.
4.
ELIMINATING A PROJECTILE HAZARD: Always remove chuck key. Never walk away from the lathe
with the key in the chuck.
5.
SECURING A WORKPIECE: Make sure workpiece is properly held in chuck before starting lathe. A
workpiece thrown from the chuck will cause severe injury.
6.
CHUCK SAFETY: Chucks are surprisingly heavy and awkward to hold, so protect your hands and the
lathe ways. Always use a chuck cradle or piece of plywood over the lathe ways.
7. WORKPIECE SUPPORT: Support a long workpiece if it extends from the headstock so it will not
wobble violently when the lathe is turned on. When machining, a workpiece that extends more than
2.5 times its diameter must be supported by a center or steady rest.
8.
AVOIDING STARTUP INJURIES: Make sure workpiece, cutting tool, and tool post have adequate
clearance before starting lathe. Check chuck clearance and saddle clearance before starting the
lathe. Make sure spindle RPM is set correctly for part diameter before starting the lathe. Large
parts can be ejected from the chuck if the chuck speed is set too high.
9.
ELIMINATING A PROJECTILE HAZARD: Always use the appropriate feed and speed rates.
10. AVOIDING ENTANGLEMENT INJURIES: Never attempt to slow or stop the lathe chuck by hand, and
tie back long hair, ponytails, loose clothing, and sleeves so they do not dangle.
11. MAINTAINING A SAFE WORKPLACE: Never leave lathe unattended while it is running.
12. GI<M<EK@E>8E8GIFE$:?L:B:I8J?1 Always release automatic feeds after completing a job.
-10-
Avoiding Potential Injuries
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=`^li\1.Always cover the bed ways, and
unplug the benchtop lathe when retooling.
=`^li\3. Always wear face and eye protection
when using this benchtop lathe.
=`^li\2.Never leave the chuck key inserted in
the chuck.
=`^li\4% Never use hands to stop or slow the
chuck when shutting down the benchtop lathe.
=`^li\5.Never wear loose clothing or gloves
when working with the benchtop lathe.
-11-
ELECTRICAL
Circuit Requirements
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This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
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A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the fullload current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)
Full-Load Current Rating
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
Full-Load Current Rating........................... 11.5 Amps
Circuit Requirements for 110V
This machine is prewired to operate on a 110V power
supply circuit that has a verified ground and meets the
following requirements:
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
-12-
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Grounding Requirements
This machine MUST be grounded. In the event of certain
types of malfunctions or breakdowns, grounding provides
a path of least resistance for electric current to travel—in
order to reduce the risk of electric shock.
Check with a qualified electrician or service personnel
if you do not understand these grounding requirements,
or if you are in doubt about whether the tool is
properly grounded. If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
For 110V Connection
This machine is equipped with a power cord that has an
equipment-grounding wire and a NEMA 5-15 grounding
plug. The plug must only be inserted into a matching
receptacle (see Figure 6) that is properly installed and
grounded in accordance with local codes and ordinances.
Extension Cords
We do not recommend using an extension cord with this
machine. Extension cords cause voltage drop, which may
damage electrical components and shorten motor life.
Voltage drop increases with longer extension cords and
the gauge smaller gauge sizes (higher gauge numbers
indicate smaller sizes).
Any extension cord used with this machine must contain a
ground wire, match the required plug and receptacle, and
meet the following requirements:
Minimum Gauge Size at 110V ...................... 14 AWG
Maximum Length (Shorter is Better).................50 ft.
-13-
GROUNDED
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
Neutral Hot
Figure 6. NEMA 5-15 plug & receptacle.
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k_Xk pfli gfn\i jlggcp ZìZl`k [f\j
EFK d\\k k_\ i\hlì\d\ekj ]fi k_\
dXZ_è\2 _Xm\ Xe \c\Zki`Z`Xe èjkXcc
k_\ Zfii\Zk gfn\i jlggcp ZìZl`k% @]
k_\ dXZ_è\ dljk Y\ i\Zfee\Zk\[ ]fi
lj\ fe X [`]]\i\ek kpg\ f] \c\Zki`Z
ZìZl`k# k_\ i\Zfee\Zk`fe j_flc[ Y\
dX[\ Yp X hlXc`]`\[ \c\Zki`Z`Xe fi
j\im`Z\ g\ijfee\c2 X]k\i i\Zfee\Zk`fe#
k_\dXZ_è\dljkZfdgcpn`k_XcccfZXc
Zf[\jXe[fi[èXeZ\j%
<C<:KI@:8C
Improper connection of the equipment-grounding wire will
increase the risk of electric shock. The wire with green
insulation (with/without yellow stripes) is the equipmentgrounding wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying) terminal.
110V
SETUP
Inventory
The following is an inventory of the accessories shipped
with your E:AB8AJ® Model M1049 Benchtop lathe.
A
C
D
J<KLG
Installed Accessories (Figure 7)
Qty
A. 4" Three-Jaw Chuck .......................................1
B. 4-Way Tool Post ............................................1
C. Compound Rest ............................................1
D. Follow Rest .................................................1
Packaged Accessories (Figure 8)
E. Toolbox ......................................................1
F. Oil Bottle ...................................................1
G. Three-Jaw Chuck Internal Jaws .........................3
H. Hex Wrench Set (6, 5, 4, 3, 2 mm) .................1 EA
I. 7" Four-Jaw Universal Chuck ............................1
J. 7.5" Faceplate..............................................1
K. Live Center MT#2 ..........................................1
L. Dead Center MT#3 .........................................1
M. Dead Center MT#2 .........................................1
N. Wrench Set (8/10, 12/14 mm) ......................1 EA
O. Spindle Lever ...............................................1
P. Chuck Lever ................................................1
Q. Male Knob M8-1.25 ........................................1
R. Four-Jaw Chuck Key.......................................1
S. Universal Tool Post Kit ....................................1
— Tool Clamp ...............................................1
— Base Plate ...............................................1
— Compression Spring.....................................1
— Hex Bolt M8-1.25 x 30 .................................1
— Special Hex Nut M8-1.25 ..............................1
— Flat Washer 8mm ......................................1
— Dowel Pin 8 x 20mm ...................................1
T. Three-Jaw Chuck Key .....................................1
U. #2 Phillips Screwdriver ...................................1
V. #2 Standard Screwdriver .................................1
W. Change Gear Set ...........................................1
— Change Gear (127-Tooth, Installed) .................1
— Change Gear (120-Tooth, Installed) .................1
— Change Gear (80-Tooth, One Installed) .............2
— Change Gear (60-Tooth, Installed) ...................1
— Change Gear (45-Tooth) ...............................1
-14-
B
=`^li\7% Installed accessories.
F
I
G
E
H
O
L K
M
P
Q
N
R
S
P
J
W
T
U
V
=`^li\8% Packaged accessories.
@] Xep gXikj Xi\ d`jjè^# ]è[ k_\ gXik
eldY\ièk_\YXZbf]k_`jdXelXcXe[
ZfekXZk Nff[jkfZb @ek\ieXk`feXc# @eZ%
Xk*-' .*+$*+/)fiXkk\Z_$jlggfik7
j_fg]fo%Y`q%
Machine Placement

=cffiCfX[1 This machine distributes a
heavy load in a small footprint. Some
residential floors may require additional
bracing to support both machine and
operator.

Nfib`e^:c\XiXeZ\j1 Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your Machine Type.
C`^_k`e^1 Lighting should be bright enough
to eliminate shadow and prevent eye strain.

<c\Zki`ZXc1Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
The table and other unpainted parts of your
lathe are coated with a waxy grease that
protects them from corrosion during shipment.
Clean this grease off with a solvent cleaner or
citrus-based degreaser. DO NOT use chlorinebased solvents such as brake parts cleaner or
acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
E<M<IZc\Xen`k_^Xjfcè\
fi fk_\i g\kifc\ld$
YXj\[jfcm\ekj%Dfjk_Xm\
cfn ]cXj_ gfèkj# n_`Z_
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]cXddXYc\% 8 i`jb f]
\ogcfj`fe Xe[ Ylieè^
\o`jkj `] k_\j\ gif[lZkj
Xi\lj\[%J\i`fljg\ijfeXc
èalip dXp fZZli `] k_`j
nXieè^`j`êfi\[
8CN8PJ nfib è n\cc$
m\ek`cXk\[Xi\Xj]Xi]ifd
gfjj`Yc\ `ê`k`fe jfliZ\j
n_\e ljè^ jfcm\ekj kf
Zc\Xe dXZ_è\ip% DXep
jfcm\ekj Xi\ kfo`Z n_\e
è_Xc\[ fi è^\jk\[% Lj\
ZXi\ n_\e [`jgfjè^
f] nXjk\ iX^j Xe[
kfn\cj kf Y\ jli\ k_\p
;F EFK Zi\Xk\ ]ì\ fi
\emìfed\ekXc_XqXi[j%
LJ< _\cg\ij fi gfn\i
c`]kè^ \hl`gd\ek kf
c`]k k_`j DXZ_è\ EXd\%
Fk_\in`j\# j\i`flj g\i$
jfeXcèalipdXpfZZli%
D8B< pfli j_fg ÈZ_`c[
jX]\%É <ejli\ k_Xk pfli
nfibgcXZ\ `j èXZZ\jj`Yc\
kf Z_`c[i\e Yp Zcfjè^ Xe[
cfZbè^Xcc\ekiXeZ\jn_\e
pflXi\XnXp%E<M<IXccfn
lekiXè\[ m`j`kfij è pfli
j_fg n_\e Xjj\dYcè^#
X[aljkè^ fi fg\iXkè^
\hl`gd\ek%
-15-
J<KLG

Cleaning Machine
Uncrating & Lifting
This benchtop lathe has been carefully crated. If you
notice it has been damaged, contact your authorized
E:AB8AJ dealer immediately.
J<KLG
KflegXZbXe[dfm\k_\Y\eZ_kfgcXk_\#[fk_\j\
jk\gj1
1.
Remove the crate sides.
2.
Unbolt the benchtop lathe from the pallet.
3.
Place the chip tray onto the workbench surface and
align the holes.
Efk\1 @]pflXek`Z`gXk\ljè^f`cjfiZlkkè^]cl`[]fi
cXk_\fg\iXk`fej#lj\Xj`c`Zfe\j\Xc\ikfj\Xck_\
Z_`gkiXpdflekè^_fc\j%
4.
With lifting assistance place the lathe on the chip
tray and align the mounting holes.
5.
With the benchtop lathe securely resting on the chip
tray and bench top, adjust the workbench feet as
required to make the ways level at all four corner
locations as indicated with a machinist's level.
6.
Secure the lathe to the workbench with two
appropriate length fasteners, nuts, and washers. Do
not overtighten the fasteners.
7.
Recheck the ways to make sure they are still level,
re-adjust the workbench for feet as required.
-16-
K_\Df[\cD('+0n\`^_jXggifo`dXk\cp
),'cYj%Pfln`cce\\[c`]kè^Xjj`jkXeZ\
kfi\dfm\k_`jdXZ_è\]ifdk_\gXcc\k
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dXpc\X[kfj\i`fljg\ijfeXcèalip%
JL==F:8K@FE
?8Q8I;
@dd\[`Xk\cp [`jZXi[
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\c`dèXk\ Z_fbè^&jl]$
]fZXk`fe _XqXi[j ]fi
Z_`c[i\eXe[Xe`dXcj%
Test Run and Break-In
The purpose of the test run is to make sure the benchtop
lathe and safety features operate correctly before
proceeding with additional setup.
To begin the test run procedure, do these steps:
Make sure the benchtop lathe is lubricated. Refer to
GX^\*+ if required.
)%
Make sure the chuck is threaded onto the spindle
tightly and the two set screws are tight. Refer to
:_lZbXe[=XZ\gcXk\DflekèônGX^\ (0for
details.
*%
Before starting the lathe, make sure the lathe is
properly grounded and the power and directional
switch is in the OFF position.
+%
Inspect the machine to ensure that all hand tools are
out of the way, guards are in place, and nothing is
impeding the movement of the chuck.
,.
Push both the half-nut lever and the feed lever down
to disengage the apron (see =`^li\9).
-%
Move the power switch shown in=`^li\10 to the 1
or 2 position. The chuck should rotate.
Half-Nut
Lever
Feed Lever
Figure 9. Apron control levers.
• If you hear squealing or grinding noises, turn the
machine OFF immediately and correct any problem
before further operation.
• If the problem is not readily apparent, refer to
KiflYc\j_ffkè^ on GX^\+'.
Figure 10. Power switch in the OFF
position.
-17-
J<KLG
(%
EFK@:<
DXb\ jli\ Xcc gfn\i ]\\[ c\m\ij
Xi\ [`j\e^X^\[ Y\]fi\ jkXikè^ k_\
Y\eZ_kfgcXk_\K_fifl^_cp]Xd`c`Xi`q\
pflij\c]n`k_Xcck_\ZfekifcjXe[k_\ì
]leZk`fejY\]fi\ljè^Xepgfn\i]\\[
E<M<I J?@=K 9\eZ_kfg cXk_\ ><8IJ
N?<ED8:?@E<@JFG<I8K@E>%
LATHE OPERATIONS
General
The Model M1049 will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
The instructions in this section are written with the
understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time
you are experiencing difficulties performing any operation, stop using the machine!
FG<I8K@FEJ
If you are an inexperienced operator, we strongly recommend that you read books, trade articles, or seek training from an experienced benchtop lathe operator before
performing any unfamiliar operations. 8Yfm\Xcc#pfli
jX]\kpj_flc[Zfd\]ìjk
8cnXpjn\XijX]\kp^cXjj\jn_\efg\i$
Xkè^ k_`j Y\eZ_kfg cXk_\% =X`cli\ kf
ZfdgcpdXpi\jlckèj\i`flj\p\èal$
ipZXljè^Ycè[e\jj%
LEGCL> k_`j cXk_\ jf ef gfn\i `j
XmX`cXYc\kfk_\dfkfifiZfekifcj#Xe[
dXb\jli\k_\jgè[c\`jjkfgg\[Y\]fi\
gifZ\\[è^ n`k_ Xep X[aljkd\ekj fi
dXèk\eXeZ\% =X`cli\ kf Zfdgcp dXp
i\jlck è j\i`flj g\ijfeXc èalip fi
[\Xk_%
-18-
Chuck and Faceplate
Mounting
The three-jaw scroll chuck has hardened steel jaws that
self-center the workpiece. An extra set of jaws is included
for machining larger workpieces.
The four-jaw chuck also has hardened steel jaws but are
adjusted independently to hold an off-center workpiece.
Each jaw can be removed from the chuck body and
reversed for special clamping applications.
The cast-iron faceplate has slots for T-bolts that hold
clamping fixtures. This face plate and aftermarket
clamping hardware will hold non-cylindrical parts such as
castings for many types of turning operations.
Both chucks and the faceplate are removed and installed
the same way.
To remove and install the chuck or face plate, do these
steps:
DISCONNECT POWER TO THE LATHE!
2.
Lay a piece of plywood over the bedways to protect
the precision-ground bedways.
3.
Use a 2mm hex wrench and loosen the two chuck
retaining set screws shown in Figure 11.
4.
Use spindle and chuck levers to loosen the chuck
from the spindle as shown in Figure 12.
Set Screw
FG<I8K@FEJ
1.
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gi\Z`j`fe îfle[ Y\[nXpj n`k_ gcp$
nff[ n_\e i\dfmè^ Y\eZ_kfg cXk_\
Z_lZb K_\ _\Xmp n\`^_k f] X ]Xcc$
è^ Z_lZb ZXe ZXlj\ j\i`flj èalip%
Note: The chuck and spindle are right-hand thread.
5.
Support the chuck, and while anticipating its weight,
unscrew the chuck counterclockwise and set it aside.
6.
Clean the threads on the spindle and the new chuck
or faceplate with a clean rag and oil the threads.
7.
Thread the chuck or faceplate onto the spindle and
tighten in place with the levers.
=`^li\11%Chuck retaining setscrew.
Spindle Lever
Chuck
Lever
Push
Pull
8.
Tighten the two setscrews.
=`^li\12%Chuck removal levers.
-19-
Replacing Jaws
The three-jaw scroll chuck has removable hardened steel
jaws (Figure 13). The outside of the jaws are used to hold
the workpiece from the outer diameter.
Numbered from 1–3, the jaws must be used in the
matching numbered jaw guides, see Figure 14.
Note: K_\Z_lZbe\\[efkY\i\dfm\[]ifdk_\jgè[c\kf
jnXgk_\aXnj%
FG<I8K@FEJ
To remove a set of jaws, do these steps:
1.
2.
Place a piece of wood over the ways to protect them
from potential damage.
3.
Turn the chuck key counterclockwise and back the
jaws out.
4.
Clean the jaw mating surfaces and apply a film of
white lithium grease to the mating surfaces.
5.
Set the old jaws aside in a safe place free of
moisture and abrasives.
6.
Rotate the chuck key clockwise until you see the tip
of the scroll-gear lead thread just begin to enter jaw
guide #1 (see Figure 15).
7.
Insert jaw #1 into jaw guide #1 and hold the jaw
against the scroll gear.
8.
Rotate the chuck key clockwise one turn to engage
the tip of the scroll-gear lead thread into the jaw.
Pull on the jaw now and it should be locked into the
jaw guide.
9.
Repeat the steps on the remaining jaws.
=`^li\13% Chuck and jaw selection.
Jaw Numbers
Jaw Guide #1
=`^li\14% Jaw guide number.
• If installed correctly, all three jaws will converge
together at the center of the chuck.
• If the jaws do not come together, repeat this
procedure until they do.
Lead Thread
=`^li\15% Lead thread on scroll gear.
-20-
Using the Four-Jaw Chuck
To install the four-jaw chuck, do these steps:
Refer to the :_lZbXe[=XZ\GcXk\Dflekè^ procedures
on GX^\(0 to mount the four-jaw chuck.
To load a workpiece in the four-jaw chuck, do these
steps:
Using the chuck key, open each jaw so the workpiece
will lay flat against the chuck face and will be
roughly centered.
2.
Support the workpiece in the center of the chuck as
best as you can by eye.
3.
Turn each jaw until it just makes contact with the
workpiece.
4.
While measuring with a dial indicator (see Figure
16), and rotating the chuck by hand, make fine
centering adjustments by slightly loosening one jaw
and tightening the opposing jaw until the workpiece
is precisely aligned.
5.
Use a lower RPM when machining heavy eccentric
workpieces.
J\Zli\cp ZcXdg pfli nfibg`\Z\ Xe[
i\dfm\ k_\ Z_lZb b\p K_ifne fYa\Zkj
]ifdXY\eZ_kfgcXk_\ZXeZXlj\j\i`flj
èalip fi [\Xk_ kf k_\ fg\iXkfi Xe[ kf
YpjkXe[\ijdXep]\\kXnXp%
-21-
G@E:??8Q8I;Gifk\Zkpfli_Xe[jXe[
gi\Z`j`fe îfle[ Y\[nXpj n`k_ gcp$
nff[ n_\e i\dfmè^ Y\eZ_kfg cXk_\
Z_lZb K_\ _\Xmp n\`^_k f] X ]Xcc$
è^ Z_lZb ZXe ZXlj\ j\i`flj èalip%
FG<I8K@FEJ
1.
=`^li\16% Centering workpiece.
Using the Faceplate
The faceplate can be used to turn non-cylindrical parts or
for off-center turning by clamping the workpiece to the
faceplate.
Efk\1 K_\èZcl[\[DK*[\X[Z\ek\in`cc]`kèkfk_\
jgè[c\Yfi\n`k_k_\]XZ\gcXk\Xci\X[pèjkXcc\[%
To install the faceplate, do these steps:
Refer to the :_lZbXe[=XZ\GcXk\Dflekè^ procedures
on GX^\(0 to mount the four-jaw chuck.
FG<I8K@FEJ
To load a workpiece, do these steps:
1.
Support the workpiece.
2.
Slide the tailstock to the workpiece.
3.
Lock the tailstock and then turn the tailstock quill so
the dead center makes contact with the center point
of your workpiece.
4.
Lock the tailstock quill when sufficient pressure is
applied to hold the workpiece in place.
=`^li\17% Faceplate installed.
Lj\ X dè`dld f] k_i\\ è[\g\e[\ek
ZcXdgè^[\m`Z\jn_\eklieè^\ZZ\eki`Z
nfibg`\Z\j%=X`cli\kfgifm`[\X[\hlXk\
ZcXdgè^n`ccZXlj\nfibg`\Z\kf\a\Zk%
Efk\1 ;\g\e[è^fek_\nfibg`\Z\#jfd\X[[`k`feXc
jlggfikdXpY\e\\[\[jlZ_XjXZljkfd]òkli\fi
a`^k_XkZXe_fc[k_\nfibg`\Z\]ifd\a\Zkè^]ifd
k_\Z_lZb%
5.
6.
Secure the workpiece with a minimum of three
independent clamping devices. Failure to follow
this step may lead to deadly injury to yourself or
bystanders. Take into account rotation and the
cutting forces applied to the workpiece when
clamping to the faceplate. Make sure your clamping
application will not fail!
Use a lower RPM when machining heavy eccentric
workpieces.
-22-
J\Zli\cp ZcXdg pfli nfibg`\Z\ Xe[
i\dfm\k_\Z_lZbb\pK_ifnefYa\Zkj
]ifdXY\eZ_kfgcXk_\ZXeZXlj\j\i`flj
èalip fi [\Xk_ kf k_\ fg\iXkfi Xe[ kf
YpjkXe[\ijdXep]\\kXnXp%
Using the Tailstock
The tailstock (Figure 18) can be used to support
workpieces with the use of a live or dead center. Using an
MT#2 drill chuck and a drill bit, the lathe can drill or bore
holes in the center of a part. The tailstock can also be
offset for cutting shallow tapers.
Quill Lock Lever
Tailstock
Lock Nut
To use the tailstock, do these steps:
1.
Slide the tailstock to the desired position.
2.
Tighten the tailstock lock nut to lock the tailstock in
place on the ways.
3.
With the tailstock locked, turn the quill lock lever to
unlock the quill.
4.
Turn the quill feed handle clockwise to feed/move
the quill towards the spindle, or counterclockwise to
move away from the spindle.
5.
Turn the quill lock lever to lock the quill in place.
Scale
Offset Adjustment
Quill Feed
Figure 18. Tailstock controls.
FG<I8K@FEJ
-23-
:lkkè^J_XccfnKXg\ij
n`k_k_\KX`cjkfZb
To setup the tailstock to cut tapers, do these steps:
1.
Lock the tailstock in position.
2.
Alternately loosen and tighten the left and right
offset adjustment screws until the desired offset is
indicated on the scale (see Figure 19).
3.
Retighten the lock screw.
Efk\1 Kfi\kliek_\kX`cjkfZbYXZbkfk_\fi`^èXc
gfj`k`fe#i\g\Xkk_\gifZ\jjlek`ck_\Z\ek\i\[
gfj`k`fe`jè[`ZXk\[fek_\jZXc\%
Left Offset
Adjustments
Scale
=`^li\19% Left offset adjustment.
Tailstock Alignment
The tailstock is aligned at the factory with the headstock.
We recommend that you take the time to ensure that the
tailstock is aligned to your own desired tolerances.
FG<I8K@FEJ
To align the tailstock, do these steps:
1.
Get two pieces of steel round stock, two inches in
diameter and six inches long.
2.
Center drill both ends of one piece of the round
stock.
3.
Using the other piece of stock, make a dead center
by turning a shoulder to make a shank. Flip the
piece over in the chuck and turn a 60º point (see
Figure 20).
Note: 8jcfe^Xjk_\[\X[Z\ek\ii\dXèjèk_\
Z_lZb#k_\gfèkf]pfliZ\ek\in`cci\dXèkil\kf
k_\jgè[c\Xo`j%B\\gèdè[k_Xkk_\gfèkn`cc
_Xm\kfY\i\]è`j_\[n_\e\m\i`k`ji\dfm\[Xe[
i\klie\[kfk_\Z_lZb%
4.
Place the live center in the tailstock.
5.
Attach a lathe dog to the bar stock and mount it
between centers.
6.
Turn approximately 0.010" off the diameter.
-24-
=`^li\20% Tailstock centering dead center.
7.
Measure the stock with a micrometer.
• If the stock diameter is thicker at the tailstock
end, the tailstock needs to be moved toward you
half the distance of the amount of the taper (see
Figure 21).
• If the stock diameter is thinner at the tailstock
end, the tailstock needs to be moved away from
you half the distance of the amount of the taper
(see Figure 22).
8.
9.
Mount a dial indicator so the dial plunger is on the
tailstock barrel before making adjustments to the
tailstock.
=`^li\21% Tailstock adjustment option #1.
Turn another 0.010" off of the diameter and check
for a taper. Repeat this process as necessary until
the desired amount of accuracy is achieved.
-25-
FG<I8K@FEJ
=`^li\22% Tailstock adjustment option #2.
Using Centers
The MT#2 dead center is used in the tailstock, and the
MT#3 in the lathe spindle. When used in the tailstock,
make sure to keep the dead center tip and workpiece
lubricated to prevent tip galling.
To install a dead or live center into the tailstock, do
these steps:
1.
Feed the quill out about 1" and insert the dead
center (Figure 23). The mating tapers provide the
locking action.
2.
Move the tailstock into position and lock the
tailstock in place.
3.
Feed the quill into the workpiece.
=`^li\23% Live center installed.
Note: DXb\jli\k_\i\`jXZ\ek\i[i`cc\[_fc\èk_\
\e[f]k_\nfibg`\Z\]fik_\[\X[Z\ek\i%
FG<I8K@FEJ
4.
Lock the quill into place once the live center and
the part rotate together.
Note: K_\hl`ccdXpe\\[kfY\X[aljk\[[liè^
fg\iXk`fe%
5.
To remove the dead center, retract the quill until
the dead center pops free.
To install a MT#5 dead center into the spindle, do these
steps:
1.
Remove the chuck from the spindle.
2.
Make sure all mating surfaces are clean and are wiped
with a thin coat of oil.
3.
Install the dead center in the spindle.
4.
Attach the faceplate to the spindle.
Note: N_\eljè^k_\[\X[Z\ek\ièk_\jgè[c\#
lj\XcXk_\[f^jfk_XkpfligXikn`ccifkXk\n`k_
k_\jgè[c\Xe[efkjgèfek_\[\X[Z\ek\ik`g%
-26-
=`^li\24% Faceplate and dead center
installed.
=X`cli\kfb\\g[\X[Z\ek\igfèkn\cc
clYi`ZXk\[n`cc^Xcck_\[\X[Z\ek\iXe[
nfibg`\Z\%
Using the Steady Rest
The steady rest serves as a support for long shafts. The
steady rest can be placed anywhere along the length of
the ways.
Finger Lock Nut
Adjustment
Knob
To use the steady rest, do these steps:
1.
Carefully place the steady rest on the lathe bedways.
2.
Loosen the finger lock nuts so the finger position can
be adjusted (see Figure 25).
3.
Insert the workpiece, and support it with the chuck
and the tailstock.
4.
Position the steady rest along the workpiece where
desired. Tighten the steady rest lock nut (see Figure
25) to secure the steady rest in place.
5.
Turn the adjustment knobs so the fingers are snug
against the workpiece and then tighten the finger
lock nuts.
Steady
Rest
Lock
Nut
=`^li\25% Steady rest adjustments.
FG<I8K@FEJ
Note: PfldljkclYi`ZXk\k_\]è^\ik`gjn`k_f`c[li$
è^fg\iXk`fekfXmf`[k`g^Xccè^%8]k\igifcfe^\[
lj\#k_\]è^\ijn`ccj_fnn\Xi#jfpfln`cc_Xm\kf
i\gcXZ\fi]`c\k_\k`gj]fiXe\nZfekXZkjli]XZ\%
Using the Follow Rest
The follow rest in Figure 26 is mounted on the saddle and
follows the movement of the tool. The rest requires only
two fingers, as the cutting tool acts as the third.
The follow rest is used on long, slender parts to prevent
flexing of the workpiece during cutting.
Note: PfldljkclYi`ZXk\k_\]è^\ik`gjn`k_f`c[liè^
fg\iXk`fekfXmf`[k`g^Xccè^%8]k\igifcfe^\[lj\#k_\
]è^\ijn`ccj_fnn\Xi#jfpfln`cc_Xm\kfi\gcXZ\fi]`c\
k_\k`gj]fiXe\nZfekXZkjli]XZ\%
=`^li\26% Follow rest attachment.
-27-
Setting Compound Slide
The compound slide is used to cut tapers on parts or to
set the proper infeed angle when threading. It may also
be used to cut specific lengths longitudinally, when set
parallel to the spindle axis.
Hex Nut
To set the angular position, do these steps:
Hex Nut
1.
Loosen the hex nuts, one on each side of the
compound slide (see Figure 27).
2.
Rotate the compound slide to the desired angular
position using the scale.
3.
Tighten the two hex nuts. Be sure to not
overtighten, as you may strip threads or crack or
distort the base casting.
Scale
=`^li\27% Compound slide, scale, and
handwheel.
Using the Tool Posts
FG<I8K@FEJ
The four-way tool post (Figure 28) is mounted on top of
the compound slide, and allows a maximum of four tools
to be loaded simultaneously.
The four-way tool post allows for quick indexing to new
tools. This is accomplished by rotating the top handle
counterclockwise and then rotating the tool post to the
desired position. Rotate the top handle clockwise to lock
the tool into position.
The universal single tool post holder can hold tool arbors
and odd shaped cutting tools (Figure 29).
=`^li\28% Four-way tool post.
=`^li\29% Universal tool post.
-28-
Using Manual Feed
You can manually move the cutting tool around the
workpiece with the three handwheels shown in Figure 30.
Longitudinal Handwheel
The longitudinal handwheel moves the carriage left or
right along the bed. This control is helpful when setting
up the machine for turning or when manual movement is
desired during turning operations.
Compound Slide Handwheel
Cross Feed
Handwheel
Longitudinal
Handwheel
Cross Feed Handwheel
The cross slide handwheel moves the top slide toward and
away from the work. Turning the dial clockwise moves the
slide toward the workpiece.
=`^li\30% Carriage controls.
Compound Slide Handwheel
The compound slide handwheel controls the position of
the cutting tool relative to the workpiece. The graduated
dial is adjustable using the same method as the dial on
the cross slide. Angle adjustment is held by two hex nuts
on the base of the compound slide.
FG<I8K@FEJ
-29-
Setting RPM
Cutting Speeds for High Speed Steel
(HSS) Cutting Tools
To determine and set the needed cutting RPM, do
these steps:
1.
2.
Use the table in Figure 31 to determine the cutting
speed required for the workpiece material.
Determine the average final diameter of the
workpiece in inches, for the cut to be made.
=X`cli\ kf ]fccfn IGD Xe[ ]\\[ iXk\ ^l`[\cè\j dXp
k_i\Xk\efg\iXkfijX]\kp]ifd\a\Zk\[gXikjfiYif$
b\ekffcj%
3.
Now use the following formula to determine the
closest RPM for the cutting operation:
(Cutting Speed x 4)
= RPM
Diameter of Cut
FG<I8K@FEJ
4.
With the calculated RPM, refer to the RPM Chart on
Page 31 and select the pulley ratio that gives you
the closest RPM to what you need.
5.
DISCONNECT THE LATHE FROM POWER!
6.
Release the belt tension lever (Figure 32).
7.
Make sure the spindle is completely stopped
and then open the belt access door (Figure 33).
8.
Move the belt to the appropriate pulley combination
that is closest to your calculated RPM. In the chart
for example, 300 RPM is needed so BC2 is selected:
9.
Workpiece Material
Cutting Speed
(sfm)
Aluminum & alloys
300
Brass & Bronze
150
Copper
100
Cast Iron, soft
80
Cast Iron, hard
50
Mild Steel
90
Cast Steel
80
Alloy Steel, hard
40
Tool Steel
50
Stainless Steel
60
Titanium
50
Plastics
300-800
Wood
300-500
Note: =fiZXiY`[\Zlkkè^kffcj#[flYc\
k_\Zlkkè^jg\\[%K_\j\mXcl\jXi\X
^l`[\cè\fecp% Refer to the MACHINERY'S
HANDBOOK for more detailed information.
=`^li\31% Cutting speed table for HSS
cutting tools.
Figure 32. Belt tension lever.
Close the door and re-tension the belt.
Figure 33. Belt and change gear access.
-30-
RPM Chart
=X`cli\ kf ]fccfn IGD Xe[ ]\\[ iXk\
^l`[\cè\jdXpk_i\Xk\efg\iXkfijX]\$
kp]ifd\a\Zk\[gXikjfiYifb\ekffcj%
FG<I8K@FEJ
-31-
Setting Power Feed Rate
The carriage has longitudinal power feed capability of
0.0047, 0.0063, 0.0078, and 0.012 inches per revolution of
the chuck. All directions reverse when spindle rotation is
reversed.
=\\[ iXk\ `j YXj\[ fe jgè[c\ IGD% ?`^_ ]\\[ iXk\j
ZfdYè\[n`k__`^_jgè[c\jg\\[ji\jlckèXiXg`[cp
dfmè^ ZXii`X^\ fi Zifjj jc`[\% GXp Zcfj\ Xkk\ek`fe
kf k_\ ]\\[ iXk\ pfl _Xm\ Z_fj\e Xe[ Y\ i\X[p kf
[`j\e^X^\k_\Xgife%=X`cli\kf[fk_`jdXpZXlj\k_\
ZXii`X^\ kf ZiXj_ èkf k_\ Z_lZb% @] X Zlkkè^ [\gk_
`jkffî\Xk#k_\cXk_\dXpY\XYc\kfdXb\k_\Zlk#
Ylk[`j\e^X^è^k_\Xgife]ifdk_\c\X[jZi\nXkk_\
cXjkdèlk\dXpY\[`]]`Zlck%
V
To set and engage the power feed, do these steps:
2.
Determine the feed rate that will give you the type
of finish you need. For example, in this case the
chart shows that 0.0047" is required. The gearbox
lever is in position 9 (Figure 34), and install the
"60" and 28-tooth change gears in the "a" and "b"
positions (Figure 35).
FG<I8K@FEJ
1.
)%
-%
^ch
V
&'%
W
)%
&',
=`^li\34% Gearbox selector in position 0.
AZkZg
.
*
&
&
V
'-
'-
'-
)'
W
+%
+%
+%
+%
W
=`^li\35% Change gear locations.
;ZZY %#%%), %#%%+( %#%%,- %#%&'
Note: 8ccZ_Xe^\^\XijXi\jkXdg\[n`k_k_\eldY\if]
k\\k_k_\p_Xm\Xe[b\\gk_\^\XiYXZbcXj_jc`^_kcp
cffj\ at 0.003" to 0.008".
3.
Use the leadscrew direction lever to select
leadscrew rotation.
4.
Set your cutting depth to a few thousandths of an
inch, turn the lathe FE, and move the apron feed
lever (Figure 36) to engage and disengage the auto
feed.
-32-
Apron Feed
Lever
=`^li\36% Apron feed lever.
Threading Setup
This lathe can cut inch and metric threads. It is equipped
with a thread dial that lets you know where to re-engage
the half nut when cutting most inch threads. The thread
dial makes sure the cutting tool falls back into the same
groove that has been just cut.
Thread Dial
To setup for threading, do these steps:
1.
2.
Install the appropriate change gears to achieve the
thread pitch needed. For example, the chart below
shows that to get 40 threads per inch, you must
move the gearbox lever to position "+ (Figure 37),
and install the gears stamped "*' and "-'" in the
"X and "Y positions shown in Figure 38.
Note: B\\gk_\^\XiYXZbcXj_jc`^_kcpcffj\ at
0.003" to 0.008".
c
&
V
&',
AZk
)%
-%
V
Zg
&
'
)%
+% (%
-
.
&'%
W
W
&'%
W
*
+
,
-
.
&- &. '% '' '( ') '+ '(+ (- )% )) )+ )- *' *+
)%
V
&',
W
&
W
.#* &% && &&#* &' &( &)
(% +% ('
&
V
)
,
&
&
&
,
&
FG<I8K@FEJ
V
)
(% (% &+
)%
AZkZg ,
-%
bb
(
=`^li\37% Gearbox selector in position +.
&
(% '- (% (% (% (% (% )' +% +% +%
+% +% +% )* (% (+ (% (+ (% (+ (%
%#* %#, %#,* %#- & &#'* &#* &#,* ' '#* (
3.
Set your cutting depth to a few thousandths of an
inch, engage the half nut lever, and engage the
threading dial (Figure 39).
4.
Turn the lathe on, let it thread, and turn the lathe
off before the tool or apron crashes. Finish the
threading pass by manual rotation of the chuck, and
then disengage the half nut lever.
5.
Return the apron, position the tool to make second
the pass, and engage the half nut where the dial
indicated by the thread dial chart on the apron.
=FID<KI@:K?I<8;@E>, keep the half nut engaged
during the entire threading process. When the tool
reaches the end of the first threading pass, turn the
motor F== and back the tool out of the thread. Reverse
the motor direction to move the cutting tool back to
the thread beginning. Repeat these steps and DO NOT
disengage the half nut until you have completed your
thread.
-33-
=`^li\38% Change gear locations.
=`^li\39% Thread dial and half nut lever.
MAINTENANCE
General Maintenance
Regular periodic maintenance of your benchtop lathe will
ensure optimum performance. Make a habit of inspecting
your machine each time you use it.
:_\Zb]fik_\]fccfnè^Zfe[`k`fejXe[i\gXìfi
i\gcXZ\n_\ee\Z\jjXip1

Loose mounting bolts and chuck.
Worn switch or safety features.
Worn or damaged cords and plugs.
Worn Belt.
Any other condition that could hamper the safe
operation of this machine.
=`^li\40% Spindle ball oiler locations.
General Cleaning
D8@EK<E8E:<
Clean your machine every day or more often as needed.
Make sure to unplug the lathe before cleaning it. Never
blow the lathe off with compressed air, otherwise you
will force metal shavings deep into mechanisms. Remove
chips as they accumulate with rags, brushes, and a shop
vacuum. Chips left on the lathe soaked with water-based
coolant will eventually invite oxidation and a gummy
residue build up around moving parts. Cleaning will help
keep your lathe running smoothly. Always be safe and
responsible with the use and disposal of cleaning products.
Never use acetone, gasoline, or lacquer thinner to
remove stains or oil from painted surfaces. These chemicals will melt the paint. Use mineral spirits or mild
household degreasers.
General Lubrication
Oil Cup
Ball Oiler
=`^li\41% Gearbox ball oiler, and oil cup
locations.
Lead Screw
Wipe the bed ways and other unpainted machine surfaces
as required with a machine oil to prevent rust. Paint all
gears shown in =`^li\42 with a good quality automotive
wheel bearing grease, and paint the lead screw lightly
with the same grease.
=`^li\42% Apron ball oiler locations.
-34-
For daily lubrication, use a manual oil gun with a general
10W machine oil to lubricate the following 13 ball oiler fittings and the 4 oil cups. Wipe off all oil ball fittings with a
rag, and then oil the following locations:
• Gearbox (2 ball oilers on top)
• Gearbox (4 oil cups on top)
• Tailstock (1 ball oiler on top)
• Headstock (2 ball oilers on top)
• Apron (2 ball oilers on apron face)
• Apron (1 ball oiler on top left front)
• Lead Screw End Cap Bushing (1 ball oiler on side)
• Idler Drive Pulley (1 ball oiler on spindle end)
• Change Gear Spindles (3 ball oilers on spindle ends)
=X`cli\ kf ]fccfn clYi`ZXk`fe ^l`[\cè\j n`cc c\X[ kf
iXg`[[\k\i`fiXk`fef]Y\eZ_kfgcXk_\Zfdgfe\ekj%
=`^li\43%End-cap bushing and tailstock
ball oilers.
D8@EK<E8E:<
-35-
SERVICE
Cross Slide Backlash
Backlash is the amount of play found in a lead screw.
It can be found by turning the cross slide handwheel
in one direction, and then turning the handwheel the
other direction. When the cross slide begins to move, the
backlash has been taken up.
Note: 8mf`[k_\k\dgkXk`fekffm\ik`^_k\ek_\Zifjjjc`[\
YXZbcXj_jZi\n%Fm\ik`^_k\eè^n`ccZXlj\\oZ\jj`m\n\Xi
kfk_\jc`[è^YcfZbXe[c\X[jZi\n%
Backlash is adjusted by tightening or loosening the screw
shown in Figure 44. This screw draws a wedge-type nut
against the lead screw and main nut. If you get it too
tight, loosen the screw a few turns and tap the cross feed
a few times with a rubber or wooden mallet. Then turn
the handle slowly back-and-forth until the handle turns
freely. To readjust the backlash, rock the handle backand-forth and tighten the screw slowly until the backlash
is at approximately 0.001" to 0.005" as indicated on the
handwheel dial.
Figure 44. Cross slide backlash adjustment
cap screw.
Note: I\[lZè^YXZbcXj_kfc\jjk_Xe'%''(`j`dgiXZk`ZXc
Xe[i\[lZ\jk_\c`]\f]k_\Zifjjjc`[\%
Cross-Slide and SaddleGib Adjustments
J<IM@:<
When adjusting these gibs (Figure 45), keep in mind
that the goal is to remove sloppiness in the ways without
causing the slides to bind. Loose gibs will cause a poor
finish on the workpiece and may cause undue wear on the
slide. Over-tightening may cause premature wear on the
slide, lead screw, and half-nut.
The cross slide gib is a tapered piece of iron. When you
loosen the three jam nuts and tighten the three set
screws, the screws force the tapered gib to fill the loose
void in the way, thus tightening the play in the cross
slide. If more play is needed turn the screws the other
direction.
For the saddle adjustment, remove the saddle clamp shoe
(Figure 45), and adjust saddle clamp shoe set screw and
reinstall the clamp shoe. Trial and error of this process
will allow for proper saddle-to-way adjustment.
-36-
Saddle Clamp Shoe
Gib
Adjustments
=`^li\45%Gib and clamp shoe adjustment
locations.
Replacing the V-Belt
To replace the V-belt, do these steps:
1.
2.
Open the change gear access door.
3.
Move the belt tension lever shown Figure 46 to
release belt tension.
4.
While carefully turning the spindle pulley (Figure
47), roll off and then roll on the new belt.
5.
Re-tension the belt, and close the access door.
Replacing the CoggedBelt
To replace the cogged-belt, do these steps:
Figure 46. Belt tension lever.
Idler Pulley
1.
2.
Open the change gear access door.
3.
Move the belt tension lever shown in Figure 46 to
release belt tension.
V-Belt
Spindle
Pulley
4.
While carefully turning the spindle pulley (Figure
47), roll off the V-belt.
5.
Using a 16mm open open-end wrench, loosen the
idler pulley spindle jam nut (Figure 47), and the
retaining nut. The idler pulley and spindle will then
slide toward the motor de-tensioning the coggedbelt.
Replace the cogged-belt, and make sure to engage
the belt cogs with the lugs in the pulleys.
7.
While holding the belt in tension, use the 16mm
wrench to tighten the idler pulley and spindle in
place.
8.
Roll the V-belt back onto the relevant pulleys.
9.
Re-tension the belt, and close the access door.
-37-
Figure 47. Change gear access door open.
J<IM@:<
6.
Cogged-Belt
Electrical Safety Instructions
These pages are current at the time of printing. However, in the spirit of improvement, we may
make changes to the electrical systems of future machines. Study this diagram carefully. If you notice
differences between your machine and these wiring diagrams, call Woodstock International Technical
Support at (360) 734-3482.
(% J?F:B?8Q8I;% Working on wiring that is
connected to a power source is extremely
dangerous. Touching electrified parts will
result in personal injury including but not
limited to severe burns, electrocution,
or death. Disconnect the power from
the machine before servicing electrical
components!
,% DFKFIN@I@E>% The motor wiring shown
in these diagrams is current at the time
of printing, but it may not match your
machine. Always use the wiring diagram
inside the motor junction box.
-% DF;@=@:8K@FEJ% Using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fire.
)% HL8C@=@<;<C<:KI@:@8E% Due to the
inherent hazards of electricity, only a
qualified electrician should perform wiring
tasks on this machine. If you are not a
qualified electrician, get help from one
before attempting any kind of wiring job.
*% N@I<:FEE<:K@FEJ% All connections must
be tight to prevent wires from loosening
during machine operation. Double-check all
wires disconnected or connected during any
wiring task to ensure tight connections.
+% N@I<&:FDGFE<EK;8D8><% Damaged
wires or components increase the risk of
serious personal injury, fire, or machine
damage. If you notice that any wires or
components are damaged while performing
a wiring task, replace those wires or
components before completing the task.
.% :8G8:@KFIJ&@EM<IK<IJ% Some capacitors
and power inverters store an electrical
charge for up to five minutes after being
disconnected from the power source. To
avoid being shocked, wait at least this long
before working on these components.
/% <C<:KI@:8CI<HL@I<D<EKJ% You MUST
follow the electrical requirements at the
beginning of this manual when connecting
your machine to a power source.
0% <OG<I@<E:@E>;@==@:LCK@<J% If you are
experiencing difficulties understanding
the information included in this section,
contact our Technical Support at (360) 7343482.
J<IM@:<
WIRING DIAGRAM COLOR KEY
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.shopfox.biz.
BLACK
BLUE
WHITE
BROWN
GREEN
GRAY
YELLOW
YELLOW
GREEN
PURPLE
RED
ORANGE
PINK
-38-
LIGHT
BLUE
BLUE
WHITE
TURQUOISE
Wiring Diagram
Spindle Switch
Read
Page 38
STOP
Before
Wiring
E\lkiXc
1
3
7
5
11
9
2
4
V1
?fk
6 W2 8
U2
U1
(('M8:
10
12
W2
,$(,Gcl^
8jI\Zfdd\e[\[
Run Capacitor
20MFD 400VAC
Start Capacitor
100MFD 250VAC
>ifle[
V1
Motor
U2
V2
V1
U1
W1
-39-
J<IM@:<
W2
Troubleshooting
This section covers the most common lathe problems. DO NOT make any adjustments
until the lathe is disconnected from power and all moving parts have come to a complete stop. If you need help or are unsure of procedures, call our Technical Support
Line at (360) 734-3482.
Motor & Electrical
JPDGKFD
Motor will not
start.
GFJJ@9C<:8LJ<
1.
2.
3.
4.
:FII<:K@M<8:K@FE
1.
2.
3.
4.
Use the spindle direction ON/OFF lever.
Turn the main power panel switch FE.
Replace start capacitor.
Seek an electrician to troubleshoot and repair the
shop power supply.
5. Test circuit, replace wires and connections as
required.
6. Replace motor.
Incorrect lathe operation.
Main power panel switch is F==.
Start capacitor is at fault.
Circuit breaker or fuse is at fault.
5. No voltage or open connection.
6. Motor is at fault.
Fuses or circuit
breakers trip
open.
1. Short circuit in line cord or plug.
2. Short circuit in motor or loose connections.
3. Incorrect fuses or circuit breakers in power
supply.
Motor only turns
chuck one direction.
3. Motor rotation switch is at fault.
1. Replace failed capacitor.
2. Refer to the wiring diagram on GX^\39. Make sure
the motor and rotation switch are wired correctly.
3. Replace motor rotation switch.
4. Motor is at fault.
4. Replace the motor.
1. Excessive depth of cut.
2. RPM or feed rate wrong for operation.
3. Dull cutters.
1. Decrease depth of cut.
2. Refer to RPM feed rate chart for appropriate rates.
3. Sharpen or replace cutters.
1. Start capacitor is at fault.
2. Wiring is at fault.
J<IM@:<
Motor overheats
or bogs down
during a cut.
1. Inspect cord or plug for damaged insulation and
shorted wires.
2. Inspect all connections on motor for loose or
shorted terminals or worn insulation.
3. Install correct fuses or circuit breakers.
-40-
Operation and Work Results
JPDGKFD
GFJJ@9C<:8LJ<
:FII<:K@M<8:K@FE
1. Workpiece is unbalanced.
Entire machine
vibrates exces2. Worn or broken gear present.
sively upon
startup and while 3. Chuck or faceplate has become unbalanced.
running.
4. Spindle bearings at fault.
1. Reinstall workpiece so it is as centered with the
spindle bore as possible.
2. Inspect gears and replace if necessary.
3. Rebalance chuck or faceplate; contact a local
machine shop for help.
4. Replace or adjust spindle bearings.
Bad surface finish.
1. Adjust for appropriate RPM and feed rate.
2. Sharpen tooling or select a better tool for the
intended operation.
3. Tighten gibs and saddle clamp shoe.
4. Lower the tool position.
1. Wrong RPM or feed rate.
2. Dull tooling or poor tool selection.
3. Too much play in gibs or saddle clamp shoe.
4. Tool too high.
Can't remove
tapered tool
from tailstock
quill.
1. Quill had not retracted all the way back into 1. Turn the quill handwheel until it forces taper out
of quill.
the tailstock.
2. Debris was not removed from taper before 2. Always make sure that taper surfaces are clean.
inserting into quill.
1. Remove and readjust the saddle clamp shoe.
Cross slide, com- 1. Saddle clamp shoe is loose.
2. Tighten handwheel fasteners.
2. Handwheel is loose.
pound slide, or
carriage feed has 3. Lead screw mechanism or end cap bushing is 3. Replace lead screw mechanism and bushing.
worn or out.
sloppy operation.
1. Gibs are loaded up with shavings, dust, or 1. Remove gibs, clean ways/dovetails, lubricate, and
readjust gibs.
grime.
2. Loosen gib screw(s) slightly, and lubricate
2. Gib screws are too tight.
bedways.
3. Slightly loosen backlash setting by loosening the
3. Backlash setting too tight (cross slide only).
locking screw and adjusting the spanner ring at the
end of the handle.
4. Lubricate bedways and handles.
4. Bedways are dry.
Cutting tool or
machine components vibrate
excessively during cutting.
1. Check for debris, clean, and retighten.
1. Tool holder not tight enough.
2. Cutting tool sticks too far out of tool holder; 2. Reinstall cutting tool so no more than 1/3 of the
total length is sticking out of tool holder.
lack of support.
3. Replace or resharpen cutting tool.
3. Dull cutting tool.
4. Use the recommended spindle speed.
4. Incorrect spindle speed or feed rate.
5. Gibs or saddle clamp shoe are out of adjust- 5. Tighten gibs and adjust saddle clamp shoe.
ment.
Inaccurate turning results from
one end of the
workpiece to the
other.
1. Headstock and tailstock are not properly 1. Realign the tailstock to the headstock spindle bore
aligned with each other.
center line.
Chuck jaws won't
move or don't
move easily.
1. Chips lodged in the jaws.
1. Remove jaws, clean and lubricate chuck threads,
and replace jaws.
Carriage won't
feed.
1. Gears are not all engaged.
2. Gears are broken.
3. Loose screw on the feed handle.
1. Adjust gear positions.
2. Replace.
3. Tighten.
-41-
J<IM@:<
Cross slide, compound slide, or
carriage feed
handwheel is
hard to move.
JPDGKFD
GFJJ@9C<:8LJ<
:FII<:K@M<8:K@FE
Loud, repetitious
noise coming
from machine
at or near the
motor.
1. Pulley set screws or keys are missing or 1. Inspect keys and set screws. Replace or tighten if
necessary.
loose.
2. Tighten fan or shim cover, or replace items.
2. Motor fan is hitting the cover.
Carriage hard to
move.
1. Saddle clamp shoe is too tight.
2. Chips have loaded up on bedways.
3. Bedways are dry and in need of lubrication.
4. Longitudinal stops are interfering.
1. Readjust carriage clamp shoe.
2. Frequently clean away chips that load up during
turning operations.
3. Lubricate bedways and handles.
4. Check to make sure that stops are floating and not
hitting the center stop.
Gear change
levers will not
shift into position.
1. Gears not aligned in headstock.
1. Rotate spindle by hand until gear falls into place.
Motor overheats.
1. Motor overloaded.
2. Air circulation through the motor restricted.
1. Reduce load on motor.
2. Clean out motor to provide normal air circulation.
Loud, repetitious
noise coming
from machine.
1. Gears not aligned in headstock or no backlash.
2. Broken gear or bad bearing.
3. Workpiece is hitting stationary object.
1. Adjust gears and establish backlash.
Tailstock quill
will not feed out
of tailstock.
1. Quill lock lever is tightened down.
1. Turn lever counterclockwise.
Motor is loud
when cutting.
Overheats or
bogs down in the
cut.
1. Excessive depth of cut or feed rate.
2. RPM or feed rate wrong for cutting
operation.
3. Cutting tool is dull.
4. Gear setup is too tight, causing them to
bind.
1. Decrease depth of cut or feed rate.
2. Refer to RPM feed rate chart for appropriate rates.
J<IM@:<
4. The cogged-belt has stripped.
2. Replace broken gear or bearing.
3. Stop lathe immediately and correct interference
problem.
4. Replace the cogged-belt.
-42-
3. Sharpen or replace the cutting tool.
4. Readjust the gear setup with a small amount of
backlash so the gears move freely and smoothly
when the chuck is rotated by hand.
PARTS
Drive Belt
36
37
20
15
19
21
14
9
13
12
11
30
17
16
8
7
18
3
10
31
7
33
34
4
2
5
6
26
1
25
24
23
38
27
22
29
28
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
XM1049001
XPCAP15M
XM1049003
XPW04M
XPLW06M
XPN02M
XM1049007
XPR11M
XM1049009
XM1049010
XPSTB004M
XM1049012
XM1049013
XPR03M
XPLUBE001M
XM1049016
XM1049017
XM1049018
BRACKET PLATE
CAP SCREW M5-.8 X 20
IDLER PULLEY SHAFT
FLAT WASHER 10MM
LOCK WASHER 10MM
HEX NUT M10-1.5
BUSHING
EXT RETAINING RING 25MM
IDLER PULLEY WASHER
COMPRESSION SPRING D4.5-1.75 X 24
STEEL BALL 5MM
IDLER PULLEY
CLUTCH HUB
TAP-IN BALL OILER 6MM
SPACER
COLLAR
MOTOR PULLEY
19
20
21
22
23
24
25
26
27
28
29
30
31
33
34
36
37
38
XM1049019
XPLW03M
XPCAP06M
XM1049022
XPCAP33M
XPW02M
XPCAP03M
XM1049026
XPCAP17M
XPW03M
XPCAP04M
XPCAP06M
XPW03M
XPCAP02M
XM1049034
XM1049036
XM1049037
XM1049038
MOTOR PULLEY WASHER
LOCK WASHER 6MM
CAP SCREW M6-1 X 25
COVER PLATE
FLAT WASHER 5MM
CAP SCREW M5-.8 X 8
END GEAR COVER W/HINGE
FLAT WASHER 6MM
CAP SCREW M6-1 X 10
CAP SCREW M6-1 X 25
FLAT WASHER 6MM
CAP SCREW M6-1 X 20
CLAMP BLOCK
V-BELT M5 X 710
COGGED BELT 170 X L 050
CONFIGURATION PLATE
-43-
G8IKJ
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Belt Tensioner
74
73
59
72
58
56
55
53
62
63
66V2
60
61
69
64
70
65V2
71
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
XM1049053
XP6001ZZ
XM1049056
XPR03M
XPR20M
XPW04M
XPN02M
XM1049062
XM1049063
AXLE BRACKET
BALL BEARING 6001ZZ
ROLLER
INT RETAINING RING 28MM
FLAT WASHER 10MM
HEX NUT M10-1.5
SPRING RING
EXTENSION SPRING D12 X 142
64
65V2
66V2
69
70
71
72
73
74
XM1049064
XM1049065V2
XM1049066V2
XPSS20M
XM1049070
XPR84M
XM1049072
XM1049073
XM1049074
STEPPED SPRING BOLT
TENSIONING CAM V2.08.07
CAP SCREW M6-1 X 25
SET SCREW M8-1.25 X 8
WAVY WASHER 34MM
BELT TENSION LEVER
EXTENSION ROD
KNOB M10-1.5 X 32
G8IKJ
REF
53
55
56
58
59
60
61
62
63
-44-
Change Gears
108
104
107
109
106
101
105
103
102
115
114
110
113
118
112
119
120
111
121
105
122
123
116
117
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
XM1049101
XM1049102
XPW03M
XM1049104
XM1049105
XM1049106
XM1049107
XM1049108
XPLUBE001M
XPW04M
XPRP19M
XM1049112
BRACKET
T-NUT M6-1
FLAT WASHER 6MM
SHAFT
KEYED BUSHING
GEAR 127T
GEAR 120T
SHAFT RETAINING CLIP
FLAT WASHER 10MM
ROLL PIN 4 X 14
GEAR 30T
113
114
115
116
117
118
119
120
121
122
123
XM1049113
XPW03M
XPCAP04M
XPLW03M
XPCAP48M
XM1049118
XM1049119
XM1049120
XM1049121
XM1049122
XM1049123
SPACER
FLAT WASHER 6MM
CAP SCREW M6-1 X 10
LOCK WASHER 6MM
CAP SCREW M6-1 X 35
GEAR 28T
GEAR 36T
GEAR 42T
GEAR 45T
GEAR 60T
GEAR 80T
-45-
G8IKJ
REF
101
102
103
104
105
106
107
108
109
110
111
112
161
173 160
162
170
169
Headstock
159
158
155
175
156
157
164
151
168
170
169
163
167
164
157 156
154
153
172
163
171
712
152
167
701
701-2
702
703
704
174
721
720
701-1
715
714
716
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
XM1049151
XM1049152
XM1049153
XM1049154
XM1049155
XP32007
XM1049157
XM1049158
XM1049159
XM1049160
XPSS08M
XM1049162
XPSS23M
XM1049164
XM1049167
XM1049168
XM1049169
XPLUBE001M
HEADSTOCK HOUSING
3-JAW CHUCK BACK PLATE
SPINDLE
KEY 8 X 5 X 40
GASKET
TAPERED BEARING 32007
BEARING CAP
SPACER
GEAR 40T
SPINDLE PULLEY
SET SCREW M4-.7 X 5
THREADED LOCK COLLAR
SET SCREW M4-.7 X 10
SHAFT
KEYED BUSHING
GEAR 80T
RETAINING CLIP 9MM
171
172
173
174
175
701
701-1
701-2
702
703
704
712
714
715
716
720
721
XM1049171
XM1049172
XPSTB006M
XPCAP40
XPLUBE001
XM1049701
XM1049701-1
XM1049701-2
XM1049702
XM1049703
XM1049704
XM1049712
XM1049714
XM1049715
XM1049716
XM1049720
XM1049721
GEAR 40T
GEAR 28T
STEEL BALL 4MM
CAP SCREW 3/8-16 X 3-1/4
TAP-IN BALL OILER 1/4
3-JAW CHUCK BODY 4"
3-JAW REVERSE JAWS 3PC SET
3-JAW INTERNAL JAWS 3PC SET
4-JAW CHUCK 7"
FACEPLATE 7-1/2"
4-JAW CHUCK KEY
3-JAW CHUCK KEY
LIVE CENTER MT#2
DEAD CENTER MT#2
DEAD CENTER MT#3
SPINDLE LEVER
CHUCK LEVER
G8IKJ
REF
151
152
153
154
155
156
157
158
159
160
161
162
163
164
167
168
169
170
-46-
Quick-Change Gearbox
205
207
209
211
213
212
210
242
203
246
206
208
201
247
202
231
204
243
224
216
246
223
223
238
239
245
232
214
215
231
241
235
236
224
233
234
240
230
217
218
237
221
222
229 228
219
220
225
244
227
226
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
XM1049201
XM1049202
XPK13M
XM1049204
XM1049205
XM1049206
XM1049207
XM1049208
XM1049209
XM1049210
XM1049211
XM1049212
XM1049213
XM1049214
XPR06M
XM1049216
XPK10M
XM1049218
XM1049219
XM1049220
XM1049221
XPSS05M
XPR05M
XP6202ZZ
GEARBOX HOUSING
SHAFT
KEY 5 X 5 X 70
BUSHING
GEAR 28T
GEAR 26T
GEAR 24T
GEAR 23T
GEAR 22T
GEAR 20T
GEAR 19T
GEAR 18T
GEAR 16T
BUSHING
SHAFT
KEY 5 X 5 X 12
GEAR 16T
SHIFT ARM
PIVOT PIN
GEAR 36T
BALL BEARING 6202ZZ
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
XM1049225
XM1049226
XM1049227
XM1049228
XM1049229
XM1049230
XPCAP01M
XPRP20M
XM1049233
XPCAP04M
XPW04M
XM1049236
XPRP18M
XM1049238
XPRIV003M
XPCAP14M
XPLW04M
XM1049242
XM1049243
XPN01M
XPSS49M
XPLUBE001M
XPRP18M
LOCATING PIN
COMPRESSION SPRING D9-3.5 X 37
BUSHING
KNURLED KNOB
ACORN NUT M6-1
GEARBOX FRONT COVER
CAP SCREW M6-1 X 16
ROLL PIN 4 X 22
BRACKET
CAP SCREW M6-1 X 10
FLAT WASHER 10MM
BUSHING
ROLL PIN 4 X 12
NUMBER PLATE
STEEL FLUTED RIVET 2 X 4MM
CAP SCREW M8-1.25 X 20
LOCK WASHER 8MM
OIL CUP
BEARING CAP
HEX NUT M6-1
ROLL PIN 4 X 12
-47-
G8IKJ
REF
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
Apron
285
Front View
265
264
267
254
266
276
263
253
275
277
342
343
257
258
259
274
280 333
260
261
341
271
334
262
263
251
270
336
268
257
272
278
335
279
282
281
269
273
331
332
283
284
338
Rear View
339
337
303
340
302
301
317A
324
323
319
264
279
304
320
326
325
317
306
310
327
318
321
322
311
308
307
305
309
316
307
311 330
257
G8IKJ
312
313
314
315
-48-
329
328
Apron Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
251
253
254
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
301
302
303
304
305
306
XM1049251
XM1049253
XPK52M
XPN04M
XPSS22M
XPSTB004M
XM1049260
XM1049261
XPSS02M
XPW03M
XPFH04M
XM1049265
XPRP22M
XM1049267
XM1049268
XM1049269
XM1049270
XM1049271
XPSS23M
XPCAP07M
XM1049274
XM1049275
XPK05M
XM1049277
XPR02M
XPLUBE001M
XM1049280
XM1049281
XPRP04M
XM1049283
XM1049284
XM1049285
XM1049301
XPK05M
XM1049303
XPR03M
XM1049305
XM1049306
APRON CASTING
WORM
KEY 3 X 3 X 15
HEX NUT M4-.7
STEEL BALL 5MM
HALF NUT LEVER
SET SCREW M6-1 X 6
FLAT WASHER 6MM
FLAT HD SCR M6-1.0 X 8
GEAR SHAFT 12T
ROLL PIN 4 X 32
GEAR 43T
FEED LEVER
GEAR SHAFT 13T
BRACKET
CAP SCREW M6-1 X 30
GEAR SHAFT 43T
SHAFT
KEY 4 X 4 X 10
GEAR 41T
GEAR SHAFT 17T
HANDWHEEL
ROLL PIN 4 X 24
HANDLE SCREW
HANDLE
LEVER DIRECTION LABEL
GEAR 18T
KEY 4 X 4 X 10
GEAR 42T
HALF NUT
LOCKING CAM
307
308
309
310
311
312
313
314
315
316
317A
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
XM1049307
XPR39M
XPCAP16M
XPSS24M
XPN06M
XM1049312
XM1049313
XPCAP39M
XPCAP24M
XM1049316
XM1049317A
XM1049317
XM1049318
XM1049319
XPK39M
XPLW04M
XPN03M
XM1049323
XM1049324
XM1049325
XPRIV003M
XPCAP189M
XM1049328
XPCAP33M
XPRP02M
XPFH04M
XM1049332
XM1049333
XPRIV001M
XM1049335
XM1049336
XPCAP50M
XPW02M
XM1049339
XPK03M
XM1049341
XM1049342
XM1049343
HALF NUT GUIDE BAR
HEX NUT M5-.8
CONTROL BLOCK
JOINT PLATE
CAP SCREW M4-.7 x 20
THREAD DIAL BOLT
THREAD DIAL ASSEMBLY
THREAD DIAL BODY
WORM GEAR 64T
SHAFT
KEY 3 X 3 X 10
LOCK WASHER 8MM
HEX NUT M8-1.25
THREAD DIAL
SHOULDER SCREW M6-1 X 10
POINTER
CAP SCREW M6-1 X 60
APRON REAR COVER
ROLL PIN 3 X 16
HANDWHEEL FLAT WASHER
HANDWHEEL CAP SCREW
PLATE
INDEX PLATE
GRADUATED DIAL
FLAT WASHER 5MM
BUSHING
KEY 3 X 3 X 8
THREADED BALL OILER
BALL OILER SET SCREW
BALL OILER THIN HEX NUT
G8IKJ
-49-
Saddle & Cross Slide
369
368
352
370
371
372
373
353
359
356
357
363
365
354
358
390
355
361
374
391
351
364
362
375
367
360
376
366
389
381
386
388
382
379
387
378
G8IKJ
384
385
377
383
383
380
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
XM1049351
XM1049352
XM1049353
XM1049354
XM1049355
XM1049356
XPCAP24M
XM1049358
XPRIV003M
XM1049360
XPK10M
XM1049362
XM1049363
XM1049364
XPSS17M
XM1049366
XM1049367
XM1049368
XPFH02M
XPSS04M
XM1049371
SADDLE
CROSS SLIDE
CROSS SLIDE GIB
CROSS SLIDE LEADSCREW NUT
CROSS SLIDE LEADSCREW
LEADSCREW BRACKET
INDEX PLATE
GRADUATED DIAL
KEY 5 X 5 X 12
INDICATOR PLATE
HANDWHEEL
HANDWHEEL RETAINER
HANDLE
SLIDE BLOCK
BUSHING
FLAT HD SCR M6-1 X 12
SET SCREW M6-1 X 12
GIB PIN 3 X 24
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
XPSS22M
XPN04M
XM1049374
XPW03M
XPCAP01M
XM1049377
XPSS25M
XPN01M
XPCAP06M
XM1049381
XM1049382
XPS17M
XM1049384
XM1049385
XM1049386
XPCAP13M
XPCAP06M
XM1049389
XM1049390
XPLUBE001M
HEX NUT M4-.7
SADDLE GIB CLAMP
FLAT WASHER 6MM
CAP SCREW M6-1 X 16
CLAMP BLOCK
SET SCREW M6-1 X 20
HEX NUT M6-1
CAP SCREW M6-1 X 25
V-WAY WIPER
V-WAY WIPER PLATE
PHLP HD SCR M4-.7 X 6
STRAIGHT WAY WIPER
STRAIGHT WAY WIPER PLATE
OIL PORT 6MM
CAP SCREW M6-1 X 25
HANDLE CAP SCREW
CHIP GUARD
-50-
Compound Rest & Tool Post
411
412
421
439
420
440
433
415
435
434
401
416
421
438
422
441
410
418
408
402
403
406
407 428
417
442
404
424
432
429
423
426
409
413
419
427
425
405
430
431
414
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
XM1049401
XM1049402
XM1049403
XM1049404
XM1049405
XM1049406
XM1049407
XM1049408
XM1049409
XM1049410
XM1049411
XPB26M
XPCAP50M
XPFH02M
XPSS23M
XPN04M
XPN01M
XPRP15M
XPRP37M
XM1049420
COMPOUND REST BODY
SWIVEL BASE
COMPOUND REST GIB
CLAMPING RING
GRADUATED DIAL
COMPOUND REST LEADSCREW NUT
ADJUSTING SCREW
TOOL POST BOLT
CLAMPING RING T-BOLT
GIB PIN
TOOL POST NUT
HEX BOLT M8-1.25 X 30
FLAT HD SCR M6-1 X 12
HEX NUT M4-.7
HEX NUT M6-1
ROLL PIN 3 X 8
ROLL PIN 3 X 14
C-STYLE TOOL CLAMP
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
438
439
440
441
442
XPW01M
XM1049422
XM1049423
XM1049424
XM1049425
XM1049426
XM1049427
XPK39M
XM1049429
XM1049430
XPSS17M
XPRP61M
XM1049433
XM1049434
XM1049435
XPCAP13M
XM1049439
XM1049440
XM1049441
XPW03M
FLAT WASHER 8MM
LEADSCREW
LEADSCREW MOUNT
GRADUATED DIAL
HANDWHEEL
HANDLE
KEY 3 X 3 X 10
INDEX PLATE
COLLAR
ROLL PIN 3 X 12
C-STYLE TOOL BASE
TOOL POST PIN
4-WAY TOOL POST BODY
LOCK HANDLE
TOOL POST LOCK NUT
TOOL POST PIN SPRING
FLAT WASHER 6MM
-51-
G8IKJ
REF
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
Tailstock
457
450
458
451
459
471
453
454
468
460
463
461
456
473
462
469
475
455
470
464
466
467
465
476
470
472
G8IKJ
474
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
450
451
453
454
455
456
457
458
459
460
461
462
463
XM1049450
XM1049451
XM1049453
XM1049454
XM1049455
XM1049456
XM1049457
XM1049458
XPSS05M
XM1049460
XM1049461
XPN03M
XM1049463
COMPLETE TAILSTOCK ASSEMBLY
QUILL
LEADSCREW
BUSHING
UPPER OFFSET PLATE
HANDWHEEL
QUILL LOCK LEVER
QUILL LOCK PLUNGER
GRADUATED DIAL
INDEX PLATE
HEX NUT M8-1.25
TAILSTOCK BODY
464
465
466
467
468
469
470
471
472
473
474
475
476
XM1049464
XM1049465
XM1049466
XM1049467
XPK39M
XPSS20M
XPRIV001M
XPLUBE001M
XM1049472
XPN03M
XPB124M
XPW01M
XM1049476
TAILSTOCK BASE
DOG-POINT SET SCREW M8-1.25 X 25
HANDLE
HANDLE SCREW
KEY 3 X 3 X 10
CLAMPING PLATE
HEX NUT M8-1.25
FLAT WASHER 8MM
LOWER OFFSET PLATE
-52-
Steady Rest
501A
Follow Rest
551A
506
554
502
503
552
504
551
505
501
556
553
555
505
509
557
507
558
508
REF
PART #
DESCRIPTION
501A
501
502
503
504
505
506
507
508
509
XM1049501A
XM1049501
XM1049502
XM1049503
XPLW04M
XPN03M
XM1049506
XM1049507
XPB28M
XPW01M
STEADY REST ASSEMBLY
STEADY REST BODY
STEADY REST FINGER
STEPPED T-BOLT
LOCK WASHER 8MM
HEX NUT M8-1.25
ADJUSTMENT SCREW
CLAMPING PLATE
FLAT WASHER 8MM
REF
PART #
DESCRIPTION
551A
551
552
553
554
555
556
557
558
XM1049551A
XM1049551
XM1049502
XM1049503
XM1049506
XPN03M
XPW01M
XPCAP07M
XPW03M
FOLLOW REST ASSEMBLY
FOLLOW REST BODY
FOLLOW REST FINGER
STEPPED T-BOLT
ADJUSTMENT SCREW
HEX NUT M8-1.25
FLAT WASHER 8MM
CAP SCREW M6-1 X 30
FLAT WASHER 6MM
G8IKJ
-53-
Bed
613
614
619
612
617
620
611
610
621
601
620
619
602
603
622
622
604
605
618
607
609
606
608
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
XM1049601
XM1049602
XPCAP18M
XM1049604
XM1049605
XPLUBE001M
XPCAP02M
XPN03M
XPSS17M
XM1049610
BED
RACK
CAP SCREW M4-.7 X 8
LONGITUDINAL LEADSCREW
BRACKET
CAP SCREW M6-1 X 20
HEX NUT M8-1.25
GAP STUD-DE M8-1.25 X 28
611
612
613
614
617
618
619
620
621
622
XPN03M
XPSS12M
XPW03M
XPN01M
XM1049617
XM1049618
XPW02M
XPCAP50M
XPWF06M
XPRP76M
HEX NUT M8-1.25
SET SCREW M6-1 X 25
FLAT WASHER 6MM
HEX NUT M6-1
SPLASH PAN
CHIP TRAY
FLAT WASHER 5MM
FENDER WASHER 6MM
ROLL PIN 4 X 16
G8IKJ
REF
601
602
603
604
605
606
607
608
609
610
-54-
Electrical & Tools
719
724
661
713
666
663
654
711 710
709
723
660
708 707
705
706
718
717
722
667
662-1
668
662-3
665
662-2
719A
669
664
662-6 662-4
651
662
652
653
658
657
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
651
652
653
654
657
658
660
661
662
662-1
662-2
662-3
662-4
662-6
663
664
665
666
XM1049651
XPCAP50M
XPLW01
XM1049654
XM1049657
XM1049658
XM1049660
XPS09M
XM1049662
XM1049662-1
XM1049662-2
XM1049662-3
XM1049662-4
XM1049662-6
XPLW01M
XPN04M
XPS07M
XM1049666
ELECTRICAL CABINET
LOCK WASHER 5/16
ELECTRICAL CABINET COVER
STRAIN RELIEF NUT M24-1.5
STRAIN RELIEF M24-1.5
ROTARY SWITCH 20A
PHLP HD SCR M5-.8 x 10
MOTOR 3/4HP 110V 60HZ
R CAPACITOR 20M 400V 1-5/8 X 2-7/8
S CAPACITOR 100M 250V 1-5/8 X 3-1/8
MOTOR FAN COVER
MOTOR FAN
MOTOR JUNCTION BOX
LOCK WASHER 5MM
HEX NUT M4-.7
STRAIN RELIEF M16
667
668
669
705
706
707
708
709
710
711
713
717
718
719A
719
722
723
724
XM1049667
XPS09M
XM1049669
XPWR810
XPWR1214
XPAW06M
XPAW05M
XPAW04M
XPAW03M
XPAW02M
XM1049713
XPSDP2
XPSDF2
XM1049719A
XM1049719
XM1049722
XPS56M
XM1049724
STRAIN RELIEF NUT M16-1
PHLP HD SCR M4-,7 X 6
CAPACITOR CLIP
COMBO WRENCH 8/10MM
WRENCH 12 X 14
HEX WRENCH 6MM
HEX WRENCH 5MM
HEX WRENCH 4MM
HEX WRENCH 3MM
HEX WRENCH 2MM
BOTTLE FOR OIL
PHILLIPS SCREWDRIVER #2
STANDARD SCREWDRIVER
TOOLBOX W/TOOLS
TOOLBOX
CAPACITOR COVER W/CAP
POWER CORD 16G 3C 110V 5-15
-55-
G8IKJ
REF
Machine Labels
753
752
751
754
755
756
757
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
751
752
753
754
XM1049751
XLABEL-04
XM1049753
XM1049754
WARNINGS LABEL
ELECTRICITY LABEL
TENSION LEVER NOTICE LABEL
MACHINE ID LABEL
755
756
757
XM1049755
XPPAINT-1
XM1049757
PINCH HAZARD LABEL
SHOP FOX WHITE TOUCH-UP PAINT
GROUPED WARNINGS LABEL
G8IKJ
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-56-
FOLD ALONG DOTTED LINE
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FOLD ALONG DOTTED LINE
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
WARRANTY
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