PCM3300 Quick Start.indd

PCM-3300
A DIVISION OF CONTECH INTERNATIONAL, LLC
PHOENIX CURB MACHINES
12518 NE AIRPORT WAY, SUITE 150
PORTLAND, OR 97230
PHOENIX CURB MACHINES
19870 HIRSCH COURT
ANDERSON, CALIFORNIA 96007
Quick-Start
Guide
OPERATIONS MANUAL
PHOENIX PCM SERIES
PCM-3300 SLIPFORM CURB MACHINE
WITH KOHLER ECH730 GASOLING POWERPLANT
IT IS THE OWNER’S RESPONSIBILITY TO PROVIDE THE APPROPRIATE
MANUALS AND TRAINING TO SAFELY OPERATE THIS EQUIPMENT
ALL SPECIFICATIONS CONTAINED WITHIN THIS DOCUMENTARE SUBJECT TO CHANGE WITHOUT NOTICE!
Table Of Contents
INTRODUCTION
THE PURPOSE OF THIS MANUAL IS TO PROVIDE YOU AND YOUR EMPLOYEES WITH THE KNOWLEDGE NEEDED TO OPERATE PHOENIX PCM SERIES SLIPFORM CURB AND GUTTER MACHINES. ALONG WITH SOME HELPFUL HINTS ON POURING AND FINISHING CURBS, WE WILL PROVIDE THE INFORMATION NEEDED FOR DAILY
MAINTENANCE CHECK POINTS TO OPTIMIZE TROUBLE FREE OPERATIONOF THE EQUIPMENT. FROM TIME TO
TIME, REVISIONS WILL BECOME AVAILABLE THROUGH PHOENIX CURB MACHINES AND THEIR ONLINE WEBSITE.
PCM Warranty
1. Contech International, LLC dba Phoenix Curb Machines warrants each new machine against defects in material
and workmanship under normal use and service for a period of six (6) months. This warranty commences the day
of delivery, assigned to a rental fleet, or otherwise put to first use.
2. The obligation under this warranty is limited to the replacement or repair of parts and/or machine at a Phoenix
Curb Machines factory branch or at an authorized Phoenix Curb Machines distributor.
3. Machines altered or modified without the express written consent of Phoenix Curb Machines will nullify and
void the expressed warranty. Misuse, negligence, accidents or the operation of machines in any way other than
that recommended by Phoenix Curb Machines will void this warranty. This warranty shall not apply to machines
repaired by service personnel other than those of Phoenix Curb Machines, their distributors or their factory
branches.
4. This warranty includes labor on all Phoenix Curb Machines products. Labor must be performed at an authorized
Phoenix Curb Machines distributor.
5. The cost of transportation and other expenses connected therewith are not covered by this warranty.
6. Written authorization for the return of merchandise under warranty must be obtained from Phoenix Curb Machines, Portland Oregon.
7. Phoenix Curb Machines reserves the right to inspect and render final decision on each warranty case.
8. Phoenix Curb Machines reserves the right to improve or make product changes without incurring any obligation to update, refit or install the same on machines previously sold.
9. Phoenix Curb Machines is not responsible for any liability or damage or injury directly or indirectly incurred due
to design, material or operation of its products.
10. Warranty claims must be submitted by fax or regular mail within thirty (30) days after machine failure. Please
submit requests to:
Phoenix Curb Machines , 12518 NE Airport Way, Suite 150, Portland Oregon 97230
THIS WARRANTY SUPERCEDES ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART.
PCM NEITHER ASSUMES NOR AUTHORIZES ANY OTHER ENTITY TO ASSUME ANY OTHER LIABILITY OR WARRANTY IN CONNECTION WITH THE SALE OR SERVICE OF ANY OF OUR PRODUCTS. THIS WARRANTY SHALL NOT
APPLY WITH RESPECT TO ENGINES, MOTORS AND OTHER COMPONENT PARTS PRODUCED BY OTHER MANUFACTURERS AND USED ON PCM PRODUCTS. SUCH ITEMS SHALL HAVE SUCH WARRANTIES AS MAY BE PROVIDED BY THAT MANUFACTURER .
Manufactured by Phoenix Curb Machines
12518 NE Airport Way, Suite 150
Portland OR 97230
971.258.2589
www.phoenixcurbmahines.com
PCM-3300
Specifications
Dimensions:
Length
Width
Height
Weight
96”/2.438 M
72”/1.820 M
54”/1.372 M
3,300 lbs./1,500 kgms.
Fuel Tank Capacity:
15 gallons/56.78 liters
Hydraulic Oil Tank Capacity:
35 gallons/132.489 liters
Engine:
Kohler 25 HP Gasoline Engine. 25.2 HP Diesel Engine available.
Tires:
Front
Rear
Hopper:
Standard hopper is 1/2 cubic yard and raisable to 24” Hoppers can be custom
built to meet the specific job requirements; prices to be quoted based upon the
job specifications.
Vibrators:
(1)Minnich 3” hydraulic vibrator.
Auger/Trimmer:
Not available on the PCM-3300
Speed:
Travel speed upto 200’ per minute/60.96 meters/minute.
Pouring speeds upto 50’ per minute/15.24 meters/minute
****Speeds depend on conditions found on the job site****
Hydraulics:
Single pump is pressure compensated variable displacement powering the hydrostatic
transmission driving the front wheel. Hydraulic valves
are proportional for precise management of hydraulic oil to all cylinders.
Controls:
TopCon System 5 Sonar standard on the 7500, 6500 and 3300
The TopCon System delivers precise control over grade and slope, improving job
performance, speed and eliminating waste.
Capabilities:
Radius - 36” when pouring monolithic curb.
Width - Up to 18” and requires a custom mold.
Height - Will pour to 18” high.
Drive:
All-wheel drive
Performance:
Curb, Curb and Small Gutter
Accessories:
Molds - Built to your specifications, priced from $1500.00 USD
String Line Kits - Each curb machine includes one 1000’ string line kit.
Additional 1000’ kits are $759.00 USD
Custom Paint Themes - Quote
(1)26”x12”x12” Silicon Filled
(2)26”x12”x12” Silicon Filled
All pricing in USD
Shipping ‐ USA, FOB Anderson, CA. ‐ International, EXW Anderson, CA.
All specifications, terms and pricing subject to change without notice.
PCM-3300
with Kohler ECH730 gasoline
power plant
FRONT STEERING
SENSOR
HOPPER
FRONT STEERING
SENSOR
MOLD SHOE
TIGHT RADIUS
SENSOR
TOPCON SYSTEM 5
SONAR/HEIGHT
SENSOR
CONTROL PANEL
SEAT
FUEL FILLER SPOUT
ENGINE THROTTLE LOCATED
ON FACE OF KOHLER ECH730
ENGINE IGNITION LOCATED
ON FACE OF KOHLER ECH730
Know Your
PCM-3300
EXHAUST
FUEL FILTER
THROTTLE LEVER
IGNITION
ENGINE FUNCTION
INDICATOR LIGHTS
PRIMARY HYDRAULICS
OIL FILTER
FUEL FILLER
SPOUT
PRIMARY HYDRAULICS
STROKE VALVE
PRIMARY HYDRAULICS
OIL FILLER SPOUT
ENGINE OIL DIPSTICK
BATTERY
TOPCON PRIMARY
CONTROLER
HOPPER
FRONT STEERING
CONTROL
FRONT STEERING
SENSOR
PCM-2500 PRIMARY
CONTROL PANEL
TOPCON SONAR
HEIGHT SENSOR
TIGHT RADIUS
SENSOR
MOLD SHOE
PCM-3300
Main Control Panel
8
MANUAL
STEERING
STEERING SENSOR
SELECTOR
9
7
10
DIRECTION:
*FORWARD
*NUETRAL
*REVERSE
MACHINE SPEED
FAST/SLOW
LEFT LIFT
UP/DOWN
LEFT VIBRATOR
ON/OFF
LEFT VIBRATOR
SPEED
HIGH/LOW
PRIMARY POWER
FRONT LIFT
UP/DOWN
6
11
5
12
4
13
3
14
STEERING SENSOR
COMPUTER
ON/OFF
RIGHT VIBRATOR
ON/OFF
LEFT VIBRATOR
SPEED
HIGH/LOW
RIGHT LIFT
UP/DOW
AUXILIARY
IN/OUT
2
1
AUXILIARY POWER
ON/OFF
15
PCM-3300
Cold Start Instructions
1
Fuel: Gasoline
Add gasoline fuel to the fuel tank. The tank holds
approximately 15 U.S. gallons (56.78 liters) and will be
empty upon arrival.
Use “unleaded fuel” only as specified in the Kohler Engine owner’s manual.
The fuel filler spout is black and located just inside the
engine compartment.
Unscrew the cap, add fuel and then, screw the cap back
on tightly.
2
Battery:
Install the supplied 12 volt battery. Black cable is
negative pole (-) and the red cable is positive pole (+)
3
Hydraulic Fluid Control Valve:
The hydraulic fluid control valve is located to the right
just inside the engine compartment. Close the valve
by rotating the knob upwards 90° until tight. This will
de-stroke the pump and put no load on the engine.
during engine startup.
PCM-3300
Cold Start Instructions
4
Ignition:
Insert key into the ignition. This is located at the
upper right-hand side of the face of the engine.
5
Start Your Engine:
Turn the ignition key clockwise and to the right “on”
position to engage the engine. Once started, the
engine indicator light should glow brightly indicating that the engine systems are functioning correctly. Please refer to the Kohler Engine Owner’s Manual for more specific information
6
Throttle Settings:
Locate the throttle lever as indicated in the picture to
the right. Throttle adjustments can be made by loosening the tension head...adjusting the throttle lever...
re-tightening the tension head. The throttle position
indicated in the adjacent photoshould be good for
general purposes (Please refer to the Kohler Engine
Owners Manual).
PCM-3300
Cold Start Instructions
7
Re-engage Hydraulics:
Turn the hydraulic fluid control valve, located to
the left just inside the engine housing, downwards
90°. This will re-pressurize the hydraulic lines.
8
Main Power Switch:
Locate the “Main Power” switch on the PCM-7500
control panel and flip it upward to the “ON” position
9
Shipping/Unloading:
The machine must be raised off of the container
floor before backing out of the container. To do
this, locate the right and left lift control switches
on the main control panel (refer to 2, 7 and 12 on
the “Main Control Panel” page). Raise both sides
so that the machine is level and the mold shoe is
high as you can make it. The mold shoe is on the
left side of the machine attached to the bottom of
the hopper.
PCM-3300
Cold Start Instructions
10
Moving The Machine:
Locate the Left/Right manual steering control (refer to 6 on
the “Main Control Panel” page). This control turns the front
wheel either left or right. Now, locate the machine direction switch (refer to 4 on the “Main Control Panel” page)
and set it to “REVERSE”.
Slowly adjust the machine speed knob (3) until the machine
begins to move. Take your time and exercise caution!
11
Stopping:
Once you have slowed the machine to a stop, set the Forward/Reverse control switch to the “Neutral” position (center) and “Main Power” to “Off”
PCM-3300
VIBRATOR CONTROL
PCM-2500
&
PCM3300
PCM-3300
FRONT STEERING SENSOR
PCM-2500
&
PCM-3300
1
Using the manual drive controls, move the PCM2500 parallell to the string line with the front steering
sensor touching the line.
2
With the engine running, engage the primary
computer by flipping the switch into the “ON” position.
3
With the engine running, engage the front steering sensor by flipping the steering sensor switch into
the “ON” position.
PCM-3300
RUNNING THE STRING LINE
CONFIGURATION FOR RUNNING
STRAIGHT LINE CURB
FRONT STEERING SENSOR
“ON”
TIGHT RADIUS SENSOR
“OFF”
PCM-3300
RUNNING THE STRING LINE
WHEN APPROACHING THE
BEGINING OF THE RADIUS
FRONT STEERING SENSOR
“SWITCH TO OFF”
TIGHT RADIUS SENSOR
“OFF-UNCHANGED”
PCM-3300
RUNNING THE STRING LINE
STARTING THE TURN
ON AUTO
FRONT STEERING SENSOR
“OFF-UNCHANGED”
TIGHT RADIUS SENSOR
“TURN TO ON” AT THE
BEGINING OF THE RADIUS
PCM-3300
RUNNING THE STRING LINE
COMPLETING THE RADIUS
RETURN TO STRAIGHT CURB
AS THE TIGHT-RADIUS STEERING
SENSOR COMES TO THE END OF
THE RADIUS...TURN IT OFF
WHEN THE FRONT STEERING
RADIUS SENSOR TOUCHES
THE STRING LINE...TURN IT
BACK ON
PCM-3300
VIBRATOR LOCATIONS
PCM-3300
ADJUSTING FRONT
STEERING SENSOR
PCM-2500
&
PCM3300
PCM-3300
CONCRETE POURING TIPS
PCM-2500
&
PCM3300