Circular saws
Transcription
Circular saws
Circular saws - English A history of success SCM has conquered the world market thanks to its determination in being a leader in technology and reliability. A solid, forward looking management approach has constantly assured a remarkable expertise in creating innovative products and technical solutions. Reliable long-life machines have been backed by the company’s fifty years of experience in technical product development. SCM rapidly became a leading industrial group thanks to participation in major world trade fairs and to the creation of a solid sales network. Proud of our roots In 1952 SCM introduced the “L’invincibile” range of innovative products setting new standards for quality in the production of woodworking machinery. A design approach based on the latest technology and innovation enabled the industrial production of a wide range of machines. The reliability and versatility of the “L’invincibile” range made these products a firm favourite with a growing number of craft woodworkers and large industrial woodworking companies. 3 Success built on continuous development SCM is a large industrial group combining tradition and innovation, always keeping its products at the higher quality standard. Next generation manufacturing cycles, continuous research and development and advanced solutions are all factors which ensure that our machines are produced to certified quality standards. Attention to details right down to the smallest part ensure that the best solutions and the maximum reliability are always safeguarded. An efficient after-sales service and the ready availability of spare parts for machines which have long been out of production mean that your SCM machine will maintain its cost-effectiveness and value over a long period of time. Today, “L’invincibile” sets new standards for quality and incorporates all the experience and expertise of the manufacturer of the widest range of woodworking machines in the world. An immediately recognisable style At SCM, industrial design means the perfect matching of form and function to meet the operator’s needs. Our designers have produced a company style which combines uncompromising safety with an attractive appearance. 1999 - Premio Compasso d’Oro ADI Award for circular saws. 2005 - Premio Compasso d’Oro ADI Award for automatic spindle moulders. 4 Experience, technical research, Italian creativity. A long tradition of inventions and patents at the customer’s service. New designs and product innovations are just two of the ways that SCM ensures the customer gets the best. SCM already has the highest number of registered patents in its sector thanks to its ongoing research and development effort. Precision development work and long testing periods are important features of SCM product development cycles and ensure that the machines maintain their reputation for maximum reliability. These are just a few of SCM many patents Sliding table carriage with interference-fit, arch shaped slideways Manual blade lifter operated from the front of the machine (circular saws) (circular saws) Tool diameter recognition and control system Full-support frame with mitre cut fence for large workpieces Trim size adjuster (circular saws) (circular saws) Cut depth adjuster with post-forming blade Spindle moulder with rapid tool changer (circular saws) (spindle moulders) (circular saws) Tool electrospindle with exclusive tilting mechanism (spindle moulders) Retractable spindle moulder fence Fully retractable glazing bead recovery unit (spindle moulders) (spindle moulders) L’invincibile Club: an exclusive choice Club Buying a “L’invincibile” machine means you get an exclusive, customised solution. Join the L’invincibile Club and enjoy all the advantages reserved for a selected number of customers, people who expect the best. CARD - Extended guarantee on major components*: You know you made the right choice. - Controlled priority line for service and spare parts supply. - An e-mail address for requesting any type of information or update. There just for you. - Participate in the testing of your L’invincibile at the SCM production facility. - Newsletters and information about SCM activities and L’invincibile. RO O VE LEGN si e F.lli s di Ro 001 n. 00 a t r a C * The details are defined in L’invincibile Club document. 5 Si 6500 Si 6000 L’invincibile Circular saws with Vanguard electronic controller and touch-screen Contents Vanguard Control System 10 Easy Control System 14 Standard equipment 15 Angular cutting device: Full Support 20 Postforming device 22 Motorized rip fence 22 Rip fence device 23 Options 24 Technical features 25 6 Si 4500 Si 4000 L’invincibile Circular saws with Easy electronic controller 7 Superior technology THK® slideway Quick lock An advanced solution guaranteeing dustproof smooth and effortless operation under all conditions. Full support A simple, ingenious device enabling perfect squaring in the ideal position and in complete safety. The only solution that combines ease-of-use with precision for the woodworker who needs a large support surface for mitre cuts. Control panel Ergonomic design. Angled controls to ensure maximum visibility. 8 Easy to use Reliability Fast and and precision easy Easy and Vanguard controllers are easy to use. They guide the operator each step of the way and ensure that you get the maximum from the machine’s complete range of features. Exclusive solutions offer unparalleled positioning and cutting precision throughout the machine life-cycle. Operator safety Machine design ensuring the maximum operator safety and ease-of-use. Fast controller configuration and easy machine set up mean that you save valuable time. Vanguard and Easy controllers Cast-iron worktable Complex calculations and rapid, easy operation at the touch of a button. 9 The precision and stability provided by a large cast-iron worktable guarantee that you will produce top quality products every time. Design and safety The position of each control has been designed to make the machine easy to use in daily operating conditions in complete safety. SCM sliding table An exclusive design guarantees constant top quality cutting throughout the machine’s life cycle. Vanguard Control system. Competitive advantage from day one. The pleasure of controlling all machine functions from the touch-screen. Automatic, semi-automatic and manual modes. You choose how best to use the Vanguard controller to meet your personal working practices. Computing power and an exclusive operator help system calculate the exact position of the stops for you. This means no more guesswork on tilting blade or mitre cuts. 10 Quick and easy-to-use A clear, easy-to-understand graphic user interface means that you can use all the potential of the Vanguard controller without any problems. Automatic axis positioning ensures rapid precise positioning. The system guides you every step of the way. The controller provides instructions, suggestions and information at each operation to ensure that the operator cannot make any mistakes. Information windows instructing the operator what to do on the next operation ensure the operator works in complete safety. 11 Time is valuable Calculating the position of the stop on the squaring fence for mitre cuts requires precision and precious time. Especially when working with a tilting blade. Vanguard calculates the position of the squaring fence stop for the measurement and blade tilt angle that you select. No fuss. The real time calculation is quick and easy. Clear, easy-to-understand graphics and an on-screen help window make the stop position calculation easy, even for the less experienced operator. Other calculation functions guide the operator through setting up the cuts for complicated shapes. Once again the functions are quick and easy to use thereby reducing set up times and preventing expensive errors. The control will calculate any unknown dimensions and angles on the basis of the measurements that you enter. 12 Colour 12” touch-screen - Reliable industrial PC and Windows XP® operating system - Five-axis electronic control (blade raising, blade tilting, powered rip fence, scoring saw raising, scoring saw horizontal travel) - Program backup and configuration via USB socket USB socket and online use and maintenance book 13 Easy Control System. Operating advantage Full technical control for the operator Clear, user-friendly graphics. Duraswitch® buttons for maximum reliability. Operator help system. These are just a few of the features on the updated Easy controller with an even easier to use control panel and exclusive components. Five-axis electronic controller for integrated, fast control of all machine functions. This feature translates into immediate improvements in productivity and guarantees that you can use the full potential of the machine. 14 Uncompromising reliability Standard functions include direct controls or positioner controls for: Optional functions are also available for controlling: Blade unit raising Powered rip fence Blade unit angle setting (taking into account cut thickness) Blade speed inverter Operator help for tilted blade cuts and for cuts where the panel is positioned at an angle on the worktable. The system automatically calculates the stop position on the squaring fence on the base of the part measurements you enter. Power-driven horizontal and vertical movements of the scoring saw 15 Exclusive solutions SCM sliding table Made from large-section, extruded aluminium profile with a closed honeycomb structure to offer the maximum tensile strength under heavy duty conditions. Quality that lasts a lifetime. Two anchoring slots guarantee the secure mounting of machine units. 0 50 100 150 200 250 300 350 400 mm Anodised, hardened surfaces for the maximum resistance to wear. Unrivalled cutting quality with a precision of +/- 0.05 mm along the entire cut length. Ground, prismatic slideways mechanically fixed to the carriage structure ensure smooth, high-performance operation throughout the long machine life-cycle. 16 Effortless operation even with heavy loads As panel weight increases so does the amount of effort required to push the sliding table on each stroke. The use of a latest generation linear guide eliminates friction in the movements of the squaring frame. This unique solution guarantees smooth, dust-free operation throughout the machine life-cycle. Resistant to all stresses and loads On circular saws, torsional stiffness and the complete absence of vibration are the two main features needed to guarantee the high quality cut finish specified by today’s markets. The closed structure and short blade arbor have made this blade unit a favourite with hundreds of customers for many years. The unit moves smoothly on vertical, round steel bars and has a very efficient dust extraction system. Minimum maintenance and maximum reliability. 17 Exclusive solutions Ideal work position Standard equipment includes saw start/stop pushbuttons integrated into the sliding table carriage. This makes the cutting of large panels easy and safe. The ergonomically-shaped grip provides a firm hold for the best working conditions. Solid and strong Cutting precision using the rip fence is guaranteed by the flatness and the resistance of the referencing surface. The worktable complete with extension is entirely made from cast-iron and is machined to offer an accurate, long-lasting reference surface. 18 Easy to configure and use Changing the position of the squaring fence quickly to match the dimensions of the panel to be cut is one way of ensuring both a high quality finish and complete operator safety. The Quick Lock fence has quickrelease locks which makes releasing and repositioning the fence a matter of a few seconds. Pushing small parts towards the blade with this system offers top level safety for the operator and a top quality cut. 19 Full Support frame Ease of use and precision components A precision, solid frame for making angled cuts on panels of all sizes. The strong structure and the precision mechanics feature rotation around a single pivot point and make the Full Support table unique. The dimensions of the support surface remain the same from the positions +50° to –50°. This ensures that cutting of panels, even the largest, remains precise and uniform. The Full Support optional table is complete with the practical Quick Lock fence which makes machine set up even faster. 20 Micrometric angle adjustment with precision mechanics makes angle setting quicker, precise and effortless. The digital displays, indicating the position of the squaring fence and the worktable angle, provide precision readings of the measurements reached. The angle indicators have a magnetic strip sensor that cannot be effected by dust thus maintaining their precision throughout the machine life-cycle. 21 Optional units Post-forming The mobile scoring saw features automatic raising to ensure chip-free cutting of post-formed and soft-formed panels. An excellent finish is guaranteed. Even on angled cuts with the blade vertical or tilted at an angle of 45°. Exclusive, patented system for micrometric adjustment of blade travel to match panel thickness. Precision with rip fence at 25 m/min Top level travel speed and precision, just two of the features of the exclusive SCM rip fence. The fence is mounted on a recirculating ball screw mechanism and slides on two linear guides programmed directly from the controller. This device is standard on SI 6000 and SI 6500 with Vanguard controller. This device is optional on SI 4000 and SI 4500 with Easy controller. 22 Rip fence unit with referencing system for the first trim cut. A practical, precision unit for making rip cuts using the sliding table. This has a stop extension for cuts measuring up to 1000 mm and a micrometric adjustment system for the stop. Easy to install. It is available both in the standard version and in the version with digital indicators and magnetic strip sensor. The unit features the exclusive first trim cut system. Panels with projecting or irregular edges can be trimmed without any problems. 23 Optional devices Variable saw blade speed Scoring saw with automatic adjustment The inverter enables blade speed setting directly from the Easy and Vanguard electronic controllers thus avoiding any mechanical procedures to change speed as for the traditional system. Quick, easy positioning of the scoring saw with precision to a hundredths of a millimetre. Raising and horizontal travel of the blade is controlled directly from the controller (Easy or Vanguard). The wide range of speeds available enable the cutting of a wide variety of materials with various blade diameters. Mitre fence with measurement compensation This strong fence has an exclusive mechanism which ensures that the measurement set on the stop is always correct irrespective of the angle setting. An optional version features magnetic strip sensing and digital displays indicating the angle and position of the stop. Precision and speed are guaranteed. Digital indicators The stops on the squaring fence have digital indicators with a magnetic strip sensor system. The system is dustproof and offers the maximum precision. Available as an optional on SI4000 and SI4500 models. For the purposes of illustration some of the photos show machines fitted with the complete range of accessories. 24 Technical data Squaring capacity with scoring saw and 3200 (3800) sliding carriage Stop on squaring fence can be extended to Standard cutting width on rip fence Net weight of standard machine Overall dimensions with seaworthy packing Machine body 3200 (3800) sliding table Tool diameter Max. diam. main blade (standard scoring saw) Scoring saw blade (post-forming) Tool spindle diameter Main blade spindle Scoring saw spindle (post-forming) Maximum cutting depth With main blade at 90° (at 45°) With post-forming scoring blade at 90° (at 45°) Tool speed Main blade Scoring saw (post-forming) Dust extractor Diameter of blade unit extractor outlet (upper guard) Extraction air flow rate Motor power Main blade Scoring saw blade (post-forming) Squaring capacity with scoring saw and 3200 (3800) sliding carriage Stop on squaring fence can be extended to Standard cutting width on rip fence Net weight of standard machine Overall dimensions with seaworthy packing Machine body 3200 (3800) sliding table Tool diameter Max. diam. main blade (standard scoring saw) Scoring saw blade (post-forming) Tool spindle diameter Main blade spindle Scoring saw spindle (post-forming) Maximum cutting depth With main blade at 90° (at 45°) With post-forming scoring blade at 90° (at 45°) Tool speed Main blade Scoring saw (post-forming) Dust extractor Diameter of blade unit extractor outlet (upper guard) Extraction air flow rate Motor power Main blade Scoring saw blade (post-forming) Maximum dust emissions measured as per DIN 33893 1,17 [mg/m3] for SI6500 and SI4500 0,67 [mg/m3] for SI6000 and SI4000 Maximum noise level measured as per ISO/DIS 7960 94,7 [db(A)] for SI6500 and SI4500 95,7 [db(A)] for SI6000 and SI4000 25 SI6500 SI6000 mm mm mm Kg 3200 (3800) 3200 1500 1350 3200 (3800) 3200 1500 1200 mm mm 2200x1150x1130 3430 (4150)x460x220 2020x1170x1120 3430 (4150)x460x220 mm mm 450 (120) 200 400 (120) - mm mm 30 20 (20) 30 20 mm mm 150 (106) 40 (30) 130 (92) - rpm rpm 2500-3500-5000 9000 (7500) 3000-4000-5000 8500 mm m3/h 120 (100) 1300 120 (100) 1300 KW (HP) KW (HP) 5,5 (7,5) 0,75(1) [1,5(2)] 5,5 (7,5) 0,75(1) SI4500 SI4000 mm mm mm Kg 3200 (3800) 3200 1270 1350 3200 (3800) 3200 1270 1200 mm mm 2200x1150x1130 3430 (4150)x460x220 2020x1170x1120 3430 (4150)x460x220 mm mm 450 (120) 200 400 (120) - mm mm 30 20 (20) 30 20 mm mm 150 (106) 40 (30) 130 (92) - rpm rpm 2500-3500-5000 9000 (7500) 3000-4000-5000 8500 mm m3/h 120 (100) 1300 120 (100) 1300 KW (HP) KW (HP) 5,5 (7,5) 0,75(1) [1,5(2)] 5,5 (7,5) 0,75(1) The technical data specified above are for a properly maintained machine operating under standard conditions. We operate a policy of continuous improvement. The dimensions and technical data given above are subject to change without prior notice. Overall dimensions and equipment " ! With carriage 3200 mm 3800 mm A 7250 mm 8500 mm Cutting length with rip fence 1270 mm 1500 mm B 1760 mm 1930 mm “Vanguard” electronic controller, PC with 12” touch-screen display “Easy” electronic axis positioner with operator guide function Overhead control panel Sliding table length 3800mm Programmed rip fence on THK slideway Electronic stop position indicators on squaring fence “Quick Lock” squaring fence with extendable roller Cutting width 1500mm on rip fence Cutting width 1270mm on rip fence Cutting width 1000mm on rip fence Start-Stop pushbutton fitted into the sliding table “Full Support” angle adjustable frame for mitre cuts Mitre cut unit Mitre cut unit with LCD indicators Rip cut fence unit Rip cut fence unit with LCD indicators Scoring saw with automatic adjustment Inverter-controlled speed from 2700 to 6000 rpm Inverter-controlled speed from 2350 to 5200 rpm Post-forming using mobile scoring saw Second frame running on rails Full length hold-down presser Motor KW 7.5 (HP 10) Motor KW 11 (HP 15) S = standard equipment O = optional equipment N.A. = not available 26 SI 6500 SI 6000 SI 4500 SI4000 S N.A. S O S S S S N.A. N.A. S O N.A. O N.A. O S N.A. O O O O S O S N.A. S O S S S S N.A. N.A. S O N.A. O N.A. O S O N.A. N.A. O O O N.A. N.A. S O O O O S S S O S O O O O O O N.A. O O O O S O N.A. S O O O O S S S O S O O O O O O O N.A. N.A. O O O N.A. SCM. The widest range of woodworking machines SCM has been producing woodworking machinery for 50 years and represents the nucleus of SCM Group. With a total of 3000 employees, 18 factories, 23 subsidiaries and an export of 70%, SCM is one of the world’s top producers of woodworking equipment. SCM produces, in premises certified according ISO 9001 standards, the widest range of machines for secondary wood machining, from machines for small woodworking companies to CNC work centres, to high production integrated lines for the machining of solid wood. Specialized technicians all over the world are able to supply an efficient and rapid aftersale service to SCM customers because full use is made of a system of remote computerised diagnostics. Rev. 00 - 11/2006 - Acanto comunicazione - Sat SCM GROUP spa - Via Casale, 450 47827 Villa Verucchio (RN) - Italy Tel. +39/0541/674111 - Fax +39/0541/674274 www.scmgroup.com - E-mail: [email protected]