BOMAG Original Cutting Tools.

BOMAG Original Cutting Tools.
Cost-cutting durability.
[18.7]
(Ø .74)
[8.6]
(Ø .34
.34)
[16.3]
(.64)
[46.9]
(1.85)
BOMAG SERVICE
[Ø 20.0]
2
Contents
Effects on milling performance and penetration ......................... 6
Cutting tool wear patterns ........................................................... 8
BOMAG Original Economy cutting tools for asphalt ...................... 14
BOMAG Original cutting tools for asphalt .....................................16
BOMAG Original cutting tools for concrete ...................................18
Recommendations for use .......................................................... 20
Factors affecting cutting tools selection ..................................... 22
BOMAG Original cutting tool holders for compact milling machines .. 24
BOMAG Original cutting tool holders for large milling machines ........ 26
BOMAG Original cutting tools for recycler/stabilizer ..................... 28
BOMAG Original cutting tool holders for recycler/stabilizer .......... 30
BOMAG Original accessories ...................................................... 32
3
BOMAG Original Cutting Tools
4
The correct cutting tool always delivers more power.
Outstanding technology in even the smallest detail.
The result of intensive innovation and continuous development,
we offer you the optimum cutting tool specifically designed to
excel in each job.
Advantages and special features
Q Fracture-proof and wear resistant carbide tip
Q High-quality soldered connection between tip and shaft
Q Large base diameter to protect the cutting tool holder
QPre-tensioned spring sleeve to reduce wear in the receiving
bore
Q Wear plate to protect the cutting tool holder
Q Long shaft to protect the receiving bore
5
Effect of the cutting tool condition on milling perfo
New condition
m/min.
m/
If the tool carbide tip wear is advanced, material penetration
will be reduced due to the increase in the cutting tool
What are the reasons for changing a cutting tool?
Q
Q
If the operator sees errors in the milling pattern on the street
If the advance rate can be reduced
Rotation problems are rarely
6
worn
m/min.
diameter and shorter length. Low penetration in turn reduces
the advance rate or milling performance.
If the operator detects
tUIBUBDVUUJOHUPPMIBTBMNPTUSFBDIFEUIFFOEPGJUTMJGF
tBDVUUJOHUPPMEPFTOPUSPUBUF
tBDVUUJOHUPPMJTCMVOUPSCSPLFOXIFODIFDLJOHUIF
milling drum and the cutting tool
Q
caused by the cutting tool
7
T H E E F F E C T O F C U T T I N G T O O L C O N D I T I O N O N P E R F O R M A N C E A N D P E N E T R AT I O N
ormance and penetration
Cutting tool wear patterns –
New condition
Reasons for cutting tool wear
No rotation
Reasons for ...
... flat spots (cat’s claw)
QWorn holders
QMisaligned holders
QMaterial build up in bore
QExcessive heat (inside and outside
temperature)
QInsufficient cooling water
8
Causes and solutions
T O O L W E A R P AT T E R N S
Normal wear
Recommendations
QIncrease the cooling water volume
o$IFDLUIFTQSBZQJQFTBOEIPTFEPXOUIFSPUPSBGUFS
each shift
QReplace worn cutting tool holders/have the rotor repaired
9
Cutting tool wear patterns –
Reasons for cutting tool wear
Washing out the
cutting tool body
Reasons for …
... Washing out the cutting tool
body
QHighly abrasive materials
QWorn conveyor belts
QExcess accumulation of material
in rotor housing, carbide tip
CSFBLBHF
Carbide tip
breakage
Reasons for …
... Carbide tip breakage
Large particle sizes (concrete or
asphalt)
QLowering the milling drum onto
hard subsoil
Q
Normal wear
No rotation
Abrasion
Carbide tip
CSFBLBHF
10
Causes and solutions
Recommendations
New conveyor belts
/FWFSXPSLXJUIUIFDPOWFZPSCFMUTXJUDIFEPGG
Q$IFDLUIFNBUFSJBMEJTDIBSHFPQFOJOH
Q
Recommendations
Selecting the right cutting tool
Q
11
C U T T I N G T O O L W E A R P AT T E R N S
Q
12
Run faster ... or save fuel
&WFSZPQFSBUPSLOPXTUIBUBXPSODVUUJOHUPPMTMJNUPPMCPEZ
with an intact carbide tip cuts the material better and the
machine speed increases. This new shaping process allows us
to use the shape of a “worn” cutting tool, but with the strength
of an unused one.
Cooling the cutting tool increases
the performance of the carbide tip
Mill faster and longer with less
vibration, and lower fuel consumption
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protection and improved cutting tool
rotation
Improved rotation throughout the
life of the cutting tool
Recommendation: Our new Economy series for
asphalt work
Select the best BOMAG Original Economy cutting tools
for your job from the table. Opt for cost-effectiveness and
performance for all your milling applications.
13
NEW!
BOMAG Original Economy cutting tool for as
Special features:Qbetter fuel economyQeconomicalQhigher
BMT 01E
BMT 02E
Overview of cutting tool dimensions
[mm]
(inch)
BMT 01E
[Ø 15.9]
(Ø .62)
[Ø 7.8]
(Ø .31)
[Ø 18.7]
(Ø .74)
[Ø 8.6]
(Ø .34)
[16.3]
(.64)
[mm]
(inch)
BMT 02E
[16.3]
(.64)
[46.9]
(1.85)
[Ø 20.0]
[46.9]
(1.85)
[Ø 20.0]
BMT 01E
BMT 02E
TN Box (60 pcs.)
300 261 28C60
300 261 29C60
TN Pallet (3,600 pcs.)
300 261 28C3600
300 261 29C3600
Characteristics
Premium carbide tip for longer life
Improved rotational properties
QImproved tool holder life
Q
Q
14
phalt
BMT 03E
BMT 04E
[mm]
(inch)
BMT 03E
[Ø 18.7]
(Ø .74)
[Ø 10.2]
(Ø .40)
[Ø 18.7]
(Ø .74)
[Ø 11.5]
(Ø .45)
[18.8]
(.74)
[19.0]
(.75)
[49.7]
(1.96)
[49.4]
(1.95)
[Ø 20.0]
[Ø 20.0]
BMT 03E
BMT 04E
TN Box (60 pcs.)
300 261 30C60
300 261 31C60
TN Pallet (3,600 pcs.)
300 261 30C3600
300 261 31C3600
15
[mm]
(inch)
BMT 04E
B O M A G O R I G I N A L E C O N O M Y C U T T I N G T O O L S F O R A S P H A LT
performance
BOMAG Original cutting tools for asphalt
BMT 18
BMT 24
Universal
Universal
Overview of cutting tool dimensions
[mm]
(inch)
BMT 18
[Ø 15.9]
(Ø .62)
[Ø 7.8]
(Ø .31)
[mm]
(inch)
BMT 24
Universal
Universal
[Ø 18.7]
(Ø .74)
[Ø 10.2]
(Ø .40)
[16.3]
(.64)
[17.0]
(.67)
[47.6]
(1.87)
[49.0]
(1.93)
[Ø 20.0]
[Ø 20.0]
BMT 18
BMT 24
TN Box (50 pcs.)
300 261 18C50
350 100 014C50
TN Pallet (3,000 pcs.)
300 261 18C3000
350 100 014C3000
Characteristics
Universal cutting tool
Robust carbide tip for highest loads
QPull-out groove for cutting tool change
Q
Q
16
BMT 20TP
Premium
[mm]
(inch)
BMT 16
[mm]
(inch)
BMT 20TP
Universal Plus
Premium
[Ø 18.7]
(Ø .74)
[Ø 18.7]
(Ø .74)
[Ø 11.5]
(Ø .45)
[Ø 10.2]
(Ø .40)
[18.0]
(.74)
[19.0]
(.75)
[49.4]
(1.95)
[Ø 20.0]
[49.7]
(1.96)
[Ø 20.0]
BMT 16
BMT 20TP
TN Box (50 pcs.)
300 261 16C50
300 261 20C50
TN Pallet (3,000 pcs.)
300 261 16C3000
300 261 20C3000
17
B O M A G O R I G I N A L C U T T I N G T O O L S F O R A S P H A LT
BMT 16
Universal Plus
BOMAG Original cutting tools for concrete
BMT 22
BMT 21
Concrete
Concrete
Overview of cutting tool dimensions
[mm]
(inch)
BMT 22
[mm]
(inch)
BMT 21
Concrete
Concrete
[Ø 12.2]
(Ø .48)
[Ø 9.1]
(Ø .36)
[26.1]
(1.03)
[26.7]
(1.05)
[48.6]
(1.91)
[48.5]
(1.91)
[Ø 20.0]
[Ø 20.0]
BMT 22
BMT 21
TN Box (50 pcs.)
300 261 27C50
300 261 21C50
TN Pallet (3,000 pcs.)
300 261 27C3000
300 261 21C3000
Characteristics
Extremely robust, cylindrical carbide tip
Reinforced steel body
QPull-out groove for cutting tool change
Q
Q
18
19
BOMAG ORIGINAL CUTTING TOOLS FOR CONCRETE
Concrete
Asphalt
Application guide for Bomag Original cutting tools
Tool type
Carbide
diameter
Carbide
foot
Carbide
length
BMT 01E
7,8 mm
15,9 mm
16,3 mm
BMT 18
7,8 mm
15,9 mm
16,3 mm
BMT 02E
8,6 mm
18,7 mm
16,3 mm
BMT 24
10,2 mm
18,7 mm
17,0 mm
BMT 16
10,2 mm
18,7 mm
18,0 mm
BMT 03E
10,2 mm
18,7 mm
18,8 mm
BMT 20TP
11,5 mm
18,7 mm
19,0 mm
BMT 04E
11,5 mm
18,7 mm
19,0 mm
BMT 22
9,1 mm
9,1 mm
26,1 mm
BMT 21
12,2 mm
12,2 mm
26,7 mm
BM 500/15
BM 600/15
BOMAG Original cutting tools suitable for other
20
BM 1000/30
BM 1200/30
BM 1300/30
Recommended
machine types
21
BM 1500/50
BM 2000/50
BM 2000/60
Recommended for
soft materials
Factors for best cutting tool selection
Small carbide tip diameter
High penetration performance
Low machine power
QSoftness of material
QHigh area output
Q
Q
Influence of carbide tip diameter on penetration pe
Penetration performance
[Ø 7.8]
(Ø .31)
[Ø 8.6]
(Ø .34)
Short carbide tip length
)JHICSFBLBHFSFTJTUBODF
Low penetration performance
QLow area output
QLow penetration performance
Q
Q
22
Large carbide tip diameter
Low penetration performance
Higher machine power
QIncreasing hardness of material
QLow area output
Q
Q
rformance and breakage resistance.
Breakage resistance
[Ø 10.2]
(Ø .40)
Long carbide tip length
-PXCSFBLBHFSFTJTUBODF
High penetration performance
QHigh area output
QLong lifetime
Q
Q
23
[Ø 11.5]
(Ø .45)
BOMAG Original cutting tool holders for compact
milling machines
Standard millingg drum
BMS 03
BMS 05
lling drum
Fine milling
BMS 03
POWER-DRUM milling drum
BMS 05
BMS 03
24
Holder system BMS 05
Weld-on, high-strength cutting
tool holder
BMS 05
TN (pcs.)
882 222 05
Holder system BMS 03
For all tools with a 20 mm
TIBOL
Weld-on, high-strength cutting
tool holder
BMS 03
TN (pcs.)
25
882 222 03
B O M A G O R I G I N A L C U T T I N G TO O L H O L D E R S F O R C O M PA C T M I L L I N G M A C H I N E S
For all cutting tools with
BNNTIBOL
Cutting ool holders for large milling machines
NEW!
Exchange holder system BMS 15
For all cutting tools with
BNNTIBOL
Additional, robust interchangeable holder as wear element
5ISFBEPGMPDLJOHTDSFXJO
wear part
Weld-on, high-strength interchangeable holder base
Low tightening torque of
100 Nm
BMS 15
TN (pcs.) 883 010 33
BMS 15
4 mm
shorter
BMS 15
8 mm
shorter
BMS 15
Complete
BMS 15
Fastening
kit
883 010 34
883 010 35
883 010 37
883 010 36
26
Cutting tool holders for large milling machines
For all cutting tools
XJUIBNNTIBOL
Additional, robust interchangeable holder as wear element
No screws needed for
mounting
Weld-on, high-strength interchangeable holder base
BTS 303 exchange holder
TN (pcs.) 350 100 020
27
BTS 303 exchange holder base
350 100 030
BOMAG ORIGINAL CUTTING TOOL HOLDERS FOR LARGE MILLING MACHINES
Interchangeable holder system BTS 303
BOMAG Original cutting tools for recycler/stabilizer
BRT 01
BRT 02
Premium
Concrete
Overview of cutting tool dimensions
[mm]
(inch)
BRT 01
Premium
[Ø 11.2]
[Ø 22.2] (Ø .44)
(Ø .88)
[mm]
(inch)
BRT 02
Concrete
[Ø 12.2]
(Ø .48)
[19.0]
.75
[26.7]
1.05
[52.1]
2.05
[52.1]
2.05
[Ø 22.0]
[Ø 22.0]
BRT 01
BRT 02
TN Box (40 pcs.)
300 263 01C40
300 263 02C40
TN Pallet (2,400 pcs.)
300 263 01C2400
300 263 02C2400
Characteristics
Stabilization/asphalt
pulverization
QIdeal for:
– Cohesive soils
– Gravel/sand
– Asphalt
Q
Concrete carriageways
Ideal for:
– Concrete
Q
Q
28
BRT 04
Universal
Standard
[mm]
(inch)
BRT 03
Universal
[Ø 19.0]
(Ø .75)
[mm]
(inch)
BRT 04
Standard
[Ø 11.5]
(Ø .45)
[15.9]
(Ø .62)
[13.5]
.53
[21.3]
.84
[52.0]
2.05
[52.1]
2.05
[Ø 22.0]
[Ø 22.0]
BRT 03
BRT 04
TN Box (40 pcs.)
300 263 03C40
300 263 04C40
TN Pallet (2,400 pcs.)
300 263 03C2400
300 263 04C2400
Soil stabilization
Ideal for:
– Cohesive soils
– Gravel/sand
Soil stabilization
Ideal for:
– Cohesive soils
Q
Q
Q
Q
29
B O M A G O R I G I N A L C U T T I N G T O O L S F O R R E C Y C L E R / S TA B I L I Z E R S
BRT 03
Cutting tool holders for recycler/stabilizer
Holder system BRS 02
1
2
for all tools
with a
NNTIBOL
weld-on,
high-strength
steel holder
Nr. 1
TN (pcs.)
Nr. 2
BRS 02 holder
BRS 02 repair kit
591 702 81
079 911 03
Exchange holder system BRS 05
special holder shape
NBLFTUIFTZTUFN
resistant to dirt and
corrosion
3
Thread in the wear
element
1
Transfer of forces via
positive connection
2
High wear resistant
materials for extra life
TN (pcs.)
Nr. 1
Nr. 2
Nr. 3
BRS 05
Exchange holder
BRS 05
Basic holder
BRS 05
Screw fitting
591 705 76
591 705 75
071 520 37
30
31
B O M A G O R I G I N A L C U T T I N G T O O L H O L D E R S F O R R E C Y C L E R S / S TA B I L I Z E R S
BOMAG Original accessories ...
BOMAG Original accessory parts are designed for everyday
XPSLBOETQFDJGJDNBDIJOFUZQFT5IFTFQBSUTNBLFFWFSZ
EBZXPSLPOTJUFFBTJFSQSFWFOUFYQFOTJWFDPOTFRVFOUJBM
damage and enhance site safety.
2
3
1
4
TN (pcs.)
Nr. 1
Copper mallet 1000g
079 060 10
Nr. 2
Flat chisel
079 060 11
Nr. 3
Chipping hammer 1500 g
972 019 26
Nr. 4
Impact protection
079 911 21
... for milling machines
1
2
3
4
5
TN (pcs.)
Nr. 1
Extractor for cutting tool holders - starter
079 911 22
Nr. 2
Extractor for cutting tool holders - finisher
079 911 23
Nr. 3
Extractor for cutting tools
079 911 24
Nr. 4
Extractor for cutting tools
350 220 014
Nr. 5
Knockout punch for cutting tools
836 801 98
32
3
1
2
4
TN (pcs.)
Nr. 1
Torque wrench for BMS 15
079 060 09
Nr. 2
Special tool ring spanner for BMS 15
883 110 76
Nr. 3
Hydraulic cutting tool hammer
836 110 59
Nr. 4
Pointed chisel for hydraulic cutting tool hammer
065 110 16
Nr. 5
Square-nosed chisel for hydraulic cutting tool hammer 065 110 15
Nr. 6
Cutting tool knockout punch for hydraulic cutting tool
hammer
883 111 43
... for recycler/stabilizer
1
2
TN (pcs.)
Nr. 1
Device - welding
591 703 83
Nr. 2
Device - flame cutting
591 703 82
ohne Abb. Hydraulic cutting tool hammer
065 110 17
Square-nosed chisel long for hydraulic cutting tool
ohne Abb.
hammer
590 043 68
ohne Abb.
Square-nosed chisel short for hydraulic cutting tool
hammer
065 110 18
ohne Abb.
Cutting tool knockout punch for hydraulic cutting tool
hammer
590 046 06
33
BOMAG ORIGINAL ACCESSORIES
6
5
Meißelhalter für Recycler/Stabilisierer
Maintenance/parts
service
T Specialist support teams are available to you in Germany, Europe and
other markets. This highly focused network maintains close contact with
users around the world.
T Parts for maintenance, service and repairs are readily available from our
branch offices and dealers.
T BOMAG guarantees the long-term availability of standard parts.
T Clearly arranged catalogues provide easy orientation, accurate
identification and ordering of parts.
T Use only genuine BOMAG spare parts. They are precisely matched to
specific machines to avoid operating problems and unnecessary downtime.
Head Office/Hauptsitz:
BOMAG
Hellerwald
56154 Boppard
GERMANY
Tel.:
+49 6742 100-0
Fax:
+49 6742 3090
e-mail: [email protected]
BOMAG (GREAT BRITAIN), LTD.
Sheldon Way
Larkfield, Aylesford
Kent ME20 6SE
GREAT BRITAIN
Tel.:
+44 1622 716611
Fax:
+44 1622 718385
e-mail: [email protected]
BOMAG
Maschinenhandelsgesellschaft m.b.H.
Porschestraße 9
1230 Wien
AUSTRIA
Tel.:
+43 1 69040-0
Fax:
+43 1 69040-20
e-mail: [email protected]
BOMAG ITALIA Srl.
Via Roma 50
48011 Alfonsine
ITALIA
Tel.:
+39 0544 864235
Fax:
+39 0544-864367
e-mail: [email protected]
BOMAG (CANADA), INC.
3455 Semenyk Court
Mississauga, Ontario L5C 4P9
CANADA
Tel.:
+1 905 361 9961
Fax:
+1 905 361 9962
e-mail: [email protected]
BOMAG (CHINA)
Compaction Machinery Co. Ltd.
No. 2808 West Huancheng Road
Shanghai Comprehensive Industrial Zone
(Fengxian)
Shanghai 201401
CHINA
Tel.:
+86 21 33655566
Fax:
+86 21 33655508
e-mail: [email protected]
BOMA Equipment Hong Kong LTD
Room 1003,
10/F Cham Centre
700, Castle Peak
Road, Kowloon
HONG KONG
Tel:
+852 2721 6363
Fax:
+852 2721 3212
e-mail: [email protected]
BOMAG FRANCE S.A.S.
2, avenue du Général de Gaulle
91170 Viry-Châtillon
FRANCE
Tel.:
+33 1 69578600
Fax:
+33 1 69962660
e-mail: [email protected]
FAYAT BOMAG Polska Sp. z o.o.
Ul. Szyszkowa 52
02-285 Warszawa
POLAND
Tel.:
+48 22 482 0400
Fax:
+48 22 482 04 01
e-mail: [email protected]
FAYAT BOMAG RUS OOO
141400, RF, Moscow region
Khimki, Klayazma block, h. 1-g
RUSSIA
Tel:
+7 (495) 287 92 90
Fax:
+7 (495) 287 92 91
e-mail: [email protected]
BOMAG GmbH
300 Beach Road
The Concourse, #18-06
Singapore 199555
SINGAPORE
Tel.:
+65 6 294 1277
Fax:
+65 6 294 1377
e-mail: [email protected]
BOMAG Americas Inc.
2000 Kentville Road
Kewanee, Illinois 61443
U.S.A.
Tel.:
+1 309 8533571
Fax:
+1 309 8520350
e-mail: [email protected]
01/13 PRE 115 007
Errors excepted and subject to change without notice.