BOMAG Original Cutting Tools.
Transcription
BOMAG Original Cutting Tools.
BOMAG Original Cutting Tools. Cost-cutting durability. [18.7] (Ø .74) [8.6] (Ø .34 .34) [16.3] (.64) [46.9] (1.85) BOMAG SERVICE [Ø 20.0] 2 Contents Effects on milling performance and penetration ......................... 6 Cutting tool wear patterns ........................................................... 8 BOMAG Original Economy cutting tools for asphalt ...................... 14 BOMAG Original cutting tools for asphalt .....................................16 BOMAG Original cutting tools for concrete ...................................18 Recommendations for use .......................................................... 20 Factors affecting cutting tools selection ..................................... 22 BOMAG Original cutting tool holders for compact milling machines .. 24 BOMAG Original cutting tool holders for large milling machines ........ 26 BOMAG Original cutting tools for recycler/stabilizer ..................... 28 BOMAG Original cutting tool holders for recycler/stabilizer .......... 30 BOMAG Original accessories ...................................................... 32 3 BOMAG Original Cutting Tools 4 The correct cutting tool always delivers more power. Outstanding technology in even the smallest detail. The result of intensive innovation and continuous development, we offer you the optimum cutting tool specifically designed to excel in each job. Advantages and special features Q Fracture-proof and wear resistant carbide tip Q High-quality soldered connection between tip and shaft Q Large base diameter to protect the cutting tool holder QPre-tensioned spring sleeve to reduce wear in the receiving bore Q Wear plate to protect the cutting tool holder Q Long shaft to protect the receiving bore 5 Effect of the cutting tool condition on milling perfo New condition m/min. m/ If the tool carbide tip wear is advanced, material penetration will be reduced due to the increase in the cutting tool What are the reasons for changing a cutting tool? Q Q If the operator sees errors in the milling pattern on the street If the advance rate can be reduced Rotation problems are rarely 6 worn m/min. diameter and shorter length. Low penetration in turn reduces the advance rate or milling performance. If the operator detects tUIBUBDVUUJOHUPPMIBTBMNPTUSFBDIFEUIFFOEPGJUTMJGF tBDVUUJOHUPPMEPFTOPUSPUBUF tBDVUUJOHUPPMJTCMVOUPSCSPLFOXIFODIFDLJOHUIF milling drum and the cutting tool Q caused by the cutting tool 7 T H E E F F E C T O F C U T T I N G T O O L C O N D I T I O N O N P E R F O R M A N C E A N D P E N E T R AT I O N ormance and penetration Cutting tool wear patterns – New condition Reasons for cutting tool wear No rotation Reasons for ... ... flat spots (cat’s claw) QWorn holders QMisaligned holders QMaterial build up in bore QExcessive heat (inside and outside temperature) QInsufficient cooling water 8 Causes and solutions T O O L W E A R P AT T E R N S Normal wear Recommendations QIncrease the cooling water volume o$IFDLUIFTQSBZQJQFTBOEIPTFEPXOUIFSPUPSBGUFS each shift QReplace worn cutting tool holders/have the rotor repaired 9 Cutting tool wear patterns – Reasons for cutting tool wear Washing out the cutting tool body Reasons for … ... Washing out the cutting tool body QHighly abrasive materials QWorn conveyor belts QExcess accumulation of material in rotor housing, carbide tip CSFBLBHF Carbide tip breakage Reasons for … ... Carbide tip breakage Large particle sizes (concrete or asphalt) QLowering the milling drum onto hard subsoil Q Normal wear No rotation Abrasion Carbide tip CSFBLBHF 10 Causes and solutions Recommendations New conveyor belts /FWFSXPSLXJUIUIFDPOWFZPSCFMUTXJUDIFEPGG Q$IFDLUIFNBUFSJBMEJTDIBSHFPQFOJOH Q Recommendations Selecting the right cutting tool Q 11 C U T T I N G T O O L W E A R P AT T E R N S Q 12 Run faster ... or save fuel &WFSZPQFSBUPSLOPXTUIBUBXPSODVUUJOHUPPMTMJNUPPMCPEZ with an intact carbide tip cuts the material better and the machine speed increases. This new shaping process allows us to use the shape of a “worn” cutting tool, but with the strength of an unused one. Cooling the cutting tool increases the performance of the carbide tip Mill faster and longer with less vibration, and lower fuel consumption &YUFOEFEEJTDMJGFCFUUFSCMPDLJOH protection and improved cutting tool rotation Improved rotation throughout the life of the cutting tool Recommendation: Our new Economy series for asphalt work Select the best BOMAG Original Economy cutting tools for your job from the table. Opt for cost-effectiveness and performance for all your milling applications. 13 NEW! BOMAG Original Economy cutting tool for as Special features:Qbetter fuel economyQeconomicalQhigher BMT 01E BMT 02E Overview of cutting tool dimensions [mm] (inch) BMT 01E [Ø 15.9] (Ø .62) [Ø 7.8] (Ø .31) [Ø 18.7] (Ø .74) [Ø 8.6] (Ø .34) [16.3] (.64) [mm] (inch) BMT 02E [16.3] (.64) [46.9] (1.85) [Ø 20.0] [46.9] (1.85) [Ø 20.0] BMT 01E BMT 02E TN Box (60 pcs.) 300 261 28C60 300 261 29C60 TN Pallet (3,600 pcs.) 300 261 28C3600 300 261 29C3600 Characteristics Premium carbide tip for longer life Improved rotational properties QImproved tool holder life Q Q 14 phalt BMT 03E BMT 04E [mm] (inch) BMT 03E [Ø 18.7] (Ø .74) [Ø 10.2] (Ø .40) [Ø 18.7] (Ø .74) [Ø 11.5] (Ø .45) [18.8] (.74) [19.0] (.75) [49.7] (1.96) [49.4] (1.95) [Ø 20.0] [Ø 20.0] BMT 03E BMT 04E TN Box (60 pcs.) 300 261 30C60 300 261 31C60 TN Pallet (3,600 pcs.) 300 261 30C3600 300 261 31C3600 15 [mm] (inch) BMT 04E B O M A G O R I G I N A L E C O N O M Y C U T T I N G T O O L S F O R A S P H A LT performance BOMAG Original cutting tools for asphalt BMT 18 BMT 24 Universal Universal Overview of cutting tool dimensions [mm] (inch) BMT 18 [Ø 15.9] (Ø .62) [Ø 7.8] (Ø .31) [mm] (inch) BMT 24 Universal Universal [Ø 18.7] (Ø .74) [Ø 10.2] (Ø .40) [16.3] (.64) [17.0] (.67) [47.6] (1.87) [49.0] (1.93) [Ø 20.0] [Ø 20.0] BMT 18 BMT 24 TN Box (50 pcs.) 300 261 18C50 350 100 014C50 TN Pallet (3,000 pcs.) 300 261 18C3000 350 100 014C3000 Characteristics Universal cutting tool Robust carbide tip for highest loads QPull-out groove for cutting tool change Q Q 16 BMT 20TP Premium [mm] (inch) BMT 16 [mm] (inch) BMT 20TP Universal Plus Premium [Ø 18.7] (Ø .74) [Ø 18.7] (Ø .74) [Ø 11.5] (Ø .45) [Ø 10.2] (Ø .40) [18.0] (.74) [19.0] (.75) [49.4] (1.95) [Ø 20.0] [49.7] (1.96) [Ø 20.0] BMT 16 BMT 20TP TN Box (50 pcs.) 300 261 16C50 300 261 20C50 TN Pallet (3,000 pcs.) 300 261 16C3000 300 261 20C3000 17 B O M A G O R I G I N A L C U T T I N G T O O L S F O R A S P H A LT BMT 16 Universal Plus BOMAG Original cutting tools for concrete BMT 22 BMT 21 Concrete Concrete Overview of cutting tool dimensions [mm] (inch) BMT 22 [mm] (inch) BMT 21 Concrete Concrete [Ø 12.2] (Ø .48) [Ø 9.1] (Ø .36) [26.1] (1.03) [26.7] (1.05) [48.6] (1.91) [48.5] (1.91) [Ø 20.0] [Ø 20.0] BMT 22 BMT 21 TN Box (50 pcs.) 300 261 27C50 300 261 21C50 TN Pallet (3,000 pcs.) 300 261 27C3000 300 261 21C3000 Characteristics Extremely robust, cylindrical carbide tip Reinforced steel body QPull-out groove for cutting tool change Q Q 18 19 BOMAG ORIGINAL CUTTING TOOLS FOR CONCRETE Concrete Asphalt Application guide for Bomag Original cutting tools Tool type Carbide diameter Carbide foot Carbide length BMT 01E 7,8 mm 15,9 mm 16,3 mm BMT 18 7,8 mm 15,9 mm 16,3 mm BMT 02E 8,6 mm 18,7 mm 16,3 mm BMT 24 10,2 mm 18,7 mm 17,0 mm BMT 16 10,2 mm 18,7 mm 18,0 mm BMT 03E 10,2 mm 18,7 mm 18,8 mm BMT 20TP 11,5 mm 18,7 mm 19,0 mm BMT 04E 11,5 mm 18,7 mm 19,0 mm BMT 22 9,1 mm 9,1 mm 26,1 mm BMT 21 12,2 mm 12,2 mm 26,7 mm BM 500/15 BM 600/15 BOMAG Original cutting tools suitable for other 20 BM 1000/30 BM 1200/30 BM 1300/30 Recommended machine types 21 BM 1500/50 BM 2000/50 BM 2000/60 Recommended for soft materials Factors for best cutting tool selection Small carbide tip diameter High penetration performance Low machine power QSoftness of material QHigh area output Q Q Influence of carbide tip diameter on penetration pe Penetration performance [Ø 7.8] (Ø .31) [Ø 8.6] (Ø .34) Short carbide tip length )JHICSFBLBHFSFTJTUBODF Low penetration performance QLow area output QLow penetration performance Q Q 22 Large carbide tip diameter Low penetration performance Higher machine power QIncreasing hardness of material QLow area output Q Q rformance and breakage resistance. Breakage resistance [Ø 10.2] (Ø .40) Long carbide tip length -PXCSFBLBHFSFTJTUBODF High penetration performance QHigh area output QLong lifetime Q Q 23 [Ø 11.5] (Ø .45) BOMAG Original cutting tool holders for compact milling machines Standard millingg drum BMS 03 BMS 05 lling drum Fine milling BMS 03 POWER-DRUM milling drum BMS 05 BMS 03 24 Holder system BMS 05 Weld-on, high-strength cutting tool holder BMS 05 TN (pcs.) 882 222 05 Holder system BMS 03 For all tools with a 20 mm TIBOL Weld-on, high-strength cutting tool holder BMS 03 TN (pcs.) 25 882 222 03 B O M A G O R I G I N A L C U T T I N G TO O L H O L D E R S F O R C O M PA C T M I L L I N G M A C H I N E S For all cutting tools with BNNTIBOL Cutting ool holders for large milling machines NEW! Exchange holder system BMS 15 For all cutting tools with BNNTIBOL Additional, robust interchangeable holder as wear element 5ISFBEPGMPDLJOHTDSFXJO wear part Weld-on, high-strength interchangeable holder base Low tightening torque of 100 Nm BMS 15 TN (pcs.) 883 010 33 BMS 15 4 mm shorter BMS 15 8 mm shorter BMS 15 Complete BMS 15 Fastening kit 883 010 34 883 010 35 883 010 37 883 010 36 26 Cutting tool holders for large milling machines For all cutting tools XJUIBNNTIBOL Additional, robust interchangeable holder as wear element No screws needed for mounting Weld-on, high-strength interchangeable holder base BTS 303 exchange holder TN (pcs.) 350 100 020 27 BTS 303 exchange holder base 350 100 030 BOMAG ORIGINAL CUTTING TOOL HOLDERS FOR LARGE MILLING MACHINES Interchangeable holder system BTS 303 BOMAG Original cutting tools for recycler/stabilizer BRT 01 BRT 02 Premium Concrete Overview of cutting tool dimensions [mm] (inch) BRT 01 Premium [Ø 11.2] [Ø 22.2] (Ø .44) (Ø .88) [mm] (inch) BRT 02 Concrete [Ø 12.2] (Ø .48) [19.0] .75 [26.7] 1.05 [52.1] 2.05 [52.1] 2.05 [Ø 22.0] [Ø 22.0] BRT 01 BRT 02 TN Box (40 pcs.) 300 263 01C40 300 263 02C40 TN Pallet (2,400 pcs.) 300 263 01C2400 300 263 02C2400 Characteristics Stabilization/asphalt pulverization QIdeal for: – Cohesive soils – Gravel/sand – Asphalt Q Concrete carriageways Ideal for: – Concrete Q Q 28 BRT 04 Universal Standard [mm] (inch) BRT 03 Universal [Ø 19.0] (Ø .75) [mm] (inch) BRT 04 Standard [Ø 11.5] (Ø .45) [15.9] (Ø .62) [13.5] .53 [21.3] .84 [52.0] 2.05 [52.1] 2.05 [Ø 22.0] [Ø 22.0] BRT 03 BRT 04 TN Box (40 pcs.) 300 263 03C40 300 263 04C40 TN Pallet (2,400 pcs.) 300 263 03C2400 300 263 04C2400 Soil stabilization Ideal for: – Cohesive soils – Gravel/sand Soil stabilization Ideal for: – Cohesive soils Q Q Q Q 29 B O M A G O R I G I N A L C U T T I N G T O O L S F O R R E C Y C L E R / S TA B I L I Z E R S BRT 03 Cutting tool holders for recycler/stabilizer Holder system BRS 02 1 2 for all tools with a NNTIBOL weld-on, high-strength steel holder Nr. 1 TN (pcs.) Nr. 2 BRS 02 holder BRS 02 repair kit 591 702 81 079 911 03 Exchange holder system BRS 05 special holder shape NBLFTUIFTZTUFN resistant to dirt and corrosion 3 Thread in the wear element 1 Transfer of forces via positive connection 2 High wear resistant materials for extra life TN (pcs.) Nr. 1 Nr. 2 Nr. 3 BRS 05 Exchange holder BRS 05 Basic holder BRS 05 Screw fitting 591 705 76 591 705 75 071 520 37 30 31 B O M A G O R I G I N A L C U T T I N G T O O L H O L D E R S F O R R E C Y C L E R S / S TA B I L I Z E R S BOMAG Original accessories ... BOMAG Original accessory parts are designed for everyday XPSLBOETQFDJGJDNBDIJOFUZQFT5IFTFQBSUTNBLFFWFSZ EBZXPSLPOTJUFFBTJFSQSFWFOUFYQFOTJWFDPOTFRVFOUJBM damage and enhance site safety. 2 3 1 4 TN (pcs.) Nr. 1 Copper mallet 1000g 079 060 10 Nr. 2 Flat chisel 079 060 11 Nr. 3 Chipping hammer 1500 g 972 019 26 Nr. 4 Impact protection 079 911 21 ... for milling machines 1 2 3 4 5 TN (pcs.) Nr. 1 Extractor for cutting tool holders - starter 079 911 22 Nr. 2 Extractor for cutting tool holders - finisher 079 911 23 Nr. 3 Extractor for cutting tools 079 911 24 Nr. 4 Extractor for cutting tools 350 220 014 Nr. 5 Knockout punch for cutting tools 836 801 98 32 3 1 2 4 TN (pcs.) Nr. 1 Torque wrench for BMS 15 079 060 09 Nr. 2 Special tool ring spanner for BMS 15 883 110 76 Nr. 3 Hydraulic cutting tool hammer 836 110 59 Nr. 4 Pointed chisel for hydraulic cutting tool hammer 065 110 16 Nr. 5 Square-nosed chisel for hydraulic cutting tool hammer 065 110 15 Nr. 6 Cutting tool knockout punch for hydraulic cutting tool hammer 883 111 43 ... for recycler/stabilizer 1 2 TN (pcs.) Nr. 1 Device - welding 591 703 83 Nr. 2 Device - flame cutting 591 703 82 ohne Abb. Hydraulic cutting tool hammer 065 110 17 Square-nosed chisel long for hydraulic cutting tool ohne Abb. hammer 590 043 68 ohne Abb. Square-nosed chisel short for hydraulic cutting tool hammer 065 110 18 ohne Abb. Cutting tool knockout punch for hydraulic cutting tool hammer 590 046 06 33 BOMAG ORIGINAL ACCESSORIES 6 5 Meißelhalter für Recycler/Stabilisierer Maintenance/parts service T Specialist support teams are available to you in Germany, Europe and other markets. This highly focused network maintains close contact with users around the world. T Parts for maintenance, service and repairs are readily available from our branch offices and dealers. T BOMAG guarantees the long-term availability of standard parts. T Clearly arranged catalogues provide easy orientation, accurate identification and ordering of parts. T Use only genuine BOMAG spare parts. They are precisely matched to specific machines to avoid operating problems and unnecessary downtime. Head Office/Hauptsitz: BOMAG Hellerwald 56154 Boppard GERMANY Tel.: +49 6742 100-0 Fax: +49 6742 3090 e-mail: [email protected] BOMAG (GREAT BRITAIN), LTD. Sheldon Way Larkfield, Aylesford Kent ME20 6SE GREAT BRITAIN Tel.: +44 1622 716611 Fax: +44 1622 718385 e-mail: [email protected] BOMAG Maschinenhandelsgesellschaft m.b.H. Porschestraße 9 1230 Wien AUSTRIA Tel.: +43 1 69040-0 Fax: +43 1 69040-20 e-mail: [email protected] BOMAG ITALIA Srl. Via Roma 50 48011 Alfonsine ITALIA Tel.: +39 0544 864235 Fax: +39 0544-864367 e-mail: [email protected] BOMAG (CANADA), INC. 3455 Semenyk Court Mississauga, Ontario L5C 4P9 CANADA Tel.: +1 905 361 9961 Fax: +1 905 361 9962 e-mail: [email protected] BOMAG (CHINA) Compaction Machinery Co. Ltd. No. 2808 West Huancheng Road Shanghai Comprehensive Industrial Zone (Fengxian) Shanghai 201401 CHINA Tel.: +86 21 33655566 Fax: +86 21 33655508 e-mail: [email protected] BOMA Equipment Hong Kong LTD Room 1003, 10/F Cham Centre 700, Castle Peak Road, Kowloon HONG KONG Tel: +852 2721 6363 Fax: +852 2721 3212 e-mail: [email protected] BOMAG FRANCE S.A.S. 2, avenue du Général de Gaulle 91170 Viry-Châtillon FRANCE Tel.: +33 1 69578600 Fax: +33 1 69962660 e-mail: [email protected] FAYAT BOMAG Polska Sp. z o.o. Ul. Szyszkowa 52 02-285 Warszawa POLAND Tel.: +48 22 482 0400 Fax: +48 22 482 04 01 e-mail: [email protected] FAYAT BOMAG RUS OOO 141400, RF, Moscow region Khimki, Klayazma block, h. 1-g RUSSIA Tel: +7 (495) 287 92 90 Fax: +7 (495) 287 92 91 e-mail: [email protected] BOMAG GmbH 300 Beach Road The Concourse, #18-06 Singapore 199555 SINGAPORE Tel.: +65 6 294 1277 Fax: +65 6 294 1377 e-mail: [email protected] BOMAG Americas Inc. 2000 Kentville Road Kewanee, Illinois 61443 U.S.A. Tel.: +1 309 8533571 Fax: +1 309 8520350 e-mail: [email protected] 01/13 PRE 115 007 Errors excepted and subject to change without notice.