Together we make the difference
Transcription
Together we make the difference Welcome to th A leading global engineering group, with over 250 years he Technology and engineering from GKN is at the heart of the vehicles and aircraft produced by the world's leading automotive, off highway, aerospace and defence manufacturers. More than 40,000 people work in GKN companies and joint ventures in more than 30 countries. “Every day we harness our considerable technology and manufacturing resources to supply the highest quality systems, structures, components and services.” GKN operate in four key business areas: GKN Automotive GKN Land Systems GKN Aerospace GKN Powder Metallurgy Supplying driveshafts, geared components, torque management devices to vehicle manufacturers in the global car and light vehicle markets. Design, manufacture and supply wheels, driveline products, tractor attachment systems, clutches, gearboxes and vehicle structures for the mining, agricultural, construction, defence, automotive and industrial machinery markets. Activities are concentrated on the production of airframe and engine structures, components and assemblies for both military and civil aerospace markets. Producing powdered metal and sintered components for automotive and other industrial customers. Power Management Wheels & Structures Aftermarkets & Services GKN Land Systems comprises three specialist businesses: Power Management - world leader in the design, manufacture and supply of PTO driveshaft, drive line components, gearboxes, clutches and tractor attachment systems for the global off highway markets. Wheels & Structures - world leader in design, development and manufacture of wheels for off highway applications and automotive wheels in Asia, and pressed steel, structural assemblies, modules and chassis systems for the automotive market. Aftermarkets & Services - a global aftermarket distribution and service business providing technology for automotive, commercial vehicles, agriculture, construction, industrial, military, marine and alternative energy markets. 2| he world of GKN eritage of quality and innovation, operating in more than 30 countries. Together we make the difference GKN Land Systems is a global, market leading supplier to the agricultural, construction, industrial, mining, defence and automotive industries and is supported by an extensive global aftermarket organisation through a network of distribution points. With over 5,000 employees worldwide GKN Land Systems has facilities in Europe, North and South America and China. GKN Land Systems was created in June 2010 to: Leverage existing global assets and capabilities to more effectively serve existing markets and their aftermarkets. Lever GKN’s technology capability to provide value added systems and solutions to the agricultural, construction, industrial, mining and automotive industries. GKN Land Systems is also the platform for new business opportunities in military and special purpose vehicles, renewable energy and mass transit solutions by harnessing existing capabilities. Technology leader in design, application engineering and production of components and solutions. Bring together this global technology and operational capability to deliver value to existing and new attractive markets. Dessau Nagbøl Brno Unna Rushden Rockford Telford Ribemont Armstrong, Estherville Woodridge: PM, W&S Wichita Auburn Hills Carcastillo Dayton Lohmar Sohland Tokyo Offenbach Bruneck Shanghai: PM, Stromag Carpenedolo La Guerche Liuzhou Sarreguemines GKN Land Systems – manufacturing locations Pune Wheels & Structures Power Management Multi-business São Paulo AMS Reman Porto Alegre Stromag Production Montevideo – engineering centres Auburn Hills & Offenbach Bruneck Carpenedolo Lohmar Rockford Woodridge 3| GKN Power Management GKN Power Management Division is the world leader in in of driveline and tractor attachment systems for agricultura GKN Walterscheid - P800 4| Mechanics Heavy Drive Shaft Stromag Coupling nnovative development, design, manufacture and supply al and construction machinery. Since its establishment in 1919 by Jean Walterscheid, the Walterscheid name has become the world’s leading brand for agricultural drive line and tractor attachment systems. With manufacturing facilities in eight locations and six different countries GKN Power Management Division (PMD) manufactures and supplies the complete Walterscheid® portfolio for leading agricultural and construction OEM’s. GKN Power Management has continuously invested in research and development capabilities and has two technical centres, one in Europe and the other in North America. PMD is at the forefront of innovation and technology. With state of the art CAD, FEA and test facilities, PMD offers a wealth of experience and designed solutions for customers. Alongside the other businesses in GKN Land Systems, PMD prides itself in its ability to design and develop complex driveline systems, optimising performance for standard systems as well as customer design engine gearboxes and ground devices. PMD product range includes: - Walterscheid® PTO shafts, gearboxes, couplings and three point linkages - Mechanics® driveshafts and Rockford® fan clutches - Double unit joints - Gearboxes customised for self-propelled machines - Hydraulic clutches and oil and air actuated variable speed fan clutches - ICVD® - continuously variable hydrostatic drive for selfpropelled agricultural and construction machinery - Heavy duty, high horse power driveshafts and components Rockford® Clutch Double Universal Joint Tractor Attachment System Coupling With Stromag every component counts. Agricultural machinery drives with high power density in minimum installation space demand the optimal reliability and perfection in design, particularly from clutches and brakes. Adverse environmental conditions and system vibrations need robust designs and long service lives. Our hydraulic multi disc clutches and brakes, electromagnetic pole-face friction clutches, spring applied brakes, and flexible couplings master these requirements and today provide the potential for the drive concepts of tomorrow. Example applications: - activation of energy storage devices - switchover to alternative energy supplies - deactivation of idle consumers ICVD® Continuously Variable Hydrostatic Drive 5| GKN Wheels & Structures GKN Wheels is a world leader in the design, manufacture agricultural, construction, mining and industrial markets. Fork Lift Tru 6| GKN Structures and supply of off highway wheels for the global uck Wheel Innovation on the move GKN has over 100 years experience of outstanding engineering in the design and manufacture of wheels. Continuous investment is undertaken in research, development and testing in order to maintain the exceptional reputation for products and services. The wheels produced can be used in the most challenging of environments and across many different industry’s. GKN Wheels manufacture a wide variety of rims which are produced in a wide variety of countries. Rim widths start at 4” and can be produced up to 36” wide. Diameters range from 12” to 63” and the product range includes single piece and multi piece wheels. Both round and square discs can be manufactured along with the option between making the discs fixed or adjustable, as well as the ability to produce narrow and high speed wheels for a wide range of machinery for industry’s such as agricultural and construction including: - Tractors and combine harvesters, irrigation, sprayers, powered and trailed agricultural machinery. - Backhoe loaders, skid steer loaders, motor graders, wheeled excavators, wheel loaders and articulated dump trucks. - Smaller diameter, lightweight wheels for industrial telehandlers, harbour cranes rough terrain lift trucks and forklift trucks. - GKN Wheels also design and manufacture wheels which can handle dual tyre arrangements. The off highway market has changed at a rapid pace and will continue to evolve, the current trend in vehicle designs is towards higher payload capacities, increased speed, lower vehicle weight, lower emissions, greater fuel efficiency and ever increasing technical specifications. Working in partnership with leading OEM’s and distributors on a truly global basis, GKN Wheels supplies to OEM’s such as Caterpillar, Agco, Claas, CNH, JCB, John Deere, Komatsu and Liugong As well as many regional OE’s, integrators and distributors. GKN Wheels works with each of its customers at both a strategic and tactical level. GKN’s headquarters are based in the UK with manufacturing facilities in the UK, Italy, Denmark, China and the USA. GKN Wheels also has leading test facilities in Italy, the USA and China. Committed to research, development and testing GKN’s commitment to research, development and testing mean their test facilities provide some of the most advanced testing processes in the industry, which include FEA, static and dynamic testing, rim rolling and disc bending, field testing, strain analysis, and life expectancy testing. You can be assured that all GKN’s products are designed, manufactured and tested to the highest quality standards to maximise strength, value and durability of the products. Mining Wheel Agricultural Wheel Construction Wheel Hub and Spindle 7| GKN Wheels & Structures GKN Structures is a specialist high performance chassis a automotive, off highway, defence and rail. 8| GKN Structures and sub assembly supplier to key sectors including Engineering excellence and high performance GKN Structures has built an outstanding reputation for excellence and reliability in the design, development and manufacture of automotive chassis, suspension, body and structural systems for major automotive OEMs. Non automotive customers too are able to take advantage of our automotive derived high quality facilities. GKN Structures is investing heavily in its Telford Headquarters facilities with a new shotblast, top coat, large area laser and press brake. This investment will not only complement our existing extensive facilities, but also ensure that we maintain our leading role and reputation for engineering excellence, innovation and high performance. - Design capability from concept to production - Extensive testing facilities for static and dynamic testing - Comprehensive, multi-skilled prototyping capability - World class quality TS 16949, ISO9001, ISO14001 and OHSAS18001 accreditation including safe launch procedure for new or modified products GKN Structures manufacture and supply a range of full chassis, sub frames, cross beam, non-driven axles, hinges, grilles and suspension arms to leading OEM’s. - Dedicated robotic cells for resistance, spot, projection and MIG welding With its broad based skills and expertise in automotive, defence and rail markets, GKN Structures offers customers in all sectors a highly developed and professional design, development and testing capability alongside its firm commitment to lean excellence. - E-Coating of component parts up to full vehicle chassis - Unique Squeezeforming process using a wide range of heat-treatable alloys to give forged material properties and cast-in inserts for locally improved wear resistance or strength. - Full service supply status Agricultural Vehicle Ladder Chassis Frame Sub Frame E-Coated Control Arm Tracked Military Vehicle Wheel 9| GKN Land Systems Defence GKN Land Systems Defence is a world leader in the desi military and special purpose vehicles. 10| gn, manufacture and support of major sub-systems for Leveraging advanced automotive and aerospace technologies for military vehicles. GKN has a proven track record of supplying innovative engineered solutions for military vehicles since the early 1960s. In today’s changing military environment, there is increasing demand for lighter, more agile, well protected all terrain vehicles, providing high level performance with high occupant protection. This trend is providing new market opportunities for the use of existing GKN capabilities in terms of driveline, structures, light weight materials and ballistic protection. GKN developed an innovative manufacturing process known as Squeezeform, which it has been supplying for over 15 years to the British defence industry. 50° Center Double Cardan or 50° CDC Used to produce wheels for the British Army Warrior Vehicle and for a number of new tracked vehicles where extended trials are underway. These wheels are 35% lighter and have a performance life four times that of a traditional forged steel wheel. This weight reduction means vehicles with Squeezeform wheels are benefiting from critical improvements in operational performance and endurance as well as significantly reduced maintenance costs. GKN Land Systems successfully leverages GKN group wide advanced automotive and aerospace technologies, and innovative engineering, to meet the needs for military vehicle survivability, mobility, fuel efficiency, weight reduction and through life support. CV Driveshaft with Ball Spline Electronic Axle These innovations include: - Chassis structures - Light weight aluminium Squeezeform road wheels for tracked fleet - Self-sealing fuel systems - Advanced transparent armour coatings - Composite prop shafts - eDrive and torque management systems - Advanced driveline solutions - Steel wheels - Lightweight Prop shafts - Vision Blocks - Aluminium Turret Armour Composite Propshaft 11 | GKN Aftermarkets & Services GKN Aftermarkets & Services is the preferred partner for complete design and build of special drivelines. CV and Cardan shafts for commercial vehicles and industrial 12 | Aquadrive Antivibration System PTO Driveshaft CV shafts for driveline parts and systems, repair and maintenance, We provide technology: systems and components for automotive, commercial vehicles, agriculture, construction, industrial, military, marine and alternative energy markets. Aftermarkets & Services Network Remanufacturing location Sales/Engineering Office Service Centre Shanghai Warehouse Oslo Vestby Stockholm Copenhagen Leek Minworth Moscow Warsaw Berlin, Dingelstädt, Dortmund, Düsseldorf, Frankfurt, Halle, Hamburg, Hannover, Kassel, Munich, Nürnberg, Offenbach, Rösrath, Stuttgart Amsterdam Brussels St.Truiden Ceské Budějovice Vienna Paris, Chalon sur Saône, Lille, Marseille, Ribemont Györ Barcelona, Carcastillo, Madrid, Zaragoza Zürich Milan Distribution Services: Competence from the leading OE-supplier One-stop aftermarket programme for automotive applications - CV sideshafts, joint and boot kits for passenger cars and LCVs - Propshafts for 4x4 passenger cars and LCVs - Full range of steering and suspension products Remanufacturing of driveshafts according to OE requirements eXpress repair service – a same day remanufacturing service for driveshafts for which replacement parts are not available on the market TecIdentify – GKN is committed to fight product piracy - Service 24/7 for heavy trucks or industrial applications Components for driveline systems for the agriculture machinery service market: - European network of 30 GKN ISO certified workshops - Tractor attachment systems - PTO shafts - Wheels and tyres - Gearboxes - Hydraulics - Coupling systems Driveline Solutions: Application engineering from the technology leader Uni-Cardan Service: cardan shaft repair, exchange or replacement within 2 - 3 hours - OE quality – sourcing from original component suppliers Customised high performance driveline solutions for industrial applications, rail, military, motorsport and specialist vehicles Application engineering knowhow for critical components Market leadership in reducing engine and transmission noise for marine applications through the Aquadrive antivibration systems Engineering solutions for agriculture, construction and offshore Motorsport applications 13 | GKN Land Systems, the supplier of choice The ever changing world in which we live brings with it ne to new markets. 14 | ew opportunities… and takes GKN’s capabilities With a focus on technology leadership, lifetime costs and aftermarket services, GKN Land Systems is an operationally excellent global manufacturing business delivering value and reliability to its existing and new markets. GKN Land Systems’ drivers for new business opportunities The world has an ever increasing population and ever decreasing availability of land and water resources. Changing diets and the migration of labour places growing pressure on improving yields, automating farming and construction. The market trend towards electrification of vehicles as a means to facilitate increasing efficiencies, already seen in automotive, brings opportunities for GKN. Increased urbanisation, development of existing infrastructure and new mass transit transportation systems, opportunities are emerging to utilise capabilities already practised by GKN in the passenger car or light commercial vehicle sectors. Growth in renewable energy around the globe, driven by scarcity of resources: land, water and oil, is resulting in new opportunities which align with our capabilities in terms of use of lightweight materials, drive and positioning systems and high integrity structures. GKN Land Systems Looks to exploit GKN’s capabilities in existing and new markets to more effectively serve existing markets and their aftermarkets. Is leveraging GKN group wide technology to provide value added systems and solutions to existing markets and their aftermarkets. Will bring GKN group wide technology and operational capability to new attractive markets. Is delivering through a world class global capability. Together we make the difference 15| GKN Land Systems Headquarters lpsley House Ipsley Church Lane Redditch Worcestershire B98 0TL United Kingdom Tel: +44 (0) 1527 517715 www.gknlandsystems.com GKN Wheels & Structures PO Box 85 Hadley Castle Works Telford TF1 6TG United Kingdom Tel: +44 (0) 1952 428466 www.gknlandsystems.com/wheels GKN Power Management GKN Walterscheid GmbH Hauptstrasse 150 D-53797 Lohmar Germany Tel: +49 (0) 2246 12-0 www.walterscheid.com GKN Aftermarkets & Services GKN Service International GmbH Nussbaumweg 19-21 51503 Rösrath Germany © GKN Land Systems 11/11 500 www.iconnet.co.uk Tel: +49 (0) 2205 806 0 www.gknservice.com
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