KEMTRON 200HD2™ Fluid Recycling System

KEMTRON 200HD2™
Fluid Recycling System
KEMTRON 200HD2™
1. Centrifugal Pumps
Two 10 hp centrifugal pumps
for mud guns, desilter and
transfer operations.
2. Rear Cuttings Chute
Solids from the shaker are
conveyed off the rear of the
unit for easy disposal removal.
The KEMTRON 200HD2 fluid
recycling and mixing unit was
designed to provide an economical
alternative to traditional fluid mixing
and vacuum trucks. Environmental
pressures, dumping costs and down
time while waiting on fresh water
or vacuum truck turnaround, have
made the KEMTRON 200HD2 an
invaluable asset.
KEMTRON 200HD2-T™
Fluid is pumped, using a submersible
pump, directly to the bottom deck
of the double deck shaker, acting as a scalping cut The solids are discarded off the rear and the
fluid passes thru the screen into the first compartment of the tank. The desilter pump transfers
fluid from the first tank compartment into the hydrocyclone manifold.
The desilter underflow goes over the top deck of the shaker where the solids are discarded off
the rear and fluid is collected in first compartment of the tank. The clean fluid (overflow) flows
into a splitter box capable of directing the fluid into the clean tank or back to the dirty tank for
continous recycling. The transfer pump delivers the fluid from the clean tank back to the rig.
All pumps and shaker have manual start and stop buttons on the control panel. The mud gun
operates from the desilter pump. The KEMTRON 200HD2 comes standard with a 1,000 gallon
(3,407 liters) tank and allows rig operators to prepare up to 1,000 gallons of fluid.
3. Mud Hopper
3” Hopper with venturi
nozzle and foldout table
makes chemical loading safe
and efficient.
KEMTRON 200HD2™ Features
• 65 to 195 gpm (5.04 to 12.29 lps)
flow capacity.
• Up to 1,000 gallon (3,785 liters)
tank capacity.
4. Hydrocyclones
Three 4” desilter hydrocyclones
with isolation valves for second
stage sand and silt removal.
• Three 4” desilter hydrocyclone manifold
for secondary sand and silt removal with
dedicated isolation valves.
• Remote control pendant with 100
foot (30 meter) cable for rig
operator control of trash pump
and transfer operation.
• Two 10 hp centrifugal pumps for mud
gun/hopper, desilter and transfer
operation.
• Low level automatic shut off of
transfer pump to prevent running
rig pump dry (option upgrade).
• Special features such as rear discharge,
chute, access hatches, and cleanout ports,
allow for easy maintenance and solids
disposal.
www.ElginSeparationSolutions.com
KEMTRON 200HD2™
Fluid Recycling System
Model Number:
Shale Shakers
Elgin manufactures high-G linear &
balanced elliptical motion shakers.
Modular Solids
Management Design
To maximize space, Elgin’s packaged
treatment systems utilize hydrocyclone
technology to ensure a small footprint.
Decanter Centrifuge
Add a centrifuge to your solids
control system for further
removal of ultr-fine solids.
KEMTRON 200HD2-T™
Equipment
Image:
Description:
Two-Panel, Dual-Deck
MultiFunctional Linear Motion
Shaker with Desilter Manifold
Screen Type:
KPT-33 Series
Maximum
G-Force:
5 G’s
Centrifugal
Pumps:
2(10 hp) 118 Series
Vibratory
Motors:
(2) .67 hp (.50 KW)
Number of
Screen Panels:
2 panels
(1 on Top & 1 on Bottom)
Screen Surface
Area:
22 sq. ft. (2.04 m2)
Maximum
Flow Rate*:
65 to 195 gpm
(5.04 to 12.29 lps)
Length:
17’ (5 m)
Width:
7’ 8” (2.34 m)
Height:
10’ 4” (3.15 m)
Weight:
10,000 lbs (4,535 kg)
KEMTRON™
200HD2-S
Options (Upgrade Packages)
Upgrade to Ceramic 4" Desilter Hydrocyclones
- add ceramic inserts to cones for improved life and
performance.
Add High / Low Level Alarm Sensors - provides
audible indications of when tank levels are too high or too low
relative to tank volume or pump suction.
Add a ‘Car Hauler’ Trailer - add a 10,000 lb rated
trailer capable of being pulled by a standard pick-up truck hitch.
Add a Submersible Feed Pump (180 gpm) - Add a
5 hp feed pump to the system to deliver fluids to the recycling
system.
Hydraulic system conversion with a hydraulic
power unit with an ability to provide 40-gpm of
hydraulic capacity at 2,000 psi - Provides for local
hydraulic power for the shaker, trash pump and all pumps with
an on-board diesel tank. All vibrator and pump motors will be
converted to hydraulic.
Add a Tier III 20 kW Diesel Generator Package -
Complete Fluid
Management Systems
By integrating Elgin’s relaimers
with our centrifuges and
dewatering systems, we have the
resources to provide you with a
complete solution.
Tank Capacity:
Provides for local electrical power for the shaker and all pumps
with an on-board diesel tank.
1,000 gallon (3,785 liters)
*Maximum flow rate is dependent on the configuration, number, and
size of hydrocyclones used.
Durable Value. Now.
AN ELGIN COMPANY
Formerly
KEMTRON Technolgies
www.ElginSeparationSolutions.com