Repair Parts Manual
Transcription
Repair Parts Manual
Repair Parts Manual Manufactured 02-01 and after P/N 0163182 February 2001 - revised December 2001 General Information About this manual: This repair parts manual covers current production machines only. While Snorkel has attempted in every way to confirm that all information in this manual is correct, improvements are being constantly made to the machine that may not be reflected in this manual. If you find information in this manual that is not correct, or is confusing, you are urged to report your findings to Snorkel for our evaluation. Your input is important to us and will be used in future printings of this manual. Every person who repairs this machine must be qualified and authorized to do so. CAUTION DO NOT modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability, or affect the operational characteristics of the aerial platform. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by original manufacturers warranty. NPT . . . . . . . . . . . . . . . . . . . . . . national pipe thread psi . . . . . . . . . . . . . . . . . . . . . pounds per square inch qty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .quantity UL . . . . . . . . . . . . . . . Underwriters Laboratories Inc. Electrical Hazard DANGER The aerial platform is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the minimum Safe Approach Distance as defined by ANSI Standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the work platform, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. A copy of the Snorkel Limited Warranty is located on the inside of the back cover of this manual. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform. All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to: Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury. Snorkel International, Inc. P.O. Box 1160 St. Joseph, MO 64502-1160 USA Phone: (816)-364-0317 http://www.snorkelusa.com If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury. Abbreviations Do not approach or leave the aerial platform until the electricity has been turned off. The following abbreviations may be used in this manual: AC. . . . . . . . . . . . . . . . . . . . . . . . . alternating current ANSI . . . . . . . American National Standards Institute CCA. . . . . . . . . . . . . . . . . . . . . . . cold cranking amps cm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .centimeter DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . .direct current EMS . . . . . . . . . . . . . envelope management system GFCI . . . . . . . . . . . . . . . . ground fault circuit interrupt LP . . . . . . . . . . . . . . . . . . . . . . . . . liquified petroleum LPG . . . . . . . . . . . . . . . . . . . . liquified petroleum gas mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .millimeters ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .feet in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .inch lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pounds no . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .number © Snorkel – all rights reserved Do not attempt to operate the lower controls when the work platform or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. Printed in USA Table of Contents Service and parts information To order service or repair parts . . . . . . . . . . . . . . . . . . i ANSI and OSHA compliance . . . . . . . . . . . . . . . . . . . . i Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i Parts order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii Section 1. - Repair parts Chassis, 2 x 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3 Chassis, 2 x 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7 Chassis, 4 x 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9 Chassis, 4 x 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13 Drive yoke, front left hand . . . . . . . . . . . . . . . . . . . 1-15 Drive yoke, front right hand . . . . . . . . . . . . . . . . . . 1-16 Drive yoke, rear left hand . . . . . . . . . . . . . . . . . . . 1-17 Drive yoke, rear right hand . . . . . . . . . . . . . . . . . . 1-18 Drive yoke, rear left hand 2 wheel steer . . . . . . . . 1-19 Drive yoke, rear right hand 2 wheel steer . . . . . . . 1-20 Steer yoke, front left hand . . . . . . . . . . . . . . . . . . . 1-21 Steer yoke, front right hand . . . . . . . . . . . . . . . . . . 1-22 Turntable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-24 Swing drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-26 Engine tray, Ford gasoline. . . . . . . . . . . . . . . . . . . 1-27 Engine tray, Kubota diesel. . . . . . . . . . . . . . . . . . . 1-31 Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-33 Fuel tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-34 Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-36 Cowling, engine tray . . . . . . . . . . . . . . . . . . . . . . . 1-37 Cowling, fuel tray . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38 Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39 Booms, lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-40 Booms, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-42 Jib arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-44 Power trak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-46 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-48 Platform gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-50 Platform rotator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51 Placards and decals . . . . . . . . . . . . . . . . . . . . . . . 1-52 Gear hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-54 Gear hub with brake . . . . . . . . . . . . . . . . . . . . . . . 1-56 Swing drive, Perfection Gear. . . . . . . . . . . . . . . . . 1-58 Section 2. - Hydraulics Hydraulic hoses, chassis 2 x 2 . . . . . . . . . . . . . . . . 2-2 Hydraulic hoses, chassis 2 x 4 . . . . . . . . . . . . . . . . 2-7 Hydraulic hoses, chassis 4 x 2 . . . . . . . . . . . . . . . . 2-8 Hydraulic hoses, chassis 4 x 4 . . . . . . . . . . . . . . . 2-13 Hydraulic hoses, booms . . . . . . . . . . . . . . . . . . . . 2-14 Hydraulic hoses, turntable. . . . . . . . . . . . . . . . . . . 2-16 Control valve, 3 station . . . . . . . . . . . . . . . . . . . . . 2-18 Control valve package, 3 station . . . . . . . . . . . . . . 2-20 Control valve, 4 station . . . . . . . . . . . . . . . . . . . . . 2-22 Control valve package, 4 station . . . . . . . . . . . . . . 2-24 Control valve, 5 station . . . . . . . . . . . . . . . . . . . . . 2-26 Control valve package, 5 station . . . . . . . . . . . . . . 2-28 Drive valve, 2 x 2 . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30 Drive valve, 4 wheel drive . . . . . . . . . . . . . . . . . . . 2-31 Drive valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-32 AB50J – 02-01 and after Differential valve, 4 wheel drive. . . . . . . . . . . . . . . 2-33 Differential valve . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34 Axle lock cylinder, left hand. . . . . . . . . . . . . . . . . . 2-35 Axle lock cylinder, right hand . . . . . . . . . . . . . . . . 2-36 Axle lock valve. . . . . . . . . . . . . . . . . . . . . . . . . . . .2-37 Brake valve, front. . . . . . . . . . . . . . . . . . . . . . . . . . 2-38 Brake valve, rear . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39 Centerpost. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-40 Check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-42 Cylinder, axle lock - GBI . . . . . . . . . . . . . . . . . . . . 2-43 Extend cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44 Cylinder, extension - Rosenboom . . . . . . . . . . . . . 2-45 Jib cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-46 Cylinder, jib - Rosenboom . . . . . . . . . . . . . . . . . . . 2-47 Main boom lift cylinder . . . . . . . . . . . . . . . . . . . . . 2-48 Cylinder, main boom lift - Green . . . . . . . . . . . . . . 2-49 Cylinder, main boom lift - Prince . . . . . . . . . . . . . . 2-50 Master level cylinder . . . . . . . . . . . . . . . . . . . . . . . 2-51 Cylinder, master level - Green. . . . . . . . . . . . . . . . 2-52 Cylinder, master level - Prince . . . . . . . . . . . . . . . 2-53 Cylinder, master level - Rosenboom . . . . . . . . . . . 2-54 Riser lift cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55 Cylinder, riser lift - Prince . . . . . . . . . . . . . . . . . . . 2-56 Slave level cylinder . . . . . . . . . . . . . . . . . . . . . . . . 2-57 Cylinder, slave level - Rosenboom . . . . . . . . . . . . 2-58 Steer cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-59 Cylinder, steering - Green . . . . . . . . . . . . . . . . . . . 2-60 Cylinder, steering - Prince. . . . . . . . . . . . . . . . . . . 2-61 Dynamic brake valve . . . . . . . . . . . . . . . . . . . . . . . 2-62 Emergency power pump . . . . . . . . . . . . . . . . . . . . 2-63 Hydraulic oil reservoir . . . . . . . . . . . . . . . . . . . . . . 2-64 Hydraulic oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . 2-65 Hydraulic platform rotator . . . . . . . . . . . . . . . . . . . 2-66 Hydraulic pump and fittings. . . . . . . . . . . . . . . . . . 2-67 Hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68 Hydraulic drive motor . . . . . . . . . . . . . . . . . . . . . . 2-70 Pressure reducing valve . . . . . . . . . . . . . . . . . . . . 2-71 Rear steer valve . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72 Valve, rear steer . . . . . . . . . . . . . . . . . . . . . . . . . . 2-73 Shift valve, 2 wheel drive. . . . . . . . . . . . . . . . . . . . 2-74 Valve, 2 wheel drive shift. . . . . . . . . . . . . . . . . . . . 2-75 Shift valve, 4 wheel drive. . . . . . . . . . . . . . . . . . . . 2-76 Valve, 4 wheel drive shift. . . . . . . . . . . . . . . . . . . . 2-77 Section 3. - Electrical Chassis wiring, 2 x 2 . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Chassis wiring, 2 x 4 . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Chassis wiring, 4 x 2 . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Chassis wiring, 4 x 4 . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Engine tray wiring, Ford engine. . . . . . . . . . . . . . . . 3-6 Engine tray wiring, Kubota engine . . . . . . . . . . . . . 3-8 Fuel tray wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Booms wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12 Turntable wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Crab steer wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Lower control box . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Upper control box . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Table of contents Engine gauge panel . . . . . . . . . . . . . . . . . . . . . . . 3-20 Platform foot switch . . . . . . . . . . . . . . . . . . . . . . . . 3-21 Switch, extend . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22 Switch, front axle right hand . . . . . . . . . . . . . . . . . 3-23 Switch, main boom . . . . . . . . . . . . . . . . . . . . . . . . 3-24 Switch, riser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25 Switch, steering . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26 Switch, turntable . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27 Power to platform, 110 volt . . . . . . . . . . . . . . . . . . 3-28 Section 4. - Factory installed options Air line to platform . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 AC generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4 AC hydraulic motor . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Dual fuel, Ford engine . . . . . . . . . . . . . . . . . . . . . . . 4-8 LP fuel only, Ford engine. . . . . . . . . . . . . . . . . . . . 4-10 Battery, extra for Ford . . . . . . . . . . . . . . . . . . . . . . 4-12 Battery, extra for Kubota . . . . . . . . . . . . . . . . . . . . 4-14 Isolation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16 Engine block heater. . . . . . . . . . . . . . . . . . . . . . . . 4-17 Motion alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18 Motion alarm, drive . . . . . . . . . . . . . . . . . . . . . . . . 4-19 Platform lights . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20 Sandblast kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21 Tow package . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22 Upper control box cover . . . . . . . . . . . . . . . . . . . . 4-24 Vandalism protection . . . . . . . . . . . . . . . . . . . . . . . 4-25 Warning lights . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-26 AB50J – 02-01 and after Service and parts information To order service or repair parts Manuals When placing an order for service or repair parts, please have the following information available for your machine. Manuals are available from Snorkel to support any of the machines that we produce. ü Machine model number ü Machine serial number ü Snorkel part number ü Description of part ü Quantity of parts required The specific manuals for AB50J are as follows: ü Operator’s Manual Snorkel part number - 0163189 ü Repair Parts Manual Snorkel part number - 0161862 ü ANSI Manual of Responsibilities ANSI/SIA A92.5-1992 ü Your purchase order number ü Address for order to “Ship To” ü Your desired shipment method The parts order form on the following page may be mailed or faxed to the attention of Parts Worldwide at the following location: Snorkel International, Inc. P.O. Box 1160 St. Joseph, MO 64502-1160 USA Phone: 1-(800)-255-0317 Parts Worldwide Fax: (816)-364-6312 Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the following Internet location: http://www.omniquip.com ANSI and OSHA compliance All owners and users of the aerial platform must read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer. Record machine information here: Model number ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform. A reprint of the “Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A92.5-1992 Boom-Supported Elevating Work Platforms” is available from Snorkel dealers or from the factory upon request. Serial number Copies are also available from: Purchased from Scaffold Industry Association 20335 Ventura Blvd. Suite 310 Woodland Hills, CA 91364-2471 USA AB50J – 02-01 and after Date of purchase Snorkel dealer or distributor i Parts order form Fill out completely and fax to (816)-364-6312 attention: Parts Worldwide Date Model Company Serial number Address Optional equipment Purchase order number Contact name Ship to Phone number Fax number Account number Purchase order number Part number Ship by Description Quantity Price Note: Backordered parts will be shipped as soon as available by the same shipping method as the original order unless indicated below: Ship complete order only - do not backorder parts. Ship all available parts and supply information of disposition of backordered parts. Other instructions as specified ii AB50J – 02-01 and after Section 1. - Repair parts AB50J – 02-01 and after 1-1 Chassis, 2 x 2 item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 0150059 0160563 0162112-99 0162084 0162126-99 25560277 0162125-99 1 4 4 1 1 4 1 1 1 8 1 1 1 1 1 2 18 18 1 1 12 1 3 4 1 4 2 1 13 13 22 66 66 17 2 1 1 2 4 6 4 1 2 2 2 2 2 6 2 2 0161933-99 0162163 0161831 0162116-99 0161984 0161989 0162088 0162100 5560169 5560201 0161836-99 0162749-99 300542 0162087 972469 5560004 0162195 0162288-99 0161768-99 0162220 970029 987099 5560078 986359 987139 986019 970059 0162096 0162591 2500048 970469 986299 987119 0162583 5093012 970049 5034403 970469 5560033 5560362 986769 561196 description Rotation bearing Pin, tie rod Retainer, bottom king pin Drive yoke, rear left hand 2 wheel steer - (see page 1-19 for parts breakdown) Rear axle Trimlock Front axle Chassis - (consult factory) Tie rod Pin, yoke pivot Pin, axle pivot Plate, wear Steer yoke, front right hand - (see page 1-22 for parts breakdown) Steer yoke, front left hand - (see page 1-21 for parts breakdown) Axle lock cylinder, left hand - (see page 2-35 for parts breakdown) Steer cylinder - (see page 2-59 section for parts breakdown) Washer 5/8 hard flat ASTM-F436 Capscrew 5/8-11 x 2-1/2 inch long locking hex head grade 8 Front cover Rear cover Snap ring 1 inch heavy duty Axle lock valve - (see page 2-37 for parts breakdown) Capscrew 3/8-16 x 1 inch long socket flat head Nut 1/4-20 self locking Shift valve, 2 wheel drive - (see page 2-74 for parts breakdown) Retainer, top king pin Bumper Drive yoke, rear right hand 2 wheel steer - (see page 1-20 for parts breakdown) Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Capscrew 1/2-13 x 1-1/2 inch long hex head grade 8 Washer 1/2 medium flat Washer 1/2 medium lock Washer 1/4 medium flat Capscrew 1/4-20 x 1-1/2 inch long hex head grade 5 Axle lock cylinder, right hand - (see 2-36 section for parts breakdown) Drive valve, 2 x 2 - (see page 2-30 for parts breakdown) Bearing Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Brake valve, rear - (see page 2-39 for parts breakdown) Clamp Capscrew 1/4-20 x 1 inch long hex head grade 5 Bulkhead union Capscrew 3/8-16 x 1 inch long hex head grade 5 Nut 3/8-16 self locking Capscrew 1/2-13 x 3-1/4 inch long hex head grade 5 Machine washer Bearing Parts list continued on next page AB50J – 02-01 and after 1-3 Chassis, 2 x 2 item part no qty 51 52 53 54 55 56 57 58 59 60 970889 970929 0162091-99 0162092-99 5569892 986269 987109 0162090 0162508 0162666-99 8 30 1 1 2 2 4 2 2 2 1-4 description Capscrew 1/2-13 x 1 inch long hex head grade 5 Capscrew 1/2-13 x 2 inch long hex head grade 5 Plate, rear axle mount tie right hand Plate, rear axle mount tie left hand Capscrew 5/16-18 x 4 inch long hex head grade 5 Washer 5/16 medium flat Washer 5/16 medium lock Pin, steer cylinder Pin, tie rod Plate, axle cover AB50J – 02-01 and after 4 14 49 50 58 21 21 55 26 16 27 54 9 27 8 29 30 34 34 22 34 35 24 30 B 29 B A 2 36 RH A 53 31 32 33 21 15 LH 31 32 33 37 52 32 33 13 49 50 60 52 32 33 28 VIEW "A-A" 1 20 19 30 34 29 11 62 6 25 31 32 33 18 17 57 56 55 5 33 32 31 39 40 41 3 42 45 40 46 47 24 43 44 34 23 12 7 AWA16088 10 Chassis 2 x 2 Snorkel model AB50J Page 1 - 5 70 69 14 71 69 70 58 21 66 29 30 34 38 21 43 26 16 44 51 53 53 16 27 8 27 9 29 30 34 29 30 34 22 34 B 60 B A 2 21 A 37 4 31 32 33 44 51 53 52 32 33 36 RH 15 LH 5 13 69 70 70 69 52 32 33 56 61 67 68 1 VIEW "A-A" 30 34 29 20 19 48 49 50 25 24 6 11 62 65 32 33 18 17 42 41 40 39 5 60 59 55 40 46 47 34 63 64 60 45 23 12 7 AWA16089 33 32 28 3 Chassis 2 x 4 Page 1 - 6 Snorkel model AB50J 10 Chassis, 2 x 4 item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 0150059 0160563 0162112-99 0162887 0162095 0161444 0162125-99 1 4 4 1 1 1 1 1 1 8 1 1 1 1 1 4 18 18 1 1 24 1 3 4 1 4 2 8 14 14 20 62 62 20 2 1 1 1 4 6 4 1 4 4 2 2 2 5 2 2 0161933-99 0162163 0161831 0162116-99 0161984 0161989 0162088 0162100 5560169 5560201 0161836-99 0162749-99 300542 0162087 972469 25560277 0162195 0162288-99 0161768-99 970889 970029 986019 970909 986359 987139 986019 970169 0162096 0162591 0162725 970469 986299 987119 0162583 0162508 5569893 5034403 970479 5560033 562326 5560723 986009 description Rotation bearing Pin, tie rod Retainer, bottom king pin Switch, front axle right hand - (see page 3-23 for parts breakdown) Drive yoke, rear right hand - (see page 1-18 for parts breakdown) Bushing spacer Front axle Chassis - (consult factory) Tie rod Pin, yoke pivot Pin, axle pivot Plate, wear Steer yoke, front right hand - (see page 1-22 for parts breakdown) Steer yoke, front left hand - (see page 1-21 for parts breakdown) Axle lock cylinder, left hand - (see page 2-35 for parts breakdown) Steer cylinder - (see page 2-59 for parts breakdown) Washer 5/8 hard flat ASTM-F436 Capscrew 5/8-11 x 2-1/2 inch long locking hex head grade 8 Front cover Rear cover Snap ring 1 inch heavy duty Axle lock valve - (see page 2-37 for parts breakdown) Capscrew 3/8-16 x 1 inch long socket flat head Trimlock Shift valve, 2 wheel drive - (see page 2-74 for parts breakdown) Retainer, top king pin Bumper Capscrew 1/2-13 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Washer 1/2 medium flat Washer 1/2 medium lock Washer 1/4 medium flat Capscrew 1/4-20 x 2 inch long hex head grade 5 Axle lock cylinder, right hand - (see page 2-36 for parts breakdown) Drive valve, 2 x 2 - (see page 2-30 for parts breakdown) Target, proximity switch Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Brake valve, rear - (see page 2-39 for parts breakdown) Pin, tie rod Machine screw #10-32 x 1-1/2 inch long hex head Bulkhead union Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Nut 3/8-16 self locking Relay, 12 volt DC Machine screw #10-32 x 1/2 inch long truss head Washer #10 medium flat Parts list continued on next page AB50J – 02-01 and after 1-7 Chassis, 2 x 4 item part no qty 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 987089 970929 0162034-99 0161900 5569892 986269 987109 0162090 986019 5560004 5560031 2500048 5093012 970049 5560362 0161799-99 0162093 5560636 986769 561196 0162094 4 28 2 2 2 2 8 4 2 8 2 2 4 4 6 1 1 2 4 4 1 1-8 description Washer #10 medium lock Capscrew 1/2-13 x 2 inch long hex head grade 5 Cover, limit switch Switch, steering - (see page 3-26 for parts breakdown) Capscrew 5/16-18 x 4 inch long hex head grade 5 Washer 5/16 medium flat Washer 5/16 medium lock Pin, steer cylinder Washer 1/4 medium flat Nut 1/4-20 self locking Nut 5/16-18 self locking Bearing Clamp Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 1/2-13 x 3-1/4 inch long hex head grade 5 Tie rod Rear steer valve - (see page 2-72 for parts breakdown) Capscrew 5/16-18 x 4-1/2 inch long hex head grade 5 Machine washer Bearing Drive yoke, rear left hand - (see page 1-17 for parts breakdown) AB50J – 02-01 and after Chassis, 4 x 2 item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 0150059 0160563 0162112-99 0162084 0162126-99 25560277 0162125-99 1 2 4 2 1 4 1 1 1 8 1 1 1 1 1 2 18 18 1 1 12 1 3 1 1 4 2 1 13 13 22 66 66 17 2 1 1 1 4 6 4 2 2 2 2 2 2 1 1 2 0161933-99 0162163 0161831 0162116-99 0161988 0162071 0162088 0162100 5560169 5560201 0161836-99 0162749-99 300542 0162087 972469 0162193 0162089 0162288-99 0161768-99 0162220 970029 987099 5560078 986359 987139 986019 970059 0162096 0162590 0162086 970449 986299 987119 5569894 986179 0162508 5034403 970479 5560033 0162092-99 0162091-99 561196 description Rotation bearing Pin, tie rod Retainer, bottom king pin Drive yoke, rear left hand 2 wheel steer - (see page 1-19 for parts breakdown) Rear axle Trimlock Front axle Chassis - (consult factory) Tie rod Pin, yoke pivot Pin, axle pivot Plate, wear Drive yoke, front right hand - (see page 1-16 for parts breakdown) Drive yoke, front left hand - (see page 1-15 for parts breakdown) Axle lock cylinder, left hand - (see page 2-35 for parts breakdown) Steer cylinder - (see page 2-59 for parts breakdown) Washer 5/8 hard flat ASTM-F436 Capscrew 5/8-11 x 2-1/2 inch long locking hex head grade 8 Front cover Rear cover Snap ring 1 inch heavy duty Axle lock valve - (see page 2-37 for parts breakdown) Capscrew 3/8-16 x 1 inch long socket flat head Brake valve, front - (see page 2-38 for parts breakdown) Shift valve - (see page 2-76 for parts breakdown) Retainer, top king pin Bumper Drive yoke, rear right hand 2 wheel steer - (see page 1-20 for parts breakdown) Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Capscrew 1/2-13 x 1-1/2 inch long hex head grade 8 Washer 1/2 medium flat Washer 1/2 medium lock Washer 1/4 medium flat Capscrew 1/4-20 x 1-1/2 inch long hex head grade 5 Axle lock cylinder, right hand - (see 2-36 for parts breakdown) Drive valve, 4 wheel drive - (see page 2-31 for parts breakdown) Differential valve, 4 wheel drive - (see page 2-33 for parts breakdown) Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 7/16-14 x 3/8 inch long socket flat head Washer 7/16 medium flat Pin, tie rod Bulkhead union Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Nut 3/8-16 self locking Plate, rear axle mount tie left hand Plate, rear axle mount tie right hand Bearing Parts list continued on next page AB50J – 02-01 and after 1-9 Chassis, 4 x 2 item part no qty 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 970889 970929 0162583 986769 5569892 986269 987109 0162090 984129 5560004 5560362 2500048 5093012 970049 0162666-99 8 30 1 2 2 2 2 2 2 4 6 2 2 2 2 1 - 10 description Capscrew 1/2-13 x 1 inch long hex head grade 5 Capscrew 1/2-13 x 2 inch long hex head grade 5 Brake valve, rear - (see page 2-39 for parts breakdown) Machine washer Capscrew 5/16-18 x 4 inch long hex head grade 5 Washer 5/16 medium flat Washer 5/16 medium lock Pin, steer cylinder Nut 7/16-14 self locking Nut 1/4-20 self locking Capscrew 1/2-13 x 3-1/4 inch long hex head grade 5 Bearing Clamp Capscrew 1/4-20 x 1 inch long hex head grade 5 Plate, axle cover AB50J – 02-01 and after 50 54 14 4 58 21 21 44 26 16 27 48 8 27 9 38 29 30 34 29 30 34 22 34 35 60 B B A 2 49 21 36 RH A 31 32 33 15 LH 31 37 32 33 52 32 33 52 32 33 65 50 54 13 VIEW "A-A" 28 1 29 34 30 19 33 32 25 20 11 62 6 61 18 17 53 39 40 41 57 56 55 24 45 60 63 64 34 40 46 47 5 40 46 47 42 43 59 23 12 7 AWA16086 33 32 51 3 10 Chassis 4 x 2 Snorkel model AB50J Page 1 - 11 70 69 14 71 69 70 58 21 66 29 30 34 74 21 73 26 16 27 16 8 38 44 51 53 53 9 27 29 30 34 29 30 34 22 34 35 60 B B A 2 21 A 37 4 31 32 33 44 51 53 52 32 33 36 RH 15 LH 70 69 13 72 70 69 52 32 33 1 68 67 61 56 30 34 29 48 49 VIEW "A-A" 25 20 19 11 62 24 65 32 33 18 5 33 32 28 Chassis 4 x 4 Page 1 - 12 Snorkel model AB50J 50 57 56 55 39 40 41 3 10 42 43 59 40 46 47 17 24 60 63 34 64 45 40 46 47 23 12 7 AWA16085 Chassis, 4 x 4 item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 0150059 0160563 0162112-99 0162887 0162126-99 25560277 0162125-99 1 4 4 1 1 4 1 1 1 8 1 1 1 1 1 4 18 18 1 1 24 1 3 1 1 4 2 8 14 14 20 62 62 20 2 1 1 1 4 8 4 2 2 4 2 4 4 5 2 2 0161933-99 0162163 0161831 0162116-99 0161988 0162071 0162088 0162100 5560169 5560201 0161836-99 0162749-99 300542 0162087 972469 0162193 0162089 0162288-99 0161768-99 970889 970029 987099 5560078 986359 987139 986019 970059 0162096 0162590 0162086 970449 986299 987119 5569894 986179 5569893 5034403 970479 5560033 562326 5560723 0162583 description Rotation bearing Pin, tie rod Retainer, bottom king pin Switch, front axle right hand - (see page 3-23 for parts breakdown) Rear axle Trimlock Front axle Chassis - (consult factory) Tie rod Pin, yoke pivot Pin, axle pivot Plate, wear Drive yoke, front right hand - (see page 1-16 for parts breakdown) Drive yoke, front left hand - (see page 1-15 for parts breakdown) Axle lock cylinder, left hand - (see page 2-35 for parts breakdown) Steer cylinder - (see page 2-59 for parts breakdown) Washer 5/8 hard flat ASTM-F436 Capscrew 5/8-11 x 2-1/2 inch long locking hex head grade 8 Front cover Rear cover Snap ring 1 inch heavy duty Axle lock valve - (see page 2-37 for parts breakdown) Capscrew 3/8-16 x 1 inch long socket flat head Brake valve, front - (see page 2-38 for parts breakdown) Shift valve - (see page 2-76 for parts breakdown) Retainer, top king pin Bumper Capscrew 1/2-13 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Capscrew 1/2-13 x 1-1/2 inch long hex head grade 8 Washer 1/2 medium flat Washer 1/2 medium lock Washer 1/4 medium flat Capscrew 1/4-20 x 1-1/2 inch long hex head grade 5 Axle lock cylinder, right hand - (see page 2-36 for parts breakdown) Drive valve, 4 wheel drive - (see page 2-31 for parts breakdown) Differential valve, 4 wheel drive - (see page 2-33 for parts breakdown) Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 7/16-14 x 3/8 inch long socket flat head Washer 7/16 medium flat Machine screw #10-32 x 1-1/2 inch long hex head Bulkhead union Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Nut 3/8-16 self locking Relay, 12 volt DC Machine screw #10-32 x 1/2 inch long truss head Brake valve, rear - (see page 2-39 for parts breakdown) Parts list continued on next page AB50J – 02-01 and after 1 - 13 Chassis, 4 x 4 item part no qty 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 987089 970929 0162034-99 0161900 5569892 986019 5560004 0162090 984129 5560004 5560031 2500048 5093012 970049 5560362 0161799-99 0162093 5560636 986769 561196 0162094 0162095 0162508 0162725 4 28 2 2 2 4 2 4 2 6 2 2 4 4 6 1 1 2 4 4 1 1 4 1 1 - 14 description Washer #10 medium lock Capscrew 1/2-13 x 2 inch long hex head grade 5 Cover, limit switch Switch, steering - (see page 3-26 for parts breakdown) Capscrew 5/16-18 x 4 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Pin, steer cylinder Nut 7/16-14 self locking Nut 1/4-20 self locking Nut 5/16-18 self locking Bearing Clamp Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 1/2-13 x 3-1/4 inch long hex head grade 5 Tie rod Rear steer valve - (see page 2-72 for parts breakdown) Capscrew 5/16-18 x 4-1/2 inch long hex head grade 5 Machine washer Bearing Drive yoke, rear left hand - (see page 1-17 for parts breakdown) Drive yoke, rear right hand - (see page 1-18 for parts breakdown) Pin, tie rod Target, proximity switch AB50J – 02-01 and after Drive yoke, front left hand item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 0162071 0160554-99 0162119-99 2502229 5560169 5560283 5560168 5560154 5035333 5037006 6031593-79 7110155 5065711 5035318 1 1 1 2 6 6 2 2 2 2 1 1 1 1 description Drive yoke, front left hand Gear hub - (see page1-54 for parts breakdown) Motor mount, left hand Bearing Washer 5/8 hard flat ASTM-F436 Capscrew 5/8-11 x 1-1/2 inch long hex head grade 8 locking Washer 1/2 hard flat ASTM-F436 Capscrew 1/2-13 x 1-3/4 inch long hex head grade 8 Straight thread 90° elbow Swivel nut 90° elbow Hydraulic drive motor - (see page 2-70 for parts breakdown) O-ring Straight thread adapter Straight thread 90° elbow 9 9 13 9 12 7 8 8 6 2 3 9 1 10 11 5 4 AW0162071 AB50J – 02-01 and after 1 - 15 Drive yoke, front right hand item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 0161988 0160554-99 0162118-99 2502229 5560169 5560283 5560168 5560154 5535333 5037006 6031593-79 7110155 5065711 5035318 1 1 1 2 6 6 2 2 2 2 1 1 1 1 description Drive yoke, front right hand Gear hub - (see page1-54 for parts breakdown) Motor mount, right hand Bearing Washer 5/8 hard flat ASTM-F436 Capscrew 5/8-11 x 1-1/2 inch long hex head grade 8 locking Washer 1/2 hard flat ASTM-F436 Capscrew 1/2-13 x 1-3/4 inch long hex head grade 8 Straight thread 90° elbow Swivel nut 90° elbow Hydraulic drive motor - (see page 2-70 for parts breakdown) O-ring Straight thread adapter Straight thread 90° elbow 1 3 9 9 12 6 7 2 4 5 9 10 11 8 8 9 1 - 16 AW0161988 AB50J – 02-01 and after Drive yoke, rear left hand item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 0162094 0162562-99 0162118-99 2502229 5560169 5560283 5560168 5560249 5035318 5035329 6031594-79 7110155 5076003 5035320 5036905 5036906 5065703 5037003 1 1 1 2 6 6 2 2 1 2 1 1 1 1 1 2 1 1 description Drive yoke, rear left hand Gear hub with brake - (see page 1-56 for parts breakdown) Motor mount, right hand Bearing Washer 5/8 hard flat ASTM-F436 Capscrew 5/8-11 x 1-1/2 inch long hex head grade 8 locking Washer 1/2 hard flat ASTM-F436 Capscrew 1/2-13 x 2-1/2 inch long hex head grade 8 Straight thread 90° elbow Straight thread 90° elbow Hydraulic drive motor - (see page 2-70 for parts breakdown) O-ring Reducer-expander Straight thread 90° elbow Swivel nut 45° elbow Swivel nut 45° elbow Straight thread adapter Swivel nut 90° elbow 14 15 13 12 9 10 11 7 6 8 3 2 17 16 1 15 9 5 4 AW0162094 AB50J – 02-01 and after 1 - 17 Drive yoke, rear right hand item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 0162095 0162562-99 0162119-99 2502229 5560169 5560283 5560168 5560249 5035318 5035329 6031594-79 7110155 5076003 5035320 5036905 5036906 5065703 5037003 1 1 1 2 6 6 2 2 1 2 1 1 1 1 1 1 1 1 description Drive yoke, rear right hand Gear hub with brake - (see page 1-56 for parts breakdown) Motor mount, left hand Bearing Washer 5/8 hard flat ASTM-F436 Capscrew 5/8-11 x 1-1/2 inch long hex head grade 8 locking Washer 1/2 hard flat ASTM-F436 Capscrew 1/2-13 x 2-1/2 inch long hex head grade 8 Straight thread 90° elbow Straight thread 90° elbow Hydraulic drive motor - (see page 2-70 for parts breakdown) O-ring Reducer-expander Straight thread 90° elbow Swivel nut 45° elbow Swivel nut 45° elbow Straight thread adapter Swivel nut 90° elbow 14 13 15 12 10 9 11 7 6 8 3 2 17 16 15 1 9 5 4 AW0162095 1 - 18 AB50J – 02-01 and after Drive yoke, rear left hand 2 wheel steer item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 0162084 0162562-99 0162141-99 2502229 5560169 5560283 5560168 5560249 5035318 5035329 6031594-79 7110155 5076003 5035320 5036905 5036906 5035703 5065703 5037003 1 1 1 2 6 6 2 2 1 2 1 1 1 1 1 2 1 1 1 description Drive yoke, rear left hand 2 wheel steer Gear hub with brake - (see page 1-56 for parts breakdown) Motor mount Bearing Washer 5/8 hard flat ASTM-F436 Capscrew 5/8-11 x 1-1/2 inch long hex head grade 8 locking Washer 1/2 hard flat ASTM-F436 Capscrew 1/2-13 x 2-1/2 inch long hex head grade 8 Straight thread 90° elbow Straight thread 90° elbow Hydraulic drive motor - (see page 2-70 for parts breakdown) O-ring Reducer-expander Straight thread 90° elbow Swivel nut 45° elbow Swivel nut 45° elbow Straight thread 45° elbow Straight thread adapter Swivel nut 90° elbow 14 13 15 12 10 11 9 8 7 6 2 18 17 16 15 9 1 5 4 2 AW0162084 AB50J – 02-01 and after 1 - 19 Drive yoke, rear right hand 2 wheel steer item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 0162220 0162562-99 0162141-99 2502229 5560169 5560283 5560168 5560249 5035318 5035329 6031594-79 7110155 5076003 5035320 5036905 5036906 5035703 5065703 5037003 1 1 1 2 6 6 2 2 1 2 1 1 1 1 1 2 1 1 1 1 description Drive yoke, rear right hand 2 wheel steer Gear hub with brake - (see page 1-56 for parts breakdown) Motor mount Bearing Washer 5/8 hard flat ASTM-F436 Capscrew 5/8-11 x 1-1/2 inch long hex head grade 8 locking Washer 1/2 hard flat ASTM-F436 Capscrew 1/2-13 x 2-1/2 inch long hex head grade 8 Straight thread 90° elbow Straight thread 90° elbow Hydraulic drive motor - (see page 2-70 for parts breakdown) O-ring Reducer-expander Straight thread 90° elbow Swivel nut 45° elbow Swivel nut 45° elbow Straight thread 45° elbow Straight thread adapter Swivel nut 90° elbow 18 17 16 3 2 4 5 14 13 12 9 6 7 15 10 11 8 15 1 - 20 9 AW0162220 AB50J – 02-01 and after Steer yoke, front left hand item 1 2 3 4 5 6 7 8 9 10 11 12 part no qty 0161989 2502229 0161801-99 988129 7150016 2560005 0163060-99 5560721 2560010 5560161 5560160 0150599 2540005 2540010 1 2 1 1 1 1 1 9 1 1 1 1 1 1 description Steer yoke, front left hand Bearing Steering yoke, left hand Cotter pin 5/32 inch diameter x 1-3/4 inch long Seal Bearing cone Steering hub Replacement wheel bolt Bearing cone Spindle nut washer Spindle nut Hub cap Bearing cup Bearing cup 1 3 4 5 11 6 7 12 8 2 1 9 10 AW0161989 AB50J – 02-01 and after 1 - 21 Steer yoke, front right hand item 1 2 3 4 5 6 7 8 9 10 11 12 part no qty 0161984 2502229 0161800-99 988129 7150016 2560005 0163060-99 5560721 2560010 5560161 5560160 0150599 2540005 2540010 1 2 1 1 1 1 1 9 1 1 1 1 1 1 description Steer yoke, front right hand Bearing Steering yoke, right hand Cotter pin 5/32 inch diameter x 1-3/4 inch long Seal Bearing cone Steering hub Replacement wheel bolt Bearing cone Spindle nut washer Spindle nut Hub cap Bearing cup Bearing cup 1 3 4 5 11 6 7 12 8 1 2 9 10 1 - 22 AW0161984 AB50J – 02-01 and after Turntable item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 0070772 0160698 0160699-99 5038702 5560134 5560169 5560170 5560201 5560306 970849 5560039 986359 5560033 972469 5560293 5560224 987179 0161821-99 0161820-99 0161942-99 0161943-99 0161944 0161945 0161946 986299 987119 970469 5510014 0161621 0161918 1 4 1 1 1 1 1 1 6 24 14 20 4 4 4 4 10 8 6 4 4 1 1 2 2 2 2 2 22 12 12 2 1 1 35 36 37 972479 0162715-99 5569012 2 1 4 1 - 24 0161411-99 description 1/4 inch hydraulic hose Riser support pad Riser support Turntable - (consult factory) Swing drive - (see page 1-26 for parts breakdown) Counterweight, engine side - (consult factory) Counterweight, fuel side - (consult factory) Male 45° elbow Capscrew 3/4-10 x 3-1/4 inch long hex head grade 8 Washer 5/8 hard flat ASTM-F436 Washer 3/4 hard flat ASTM-F436 Capscrew 5/8-11 x 2-1/2 inch long hex head grade 8 Capscrew 5/8-11 x 4 inch long hex head grade 8 locking Capscrew 1/2-13 x 1-1/4 inch long hex head grade 8 Nut 1/2-13 self locking Washer 1/2 medium flat Nut 3/8-16 self locking Capscrew 3/8-16 x 1 inch long socket flat head Capscrew 3/4-10 x 2 inch long hex head grade 5 Nut 3/4-10 self locking Washer 3/4 medium lock Door, fuel side Door, engine side Door hinge, right hand Door hinge, left hand Shim, .375 inch thick Shim, .250 inch thick Shim, .1345 inch thick Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 3/8-16 x 1 inch long hex head grade 5 Switch, sealed lever Centerpost mount - (used on 4 wheel drive - 4 wheel steer only) Centerpost - (used on 4 wheel drive - 4 wheel steer only) (See page 2-40 for centerpost parts breakdown) Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Rear boom rest Rubber bumper AB50J – 02-01 and after Turntable 32 22 2119 4 11 28 27 31 26 29 25 17 31 30 29 31 30 29 11 9 7 10 1 12 18 17 2 13 10 5 17 29 35 36 A 33 34 A 31 29 30 11 19 16 15 14 11 19 20 18 17 2 23 32 8 17 29 31 24 21 29 30 31 26 27 28 3 View A-A 37 11 6 9 AW016055 AB50J – 02-01 and after 1 - 25 Swing drive item 1 2 3 4 5 6 part no qty 0161411-99 0160545-99 6030026-99 8230073 7110152 987139 5560087 5037005 1 1 1 1 1 2 2 2 description Swing drive, complete Swing drive - (see page 1-58 for parts breakdown) Swing drive motor Seal repair kit O-ring Washer 1/2 medium lock Capscrew 1/2-13 x 1-1/4 inch long self locking Swivel nut 90° elbow 2 5 4 3 6 7 1 B A Oil level fill plug Oil level fill plug AWV0161411 1 - 26 AB50J – 02-01 and after Engine tray, Ford gasoline item part no qty 1 7620051 7624749 7630700 7630718 7630319 7630720 7630721 7630722 7630723 7630724 7630725 7630726 7630727 7630728 7630729 7630747 7630300 0152594-99 7630001 0152643-99 7630697 0152641-99 7630228 7630238 7630357 7630358 0161779-99 0162064-99 7630253 5550020 7630299-99 7630239 0101642-99 7630180 5560179 0070148 7630227 8060277 5550028 5010011 5010012 7630305 7630782 7630781 7734710 0071310 7630002 0181125-79 5550005 5550030 0152600-99 0152599-99 3020049 3050002 0150910 3050008 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 2 4 8 8 1 1 3 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 description Engine, Ford VSG-413 gasoline (before 2-26-01) Engine, Ford VSG-413 gasoline (after 2-26-01) Replacement carburetor Carburetor rebuild kit Replacement governor Replacement ignition control module Replacement ignition distributor Replacement oil filter Replacement fuel filter Replacement spark plug Replacement spark plug wire #1 Replacement spark plug wire #2 Replacement spark plug wire #3 Replacement spark plug wire #4 Replacement starter (7620051 Ford engine) Replacement starter (7624749 Ford engine) Flywheel housing coupling kit Mount, left hand Engine mount Mount, right hand V-belt Adjustment bar Alternator Sheave Air cleaner, 90° end - (see page 1-33 for parts breakdown) Mounting bracket Air cleaner bracket Muffler bracket Hose Clamp Radiator Radiator cap - 13 psi Radiator mounting bracket Radiator cushion Washer, snubbing Engine mount washer Overflow reservoir Replacement reservoir cap Clamp Fuel hose 5/16 inch diameter x 12 inch long Radiator overflow hose 5/16 inch diameter x 24 inch long Spark module - (included with 7620051 engine) Spark module - (included with 7624749 engine) External map sensor Pipe elbow 1-1/4 inch NPT 90° street Muffler, spark arrestor Muffler, standard Exhaust pipe Clamp Clamp Exhaust adapter Exhaust flange Switch, battery disconnect Battery, 12 volt DC - 550 CCA Battery hold down bolt Battery hold down Parts list continued on next page AB50J – 02-01 and after 1 - 27 Engine tray, Ford gasoline item part no qty 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 0162776 0161957 0161959-99 0162347-99 7630308 5560222 7630286 3040506 0161454-99 7630706 5093027 5560136 9980012 0181545-99 7630321 0162162-99 7630360 0162161-99 0162162-99 0151920 5035325 5063703 3040149 7720201 5090031 987099 986019 5560004 970029 5560039 970989 970449 986299 5560033 970509 970049 5560355 970479 972029 986359 987139 5010020 5550010 5560364 5560671 5560672 5560034 5560610 5560626 987119 5560356 5560626 5560649 1 1 1 4 1 1 1 1 1 1 1 2 1 1 1 2 1 1 2 1 1 1 1 1 1 2 2 3 2 4 4 4 18 6 4 2 8 4 6 2 2 1 2 2 3 6 4 2 2 2 20 7 2 1 - 28 description Hydraulic pump and fittings - (see page 2-67 for parts breakdown) Emergency power motor/pump - (see page 2-63 for parts breakdown) Muffler bracket Radiator spacer Air horn kit Washer 3/8 hard flat ASTM-F436 Fuel filter Solenoid, 12 volt DC Shroud Radiator hose, 26 inch long Clamp Capscrew 1/2-13 self locking drilled head .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Upper spacer Hose Heat exchanger mount Intake hose, molded Overflow bottle mount bracket Heat exchanger mount Wire harness, alternator connector Straight thread 90° elbow Cap Oil pressure switch Reducer bushing Street elbow 45°, 1/8 NPT Washer 1/4 medium lock Washer 1/4 medium flat Nut 1/4-20 self locking Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/2-13 self locking Capscrew 1/2-13 x 3-1/2 inch long hex head grade 5 Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Capscrew 3/8-16 x 2 inch long hex head grade 5 Capscrew 1/4-20 x 1 inch long hex head grade 5 Washer metric M8 lock Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Capscrew metric M8-1.25 x 20mm long hex head Washer 1/2 medium flat Washer 1/2 medium lock Fuel hose, 5/8 inch diameter x 26 inch long Clamp Washer metric M10 flat Nut metric M10 hex Capscrew metric M10-1.5 x 65mm long hex head Nut #10-24 self locking Machine screw #10-24 x 1-1/4 inch long truss head Capscrew metric M10-1.5 x 30mm long hex head Washer 3/8 medium lock Washer metric M10 lock Capscrew metric M10-1.5 x 30mm long hex head Machine screw #10-24 x 1 inch long truss head AB50J – 02-01 and after 30 30 41 31 31 41 76 72 71 29 55 74 66 32 12 11 10 43 29 63 62 61 48 32 41 13 80 81 17 16 18 35 28 92 86 27 91 85 26 76 72 71 89 54 70 88 39 23 24 28 34 47 67 66 65 64 56 25 22 33 19 20 42 71 72 73 1 38 37 36 59 87 89 83 84 89 40 71 76 88 2 SE DETAIL A 4 21 68 69 15 14 2 79 78 60 23 45 49 82 46 83 64 89 65 66 67 53 15 51 50 90 44 89 75 77 7 52 58 89 77 6 75 89 90 3 82 DETAIL A 5 83 84 89 AWA16080 Engine tray Ford gasoline Snorkel model AB50J Page 1 - 29 30 30 41 76 31 31 41 29 15 14 72 32 48 33 32 34 71 50 1 17 16 47 29 10 11 26 35 70 54 18 55 85 75 81 12 MOUNT ON COUNTER- 22 52 65 66 67 25 WEIGHT 14 LG 59 24 23 23 28 24 28 12.5 lg 75 85 38 37 36 49 33 19 71 20 72 SEE DETAIL C 42 73 39 33 44 51 54 62 40 DRAIN LINE TO TANK FUEL LINE FROM TANK 23 79 4 24 23 SEE DETAIL A 69 68 21 15 45 74 66 65 63 43 66 65 67 8 2 NS 67 66 65 46 9 71 72 76 3 FS 6 60 53 61 58 56 1 ON FS FOR CLAMP APPLY LOCKTITE TORQUE 29 FT LBS 80 57 APPLY LOCKTITE 85 82 5 83 77 TIE WIRE BOLTS 78 B 39 43 13 APPLY LOCKTITE TORQUE 29 FT LBS DETAIL C SHOWN ROTATED FOR CLARITY 75 27 84 85 75 23 63 65 66 67 VIEW B-B Engine tray Kubota diesel Snorkel model AB50J 5 7 TORQUE 45 FT LBS Page 1 - 30 1 ON FS 3.06 B AWA16081 Engine tray, Kubota diesel item part no qty 1 7620046 7630730 7630731 7630732 7630733 7630735 7630736 7630737 7630738 0161527-99 0161528-99 7630752 0162698 0162699 0161956-99 7630734 0161960-99 7630746 7630358 0162070-99 0161524 7630257 5550020 7630299-99 7630239 0101642-99 7630180 5560179 0070148 7630227 8060277 5550028 5010011 5010012 0161014 2890006 0151707 0071310 7630002 0181125-79 5550050 5550030 5560355 7630298 3020049 3050002 0150910 3050008 0162776 0161957 0161959-99 0162186-99 0162347-99 5093012 5560613 7630152 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 4 1 1 2 4 8 8 1 1 7 1 1 1 1 1 1 1 1 1 4 6 1 1 1 2 1 1 1 1 1 4 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 description Engine, Kubota V1305-B1 diesel Replacement alternator Replacement fan/alternator belt Replacement fuel shutdown solenoid Replacement oil filter Replacement low pressure fuel filter Replacement glow plug Replacement fuel injector Replacement starter Mount, right hand Mount, left hand Engine mount Alternator Actuator module Actuator mount Replacement high pressure fuel filter Fuel filter mount Air cleaner, straight end Mounting bracket Air cleaner bracket Pump housing Hose Clamp Radiator Radiator cap - 13 psi Radiator mounting bracket Radiator cushion Washer, snubbing Engine mount washer Overflow reservoir Replacement reservoir cap Clamp Fuel hose 5/16 inch diameter x 62 inch long Radiator overflow hose 5/16 inch diameter x 24 inch long Placard, battery switch Rod end Exhaust flange Muffler, spark arrestor Muffler, standard Exhaust pipe Clamp Clamp Washer metric M8 lock Intake hose, molded Switch, battery disconnect Battery, 12 volt DC - 550 CCA Battery hold down bolt Battery hold down Hydraulic pump and fittings - (see page 2-67 for parts breakdown) Emergency power motor/pump - (see page 2-63 for parts breakdown) Muffler bracket Muffler bracket, standard muffler Radiator spacer Clamp Washer metric M8 flat Hose Parts list continued on next page AB50J – 02-01 and after 1 - 31 Engine tray, Kubota diesel item part no qty 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 3040506 0161455-99 0162192 5560357 987919 972029 0162161-99 5560356 987119 0162182 972019 5093002 5093000 5093004 5560625 5560364 970469 2 1 1 4 1 2 1 16 10 2 6 1 1 1 10 16 2 1 1 16 10 8 4 4 8 8 6 4 2 7 2 2 2 1 1 2 1 1 3 8 1 - 32 987099 986019 5560004 970029 5560039 970989 970449 986299 5560033 970519 970049 5560031 970479 5560136 5560168 25560083 970239 5530017 7630323 970269 986269 description Solenoid, 12 volt DC Shroud Intake hose x 24 inch long Capscrew metric M8-1.25 x 25mm long hex head Bushing Capscrew metric M8-1.25 x 20mm long hex head Overflow bottle mount bracket Washer metric M10 lock Washer 3/8 medium lock Heat exchanger mount Capscrew metric M10-1.5 x 25mm long hex head Clamp Clamp Clamp Capscrew metric M10-1.5 x 20mm long hex head Washer metric M10 flat Capscrew 3/8-16 x 1 inch long hex head grade 5 Fuel filter - (included with engine, see item 1) Washer 1/4 medium lock Washer 1/4 medium flat Nut 1/4-20 self locking Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/2-13 self locking Capscrew 1/2-13 x 3-1/2 inch long hex head grade 5 Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Capscrew 3/8-16 x 2-1/4 inch long hex head grade 5 Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 5/16-18 self locking Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Capscrew 1/2-13 self locking drilled head Washer 1/2 hard flat ASTM-F436 Trim lock x 15 inch long Shoulder bolt - (included with left hand mount, item 3) Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 3/8 curved spring Mounting block Capscrew 5/16-18 x 1-1/4 inch long hex head grade 5 Washer 5/16 medium flat AB50J – 02-01 and after Air cleaner item 1 2 3 4 5 6 part no qty 7630357 7630746 7630358 8140004 8140005 7630712 7630713 7630714 1 1 1 1 1 1 2 1 description Air cleaner, 90° end - (used on Ford engine) Air cleaner, straight end - (used on Kubota engine) Mounting bracket Primary element Safety element Cover Clip Dust ejector valve 2 3 5 4 AWM00239 6 1 AB50J – 02-01 and after 1 - 33 Fuel tray item part no qty 1 2 3 4 5 0161881-99 0161909 0161889 0162596 0161905 0161906 0161907 0162077-79 3020040 0161855 5570001 5074401 5037102 3040127 970029 986019 5560004 970219 970239 986269 987109 970449 970469 986299 5560033 7630216 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 4 7 1 4 5 5 2 7 9 9 1 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 - 34 description Fuel tray Control valve, 3 station - (see page 2-18 for parts breakdown) Suction tube Hydraulic oil reservoir - (see page 2-64 for parts breakdown) Fuel tank, gasoline fuel Fuel tank, diesel fuel Engine gauge panel - (see page 3-20 for parts breakdown) Lower control box - (see page 3-16 for parts breakdown) Level sensor 5° Wire harness, turntable valves Grease fitting, 1/8 NPT straight Bulkhead locknut Bulkhead connector Horn, 12 volt DC Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Capscrew 5/16-18 x 1/2 inch long hex head grade 5 Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium flat Washer 5/16 medium lock Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Fuel primer bulb - (used on diesel machines only) AB50J – 02-01 and after Fuel tray 3 16 14 8 12 11 10 13 24 24 23 23 21 22 6 4 24 23 22 5 20 19 17 7 14 15 16 18 19 20 AB50J – 02-01 and after 2 9 24 23 21 6 25 1 24 23 22 4 13 1 3 station valve not shown in this view AW016052 1 - 35 Fuel tank item part no qty 2 3 4 0161905 0161906 0160769-99 9940001 9949009 5033604 0152688 416246 1 1 1 1 1 1 1 1 Fuel tank, gasoline fuel Fuel tank, diesel fuel Fuel tank, 15 gallon capacity Replacement fuel tank cap Replacement fuel gauge Male adapter Fuel hose Plug 1/4 NPT hex 5 6 7 8 9 5090024 5550028 7720201 7630216 967359 1 1 1 1 1 Following parts required for diesel fuel tank only Vacuum fitting 1/8 NPT brass straight Clamp Reducer bushing Fuel primer bulb Fuel hose 1 description Gasoline fuel tank 3 4 2 1 2 Diesel fuel tank 7 65 9 3 1 - 36 8 1 AW0161905 AB50J – 02-01 and after Cowling, engine tray item part no qty description 1 2 3 4 5 6 7 8 0162594-99 0161880-99 0162279-99 0161947-99 986269 5560031 970239 970259 1 1 1 1 10 4 8 2 Top sheet, cowling Engine tray Back plate Angle Washer 5/16 medium flat Nut 5/16-18 self locking Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 7 5 4 1 2 4 8 6 8 3 6 4 AW016049 AB50J – 02-01 and after 1 - 37 Cowling, fuel tray item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 0162593-99 0161881-99 0070548 0161947-99 560146-99 0162279-99 5569820 5560034 5560609 986269 5560372 5560031 970259 1 1 1 1 1 1 2 6 6 12 8 10 2 7 5 3 description Top sheet, cowling Fuel tray Door spring Angle Door Back plate Rubber bumper Nut #10-24 self locking Machine screw #10-24 x 1/2 inch long truss head Washer 5/16 medium flat Carriage bolt 5/16-18 x 3/4 inch long Nut 5/16-18 self locking Capscrew 5/16-18 x 1 inch long hex head grade 5 9 8 12 11 10 4 10 12 13 1 2 13 12 10 6 AW016050 1 - 38 AB50J – 02-01 and after Tires and wheels item part no qty 1 2 3 4 5 0161450 0161451 7280017 0160591-99 7280054 2 2 1 1 1 Standard 12-16.5 air filled bar lug tire Tire and wheel, right hand - (includes items 3, 4, and 5) Tire and wheel, left hand - (includes items 3, 4, and 5) Tire, 12-16.5 8 ply bar lug Wheel, 16.5 x 8.25 Rim valve 6 7 0161448 0161449 2 2 Optional 12-16.5 foam filled bar lug tire Tire and wheel, right hand - 12-16.5 8 ply bar lug Tire and wheel, left hand - 12-16.5 8 ply bar lug 8 9 10 11 12 0161442 0161443 7280070 0161445-99 7280054 2 2 1 1 1 Optional 14-17.5 air filled loader lug tire Tire and wheel, right hand - (includes items 10, 11, and 12) Tire and wheel, left hand - (includes items 10, 11, and 12) Tire, 14-17.5 8 ply loader lug Wheel, 17.5 x 10.5 Rim valve 13 14 0161440 0161441 2 2 Optional 14-17.5 foam filled loader lug tire Tire and wheel, right hand - 14-17.5 8 ply loader lug Tire and wheel, left hand - 14-17.5 8 ply loader lug 15 16 17 18 0162339 7280074 0162338-99 7280054 4 1 1 1 Optional 33/16LL-16.1 air filled sand/flotation tire Tire and wheel - 33/16L-16.1 10 ply turf saver - (includes items 16, 17 and 18) Tire, 33/16LL-16.1 10 ply surf saver Wheel, 16.1 x 14 Rim valve 3 description Note: Do not mix tire sizes or brands on any one machine. 10 12 11 5 4 16 1 2 18 17 8 9 15 6 7 AB50J – 02-01 and after 13 14 AWM00245 1 - 39 Booms, lower item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 0160725-99 0162148 0160685-99 0160625-99 0160681-99 0160656-99 0161185-99 0161188-99 0162335 0160751 0160643-99 0160698 0160748 0160749 0160750 970469 0160752 0160754 0160755 0160756 0160757 0160758 0160946 972469 0160763-99 0160764-99 0160972-99 5590026 5590027 300542 300729 0160976-99 0160977-99 970439 987119 986299 5560033 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 3 1 3 1 1 1 2 18 12 2 12 18 2 28 1 1 6 8 6 2 1 - 40 description Riser bracket Floating turret Bottom arm Top arm Bottom follower bar Top follower bar Riser lift cylinder - (see page 2-55 for parts breakdown) Main boom lift cylinder - (see page 2-48 for parts breakdown) Switch, main boom - (see page 3-24 for parts breakdown) Pin Timing link Riser support pad Pin Pin Pin Capscrew 3/8-16 x 1 inch long hex head grade 5 Pin Pin Pin Pin Pin Pin Pin Capscrew 3/8-16 x 1 inch long socket flat head Pin lock Pin lock Pin lock Retaining ring Retaining ring Snap ring 1 inch heavy duty Wheel bolt 1/2-20 Top channel, hose guide Bottom channel, hose guide Capscrew 3/8-16 x 5/8 inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat Nut 3/8-16 self locking AB50J – 02-01 and after Booms, lower Upper boom assembly 31 29 25 10 31 29 25 15 A 19 26 2 8 17 25 29 31 A 22 26 29 31 6 4 28 31 31 28 26 20 35 34 32 37 31 24 29 31 12 25 28 13 26 20 1 5 11 18 25 29 31 18 25 29 31 18 25 29 31 13 25 29 31 3 7 14 25 29 31 21 26 28 31 33 34 35 Upper boom assembly Master level cylinder 27 16 23 View A-A AB50J – 02-01 and after 30 35 AW016067 1 - 41 Booms, upper item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 0160848-99 0160845-99 0162482 0161483 0160866 0150121 0070838 0071272 0161766 986299 5560644 5560033 0161467 0162218-99 5560030 5560039 5560154 5560106 0030921 5560197 5560611 0162208 0161105 0160867-99 0160864 987119 970469 0161223 0161203-99 5560168 0160823-99 0160972-99 5591100 970449 0160947 970219 986269 987109 970289 970439 0162333 974739 5560034 0161012-99 0161013-99 0161784-99 5560031 970249 0160863 1 1 1 1 1 2 4 4 2 23 12 14 1 1 1 1 5 2 4 6 6 2 6 1 1 32 20 1 1 4 1 2 2 3 1 2 10 6 4 5 2 4 4 1 1 1 2 2 1 1 - 42 description Base boom Intermediate boom Master level cylinder - (see page 2-51 for parts breakdown) Extend cylinder - (see page 2-44 for parts breakdown) Slide pad Slide pad Slide pad shim, .030 inch thick Slide pad shim, .063 inch thick Slide pad Washer 3/8 medium flat Capscrew 3/8-16 x 1-1/4 inch long socket flat head Nut 3/8-16 self locking Power trak - (see page 1-46 for parts breakdown) Channel, hose guide Nut 1-1/4-12 self locking Nut 1/2-13 self locking Capscrew 1/2-13 x 1-3/4 inch long hex head grade 8 Capscrew 3/8-16 x 2-3/4 inch long hex head grade 5 Slide pad Set screw 3/8-16 x 1 inch long hex socket flat point Nut 3/8-16 hex jam Slide pad Slide pad retainer plate Plate, slide mount Slide pad Washer 3/8 medium lock Capscrew 3/8-16 x 1 inch long hex head grade 5 Control valve, 5 station - (see page 2-26 for parts breakdown) Cover, control valve Washer 1/2 hard flat ASTM-F436 Bracket, master level cylinder Pin lock Snap ring Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Pin Capscrew 5/16-18 x 1/2 inch long hex head grade 5 Washer 5/16 medium flat Washer 5/16 medium lock Capscrew 5/16-18 x 1-3/4 inch long hex head grade 5 Capscrew 3/8-16 x 5/8 inch long hex head grade 5 Switch, extend - (see page 3-22 for parts breakdown) Machine screw #10-24 x 1-1/2 inch long round head Nut #10-24 self locking Channel, slide Channel, bottom Pad, boom switch Nut 5/16-18 self locking Capscrew 5/16-18 x 7/8 inch long hex head grade 5 Slide block, extend cylinder AB50J – 02-01 and after Booms, upper 45 44 43 42 41 4 C 46 47 48 40 26 10 35 34 33 32 26 27 26 26 27 C B 10 26 34 2 10 12 26 27 B 38 37 36 29 A 1 31 3 37 17 30 8 7 6 38 A 39 28 5 8 7 6 13 14 15 17 16 21 20 19 22 20 2 1 4 12 21 23 10 11 View A-A AB50J – 02-01 and after 7 8 9 49 View B-B 10 11 18 19 25 View C-C 26 27 24 AW0160231 1 - 43 Jib arm item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 0161865-99 0162795 0161949-99 0161189-99 0160948 0160972-99 5591100 970449 5560281 5560172 984249 970889 987139 0161044-99 0161526 5560195 5560169 5560131 0160781-99 0160949 0160760 0160765-99 0162016-99 0162568-99 0082521 970439 987119 986299 0161307-99 0161866-99 300729 302323 1 1 1 1 1 4 4 4 1 1 1 10 6 1 1 4 4 4 1 1 1 2 1 4 4 2 2 2 1 1 2 2 1 - 44 description Jib arm Jib cylinder - (see page 2-46 for parts breakdown) Rotary mount bracket Slave level cylinder - (see page 2-57 for parts breakdown) Pin Pin Snap ring Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Capscrew 1-8 x 12 inch long hex head grade 5 Washer 1 hard flat ASTM-F436 Washer 1 inch medium lock Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium lock Platform mounting bracket, upper Platform rotator - (see page 1-51 for parts breakdown) Capscrew 5/8-11 x 2-1/2 inch long hex head grade 5 Washer 5/8 hard flat ASTM-F436 Nut 5/8-11 self locking Platform mounting bracket, lower Pin Pin Pin lock Jib end Pin Banjo pin Capscrew 3/8-16 x 5/8 inch long hex head Washer 3/8 medium lock Washer 3/8 medium flat Channel, jib hose carrier Jib arm with standoffs Wheel bolt 1/2-20 Retaining ring AB50J – 02-01 and after Jib arm 25 24 12 2 1 8 7 6 5 3 12 24 25 11 10 9 13 12 4 14 30 29 15 26 27 28 16 17 18 12 24 25 12 24 25 AB50J – 02-01 and after 67 8 20 23 21 22 31 32 AWM00241 1 - 45 Power trak item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 0161467 9920026 0161011-99 9920028 9920027 970239 986269 5560031 5560674 0161416-99 0162481-99 970259 0161688 970349 0160897-99 0160909 972469 5560033 0161688 0161688 0161689 0161689 0161690 0161690 0161686 0161685 0161684 3011203 1 25 1 1 1 4 10 10 4 2 4 2 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 - 46 description Power trak Power track link Top channel Mounting bracket, male Mounting bracket, female Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium flat Nut 5/16-18 self locking Capscrew 5/16-18 x 1-1/2 inch long hex head grade 5 Clamp bar Spacer Capscrew 5/16-18 x 1 inch long hex head grade 5 Hose clamp Capscrew 5/16-18 x 2-3/4 inch long hex head grade 5 Tip end bracket Side block Capscrew 3/8-16 x 1 inch long socket flat head Nut 3/8-16 self locking 1/4 inch hydraulic hose - (jib extend) 1/4 inch hydraulic hose - (jib retract) 1/4 inch hydraulic hose - (rotation clockwise) 1/4 inch hydraulic hose - (rotation counter-clockwise) 1/4 inch hydraulic hose - (level extend) 1/4 inch hydraulic hose - (level retract) Boom wire harness, 12 gauge/8 conductor Boom wire harness, 18 gauge/19 conductor - square 12 pin/round 9 pin connectors Boom wire harness, 18 gauge/19 conductor - square 12 pin/square 8 pin connectors Wire, 12 gauge/3 conductor x 68 feet long AB50J – 02-01 and after Power trak Top view 10 9 10 9 A 2 8 7 6 11 8 7 7 13 12 14 7 6 6 18 19 20 21 22 6 7 6 5 4 6 7 8 27 26 25 24 23 10 9 A 1 3 8 16 15 17 View A-A AB50J – 02-01 and after AWM00242 1 - 47 Platform item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 - 48 part no qty 0161652-99 5560033 970529 986299 5093013 986019 978629 0161491 5093004 970029 984069 987099 3040110 3040116 480652 0101397 7050003 0070709 970909 986359 984069 1 1 1 6 4 8 2 14 2 1 1 7 7 2 1 1 1 1 2 1 6 12 6 description Platform - (consult factory) Platform gate - (see page 1-50 for proper platform gate) Upper control box handrail Nut 3/8-16 self locking Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5 Washer 3/8 medium flat Clamp Washer 1/4 medium flat Capscrew 1/4-20 x 1/2 inch long hex head self tapping Platform foot switch - (see page 3-21 for parts breakdown) Clamp Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 hex Washer 1/4 medium lock Connector locknut Connector Siren, tilt alarm Document tube Cap, document tube Jumper wire Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Washer 1/2 medium flat Nut 1/2-13 hex AB50J – 02-01 and after Platform 13 12 8 19 18 16 15 14 20 8 12 13 3 17 45 6 7 89 12 13 14 11 8 10 21 22 23 21 22 23 2 A A 1 AB50J – 02-01 and after AWM00237 1 - 49 Platform gate item part no qty 1 2 3 4 5 016117728 0161177-89 0161182-89 0161184-89 970519 5560033 1 1 2 2 2 2 Gravity gate for 5, 6 and 8 foot aluminum platforms Gravity gate service kit - (kit includes items 1 through 5) Gravity gate, aluminum platform Roller, aluminum gravity gate Roller spacer, aluminum gravity gate Capscrew 3/8-16 x 2-1/4 inch long hex head grade 5 Nut 3/8-16 self locking 6 7 8 9 10 11 12 13 14 15 16 17 0160970-89 2667500 2572007 5560056 0071837 0322724 0161472-89 987099 984529 970099 986019 300891-89 1 1 2 1 1 1 1 2 3 3 1 1 Swinging gate for 5, 6 and 8 foot aluminum platforms Swinging gate, aluminum platform Knob, gate hinge pin Bearing Roll pin 1/8 inch diameter x 1 inch long Torsion spring Pin, gate hinge Latch stop Washer 1/4 medium lock Nut sert 1/4-20 Capscrew 1/4-20 x 5/8 inch long hex head grade 5 Washer 1/4 medium flat Door latch description 1 2 5 4 3 Gravity gate, aluminum platform 6 7 12 8 9 13 10 14 15 16 15 14 17 Door latch rear view 11 Gate pin Rear view Swinging gate, aluminum platform 1 - 50 AWM00238 AB50J – 02-01 and after Platform rotator item 1 2 3 4 5 6 part no qty 0161526 0161808-99 5065703 5037003 5035303 6018912 6010794 978419 1 1 1 2 1 1 1 3 description Platform rotator Hydraulic platform rotator - (see page 2-66 for parts breakdown) Straight thread adapter Swivel nut 90° elbow Straight thread 90° elbow Dual counterbalance valve - (factory preset, do not reset) Replacement cartridge Capscrew 1/4-20 x 1-1/2 inch long socket head 1 6 – Torque to 10 1/2 ft. lbs. 5 4 3 2 4 Torque to 30-35 ft. lbs. AB50J – 02-01 and after AW0161526 1 - 51 Placards and decals item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 1 - 52 part no 0071927 569295 0162337 0070901 0071425 0072277 0072531 0073224 0074372 0073492 0074910 0074209 0074311 0073491 0150448 0150452 0150602 0073043 0151410 0151917 0083727 0161205 7030003 0161329 451986 0323899 0323897 7030004 0161819 0161937 0323896 0181562 0181654 0161402 0161401 0161212 0163179 0071926 0151396 0074316 0161667 0081441 0073298 0070421 0074913 451986 0161936 0161699 0181634 0150606 0070921 0083427 562386 7050004 5569012 0112471 0074921 qty 2 2 1 1 1 4 1 1 1 1 2 1 8 1 2 1 4 1 2 1 1 2 2 1 1 1 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 4 2 2 1 1 1 1 1 4 1 1 4 2 2 description Decal, hydraulic oil Decal, Snorkel brand logo Decal, emergency lowering procedures Placard, caution serial number Placard, platform identification Placard, lug nut torque Decal, danger electrical hazard Decal, notice manual reorder Placard, engine rpm Decal, rotate while greasing Decal, 50 logo Placard, pre-start instructions Decal, danger cylinder failure - (1 per cylinder) Decal, safe operation information Decal, attach fall restraint Decal, directional arrows forward/reverse Decal, danger descending boom Decal, operating manual enclosed Decal, danger rotating engine parts Decal, directional arrows Placard, platform capacity - (consult factory) Decal, Snorkel brand logo Placard, danger electrical hazard Decal, lube recommendations Decal, patents applied for Placard, danger do not alter switch Decal, danger electrical hazard Decal, danger you must not operate Decal, OmniQuip logo Decal, emergency lowering procedures Danger tipover hazard Decal, danger electrical hazard Placard, ANSI standard Decal, danger inspect unit Placard, upper control box front Placard, upper control box top Placard, upper control box Decal, AB50J logo Decal, diesel fuel Decal, do not use ether Decal, caution governor damage Dual fuel system Placard, caution liquid withdrawal Placard, danger foam filled tires Placard, tire pressure - (1 per wheel) Decal, 4 x 4 logo Placard, danger do not alter switch Decal, crab steer Decal, caution do not run engine Decal, engine block heater Decal, 125 volt 15 amp power to platform Placard, 125 volts 15 amps Decal, lift/tie down symbol Literature compartment Record pouch Rubber bumper Decal, Snorkel brand logo Decal, 4 inch stripe AB50J – 02-01 and after Placards and decals 30 17 1 28 37 13 38 26 36 34 52 30 58 6 49 23 6 45 57 42 3 27 44 12 4 38 21 2 45 35 47 53 15 16 20 48 31 17 53 42 29 15 5 38 19 UPPER CONTROL BOX 13 46 53 53 47 7 17 51 22 38 55 54 SECTION B-B 11 56 17 29 25 46 32 32 6 23 6 45 2 58 45 44 57 14 33 40 41 43 B 18 8 24 1 FRONT OF RECORD BOX B 50 AB50J – 02-01 and after 9 39 10 AWA16096H 1 - 53 Gear hub item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 - 54 part no qty 0160554-99 8010207 6091168 8010026 7220023 8010024 6091177 7220025 7220026 7220027 7220028 7220029 7220030 7220031 7220032 6091151 6091147 8010137 7220035 6091163 8010075 8010149 7220022 8010143 8010168 6091154 6091152 6091172 8010047 8010148 8010014 6091173 8010043 6091153 6091175 6091157 6091162 6091149 1 1 1 1 1 2 9 1 1 1 1 1 1 1 1 1 8 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 2 12 12 1 1 1 description Gear hub Seal repair kit Spindle Oil seal Bearing cone Bearing cup Wheel bolt Bearing cone Retaining ring to fit .107 - .111 inch gap Retaining ring to fit .112 - .116 inch gap Retaining ring to fit .117 - .121 inch gap Retaining ring to fit .122 - .126 inch gap Retaining ring to fit .127 - .131 inch gap Retaining ring to fit .132 - .136 inch gap Retaining ring to fit .137 - .141 inch gap Sealing compound, 2 places Hex head bolt Cover Retaining ring Primary sun gear Thrust washer O-ring Disengage cover Plunger Hex head bolt Pipe plug Primary carrier Ring gear Secondary carrier Retaining ring Disengage spring Hub Thrust washer Flat washer Hex head bolt Input shaft Shipping plug Coupling AB50J – 02-01 and after Gear hub 4 2 7 5 6 3 8 - Seal mating surfaces with compound 9 - Torque 16-21 ft lbs 1 10 11 12 13 30 14 15 16 17 Torque 10-20 ft lbs 29 22 28 23 26 27 - Torque 52-60 ft lbs AB50J – 02-01 and after 25 19 20 18 Torque 15-45 ft lbs 24 AW0160554 1 - 55 Gear hub with brake item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 1 - 56 part no qty 0162562-99 8010207 6091185 8010026 7220023 8010024 6091177 7220022 7220026 7220027 7220028 7220029 7220030 7220031 7220032 6091151 6091147 8010137 7220035 6091163 8010075 8010149 7220080 8010143 8010168 6091154 6091180 6091172 6091181 8010148 8010014 6091173 8010043 6091153 6091175 6091157 6091182 6091184 6091179 6091162 7220041 6091186 6091183 1 1 1 1 1 2 9 1 1 1 1 1 1 1 1 ref 8 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 2 12 12 1 4 4 1 1 1 1 1 description Gear hub with brake Seal repair kit Spindle Oil seal Bearing cone Bearing cup Wheel bolt Bearing cone Retaining ring to fit .107 - .111 inch gap Retaining ring to fit .112 - .116 inch gap Retaining ring to fit .117 - .121 inch gap Retaining ring to fit .122 - .126 inch gap Retaining ring to fit .127 - .131 inch gap Retaining ring to fit .132 - .136 inch gap Retaining ring to fit .137 - .141 inch gap Sealing compound, 2 places Hex head bolt Cover Retaining ring Primary sun gear Thrust washer O-ring Disengage cover Plunger Hex head bolt Pipe plug Primary carrier Ring gear Secondary carrier Retaining ring Disengage spring Hub Thrust washer Flat washer Hex head bolt Input shaft Gasket Flat washer Hex head bolt Shipping plug Bearing Splined adapter Brake AB50J – 02-01 and after Gear hub with brake 35 - Brake torque 1700 in lb Release pressure 110 PSI 7 4 2 5 3 6 8 - Seal mating surfaces with compound 9 - Torque 16-21 ft lbs 1 10 11 12 34 13 14 33 15 32 16 31 17 Torque 10-20 ft lbs 29 30 - Torque 80-94 ft lbs 19 28 27 - Torque 52-60 ft lbs AB50J – 02-01 and after 22 26 21 20 18 Torque 15-45 ft lbs 23 24 25 AW0162562 1 - 57 Swing drive, Perfection Gear item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 - 58 part no qty 0160545-99 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 6 1 1 2 2 2 2 2 2 2 1 4 4 1 1 1 0163001 0163002 0163003 0163004 0163005 0163006 0172035 0172036 0163007 0163008 0163009 0163010 0163011 0163012 0163013 0163014 0163015 0163016 0163017 0163018 0163019 0172049 0172048 0172047 0112307 0172050 0163020 0163021 0172054 0172053 description Swing drive, Perfection Gear Seal repair kit - (kit includes items 10, 13, and 18 through 25) Housing Gear cap Snap ring Worm gear Worm Motor adapter Bearing cup Bearing cone Pinion Oil seal Bearing cone Bearing cup Oil seal Spacer Capscrew 7/16-14 x 1-1/8 inch long hex head grade 5 Bearing cup Bearing cone Shim, .010 inch thick Shim. .0075 inch thick Shim, .005 inch thick Shim, .003 inch thick Shim, .0075 inch thick Shim, .005 inch thick Shim, .003 inch thick Oil seal Pipe plug Capscrew 3/9-16 x 1 inch long socket head Grease fitting, 1/8 NPT 90° Reducer bushing Pressure vent plug AB50J – 02-01 and after Swing drive, Perfection Gear 1 13 25 8 2 5 22 23 24 6 30 28 4 29 16 17 7 3 2 15 18 19 20 21 14 12 26 11 10 9 AB50J – 02-01 and after AWV00315 1 - 59 Section 2. - Hydraulics AB50J – 02-01 and after 2-1 Hydraulic hoses, chassis 2 x 2 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2-2 part no 0180778 0080939 0161384 0070780 0020270 0100422 5090048 0070764 5036705 0121161 0060315 0070792 0070772 0080522 0020266 0090298 5034104 0020275 0080360 qty 1 1 1 2 4 2 1 2 1 2 3 1 4 4 1 2 1 3 2 description 5/8 inch hydraulic hose 3/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose Hose guard x 25 feet long 3/8 inch hydraulic hose Swivel nut run tee 1/4 inch hydraulic hose 1/2 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose Union tee 3/8 inch hydraulic hose 1/4 inch hydraulic hose AB50J – 02-01 and after NOTE: "SHIFT BLOCK" FACES UP L.R. SUBASSEMBLY STEER CYL 13 BRAKE L.R. CENTERPOST POSITIONS DESCRIPTION OF USE POS. # 8 PORT 'C' SHIFT CASE DRAIN TOP 1 R.H. STEER 2 CASE DRAIN 3 L.H. STEER 4 NOT USED (PLUGGED) 5 LOAD SENSE 6 PRESSURE 7 TANK RETURN SUBASSEMBLY,AXLE INTERLOCK,RH PORT 'A' BOTTOM PORT 'B' TOP 27 APPROXIMATELY 27" ON ALL EXPOSED MOTOR HOSES 2 PLACES TYP. ZIPTIE HOSES ACCORDINGLY. CENTERPOST S/A, 2WD 23 19 23 C DR B1 BRAKING SUBASSEMBLY NOT SHOWN FOR CLARITY 2 5 23 A A1 T B3 A2 B2 P B1 24 7 1 25 4 6 4 2 4 2 2 3 SUBASSEMBLY VALVE,DRIVE,2WD 6 3 1 PORT 'A' TOP 5 3 1 5 15 16 19 SUBASSEMBLY VALVE,SHIFT,2WD PORT 'B' BOTTOM SUBASSEMBLY,AXLE INTERLOCK,LH CASE DRAIN TOP 8 PORT 'C' SHIFT NOTE: "SHIFT BLOCK" FACES DOWN R.R. R.R. BRAKE 13 SUBASSEMBLY STEER CYL NOTE: L.F. = LEFT FRONT R.F. = RIGHT FRONT L.R. = LEFT REAR R.R. = RIGHT REAR AW0162185-3 Hydraulic hoses chassis 2 x 2, sheet 1 Snorkel model AB50J Page 2 - 3 NOTE: "SHIFT BLOCK" FACES UP L.R. BRAKE L.R. 13 PORT 'C' SHIFT 14 CASE DRAIN TOP PORT 'B' TOP PORT 'A' BOTTOM 11 12 M3 B M1 M4 M2 5 7 C A A1 T A2 B2 P B3 1 B1 LS M2 10 4 2 4 3 1 5 M3 B M1 M4 11 2 2 1 B1 2 DR 6 3 B 11 14 SUBASSEMBLY VALVE,BRAKE PORT 'B' BOTTOM PORT 'A' TOP CASE DRAIN TOP PORT 'C' SHIFT 13 BRAKE NOTE: "SHIFT BLOCK" FACES DOWN R.R. Page 2 - 4 R.R. AW0162185-4 Hydraulic hoses chassis 2 x 2, sheet 2 Snorkel model AB50J NOTE: "SHIFT BLOCK" FACES DOWN L.R. SUBASSEMBLY STEER CYL SUBASSEMBLY STEER CYL 17 BRAKE CENTERPOST POSITIONS L.R. DESCRIPTION OF USE POS. # 8 PORT 'C' SHIFT CASE DRAIN TOP 10 PORT 'A' TOP 7 PORT 'B' BOTTOM 1 R.H. STEER 2 CASE DRAIN 3 L.H. STEER 4 NOT USED (PLUGGED) 5 LOAD SENSE 6 PRESSURE 7 TANK RETURN SUBASSEMBLY,AXLE INTERLOCK,RH APPROXIMATELY 27" ON ALL EXPOSED MOTOR HOSES 2 PLACES TYP. ZIPTIE HOSES ACCORDINGLY. CENTERPOST S/A, 2WD 10 5 SUBASSEMBLY VALVE,REAR STEER 23 5 22 V1 C 18 DR B1 18 CB1 TOP P B1 21 CA1 BOTTOM CA2 BOTTOM B3 A2 B2 22 A A1 T CB2 TOP BRAKING SUBASSEMBLY NOT SHOWN FOR CLARITY 2 V2 1 3 19 7 AXLE LOCK VALVE 4 6 3 6 1 4 2 4 2 2 3 1 5 20 15 16 19 16 SUBASSEMBLY VALVE,DRIVE,2WD SUBASSEMBLY VALVE,SHIFT,2WD PORT 'A' BOTTOM PORT 'B' TOP SUBASSEMBLY,AXLE INTERLOCK,LH CASE DRAIN TOP PORT 'C' SHIFT SUBASSEMBLY STEER CYL R.R. NOTE: "SHIFT BLOCK" FACES UP R.R. 8 BRAKE 17 SUBASSEMBLY STEER CYL NOTE: L.F. = LEFT FRONT R.F. = RIGHT FRONT L.R. = LEFT REAR R.R. = RIGHT REAR AW0162184-3 Hydraulic hoses chassis 2 x 4, sheet 1 Snorkel model AB50J Page 2 - 5 NOTE: "SHIFT BLOCK" FACES DOWN L.R. BRAKE L.R. 13 PORT 'C' SHIFT PORT 'C' SHIFT 14 CASE DRAIN TOP PORT 'A' TOP PORT 'B' BOTTOM 11 12 M3 B M1 M4 M2 A 1 A1 T A2 P B3 1 4 2 4 3 1 5 M3 B M1 M4 M2 11 2 2 B1 LS CB1 TOP CA1 BOT B2 3 B1 6 3 2 DR CB2 TOP CA2 BOT 7 C V1 V2 5 B 9 11 SUBASSEMBLY VALVE,BRAKE PORT 'A' BOTTOM PORT 'B' TOP 14 CASE DRAIN TOP PORT 'C' SHIFT PORT 'C' SHIFT BRAKE R.R. NOTE: "SHIFT BLOCK" FACES UP R.R. Page 2 - 6 13 AW0162184-4 Hydraulic hoses chassis 2 x 4, sheet 2 Snorkel model AB50J Hydraulic hoses, chassis 2 x 4 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 part no qty 0180778 0080939 0161384 0070780 0020270 0100422 5090048 0070764 0181161 0070781 0060315 0070792 0070772 0080522 0020266 0090298 0070911 0080299 0050397 5036705 5034104 0020275 AB50J – 02-01 and after 1 1 1 2 4 2 1 2 1 2 3 1 2 4 1 4 2 2 2 1 1 4 description 5/8 inch hydraulic hose 3/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose Hose guard x 25 feet long 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose Swivel nut run tee Union tee 3/8 inch hydraulic hose 2-7 Hydraulic hoses, chassis 4 x 2 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 2-8 part no 0180778 0080939 0161384 0070780 0020270 0100422 0101896 0070953 0180784 0181161 0070792 0060315 0070772 0080522 0020266 0090298 5090048 0070764 0080360 0162133 0162132 0162107 0020275 5034104 5036705 qty 1 1 1 2 4 2 2 2 4 1 1 3 4 8 2 2 1 2 2 1 1 2 3 1 2 description 5/8 inch hydraulic hose 3/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose Hose guard x 25 feet long 3/8 inch hydraulic hose 1/4 inch hydraulic hose 3/4 inch hydraulic tube 3/4 inch hydraulic tube 3/4 inch hydraulic tube 3/8 inch hydraulic hose Union tee Swivel nut run tee AB50J – 02-01 and after 17 APPROXIMATELY 17" ON ALL EXPOSED MOTOR HOSES 4 PLACES TYP. ZIPTIE HOSES ACCORDINGLY. NOTE: "SHIFT BLOCK" FACES UP L.R., L.F. SUBASSEMBLY STEER CYL BRAKE 13 LR CENTERPOST POSITIONS PORT 'C' SHIFT 18 CASE DRAIN TOP 7 DESCRIPTION OF USE POS. # 1 R.H. STEER 2 CASE DRAIN 3 L.H. STEER 4 NOT USED (PLUGGED) 5 LOAD SENSE 6 PRESSURE 7 TANK RETURN 8 LF CASE DRAIN TOP PORT 'A' BOTTOM PORT 'B' TOP SUBASSEMBLY,AXLE INTERLOCK,RH PORT 'C' SHIFT PORT 'B' FRONT TOP PORT 'A' FRONT BOTTOM CENTERPOST S/A, 4WD 23 23 2 R2B BOTTOM B3 A1 A2 B1 DR B2 B1 A A1 23 C T A2 B2 P B4 B1 24 B2 F1A F2A F1B TOP 7 BRAKING SUBASSEMBLY NO SHOWN FOR CLARITY R1B TOP 19 BRAKING SUBASSEMBLY NOT SHOWN FOR CLARITY R1A R2A 5 25 6 3 2 2 1 4 5 AXLE LOCK VALVE 5 4 6 2 4 3 1 F2B BOTTOM 1 25 16 19 3 VALVE,FLOW DIVIDER DRIVE SUBASSEMBLY VALVE,SHIFT PORT 'A' FRONT TOP PORT 'B' FRONT BOTTOM 15 PORT 'B' BOTTOM PORT 'A' TOP CASE DRAIN TOP 18 CASE DRAIN TOP RF PORT 'C' SHIFT NOTE: "SHIFT BLOCK" FACES DOWN R.R., R.F. RR BRAKE PORT 'C' SHIFT SUBASSEMBLY,AXLE INTERLOCK,LH 8 13 7 SUBASSEMBLY STEER CYL AW0162183-3 NOTE: L.F. = LEFT FRONT R.F. = RIGHT FRONT L.R. = LEFT REAR R.R. = RIGHT REAR Hydraulic hoses chassis 4 x 2, sheet 1 Snorkel model AB50J Page 2 - 9 NOTE: "SHIFT BLOCK" FACES UP L.R., L.F. BRAKE L.R. 13 PORT 'C' SHIFT LF PORT 'C' SHIFT 14 12 PORT 'B' FRONT TOP PORT 'A' BOTTOM PORT 'A' FRONT BOTTOM CASE DRAIN TOP CASE DRAIN TOP PORT 'B' TOP 11 14 12 R1A 20 M3 B M1 M4 R2A M2 M1 B M3 5 M2 M4 R1B TOP R2B BOT 7 A2 T B2 A2 B2 22 SUBASSEMBLY VALVE, 4WD B3 A1 1 DR B1 P B4 14 9 2 2 1 LS 4 2 4 3 1 5 B2 M2 14 14 Hydraulic hoses chassis 4 x 2, sheet 2 Snorkel model AB50J SUBASSEMBLY VALVE, BRAKE SUBASSEMBLY VALVE, BRAKE CASE DRAIN TOP RF PORT 'C' SHIFT BRAKE M4 10 CASE DRAIN TOP R.R. M2 PORT 'B' FRONT BOTTOM PORT 'A' TOP M1 B M3 B PORT 'B' BOTTOM NOTE: "SHIFT BLOCK" FACES DOWN R.R., R.F. M3 B M1 M4 F2B BOTTOM PORT 'A' FRONT TOP F1A F2A F1B TOP 21 Page 2 - 10 6 3 3 B1 C 2 A1 A PORT 'C' SHIFT 13 AW0162183-4 NOTE: "SHIFT BLOCK" FACES DOWN L.R., R.F. APPROXIMATELY 27" ON ALL EXPOSED MOTOR HOSES 4 PLACES TYP. ZIPTIE HOSES ACCORDINGLY. 27 SUBASSEMBLY STEER CYL 17 SUBASSEMBLY STEER CYL BRAKE CENTERPOST POSITIONS L.R. 26 PORT 'C' SHIFT CASE DRAIN TOP 10 PORT 'A' TOP 7 DESCRIPTION OF USE POS. # 1 R.H. STEER 2 CASE DRAIN 3 L.H. STEER 4 NOT USED (PLUGGED) 5 LOAD SENSE 6 PRESSURE 7 TANK RETURN 8 LF PORT 'C' SHIFT CASE DRAIN TOP PORT 'B' BOTTOM SUBASSEMBLY,AXLE INTERLOCK,RH PORT 'B' FRONT TOP PORT 'A' FRONT BOTTOM CENTERPOST S/A, 4WD 10 SUBASSEMBLY VALVE,REAR STEER A A1 C T A2 B2 P B4 24 B1 F2A 25 7 6 3 2 2 1 4 5 BRAKING SUBASSEMBLY NO SHOWN FOR CLARITY B1 F1B TOP F1A CB1 TOP DR 23 B2 CA1 BOTTOM 18 B1 B3 B2 A2 CA2 BOTTOM 2 19 BRAKING SUBASSEMBLY NOT SHOWN FOR CLARITY R2A R1A V1 V2 18 CB2 TOP R1B TOP R2B BOTTOM A1 23 5 23 5 AXLE LOCK VALVE 4 6 3 F2B BOTTOM VALVE,FLOW DIVIDER DRIVE 1 3 1 16 25 SUBASSEMBLY VALVE,SHIFT 16 2 4 19 15 PORT 'A' FRONT TOP PORT 'B' FRONT BOTTOM PORT 'A' BOTTOM PORT 'B' TOP CASE DRAIN TOP PORT 'C' SHIFT CASE DRAIN TOP 26 PORT 'C' SHIFT RF 7 SUBASSEMBLY STEER CYL R.R. NOTE: "SHIFT BLOCK" FACES UP R.R., L.F. SUBASSEMBLY,AXLE INTERLOCK,LH 8 BRAKE 17 SUBASSEMBLY STEER CYL NOTE: L.F. = LEFT FRONT R.F. = RIGHT FRONT L.R. = LEFT REAR R.R. = RIGHT REAR AW0162182-3 Hydraulic hoses chassis 4 x 4, sheet 1 Snorkel model AB50J Page 2 - 11 NOTE: "SHIFT BLOCK" FACES DOWN L.R., R.F. BRAKE L.R. 13 LF PORT 'C' SHIFT 14 CASE DRAIN TOP CASE DRAIN TOP PORT 'B' BOTTOM 12 PORT 'B' FRONT TOP PORT 'A' TOP PORT 'A' FRONT BOTTOM PORT 'C' SHIFT PORT 'C' SHIFT 11 14 12 20 M3 B M1 M2 R2A R1A M4 M1 B M3 5 M2 M4 R1B TOP R2B BOT 7 DR A1 T B2 A2 B1 A2 B2 CB1 TOP CA1 BOT 22 C B4 P 9 14 4 2 4 2 2 1 B1 LS 3 1 5 B2 M3 B M1 M2 21 29 PORT 'C' SHIFT SUBASSEMBLY, VALVE BRAKE 14 PORT 'B' FRONT BOTTOM SUBASSEMBLY, VALVE BRAKE CASE DRAIN TOP PORT 'C' SHIFT NOTE: "SHIFT BLOCK" FACES UP R.R., L.F. M4 14 CASE DRAIN TOP R.R. M2 B PORT 'A' BOTTOM PORT 'B' TOP M1 B M3 PORT 'A' FRONT TOP F2A M4 F2B BOTTOM SUBASSY VALVE 4WD Page 2 - 12 6 3 F1B TOP F1A CB2 TOP CA2 BOT A 1 B1 A1 B3 3 V1 2 V2 13 RF PORT 'C' SHIFT BRAKE AW0162182-4 Hydraulic hoses chassis 4 x 4, sheet 2 Snorkel model AB50J Hydraulic hoses, chassis 4 x 4 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 part no qty 0180778 0080939 0161384 0070780 0020270 0100422 0101896 0070953 0180784 0070781 0070792 0060315 0070772 0080522 0020266 0090298 0070911 0090299 0050397 0162133 0162132 0162107 0020275 5034104 5036705 0070764 5090048 0181161 AB50J – 02-01 and after 1 1 1 2 4 2 2 2 4 2 1 3 2 8 2 4 2 2 2 1 1 2 3 1 2 2 1 1 description 5/8 inch hydraulic hose 3/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 1/2 inch hydraulic hose Hose guard x 25 feet long 1/2 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 3/4 inch hydraulic tube 3/4 inch hydraulic tube 3/4 inch hydraulic tube 3/8 inch hydraulic hose Union tee Swivel nut run tee 3/8 inch hydraulic hose Hose guard x 25 feet long 1/4 inch hydraulic hose 2 - 13 Hydraulic hoses, booms item part no qty description 1 2 0161923 0161928 1 1 Lower booms hydraulic hoses 3/8 inch hydraulic hose - (centerpost tank to control valve)) 3/8 inch hydraulic hose - (pressure to flow control on control valve) 3 4 5 6 7 8 9 10 11 12 0161688 0161688 0161689 0161689 0161690 0161690 0161399 0161399 0161398 0161398 1 1 1 1 1 1 1 1 1 1 Upper boom hydraulic hoses 1/4 inch hydraulic hose - (jib extend) 1/4 inch hydraulic hose - (jib retract) 1/4 inch hydraulic hose - (rotation clockwise) 1/4 inch hydraulic hose - (rotation counter-clockwise) 1/4 inch hydraulic hose - (level extend) 1/4 inch hydraulic hose - (level retract) 3/8 inch hydraulic hose - (boom up) 3/8 inch hydraulic hose - (boom down) 3/8 inch hydraulic hose - (extend cylinder extend) 3/8 inch hydraulic hose - (extend cylinder retract) 2 - 14 AB50J – 02-01 and after Hydraulic hoses, booms 3 4 Upper booms 8 4 5 6 7 3 7 6 8 5 9 10 11 12 1 2 1 2 AB50J – 02-01 and after Lower booms AWM00246 2 - 15 Hydraulic hoses, turntable item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2 - 16 part no 0020273 0020279 0060290 0060290 0100277 0070764 0070771 0070772 0080931 0080939 0090402 0100278 0151213 0161889 0162217 0162219 0180777 5036805 5037005 5550030 qty 1 5 1 2 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 2 description 3/8 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose - (2 wheel drive machine) 3/8 inch hydraulic hose - (4 wheel drive machine) 1/2 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/4 inch hydraulic hose 3/4 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose Suction tube Check valve - (see page 2-42 for parts breakdown) 1-1/2 inch suction hose 5/8 inch hydraulic hose Swivel nut branch tee Swivel nut 90° elbow Clamp AB50J – 02-01 and after CA DR SE AIN 3 15 19 12 CASE DRAIN CA DR SE AIN 3 2 TA NK 9 2 TA NK STEER 'A' 5 PUMP ASSEMBLY SEE RH MODULE COMMON PRESSURE 8 STEER'B' 16 TO LUBE ENLARGED VIEW CENTER SECTION 4WD 1 14 2 3 17 9 5 18 9 SWING DRIVE 20 3 TA NK 2 CA DR SE AIN EMER POWER 2 PRESSURE 16 PUMP DRAIN TO C/P POS #2 CA DR SE AIN TA NK 2 5 STEER 'A' 16 PRESSURE FROM C/P POS #2 TO TANK PORT STEER'B' 2 BOOM PRESSURE 11 10 4 VALVE PRESSURE FROM C/P POS #6 SIDE 10 LOAD SENSE FROM C/P POS #5 7 16 ENLARGED VIEW CENTER SECTION 2WD BOOM RISER 'A' (UP) LUBE 2 PRESSURE TO LUBE STEER 'A' - C/P POS #1 HYD RESERVOIR BOOM RISER 'B' BOOM RETURN TANK PORT ON 5 STATION VALVE STEER 'B' - C/P POS #3 SWING 'B' 3 SWING 'A' B A 3 STATION VALVE 6 TO LOAD SENSE ON PUMP AWA16188B 13 Hydraulic hoses, turntable Snorkel model AB50J Page 2 - 17 Control valve, 3 station item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2 - 18 part no qty 0161909 0161471 0161835 5025003-99 5035303 5035305 5035306 5035703 5035705 5036903 5037003 5065703 5065803 5070005 5075305 6010152 6010591 0180802 6010392 3040496 1 1 1 1 1 1 1 1 7 1 1 1 1 1 5 1 1 1 1 1 description Control valve, 3 station Decal set Check valve, .062 inch Swivel adapter Straight thread 90° elbow Straight thread 90° elbow Straight thread 90° elbow Straight thread 45° elbow Straight thread 45° elbow Swivel nut 45° elbow Swivel nut 90° elbow Straight thread adapter Long straight thread adapter Diagnostic nipple, male Hex plug Control valve package, 3 station - (see page 2-20 for parts breakdown) Solenoid valve and coil Seal repair kit Replacement cartridge Replacement coil, 12 volt DC AB50J – 02-01 and after Control valve, 3 station 7 10 14 12 1 6 8 15 5 16 11 9 13 4 2 AB50J – 02-01 and after 3 8 AW0161909 2 - 19 Control valve package, 3 station item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2 - 20 part no qty 6010152 6091026 6091222 6091144 6091145 28220087 6091223 6091144 6091145 28220087 6091223 6091144 6091145 28220087 6091134 3049854 6091140 6091135 6091218 3049865 6091142 6091136 6010591 0180802 6010392 3040496 6091219 3049853 6091220 3049854 6091032 3049855 6091033 3049865 6091221 3049853 6091224 3049853 6091225 3049853 6091037 6091038 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 description Control valve package, 3 station Manifold body Riser boom control valve Seal repair kit Replacement solenoid, 12 volt DC Bolt kit Steer control valve Seal repair kit Replacement solenoid, 12 volt DC Bolt kit Boom swing control valve Seal repair kit Replacement solenoid, 12 volt DC Bolt kit Main system flow solenoid valve Seal repair kit Replacement solenoid, 10 volt DC Replacement cartridge valve Load sense dump solenoid valve Seal repair kit Replacement solenoid, 10 volt DC Replacement cartridge valve Solenoid valve and coil Seal repair kit Replacement cartridge Replacement coil, 12 volt DC Pressure relief cartridge valve - (factory preset, do not reset) Seal repair kit Pressure reducing cartridge valve - (factory preset, do not reset) Seal repair kit Pressure sequence cartridge valve Seal repair kit Shuttle valve Seal repair kit Flow regulator cartridge valve Seal repair kit Relief valve cartridge - (factory preset, do not reset) Seal repair kit Relief valve cartridge - (factory preset, do not reset) Seal repair kit Orifice plug, .035 inch diameter Orifice plug, .060 inch diameter AB50J – 02-01 and after Control valve package, 3 station 5 10 8 9 8 PLS 4B 6 4A 14 13 10 16 15 13 6 DRAIN RISER BOOM 12 7 2 STEER 3 BOOM SWING 4 1 B LIFT B STEER B SWING ACT A LIFT A STEER A SWING ACP 7 DLS 11 AB50J – 02-01 and after AW6010152 2 - 21 Control valve, 4 station item 1 2 3 4 5 6 7 8 2 - 22 part no 0161910 6010968 5035705 5065805 5035303 5065703 5037003 5037005 0161471 qty 1 1 4 2 4 2 1 2 1 description Control valve, 4 station Control valve package, 4 station - (see page 2-24 for parts breakdown) Straight thread 45° elbow Long straight thread adapter Straight thread 90° elbow Straight thread adapter Swivel nut 90° elbow Swivel nut 90° elbow Decal set AB50J – 02-01 and after Control valve, 4 station 3 1 4 7 B5 4 B4 B3 A4 A5 4A A3 4 5 6 8 DN 21B 2 DN 21C CW 26 DN 12 4 2 UPPER BOOM JIB BOOM UP 22B UP 22C PLATFORM PLATFORM ROTATE LEVEL CCW 27 5 6 UP 13 2 3A B1 B2 A1 A2 9A 9B 4B 3B AW0161910 AB50J – 02-01 and after 2 - 23 Control valve package, 4 station item 1 2 3 4 5 6 7 8 9 10 11 12 2 - 24 part no 6010968 6091015 6010697 3040551 6091017 3040551 6091018 3040551 6091018 3040551 6091019 3049853 6091020 3049853 6091021 3049853 6091022 3049853 6091023 3049856 6091024 6091025 qty 1 1 1 2 1 2 1 2 1 2 2 1 2 1 1 1 1 1 2 1 2 1 description Control valve package, 4 station Manifold body Upper boom lift control valve Replacement solenoid, 12 volt DC Jib boom control valve Replacement solenoid, 12 volt DC Platform rotate control valve Replacement solenoid, 12 volt DC Platform level control valve Replacement solenoid, 12 volt DC Relief valve cartridge, level - (factory preset, do not reset) Relief valve cartridge seal repair kit Relief valve cartridge, platform rotate - (factory preset, do not reset) Relief valve cartridge seal repair kit Relief valve cartridge, boom lift - (factory preset, do not reset) Relief valve cartridge seal repair kit Relief valve cartridge, extend - (factory preset, do not reset) Relief valve cartridge seal repair kit Check valve cartridge Check valve cartridge seal repair kit Orifice plug, .030 inch diameter Orifice plug, .020 inch diameter AB50J – 02-01 and after Control valve package, 4 station 8 9 B4 B5 B3 A4 4A A5 A3 7 10 UPPER BOOM LIFT JIB BOOM PLATFORM PLATFORM ROTATE LEVEL 10 2 5 4 3 6 1 6 3A B1 B2 A1 A2 9A 9B 4B 3B 6 11 AB50J – 02-01 and after 12 7 11 AW6010968 2 - 25 Control valve, 5 station item 1 2 3 4 5 6 7 8 2 - 26 part no 0161223 6010127 5035705 5065805 5035303 5065703 5037003 5037005 0161471 qty 1 1 6 2 4 1 1 2 1 description Control valve, 5 station Control valve package, 5 station - (see page 2-28 for parts breakdown) Straight thread 45° elbow Long straight thread adapter Straight thread 90° elbow Straight thread adapter Swivel nut 90° elbow Swivel nut 90° elbow Decal set AB50J – 02-01 and after Control valve, 5 station 3 1 4 7 B5 4 B4 B3 A4 A5 4A A3 4 5 6 8 DN 21B 2 DN 21C CW 26 DN 12 4 2 UPPER BOOM UPPER BOOM JIB BOOM UP 22B UP 22C PLATFORM PLATFORM ROTATE LEVEL CCW 27 5 6 UP 13 2 3A B1 B2 A1 A2 9A 9B 4B 3B AW0161223 AB50J – 02-01 and after 2 - 27 Control valve package, 5 station item 1 2 3 4. 5 6 7 8 9 10 11 12 13 2 - 28 part no 6010127 6091015 6091016 3040551 6010697 3040551 6091017 3040551 6091018 3040551 6091018 3040551 6091019 3049853 6091020 3049853 6091021 3049853 6091022 3049853 6091023 3049856 6091024 6091025 qty 1 1 1 2 1 2 1 2 1 2 1 2 2 1 2 1 1 1 1 1 2 1 2 1 description Control valve package, 5 station Manifold body Upper boom extend control valve Replacement solenoid, 12 volt DC Upper boom lift control valve Replacement solenoid, 12 volt DC Jib boom control valve Replacement solenoid, 12 volt DC Platform rotate control valve Replacement solenoid, 12 volt DC Platform level control valve Replacement solenoid, 12 volt DC Relief valve cartridge, level - (factory preset, do not reset) Relief valve cartridge seal repair kit Relief valve cartridge, platform rotate - (factory preset, do not reset) Relief valve cartridge seal repair kit Relief valve cartridge, boom lift - (factory preset, do not reset) Relief valve cartridge seal repair kit Relief valve cartridge, extend - (factory preset, do not reset) Relief valve cartridge seal repair kit Check valve cartridge Check valve cartridge seal repair kit Orifice plug, .030 inch diameter Orifice plug, .020 inch diameter AB50J – 02-01 and after Control valve package, 5 station 9 10 B4 B5 B3 A4 4A A5 A3 8 11 UPPER BOOM EXT UPPER BOOM LIFT JIB BOOM PLATFORM PLATFORM ROTATE LEVEL 11 2 3 6 5 4 7 1 7 3A B1 B2 A1 A2 9A 9B 4B 3B 7 12 AB50J – 02-01 and after 13 8 12 AW6010127 2 - 29 Drive valve, 2 x 2 item part no qty 0162591 6010956 5035708 5065711 5035305 5065713 5036707 5064004 5063907 5035303 5070005 5036103 5037003 1 2 3 4 5 6 7 8 9 10 11 12 1 1 1 4 1 1 1 1 1 1 1 1 1 description Drive valve 2 x 2 Drive valve - (see page 2-32 for parts breakdown) Straight thread 45° elbow Straight thread adapter Straight thread 90° elbow Straight thread adapter Swivel nut run tee Tube end reducer Fitting nut Straight thread 90° elbow Diagnostic nipple Straight thread run tee Swivel nut 90° elbow 1 12 11 5 3 6 G1 LS G2 P A2 B2 T 3 DR 3 8 7 10 A1 BR 9 B1 3 2 4 AW0162591 2 - 30 AB50J – 02-01 and after Drive valve, 4 wheel drive item part no qty 0162590 6010956 5035708 5065714 5035305 5065713 5036707 5064004 5063907 5035303 5070005 5070028 5036103 5037003 1 2 3 4 5 6 7 8 9 10 11 12 1 1 1 4 1 1 1 1 1 2 1 1 1 1 description Drive valve, 4 wheel drive Drive valve - (see page 2-32 for parts breakdown) Straight thread 45° elbow Straight thread adapter Straight thread 90° elbow Straight thread adapter Swivel nut run tee Tube end reducer Fitting nut Straight thread 90° elbow Diagnostic nipple - (used on standard machines) Diagnostic nipple - (used on CE machines only) Straight thread run tee Swivel nut 90° elbow 12 11 1 5 3 6 G1 G2 LS P A2 T B2 3 DR 3 7 8 A1 BR B1 4 9 10 3 2 AW0162590 AB50J – 02-01 and after 2 - 31 Drive valve item 1 2 3 4 5 6 7 8 9 10 11 part no 6010956 6010982 6010969 6010984 6010985 6010986 6010987 6010988 6010989 6010990 6010991 3040902 qty 1 1 2 2 1 1 2 3 2 1 1 2 description Drive valve Relief valve Proportional pressure regulator Check valve Flow divider/combiner Flow compensator Flow diverter Orifice plug, .031 inch diameter Orifice plug, .020 inch diameter Screened orifice plug, .020 inch diameter Shuttle valve Solenoid coil, 12 volt DC 5 2 2 11 11 3 8 7 7 9 7 3 8 10 4 6 2 - 32 1 6 AW6010956 AB50J – 02-01 and after Differential valve, 4 wheel drive item 1 2 3 4 5 part no qty 0162086 6010957 5065714 5065709 5037006 5065806 1 1 4 6 8 2 description Differential valve, 4 wheel drive Differential valve - (see page 2-34 for parts breakdown) Straight thread adapter Straight thread adapter Swivel nut 90° elbow Long straight thread adapter 5 4 4 3 1 2 2 4 5 AB50J – 02-01 and after 3 4 4 3 AW0162086 2 - 33 Differential valve item 1 2 3 4 5 part no 6010957 6010988 6010992 6010985 6010993 3040727 3 qty 1 2 1 1 1 1 description Differential valve Orifice plug, .031 inch diameter orifice Flow divider/combiner Flow divider/combiner Solenoid valve, normally closed Coil, 10 volt DC 1 2 4 5 AW6010957 2 - 34 AB50J – 02-01 and after Axle lock cylinder, left hand item part no qty 1 2 3 4 5 6 7 0162088 0161802-99 3020142 5065707 5036705 6010606 5065805 5076009 1 1 1 1 2 1 1 1 description Axle lock cylinder, left hand Cylinder, axle lock - (see page 2-43 for parts breakdown) Pressure switch - (2325 psi pressure) Straight thread adapter Swivel nut run tee Cartridge holding valve - (factory preset, do not reset) Long straight thread adapter Reducer-expander 1 6 3 4 3 5 2 7 AB50J – 02-01 and after AW0162088 2 - 35 Axle lock cylinder, right hand item part no qty 1 2 3 4 5 6 7 8 0162096 0161802-99 3020142 5065707 5036705 6010606 5065805 5076009 5037005 1 1 1 1 2 1 1 1 3 description Axle lock cylinder, right hand Cylinder, axle lock - (see page 2-43 for parts breakdown) Pressure switch - (2325 psi pressure) Straight thread adapter Swivel nut run tee Cartridge holding valve - (factory preset, do not reset) Long straight thread adapter Reducer-expander Swivel nut 90° elbow 8 8 4 8 3 5 6 2 1 2 - 36 2 7 7 AW0162096 AB50J – 02-01 and after Axle lock valve item 1 2 3 4 5 part no qty 0162087 6010330 6010978 6010975 6010976 6010977 5035305 5036905 5065707 5037005 1 1 1 1 1 1 3 1 1 1 description Axle lock valve, complete Axle lock valve Seal repair kit Valve body Cartridge solenoid valve Solenoid coil, 12 volt DC Straight thread 90° elbow Swivel nut 45° elbow Straight thread adapter Swivel nut 90° elbow 2 5 2 2 1 3 AB50J – 02-01 and after 2 AW0162087 2 - 37 Brake valve, front item part no qty 1 2 3 4 5 6 7 8 9 10 0162193 0162160-99 6010947 5035306 5075203 5065709 5037006 5560369 986019 987099 984069 1 1 1 1 1 7 1 6 14 6 6 description Brake valve, front Valve mount plate Dynamic brake valve - (see page 2-62 for parts breakdown) Straight thread 90° elbow Hex head plug Straight thread adapter Swivel nut 90° elbow Capscrew 1/4-20 x 4 inch long hex head grade 5 Washer 1/4 medium flat Washer 1/4 medium lock Nut 1/4-20 hex 3 4 4 B B M3 M1 2 - 38 5 6 7 8 9 10 M3 M1 M4 M2 M4 M2 2 5 2 5 1 AW0162193 AB50J – 02-01 and after Brake valve, rear item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0162583 0162160-99 6010947 5035305 5075203 5065709 5037006 5035306 6018913 5560369 969999 986019 987099 984069 5065705 5036803 5035318 1 1 2 1 2 7 1 1 1 6 2 16 8 8 1 1 1 description Brake valve, rear Valve mount plate Dynamic brake valve - (see page 2-62 for parts breakdown) Straight thread 90° elbow Hex head plug Straight thread adapter Swivel nut 90° elbow Straight thread 90° elbow Pressure reducing valve - (see page 2-71 for parts breakdown) Capscrew 1/4-20 x 4 inch long hex head grade 5 Capscrew 1/4-20 x 2-1/4 inch long hex head grade 5 Washer 1/4 medium flat Washer 1/4 medium lock Nut 1/4-20 hex Straight thread adapter Swivel nut branch tee Straight thread 90° elbow 7 13 12 11 10 15 4 14 8 B M3 M1 4 5 6 9 13 12 11 M3 M1 1 2 M4 M2 3 3 2 AB50J – 02-01 and after 5 16 2 5 1 AW0162583 2 - 39 Centerpost item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 2 - 40 part no 0161918 0161476 0140500 5065714 5065705 5035318 5075205 5064011 5035305 0140288 0161439 0162484 0161438 0162487 0162488 0162497 0161498 qty 1 1 4 4 3 2 3 2 4 2 1 1 1 1 1 1 1 description Centerpost Centerpost and collector ring Special swivel nut 90° elbow with side port Straight thread adapter Straight thread adapter Straight thread 90° elbow Hex head plug Tube end reducer Straight thread 90° elbow Swivel nut 90° elbow Centerpost and manifold Seal repair kit Collector ring Adapter spool Torque arm Retaining ring Internal ring AB50J – 02-01 and after Centerpost 11 12 13 10 14 15 1 3 9 5 6 3 79 6 8 6 – 2 wheel drive only 8 – 4 wheel drive only 3 6 8 8 2 2 7 2 23 2 7 5 4 5 AB50J – 02-01 and after 8 AW0161918 2 - 41 Check valve item 1 2 3 4 5 part no 0162217 6010468 5036107 5064004 5063907 5037005 qty 1 1 1 1 1 1 description Check valve Check valve Straight thread run tee Tube end reducer Fitting nut Swivel nut 90° elbow 5 3 4 2 1 2 - 42 AW0162217 AB50J – 02-01 and after Cylinder, axle lock - GBI item part no qty 1 2 3 4 5 6 7 8 9 0161802-99 0162467 6091105 6091106 8070826 8070825 8070824 Kit item Kit item Kit item Kit item 1 1 1 2 2 2 2 2 2 2 2 8 9 2 AB50J – 02-01 and after description Cylinder, axle lock - GBI Seal repair kit - (kit includes items 6 through 9) Tube Rod Head gland Snap ring Wire ring Back-up - (not sold separately) O-ring - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately) 7 6 3 5 4 AWV00244 1 2 2 - 43 Extend cylinder item 1 2 3 part no qty 0161483 0163143 5035305 0161398 1 1 2 2 description Extend cylinder Cylinder, extension - (see page 2-45 for parts breakdown) Straight thread 90° elbow 3/8 inch hydraulic hose 1 2 3 2 - 44 AW0161483 AB50J – 02-01 and after Cylinder, extension - Rosenboom item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 part no qty 0163143 6091380 6091382 6091378 6091383 6091377 6091293 6090294 2500040 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 description Cylinder, extension - Rosenboom Seal repair kit - (kit includes items 9 through 19) Tube - (not sold separately) Rod Head gland Rod spacer Piston Locking nut 1-1/4-12 Counterbalance holding valve - (factory preset, do not reset) Bearing Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Diso-pac - (not sold separately) U-cup - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately) 8 3 6 9 14 AB50J – 02-01 and after 18 5 10 4 1 11 17 13 16 12 15 19 2 AWV00379 2 - 45 Jib cylinder item part no qty 1 2 0162795 0162783-99 5035321 1 1 2 2 description Jib cylinder Cylinder, jib - (see page 2-47 for parts breakdown) Straight thread 90° elbow 2 1 AWM00268 2 - 46 AB50J – 02-01 and after Cylinder, jib - Rosenboom item 1 2 3 4 5 6 7 8 part no qty 0162783-99 0162478 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 6091233 6091234 6091235 6091236 561126 6091237 6010488 6091190 6091238 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 9 10 11 12 13 14 15 16 17 18 19 description Cylinder, jib - Rosenboom Seal repair kit - (kit includes items 10 through 19) Tube - (not sold separately) Piston Head gland Rod spacer Rod Bearing Locking nut Cartridge counterbalance valve - (factory preset, do not reset) Seal repair kit Square ring - (paint screen) O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up ring - (not sold separately) Deep Z-seal - (not sold separately) Capped T-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately) 8 2 3 14 9 6 7 AB50J – 02-01 and after 15 18 10 4 1 17 11 13 19 12 5 6 16 AWV00314 2 - 47 Main boom lift cylinder item part no qty 1 0161188-99 0160542-99 1 1 0160797 5065707 0161835 5025003-99 6010488 6091190 5035305 1 2 2 2 1 1 2 2 3 4 5 6 7 description Main boom lift cylinder Cylinder, main boom lift (see page 2-49 for Green cylinder) (see page 2-50 for Prince cylinder) Transfer tube Straight thread adapter Check valve, .062 inch diameter Swivel adapter Cartridge counterbalance valve - (factory preset, do not reset) Seal repair kit Straight thread 90° elbow 5 7 5 4 6 4 2 1 2 - 48 3 AW0161188 AB50J – 02-01 and after Cylinder, main boom lift - Green item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 part no qty 0160542-99 8070847 1 1 1 1 1 1 1 2 1 1 4 2 2 1 1 1 2 1 1 1 1 8070842 8070845 8070844 8070843 8070846 8070840 8070839 8070836 6091058 5560339 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 8 description Cylinder, main boom lift - Green Seal repair kit - (kit includes items 12 through 19) Cylinder barrel - (not sold separately) Rod Cap Gland Piston Stop tube Jam lock nut Retaining ring Bearing Nylon ball Set screw Wear ring - (not sold separately) Piston seal - (not sold separately) O-ring - (not sold separately) Wear ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Rod wiper - (not sold separately) Rod seal - (not sold separately) 7 12 13 9 AB50J – 02-01 and after 14 5 6 6 4 17 16 11 10 3 19 1 15 18 2 9 AWV00305 2 - 49 Cylinder, main boom lift - Prince item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 part no qty 0160542-99 0161755 6091084 1 1 1 1 1 1 1 1 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 6091086 6091087 8160170 6091082 8160171 8160173 8160131 8160172 8160211 6091083 8160240 8160241 8160242 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 8160251 8160252 8160253 description Cylinder, main boom lift - Prince Seal repair kit - (kit includes items 16 through 24) Piston rod Butt and tube - (not sold separately) Piston Gland Spacer Locknut Plug, shipping Plug, shipping Plug, shipping Counterbalance cavity plug Cotter pin Set screw Orifice plug Check valve Rod and wiper cover Bearing ring - (not sold separately) Capped T-seal - (not sold separately) Piston ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately) Spacer Spacer Bushing 8 27 26 16 18 17 13 6 3 19 14 11 20 10 9 12 9 8 27 25 7 Butt end view 2 - 50 12 21 24 4 22 23 15 5 Rod end view AWV00252 AB50J – 02-01 and after Master level cylinder item 1 2 part no qty 0162482 0150045-99 0150045-99 0153278-99 5065703 1 1 1 1 2 description Master level cylinder Cylinder, master level - (see page 2-52 for Green cylinder) Cylinder, master level - (see page 2-53 for Prince cylinder) Cylinder, master level - (see page 2-54 for Rosenboom cylinder) Straight thread adapter 2 1 AB50J – 02-01 and after 2 AW0162482 2 - 51 Cylinder, master level - Green item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 part no qty 0150045-99 0150556 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 6091132 6091061 6091131 8070462 5560339 6091093 6091058 8070832 8070831 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item description Cylinder, master level - Green Seal repair kit - (kit includes items 11 through 19) Cylinder barrel - (not sold separately) Rod Gland Piston Cap Set screw Full lock nut Nylon ball Bearing Bearing spacer O-ring - (not sold separately) Back-up - (not sold separately) Piston seal - (not sold separately) Rod seal - (not sold separately) Dust seal - (not sold separately) Oil seal - (not sold separately) U-cup seal - (not sold separately) O-ring - (not sold separately) Cotter pin - (not sold separately) 4 12 11 13 8 6 5 7 9 10 19 2 - 52 18 1 2 3 17 16 15 14 AWV00276 AB50J – 02-01 and after Cylinder, master level - Prince item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 part no qty 0150045-99 8160051 8160183 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 8160185 8160186 6091104 8160174 8160187 8160188 8160189 8160171 8160175 Kit item Kit item Kit item Kit item Kit item Kit item 6 5 8 description Cylinder, master level - Prince Seal repair kit - (kit includes items 12 through 17) Piston rod Butt and tube - (not sold separately) Piston Gland Locknut Cotter pin Set screw Bushing Spacer Plug, shipping Rod and wiper cover Capped T-seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately) 12 3 13 14 2 1 15 4 16 7 17 11 9 10 10 AWV00249 AB50J – 02-01 and after 2 - 53 Cylinder, master level - Rosenboom item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 part no qty 0153278-99 6091333 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 6091372 6091331 6091336 6091282 2500034 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 6 7 2 - 54 5 16 description Cylinder, master level - Rosenboom Seal repair kit - (kit includes items 7 through 17) Tube - (not sold separately) Rod Piston Head gland Locknut Bearing Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Backup ring - (not sold separately) Backup ring - (not sold separately) Deep Z-seal - (not sold separately) Capped T-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately) 14 3 8 11 1 4 9 12 13 17 10 15 2 AW0153278 AB50J – 02-01 and after Riser lift cylinder item 1 2 3 4 5 6 5 part no qty 0161185-99 0160523-99 0160796 6010794 0150563 5065707 5065708 5550105 1 1 1 1 1 1 3 1 description Riser lift cylinder Cylinder, riser lift - (see page 2-56 for Prince cylinder) Transfer tube Cartridge holding valve - (factory preset, do not reset) Seal repair kit Straight thread adapter Straight thread adapter Clamp 4 2 3 2 6 AB50J – 02-01 and after 4 1 AW0161185 2 - 55 Cylinder, riser lift - Prince item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 10 part no qty 0160523-99 0161758 1 1 1 1 1 1 1 1 2 1 3 1 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1 6091088 6091090 6091091 6091092 6091093 8160171 8160173 8160131 8160132 8160172 8160212 6091083 8160325 8160326 8160251 8160333 8160253 Kit item Kit item Kit item Kit item Kit item Kit item Kit item 11 8 description Cylinder, riser lift - Prince Seal repair kit - (kit includes items 19 through 25) Butt and tube - (not sold separately) Rod Piston Gland Spacer Full lock nut Plug, shipping Plug, shipping Plug, shipping Plug Counterbalance cavity plug Cotter pin Set screw Bushing Rod wiper and cover Bushing spacer Bushing spacer Bushing Capped T seal - (not sold separately) Bearing ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately) 20 5 19 23 22 9 3 4 13 7 17 18 2 - 56 12 6 21 1 2 24 14 15 25 16 18 AWV00309 AB50J – 02-01 and after Slave level cylinder item part no qty 1 2 0161189-99 0163144 5035305 1 1 2 description Slave level Cylinder Cylinder, slave level - (see page 2-58 for parts breakdown) Straight thread 90° elbow 2 1 AW0161189 AB50J – 02-01 and after 2 - 57 Cylinder, slave level - Rosenboom item part no qty 0163144 6091333 1 2 3 4 5 6 7 1 1 1 1 1 1 1 1 2 1 4 1 1 1 1 2 1 1 1 1 1 1 6091369 6091370 6091331 6091336 6091282 6010794 0150563 2500034 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 8 9 10 11 12 13 14 15 16 17 18 19 9 16 6 18 description Cylinder, slave level - Rosenboom Seal repair kit - (kit includes items 9 through 19) Tube - (not sold separately) Rod Rod spacer Piston Head gland Locknut Cartridge holding valve - (factory preset, do not reset) Seal repair kit Bearing Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Back-up - (not sold separately) Deep Z-seal - (not sold separately) Capped T-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately) 13 10 3 4 8 1 2 - 58 7 14 5 11 15 19 12 17 8 2 AW0163144 AB50J – 02-01 and after Steer cylinder item part no qty 1 0162100 0161911-99 1 1 2 3 4 5035305 5036705 5037005 2 1 1 description Steer cylinder Cylinder, steering (see page 2-60 for Green cylinder) (see page 2-61 for Prince cylinder) Straight thread 90° elbow Swivel nut run tee Swivel nut 90° elbow 1 2 3 4 AB50J – 02-01 and after 2 AW0162100 2 - 59 Cylinder, steering - Green item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 part no qty 0161911-99 0150557 1 Cylinder, steering - Green Seal repair kit - (kit includes items 11 through 16) Cylinder barrel - (not sold separately) Rod Sleeve Piston Full lock nut Machine screw Washer Lockwire Retaining ring Bearing O-ring - (not sold separately) Back-up - (not sold separately) Rod seal - (not sold separately) Piston seal - (not sold separately) Oil seal - (not sold separately) Dust seal - (not sold separately) 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 8070245 8070204 6091094 6091093 6091099 6091098 8070244 8070354 2500061 Kit item Kit item Kit item Kit item Kit item Kit item description 5 14 4 12 11 3 8 15 9 2 - 60 1 2 13 16 10 6 7 AWV00279 AB50J – 02-01 and after Cylinder, steering - Prince item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 part no qty 0161911-99 160234 8160221 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 8160223 8160224 8160225 8160131 8160226 8160175 8160174 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item description Cylinder, steering - Prince Seal repair kit - (kit includes items 10 through 18) Piston rod Butt and tube - (not sold separately) Piston Gland Locknut Port plug Bushing Rod and wiper cover Cotter pin Wear ring - (not sold separately) Teflon seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately) Square wire retainer - (not sold separately) 5 9 12 3 2 11 13 10 1 14 15 6 4 1816 17 18 7 AWV00256 2 - 61 AB50J – 02-01 and after Dynamic brake valve item 1 2 3 part no 6010947 6010979 6010980 6010981 qty 1 1 2 2 description Dynamic brake valve Shuttle valve Sequence valve Counterbalance valve 3 1 2 - 62 2 AW6010947 AB50J – 02-01 and after Emergency power pump item 1 2 3 4 5 6 part no qty 0161957 6020058 5036805 5070010 5070027 5065709 5037005 5035305 1 1 1 1 1 1 1 1 description Emergency power pump Emergency power unit Swivel nut branch tee Diagnostic nipple - (used on standard machines) Diagnostic nipple - (used on CE machines only) Straight thread adapter Swivel nut 90° elbow Straight thread 90° elbow 3 2 5 1 OUT 6 INLET 4 AB50J – 02-01 and after AW0161957 2 - 63 Hydraulic oil reservoir item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 part no qty 0162596 0162701-99 0162703 0162794 984109 986299 5035313 5035320 5035703 5036708 5037008 5064008 5065715 5080069 5080081 5089663 5090007 7734401 7734701 7740120 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 17 description Hydraulic oil reservoir Hydraulic oil reservoir, 16.5 gallon capacity Replacement cover plate Replacement cover plate gasket Nut 3/8-16 hex Washer 3/8 medium flat Straight thread 90° elbow Straight thread 90° elbow Straight thread 45° elbow Swivel nut run tee Swivel nut 90° elbow Tube end reducer Straight thread adapter Hydraulic oil filter - (see page 2-65 for parts breakdown) Oil pressure gauge - (included with hydraulic oil filter) Magnetic plug Liquid level gauge with thermometer Pipe 45° elbow, 1/8 inch NPT Street 90° elbow, 1/8 inch NPT Nipple, 1/8 inch NPT x 2-1/2 inch long 15 16 12 10 7 8 3 11 2 1 9 14 5 6 13 4 2 - 64 AW0162596 AB50J – 02-01 and after Hydraulic oil filter item 1 2 3 4 5 6 7 8 9 10 part no qty 5080069 5080081 5080070 5080075 5080072 5080074 5080076 5080077 5080078 5080079 5080080 5080082 1 1 1 1 1 1 1 1 1 1 1 1 description Hydraulic oil filter - (includes oil pressure gauge) Oil pressure gauge Filter, 8 inch - 3 micron Filter bowl Cover Cover o-ring Bowl o-ring Head Air breather Air breather cover Bowl gasket Air diffuser 3 4 1 2 5 6 10 9 8 Oil filter assembly (oil pressure gauge not shown) 7 AW5080069 AB50J – 02-01 and after 2 - 65 Hydraulic platform rotator item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 0161808-99 0162525 0162626 0162627 0162628 0162633 Kit item Kit item Kit item Kit item 8080111 Kit item Kit item Kit item Kit item Kit item 0162634 Kit item Kit item Kit item 1 1 1 1 1 1 2 1 2 6 1 1 1 1 2 1 1 1 1 2 description Hydraulic platform rotator Housing Shaft Piston sleeve End cap Hardware kit plug - (not sold separately) Plug - (not sold separately) Dowel pin - (not sold separately) Capscrew - (not sold separately) Seal kit Seal - (not sold separately) Seal - (not sold separately) O-ring - (not sold separately) U-cup seal - (not sold separately) Back-up ring - (not sold separately) Bearing kit Wear ring - (not sold separately) Wear ring - (not sold separately) Thrust washer - (not sold separately) 8 2 16 12 14 5 1 3 10 6 9 5 15 12 6 16 4 2 - 66 8 7 11 13 8 AW0161808 AB50J – 02-01 and after Hydraulic pump and fittings item part no qty 1 2 3 4 5 6 7 0162776 0162777-79 5035317 5035320 5035332 5036503 5036905 5070005 5070028 1 1 1 1 1 1 1 1 1 description Hydraulic pump and fittings Hydraulic pump - (see page 2-68 for parts breakdown) Straight thread 90° elbow Straight thread 90° elbow Straight thread 90° elbow Straight thread branch tee Swivel nut 45° elbow Diagnostic nipple - (used on standard machines) Diagnostic nipple - (used on CE machines only) 7 5 3 6 4 2 4 AB50J – 02-01 and after 2 1 AW0162776 2 - 67 Hydraulic pump item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2 - 68 part no qty 0162777-79 0162778 0162587 0162858 0162859 0162860 Kit item 0162861 Kit item 0182862 Kit item 0162863 0182864 0182865 0162866 0182867 0182868 0162869 Kit item Kit item 0162870 0162871 0162872 0162873 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 4 1 1 description Hydraulic pump Seal repair kit - (kit includes items 5, 7, 9, 17 and 18) Pump housing Rotary group DFRI control Pump plug O-ring - (not sold separately) Seeger-V-ring Shaft seal - (not sold separately) Pump rod O-ring - (not sold separately) Piston Pump plug Shaft Tapered roller bearing Swash plate bearing Swash plate Tapered roller bearing O-ring - (not sold separately) O-ring - (not sold separately) Dowel pin Block port Capscrew Spring Preload shim - (contact factory for correct shim) AB50J – 02-01 and after Hydraulic pump 9 3 10 11 8 6 7 12 13 1 5 21 18 4 23 22 19 16 20 17 2 15 14 AB50J – 02-01 and after 14 AW0162777 2 - 69 Hydraulic drive motor item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 6031593-79 6031594-79 6091119 6091120 6091121 6091108 6091114 6091113 6091115 6091122 6091116 6091123 6091118 6091109 6091110 6091111 6091112 6091117 1 1 7 1 1 1 1 1 2 1 2 1 1 1 1 1 2 1 description Hydraulic drive motor - (4 wheel drive machines) Hydraulic drive motor - (2 wheel drive machines) Piston Slipper guide Retainer guide Motor valve plate Needle bearing Front cover gasket Servo gasket Servo piston ring kit Bearing ring Servo piston kit Shaft, 13 tooth spline Variable swash plate Journal bearing Ball bearing Ring Lip seal 11 12 8 13 9 10 7 9 8 14 16 6 15 5 4 3 2 1 AWM00247 2 - 70 AB50J – 02-01 and after Pressure reducing valve item 1 part no qty 6018913 6091190 6091189 1 1 1 description Pressure reducing valve Seal repair kit Pressure reducing cartridge - (factory preset, do not reset) 1 AW6018913 AB50J – 02-01 and after 2 - 71 Rear steer valve item part no 0162093 6010924 5065707 5037005 5035305 5065805 1 2 3 4 5 4 qty 1 1 2 3 3 1 description Rear steer valve Valve, rear steer - (see page 2-73 for parts breakdown) Straight thread adapter Swivel nut 90° elbow Straight thread 90° elbow Long straight thread adapter 4 4 4 4 3 2 3 2 - 72 2 3 5 2 3 3 5 AW0162093 AB50J – 02-01 and after Valve, rear steer item 1 2 3 4 part no qty 6010924 6018941 6010996 6018945 6010997 585436 564086 6010995 1 2 1 2 1 1 2 1 description Valve, rear steer Pilot check valve Seal repair kit Solenoid valve Seal repair kit Replacement solenoid coil, 10 volt DC Solenoid coil, 12 volt DC Valve body 3 3 2 2 V1 V2 1 1 4 AB50J – 02-01 and after AW6010924 2 - 73 Shift valve, 2 wheel drive item 1 2 3 4 part no qty 0162195 6010950 5036505 5035318 5035305 1 1 1 2 1 description Shift valve, 2 wheel drive Valve, 2 wheel drive shift - (see page 2-75 for parts breakdown) Straight thread branch tee Straight thread 90° elbow Straight thread 90° elbow 2 1 A C B3 B1 4 3 3 AW0162195 2 - 74 AB50J – 02-01 and after Valve, 2 wheel drive shift item 1 2 3 4 part no qty 6010950 6091053 6091143 3049854 6091140 6091054 3049854 6091057 6091056 1 1 1 1 1 1 1 5 description Valve, 2 wheel drive shift Solenoid valve Replacement 3-way valve cartridge Seal repair kit Replacement coil, 10 volt DC Pressure reducing valve Seal repair kit Manifold Expander plug 1 2 4 AB50J – 02-01 and after 3 4 AW6010950 2 - 75 Shift valve, 4 wheel drive item 1 2 3 4 5 6 7 part no qty 0162089 6010949 5035305 5065705 5035318 5036805 5065707 5037003 1 1 1 2 2 1 1 3 description Shift valve, 4 wheel drive Valve, 4 wheel drive shift - (see page 2-77 for parts breakdown) Straight thread 90° elbow Straight thread adapter Straight thread 90° elbow Swivel nut branch tee Straight thread adapter Swivel nut 90° elbow 7 1 6 5 7 2 3 7 2 - 76 4 3 3 7 4 AW0162089 AB50J – 02-01 and after Valve, 4 wheel drive shift item 1 2 3 4 part no qty 6010949 6091053 6091143 3049854 6091140 6091054 3049854 6091055 6091056 1 2 1 1 1 1 1 1 7 description Valve, 4 wheel drive shift Solenoid valve Replacement 3-way valve cartridge Seal repair kit Replacement coil, 10 volt DC Pressure reducing valve Seal repair kit Manifold Expander plug 1 2 2 1 4 4 3 AB50J – 02-01 and after AW6010949 2 - 77 Section 3. - Electrical AB50J – 02-01 and after 3-1 Chassis wiring, 2 x 2 item 1 part no qty 0161897 1 description Wire harness, chassis 99/99A 141 34A 17/162 Top 18/162 Bottom 170 Tie back 3/34A Tie back 99A/1D Ground 11A 1 AWM00272 3-2 AB50J – 02-01 and after Chassis wiring, 2 x 4 item 1 2 3 4 5 part no qty 0161897 0162174 0161902 0162326 562326 1 1 1 1 4 description Wire harness, chassis Wire harness, 4 wheel steering Switch, rear steering Jumper wire, 4 wheel steer Relay, 12 volt DC No relay this position 3 2 17/162 Top 18/162 Bottom 5 44L 4 99/99A 141 34A 3/34A Tie back 170 Tie back 22B 99A/1D 22A 11B 11A 44R 11A 11C AB50J – 02-01 and after 1 AWM00273 3-3 Chassis wiring, 4 x 2 item 1 part no 0161897 qty 1 description Wire harness, chassis 99/99A 141 34A 170 3/34A 99A/1D 17/162 Top 18/162 Bottom 11A 1 3-4 AWM00274 AB50J – 02-01 and after Chassis wiring, 4 x 4 item 1 2 3 4 5 part no qty 0161897 0162174 0161902 562326 0162326 description 1 1 1 4 1 5 Wire harness, chassis Wire harness, 4 wheel steering Switch, rear steering Relay, 12 volt DC Jumper wire, 4 wheel steer 4 2 1 3 AB50J – 02-01 and after AWM00248 3-5 Engine tray wiring, Ford engine item 1 2 3 4 5 6 7 8 9 10 11 3-6 part no 0090317 0090959 0090318 0072323 0162847 0151920 3040268 3040269 3040270 3040452 0161853 0163185 qty 1 1 3 1 1 1 4 4 1 1 1 1 description Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Wire harness, alternator connector Insulator boot Insulator boot Insulator boot Insulator boot Wire harness, Ford 7620051 engine Wire harness, Ford 7624749 engine AB50J – 02-01 and after Engine tray wiring, Ford engine 2 8 8 8 7 1 3 3 3 See emergency power solenoid wiring 4 6 To emergency power motor 4 Starter solenoid 7 6 6A 7 10 Starter solenoid wiring AB50J – 02-01 and after 9 5B Starter 5 5 From battery To starter A1A Emergency power solenoid wiring AWM00250 3-7 Engine tray wiring, Kubota engine item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 3-8 part no 0090317 0090959 0090318 0072323 0090315 0071959 5093000 3040268 3040269 3040270 5093002 3040502 5560609 5560356 0161856 3040082 qty 2 1 3 1 1 1 1 5 4 1 2 1 1 1 1 1 description Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Clamp Insulator boot Insulator boot Insulator boot Clamp Relay, 12 volt DC Machine screw #10-24 x 1/2 inch long truss head Washer metric M10 lock Wire harness, Kubota engine Terminal .250 tab male fully insulated 16/14 wire AB50J – 02-01 and after Engine tray wiring, Kubota engine 9 8 9 15 9 1 2 3 3 4 12 13 14 7 8 16 8 To emergency power motor 4 To starter 8 8 5 6 5B 6A 6 10 A1A Battery 11 To centerpost AB50J – 02-01 and after 9 1 AWM00251 3-9 Fuel tray wiring item 1 2 3 4 5 6 7 8 9 3 - 10 part no 3040082 3044163 5093002 970029 987099 986019 984069 0161855 3040046 qty 1 2 1 1 1 2 1 1 2 description Terminal .250 tab male fully insulated 16/14 wire Terminal ring tongue insulated 16/14 wire Clamp Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Washer 1/4 medium flat Nut 1/4-20 hex Wire harness, turntable valve Terminal .250 tab male fully insulated 22/18 wire AB50J – 02-01 and after Fuel tray wiring 81 (red) To air cleaner on engine 18/19 boom wire harness 7B 7A 18/19 boom wire harness 2 6 8 12/8 boom wire harness 5 Boom valve harness 4 2B 2B 1 1 Axle lock switch harness 168 (white) 160C (brown) 3 Engine harness 20B (yellow) Turntable wire harness white Range cutout boom switch harness black 2 1D 9 73A red 9 3 4 5 6 7 AB50J – 02-01 and after AWM00252 3 - 11 Booms wiring item part no qty description 1 2 3 4 5 6 7 8 9 10 11 12 13 0161974 0161991 0162164 5090048 5093028 5093010 986299 970469 5093014 0162331 974749 5560034 0162318-99 1 1 1 1 1 1 3 3 1 1 2 2 1 Lower booms wiring Wire harness, 5 station control valve Wire harness, high range Wire harness, axle lock valve Hose guard x 25 feet long Clamp Clamp Washer 3/8 medium flat Capscrew 3/8-16 x 1 inch long hex head grade 5 Clamp Switch, riser - (see page 3-25 for parts breakdown) Machine screw #10-24 x 1-3/4 inch long round head Nut #10-24 self locking Bracket, riser switch 14 15 16 17 18 19 20 21 22 0161686 0161685 0161684 3011203 5093028 987119 970426 5093021 5090048 1 1 1 1 3 4 4 2 1 Upper boom wiring Boom wire harness, 12 gauge/8 conductor Wire harness, boom - 18 gauge/19 conductor - square 12 pin/round 9 pin connectors Wire harness, boom - 18 gauge/19 conductor - square 12 pin/square 8 pin connectors Wire, 12 gauge/3 conductor x 68 feet long Clamp Washer 3/8 medium lock Capscrew 3/8-16 x 7/8 inch long hex head grade 5 Clamp Hose guard x 25 feet long 3 - 12 AB50J – 02-01 and after Booms wiring 20 19 18 Upper boom 20 19 18 20 19 21 22 22 18 19 20 14 15 16 Wires to platform control box 17 1 Wires to platform control box 4 7 98 13 12 11 10 4 5 6 7 8 Wires to platform control box 4 Lower booms AB50J – 02-01 and after AWM00254 3 - 13 Turntable wiring item 1 2 3 part no 0162334 974749 5560034 qty 1 2 2 description Switch, turntable - (see page 3-27 for parts breakdown) Machine screw #10-24 x 1-3/4 inch long round head Nut #10-24 self locking See engine tray installation for wire routing Wires from boom limit switch 3 1 2 See fuel tray installation for wire routing 3 - 14 AWM00253 AB50J – 02-01 and after Crab steer wiring item 1 2 3 4 5 6 7 part no qty 0161897 0162174 0161902 562326 0162326 3020081 0161936 description 1 1 1 5 1 1 1 5 Wire harness, chassis Wire harness, 4 wheel steering Switch, rear steering Relay, 12 volt DC Jumper wire, 4 wheel steer Switch, toggle Decal, crab steer 4 2 1 3 67 Upper control box AB50J – 02-01 and after AWM00249 3 - 15 Lower control box item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 3 - 16 part no qty 0162077-79 0162038-99 0161212 3040497 3020087 8030044 3040411 3020020 3040194 3020018 3020097 3020014 3020015 3030008 562326 3030009 3020137 3020138 3049832 3040687 3040689 3040348 3020141 3049836 3040694 3049841 3049840 3040469 3040696 3040678 3040576 3040469 1 1 1 1 1 1 1 1 1 7 1 1 2 1 12 1 35 18 2 1 1 1 11 2 1 1 1 1 1 1 2 1 description Lower control box, complete Lower control box Placard, upper control box Rheostat switch Switch, keyed start Replacement key Mini siren, engine alarm Switch, emergency stop push/pull Replacement switch knob Switch, toggle Switch, toggle Switch, toggle Switch, toggle Switch board Relay, 12 volt DC Relay board Screw pin 3/8 inch hex Screw pin 3/16 inch hex Thermal circuit breaker, 10 amp Thermal circuit breaker, 20 amp Time delay module Switch knob Switch seal Ribbon cable, 20 conductor 18 gauge Corrosion inhibitor BHD #1 BHD #2 Relay, 12 volt DC Voltage feed thru stud 1/4 inch Rheostat, adjustable Relay with mounting tab Relay, 12 volt DC AB50J – 02-01 and after Lower control box 24 21 1 13 11 12 25 28 28 18 12 16 17 27 22 23 12 12 12 12 12 26 12 2 20 20 20 15 20 14 7 20 15 15 15 15 14 7 20 15 14 7 20 15 1 14 14 14 14 20 7 8 7 10 7 9 7 10 3 14 14 14 15 15 15 20 20 20 19 4 6 AB50J – 02-01 and after 5 AW0162077 3 - 17 Upper control box item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3 - 18 part no qty 0162578-99 3020018 3020137 3020138 3020141 3020089 3020015 3040348 3040497 3020020 3040194 3040685 0160237 3020090 3040411 3069514 0161402 0161401 3049833 3049835 3049834 562326 3030010 3049909 3040686 3040696 0162576 3030011 3040694 0162555 0162556 1 7 32 18 11 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 0162575 3049515 3049831 1 1 1 description Upper control box Switch, toggle Screw pin 3/8 inch hex Screw pin 3/16 inch hex Switch seal Switch, toggle Switch, toggle Switch knob Rheostat switch Switch, emergency stop push/pull Replacement switch knob Controller, dual axis Upper control box Switch, anti-restart Mini siren, engine alarm Bulb Placard, upper control box front Placard, upper control box top Ribbon cable, 12 conductor 18 gauge Ribbon cable, 22 conductor 18 gauge Ribbon cable, 18 conductor 18 gauge Relay, 12 volt DC Relay circuit board Relay Thermal circuit breaker, 15 amp Voltage feed thru stud Wire harness, 8 pin PWM drive card Switch board Corrosion inhibitor PWM drive card, 2 wheel drive machine - (must be ordered separate of control box) PWM drive card, 4 wheel drive machine - (must be ordered separate of control box) (specify 2 wheel drive or 4 wheel drive machine when placing your order) Wire harness, 12 pin PWM drive card Light socket Fuse, 3 amp - 250 volt AB50J – 02-01 and after 4 3 2 4 1 3 2 5 WIRING IN 4WD CONFIGURATION FRONT 6 GRAY (NOT USED) GREEN ORANGE PURPLE 8 2 3 4 7 10 DRIVE/STEER CONTROLLER 9 25 29 RIGHT SIDE 11 X + FORWARD 2WHL C R 3WP RIGHT LEFT + 27 34 REVERSE 34 COLD START SIREN 1 2 3 4 REAR VIEW + IGN ACC START BOOM SP EM STOP DUAL FUEL NC C NO HYD WARMUP EM STOP 8 7 6 5 12 11 10 9 8 7 16 1 2 3 4 5 6 REAR VIEW 6 4 28 TUV 8M DRIVE CUTOUT TOP 31 2C 1C 2NC 1ND 30 14 26 19 22 45 3 3WP RIGHT LEFT + 2WHL C R X + FORWARD REVERSE 34 3 70A 69 160C TUV 8M DRIVE CUTOUT 8 7 6 5 1 2 3 4 REAR VIEW 12 1 11 2 10 9 3 8 5 7 6 4 REAR VIEW 34 COLD START BOTTOM 91 92 86 94 24 15 WIRING CHANGES FOR 2WD CONFIGURATION 18 17 12 13 BACK 26 27 2 LOOSE WIRE 1 BRKR 15A 76 125 170A 20 C NO NC 1D CRAB SW 74 3 143 105 72 105 143 23 2C 2NC 1C 1ND 21 AWA16157 LOOSE WIRE JUMPER Upper control box Snorkel model AB50J Page 3 - 19 Engine gauge panel item part no qty 1 2 3 4 5 6 7 8 0161907 0161917-99 3070001 3070003 7630140 3070025 0161854 3040082 3040046 1 1 1 1 1 1 1 1 2 description Engine gauge panel Gauge panel Hour meter Ammeter Filter condition indicator Temperature gauge Wire harness, engine gauge panel Terminal .250 tab male fully insulated 16/14 wire Terminal .250 tab male fully insulated 22/18 wire 5 4 3 2 1 Ammeter Air Service Indicator Temperature Gauge Hour Meter 3 - 20 8 3C Red 164 126 3 38 A1A 56 1A Bl ac k White k ac Bl 6 8 7 AW0161907 AB50J – 02-01 and after Platform foot switch item 1 2 3 4 5 6 part no qty 0161491 3020021 3020037 3020038 0161490 3040116 3040110 0070967 0060373 1 1 1 1 1 1 1 1 1 description Platform foot switch Foot switch Replacement switch, Square D switch Replacement switch, Linemaster switch Wire harness, foot switch Connector Connector locknut Corrosion inhibitor Jumper strap - (used on Square D switch only) C NO NC C NO NC 10 9 8 5 3 4 1 2 Foot switch shown with Linemaster switch 10 6 8 9 1B 1A 2A 2B Foot switch wiring shown for Square D switch AB50J – 02-01 and after AW0161491 3 - 21 Switch, extend item 1 2 3 part no 0162333 3020140 3040070 3040358 qty 1 1 1 1 description Switch, extend Limit switch Connector locknut Connector 1 2 3 AW0162333 3 - 22 AB50J – 02-01 and after Switch, front axle right hand item 1 2 3 4 part no qty 0162887 3020140 3040070 3040358 0161899 1 1 1 1 1 description Switch, front axle right hand Limit switch Connector locknut Connector Wire harness, steering switch 1 2 3 4 AW0162887 AB50J – 02-01 and after 3 - 23 Switch, main boom item part no 0162335 3020140 3040070 3040358 0151684 1 2 3 4 qty 1 1 1 1 1 description Switch, main boom Limit switch Connector locknut Connector Limit switch lever 1 4 2 3 3 - 24 AW0162335 AB50J – 02-01 and after Switch, riser item 1 2 3 part no qty 0162331 3020140 3040070 3040358 1 1 1 1 description Switch, riser Limit switch Connector locknut Connector 1 2 3 AW0162331 AB50J – 02-01 and after 3 - 25 Switch, steering item 1 2 3 4 part no 0161900 3020140 3040070 3040358 0161899 qty 1 1 1 1 1 description Switch, steering Limit switch Connector locknut Connector Wire harness, steering switch 1 2 3 4 AW0161900 3 - 26 AB50J – 02-01 and after Switch, turntable item 1 2 3 4 part no qty 0162334 3020140 3040070 3040358 0151684 1 1 1 1 1 description Switch, turntable Limit switch Connector locknut Connector Limit switch lever 4 1 2 3 AB50J – 02-01 and after AW0162334 3 - 27 Power to platform, 110 volt item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3040252 3044854 0071582 3040624 3040397 0074379 3040625 3040272 3040110 3040116 5560258 0162060-99 970099 986019 984069 1 1 1 1 2 1 1 1 1 1 2 1 2 2 2 description Circuit breaker, 15 amp capacity Terminal, ring tongue insulated 12/10 wire Jumper wire Electrical outlet, GFCI - 20 amp capacity Terminal #8 spade 12/10 wire Electrical outlet box Cover, GFCI electrical outlet Plug Connector locknut Connector Machine screw #8 x 3/4 inch long self tapping Mounting plate Capscrew 1/4-20 x 5/8 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 hex 13 14 15 7 8 4 6 11 12 1 3 11 9 10 1 4 BRS SL GRN 2 To platform Black White 110 volt outlet wiring 3 - 28 Green 5 AWM00256 AB50J – 02-01 and after Section 4. - Factory installed options AB50J – 02-01 and after 4-1 Air line to platform item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 5010024 0151743-99 5260012 7714203 5550010 5560004 970029 5093030 5093006 970439 5011003 5560031 0162058 986269 970259 1 1 2 2 2 2 2 4 1 1 1 1 8 1 1 4-2 description Air hose, 1/2 inch diameter x 75 feet long Angle, air hose Pipe fitting, 1/2 inch diameter x 3/8 inch NPT Hex head plug Clamp Nut 1/4-20 self locking Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Clamp Clamp Capscrew 3/8-16 x 5/8 inch long hex head grade 5 Street elbow 90° black Nut 5/16-18 self locking Clamp Washer 5/16 medium flat Capscrew 5/16-18 x 1 inch long hex head grade 5 AB50J – 02-01 and after Air line to platform 8 13 1 10 9 8 5 3 4 4 3 2 5 6 7 12 13 14 15 11 AB50J – 02-01 and after AW016099 4-3 AC generator item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 0162181-99 3080001 0161912 7240012 0151484-99 970259 986269 5560031 970499 5560033 986299 970909 5560354 984069 986359 0162349 1 1 1 1 1 8 8 8 4 8 16 4 2 6 6 1 1 1 2 4-4 3020047 0071555 description Auxiliary battery tray Generator, AC hydraulic powered AC hydraulic motor - (see page 4-6 for parts breakdown) Coupling Coupling cover Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium flat Nut 5/16-18 self locking Capscrew 3/8-16 x 1-3/4 inch long hex head grade 5 Nut 3/8-16 self locking Washer 3/8 medium flat Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Carriage bolt 1/2-13 x 1-1/2 inch long Nut 1/2-13 hex Washer 1/2 medium flat Wire, AC generator Heat shrink tubing - (not sold separately) Switch, toggle Jumper wire AB50J – 02-01 and after AC generator 1 C AC GEN 1 19 2 NO NC 18 2 SWING EMER POWER SIREN DUAL FUEL BX- + ARC0 EXTEND AC GEN PLATF ROT RISER 3 1 HORN RANGE JIB MAIN BOOM PLATF LEVEL S13 S14 S29 UPPER CONTROL BOX WIRING DETAIL 15 14 13 2 14 13 12 5 4 Turntable 6 7 8 3 9 10 11 wire 169 16 17 3 station valve in fuel tray AWA16115 AB50J – 02-01 and after 4-5 AC hydraulic motor item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 4-6 part no 0161912 0161814 6030029 8020018 6010489 6010508 3040467 6010509 6010510 6018901 0162348 5065709 5035303 5036905 5065803 5037003 986269 5560033 970299 970269 0050401 5065708 5036705 0070772 5037005 qty 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 6 6 2 4 2 2 2 2 1 description AC hydraulic motor Mounting bracket Hydraulic motor, AC generator Seal repair kit Valve, AC generator Replacement cartridge with coil Replacement coil Replacement cartridge Replacement shuttle valve cartridge Flow control valve 1/2 inch hydraulic tube Straight thread adapter Straight thread 90° elbow Swivel nut 45° elbow Straight thread adapter Swivel nut 90° elbow Washer 5/16 medium flat Nut 3/8-16 self locking Capscrew 5/16-18 x 2 inch long hex head grade 5 Capscrew 5/16-18 x 1-1/4 inch long hex head grade 5 3/8 inch hydraulic hose Straight thread adapter Swivel nut run tee 1/4 inch hydraulic hose Swivel nut 90° elbow AB50J – 02-01 and after AC hydraulic motor A 3 15 7 5 9 8 14 4 16 18 6 14 15 17 17 16 A 12 11 10 10 13 11 2 1 AB50J – 02-01 and after View A-A AW0161912 4-7 Dual fuel, Ford engine item part no qty 1 7620051 7624749 0151899 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 3020054 8130005 5230005 3044146 3040083 5090011 5090024 5039601 5039501 5010020 5090044 5550010 5010007 970029 987099 7630335 5560034 5550030 0072177 0101724 0070969-99 9940005 0070974 970469 984109 986299 0081441 3020097 0070715 3020141 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 8 1 2 2 1 1 2 1 1 1 1 1 4 4 4 1 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 4-8 description Engine, Ford VSG-413 gasoline (before 2-26-01) Engine, Ford VSG-413 gasoline (after 2-26-01) Dual fuel kit, liquid withdrawal - (kit includes items 3 through 14) Regulator - (not sold separately) Filter lock - (not sold separately) Street 3/8 NPT 45° elbow - (not sold separately) Male 1/4 NPT 90° elbow brass - (not sold separately) Street tee 1/8 NPT brass - (not sold separately) Street 1/8 NPT 90° elbow - (not sold separately) Hose connector - (not sold separately) Connector - (not sold separately) Bulkhead tee - (not sold separately) Hose adapter - (not sold separately) Relief valve - (not sold separately) LP fuel hose - (not sold separately) Vacuum switch - (included with engine, item 1) Replacement switch Gasoline fuel shut-off valve Terminal #10 stud insulated 22/18 wire Terminal .250 tab female fully insulated 16/14 wire Nipple 1/8 NPT brass Vacuum fitting 1/8 NPT brass straight Splice Beaded 90° elbow Fuel hose, 5/8 inch diameter x 66 inch long Vacuum line tee Clamp Vacuum hose, 3/16 inch diameter x 12 inch long Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Shut-off solenoid Nut #10-24 self locking Clamp LP gas fuel hose LP gas fuel hose Bracket, LP gas cylinder - (includes left and right hand brackets) LP gas cylinder, liquid withdrawal 43.5 lb capacity Coupler, female LPG Capscrew 3/8-16 x 1 inch long hex head grade 5 Nut 3/8-16 hex Washer 3/8 medium flat Decal, caution liquid withdrawal Switch, toggle Jumper wire Switch seal AB50J – 02-01 and after Dual fuel, Ford engine 13 25 14 15 7 27 28 22 22 8 31 1 9 5 20 26 31 22 22 25 24 21 14 3 6 25 25 23 25 23 23 4 25 18 25 21 29 16 17 19 10 30 11 10 To regulator From tank 33 A Engine tray A 39 38 37 34 To regulator 12 View A-A 32 40 35 36 Fuel tray Fuel tray 32 42 43 41 Upper control box AB50J – 02-01 and after AWA16082 4-9 LP fuel only, Ford engine item part no qty 1 7620051 7624749 0151899 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 3020054 8130005 970469 984109 3040083 7710013 5090024 5039601 5039501 5010020 5090044 5550010 5010006 970029 987099 986299 0081441 5550040 0072177 0101724 0070969-99 9940005 0070974 0111476 7630309 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 4 4 1 1 1 2 2 1 1 8 1 2 2 4 1 2 1 1 1 1 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 4 - 10 description Engine, Ford VSG-413 gasoline (before 2-26-01) Engine, Ford VSG-413 gasoline (after 2-26-01) Dual fuel kit, liquid withdrawal - (kit includes items 3 through 14) Regulator - (not sold separately) Filter lock - (not sold separately) Street 3/8 NPT 45° elbow - (not sold separately) Male 1/4 NPT 90° elbow brass - (not sold separately) Street tee 1/8 NPT brass - (not sold separately) Street 1/8 NPT 90° elbow - (not sold separately) Hose connector - (not sold separately) Connector - (not sold separately) Bulkhead tee - (not sold separately) Hose adapter - (not sold separately) Relief valve - (not sold separately) LP fuel hose - (not sold separately) Vacuum switch - (included with engine, item 1) Replacement switch Capscrew 3/8-16 x 1 inch long hex head grade 5 Nut 3/8-16 hex Terminal .250 tab female fully insulated 16/14 wire Pipe plug 1/8 NPT square head Vacuum fitting Splice Beaded 90° elbow Fuel hose, 5/8 inch diameter x 66 inch long Vacuum line tee Clamp Vacuum hose, 1/4 inch diameter x 9 inch long Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Washer 3/8 medium flat Decal, caution liquid withdrawal Clamp LP gas fuel hose LP gas fuel hose Bracket, LP gas cylinder - (includes left and right hand brackets) LP gas cylinder, liquid withdrawal 43.5 lb capacity Coupler, female LPG Jumper wire Fuel pump close out plate - (not shown, replaces fuel pump) AB50J – 02-01 and after LP fuel only, Ford engine 13 25 14 15 7 27 28 22 22 8 31 1 9 5 20 26 31 22 22 25 24 21 14 3 6 25 25 23 25 23 23 4 25 18 25 21 19 10 11 10 To regulator From tank 33 A Engine tray A 29 17 16 34 To regulator 12 View A-A 32 30 35 36 Fuel tray Fuel tray 32 37 Upper control box AB50J – 02-01 and after AWA16083 4 - 11 Battery, extra for Ford item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 0150811 0150813-99 0150910 0162181-99 0162507-99 0162936 970049 970919 984049 984089 984109 986019 986269 986359 3040269 3040270 3050002 5560004 5560031 5560039 5560619 0090959 0151159 0162970 0162971 0162972 0162973 0162974 0090318 3040469 0162975 0162976 0162977 0162978 0162979 1 1 2 1 1 1 3 2 2 1 1 3 2 4 1 1 1 3 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 - 12 description Insulator angle Battery hold down angle Battery hold down bolt Auxiliary battery tray Cover, battery tray Battery isolator Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 1/2-13 x 1-3/4 inch long hex head grade 5 Nut #10-24 hex Nut 5/16-18 hex Nut 3/8-16 hex Washer 1/4 medium flat Washer 5/16 medium flat Washer 1/2 medium flat Insulator boot Insulator boot Emergency power battery, 12 volt DC 550 CCA Nut 1/4-20 self locking Nut 5/16-18 self locking Nut 1/2-13 self locking Capscrew #10-24 x 3/4 inch long round head Jumper wire Wire Jumper wire - (emergency power battery + post to 87 post on 1A relay) Jumper wire - (battery isolator A to ammeter) Jumper wire - (battery isolator E to 6A on emergency power contactor) Jumper wire - (battery isolator I to + on starter battery) Jumper wire - (emergency power battery + post to 2 post on battery isolator) Battery wire - (starter battery – post to battery disconnect switch) Relay, 12 volt DC Jumper wire - (1A relay 85 post to 87A post) Diode wire - (1A relay 86 post to connector #1 - pin 11 in lower control box) Jumper wire - (starter battery + post to 1A relay 87A post) Jumper wire - (lower control box circuit 45) Jumper wire - (1A relay 30 post to wire #1A in gauge panel harness) AB50J – 02-01 and after Battery, extra for Ford 15 16 22 24 27 25 26 28 24 23 32 31 87 86 87A 85 30 7 33 30 35 1A relay wiring 5 21 19 20 6 12 1 10 13 18 14 2 17 11 3 8 4 9 AB50J – 02-01 and after AWA16172 4 - 13 Battery, extra for Kubota item part no qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 0090315 0090318 0090959 0150813-99 0150910 0162181-99 0162502 0162506 0162507-99 970029 970049 970469 970919 986019 986269 986359 3040269 3049897 3050002 5560004 5560031 5560033 5560039 1 1 1 1 2 1 1 1 1 2 3 1 2 3 2 4 2 1 1 5 2 1 2 4 - 14 description Wire Battery wire Jumper wire - (battery separator to battery disconnect switch) Battery hold down angle Battery hold down bolt Auxiliary battery tray Ground wire - (battery separator to key switch at lower controls) Ground wire Cover, battery tray Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 1/2-13 x 1-3/4 inch long hex head grade 5 Washer 1/4 medium flat Washer 5/16 medium flat Washer 1/2 medium flat Insulator boot Battery separator Battery, 12 volt DC - 550 CCA Nut 1/4-20 self locking Nut 5/16-18 self locking Nut 3/8-16 self locking Nut 1/2-13 self locking AB50J – 02-01 and after Battery, extra for Kubota 1 17 2 3 7 8 11 9 16 10 21 23 14 18 20 15 4 19 5 13 12 6 22 AB50J – 02-01 and after AWM00257 4 - 15 Isolation valve item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 part no qty 0162219 5020001 5033605 5033611 5033615 5036905 5036908 5037003 5037005 5037305 5550030 6010495 6010498 6011313 7119904 7119908 7720604 description 1 1 2 1 1 1 1 1 1 2 4 2 1 1 1 1 3 1-1/2 inch suction hose x 14-1/2 inch long Elbow, special swivel Male adapter Male adapter Male adapter Swivel nut 45° elbow Swivel nut 45° elbow Swivel nut 90° elbow Swivel nut 90° elbow Straight connector Clamp Ball valve, 3/4 NPT Ball valve, 1-1/2 NPT Check valve, in line O-ring O-ring Reducer bushing 3/4 x 1/2 2 14 12 7 5 16 6 9 4 15 8 17 12 11 3 1 4 - 16 10 13 Suction tube AWA16166 AB50J – 02-01 and after Engine block heater item 1 2 part no qty 7630338 7630287 0181634 1 1 1 description Engine block heater with cord, Ford VSG-413 engine Engine block heater with cord, Kubota engine Decal, engine block heater - (decal located as close to plug as possible) 1 Ford engine 1 Kubota engine AB50J – 02-01 and after AWM00260 4 - 17 Motion alarm item 1 2 3 4 5 part no 3040593 5560648 5560034 0152536 0152537 qty 1 4 4 1 1 description Any function alarm or descent only alarm Alarm Machine screw #10-24 x 3/4 inch long truss head Nut #10-24 self locking Jumper wire Jumper wire 1 2 3 5 4 - 18 4 AW016029C-1 AB50J – 02-01 and after Motion alarm, drive item 1 2 3 4 5 part no qty 3011601 0162305 3040593 3044162 3040342 description 1 1 1 1 1 Wire 16 gauge single conductor x 30 inch long Jumper wire, upper control box Alarm Terminal 1/4 ring tongue insulated 16/14 wire Socket contact 3 High throttle out 2 4 1 Pin #10 5 Lower control box AB50J – 02-01 and after Upper control box AW016029C-2 4 - 19 Platform lights item 1 2 3 4 5 6 7 8 9 10 11 12 13 part no 3064413 5093019 3090019 5569711 970029 987099 986019 3040082 3040083 3040065 0162350 3040038 3040039 qty 2 5 1 1 5 5 5 1 1 1 1 1 1 description Light, incandescent with clamp bracket Hose clamp Flexgard tube Grommet Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Washer 1/4 medium flat Terminal .250 tab male fully insulated 16/14 wire Terminal .250 tab female fully insulated 16/14 wire Terminal .250 tab female slip-on fully insulated 12/10 wire Wire harness, platform lights Fuse holder, in-line Fuse, 10 amp capacity 3 10 1 1 13 12 Wiring box 1 8 9 To wiring box 1 1 25 67 25 67 AWM00265 4 - 20 AB50J – 02-01 and after Sandblast kit item 1 2 3 4 5 6 7 8 part no qty 0161700 0161701 0161702 0161703 5550020 5550030 5550050 5550060 description 1 1 1 2 3 5 1 1 Bellows, riser cylinder Bellows, jib cylinder Bellows, lift cylinder Bellows, level cylinder Clamp Clamp Clamp Clamp 5 6 4 2 5 3 6 7 1 6 4 6 6 5 8 AW016038 AB50J – 02-01 and after 4 - 21 Tow package item part no qty description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 0161768-99 0161992-99 0161966 0161999 0162001 0162003 0162006 0162447-99 0162454 0162455 970059 986019 2500060 2690001 2690008 5035305 5036505 5036705 5037005 5065707 5561550 5570001 5580002 6010616 0110836-99 0181678-99 488276 971009 5560039 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 4 1 3 5 1 2 2 1 1 2 2 4 2 6 Bumper Tow bar Tie bar Pin, tow bar mount Tie rod wheel end Tie rod tow bar end Tow bar tongue Mount, float valve Plate, drive yoke Plate, steer yoke Capscrew 1/4-20 x 1-1/2 inch long hex head grade 5 Washer 1/4 medium flat Bearing Bushing, 1 inch spherical plain Bushing, 1-1/2 inch spherical plain Straight thread 90° elbow Straight thread branch tee Swivel nut run tee Swivel nut 90° elbow Straight thread adapter Hairpin clip pin Grease fitting Snapper pin Float valve Drag link storage cradle Tow bar cradle Capscrew 1/2-13 x 6 inch long hex head grade 5 Capscrew 1/2-13 x 4 inch long hex head grade 5 Nut 1/2-13 self locking 4 - 22 AB50J – 02-01 and after Tow package 26 28 27 25 2 29 3 26 Tow bar cradle layout 16 19 Tee fitting is attached to case drain bulkhead fitting 24 18 17 20 8 1 11 12 4 5 9 7 2 15 13 6 22 10 3 14 21 AB50J – 02-01 and after 23 AWM00266 4 - 23 Upper control box cover item part no qty 1 2 3 4 0162297-99 5560304 5560629 984049 1 4 2 4 description Cover, upper control box Shoulder screw with locking pettet Washer metric M6 flat Nut #10-24 hex 1 A 2 3 4 2 A 1 View A-A Upper controls box 4 - 24 AW0160072 AB50J – 02-01 and after Vandalism protection item part no qty 1 2 3 4 5 6 7 8 9 10 11 0162300-99 974659 5516324 5560034 5560080 25560083 25560083 0162297-99 5510015 5560304 5560629 1 9 2 6 2 1 1 1 1 4 2 description Cover, lower control box Machine screw #10-24 x 1/2 inch long round head Pull to open catch Nut #10-24 self locking Bumper Trim lock x 24 inch long Trim lock x 72 inch long Cover, upper control box Tension latch Shoulder screw with locking pettet Washer metric M6 flat 8 1110 4 24 4 9 10 UPPER CONTROL BOX 1 24 6 3 7 5 AB50J – 02-01 and after 2 AWA16102E 4 - 25 Warning lights item 1 part no 3060083 3060084 8160047 3090019 3040082 3040083 5569003 3040113 3044164 3011601 2 3 4 5 6 7 8 qty 1 1 1 1 2 2 2 2 2 1 description Warning light, amber lens Warning light, red lens Replacement bulb Flexgard tube, 150 inch long Terminal .250 tab male fully insulated 16/14 wire Terminal .250 tab female fully insulated 16/14 wire Grommet Mounting base Terminal #10 ring tongue insulated 16/14 wire Wire 16 gauge single conductor x 150 inch long 1 Ground 5 4 6 74 1D white red 7 Tilt Alarm 3 2 3 8 Wires from flashing lights Left hand light 94 inch Right hand light 56 inch Typical both sides AW016028 4 - 26 AB50J – 02-01 and after index A AC hydraulic motor, 4-4, 4-6 Actuator module, 1-31 Actuator mount, 1-31 Adjustment bar, 1-27 Air cleaner, 1-27, 1-33 Air cleaner bracket, 1-27, 1-31 Air horn kit, 1-28 Air hose, 4-2 Alternator, 1-31 Ammeter, 3-20 Angle, air hose, 4-2 Auxiliary battery tray, 4-4 Axle lock cylinder, left hand, 1-3, 1-7, 1-9, 1-13, 2-35 Axle lock cylinder, right hand, 1-3, 1-7, 1-9, 1-13, 2-36 Axle lock valve, 1-3, 1-7, 1-9, 1-13 Axle lock valve, 4 x 4, 2-37 B Ball valve, 1-1/2 NPT, 4-16 Ball valve, 3/4 NPT, 4-16 Banjo pin, 1-44 Base boom, 1-42 Battery hold down, 1-27, 1-31 Battery hold down angle, 4-12, 4-14 Battery hold down bolt, 1-27, 1-31, 4-12, 4-14 Battery isolator, 4-12 Battery wire, 4-14 Battery, 12 volt DC - 550 CCA, 1-27, 1-31, 4-14 Bellows, sandblast kit, 4-21 Boom wire harness, 1-46 Bottom arm, 1-40 Bottom channel, hose guide, 1-40 Bottom follower bar, 1-40 Bracket, LP gas cylinder, 4-8, 4-10 Bracket, master level cylinder, 1-42 Bracket, riser switch, 3-12 Brake valve, front, 1-9, 1-13, 2-38 Brake valve, rear, 1-3, 1-7, 1-10, 1-13, 2-39 C Cartridge counterbalance valve, 2-48 Cartridge holding valve, 2-58 Centerpost, 1-24, 2-40 Centerpost and manifold, 2-40 Centerpost mount, 1-24 Channel, bottom, 1-42 Channel, hose guide, 1-42 Channel, slide, 1-42 Check valve, 2-16, 2-42 Check valve, .062 inch diameter, 2-48 Check valve, in line, 4-16 Control valve package, 3 station, 2-20 Control valve package, 4 station, 2-24 Control valve package, 5 station, 2-28 Control valve, 3 station, 1-34, 2-18 Control valve, 4 station, 2-22 Control valve, 5 station, 1-42, 2-26 Controller, dual axis, 3-18 Corrosion inhibitor, 3-16, 3-18 Counterweight, engine side, 1-24 Counterweight, fuel side, 1-24 Coupler, female LPG, 4-8, 4-10 Cover, battery tray, 4-12, 4-14 Cover, control valve, 1-42 Cover, electrical outlet, 3-28 Cover, limit switch, 1-8, 1-14 Cover, lower control box, 4-25 AB50J – 02-01 and after Cover, upper control box, 4-24, 4-25 Cylinder, axle lock, 2-43 Cylinder, extension, 2-45 Cylinder, jib, 2-47 Cylinder, main boom lift, 2-48, 2-49 Cylinder, master level, 2-52, 2-53, 2-54 Cylinder, slave level, 2-58 Cylinder, steering, 2-60, 2-61 D Danger tipover hazard, 1-52 Decal, 125 volt 15 amp power to platform, 1-52 Decal, 4 inch stripe, 1-52 Decal, 4 x 4 logo, 1-52 Decal, 50 logo, 1-52 Decal, AB50J logo, 1-52 Decal, attach fall restraint, 1-52 Decal, caution do not run engine, 1-52 Decal, caution governor damage, 1-52 Decal, caution liquid withdrawal, 4-8, 4-10 Decal, crab steer, 1-52, 3-15 Decal, danger cylinder failure, 1-52 Decal, danger descending boom, 1-52 Decal, danger electrical hazard, 1-52 Decal, danger inspect unit, 1-52 Decal, danger rotating engine parts, 1-52 Decal, danger you must not operate, 1-52 Decal, diesel fuel, 1-52 Decal, directional arrows, 1-52 Decal, directional arrows forward/reverse, 1-52 Decal, do not use ether, 1-52 Decal, emergency lowering procedures, 1-52 Decal, engine block heater, 1-52, 4-17 Decal, hydraulic oil, 1-52 Decal, lift/tie down symbol, 1-52 Decal, lube recommendations, 1-52 Decal, made in USA, 1-52 Decal, notice manual reorder, 1-52 Decal, OmniQuip logo, 1-52 Decal, operating manual enclosed, 1-52 Decal, patents applied for, 1-52 Decal, rotate while greasing, 1-52 Decal, safe operation information, 1-52 Decal, Snorkel brand logo, 1-52 Diagnostic nipple, 2-18, 2-30 Differential valve, 1-9, 1-13, 2-33, 2-34 Door hinge, left hand, 1-24 Door hinge, right hand, 1-24 Door spring, 1-38 Door, engine side, 1-24 Door, fuel side, 1-24 Drive valve, 2-30, 2-32 Drive valve 2 x 2, 2-30 Drive yoke, front left hand, 1-9, 1-13, 1-15 Drive yoke, front right hand, 1-9, 1-13, 1-16 Drive yoke, rear left hand, 1-8, 1-14, 1-17 Drive yoke, rear right hand, 1-18 Dual fuel kit, 4-8, 4-10 Dual fuel system, 1-52 Dynamic brake valve, 2-62 E Electrical hazard See inside front cover Emergency power battery, 4-12 Emergency power motor/pump, 1-28, 1-31 Emergency power pump, 2-63 Emergency power unit, 2-63 Engine block heater, 4-17 index 1 Index Engine gauge panel, 1-34, 3-20 Engine mount, 1-27, 1-31 Engine mount washer, 1-27, 1-31 Engine tray, 1-37 Engine, Ford VSG-413, 1-27, 4-8, 4-10 Engine, Ford VSG-413 gasoline, 1-27, 4-8, 4-10 Engine, Kubota V1305-B1 diesel, 1-31 Exhaust adapter, 1-27 Exhaust flange, 1-27, 1-31 Exhaust pipe, 1-27, 1-31 Extend cylinder, 1-42, 2-44 F Filter condition indicator, 3-20 Floating turret, 1-40 Flywheel housing coupling kit, 1-27 Front axle, 1-3, 1-7, 1-9, 1-13 Front cover, 1-3, 1-7, 1-9, 1-13 Fuel filter, 1-28 Fuel filter mount, 1-31 Fuel gauge, 1-36 Fuel hose, 1-27, 1-28, 1-31, 1-36, 4-8, 4-10 Fuel primer bulb, 1-34, 1-36 Fuel pump close out plate, 4-10 Fuel tank, 1-34, 1-36 Fuel tank, 15 gallon capacity, 1-36 Fuel tray, 1-34, 1-38 Fuse holder, in-line, 4-20 Fuse, 10 amp capacity, 4-20 Fuse, 3 amp - 250 volt, 3-18 G Gasoline fuel shut-off valve, 4-8 Gauge panel, 3-20 Gear hub, 1-15, 1-16 Gear hub with brake, 1-56 Generator, AC hydraulic powered, 4-4 H Heat exchanger mount, 1-28 Horn, 12 volt DC, 1-34 Hose guard, 3-12 Hour meter, 3-20 Hub, 1-21, 1-22 Hub cap, 1-21, 1-22 Hydraulic drive motor, 1-15, 1-16, 1-17, 1-18, 1-19, 1-20, 2-70 Hydraulic motor, AC generator, 4-6 Hydraulic oil filter, 2-64, 2-65 Hydraulic oil reservoir, 1-34, 2-64 Hydraulic oil reservoir, 16.5 gallon capacity, 2-64 Hydraulic platform rotator, 2-66 Hydraulic pump, 1-28, 1-31, 2-67, 2-68 I Insulator angle, 4-12 Insulator boot, 3-6, 3-8, 4-12 Intake hose, molded, 1-31 Intermediate boom, 1-42 J Jib arm, 1-44 Jib arm with standoffs, 1-44 Jib cylinder, 1-44 Jumper wire, 4 wheel steer, 3-5, 3-15 index 2 L Level sensor 5°, 1-34 Light, incandescent with clamp bracket, 4-20 Limit switch, 3-23 Liquid level gauge with thermometer, 2-64 Literature compartment, 1-52 Lower control box , 1-34 LP gas cylinder, liquid withdrawal, 4-8, 4-10 LP gas fuel hose, 4-8, 4-10 M Main boom lift cylinder, 1-40 Master level cylinder, 1-42, 2-51 Mini siren, engine alarm, 3-16, 3-18 Motor mount, 1-15, 1-16, 1-17, 1-18 Mount, left hand, 1-27, 1-31 Mount, right hand, 1-27, 1-31 Muffler bracket, 1-27, 1-28, 1-31 Muffler bracket, standard muffler, 1-31 Muffler, spark arrestor, 1-27, 1-31 Muffler, standard, 1-27, 1-31 O Oil pressure gauge, 2-65 Oil pressure switch, 1-28 Overflow bottle mount bracket, 1-28, 1-32 Overflow reservoir, 1-27, 1-31 P Pad, boom switch, 1-42 Pin lock, 1-42, 1-44 Pin, axle pivot, 1-3, 1-7, 1-9, 1-13 Pin, steer cylinder, 1-4, 1-8, 1-10, 1-14 Pin, tie rod, 1-3, 1-4, 1-7, 1-9, 1-13, 1-14 Pin, yoke pivot, 1-3, 1-7, 1-9, 1-13 Placard, 125 volts 15 amps, 1-52 Placard, ANSI standard, 1-52 Placard, battery switch, 1-31 Placard, caution liquid withdrawal, 1-52 Placard, caution serial number, 1-52 Placard, danger do not alter switch, 1-52 Placard, danger electrical hazard, 1-52 Placard, danger foam filled tires, 1-52 Placard, engine rpm, 1-52 Placard, lug nut torque, 1-52 Placard, platform capacity 500 pounds, 1-52 Placard, platform identification, 1-52 Placard, pre-start instructions, 1-52 Placard, tire pressure, 1-52 Placard, upper control box, 1-52, 3-16 Placard, upper control box front, 1-52, 3-18 Placard, upper control box top, 1-52, 3-18 Plate, axle cover, 1-4, 1-10 Plate, slide mount, 1-42 Plate, wear, 1-3, 1-7, 1-9, 1-13 Platform foot switch, 3-21 Platform mounting bracket, lower, 1-44 Platform mounting bracket, upper, 1-44 Platform rotator, 1-44, 1-51 Power track link, 1-46 Power trak, 1-42, 1-46 Pressure reducing valve, 2-71 Pull to open catch, 4-25 Pump housing, 1-31 PWM drive card, 3-18 AB50J – 02-01 and after Index R Radiator, 1-31 Radiator cap, 1-27, 1-31 Radiator cushion, 1-27, 1-31 Radiator hose, 1-28 Radiator mounting bracket, 1-27, 1-31 Radiator overflow hose, 1-27, 1-31 Radiator spacer, 1-28, 1-31 Rear axle, 1-3, 1-9, 1-13 Rear boom rest, 1-24 Rear cover, 1-3, 1-7, 1-9, 1-13 Rear steer valve, 1-8, 1-14, 2-72 Record pouch, 1-52 Relay circuit board, 3-18 Relay, 12 volt DC, 3-5, 3-8, 3-15, 3-16, 3-18, 4-12 Replacement fuel tank cap, 1-36 Retainer, bottom king pin, 1-3, 1-7, 1-9, 1-13 Retainer, top king pin, 1-3, 1-7, 1-9, 1-13 Rheostat switch, 3-18 Ribbon cable, 3-18 Ribbon cable, 20 conductor 18 gauge, 3-16 Rim valve, 1-39 Riser bracket, 1-40 Riser lift cylinder, 1-40 Riser support, 1-24 Riser support pad, 1-24, 1-40 Rotary mount bracket, 1-44 Rotation bearing, 1-3, 1-7, 1-9, 1-13 Rubber bumper, 1-24, 1-38, 1-52 S Shift valve, 1-9, 1-13 Shim, .1345 inch thick, 1-24 Shim, .250 inch thick, 1-24 Shim, .375 inch thick, 1-24 Shroud, 1-28 Shut-off solenoid, 4-8 Slave level cylinder, 1-44, 2-57 Slide block, extend cylinder, 1-42 Slide pad, 1-42 Slide pad shim, 1-42 Solenoid valve and coil, 2-18, 2-20 Steer cylinder, 1-3, 1-7, 1-9, 1-13 Steer yoke, front left hand, 1-3, 1-7, 1-21 Steer yoke, front right hand, 1-3, 1-7, 1-22 Steering hub, 1-21, 1-22 Steering yoke, left hand, 1-21 Steering yoke, right hand, 1-22 Suction tube, 1-34 Swing drive, 1-24 Switch knob, 3-16, 3-18 Switch seal, 3-16, 3-18, 4-8 Switch, anti-restart, 3-18 Switch, battery disconnect, 1-27, 1-31 Switch, emergency stop push/pull, 3-16, 3-18 Switch, extend, 1-42, 3-22 Switch, front axle right hand, 1-7, 1-13 Switch, keyed start, 3-16 Switch, main boom, 1-40, 3-24 Switch, rear steering, 3-3, 3-5, 3-15 Switch, riser, 3-12, 3-25 Switch, steering, 1-8, 1-14, 3-26 Switch, toggle, 3-15, 3-18, 4-4, 4-8 Switch, turntable, 3-27 Thermal circuit breaker, 15 amp, 3-18 Tie rod, 1-3, 1-7, 1-8, 1-9, 1-13, 1-14 Time delay module, 3-16 Timing link, 1-40 Tire and wheel, 1-39 Tire, 12-16.5 8 ply bar lug, 1-39 Tire, 14-17.5 8 ply loader lug, 1-39 Tire, 33/16LL-16.1 10 ply surf saver, 1-39 Top arm, 1-40 Top channel, hose guide, 1-40 Top follower bar, 1-40 Top sheet, 1-37, 1-38 Tow bar, 4-22 Tow bar cradle, 4-22 Transfer tube, 2-48 Turntable, 1-24 U Upper control box, 3-18 Upper spacer, 1-28 V Vacuum switch, 4-8, 4-10 Valve, AC generator, 4-6 V-belt, 1-27 W Warning light, amber lens, 4-26 Warning light, red lens, 4-26 Warranty See inside back cover Wheel, 16.1 x 14, 1-39 Wheel, 16.5 x 8.25, 1-39 Wheel, 17.5 x 10.5, 1-39 Wire harness, 12 pin PWM drive card, 3-18 Wire harness, 4 wheel steering, 3-3, 3-5, 3-15 Wire harness, 5 station control valve, 3-12 Wire harness, 8 pin PWM drive card, 3-18 Wire harness, alternator connector, 1-28, 3-6 Wire harness, boom, 3-12 Wire harness, chassis, 3-2, 3-3, 3-4, 3-5, 3-15 Wire harness, engine gauge panel, 3-20 Wire harness, foot switch, 3-21 Wire harness, Ford engine, 3-6 Wire harness, Kubota engine, 3-8 Wire harness, platform lights, 4-20 Wire harness, steering switch, 3-23, 3-26 Wire harness, turntable valve, 3-10 T Target, proximity switch, 1-7, 1-14 Temperature gauge, 3-20 AB50J – 02-01 and after index 3 LIMITED WARRANTY Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for a period of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in a Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no charge. Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms, of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four (4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective will be replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as a result of such replacement or repair will be the responsibility of the Customer or Dealer. The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during the applicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by Snorkel Service Department prior to performing any warranty repair or replacement. Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunder unless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel Service Department within ten (10) days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must be notified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warranty period. At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repaired under this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warranty replacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’s Vendor to Dealer or Customer. REPLACEMENT PARTS WARRANTY Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond the normal warranty period of the machine upon which the part was installed. THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT: 1. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty. Snorkel will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer. 2. Any Snorkel product which has been modified or altered outside Snorkel’s factory without Snorkel’s written approval, if such modification or alteration, in the sole judgment of Snorkel’s Engineering and/or Service Departments, adversely affects the stability, reliability or service life of the Snorkel product or any component thereof. 3. Any Snorkel product which has been subject to misuse, improper maintenance or accident. “Misuse” includes but is not limited to operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is not limited to failure to follow the recommendationscontained in the Snorkel Operation, Maintenance, Repair Parts Manuals. Snorkel is not responsible for normal maintenance, service adjustments and replacements, including but not limited to hydraulic fluid, filters and lubrication. 4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type application or type of environment in which the machine may be used; such as, but not limited to sandblasting applications. 5. Any Snorkel product that has come in direct contact with any chemical or abrasive material. 6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but not limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lost orders, lost rental revenue, lost profits or increased cost. This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied, unless otherwise amended in writing by Snorkel’s President, Vice President-Engineering, Vice President-Sales or Vice President-Marketing. SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY. SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INJURY TO PERSONS OR PROPERTY. The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whom the Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel Service Department for further assistance. Effective July 1995 Maintenance and schematics Maintenance information The parts drawings located in the repair parts sections, are designed for use as a guide for proper disassembly of the machine and components as well as for parts replacement. Always refer to the hydraulic system installation drawings and the electrical wiring diagram before removing or disassembling associated parts. CAUTION Do not attempt to disconnect or remove any hydraulic line before reading and understanding all text concerning the system hydraulics. In most cases, disassembly of the machine will be obvious from the illustration. When disassembling or reassembling components, complete the procedural steps in sequence. Do not partially disassemble or assemble one part, then start on another. Always check your work to assure that nothing has been overlooked. The following list is a gentle reminder when disassembling or assembling the machine. ü Always be conscious of weight. ü Never attempt to lift heavy objects without the aid of Parts should be thoroughly inspected before restoring to service at the time of reassembly. Burrs, nicks or scratches may be removed from machined surfaces by honing or polishing with #600 crocus cloth, followed by a thorough cleaning in an approved cleaning solvent, and blown dry with compressed air. Do not alter the contour of any part. If this operation does not restore the part to a serviceable condition, replace the part. Replace all O-rings, seals, and gaskets at reassembly. Use new roll pins or cotter pins. Dip all packing rings and seals in hydraulic oil before reassembling in cylinder and manifold installations. Replace any part having imperfect threads. In general, units that have been disassembled can be reassembled by reversing the order of disassembly. Remember that the service life of a machine can be increased by keeping dirt and foreign materials out of the vital components. Precautions have been taken to safeguard against this; shields, covers, seals and filters are provided to keep air and oil supplies clean; however, these items must be maintained on a scheduled basis in order to function properly. ü Do not allow heavy objects to rest in an unstable At any time air or oil lines are disconnected, clean surrounding areas as well as the opening and fittings themselves. As soon as a line or component is disconnected, cap or cover all openings to prevent the entry of dirt or foreign materials. ü Always make sure work platform is in stowed New parts should remain in their container until they are ready to be used. a mechanical device. condition. position - blocked or the weight removed by a suitable lifting device before disconnecting the hydraulic hose from the motor/pump unit to the lift cylinder. Clearly mark or tag hydraulic lines and electrical wiring connections when disconnecting or removing them from unit. This will assure that they are correctly reinstalled. ü When raising a portion of the machine, be sure that Proper assembly is critical to the successful rebuilding of any unit. Carefully inspect any parts which are to be reused. If in doubt, replace. ü If a part resists removal, check to see if all “SAFETY FIRST” is a good slogan. adequate blocking is properly positioned - Do not depend on lifting device to hold and secure weight. fasteners, electrical wiring, hydraulic lines, etc., have been removed or that other parts are not interfering. AB50J – revised December 2001 Replace any guards and protective devices that have been removed to carry out maintenance and repair work. 1 Maintenance schedules Snorkel has established a Preventive Maintenance Schedule that includes Daily Maintenance (Operator's Inspection), 90 Day or 150 Hour (frequent) Maintenance and Yearly or 500 Hour (annual) Maintenance, to detect any defective, damaged or improperly secured parts and provide information regarding lubrication and other minor maintenance items. The Maintenance Schedule following, outlines the requirements of these maintenance checks for each time interval. The Operator's Daily Maintenance and inspection must be performed by a trained operator. All other maintenance and inspections must be performed by a trained service technician only. Note that the 90 Day or 150 hour (frequent) and yearly or 500 hour (annual) Maintenance, require use of the Preventive Inspection Maintenance Checklist to pinpoint all inspection items. Retain a copy of these forms for your records. They also require that all placards and decals on the unit are to be inspected. All placards and decals must be in place and legible. Use the placards installation drawing and parts listing in the repair parts section 1 of this manual to check these placards and decals. Snorkel recommends that you make additional copies of the Preventive Inspection Maintenance Checklist forms for your use in performing these inspections. DANGER Failure to perform the Preventive Maintenance at the intervals outlined in the Maintenance Schedule may result in a unit being operated with a defect that could result in INJURY or DEATH of the unit operator. Do not allow a unit to be operated that has been found to be defective. Repair all defects before returning the unit to service. Daily maintenance (operator’s inspection) Components 2 Service Required Engine fuel level Check fuel tank level (full) Fuel tank cap Visually inspect (installation, tightness) Engine oil level Check oil level (between dipstick lines) Fuel leaks Visually inspect (hoses, connections, etc.) Engine coolant level Check fluid level and radiator hoses Wiring harnesses Visually inspect (installation, condition) Battery terminals Visually inspect (no corrosion) Battery fluid level Check fluid level (1/4" or 6 mm below filler neck) Hydraulic oil Check fluid level (between lines on gauge) Hydraulic oil leaks Visually inspect (hoses, tubes) Tires and wheels Visually inspect (condition) Bolts and fasteners Visually inspect (looseness) Structural damage and welds Visually inspect (weld cracks, dents) Lanyard anchor points Visually inspect (condition) Platform gate Visually inspect (operation) Platform guardrails Visually inspect (condition) Air filter Check condition (gauge) Charging system Visually inspect (belt, gauge) Control switches and alarms Actuate and inspect (operation) Level sensor Check operation Emergency power Check operation (causes correct motion) Slide pads Visually inspect (boom wear marks) Placards and decals Visually inspect (installation, condition) Optional items Check operation AB50J – revised December 2001 Maintenance schedules 90 day or 150 hour maintenance (trained service technician) Components Service Required Recommended Lubricant or Further Instructions Daily maintenance Perform maintenance as per schedule Preventive inspection maintenance checklist Perform inspection, complete form Placards and decals inspection Inspect using drawing and parts listing Replace any missing or unreadin section 1 (repair parts) able decals/placards Door hinges and latches Lubricate SAE 10W oil or spray lure Rotation bearing Lubricate Conoco Super Sta #2 Above 32° Mobilgrease CM-P Below 32° Mobilgrease CM-L Rotation bearing teeth & pinion Lubricate Mobil Mobiltac 375NC Gear hubs Check fluid level, fill if low Mobil Mobilube HD 80W-90 Swing drive Check fluid level, fill if low Mobil Mobilube HD 80W-90 Platform rotator Check smooth operation Repair or replace if not working properly Platform controller Check smooth operation & speeds Batteries Check specific gravity 1.260/1.275 at 80° F. Hydraulic return filter Check condition Replace if dirty Engine RPM Check for proper engine RPM Engine oil and filter Replace per engine owners manual See engine manufactures owner's manual Engine fuel filter Check condition Replace every 6 months or if dirty Retain copy of checklist Yearly or 500 hour maintenance (trained service technician Components Service Required Recommended Lubricant or Further Instructions 90 day or 150 hour maintenance Perform maintenance per schedule Hydraulic oil reservoir Clean and replace fluid Above 10° Mobil DTE-13M Below 10° Mobil DTE-11M Hydraulic return filter Replace After 1st. 50 hours, thereafter at recommended interval Hydraulic reservoir suction filter Clean and reinstall Hydraulic pressures Check pressures Gear hubs Replace fluid Mobil Mobilube HD 80W-90 Swing drive Replace fluid Mobil Mobilube HD 80W-90 Engine coolant Check Condition See engine manufacturer's owner's manual Front wheel bearings Clean and repack Conoco Super Sta #2 Above 32° Mobilgrease CM-P Below 32° Mobilgrease CM-L AB50J – revised December 2001 3 Service information Lubrication illustration 7 - Engine left hand tray 6 10 - Right hand tray 9 8 13 - Right hand tray 11 12 ATB 50 Slide Pads DO NOT Lubricate Steer 4 Drive 1 2 3 5 The illustration locates the lubrication points of the AB50J. Lubricants Swing drive Specific lubricants as recommended by Snorkel, should be used in maintaining your unit. If in doubt regarding the use of lubricants other than those listed, contact Snorkel Customer Service Department, St. Joseph Missouri, for evaluation and recommendation. Swing drive (item 3.): To check oil level: Refer to the above lubrication illustration for location of item numbers. 1. Remove check plug located on the side of the gear box. 2. Unit is full if oil is level with bottom of fill hole or just starts to run out. 3. If low, fill until lubricant flows from port, reinstall plug. Pressure gun application Tie rods Service all fittings as indicated in the Maintenance Schedule and lubrication illustration. Wipe away all excess lubricant from exposed surfaces. Over lubrication can collect dirt and foreign matter which acts as an abrasive. Lubrication of accessory equipment should be in accordance with the manufacturer’s recommendations. Tie rods (item 4.): Lubricate at recommended interval using lubricant as outlined in the maintenance schedule. Rotation bearing Rotation bearing (item 1.): Pressure gun lubricate bearing at recommended interval using lubricant as outlined in the maintenance schedule. Rotate while lubricating. Lubrication fitting is located on the font plate of the turntable. Rotation gear teeth and pinion Gear hubs Gear hubs (item 5.): To check and fill Gear hubs: 1. Rotate wheel until bottom of filler/drain plug is about 1 inch above horizontal centerline. 2. Remove plug with drive ratchet and extension. 3. Fill until lubricant is level with bottom of fill hole. Note: Do not overfill gear hubs as they are not vented and need air space for expansion of oil to prevent damage to hubs. Rotation gear teeth and pinion (item 2.): Gear teeth and gear box pinion should be lubricated with a spray-on type open gear lubricant. 4 AB50J – revised December 2001 Service information Door hinges and latches Door Hinges and Latches (item 6.): Lubricate at recommended interval using specific lubricants as outlined in the maintenance schedule. After lubricating, remove any excess oil or over spray so it will not collect dirt and debris. Engines Engine (item 7.): Refer to the engine manufacturer’s instruction manual or consult your local engine service representative if engine adjustments or repairs are needed. The engine MUST be operated in accordance with manufacturer’s instructions and serviced at recommended intervals. Hydraulic oil reservoir Hydraulic oil reservoir (item 8.): The fluid level should be kept between the low and full marks on the sight gauge indicator and should be checked with all cylinders fully retracted and the platform in stowed position. The interior of the reservoir should be wiped out and cleaned each time the hydraulic oil is changed. The reservoir filler/breather cap should be removed and the cap strainer cleaned with Kerosene, Fuel Oil, or other solvent at this time. Any time the hydraulic oil is changed or added, it is absolutely necessary that only clean hydraulic oil is used. Note: If it becomes necessary to add or use an oil other than the recommended fluid, it is important that it be compatible and equivalent to the factory fill. Local oil suppliers can generally furnish this information. If questions still remain, contact Snorkel Customer Service Department, St. Joseph, Missouri, for further information. The filter condition indicator is accurate only when the machine is running at maximum RPM and the pump is discharging maximum flow, which occurs only during full speed driving. This requires that the indicator be observed while the unit is in motion, booms fully retracted and in stowed position, drive range switch in “LO” position, and drive controller fully forward. Oil temperature should be at least 70 degrees. CAUTION Use extreme caution while observing the condition indicator because of the motion of the drive wheels. The condition indicator is best observed from outside the track of the vehicle wheels to avoid a possible unsafe condition. When changing the filter element, the oil inside of the filter element, should be examined for deposits of metal cuttings, which if present, could indicate excessive wear in some of the system components. Suction filter Suction filter (item 10.): A 100 mesh suction filter is located within the hydraulic oil reservoir and filters the pump suction flow. The filter is cleanable and should be cleaned at the time interval shown in the maintenance schedule chart, using Kerosene, Fuel oil or other solvent and a soft bristled brush. Inspect the filter for damage to wire cloth. Holes in the filter cloth leak dirt into the pump and other vital hydraulic components. If the filter element is damages, replace. When the filter has been thoroughly cleaned, reinstall the filter on the suction line and tighten securely. Platform rotator Return filter Platform rotator (item 11.): The platform rotator required lubrication only if disassembled for repairs. Return filter (item 9.): On AB50J models, the hydraulic oil return filter is mounted in the right hand tray assembly close to the hydraulic oil reservoir. Consult the factory for proper lubricant is replacement of the platform rotator is required. The filter element is a throwaway type filter and should be changed after the initial break-in period (approximately 50 hours operation time). Emergency power battery The filter condition should be checked at the 90 day or 150 hour Preventive Inspection Maintenance interval or more frequently under extreme working conditions. Emergency power battery (item 12.): The AB50J is equipped with a 12 volt battery for use in an emergency situation if the main battery power should fail. This battery should be maintained as outlined in the Batteries section that follows. The filter is equipped with a hydraulic pressure gauge to indicate the filter element condition. A by-pass relief within the filter base is provided and is set to by-pass at 25 PSI. If pressure readings are above 25 PSI, the filter should be changed. AB50J – revised December 2001 5 Service information Batteries Batteries (item 13.): Batteries will have longer life if the water level is maintained and they are kept charged. The unit will have better starting characteristics with a fully charged battery. In cold weather the battery should be maintained at full charge to keep from freezing. An extremely low or dead battery can freeze in cold weather. Make sure connections are clean and tight. Make sure charging equipment is operating properly. DANGER Lead-acid batteries contain sulfuric acid which will damage eyes or skin on contact. When working around batteries, ALWAYS wear a face shield to avoid acid in eyes. If acid contacts eyes, flush immediately with clear water and get medical attention. Wear rubber gloves and protective clothing to keep acid off skin, if acid contacts skin, wash off immediately with clear water. Lead-acid batteries produce flammable and explosive gases. NEVER allow smoking, flames or sparks around batteries. 6 AB50J – revised December 2001 Preventive inspection maintenance 90 day or 150 hour checklist OK ✔ X OK - No Service Required Corrective Action Required Corrected, (Record description of corrective action). Serial Number Inspection Procedures Codes (1) Weld cracks, dents and/or rust (2) Installation (3) Leaks (4) Operation (5) Condition (6) Tightness (7) Residue buildup (8) See placards and decals inspection chart Check Chassis Structural (1) Steering cylinder pin caps and tie wire (2,6) Steering linkage (4) Tires, foam filled (5) Hydraulic tubes and hoses (3,5) Decals and placards (2,8) Torque drive wheel lug nuts per placard on wheel (6) Torque steer wheel lug nuts per placard on wheel (6) Right drive motor (3) Left drive motor (3) Battery disconnect switch (4) Lubrication points Turntable Structural (1) Torque turntable top bolts @180 ft. lbs. Torque turntable bottom bolts @180 ft. lbs. Swivel mount assembly (2,3) Hydraulic tubes and hoses (3,5) Cowling (5,6) Wire harness (2,5) 5° tilt alarm (4) System pressure Lubrication points Emergency bleed down valve (4) Lower Booms Structural (1) Boom lift cylinder pin caps (2,6) Boom lift cylinder and holding valve (3,4) Riser lift cylinder pin caps and tie wire (2,6) Riser lift cylinder and holding valve (3,4) Master level cylinder pin caps (2,6) Hydraulic tubes and hoses (3,5) Electrical Wires (5) Right Hand Tray Assembly Structural (1) 3 station control valve (3,4) Filter minder gauge (4) Temperature gauge (4) Hour meter (4) Ammeter (4) AB50J – revised December 2001 OK ✔ X Check Left Hand Tray Assembly Structural (1) Engine (2,4) Engine charging system (4) Engine air filter (5) Engine belts and hoses (5) Hydraulic pump (4) Engine oil (5) Engine START-STOP (4) Electric throttle (4) Electric choke, if equipped (4) Engine coolant level (5) Hydraulic oil reservoir (2,3,5) Hydraulic oil reservoir filler/breather cap (2,6) Hydraulic oil reservoir fluid level (5) Hydraulic oil return filter (3,4) OK ✔ X Upper Booms Structural (1) Electrical wires (5) Extension cylinder pin caps (2,6) Extension cylinder and holding valve (3,4) Jib cylinder pin caps and tie wire (2,6) Jib cylinder and holding valve (3,4) Slave level cylinder pin caps (2,6) Slave level cylinder holding valves (3,4) 5 station control valve (3,4) Power trak assembly (2,4,7) Hydraulic hoses and tubes (3,5) Decals and placards (2,8) Platform rotator (3,4) Platform rotation holding valve (3,4) Rotator mounting bolts (2,6) Platform Structural (1) Decals and placards (2,8) Platform gate (4) Hydraulic tubes and hoses (3,5) Platform mounting bolts (2,6) Correct operator's manual in document holder (2) Batteries Battery terminals (6) Battery electrolyte level (5) Indicator gauges (4,5) Fuel Tank Fuel tank (3,5) Fuel gauge (4) Fuel tank cap (2,3,4,5) 7 Preventive inspection maintenance Check Ground Control Station Station selector switch - ground controls platform controls DO NOT work (4) Station selector switch - platform controls ground controls DO NOT work (4) Cold start (4) Keyed master switch (4) Boom speed rheostat switch (4) Throttle interlock (4) Audible alarms (4) Turntable rotation (4) Riser boom lift UP - DOWN (4) Main boom lift UP - DOWN (4) Jib boom lift UP - DOWN (4) Boom extension IN - OUT (4) Platform leveling UP - DOWN (4) Platform rotation (4) Emergency power, all functions (4) Emergency stop (4) Platform Control Station Foot switch, unit will not start when engaged (4) Foot switch, functions operate when engaged (4) Anti-restart switch (4) Throttle interlock (4) Cold start (4) Boom speed rheostat switch (4) Horn (4) Turntable rotation (4) Riser boom lift UP - DOWN (4) Main boom lift UP - DOWN (4) Jib boom lift UP - DOWN (4) OK ✔ X Check Platform Control Station (Continued) Emergency power, all functions (4) Emergency stop (4) Gradual start to stop, drive/steer controls (4) Drive speed limit switch, boom lift (4) Drive speed limit switch, boom extend (4) 110 volt AC power to platform (2,4) Boom extension IN - OUT (4) Platform leveling UP - DOWN (4) Platform rotation (4) Drive range HIGH - MID - LOW - booms stowed (4) Drive speed SLOW - boom raised (4) OK ✔ X Optional Equipment Air line to platform (2,4) Dual fuel system (2,4) Horn (2,4) All motion warning alarm (2,4) Operation warning light (2,4,6) Optional platform (2,4,6) Platform work lights (2,4) Sandblast protection (2,4) 110 volt AC hydraulic generator (2,4) LP gas system (4) Vandalism protection (2,4) Engine shutdown, low oil pressure (2,4) Descent alarm (2,4) Extra battery (2,4) Travel alarm (2,4) Sound suppression (2,4) Platform swinging gate (2,4) Corrective Action Required Note: If correction action is required on any item, attach sheet indicating problem and action taken. All items have been properly checked and tested and found to be operating satisfactory or necessary corrective action has been completed. Inspected By: 8 Date AB50J – revised December 2001 Capscrew torque chart GRADE BOLT SAE GRADE 1 OR 2 SAE GRADE 5 SAE GRADE 6 SAE GRADE 8 DEFINITION INDETERMINATE QUALITY MATERIAL LOW CARBON STEEL MINIMUM COMMERCIAL QUALITY MEDIUM CARBON STEEL TEMPERED 105,000 P.S.I. MEDIUM COMMERCIAL QUALITY MEDIUM CARBON STEEL Q&T 133,000 P.S.I. MED. CARBON ALLOY STEEL Q&T 150,000 P.S.I. MARKING MIN. TENSILE STRENGTH BOLT SIZE 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 64,000 P.S.I. 5 9 15 24 37 53 74 120 190 282 RECOMMENDED TORQUE VALUES (FT - LBS) 7 10 14 19 25 34 40 55 60 85 88 120 120 167 200 280 302 440 466 660 10.5 22 37 60 92 132 180 296 473 714 The following rules apply to the chart 1. Consult manufacturers' specific recommendations when available. 2. The chart may be used with both course and fine thread fasteners lightly lubricated. 3. Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are used. 4. The torque values are given in foot-pounds. 5. Inch pound equivalent may be obtained by multiplying by 12. AB50J – revised December 2001 9 TO PORT B2 ON DRIVE VALVE TO PORT B1 ON DRIVE VALVE TO PORT A1 ON DRIVE VALVE TO PORT A2 ON DRIVE VALVE CASE DRAINS TO CENTERPOST TO PRESSURE REDUCING VALVE TO PRESSURE REDUCING VALVE B A C B A C M3 RIGHT REAR MOTOR B M1 M3 B 1 M1 1 (2500 psi) (2500 psi) (2500 psi) TO PORT B1 ON SHIFT VALVE 3 TO PORT B3 ON SHIFT VALVE LEFT REAR MOTOR 2 4 (1400 psi) (1400 psi) M4 (2500 psi) 3 4 (1400 psi) 5 (1400 psi) M2 2 M4 5 M2 AWA16110-1 Hydraulic schematic, chassis 2 WD - 2 WS, sheet 1 Snorkel model AB50J Page 11 LEFT RIGHT LEFT RIGHT FRONT STEER CYLINDERS CENTERPOST ST RT #1 ST LT #3 LS #5 T #7 P #6 CD #2 FROM CASE DRAINS OF DRIVE MOTORS PRESSURE REDUCING VALVE RANGE SHIFT VALVE TO LEFT REAR DRIVE MOTOR SHIFT PORT 'C' B3 DR G2 DRIVE VALVE OR4 6 OR3 (400 psi) OR1 1 LS T T P 2 A1 OR2 C LS P 9 OR5 A 162 17 G1 4 7 TO PORT M1 ON LEFT BRAKE VALVE 34A 2 8 TO PORT M3 ON RIGHT BRAKE VALVE A2 TO BRAKES ON REAR DRIVE MOTORS 1B TEST PORT BR 18 162 10 TO PORT M3 ON LEFT BRAKE VALVE B1 3 5 B2 TO PORT M1 ON RIGHT BRAKE VALVE B1 TO RIGHT REAR DRIVE MOTOR SHIFT PORT 'C' 3 1 4 2 141 PRESSURE SWITCH 2 PLACES (REF) 99 99 (4000 psi) XXX Page 12 Hydraulic schematic, chassis 2 WD - 2 WS, sheet 2 Snorkel model AB50J IDENTIFIES ELECTRICIAL CIRCUIT NUMBERS (4000 psi) FRONT AXLE LOCK CYLINDERS AWA16110-2 TO PORT B2 ON DRIVE VALVE TO PORT A1 ON DRIVE VALVE TO PORT B1 ON DRIVE VALVE TO PRESSURE REDUCING VALVE TO PORT A2 ON DRIVE VALVE CASE DRAINS TO CENTERPOST TO PRESSURE REDUCING VALVE A B C A B M3 RIGHT REAR MOTOR C B M1 M3 B 1 M1 1 (2500 psi) (2500 psi) (2500 psi) (2500 psi) 3 4 (1400 psi) 2 3 TO PORT B1 ON SHIFT VALVE 5 (1400 psi) (1400 psi) M4 XXX 2 4 (1400 psi) 5 TO PORT B3 ON SHIFT VALVE LEFT REAR MOTOR M2 M4 M2 IDENTIFIES ELECTRICIAL CIRCUIT NUMBERS AWA16109C-1 Hydraulic schematic, chassis 2 WD - 4 WS, sheet 1 Snorkel model AB50J Page 13 LEFT LEFT RIGHT RIGHT FRONT STEER CYLINDERS CA1 CB1 CB2 ST RT #1 CENTERPOST CA2 ST LT #3 LS #5 T #7 P #6 CD #2 4 WHEEL STEER VALVE 129P *190A* 129R *190A* V2 V1 *190A USED ONLY WITH CRAB STEER* REAR STEER CYLINDERS LEFT RIGHT LEFT FROM CASE DRAINS OF DRIVE MOTORS RIGHT PRESSURE REDUCING VALVE RANGE SHIFT VALVE TO LEFT REAR DRIVE MOTOR SHIFT PORT 'C' B3 DR G2 DRIVE VALVE OR4 BR 2 A T T P OR1 1 LS P 2 A1 OR2 LS OR5 9 8 C 162 17 G1 4 7 TO PORT M1 ON LEFT BRAKE VALVE 34A (400 psi) 10 TO PORT M3 ON RIGHT BRAKE VALVE A2 TO BRAKES ON REAR DRIVE MOTORS 1B TEST PORT OR3 B1 TO PORT M3 ON LEFT BRAKE VALVE B1 TO RIGHT REAR DRIVE MOTOR SHIFT PORT 'C' 6 18 162 3 5 B2 TO PORT M1 ON RIGHT BRAKE VALVE 3 1 4 2 141 PRESSURE SWITCH 2 PLACES (REF) 99 XXX IDENTIFIES ELECTRICIAL CIRCUIT NUMBERS 99 (4000 psi) (4000 psi) FRONT AXLE LOCK CYLINDERS Page 14 Hydraulic schematic, chassis 2 WD - 4 WS, sheet 2 Snorkel model AB50J AWA16109C-2 M2 M2 M4 M4 1400 psi 1400 psi 5 B LEFT FRONT MOTOR A A B C 2 RIGHT FRONT MOTOR C 5 1400 psi 4 3 (2500 psi) (2500 psi) 1400 psi 2 (2500 psi) 1 1 M3 M3 B2 TO PORT B2 ON DRIVE VALVE A2 F1B F2B F2A TO PORT A2 ON DRIVE VALVE A1 TO PORT A1 ON DRIVE VALVE B1 R1B TO PORT B1 ON DRIVE VALVE R2B IDENTIFIES ELECTRICIAL CIRCUIT NUMBERS B 34A R2A XXX DIFFERENTIAL VALVE CASE DRAINS TO CENTERPOST F1A M1 R1A B TO PORT B3 ON SHIFT VALVE TO PORT B1 ON SHIFT VALVE 3 (2500 psi) M1 TO PRESSURE REDUCING VALVE TO PRESSURE REDUCING VALVE B A C A B C RIGHT REAR MOTOR M3 TO PORT B2 ON SHIFT VALVE B M1 M3 1 B M1 1 (2500 psi) (2500 psi) (2500 psi) (2500 psi) 3 TO PORT B4 ON SHIFT VALVE LEFT REAR MOTOR 4 4 1400 psi 1400 psi M4 2 3 5 4 1400 psi 1400 psi M2 M4 2 5 M2 AWA16108D-1 Hydraulic schematic, chassis 4 WD - 2 WS, sheet 1 Snorkel model AB50J Page 15 LEFT RIGHT LEFT RIGHT FRONT STEER CYLINDERS ST RT #1 CENTERPOST ST LT #3 LS #5 T #7 P #6 CD #2 FROM CASE DRAINS OF DRIVE MOTORS PRESSURE REDUCING VALVE RANGE/2-WHEEL SHIFT VALVE TO LEFT REAR DRIVE MOTOR SHIFT PORT 'C' B4 DR G2 DRIVE VALVE OR4 6 TO RIGHT REAR DRIVE MOTOR SHIFT PORT 'C' 1B 170 OR3 TO RIGHT FRONT DRIVE MOTOR SHIFT PORT 'C' 400 psi B1 TO LEFT FRONT DRIVE MOTOR SHIFT PORT 'C' 2 A C 9 OR5 1A 34A T T P OR1 OR2 1 8 LS P 162 17 G1 4 7 2 A1 TO PORT A1 ON DIFFERENTIAL VALVE LS TEST PORT TO PORT A2 ON DIFFERENTIAL VALVE A2 TO BRAKES ON REAR DRIVE MOTORS B2 B3 BR 18 162 10 TO PORT B1 ON DIFFERENTIAL VALVE B1 3 5 B2 TO PORT B2 ON DIFFERENTIAL VALVE 3 1 4 2 141 PRESSURE SWITCH 2 PLACES (REF) 99 99 XXX IDENTIFIES ELECTRICIAL CIRCUIT NUMBERS 4000 psi 4000 psi FRONT AXLE LOCK CYLINDERS Page 16 Hydraulic schematic, chassis 4 WD - 2 WS, sheet 2 Snorkel model SLH-hd series AWA16108D-2 M4 M2 5 B LEFT FRONT MOTOR A A B RIGHT FRONT MOTOR C C 2 (2500 psi) M2 1400 psi 1400 psi 5 1400 psi 4 2 3 1400 psi 3 4 (2500 psi) (2500 psi) (2500 psi) 1 1 M1 B2 TO PORT B2 ON DRIVE VALVE A2 TO PORT A2 ON DRIVE VALVE A1 TO PORT A1 ON DRIVE VALVE B1 R1B R2B TO PORT B1 ON DRIVE VALVE R2A IDENTIFIES ELECTRICIAL CIRCUIT NUMBERS M3 34A R1A DIFFERENTIAL VALVE CASE DRAINS TO CENTERPOST XXX B F1B F2A F2B M3 TO PORT B3 ON SHIFT VALVE B F1A M1 TO PORT B1 ON SHIFT VALVE M4 TO PRESSURE REDUCING VALVE TO PRESSURE REDUCING VALVE B C A B C RIGHT REAR MOTOR M3 B M1 M3 1 (2500 psi) B M1 1 (2500 psi) (2500 psi) TO PORT B2 ON SHIFT VALVE 3 TO PORT B4 ON SHIFT VALVE LEFT REAR MOTOR A 4 1400 psi 1400 psi M4 2 (2500 psi) 3 5 4 1400 psi 1400 psi M2 M4 2 5 M2 AWA16107C-1 Hydraulic schematic, chassis 4 WD - 4 WS, sheet 1 Snorkel model AB50J Page 17 LEFT RIGHT LEFT RIGHT FRONT STEER CYLINDERS CB1 129P *190A* LS #5 T #7 P #6 CD #2 129R *190A* V2 V1 *190A USED ONLY WITH CRAB STEER* REAR STEER CYLINDERS RIGHT ST LT #3 4 WHEEL STEER VALVE CB2 LEFT ST RT #1 CENTERPOST CA2 CA1 FROM CASE DRAINS OF DRIVE MOTORS RIGHT LEFT PRESSURE REDUCING VALVE RANGE/2-WHEEL SHIFT VALVE TO LEFT REAR DRIVE MOTOR SHIFT PORT 'C' B4 DR G2 DRIVE VALVE OR4 1B 170 BR B3 OR3 TO LEFT FRONT DRIVE MOTOR SHIFT PORT 'C' 400 psi B1 TO RIGHT FRONT DRIVE MOTOR SHIFT PORT 'C' 10 B1 TO PORT B1 ON DIFFERENTIAL VALVE B2 TO RIGHT REAR DRIVE MOTOR SHIFT PORT 'C' 6 18 162 3 5 B2 TO PORT B2 ON DIFFERENTIAL VALVE 1A 34A 2 9 OR5 A C LS T P 2 T P LS 162 17 G1 4 7 TO PORT A1 ON DIFFERENTIAL VALVE A1 OR2 OR1 1 8 TO PORT A2 ON DIFFERENTIAL VALVE A2 TEST PORT TO BRAKES ON REAR DRIVE MOTORS 3 1 4 2 141 XXX IDENTIFIES ELECTRICIAL CIRCUIT NUMBERS PRESSURE SWITCH 2 PLACES (REF) 99 99 4000 psi 4000 psi FRONT AXLE LOCK CYLINDERS Page 18 Hydraulic schematic, chassis 4 WD - 4 WS, sheet 2 Snorkel model AB50J AWA16107C-2 SWING A B A 22A 2000 PSI RISER LIFT STEER B 1500 PSI 1500 PSI 1 2 19 20 23 24 21A .062 3-STATION VALVE PACKAGE B A A B 3400 PSI RISER LIFT CYLINDER DRN 160C PLS SWING MOTOR 28B .06 PTV .035 TP DLS 2700 PSI 168 2.5 GPM EPP 3000 PSI P ACP TTV T ACT TO BOOM VALVE TEST PUMP 25 PSI 450 PSI 3500 PSI EMERGENCY POWER M CENTERPOST TEST ST LT #3 ST RT #1 T #7 LS #5 CD #2 P #6 3 PSID 2500 PSI XXX IDENTIFIES ELECTRICIAL CIRCUIT NUMBERS AWA16111C Hydraulic schematic turntable Snorkel model AB50J Page 19 EXTEND CYLINDER BOOM LIFT CYLINDER 1000 PSI 3000 PSI 2B 1B 2A 2 1 JIB CYLINDER PLATFORM ROTATOR CCW 3000 PSI 3000 PSI CW 2000 PSI 2000 PSI 2000 PSI 2 2000 PSI P2 P1 1700 PSI P B1 A2 1100 PSI A5 B5 .03 A4 1600 PSI .02 1600 PSI 12 13 PLATFORM ROTATE JIB B2 26 27 21C 21B 22B 14 15 BOOM LIFT EXTEND A1 22C .062 .062 1 MASTER LEVEL CYLINDER SLAVE LEVEL CYLINDER LEVEL B4 A3 2000 PSI 2000 PSI B3 .03 XXX IDENTIFIES ELECTRICIAL CIRCUIT NUMBERS T Page 20 Hydraulic schematic booms Snorkel model AB50J T TO TEE ON CENTERPOST POS #7 P FROM SIDE PORT ON 3-STATION VALVE AWA16112C EXTEND 2 FT (ATB50 ONLY) MAIN BOOMING 5 DEG AXLE LOCK RISER 5 FT. 3 141 3 PLATFORM WARNING LIGHTS AXLES UNLOCKED 176 PLAT TILT ALARM 2 TILT RELAY TD D30 1D P 74 3 96 D20 3 108 D19 LEFT 3 73A 3 L26 1D TD BOOM ELEV 70A HIGH RANGE RLY 5 1 SHIFT VALVE 3 34A 3 TD 73A 168 66 (PLATFORM) 3 TILT RANGE RELAY RES COIL (GROUND) NOT USED ON 2WD THROTTLE RELAY (PLATFORM) 125 3 S13 94 DRIVE JOYSTICK L27 94 RIGHT D16 101 106 L25 S22 3 76 2 20 BOOM SPEED 63 75 34 L24 86 34 4 3 ATB 50 ONLY 2 C C NO NC STEER NO NC 70A 70 96 76 1 70A LIMIT 76 5 4 6 BOOM EXT LIMIT SWITCH C NO NC 19 DRIVE RANGE SW SHOWN MID BASE TILT ALARM 124 3 141A 3 3 D31 TILT ALARM SENSOR (LEVEL) 1D P 4 D32 1D R15 AXLE WARNING 5 1 178 P AXLE LOCK VALVE 101 S20 96 96 96 98 S14 96 98 NOT USED ON 2WD 86 L29 R10 HORN HORN A/C COIL S29 84 81A D21 P A/C GEN SWITCH S13 1D R1 AUX RELAY HYDRAULIC WARM-UP SWITCH WARM-UP (BASE) SWITCH S19 (PLATFORM) 169 D22 THROT INTLK (BASE) 37 25 85 35 85 25 TUV 8M CUTOUT 124 D11 98 MAIN 1 S5 START 32 AXLE LOCKED INTERLOCK S2 48 1 2 3 UP 22B 21B 51 16 CONN2 32 31 D18 D1 6A P 67 3 74 9 20 D25 DOWN 33 I S 30 25 (PLATFORM) 4 1 2 3 4 5 6 7 8 9 72 33 L12 KEYED IGN EMG STOP SENSE DUMP VALVE 3A FUSE 58 ACC IGN 122 2 Y D24 ANY FUNCTION ALARM CONNECTOR J4 NOT USED HIGH THRTL OUT, X HIGH SPD OUT, 2WHL NOT USED NOT USED NOT USED NOT USED CE IN, DRIVE + 121 15 PLT/BASE SEL SW 10 S28 (PLATFORM) EMG STOP 7 3 79 28B D23 AXLE / BOOM-DRIVE SWITCH (BASE) 67 FOOT SWITCH SHOWN NOT PRESSED 9 MOTION ALARM 103 3 3 HYD WARM-UP SOLENOID S30 1D D29 D9 3 L1 R12 MOTION ALARM RELAY P BEACON L20 16 25 6A 3 P 1 2 3 4 5 6 7 8 9 10 11 12 36 L21 99 3 PLATFORM + SUPPLY IN + PROPORTIONAL A + PROPORTIONAL B - PROPORTIONAL A - PROPORTIONAL B SUPPLY GROUND JOYSTICK COM JOYSTICK VOLT JOYSTICK REF BOOM CRADLED IN, R FOOT SWITCH IN, NO HIGH SPEED IN, C AXLE INTLK 1D 83 3 AXLE INTLK 1D 79 1D 28B 81 28B HORN 94 CONNECTOR J3 PROX DOWN CUT OUT 124 R5 RUN RELAY 98 R3 MEDIUM THROTTLE RELAY 164 D30 70 6A 1A 55A S6 65 65 MID THROTTLE CONNECTOR (BASE) 25 25 L3 S3 47 1 2 3 EXT 36 14 15 50 16 FWD 17 REV 18 RET 3 10 EXT 58 99 68 10 162 1A D26 58 ENGINE ALARMS 3 1 2 3 23 CCW 16 126 IGNITION DISTRIBUTOR 3 CRANKSHAFT POSITION SENSOR (PLATFORM) 852 850 6 98 22C 21C VACUM SENSOR JIB UP 36 16 R9 DUAL FUEL RELAY 5C 77B LP LK 3 56 136 3 ANTI-RESTART RHEOSTAT 3 78A VAC TIME DELAY MODULE 1 5 2 4 142 RISER 8D/8D16M R7 ANTI-RESTART D7 RELAY 2 3C 41 D2 H 124 3 R8 COLD START RELAY HOUR METER L9 164 5B 98 LVL 41 L8 3D 5C 3 5B COLD START SW (GROUND) 16 13 12 DOWN 43 L13 5B 3 COLD START SW (PLATFORM) 1 2 3 93 110 26 5B S11 27 3 STARTER RELAY S9 STARTER MOTOR 1 2 3 4 R6 ANTI-RESTART RELAY 1 3 5A D5 F B UP 36 111 42 S18 41 164B 56 25 D28 DOWN 57 126 38 32 R8 INSIDE GROUND BOX 22A 21A 164 L16 3 16 IGNITION CONTROL MODULE D8 137 M UP 36 L10 LOW OIL 164B 98 3 44 (DF ONLY) 3 6 44 124 113 45 D12 7 S10 L19 EMG PWR (BASE) D27 DUAL FUEL (SHOWN IN LP MODE) (PLATFORM) 3 98 3 GAS LK 354 45 164 EMG PWR (PLATFORM) DOWN 22C 21C 359 3 (FORD) D3 B+ 265 L18 BATT 264 CHOKE 164 + 11D 79 6A 124 L7 16 1 2 60 3 ROT D13 D17 93 61 149 S12 26 27 1 2 3 S8 D14 160C 3W VALVE CW CCW 3 3 TEMP SENSOR (BASE) 16C 124 HYD PUMP 36 B+ 11D OR 62 L2 6A - CW 36 24 49 126 115 AIA S4 46 (TEMP GAUGE) 6 6A SWG TEMP SW 164 S7 L6 3 54 124 98 54BLK 54RED 70 R2 EMG ENG CUTOUT RELAY A THROTTLE BODY 3 125 56 8D 1 2 3 A1 A2 GOVERNOR 55B 65 8D/8D16M 1A R4 HIGH THROTTLE RELAY R4 HIGH THROTTLE RELAY 70 J1B 6A L5 AWA1615B-2 Wiring schematic Ford VSG-413 Snorkel model AB50J Page 21 EXTEND 2 FT. (ATB50 ONLY) MAIN BOOM 5 DEG. AXLE LOCK VALVE AXLE LOCK 141 3 RISER 5 FT. 3 176 REAR STEER MAG SWITCH R15 LEFT/RIGHT EXCHANGE RELAY HUNG IN GND BOX PLATFORM WARNING LIGHTS AXLES UNLOCKED AXLE WARNING 178 3 5 1 3 141A CRAB STEER (HARD WIRED IN PLAT) P 4 D32 D31 TILT RELAY 3 TD D30 R15 D20 108 96 3 3 5 C 4 34 19A BOOM SPEED 124 2 20 NC 3 D16 75 63 RES 66 FRONT LEFT STEER SWITCH COIL 16B (PLATFORM) 34 TD 2 3 PROP BYPASS (GROUND) 106 101 L24 70A 3 ATB 50 ONLY 70A HIGH RANGE RLY 5 1 FRONT RIGHT STEER SWITCH RIGHT STEER NO 70A CRAB STEER RELAY DRIVE JOYSTICK TILT RANGE RELAY L27 THROTTLE RELAY (PLATFORM) 125 S13 94 96 96 96 96 98 98 S2 3 ID S3 190A 101 94 170A 98 86 S14 190 S1 PURPLE 3 73A L25 3 LIMIT 96 76 20 NC NC 4 6 1 34A C NO GREEN ORANGE 1D L26 C NO 19 DRIVE RANGE SW SHOWN MID BOOM EXT LIM SW 70 86 1D LEFT 3 D19 TD SHOWN NOT CENTERED 3 BASE TILT ALARM 1D BOOM ELEV 20A 20C P 1D P 73A 74 20B 3 PLAT TILT ALARM 2 TILT ALARM SENSOR S22 1D 3W5 141 L29 94 CONNECTOR J3 RIO HORN 1D 1D 1D 99 A/C COIL HORN 3 S29 84 R1 AUX RELAY D22 THROT INTLK (BASE) L20 S19 37 25 D9 D23 FOOT SWITCH SHOWN NOT PRESSED (PLATFORM) 4WS INTERLOCK 25 124 34T MAIN 16 32 AXLE LOCKED INTERLOCK S2 48 22B 21B 51 20E D25 DOWN 33 6A D1 3 74 PROX 32 31 20 P DOWN CUT OUT 2WD INTERLOCK D18 67 129T R5 RUN RELAY 164 68 70 6A 65 1A 10 6A 17 EXT 58 FWD 70 RED 65 55B WHITE J1B 3 LINEAR ACTUATOR (THROTTLE) BROWN BLUE GREEN RED ORANGE WHITE BLACK BLACK 18 S6 D2 THROTTLE S3 47 L5 R4 HIGH THROTTLE RELAY 3 124 98 MID THROTTLE CONNECTOR (BASE) 25 L3 REV 16 EXT 36 1 2 3 14 50 15 3 RET 129U 3W1 D26 FRONT SHIFT COIL 125 70 56 170 170R 55A 65 25 1 2 3 3W2 REAR SHIFT COIL R3 MEDIUM THROTTLE RELAY D30 162 10 CONN2 99 1A 1A 3W3 UP 20D 1 2 3 9 I S 30 20E 98 (PLATFORM) START 129R 4 KEYED IGN EMG STOP 25 122 3W4 D11 AXLE/BOOM-DRIVE SWITCH (BASE) 58 ACC IGN 20B BEACON 3A FUSE 36 33 2 1 TUV 8M CUTOUT 121 15 3 D24 1 2 3 4 5 6 7 8 S5 72 EMG STOP 7 4WS 9 9 S28 67 10 S30 3 79 CONNECTOR J4 NOT USED HIGH THRTL OUT, X HIGH SPD OUT, 2WHL NOT USED NOT USED NOT USED NOT USED CE IN, DRIVE + SENSE DUMP VALVE 3 HYD WARM-UP SOLENOID MOTION ALARM 103 ANY FUNCTION ALARM 28B 28B 85 85 35 6A 1D D29 3 L1 R12 MOTION ALARM RELAY P Y 16 25 3 1 2 3 4 5 6 7 8 9 10 11 12 28B S13 HYDRAULIC WARM-UP SWITCH (BASE) WARM-UP SWITCH (PLATFORM) 83 A/C GEN SWITCH 1D L21 P 169 169 PLATFORM D21 P 3 81A + SUPPLY IN + PROPORTIONAL A + PROPORTIONAL B - PROPORTIONAL A - PROPORTIONAL B SUPPLY GROUND JOYSTICK COM JOYSTICK VOLT JOYSTICK REF BOOM CRADLE IN, R FOOT SWITCH IN, NO HIGH SPEED IN, C AXLE INTLK AXLE INTLK 81 79 HORN 34A 34R 3 TEMP SW R2 EMG ENG CUTOUT RELAY A 6 3 54 6A 115 B+ AIA HIGH RANGE INTERLOCK 164 TEMP SENSOR HYD PUMP 11D OR 62 3 ENGINE ALARMS 3 126 FUEL PMP S16 L2 126 6 4WHEEL DRIVE VALVE CCW (BASE) 3 6A 6A CW 3 3 (PLATFORM) 124 22C EMG PWR (PLATFORM) B+ 21C 98 8D D3 BATT 164 JIB UP 36 3 45 56 21C DOWN 136 45 22C 16 L19 EMG PWR (BASE) 3 TIME DELAY MODULE D27 1 5 2 4 142 124 D8 3 6 D7 R7 ANTI-RESTART RELAY 2 RISER 137 D2 126 164 UP 36 41 LOW OIL 164B 190A 98 3 3C 79 ANTI-RESTART RHEOSTAT 38 16 L16 21A 3 3 H DOWN 3 111 164 5B 41 8E 112 25 F 1 2 R6 ANTI-RESTART RELAY 1 5B 3 4 43 42 12 DOWN DIESEL ALTERNATOR L8 5C 98 3 3D COLD START SW (GROUND) 3 5B 36 STARTER MOTOR UP 36 13 16 L13 5B 110 STARTER RELAY S10 3 L7 GLOW PLUG RELAY 1 2 3 S11 26 27 GLOW PLUGS 113 93 113 M B S18 5A D5 56 3 114 S9 COLD START SW (PLATFORM) 1 2 60 3 D13 ROT 16 D17 93 61 3U S12 26 1 2 3 S8 149 160C D14 160C 3W VALVE CW 27 CCW Page 22 Wiring schematic Kubota V1305 Snorkel model AB50J 129P 98 LVL 41 164B R8 INSIDE GROUND BOX 129R 124 L9 32 5A 129R D28 R8 COLD START RELAY HOUR METER 4WHEEL STEER VALVE 22A 124 + 164 - L18 11D 3 AWA16158B-1
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