FGT 6020 - Lynn Hendrix Equipment

Transcription

FGT 6020-SD2 & FGT 7020-SD2
Parts Manual
800.528.3113 • www.fecon.com
© Fecon Incorporated 2010
MADE IN THE U.S.A
Table of contents
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
General Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Main Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Motor Drive Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Rotor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
Rotor Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
Rotor Bearing-Fixed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
Rotor Bearing-Floating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
Motor Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
Trap Door Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
3-Position Push Bar Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
Hydraulic Push Bar Assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27
Protection Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Aux Function Valve (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Hydraulic Schematic, 160 cc 2-Speed Motor for FTX-148 . . . . . . 30-31
Hydraulic Schematic, Trap Door & Push Bar one Low Flow. . . . . 32-33
Hydraulic Schematic, Push Bar Single Low Flow . . . . . . . . . . . . . . . . 34
Drive Belt Tensioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Document Number: BH410-74 REV 000
© FECON INC, 2010
3460 Grant Drive
Lebanon, Ohio, 45036
1-513-686-1333
© FECON INC, 2010
Reference Information
NOTE: This manual refers to standard configurations of your Fecon model. Your configuration may differ from
these standard configurations. Contact Fecon at 1513-686-1333 with your machine serial number for
exact information regarding your machine.
Record your Model and Serial Numbers here:
Model Number:
Serial Number:
Refer to these numbers whenever contacting
Fecon concerning your mulcher.
S/N plate located inside motor cover.
Your Fecon Dealer:
© FECON INC, 2010
SAFETY FIRST
•
•
•
•
With any piece of equipment, new or used, the
most important part of its operation is SAFETY!
It is important that the SAFETY video is viewed
before operating this equipment.
Fecon, Inc. encourages you and your employees
to familiarize yourselves with your new equipment
and to stress safe operation.
Be sure to read entire operations and safety
manual prior to operating equipment.
This symbol is used throughout
these manuals to call attention to
safety procedures.
-PAY ATTENTION-
© FECON INC, 2010
Read Entire Safety/Operations Manual,
Technical Manual, and view the Safety
video Before operating!
Operation/ Safety &
General Maintenance
Manual
Safety/Operation &
Maintenance
Manual
Bull
Hog
BH410-29
BH250H
Parts Manual
3460 Grant Drive, Lebanon, OH 45036
Toll Free: 800.528.3113 • www.fecon.com
MADE IN THE U.S.A
Complete manual on safety, operation,
and general maintenance for your Fecon
Mulcher
Installation
Manual
BH410-42
Installation Manual
Bull Hog
BH250H
Parts Manual
3460 Grant Drive, Lebanon, OH 45036
Toll Free: 800.528.3113 • www.fecon.com
MADE IN THE U.S.A
Complete manual containing all required
installation information for your Fecon
Mulcher
© FECON INC, 2008
Installation Note:
Important
Your Fecon Mulcher is supplied with two bolts and nuts for securing the
mulcher to your carrier. The nuts are welded to the inside of the mulcher mounting plate and can be accessed inside the removable motor covers.
If your carrier does not have mounting holes
that correspond to the holes in the mulcher
mounting plate, it will be necessary to drill
the carrier mount to match the mounting
holes in the mulcher.
If the holes in the mulcher mounting plate
are not in a convenient location for match
drilling the carrier mount, then it will be
necessary to drill two new holes through
both the mulcher mounting plate and the
carrier mounting plate.
5/8 Lock Washer
5/8 SAE Washer
5/8-11 Grade 8 Hex Bolt
If the mounting holes must be re-drilled in both the carrier mounting plate and
the mulcher mounting plate then caution must be used to ensure the new hole
locations will go through the internal supports, see illustration below. Two
grade 8, 5/8”-11 hex nuts will also need to be supplied to accommodate the new
mounting holes.
Internal Supports
© FECON INC, 2010
General Specifications
57”*
76”
61.4”*
57”*
87”
Model
Weight Working WidthHydraulic Flow Tools
FGT6020SD22750 lb
61 in
24-65 GPM
30
FGT7020SD23050 lb
72 in
24-65 GPM
36
* These Dimensions are approximate and vary with different push bar options.
© FECON INC, 2010
Main Assembly
Push Bar Assemblies
See Pages 24-27
Hydraulic Motor
See Pages 10-11
9
8
Drive Assemblies
See Pages 10-11
7
Motor Covers
See Pages 20-21
6
5
4
3
2
Rotor Componets
See Pages 12-15
7
1
Rotor Bearings
See Pages 16-19
Trap Door Assembly
See Pages 22-23
© FECON INC, 2010
Main Assembly
Item No.
Part Number
Description
1
085-23-033
Belt Cover Right SD2
2
085-11-003
Rotor Bearing Spacer 3/8”
3
085-11-001
Rotor Bolting Flange SD
4
120-21-037
Debris Chain Rod Retainer
5
190281-6
Debris Chain 6 Link
6-1
074-22-032
Debris Chain Mount Rod FGT6020
6-2
085-22-012
Debris Chain Mount Rod FGT7020
7
074-21-105
Motor Access Cover
8
085-23-032
Belt Cover Left SD2
9
BH055-05
Access Cover
Qty.
6020
1
2
2
2
46
2
-
1
1
2
7020
1
2
2
2
55
2
1
1
2
© FECON INC, 2010
Motor Drive Assy
16
14
24 6
24
21
22 15
23
13
23
9
29
16
26
7
1
4
5
10
10
17
18
25
27 4
12
1
4
29
4
1
24
19
20
28
8
3
11
© FECON INC, 2010
10
Motor Drive Assy
Item No.
Part Number
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14-107cc
14-160cc
15
16
17
18
19
20
21
22
23
24
25
26
27-107cc
27-160cc
28
29
71280-10
B08-1311-8
B10-1105-8
B10-1105F-8
B10-1112-8
B10-1115-8
BH01302000
BH01301000
085-21-030
085-11-011
BH056-18
085-23-029
BH058-03
301-05-001
508-05-002-95/160
N08-13-8
N10-11-8
See Chart
See Chart
See Chart
See Chart
W08F
W08SSW
W10F
W10NL
See Chart
085-22-011
301-24-002
085-24-001
085-11-003
085-11-003
Washer 2 3/4 x 11/16 x 3/8” th
1/2-13NC x 2 3/4” L gr 8 HHCS
5/8-11NC x 1 1/4” L HHCS gr 8
5/8-11NC x 1 1/2” Flat Head Allen gr 8
5/8-11NC x 3” L HHCS gr 8
5/8-11NC x 3 3/4” L HHCS gr 8
Rotor Bearing - Floating (See Pgs 18-19)
Rotor Bearing - Fixed (See Pgs 16-17)
Inner Motor Mount 2-Speed
Bolting Flange SD Rotor
Key 5/8 x 5/8 x 2” L
Motor Mount Weld
Belt Tensioner Weld Short 6.25
107 cc 2-Speed Hydraulic Motor
160 cc 2-Speed Hydraulic Motor
1/2-13NC Hex Nut gr 8
5/8-11NC Hex Nut gr 8
Motor Sprocket Bushing
Motor Sprocket
Rotor Sprocket Bushing
Rotor Sprocket
1/2” Flat Washer
1/2” Serrated Safety Washer
5/8” Flat Washer
Polychain
Rotor Shaft Spacer, Non Drive Side
Motor Shaft Spacer
Motor Shaft Spacer
Rotor Shaft Spacer, Drive Side
Rotor Bearing Spacer 3/8”
QTY.
3
4
5
7
1
1
1
1
1
2
1
1
1
1
1
4
2
1
1
1
1
8
4
3
9
1
1
1
1
1
2
Drive Combination Chart
(See Technical Appendix for Drive Details)
FlowRatio
#17
#18
#19
w/107cc Hydraulic Motor
38-42
301-14-001 301-07-002 BH328
w/160cc Hydraulic Motor
58-62 0.78 Step Down
301-07-001 BH609
BH328
11
#20
#25
BH326
BH327
080-07-001 BH610
© FECON INC, 2010
Rotor Assembly
6 8
7
5
4
1
2
3
TORQUE AS FOLLOWS:
ITEM 5 @ 310 ft-lbs (LUBRICATED)
NOTE:
ITEM 7 @ 180 ft-lbs W/RED LOCTITE
ALWAYS USE NEW HARDWARE
WHEN REPLACING CUTTER TOOLS.
TOOL BACK MUST BE
FLUSH WITH TOOL HOLDER
BEFORE APPLYING TORQUE
LUBRICATE ITEM 5 BEFORE INSTALLING
© FECON INC, 2010
12
Rotor Assembly
Item No.
Part Number
Description
1
See Pgs 14-15
Tool
2
320-14-013
Tool Pilot (Included with holder)
3
See Pgs 14-15
Tool Holder
4
W10SSW
5
B10-1813A-8
5/8-18NF x 3 1/4” L gr 8 Allen Head
6
BH013-41
ROTOR STUB SHAFT SMALL BH
7
B10-1132A-8
5/8-11NC x 2”L Gr 8 Allen Head
8
W10SSW
9-1
074-14-010
Rotor Machine, FGT6020SD
9-2
085-14-005
Rotor Machine, FGT7020SD
13
Qty.
6020
30
30
30
30
30
2
12
12
1
-
7020
36
36
36
36
36
2
12
12
1
© FECON INC, 2010
Rotor Components
300-96-102
TOOL PILOT
320-10-025
TOOL HOLDER
BH013-41
STUB SHAFT SMALL BH ROTOR
© FECON INC, 2010
14
Rotor Tools
320-10-022
MULCHING TOOL
320-10-032
MULCHING TOOL
Severe Duty
(End Tools)
15
© FECON INC, 2010
Rotor Bearing-Fixed
9
3
6
8
1
5
5
10
7
7
6
8
2
8
1
A
4
3
10
5
5
6
6
2
A
© FECON INC, 2010
16
7
7
8
Rotor Bearing-Fixed
Item No.
Part Number
Description
BH01301000
Rotor Bearing Assembly -Fixed (PAINTED RED)
BH274-22
BH274-03D
BH274-02D
71473
BH1301004B
BH14051080
BH1403002
BH172
B06-1605F-8
BH160J160
Rotor Bearing Housing Mach
Inner Seal Ring
Outer Seal Ring Bearing, Sherical Roller
Seal Wear Ring Rotor Bearing
LAMINAR RING ASM 80mm
Fixed Rotor Bearing Spacer
O-RING 144X3 NITRILE 19.144.03 3/8-16 X 1 1/4” L gr 8 Flat Head Allen
SNAP RING 160mm INTERNAL
1
2
3
4
5
6
7
8
9
10
17
Qty.
1
1
1
1
2
2
2
2
8
1
© FECON INC, 2010
Rotor Bearing-Floating
3
7
6
1
8
5
4
5
7
2
9
7
1
A
6
3
9
5
5
6
6
2
A
© FECON INC, 2010
18
7
Rotor Bearing-Floating
Item No.
Part Number
Description
BH01302000
Rotor Bearing Assembly -Floating (PAINTED BLACK)
BH274-22
BH274-03D
BH274-02D
71473
BH1301004B
BH14051080
BH172
B06-1605A-8
BH160J160
Rotor Bearing Housing Mach
Inner Seal Ring Outer Seal Ring
Bearing, Sherical Roller
Seal Wear Ring Rotor Bearing
LAMINAR RING ASM 80mm
O-RING 144X3 NITRILE 19.144.03 3/8-16 X 1 1/4” L gr 8 Flat Allen Head
SNAP RING 160mm 1
2
3
4
5
6
7
8
9
19
Qty.
1
1
1
1
2
2
2
8
1
© FECON INC, 2010
Motor Covers
7
6
5
1
4
2
8
© FECON INC, 2010
20
9
3
Motor Covers
Item No.
Part Number
Description
085-21-040
074-23-038
085-23-036
074-23-067
085-23-031
300-95-004
B06-1605-8
W06L
W06F
B06-1611A-8
N06-16L
Hose Cover Motor Cover, Left FGT6020SD
Motor Cover, Left FGT7020SD
Motor Cover, Right FGT6020SD
Motor Cover, Right FGT7020SD
LYNCH PIN, 3/16DIA X 1-1/4 EF LEGH
3/8-16NC x 1 1/4” L gr 8 HHCS
3/8” Lockwasher
3/8” Flat Washer
3/8-16 X 2 3/4” L GR 8 ALLEN HEAD
3/8-16NC Locknut 1
2-1
2-2
3-1
3-2
4
5
6
7
8
9
21
Qty.
2
1
1
1
1
4
4
4
4
4
4
© FECON INC, 2010
Trap Door Assembly
4
6 8 5 1* 7
3
8
4
6
4
7
6
8
5
7
8
6
2
© FECON INC, 2010
22
Trap Door Assembly
Item No.
Part Number
Description
074-22-013
074-33-001
085-33-001
182213
300-34-001
71280-09
B08-1307-8
W08F
W08L
Short Push Bar Pin
Trap Door FGT6020
Trap Door FGT7020
Hydraulic Cylinder w/ Relief 2 x 10
Stabilizer Pin
Washer 2-1/4 X 9/16 X 6 GA ZN
1/2-13NC x 1 3/4” L Gr 8 HHCS
1/2” Flat Washer
1/2” Lockwasher
1*
2-1
2-2
3
4
5
6
7
8
Hoses and Fittings Not Shown
H06A115SZSH-P 3/8”100R1X115”L #6FS X #6FS90 PRO
HFT3105P-6
#6 Face Seal Plug
HFTA3105-6-8
#6 M Face Seal To #8 Oring Adapter
*When using Pin-on or Hydraulic Pushbar use Pin #074-22-012
23
Qty.
2
1
1
1
2
4
4
12
4
2
2
2
© FECON INC, 2010
3-Position Push Bar Assy
1
7
6
8
5
10
2
9
4
3
Optional Grabber Style
Push Bar
© FECON INC, 2010
24
3-Position Push Bar Assy
Item No.
Part Number
Description
1-1
074-23-039
Pushbar, 3 Position Standard FGT6020
1-2
085-23-037
Pushbar, 3 Position Standard FGT7020
2
W08F
1/2” Flat Washer
3
W08L
1/2” Lockwasher
4
B08-1307-8
1/2-13NC x 1 3/4” L Gr 8 HHCS
5
Roll Pin 3/16 x 1 1/2 LG 6
BH433-24
Stabilizer Bar
7
300-95-004 Lynch Pin
8
300-34-001
Stabilizer Pin
9
71280-09
10
BH412-05
Door Hinge Pin
Optional Grabber Style Pushbar
1-1
074-23-030
Pushbar, 3 Position Grabber FGT6020
1-1
085-23-019
Pushbar, 3 Position Grabber FGT7020
25
Qty.
1
1
4
4
4
6
2
2
4
4
2
1
1
© FECON INC, 2010
Hydraulic Push Bar Assy
1
3
9
8
2
4
7
5
6
Optional Grabber Style
Push Bar
© FECON INC, 2010
26
Hydraulic Push Bar Assy
Item No.
Part Number
1-1
074-23-031
1-2
085-23-038
2
BH412-05
3
182216
4
71280-09
5
W08F
6
W08L
7
B08-1307-8
8
9
074-34-001
1-1
1-2
Description
Pushbar, Hydraulic Standard FGT6020
Pushbar, Hydraulic Standard FGT7020
Door Hinge Pin
Hydraulic Cylinder 2-1/2 x 14
1/2” Flat Washer
1/2” Lockwasher
1/2-13NC x 1 3/4” L Gr 8 HHCS
Roll Pin 3/16 x 1 1/2 LG
Cylinder Pin
Optional Grabber Style Pushbar
074-23-012
Pushbar, Hydraulic Grabber FGT6020
085-23-006
Pushbar, Hydraulic Grabber FGT7020
27
Qty.
1
1
2
2
4
12
4
4
8
4
1
1
© FECON INC, 2010
Protection Block
2
3
8
5
7
4
6
1
Item No.
Part Number
Description
BH555
182063
182058
BH220-01
182404
182065
182433
HFTA3105-6-050
HYD PROTECTION BLOCK CART SUN CHECK 80G 4PSI Hot Oil Shuttle DSCH-XEN
Cart Sun Relief 6000 psi 25 gpm
Cavity Plug Sun T-18A
Cavity Plug XFOA-XXN
Cart Sun Sequence 15gpm 280psi T-13A
#6 Face Seal to Oring Adapter w/ Orfice
1
2
3
4
5
6
7
8
Qty.
1
1
1
1
1
1
1
1
© FECON INC, 2010
28
Aux Function Valve (OPTION)
182437
074-05-004 Brake Cushion
Mount directly to all Fixed
Displacment Motors
182418 Diverter Valve
Used with Two Auxilary
Functions and a single
low flow is provided
from carrier
182073
BH201 Pressure Reducin
Used in Conjuction wtih B
Hydraulic Block
71785 Flow Control Valve
Used for a Single Auxilary Function
when a single low Flow is provided
from carrier to adjust flow of Function
29
© FECON INC, 2010
Hydraulic Schematic
160 cc 2-Speed Motor for FTX-148
3
7
5
11
2
12
12
20
14
8
22
14
9
13
8
6
© FECON INC, 2010
30
19
20
3
1
15
20
18
24
4
13
10
17
9
21
16
Hydraulic Schematic
160 cc 2-Speed Motor for FTX-148
Item No.
Part Number
H06A055SZSZ-P 3/8”100R1X55”L #6 FASEAL FS BE PROT
H12A043SZSZ-P 3/4”100R1X43”L #12 FASEAL FSBE W/PR
H12A080SZSY-P 3/4” 100R1X080”L #12 FASEAL FS->45
H16H055SZPR-P-180 1”HTBX55”L FASEAL->+90 EL CODE 62
H16H080SZSY-P 1” HTBX0080”L #16 FASEAL FS->45
H16N055SZPR-P-180 1”N2X55”L FASEAL FS->+90 EL CODE 62
H16N080SZSY-P 1” N2X080”L #16 FASEAL FS->45
HF16STP
#16 Oring Plug
HF20PH
1 1/4” CODE 62 SPLIT FLANGE KIT
HF6STP
#6 SAE Straight Thread Plug
HFT3905-12
#12 Face Seal Bulkhead Union
HFT3905-16
#16 Face Seal Bulkhead Union
HFTA3105-16
#16 Face Seal to #16 ORing Adp
HFTA3105-16-20 #16 Face Seal to #20 Oring Adp
HFTA3105-6-050 #6 Face Seal to #6 Oring Adapt
HFTA3405-6-12 #6 FASEAL TO #12 ORING 90 EL
HFTA3605-12
#12 FACE SEAL TO ORING BRANCH TEE
HFT2205N-12
#12 FACE SEAL TUBE NUT
HFT2205P-12-A4 #12 FACE SEAL PLUG TO #4 ORING
HFHY06003735 TEST PORT #4 O-RING 16MM THREAD
085-05-001
HIGH PRESSURE TUBE - FTX 148
085-05-002
LOW PRESSURE TUBE- FTX 148 HFTA3405-4-6
#4 FACE SEAL TO #6 ORING 90 EL HFT2205C-4
#4 FACE SEAL CAP 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18*
19*
20*
21*
22*
23
24
Description
31
Qty.
1
1
1
1
1
1
1
2
2
1
1
2
2
2
1
1
1
1
1
3
1
1
© FECON INC, 2010
Hydraulic Schematic
To Carrier
4
182216
182216
182213
Trap Door & Push Bar one Low Flow
4
4
4
4
4
H1
H2
H5
H6
H4
5
3
1
H6
1
1
H3
1
P1
C2
C1
P2
C3
C4
2
1
182418
3
H7
PUSHBAR EXTEND
Solenoid
Grn-1
1
+12 VDC
3
16/4 Cable
2
Wht-2
Selector Switch
Spring Return
to Center
PUSHBAR RETRACT
Solenoid
2
Red-2
Ground
3
Black-1
1
PUSHBAR CONTROL SOLENOID
Door Open
Solenoid
1
Grn-1
3
16/4 Cable
+12 VDC
2
Wht-2
Selector Switch
Spring Return
to Center
Door Close
Solenoid
3
1
Black-1
2
Red-2
Ground
TRAPDOOR CONTROL SOLENOID
© FECON INC, 2010
32
Hydraulic Schematic
Trap Door & Push Bar one Low Flow
Item No.
Part Number
Description
Qty.
1
HFTA3105-6-10 #6 Face Seal to #10 Oring Adap
3
2
HFTA3405-6-10 #6 FaSeal to #10 Oring 90 EL
1
3
HFT3755SW-6
#6 Face Seal Swivel Run Tee
2
4
HFTA3105-6-8
#6 FASEAL TO #8 ORING 90 DEG 6
5
HFT3505SW-6
#6 FACE SEAL SWIVEL 90 DEG EL 1
H1
H06A044SZSH-P 3/8” 100R1X44” #6FS X #6FS90 PROTE
1
H2
H06A045SZSH-P 3/8” 100R1X45” #6FS X #6FS90 PROTE
1
H3
H06A049SZSH-P 3/8” 100R1X49” #6FS X #6FS90 PROTEC
1
H4
H06A050SZSH-P 3/8”100R1X50”L FS->FS 90 EL
1
H5
H06A076SHSH-P-180 3/8”100R1X76”L FS 90 EL->FS 90 EL
1
H6
H06A115SZSY-P 3/8”100R1X115”L FS X FS45 PROTEC
2
H7
H06A078SHSH-P-180 3/8”100R1X78”L FS 90 EL->FS 90 EL
1
33
© FECON INC, 2010
Hydraulic Schematic
Push Bar Single Low Flow
To Carrier
1
1
2
H5
2
H5
2
2
182216
182216
H3
H1
3
H2
H4
3
Item No.Part Number
Description
1
2
3
#6 Face Seal to #10 Oring Adap
#6 FASEAL TO #8 ORING 90 DEG #6 FACE SEAL MALE UNION TEE
H1
H2
H3
H4
H5
© FECON INC, 2010
HFTA3105-6-10
HFTA3405-6-8
HFT3705-6 Qty.
H06A049SZSH-P 3/8” 100R1X49” #6FS X #6FS90 PROT H06A050SZSH-P 3/8” 100R1X50” #6FS X #6FS90 PROT H06A042SZSZ-P 3/8”100R1X42”L #6 FASEAL FS BE PROT
H06A041SZSZ-P 3/8”100R1X41”L #6 FASEAL FS BE PROT
H06A115SZSZ-P 3/8”100R1X115”L #6 FASEAL FS BE PRO
34
3
4
2
1
1
1
1
2
Technical
Appendix
A-1
© FECON INC, 2010
Drive Belt Tensioning
A
B
C
D
A
B
SECTION B-B
SECTION A-A
Proper Tension
V-Belt: 30# Pressure = 5/16" Deflection
Polychain: 40# Pressure = 5/16" Deflection
Note: Do not over tighten belts.
Over tightening belts will
cause excessive wear and
reduce component life.
Loosen
Fixing Bolts
DETAIL C
DETAIL D
© FECON INC, 2010
A-2
Loosen
Locking Bolts
A-3
© FECON INC, 2010

FGT 6020 - Lynn Hendrix Equipment

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