Contact_files/Callaway Carbon Presentation erc
Transcription
Contact_files/Callaway Carbon Presentation erc
Text CALLAWAY CARBON PRESENTATION & CAPABILITIES Here is Competence. I would like to take this opportunity to introduce Callaway Carbon, Inc - one of the Callaway Companies Callaway Carbon offers our clients a comprehensive solution for design, engineering, tooling, and production of composites. Together with our RTM Newtwork partners and a worldwide staff of more than 130, we offer exemplary parts, managed production, and cost effective execution. In summary: competence. The Callaway Companies has a rich history of innovation in engineering and manufacturing working with and for some of the best and brightest companies worldwide. For more than twenty-five years we have concentrated our efforts on composites, and specifically carbon fiber composites. Five years ago we brought a very capable RTM system from our German partners to our US facility. The KRTM System produces very accurate and repeatable carbon fiber components. The Kramer Resin Transfer Molding system leads the industry in producing structural carbon parts with fully integrated features in one swift molding step. We appreciate this opportunity to present our capabilities and look forward to discussing how Callaway Carbon may assist. Ely Reeves Callaway Chief Executive Officer The Callaway Companies Callaway RTM Network Facilities Callaway Carbon, Inc. 2441 Pullman Street, Santa Ana CA 92705 714-845-3400 www.callawaycarbon.com • 20,000 sq.ft. Southern California facility • workforce 20 • 2 miles from John Wayne Airport (SNA) Callaway RTM Network Facilities Callaway Competition GmbH Liebigstrasse 31 Leingarten D74211 Germany www.callawaycars.de • 27,000 sq.ft. Leingarten facility • workforce 12 • 45 km North of Stuttgart, Germany Callaway RTM Network Facilities UBC GmbH Murr, Germany www.ubc-gmbh.de • 127,000 sq.ft. Murr facility • workforce 130 • 15 km North of Stuttgart, Germany Callaway RTM Network Facilities First Composites GmbH Niederbreitbach, Germany www.firstcomposites.de • 25,000 sq.ft. Niederbreitbach facility • workforce 30 • 40 km South of Koln, Germany Engineering Resources • Latest design software solutions from PTC Pro/ ENGINEER® Creo • Spaceclaim 2012+ • Alphacam R2012 • Full manufacturing engineering support • Component design support • Partner Support - • - CMM Dimensional Inspection - White Light Scan, Laser Scan - FEA - NASTRAN KRTM proprietary process software Quality Assurance Callaway Carbon Quality Statement We are an internationally recognized manufacturer and supplier of high quality carbon fiber components, associated equipment and services. We fulfill our commitments to our customers and our employees through continuous growth and improvement. Santa Ana Facility Main Fabrication Area Callaway Carbon Equipment Curing Oven 600F - 6’H x 4’W x 7’L Used for Post Curing of final molded parts 5-Axis CNC Mill - 144”X x 60”Y x 20”Z Used for machining tooling and machining final product foam cores KRTM Equipment KRTM (Kramer Resin Transfer Method) Leads the industry in producing structural carbon parts with fully integrated features in one swift molding step. ‣ Class A surface finish, all sides ‣ Automated sensor-based process control ‣ Process metrics (time, temp, pressure, flow) automatic documentation on each part produced ‣ Traceable and accurate content and mass control ‣ Precision dimensional control ‣ Closed mold tooling ‣ Dry carbon preforms with low density cores ‣ Fully integrated hard points KRTM PROCESS Dry Fiber Reinforcement Pressure Resin Injection Preform with core and inserts Close Mold Vacuum Finished Component KRTM Tooling KRTM Tooling Projects Medical Table For MRI Machines Projects Clamp Assembly Rohacell machined foam core with integrated fasteners Projects Vehicle Hood Rohacell machined foam core Projects Removable Hard Top Projects Structural Connector Projects Support Assembly Projects Seat Base Projects Lamborghini Center Console Core Details Fastener Integration Surface Details Part Inspection Callaway Carbon utilizes Hexagon Metrology in Lake Forest, CA for Dimensional inspection of completed components. Inspection Processes include - • Romer Arm • CMM • Leica Laser Scanner • White Light Sample Material Testing Callaway Carbon utilizes Exova Testing Labs in Orange county CA, for material testing such as - • Tensile Strength Testing • Sheer Strength Testing • Bond Strength Testing • Peel Strength Testing (cored laminates) • Fastener Pull-Out Strength Testing • FAR 23.853 Aircraft Interior Flammability Testing Contract Support Although Callaway Carbon’s core business is to support our customers with “Build to Print” services we also offer additional support in the following areas - • Engineering - process, part and tool design • Research & Development - part design/testing • Prototyping - fully operational - partial or full scale • KRTM Licensing - For clients managing proprietary production, Callaway Carbon supplies automated machinery, support, and know-how through a support contract. Industry Expos Thank You Thank you for your time. We invite your questions and discussion. We look forward to working together. Adrian Corbett Operations Manager Callaway Carbon 2441 Pullman Street Santa Ana CA 92705 main: 714 845 3400 direct: 714 719 0419 email me www.callawaycarbon.com
Similar documents
Callaway Carbon Presentation erc
KRTM (Kramer Resin Transfer Method) Leads the industry in producing structural carbon parts with fully integrated features in one swift molding step. ‣ Class A surface finish, all sides ‣ Automated...
More informationCorvette - Callaway Cars
with a unitized acoustic chamber. The result is minimized exhaust gas restriction for maximum power with a deep, muscular tone. The signature Double-D exhaust tips are larger than earlier Callaway ...
More information