The ELEKTRON Series - FERROMATIK Danmark A/S

The ELEKTRON Series - FERROMATIK Danmark A/S

The ELEKTRON Series
500 to 4,500 kN
ELEKTRON
All-Electric Injection Molding for Everyone
The ELEKTRON Series is the product of Milacron‘s years of innovation in all-electric injection molding technology.
The ELEKTRON is designed for a full range of standard applications, and offers outstanding value to manufacturers.
The advantages of all-electric injection molding include:
Economy
Uses 60 % less energy and 90 % less water than hydraulic injection molding machines
Dynamics
Parallel movements for optimal cycle times
Precision
Exceptional part quality with excellent mold protection thanks to stroke
accuracy of .01 millimeter
Productivity
Minimal rejects with maximum repeatability and machine availability
Flexibility
Suitable for all standard applications
Clean
Ideal for clean room operations since no oil is used
Quiet
Minimal noise – perfect for personnel-intensive operations and assembly areas
2
Typical Applications
Medical
Electrical & Telecommunication
Consumer Goods
MACHINE CONFIGURATIONS
Screw Diameter [mm]
3,470
70/80/90
2,290
60/70/80
1,540
50/60/70
50/60/70
45/50/60
45/50/60
45/50/60
40/45/50
40/45/50
40/45/50
35/40/45
Injection Unit
(International Size)
970
630
40/45/50
35/40/45
35/40/45
35/40/45
35/40/45
300
450
30/35/40
30/35/40
30/35/40
30/35/40
30/35/40
120
18/25/30
18/25/30
18/25/30
55
18/20/22
750
1,100
1,550
1,800
500
2,000
2,600
3,500
50/60/70
4,500
Clamping Unit (Clamping Force [kN])
3
DYNAMIC
Optimized Movement for Optimal Cycle Times
As with accumulator-driven hydraulic machines, ELEKTRON offers parallel movements as a standard feature.
The result is excellent machine dynamics:
All axes can operate in parallel - standard on all machines
FEM-optimized construction of all moving and stressed parts
Power- and acceleration-optimized 5-point toggle system - large mold opening strokes in a compact design
Precise positioning of ejector via electromechanical drive system and ball screw drives
Platen guides allow for high-speed operation with perfect platen parallelism, even for heavier molds
Tie-bar spacing with a stiff platen and highly sensitive mold safety ensure long-term part-quality and mold life.
The mold installation area is easily accessed, allowing for quick mold changes.
4
ELEKTRON – The Product
of a Strong Global Team
With locations in the US, India, China, and Germany, manufacturers in the Milacron group have been building
all-electric injection molding machines for more than 25 years:
In 1985 Milacron introduces the world’s first all-electric machine
In 1992 Ferromatik Milacron presents the ELEKTRA, the first European company
to offer all-electric machines
At K 2001 Ferromatik Milacron introduces third-generation all-electric
injection molding machines
In 2009 Milacron presents ELEKTRON – internationally developed all-electric
machine for standard applications
The ELEKTRON has been available in Europe since 2010
The ELEKTRON is based on the proven ELEKTRA series. Both machines share the same platform:
service, spare parts and retrofits are available through Ferromatik Milacron’s SERVTEK customer support
in Malterdingen, Germany. The high quality standards for the machines are assured worldwide through
experienced product management.
5
EXACT
Precise Movements Ensure Quality Parts for the Long Term
All-electrics set the standard for movement repeatability. Exact movements are assured by the machines‘ drive components
and robust mechanics. This ensures consistent part quality for the long term. The stroke precision of servo-driven axes is
significantly greater than even the best hydraulic systems can provide. All this makes the ELEKTRON ideal for the reliable
production of high-precision parts:
Absolute stroke measurement of all machine axes with precision movements
Sensors for direct, precise, and repeatable monitoring of the injection and holding pressure
Fast, repeatable injection movements with parallel independent plasticizing
Linear guide for injection unit
Perfect integration of controls and drive components
All machine axes utilize servomotors, belt drives, and ball screw drives
Injection unit carriage movement and nozzle-holding force via clean, easily maintained system
Automatic central lubrication
6
The Electrical Cabinet – Everything in its Place
The electrical cabinet is integrated into the machine base. This design, with separate areas for controls and power components,
as well as the location of the central processor in the operator panel, offers plenty of room for the available ELEKTRON options.
An Ethernet Powerlink connection guarantees fast and reliable communications between the motor, amplifier, and machine controls.
7
ENDURA touch
Operator-friendly Controls
The new ENDURA touch controls were developed especially to meet the requirements of the ELEKTRON series.
Machine operators will easily find their way around the system right from the start. ENDURA touch at a glance:
High-performance controls from B&R
Intuitive operations via 15” color touchscreen
No page more than two clicks away
Keypad for entering notes and information
32 function keys with LEDs, arranged around the touchscreen
Various interfaces (3 USB, RS232, Ethernet) for connecting external devices
Save mold data and screenshots to USB keys
Setpoint and actual values shown as absolute values
Plausibility check on values entered
Process monitoring with graphically displayed minimum, maximum, and average values
Graphical display of 33 parameters for the last 150 cycles
Summary of last 3,000 alarms with date and time stamps
Display of last 3,000 setpoint-value changes (change log)
Internal memory for up to 200 mold data sets
3+3 freely configurable inputs and outputs for connecting peripheral devices
Data protection with four access levels for up to 100 machine operators
Choice of three languages
8
ENDURA touch Controls for a
Clear Overview
Every page can be accessed directly
from an overview page
Cylinder heating, including heating energy
indicator and monitoring
Enter mold data for mold closing
and opening
Enter pressure, velocity, time and stroke
9
Machine Dimensions
ELEKTRON 50 — 350
ELEKTRON 450
10
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
ELEKTRON 50 - 55
4,303
1,440
1,811
1,813
2,940
482
640
285
1,387
889
55
1,540
1,984
720
720
—
—
ELEKTRON 50 - 120
4,303
1,440
1,811
1,813
2,490
512
640
285
1,387
889
55
1,540
2,004
720
720
—
—
ELEKTRON 50 - 300
4,303
1,440
1,811
1,813
2,490
88
640
285
1,387
889
55
1,562
2,019
720
720
—
—
ELEKTRON 75 - 120
4,475
1,565
1,831
1,965
2,510
532
790
352
1,248
915
66
1,586
2,050
783
783
—
—
ELEKTRON 75 - 300
4,475
1,565
1,831
1,965
2,510
108
790
352
1,248
915
66
1,608
2,065
783
783
—
—
ELEKTRON 75 - 450
4,475
1,565
1,831
1,965
2,510
-68
790
352
1,248
915
66
1,611
2,103
783
783
—
—
ELEKTRON 110 - 120
4,589
1,285
2,034
2,079
2,510
532
700
322
1,304
915
66
1,642
2,105
580
705
—
—
ELEKTRON 110 - 300
4,589
1,285
2,034
2,079
2,510
108
700
322
1,304
915
66
1,664
2,120
580
705
—
—
ELEKTRON 110 - 450
4,589
1,285
2,034
2,079
2,510
-68
700
322
1,304
915
66
1,665
2,158
580
705
—
—
ELEKTRON 155 - 300
5,215
1,455
2,018
2,470
2,745
343
890
292
1,386
935
66
1,746
2,203
670
785
516
—
ELEKTRON 155 - 450
5,215
1,455
2,018
2,470
2,745
170
890
292
1,386
935
66
1,749
2,241
670
785
604
—
ELEKTRON 155 - 630
5,215
1,455
2,018
2,470
2,745
-102
890
292
1,386
935
66
1,766
2,240
670
785
753
—
ELEKTRON 180 - 300
5,215
1,455
2,018
2,470
2,745
343
890
292
1,386
935
66
1,746
2,203
670
785
516
—
ELEKTRON 180 - 450
5,215
1,455
2,018
2,470
2,745
170
890
292
1,386
935
66
1,749
2,241
670
785
604
—
ELEKTRON 180 - 630
5,215
1,455
2,018
2,470
2,745
-102
890
292
1,386
935
66
1,766
2,240
670
785
753
—
ELEKTRON 200 - 450
6,398
1,805
2,085
2,870
3,379
-950
1,240
298
1,553
1,059
66
1,916
2,407
828
977
—
—
ELEKTRON 200 - 630
6,398
1,805
2,085
2,870
3,379
-682
1,240
298
1,553
1,059
66
1,933
2,407
828
977
—
—
ELEKTRON 200 - 970
6,398
1,805
2,085
2,870
3,379
-149
1,240
298
1,553
1,059
66
1,974
2,456
828
977
—
—
ELEKTRON 260 - 630
6,825
1,833
2,256
3,180
3,645
-799
1,240
298
1,618
1,059
66
1,998
2,472
856
977
—
—
ELEKTRON 260 - 970
6,825
1,833
2,256
3,180
3,645
-269
1,240
298
1,618
1,059
66
2,039
2,521
856
977
—
—
ELEKTRON 260 - 1,540
6,825
1,833
2,256
3,180
3,645
108
1,240
298
1,618
1,059
66
2,065
2,690
856
977
—
—
ELEKTRON 350 - 970
7,108
1,853
2,345
3,463
3,645
-282
1,340
298
1,663
1,057
66
2,110
2,700
883
970
—
—
ELEKTRON 350 - 1,540
7,108
1,853
2,345
3,463
3,645
108
1,340
298
1,663
1,057
66
2,110
2,735
883
970
—
—
ELEKTRON 450 - 1,540
7,945
2,143
2,557
3,953
3,992
265
1,436
440
1,722
955
66
2,282
2,794
1,039
1,104
—
2,789
ELEKTRON 450 - 2,290
7,945
2,143
2,557
3,953
3,992
194
1,436
440
1,722
955
66
2,596
2,715
1,039
1,104
—
2,789
ELEKTRON 450 - 3,470
7,945
2,143
2,557
3,953
3,992
-193
1,436
440
1,722
955
66
2,631
2,715
1,039
1,104
—
2,789
11
SPECIFICATIONS
Clamping Unit
5-Point toggle system
Clamp movement via ball screw and belt drive
3 adjustable closed-loop opening and closing speeds
Clamping force adjustable
Automatic mold installation height adjustment
Position-based ramping for accurate switching and precise speed, pressure controls
High-sensitivity mold safety (stroke and force) adjustable in two stages
Mold safety with one try-again circuit
Automatic grease lubrication
Actual tonnage display on control panel
SPI ejector cross
Hydraulic or pneumatic core pull
Air valves
Machine height increased 100 mm
Ejector
Ejector movement via ball screw and belt drive
Forward speed adjustable in two stages
Speed and force adjustable on control panel
Pulsating ejector strokes, adjustable from 1 to 9
Zero point adjustable
Ejector forward dwell timer
Injection Unit
3 screw diameters available per injection unit
Nitrided barrel and screw
Bimetallic barrel and hardened screw
Barrel cover with perforated metal
Barrel cover V2A with insulation
Injection movement via ball screw and belt drive
Injection speed increased
5-Stage injection switchable by pressure, time, or position
10-Stage back pressure
5-Stage plasticizing switchable by position
Digital setting and read-out of screw RPM
Screw suck-back before and after plasticizing
Screw cold start protection
Semi-auto purge
Intrusion molding program
Sprue break with timer
Needle shut-off nozzle, pneumatic operated
Feed throat temperature indication and control
Material hopper
Adapter plate for coloring unit or hopper loader
12
Standard
Option
Injection Unit
Control for coloring unit
Auto heat startup and shutdown
Actual current display of heating zones
Display of set and actual temperature with bar graph
Heaterband and thermocouple failure detection
Heat standby after achieving set number of cycles
Temperature and tolerance range monitoring for each zone
Standard
Option
Controls
High-performance controls from B&R
Intuitive operations via 15" color touchscreen
No page more than two clicks away
Keypad for entering notes and information
32 function keys with LEDs, arranged around the touchscreen
Various interfaces (3 USB, RS232, Ethernet) for connecting external devices
Save mold data and screenshots to USB keys
Setpoint and actual values shown as absolute values
Plausibility check on values entered
Process monitoring with graphically displayed minimum, maximum, and average values
Graphical display of 33 parameters for the last 150 cycles
Summary of last 3,000 alarms with date and time stamps
Display of last 3,000 setpoint-value changes (change log)
Internal memory for up to 200 mold data sets
3+3 freely configurable inputs and outputs for connecting peripheral devices
Data protection with four access levels for up to 100 machine operators
Choice of three languages
Drive Technology
Closed-loop control of all pressures, strokes and speeds
Servo-driven mold, ejector, plasticizing and injection movements
High-speed Ethernet POWERLINK connection between motor, amplifier and machine controls
Parallel mold, ejector and plasticizing movements
Other
Euromap mold mounting pattern
Mounting patterns to Euromap standards for robots on fixed platen
Moving platen supported on machine frame by glide shoes
Cooling water battery
Hosing from cooling water battery to stationary or moving platen
Part removal possible from two sides
Interface for robot to Euromap 67
Interface for conveyor belt
Receptacle packages
Electric panel integrated in the machine base
13
ELEKTRON 50
Technical Data and Clamp Dimensions
Clamping Unit
Clamping Force
50
kN
500
Tie Bar Clearance (H x V)
mm
320 x 320
Clamping Platens Size (H x V)
mm
470 x 490
Mold Opening Stroke
mm
260
Distance Between Platens max.
mm
670
Mold Installation Height min. / max.
mm
150 / 410
Mold Weight max. (moving / fixed)
kg
290 / 145
Opening Force
kN
165
Ejector Force
kN
25
Ejector Stroke
mm
125
s-mm
1.7 - 224
Dry Cycle (Euromap 6)
Injection Unit
55
120
300
Screw Diameter
mm
Injection Pressure max.
bar
Stroke Volume max.
cm³
19
24
29
31
59
85
113
154
201
g
17
21
26
28
54
77
103
140
183
Injection Weight max. (PS)
18
20
22
2,500 2,345 1,939
18
25
30
2,444 2,016 1,400
30
35
40
2,500 1,943 1,488
Screw Stroke
mm
75
75
75
120
120
120
160
160
160
Unit Stroke
mm
180
180
180
250
250
250
250
250
250
Nozzle Holding Force
kN
30
30
30
30
30
30
30
30
30
Injection Rate
cm³/s
52
64
78
52
101
145
117
159
208
Screw Speed
min -1
400
400
400
400
400
400
400
400
400
Recovery Rate
g/s
3.2
4
5
3
9
13
18
25
32
Active Screw Length
L/D
22
21
19
20
20
20
22
23
20
3+1
3+1
3+1
3+1
3+1
3+1
4+1
4+1
4+1
4.8
4.9
4.9
4.6
6.7
7.9
9.2
11.2
11.2
Number of Heating Zones
Total Heating Capacity
kW
General Data
Total Connected Power
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
14
50 - 55
50 - 120
50 - 300
11.3
11.4
11.4
3.94 x 1.29 x 1.84
3,000
11.4
12.7
14.7
3.94 x 1.29 x 1.86
3,200
20.9 22.3 22.3
3.94 x 1.29 x 1.87
3,400
ELEKTRON 75
Technical Data and Clamp Dimensions
Clamping Unit
Clamping Force
75
kN
750
Tie Bar Clearance (H x V)
mm
405 x 380
Clamping Platens Size (H x V)
mm
575 x 570
Mold Opening Stroke
mm
320
Distance Between Platens max.
mm
800
Mold Installation Height min.
mm
150 / 480
Mold Weight max. (moving / fixed)
kg
510 / 255
Opening Force
kN
250
Ejector Force
kN
25
Ejector Stroke
mm
125
s-mm
1.6 - 284
Dry Cycle (Euromap 6)
Injection Unit
120
300
450
Screw Diameter
mm
Injection Pressure max.
bar
Stroke Volume max.
cm³
31
59
85
113
154
201
173
226
286
g
28
54
77
103
140
183
158
206
261
Injection Weight max. (PS)
18
25
30
2,444 2,016 1,400
30
35
40
2,500 1,943 1,488
35
40
45
2,445 1,985 1,569
Screw Stroke
mm
120
120
120
160
160
160
180
180
180
Unit Stroke
mm
250
250
250
250
250
250
250
250
250
Nozzle Holding Force
kN
30
30
30
30
30
30
30
30
30
Injection Rate
cm³/s
52
101
145
117
159
208
159
207
262
Screw Speed
min -1
400
400
400
400
400
400
400
400
400
Recovery Rate
g/s
3
9
13
18
25
32
28
40
43
Active Screw Length
L/D
20
20
20
22
22.9
20
22
22.8
20
3+1
3+1
3+1
4+1
4+1
4+1
4+1
4+1
4+1
4.6
6.7
7.9
9.2
11.2
11.2
11.1
13.1
13.1
Number of Heating Zones
Total Heating Capacity
kW
General Data
Total Connected Power
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
75 - 120
75 - 300
75 - 450
14.0 15.2
16.1
4.36 x 1.42 x 1.93
4,500
23.5 24.9 24.9
4.36 x 1.42 x 1.95
4,700
27.8 29.2 29.2
4.36 x 1.42 x 1.98
4,950
15
ELEKTRON 110
Technical Data and Clamp Dimensions
Clamping Unit
Clamping Force
110
kN
1,100
Tie Bar Clearance (H x V)
mm
420 x 420
Clamping Platens Size (H x V)
mm
650 x 650
Mold Opening Stroke
mm
350
Distance Between Platens max.
mm
830
Mold Installation Height min. / max.
mm
150 / 480
Mold Weight max. (moving / fixed)
kg
600 / 300
Opening Force
kN
370
Ejector Force
kN
30
Ejector Stroke
mm
150
s-mm
1.9 - 294
Dry Cycle (Euromap 6)
Injection Unit
120
300
450
Screw Diameter
mm
Injection Pressure max.
bar
Stroke Volume max.
cm³
31
59
85
113
154
201
173
226
286
g
28
54
77
103
140
183
158
206
261
Injection Weight max. (PS)
18
25
30
2,444 2,016 1,400
30
35
40
2,500 1,943 1,488
35
40
45
2,445 1,985 1,569
Screw Stroke
mm
120
120
120
160
160
160
180
180
180
Unit Stroke
mm
250
250
250
250
250
250
250
250
250
Nozzle Holding Force
kN
30
30
30
30
30
30
30
30
30
Injection Rate
cm³/s
52
101
145
117
159
208
159
207
262
Screw Speed
min -1
400
400
400
400
400
400
400
400
400
Recovery Rate
g/s
3
9
13
18
25
32
28
40
43
Active Screw Length
L/D
20
20
20
22
23
20
22
22.8
20
3+1
3+1
3+1
4+1
4+1
4+1
4+1
4+1
4+1
4.6
6.7
7.9
9.2
11.2
11.2
11.1
13.1
13.1
Number of Heating Zones
Total Heating Capacity
kW
General Data
Total Connected Power
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
16
110 - 120
110 - 300
110 - 450
16.6
17.9
18.7
4.51 x 1.42 x 2.00
5,370
26.1 27.5 27.5
4.51 x 1.42 x 2.01
5,500
30.5 31.9
31.9
4.77 x 1.42 x 2.04
5,750
ELEKTRON 155
Technical Data and Clamp Dimensions
Clamping Unit
155
Clamping Force
kN
1,550
Tie Bar Clearance (H x V)
mm
520 x 520
Clamping Platens Size (H x V)
mm
780 x 780
Mold Opening Stroke
mm
440
Distance Between Platens max.
mm
1,030
Mold Installation Height min. / max.
mm
200 / 590
Mold Weight max. (moving / fixed)
kg
1,125 / 560
Opening Force
kN
500
Ejector Force
kN
35
Ejector Stroke
mm
150
s-mm
2 - 364
Dry Cycle (Euromap 6)
Injection Unit
300
450
630
Screw Diameter
mm
Injection Pressure max.
bar
Stroke Volume max.
cm³
113
154
201
173
226
286
251
318
393
g
103
140
183
158
206
261
229
289
357
Injection Weight max. (PS)
30
35
40
2,500 1,943 1,488
35
40
45
2,445 1,985 1,569
40
45
2,494 1,970
50
1,596
Screw Stroke
mm
160
160
160
180
180
180
200
200
200
Unit Stroke
mm
250
250
250
250
250
250
300
300
300
Nozzle Holding Force
kN
30
30
30
30
30
30
30
30
30
Injection Rate
cm³/s
117
159
208
159
207
262
207
262
324
Screw Speed
min -1
400
400
400
400
400
400
400
400
400
Recovery Rate
g/s
18
25
32
28
40
43
40
47
56
Active Screw Length
L/D
22
22.9
20
22
22.8
20
22
22.2
20
Number of Heating Zones
Total Heating Capacity
kW
General Data
Total Connected Power
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
9.2
11.2
11.2
11.1
13.1
13.1
12.8
14.8
14.8
155 - 300
155 - 450
155 - 630
26.9 28.3 28.3
5.20 x 1.52 x 2.10
7,400
31.2 32.6 32.6
5.20 x 1.52 x 2.10
7,650
32.4 33.8 33.8
5.41 x 1.52 x 2.10
7,800
17
ELEKTRON 180
Technical Data and Clamp Dimensions
Clamping Unit
180
Clamping Force
kN
1,800
Tie Bar Clearance (H x V)
mm
520 x 520
Clamping Platens Size (H x V)
mm
780 x 780
Mold Opening Stroke
mm
440
Distance Between Platens max.
mm
1,030
Mold Installation Height min. / max.
mm
200 / 590
Mold Weight max. (moving / fixed)
kg
1,125 / 560
Opening Force
kN
540
Ejector Force
kN
35
Ejector Stroke
mm
150
s-mm
2 - 364
Dry Cycle (Euromap 6)
Injection Unit
300
450
630
Screw Diameter
mm
Injection Pressure max.
bar
Stroke Volume max.
cm³
113
154
201
173
226
286
251
318
393
g
103
140
183
158
206
261
229
289
357
Injection Weight max. (PS)
30
35
40
2,500 1,943 1,488
35
40
45
2,445 1,985 1,569
40
45
2,494 1,970
50
1,596
Screw Stroke
mm
160
160
160
180
180
180
200
200
200
Unit Stroke
mm
300
300
300
300
300
300
300
300
300
Nozzle Holding Force
kN
30
30
30
30
30
30
30
30
30
Injection Rate
cm³/s
117
159
208
159
207
262
207
262
324
Screw Speed
min -1
400
400
400
400
400
400
400
400
400
Recovery Rate
g/s
18
25
32
28
40
43
40
47
56
Active Screw Length
L/D
22
22.9
20
22
22.8
20
22
22.2
20
Number of Heating Zones
Total Heating Capacity
kW
General Data
Total Connected Power
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
18
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
9.2
11.2
11.2
11.1
13.1
13.1
12.8
14.8
14.8
180 - 300
180 - 450
180 - 630
26.9 28.3 28.3
5.20 x 1.52 x 2.10
7,400
31.2 32.6 32.6
5.20 x 1.52 x 2.10
7,650
32.4 33.8 33.8
5.41 x 1.52 x 2.10
7,800
ELEKTRON 200
Technical Data and Clamp Dimensions
Clamping Unit
200
Clamping Force
kN
2,000
Tie Bar Clearance (H x V)
mm
570 x 570
Clamping Platens Size (H x V)
mm
810 x 810
Mold Opening Stroke
mm
510
Distance Between Platens max.
mm
1,220
Mold Installation Height min. / max.
mm
200 / 710
Mold Weight max. (moving / fixed)
kg
1,270 / 630
Opening Force
kN
600
Ejector Force
kN
45
Ejector Stroke
mm
150
s-mm
2.2 – 399 (estimated)
Dry Cycle (Euromap 6)
Injection Unit
450
630
970
Screw Diameter
mm
Injection Pressure max.
bar
Stroke Volume max.
cm³
173
226
286
251
318
393
382
471
679
g
158
206
261
229
289
357
348
429
618
Injection Weight max. (PS)
35
40
45
2,445 1,985 1,569
40
45
2,494 1,970
50
1,596
45
50
60
2,300 2,058 1,429
Screw Stroke
mm
180
180
180
200
200
200
240
240
240
Unit Stroke
mm
300
300
300
300
300
300
300
300
300
Nozzle Holding Force
kN
30
30
30
30
30
30
30
30
30
Injection Rate
cm³/s
159
207
262
207
262
324
317
392
565
Screw Speed
min -1
400
400
400
400
400
400
350
350
350
Recovery Rate
g/s
28
40
43
40
47
56
46
58
80
Active Screw Length
L/D
22
22.8
20
22
22.2
20
22
24.2
20
Number of Heating Zones
Total Heating Capacity
kW
General Data
Total Connected Power
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
11.1
13.1
13.1
12.8
14.8
14.8
16.6
20
20
200 - 450
200 - 630
200 - 970
31.2 32.6 32.6
6.30 x 1.80 x 2.60
9,150
32.4 33.8 33.8
6.30 x 1.80 x 2.60
9,400
34.7 36.6 36.6
6.50 x 1.80 x 2.60
10,150
19
ELEKTRON 260
Technical Data and Clamp Dimensions
Clamping Unit
260
Clamping Force
kN
2,600
Tie Bar Clearance (H x V)
mm
660 x 660
Clamping Platens Size (H x V)
mm
940 x 940
Mold Opening Stroke
mm
600
Distance Between Platens max.
mm
1,350
Mold Installation Height min. / max.
mm
200 / 750
Mold Weight max. (moving / fixed)
kg
1,950 / 980
Opening Force
kN
780
Ejector Force
kN
60
Ejector Stroke
mm
160
s-mm
2.52 – 462
Dry Cycle (Euromap 6)
Injection Unit
630
970
1,540
Screw Diameter
mm
Injection Pressure max.
bar
Stroke Volume max.
cm³
251
318
393
382
471
679
550
792
1,078
g
229
289
357
348
429
618
500
720
981
Injection Weight max. (PS)
40
45
50
2,494 1,970 1,596
45
50
60
2,300 2,058 1,429
50
60
2,300 1,942
70
1,427
Screw Stroke
mm
200
200
200
240
240
240
280
280
280
Unit Stroke
mm
400
400
400
400
400
400
400
400
400
Nozzle Holding Force
kN
30
30
30
30
30
30
30
30
30
Injection Rate
cm³/s
207
262
324
317
392
565
550
792
1,087
Screw Speed
min -1
400
400
400
350
350
350
300
300
300
Recovery Rate
g/s
40
47
56
46
58
80
46
70
90
Active Screw Length
L/D
22
22.2
20
22
24.2
20
22
23.6
20
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
4+1
kW
12.8
14.8
14.8
16.6
20
20
20
25.4
25.4
Number of Heating Zones
Total Heating Capacity
General Data
Total Connected Power
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
20
260 - 630
260 - 970
260 - 1,540
37.2 38.6 38.6
6.90 x 2.10 x 2.50
13,000
52.7 54.6 54.6
6.90 x 2.10 x 2.50
13,500
51.7 63.6 63.6
7.40 x 2.10 x 2.50
14,000
ELEKTRON 350
Technical Data and Clamp Dimensions
Clamping Unit
350
Clamping Force
kN
3,500
Tie Bar Clearance (H x V)
mm
720 x 720
Clamping Platens Size (H x V)
mm
1,030 x 1,030
Mold Opening Stroke
mm
675
Distance Between Platens max.
mm
1,475
Mold Installation Height min. / max.
mm
250 / 800
Mold Weight max. (moving / fixed)
kg
2,630 / 1,320
Opening Force
kN
990
Ejector Force
kN
75
Ejector Stroke
mm
200
s-mm
2.6 - 504
Dry Cycle (Euromap 6)
Injection Unit
970
1,540
Screw Diameter
mm
Injection Pressure max.
bar
Stroke Volume max.
cm³
382
471
679
550
792
1,078
g
348
429
618
500
720
981
Injection Weight max. (PS)
45
50
60
2,300 2,058 1,429
50
60
2,300 1,942
70
1,427
Screw Stroke
mm
240
240
240
280
280
280
Unit Stroke
mm
400
400
400
400
400
400
Nozzle Holding Force
kN
30
30
30
30
30
30
Injection Rate
cm³/s
317
392
565
550
792
1,087
Screw Speed
min -1
350
350
350
300
300
300
Recovery Rate
g/s
46
58
80
46
70
90
Active Screw Length
L/D
22
24.2
20
22
23.6
20
4+1
4+1
4+1
4+1
4+1
4+1
kW
16.6
20
20
20
25.4
25.4
Number of Heating Zones
Total Heating Capacity
General Data
Total Connected Power
kW
Machine Dimensions (L x W x H)
Net Weight
m
kg
350 - 970
350 - 1,540
58.3 60.2 60.2
7.00 x 2.10 x 2.50
16,500
67.3 69.2 69.2
7.40 x 2.10 x 2.50
17,300
21
ELEKTRON 450
Technical Data and Clamp Dimensions
1240
10201240
Tie Bar Clearance (H x V)
mm
870 x 830
Clamping Platens Size (H x V)
mm
1,240 x 1,200
mm
820
mm
1,640
Mold Installation Height min. / max.
mm
350 / 820
Mold Weight max. (moving / fixed)
kg
5,725 (3,815 / 1,910)
1,540
mm
Injection Pressure max.
bar
Stroke Volume max.
cm³
60
70
2,300 1,942 1,427
550
792
60
70
80
80
90
1,917
1,515
1240
2,289
1,232 1020
1,608
1,385
406.4
152.4
861
1,172
1,530
1,318
0X
M2
1,722
2,179
320
101.6
360
360
360
905
Ø150
70
1020
2,238 1,856 Ø150 1,421
1,078
1240
711.2
101.650
523
753
1,025
Screw Stroke
mm
280
280
280
320
320
Unit Stroke
mm
400
400
400
400
400
400
400
400
400
Nozzle Holding Force
kN
30
30
30
30
30
30
30
30
30
580
758
580
250
250
220
427
300
250
Recovery Rate
g/s
46
70
Active Screw Length
L/D
22
23.6
Number of Heating Zones
Total Heating Capacity
kW
General Data
Total Connected Power
Machine Dimensions (L x W x H)
Net Weight
kW
m
kg
90
56
77
101
61
86
20
26.7
22.9
20
25.7
22.5
4+1
4+1
4+1
4+1
4+1
4+1
4+1
20
25.4
25.4
39.6
39.6
39.6
57.9
280
450 - 1,540
420
450 - 2,290
560
86.3 90.1 90.1
8.1 x 1.8 x 2.7
23,500
98.6 98.6 84098.6
980
*944
1120
8.1 x 1.8 x 2.7
OP.
GATE INSIDE
1530
25,000
* Inside Gate Dimensions
*944
700
OP. GATE INSIDE
* Inside Gate Dimensions
22
758
220
711.2
980
1,078
300
50
280
420
560
700
840
980
Ø2
7
1120
Ø5
1530
2.4
512
0-200
30
961
114
30
R15
Ø4
R15
Ø4
20
4+1
4+1
57.9
450 - 3,470
Ø110
711.2980
Al
* Inside Gate Dimensions
512
* Inside Gate Dimensions
220
57.9
9801230
1230
*1009
*1009
NON-OP. GATE INSIDE
NON-OP. GATE INSIDE
0-200
1230
792
300
101.6
550
min -1
152.4
406.4
cm³/s
1120
980
840
700
560
420
280
Injection Rate
711.2
406.4
152.4
*944
*944
OP. GATE INSIDE
OP. GATE INSIDE
0X
M2
1,810 2,290
g
Screw Speed
152.4101.6
152.4406.4
406.4
711.2
1120
1120980
980840
840700
700560
560420
420280
280
3,470
1120
980
840
700
560
420
280
Injection Weight max. (PS)
50
2,290
Ø2
7Ø
27
Ø5
2.4Ø
52
.4
Ø160H8
Injection Unit
Screw Diameter
Ø164
2.8 - 581
Ø164
s-mm
Dry Cycle (Euromap 6)
280
420280
560420
700560
840700
980840
1120980
15301120
1530
Ø200
200
M24
mm
Ø110
Ejector Stroke
M24
110
Ø110
1,260
711.2
980
kN
kN
1230
Opening Force
Ejector Force
101.6
Mold Opening Stroke
Distance Between Platens max.
50
0X
M2 0X50
M2
1020
711.2
711.2
406.4
406.4
152.4
152.4101.6
101.6
4,500
101.6
kN
152.4
406.4
Clamping Force
450
Ø200
Clamping Unit
Ø150
Ø150
470
Ø2
7
Ø5
2.4
Moving
Platen
118.4 118.4 118.4
*1009
8.4 x 1.8 x NON-OP.
2.7 GATE INSIDE
27,000
*1009
470
MAX.1640
All Dimesnsions Are In MM
NON-OP. GATE INSIDE
All Dimesnsions Are In MM
Stationar
Platen
MIN.350
MAX. 820 MAX.1640
820
MIN.350
MAX. 820
820
Moving
Platen
Stationary
Platen
Changes reserved.
23
Ferromatik Milacron GmbH I Riegeler Str. 4 I 79364 Malterdingen I Germany
+49 (0)7644 78-0 I [email protected] I www.ferromatik.com