Hydraulic Valves - Thompsons eParts
Transcription
Hydraulic Valves - Thompsons eParts
Hydraulic Valves Hydraulic Valves Edbro provides an extensive range of highly engineered hydraulic control valves. Built to last even in the most severe operating conditions, Edbro products offer increased flow capacities to help operators reduce tipping cycle times across their fleet. The latest CT201 valve from Edbro is lightweight and compact whilst still providing excellent control, high flow rates and still bearing the famous Edbro ‘fit and forget’ functionality. Edbro also offers various types of directional control valves, overload valves, diversion valves and knock off valves to suit any tipper setup. Hydraulic Valves Hydraulic Control Valve for Tipper Applications - CT200/CT201 76 PUMP INLET ¾" BSP OR 1" BSP AIR CONNECTIONS 6mm or ¼" PIPE OD TANK PORT ¾" BSP TIP LOWER Hydraulic Valves Fully proportional - excellent lowering control when loaded No system filtration required High flow capacity for reduced cycle times Compact and lightweight Interchangeable with previous VT valve range Multiple mounting options Pressure switch point provided Single pressure or two pressure relief valve cartridges available CT201 with adjustable lowering speed is available AIR CYLINDER INDEXABLE IN 90° STEPS 1/8" BSP 199 LOWER SPEED CONTROLLER (CT201 only) CYLINDER PORT OPTION 2 1" BSP CYLINDER PORT OPTION 1 ½" BSP END CAP (may be replaced by manual lever) MANOMETER OR PRESSURE SWITCH PORT 1/8" BSP 260 271 282 Part Number Pump Inlet Pressure (Bar) P CT200 CT201 (with adjustable lower speed) M = 6mm air E = ¼" mm air 075 = ¾" BSP 100 = 1" BSP 90, 120, 135, 150, 165, 175, 200, 220, 250 000 No cartridge fitted (Mounting bolts and face O-rings supplied with each valve) All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice. www.edbro.com Hydraulic Valves Hydraulic Control Valve for Tipper Applications - CT200/CT201 OPTIONS VC110 Relief Valves (Single Pressure) VC112 H H 220 - 250 bar 090, 120, 135, 150, 165, 175, 200 bar Relief Valves (Two Pressure) VC115 H 150 - 220 bar adjustable Manual Lever (Replaces End Cap) Spring return to neutral Available in vertical ( RLA72 ) or horizontal ( RLA73 ) versions. Independent Mounting Kit (Kits Include Plug for Port A) Port A1 Pipe Connection Port T Pipe Connection 3/4" BSP 3/4" BSP AK91 1" BSP 1" BSP AK92 VC116 H 150 - 250 bar adjustable Kit Part Number 1/8” BSP Body Raised Warning Kit Pressure Switch SA2924 (switch + washer + cover + light + buzzer + wiring) NR627 3/4" BSP 1" BSP Port A1 NR634 Pipe Connection Straight 3/4" BSP NR611/27 NR627 1" BSP NR611/43 NR634 Outlet Adaptors for Tank Mounting PERFORM ANCE Rated retur + Elbow Lowering Flow Cyl w from pump 180l/min w to tank (see graph) Pressure Drop (bar) M Hydraulic Valves Port P Pump Inlet Elbow Adaptor 200l/min Maximum relief valve pressure 250 bar Maximum peak pressure 350 bar Minimum air pressure 6 bar Mass 6 kg Tank 4 3 2 1 0 50 100 150 200 250 Flow (litres/min) OIL & FIL TRATION • This valve is designed for tipper systems without ltration. • The oil should be a good quality hydraulic oil to ISO 6743/4 HM32 for -15 to +27 C working temperature. • For extended life or for higher duty applications, 25µm absolute return line ltration is recommended. • Oil cleanliness to be maintained to ISO 4406 class 19/16. • Oil should be replaced annually. SPARES 1 SEAL KIT - SKCT200 Items A to D plus Face 'O' Rings 2 MOUNTING KIT - KDF002 Mounting Bolts plus Face 'O' Rings 3 PORT 'A' O RING - OR202774 4 PORT 'T' O RING - OR206330 5 CAP SCREWS - KS320 x4 6 CONTROL HOUSING - CC61 7 PISTON - SL478 D 8 SPRING - PS203 C 9 ADAPTOR - 3/4" BSP - NR1702 1" BSP - NR1703 C 5 7 8 B A 9 6 All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice. www.edbro.com Hydraulic Valves CT200 VALVE: Options & Accessories Dual Pressure Relief Valves VC115H & VC116H Single Pressure Relief Valves VC110xxxH & VC112xxxH Replacement cartridges for the standard CT200 single pressure relief valve. When ordering, use the following part numbers: C110 H An adjustable pressure relief valve, designed for tractor unit installations. This relief valve allows the tractor unit to be attached to a range of trailers with cylinders operating at different pressures. The dual pressure relief valve replaces the single pressure relief valve, and is installed in the same valve fitting. 090, 120, 135, 150, 165, 175, 200 bar Two models are available: H C115H: 150/220 bar C116H: 150/250 bar 220, 250 bar Valve Mounting Blocks BP227 & BP227/AL Manual Handle o RLA72 90 to valve face RLA73 In-line with valve For applications where an air control is not possible, Edbro offer the manual handle as an additional it. The end cap is removed and replaced by the manual handle it. This bloc is designed for direct mounting of an Edbro CT200 valve. The bloc is available in steel or aluminium, and is to be welded directly to the oil tan . Dimension D: Steel - 25mm Aluminium - 30mm anual han le an al e showing installation e a ple Pump Inlet Adaptors NR1969 & NR1697 Speed Control Kit SA2879 Two inlet adaptors, allowing different si e pipe fittings from the pump to be used: 3/4 BSP Adaptor NR1702 1 BSP Adaptor NR1703 When using the valve in pneumatic configuration, this is a replacement end cap which allows the spool stro e to be adjusted using a screw. By limiting the stro e in this way, return flow through the valve can be limited, thus increasing control over the speed of operation. All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice. www.edbro.com Hydraulic Valves C112 Hydraulic Valves Hydraulic Control Valve for Tipper Applications - CT040/CT070 x x x x Hydraulic Valves x x x )XOO\SURSRUWLRQDO²H[FHOOHQWORZHULQJ FRQWUROZKHQORDGHG 1RV\VWHPILOWUDWLRQUHTXLUHG &RPSDFWDQGOLJKWZHLJKW ,QWHUFKDQJHDEOHZLWKSUHYLRXV97 YDOYHUDQJH 0XOWLSOHPRXQWLQJRSWLRQV 3UHVVXUHVZLWFKSRLQWSURYLGHG 6LQJOHSUHVVXUHUHOLHIFDUWULGJHVDYDLO DEOHLQDYDULHW\RISUHVVXUHUDWLQJV 3DUW1XPEHU &7 RU &7 0 PPDLUILWWLQJ 3XPS,QOHW 3UHVVXUH%DU 3 0 ´%63 ´%63 0RXQWLQJEROWVDQGIDFH2ULQJVVXSSOLHGZLWKHDFKYDOYH All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice. www.edbro.com Hydraulic Valves Hydraulic Control Valve for Tipper Applications - CT040/CT070 237,216 5HOLHI9DOYHV 9&+ 3RUW$3LSH&RQQHFWLRQ 3RUW73LSH&RQQHFWLRQ .LW3DUW1XPEHU ´%63 ´%63 $. ´%63 ´%63 $. ,QGHSHQGHQW0RXQWLQJ.LW 3UHVVXUH6ZLWFK ´%63 %RG\5DLVHG:DUQLQJ.LW VZLWFKZDVKHUFRYHUOLJKW EX]]HUZLULQJ 6$ ´%63 ´%63 15 15 3RUW3 3XPS,QOHW(OERZ$GDSWRU 3LSH&RQQHFWLRQ 6WUDLJKW (OERZ 2XWOHW$GDSWRUVIRU7DQN0RXQWLQJ ´%63 15 15 ´%63 15 15 3RUW$ &7 &7 0D[IORZIURPSXPS OPLQ OPLQ 5DWHGUHWXUQIORZWRWDQNVHHJUDSKV OPLQ OPLQ 0D[LPXPUHOLHIYDOYHSUHVVXUH EDU EDU 0D[LPXPSHDNSUHVVXUH EDU EDU 0LQLPXPDLUSUHVVXUH EDU EDU 0DVVLQFOXGLQJUHOLHIYDOYH NJ NJ Hydraulic Valves 3UHVVXUH'URS EDU 3UHVVXUH'URS EDU 3(5)250$1&( )ORZOLWUHVPLQ )ORZOLWUHVPLQ 2,/),/75$7,21 x x x x x 7KLVYDOYHLVGHVLJQHGIRUWLSSHUV\VWHPVZLWKRXWILOWUDWLRQ 7KHRLOVKRXOGEHDJRRGTXDOLW\K\GUDXOLFRLOWR,62+0IRU±&WR&ZRUNLQJWHPSHUDWXUH )RUH[WHQGHGOLIHRUIRUKLJKHUGXW\DSSOLFDWLRQVPDEVROXWHUHWXUQOLQHILOWUDWLRQLVUHFRPPHQGHG 2LO&OHDQOLQHVVWREHPDLQWDLQHGWR,62FODVV 2LOVKRXOGEHUHSODFHGDQQXDOO\ 63$5(6 6($/.,7 6.&7 ,WHPV$WR'SOXV)DFHµ2¶5LQJV 02817,1*.,7 .') 0RXQWLQJ%ROWVSOXV)DFHµ2¶5LQJV 3257µ$¶25,1* 25 3257µ7¶25,1* 25 All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice. www.edbro.com Hydraulic Valves Directional Control Valve: Dual Tipper Operation - CTD250M100P140-300 * Two-spool control valve * For applications including cranes, tippers & refuse trucks CTD250M100P140-300 Technical SpecificaƟon 1" BSP Tank port 1¼" BSP Outlet ports (A & B) 1" BSP Weight 25kg Standard pressure se ng 140 bar Maximum pressure se ng 300 bar Flow rate 250 l/min Hydraulic Valves Inlet port ∆ p (bar) Tipping valve pressure drops 13,5 IN-OUT (B) 12 10,5 9 7,5 6 4,5 OUT-TANK (B) 3 T (A) IN-OU 1,5 40 60 80 100 120 ANK OUT-T 140 (B) 160 180 200 220 240 260 Q (l/min) All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice. www.edbro.com Hydraulic Valves Directional Control Valve: Dual Tipper Operation - CTD250M100P140-300 Spare Parts: The following spare parts are available from Edbro for the CTD250M100P140-300 control valve. 1 2 3 4 5 6 7 5 8 9 10 15 15 11 12 11 13 14 ) Hydraulic Valves * Seal kit SKCTD250 (contains items 7, 11, 13, 15, 20, 25, 26, 28 & 31 as shown 16 17 18 5 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice. www.edbro.com Hydraulic Valves Hydraulic Valves Valve: Hydraulic Overload Valve - VO11*** All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice. www.edbro.com Hydraulic Valves Valve: Hydraulic Divertor Valve * Two position pneumatically controlled hydraulic flow divertor * Part numbers VD075 & VD100 depending on port size (see table below) * Weight = 2.5kg * Max working pressure: 350 bar * Max pneumatic pressure: 12 bar * High quality paint finish SPECIFICATION IN VD075 VD100 ¾” BSP 1” BSP M&R ¾” BSP Dim A 44 1” BSP 55 Dim D Flow Rate (L/min) 60 65 Hydraulic Valves Part No 200 250 A OUT R OUT M 45 VDK075 kit also available for direct mounting to CT200 valve, including: 1 x VD075 divertor valve 1 x NR1694 positional union 2 x DPP45H/SC 1” self centering washer 2 x APU35 6mm air fitting D OPTIONS: 60 77.5 71 GUIDELINES R M * If both cylinders require the same maximum operating pressure, the overload valve is not required. * Divertor rest position is port M;applying air pressure selects port R. * Divertor can be installed directly onto the CT200 valve using adaptor NR1694. * When using a CX Series cylinder, the tank base pad should have a closure plate fitted, and the valve and divertor assembly should be installed remotely from the cylinder. * When using a seperate oil tank, the CT200 valve and divertor valve can be installed directly to the valve mounting plate on the tank. * The overload cartridge in the CT200 valve MUST be set higher than the cartridge in the overload valve (i.e. service line from overload valve must go to lower pressure cylinder). NOTE: Divertor must be set BEFORE control valve CT200 is operated. All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice. www.edbro.com